5-AXIS CONTROL MACHINING CENTER

MILLAC 853PF-5X
FANUC-31i
OPERATION & MAINTENANCE
Main Requirements for Installation
 5451-E P-1
SECTION 1 GENERAL INFORMATION

SECTION 1 GENERAL INFORMATION

1. Specifications

1-1. Machine Specification

Item Unit 200/220V 400/480V

X-axis travel (right-left) mm (in.) 3,050 (120.08)
Y-axis travel (front-back) mm (in.) 850 (33.46)
Z-axis travel (up-down) mm (in.) 700 (27.56)
Table upper surface to spindle nose mm (in.) 150 to 850 (5.91 to 33.46)
Column front surface to spindle center mm (in.) 930 (36.61)
Table size mm (in.) 3,200 × 850 (125.98 × 33.46)
Max loading mass kg (lb) 3,000 (6,600)
Floor to table working surface mm (in.) 1,080 (42.52)
X-/Y-axis 30,000 (1,181.10)
mm/min (ipm)
Rapid traverse Z-axis 24,000 (944.88)
deg/min A-/B-axis 3,600
mm/min (ipm) X-/Y-/Z-axis 1 to 24,000 (0.04 to 944.88)
Cutting feedrate
deg/min A-/B-axis 1 to 2,400
X-/Y-/A-axis AC7.0 (9.33)
Axis feed motor kW (hp) Z-axis AC7.0 (9.33) w/a brake
B-axis AC3.0 (4.00) × 2 pc
Hydraulic unit motor kW (hp) 2.8 (3.73)
Slideway lubrication pump motor W 17
Coolant pump motor kW (hp) 2.2 (2.93)
Hydraulic unit tank capacity L (gal) 10 (2.6)
Slideway lubrication tank capacity L (gal) 12 (3.2)
Coolant tank capacity L (gal) 2,200 (581.2)
Machine height mm (in.) 4,150 (163.39)
Required floor space (width × depth) mm (in.) 9,660 × 4,600 (380.31 × 181.10)
Machine mass kg (lb) 20,000 (44,000)
Required power kVA 64 116
Supply voltage V 200/220 VAC 400/480 VAC
Frequency Hz 50/60
 5451-E P-2
SECTION 1 GENERAL INFORMATION

CAUTION
• 200/220 V specification
Use the 80 sq. (3.15 sq. in.) cable as the power input cable to the primary circuit.
• 400/480 V specification
Supply the power by a 3-phase AC 400/480 V (-15%, +10%) and use the star connection
and neutral grounding. In addition, provide PE with the power line.
(Other than above, consulting is required separately.)
Use the 50 sq. (1.97 sq. in.) cable as the power input cable to the primary circuit.

Use a ground fault circuit interrupter with the following specifications.

Sensitive current: 200 mA, Operating time: 0.1 sec
Grounding work: Class 3 grounding (100 ohm or less)

The machine design, specifications, etc. are subject to change without notice for
continuous improvement.

1-2. Spindle Specifications

Item Unit 200/220V 400/480V

Spindle bore taper No.50
-1
Spindle speed (S code command) min 60 to 12,000
Number of spindle speed ranges 2-speed (coil switching)
Spindle bearing inside diameter mm (in.) φ90 (3.54)
Spindle drive motor (cont/30 min) kW (hp) VAC 25/30 (33.3/40) VAC 45/55 (60/75)
Spindle swing angle deg A-/B-axis ±35°(optional 0.001°)
Spindle swing center to spindle gauge
mm (in.) A-/B-axis 350±0.02 (13.78±0.0008)
line
Tool shank MAS403-BT50 (CAT50)
Tool pull stud MAS407-P50T-II (CAT50P-II)

1-3. ATC Specifications

Item Unit 200/220V 400/480V

Tool shank MAS403-BT50 (CAT50)
Tool pull stud MAS407-P50T-II (CAT50P-II)
Tool selection method Fixed address
Tool storage capacity tools 30*
Max tool diameter (w/ adjacent tools) mm (in.) φ125 (4.92)
Max tool diameter (w/o adjacent tools) mm (in.) φ200 (7.87)
Max tool length mm (in.) 350 (13.78)
Max tool weight kg (lb) 20 (44)
ATC change time sec 4

* Up to 30 tools including a tool mounted in the spindle and 29 tools stored in the magazine.
 5451-E P-3
SECTION 1 GENERAL INFORMATION

1-4. Hydraulic Unit Specifications

Hydraulic pump motor kW (hp) 2.8 kW (3.73 hp) or its equivalent

Set pressure MPa (psi) 6 (870.61)
Tank capacity L (gal) 10 (2.64)

1-5. Working Air Pressure

Item Unit 200/220V 400/480V

Working air pressure MPa (psi) 0.5 to 0.7 (72.6 to 101.6)

CAUTION
Two air inlets of Rc 3/8 are provided with the machine and spindle oil mist lubrication.
The maximum air consumption is as follows.

Approx. 850 L/min (224.6 gpm) under the secondary circuit pressure of 0.5 MPa (72.6 psi).
 2.

2-1.
Power magnetic cabinet
Air inlet (2 places, height from floor: 1320 (51.97)/850 (33.46)) 60 545 545 60

345
(2.36) (21.46)(21.46) (2.36) U-clamp anchor

190 (7.48)
(13.58)

380 (14.96)
435 830
(17.13) (32.68)
3160 (124.41)
2675 (105.31)

3125 (123.03)
(47.24)

3960 (155.91)
2375 (93.50)
4600 (181.10)

70 (2.76) 1200
15 600 600
485 (19.09)

(0.59) (23.62) (23.62)

235
(9.25)
1095 (43.11)

500 1000 1000 500

455 (17.91)
590 (23.23)
300 (11.81) (19.69) (39.37) (39.37) (19.69) Main operation panel
2260 (88.98) 7400 (291.34) 300 (11.81)

Drive cover
(Operates simultaneously with Z-axis motion)

700
700st

(27.56)
(27.56)

Fixed cover
Appearance and Major Dimensions

Lift-up conveyor

35˚ 35˚ 35˚ 35˚

450 (17.72)
(Max workpiece height)

4150 (163.39)
4150 (163.39)

930 (36.61) 1525st (60.04) 1525st (60.04)

850 (33.46)

150 to 850 350

3350 (131.89) 100 (3.94)

3250 (127.95) 100 (3.94)

70 to 920 (2.76 to 36.22) 3000 (118.11) (Max workpiece length)
Appearance Drawing (Lift-up Conveyor is Optional)

3200 (125.98)

980
(38.58) (5.91 to 33.46) (13.78)
1100 (43.31)
1080 (42.52)

2675 (105.31) 2070 (81.50)

345 3160 (124.41) 1095 (43.11) 2260 (88.98) 7400 (291.34)

100 (3.94)
(13.58) 4600 (181.10) 9660 (380.31)
Unit: mm (in.)
SECTION 1 GENERAL INFORMATION

ME11190R0700300060001
5451-E P-4
 5451-E P-23
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

SECTION 2 HANDLING AND INSTALLATION OF

MACHINE

1. Site Selection Guidelines

At installation, the following points should be checked in order to ensure high accuracy and
performance.

(1) We recommend appropriate foundation work where the soil is soft or apt to sag after initial
installation.
See “Foundation Requirements” for reference.

(2) The installation site should be kept as far as possible from vibration sources, such as roads,
stamping/ press type equipment, or planer type machine tools. If nearby sources of vibration
are unavoidable, dampening pits around the machine foundation, for example, should help
lessen vibrations.

(3) Where there are high-frequency power generators, electric discharge machines or electric
welding machines around or when power is supplied from the same shop power distributor
panel, electrical interference may cause NC malfunctions. For assurances, consult our service
engineer dispatched for the installation.

(4) Keep the factory temperature between 10°C and 40°C with a humidity of up to 80%.

(5) Keeping ambient temperature at a constant level is an essential factor for accurate machining.

(6) In order to maintain static machine accuracy within guaranteed values, the machine should be
installed in an area where it is not affected by air flow. Air conditioning is not necessary but the
ideal ambient temperature is between 17°C (63°F) and 25°C (77°F) with a humidity of up to
75% (without condensation).

(7) To maintain static machine accuracy within the Standard Guaranteed Values:

a. Keep ambient temperature variance for a full day or 24 hours within ±2°C (36°F).

b. Ambient temperature variances from the floor level to a height of the machine (3 m (10 ft))
should be held within 1°C (34°F).

(8) Keep the floor level error within 10 mm (0.39 in.).

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SECTION 2 HANDLING AND INSTALLATION OF MACHINE

2. Foundation Requirements
With a solid ground, a concrete floor about 450 mm (17.72 in.) thick and no gaps between ground
and floor, foundation work or anchoring is not required. The structural rigidity of the machine permits
normal machining. The use of foundation bolts is not required, either.
However:

(1) for higher accuracy and performance,

(2) to maintain high accuracy and prolong intervals between periodical maintenance, and

(3) when the ground (type of soil) is not strong enough, refer to the provided Foundation Plan and
carry out the foundation work.

3. Fixing the Machine in Floor with Hole-in (Chemical)

Anchors
The machine accelerates and decelerates the spindle so quickly that it can perform high-efficiency
machining. If a machining cycle includes frequent starts and stops of spindle as in the case of die
cutting and if the floor is slippery with low friction coefficient, the machine may move because of
vibration generated by spindle starts and stops. To avoid such movement, it is recommended to fix
the machine in the floor using the hole-in (chemical) anchors.
Fixing the machine with hole-in (chemical) anchors is not effective for soft ground.
If the floor is soft, vibration is transmitted to the machine, affecting its machining accuracy.
The anchors may not be effective also when the concrete is not thick enough. For these reasons,
foundation work must be done for the purpose of giving sufficient concrete thickness and strength to
the ground.
When fixing the machine, refer to the foundation plan.
 8550 (336.61) 330 (12.99)
110 220
Lock nut for foundation bolt 4.
2150 6400 (251.97) Jack bolt
(84.65) (4.33) (8.66)
4350 (171.26)
Lock nut for jack bolt
60 (2.36) 1090 (42.91) 60 Jack bolt
(2.36) Foundation washer

110
(4.33)

45
Insert the foundation bolt

500 (19.69)
with the machine lifted.
330 (12.99) Bed Then, pour mortar.
220 (8.66) 110 (4.33)

450
Centering

300 (11.81) 255 (10.04)

bracket Foundation bolt M16
Foundation Plan

Place reinforcing bars in

220
700 (17.72)

(8.66)
Spindle the concrete in vertical,

1975
(27.56)

(77.76)
435 830 (32.68)
center horizontal, and longitudinal

(17.13) 2565 (100.98) (1.77)

directions.
Spread and level high

230
250

quality rubble,

10600 (417.32)
(9.84)

(3720 (146.46))

665
200
add filling gravel

(26.18)
(7.87) 200
415 (7.87) Sub base (about 30% of volume),
(16.34) 415 and compress.
(16.34)

535
Pile
(Drive into the ground when the subsoil is soft.)

230
600 (23.62) 600 (23.62)
(9.06) 740 (29.13) (9.06)
70
Section A-A (6 places)

(2.76) (21.06)
Unit: mm (in.)
(Foundation pit outline)

55 (2.17)
Note: This drawing shows the rough standard.
Change the concrete thickness according to
300 500 1000 (39.37) 1000 (39.37) 500 300 the subsoil conditions of the installation site.
(11.81)(19.69) (19.69)(11.81) Estimated mass and pressure applied to the foundation
2110 (83.07)
Machine mass [kg (lb)] 20000 (44000)
Machine front Max workpiece mass [kg (lb)] 3000 (6600)
Foundation concrete mass [kg (lb)] 26000 (57200)
Average pressure applied to the lower surface of the foundation concrete [MPa (psi)] 0.021 (3.047)
Required safe ground load capacity [MPa (psi)] 0.04 (5.80)

1) The foundation bolt, foundation washer, and stop collar are not standard accessories.
2) Ensure that the installation site is not subject to large temperature change, direct sunlight, dust or vibration.
3) If there is a machine that generates vibration near the installation site, we recommend construction of a
vibration proof wall.
4) The horizontal tolerance on the foundation concrete upper surface should be held within 10 mm (0.39 in.).
5) Refer to the Dimensional Drawing.
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

ME11190R0700400040001
5451-E P-25
 5451-E P-26
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

How to Fixed Sub Base

Rail
Bearing

76.5 (3.012)
Saddle

(Eccentricity)
0.5 (0.02)
Rail base U
80 (3.15)
4

Rail base D 2
353 (13.90)

1
563.5 (22.185)

105 (4.13)

310 (12.20)

340 (13.39)
220.5 (8.681)
130.5 (5.138)

107 (4.21)

85 (3.35)

φ120 (4.72) 30 (1.18)

6 3 φ26.5 (1.043) (Drill dia)

unit: mm (in.)
ME11190R0700400040002

Note
Make sure to drive the jet anchor before installing the sub base.

No. Part No. Part name pc Remark

1 2X6-0131-17 Plate 4 210×75×25
2 H1005-0007-68 Flange nut 4 No20M-FNM20 Suzuki Tekko
3 H1001-0031-77 Jet anchor 4 JCB-20M JAPAN DRIVE-IT
4 J9811-8030-200340 Hexagonal bolt 4 M20×340 Full thread
5 C5101-000201 Hexagonal nut 4 M20
6 2YZ-0929-58 Leveling block 12 No of pc is for the sub base only.
 5451-E P-27
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

5. Preparation Before Delivery

5-1. Power Requirements

The machine is designed and built to Japanese industrial Standard (JIS) specifications.
Power requirements are as follows:
MILLAC 853PF-5X

Spindle 12,000 min-1

Voltage 400 VAC ± 10% 200 VAC ± 10%*
Cycle 50/60 Hz 50/60 Hz
Capacity 116 kVA 64 kVA
Phase Three-phase Three-phase
Cable 50 sq. (1.97 in.), 80 sq. (3.15 in.),
thickness 4-core (cables including ground cable) 4-core (cables including ground cable)

The values in the table above varies depending on the optional specifications.
*: Optional

CAUTION
• 200/220 V specification
Use the 80 sq. (3.15 sq. in.) cable as the power input cable to the primary circuit.
• 400/480 V specification
Supply the power by a 3-phase AC 400/480 V (-15%, +10%) and use the star connection
and neutral grounding. In addition, provide PE with the power line.
(Other than above, consulting is required separately.)
Use the 50 sq. (1.97 sq. in.) cable as the power input cable to the primary circuit.

Use a ground fault circuit interrupter with the following specifications.

Sensitive current: 200 mA, Operating time: 0.1 sec
Grounding work: Class 3 grounding (100 ohm or less)
 5451-E P-28
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

5-2. Compressed Air Supply

The table below shows the specifications for the compressed air source, which are air blow to the
tool shank taper activated during ATC cycle, chip air blower, and oil mist lubrication (optional).
Specifications of the compressed air supply are shown below. (Air inlet Rc3/8: two places)

Pressure 0.4 to 0.5 MPa

(58.0 to 72.6 psi)
Air consumption 850 L/min (224.6 gpm) (ANR)

(1) Air pressure at the primary side should be kept above 0.4 MPa (58.0 psi).

(2) Use clean and dry air for the compressed.

Compressed air should be supplied as free from moisture as possible even though the machine
is provided with an air filter.
The air jetted from the compressor may be hot and contain a lot of moisture. In this case, install
an after-cooler in the air circuit or use the piping of 12 (1/2) or 19 (3/4) in inside diameter
between the compressor and the air unit and prolong the piping length (for example 15 m (49
ft.) or longer) so that the air temperature drops close to the room temperature. (Temperature at
air inlet: Within room temperature + 5°C (41°F))
When the air is cooled in the piping, however, water may collect in the piping. Since the
collected water reduces the effective area of the piping and causes pressure loss, drain water
by providing a drain cock at the lowest position.

(3) Air pressure at the secondary side should be kept constant at 0.5 MPa (72.6 psi) using the
pressure regulator on the machine.

(4) Filter Drain

If a filter drain is to be attached as a measure against water, an auto drain type filter is
recommended.
Drain filters require maintenance including the auto drain type, especially the filters other than
the auto type do require careful maintenance.

(5) Selecting a Compressor

a. Select a compressor which can provide a little bit higher discharge pressure than the
pressure actually used.
(One with about +0.2 MPa (29.0 psi) higher capacity than the actual pressure is
recommended.)

b. For the air discharge capacity, select a compressor which can cover the capacity larger
than the actually used air discharge amount.
(One with about 10% to 20% extra capacity is recommended.)

5-3. Water for Plant

Use potable water to dilute coolant.
Using water contains bacteria and salt may lead to malfunction of the machine parts.
 5451-E P-29
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

5-4. Lubricating and Hydraulic Oil

Capacity
Lubrication point Oil kind Remarks
L (gal)
Slideway lubricating oil G68 12 (3.2) Shell Tonna Oil S68
Coolant See (3) below. 2200 (581.2)
Spindle cooling oil FC10 40 (10.6)
ATC unit Unnecessary the early stages
API/SAE90 GL-5 4.3 (1.14)
of delivery
Hydraulic unit Unnecessary the early stages
HM32 10 (2.6)
of delivery
Spindle oil mist lubrication Turbine oil class 2
1 (0.3)
unit ISO VG32
Spindle rotary part Unnecessary the early stages
G68 14 (3.7)
(3 places) of delivery

(1) The above oils and coolants are drained when the machine is shipped. Please prepare them
before the machine is installed in your site.

(2) When supplying oils and coolants to the machine, read through the SECTION 3
“PREPARATION FOR OPERATION” and follow the Lubrication Chart and the Lubricating Oil
Specifications.

(3) The kind of coolant should be selected according to the workpiece. Prepare the coolant that
meets the purpose of use.
When using water-soluble coolant, select an emulsion type (emulsified oil).
When using oil-based coolant, ensure that its viscosity is 20 × 10-6 m2/S (20 cSt) or under.
 5451-E P-30
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

6. Handling Procedures
In principle, the machine can be moved and transported as one unit with the exception of the coolant
tank, stand type operation panel, and chip bucket (kit specification).

6-1. Lifting the Machine

• Moving the machine in a plant for changing the layout, etc.

• Lifting the machine to load it on a truck

7. Transportation and Installation

In principle, the machine can be transported as one unit excluding the stand type operation panel, oil
pan, rear cover, and coolant tank.

7-1. Preparation for Transportation

Make the following preparations before lifting the machine body.

Procedure :

1- Locate the table in the middle of horizontal travel.

2- Bring the saddle close to the negative travel end (column side).

3- Lower the spindlehead in the middle of vertical travel. Insert a wood block between the
spindlehead and the table. Then, lower the spindlehead again using the pulse handle so that
the spindlehead weight is applied to the wood block.

Do not bring the saddle to such an extent as it activates the soft limit at the negative travel.

7-2. Disassembly
When transporting the machine body, it is necessary to remove the following units:

(1) Hoses and the wires on the coolant tank that connect the coolant pump with the machine body.

(2) Oil pan and rear cover

(3) Stand type operation panel and electric cables

 5451-E P-31
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

7-3. Parts to be Removed for Machine Transportation

Oil pan Rear cover

Oil temperature
controller Rear cover Oil pan

Main
operation
Hydraulic unit Coolant tank panel

Note: This drawing is an indication. Parts to be removed vary according to the transportation situation.
ME11190R0700400140001
 5451-E P-32
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

7-4. Machine Transportation

Fix and transport the machine by referring to Transportation drawing 1 and 2. Use the lifting wire
rope with a thickness enough to bear the maximum load of 250KN (56,250 lbf).
Apply wood block or cloth to the contact part so that the wire rope does not directly contact with the
machine.

Transportation Drawing (Fixing the Movable Units)

2XZ-1308-07 Hanger
(Hoisting attachment)

2X6-0308-53 Plate

H1034-1011-61 Support Z
H1022-1155-08 Sheet
H1022-1185-90 Sheet x 2 pc
2X6-0138-12 Bracket X
2X6-1309-02 Support
2X6-1309-01 Support

2X6-0308-51-01 Hook F
(Hoisting attachment)
Machine rear view

Transportation drawing 1 (fixing movable parts)

ME11190R0700400150001

CAUTION
Be sure to remove the hooks (2X6-0308-51-01) after installation of the machine.
 5451-E P-33
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

Machine mass: Approx. 20,000 kg (44,000 lb)

φD1
φD2

Shackle and wire rope Do not directly hang the hook on the lifting tool

Transportation drawing 2 (lifting)

ME11190R0700400150002

CAUTION
A: When lifting the machine, follow the instructions below.
1) Fix the lifting tools firmly to the column upper part (2 places) and the front of bed (1
place).
2) Use the wire ropes and shackles with a minimum diameter shown below (reference
dimensions).
Wire rope D1 = φ25 (0.98) Shackle D2 = φ42 (1.65)
3) Never enter under the lifted machine.
B: Failure to observe the above instructions could cause the machine to fall down and you
may get injured.
 5451-E P-34
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

7-5. General Precautions for Lifting

WARNING
1) Use a wire-rope that can withstand a load of at least 250 KN (56,250 lbf).
2) The wire-rope should not contact any part of the machine surface other than the bed or
column. The wire-rope should not form too large of an angle from the lifting hook.
3) The machine should be lifted only when it is properly balanced.
4) Lower the machine gently to avoid hitting the floor.

Machine and Coolant Tank Weight:

Machine Body Coolant Tank

1,700 kg (3,740 lb)
MILLAC 853PF-5X 20,000 kg (44,000 lb)
(Without coolant)

8. Machine Transportation by Truck

When transporting the machine by a truck, the following points must be taken into consideration in
addition to the instructions described before.

(1) Check if the fixtures are firmly fixed.

(2) To protect the disconnected hoses and cables from dirt, fasten them to the machine after
wrapping them in cloth or vynil sheet.

(3) The machine transportation is possible without detaching the totally enclosing cover.

9. Before Removing Z-axis Drive Motor

(1) Since the Z-axis drive motor is equipped with the brake, which is activated when the power is
cut off, the removal of the motor causes the spindlehead to drop. Therefore, clamp the
spindlehead to the table by using the transit clamp before removing the Z-axis drive motor.

(2) If the positional relationship between the spindlehead and the Z-axis position encoder is shifted,
the pitch error compensation value to be activated will be changed. Therefore, the Z-axis drive
motor may be removed only at the position where the original position relationship may be
restored. The position where the distance between the spindle nose end and the table surface
is 150 mm (5.91 in.).
 5451-E P-35
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

10. Machine Installation

10-1. Temporary Installation

(1) Clean the foundation plates free of oily substances.

(2) The gap between the lower surface of the machine bed and the lower surface of the foundation
plates should be about 100 mm (3.94 in.).

(3) If concrete floor surface is remarkably irregular or slanted, fill mortar and compact until
adhesion to the bottom of the foundation plate is complete. (Especially for the installation of
coolant tank, etc.)

10-2. Assembling the Units and Parts Shipped Separately

For details, refer to SECTION 3. “PREPARATION FOR OPERATION” and SECTION 4.
“OPERATIONS”.

(1) Follow the steps of disassembling for transportation in the reverse order.

(2) Fill each tank and reservoir with the specified oil.

(3) Connect power supply cables and pneumatic pipes.

(4) Clean the machine by removing dirt from each component.

(5) Check the phase of the power source by operating the coolant unit pump motor.

CAUTION
If the motor is rotating in reverse direction and the required pressure is not achieved, turn
off the power supply immediately and correct the power cable connection.
Continually rotating the motor in reverse will lead to trouble.
 5451-E P-36
SECTION 2 HANDLING AND INSTALLATION OF MACHINE

10-3. Leveling the Machine

Setting the machine in a level position greatly affects both working accuracy and service life. The
machine should be carefully leveled during installation.
Use a precision level (0.02 mm/m (0.008 in.) per division) to measure the machine level.
Level the machine as follows:

Procedure :

1- Move the spindlehead in the middle of the vertical travel.

2- Move the table and the saddle in the middle of the horizontal travel.

3- Place two precision levels in lengthwise and widthwise directions in the center of the table
upper surface. Slowly move the table in X- and Y-axes directions and measure the levelness
throughout the moving distance. Adjust the machine level so that the measuring results fall
within the tolerance (0.04 mm/m (0.0016 in.) or less) specified in the accuracy inspection
table. (The divisions on the level capable of reading in units of 0.02 mm/m (0.008 in.))

4- Use the leveling bolts around the bed to adjust the levelness.
(Ensure that the leveling bolts in 9 places receive an equal load.)

5- After adjusting, fix the leveling bolts firmly with a lock nut. Check the levelness regularly using
the precision level about once in three months and adjust the levelness if necessary.
 5451-E P-37
SECTION 3 PREPARATION FOR OPERATION

SECTION 3 PREPARATION FOR OPERATION

1. Overview
Machine parts should be lubricated according to “Lubrication Chart” and “Lubricating Oil
Specifications”.
Check oil level and discharge every day.
Hydraulic oil and coolant below are drained out before delivery and need to be filled. Fill them upon
machine installation.

(1) Hydraulic oil for hydraulic unit

(2) Spindlehead cooling oil

(3) Coolant

(4) Micron-Lub unit for spindle bearing

(5) Lubricating oil for slideway

Note
The LUBRICATION CHART has been prepared in accordance with MAS standards. The
symbols used in this chart are described in “Lubrication Chart Symbols”. “Lubricating Oil
Specifications” in this section lists oil types to be used.

CAUTION
Lubrication
1) Use of improper lubricating oils may lead to poor performance or malfunction of the
machine.
2) Be sure to use new oil for lubrication.
3) Always supply oil through the oil filter.
 5451-E P-38
SECTION 3 PREPARATION FOR OPERATION

1-1. Lubrication Chart

(0.3)
(1.1)
(1.3)
(0.13)
(2.1)
(2.1)
(10.6)
(10.6)
(1.66)
(3.2) (2.6)
(L (gal))
(L (gal))

ME11190R0700500020001
 5451-E P-39
SECTION 3 PREPARATION FOR OPERATION

1-2. Lubrication Chart Symbols

Description Symbol Comments

Oil Level

Replenish

Change

Drain

Pressure Gauge

Thermometer

Clean or change the filter element.

Check the filter for clogging.
Filter

Check the oil flow by visual inspection

Flow Sight through window, gear, rotary ring or
spout devices.

Manual operation of the pump using

the lever or the pushbutton
Lubrication pump

Clean the magnetic coolant

separator.
Separator

Lubrication interval
Running hours

Use this symbol in combination with

another symbol.
Inspection
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SECTION 3 PREPARATION FOR OPERATION

1-3. Lubricating Oil Specifications

Lubricant Manufacturer
Code
type ExxonMobil Shell BP Japan
CKC100 Mobilgear 600XP100 Shell Omala S2G100 Optigear BM100
CKC150
Gear (Specified oil for
lubrication MILLAC 55H Mobil SHC 629 - -
For NC rotary
table)
Bearing Mobil Velocite Oil
FC10 Shell Tetra Oil 10SP Castrol Hyspin AWS10
lubrication No.6
Slideway
G68 Mobil Vactra Oil No.2 Shell Tonna S3M68 Castrol Magna BD68
lubrication
HM32 Mobil DTE Excel 32 Shell Tellus S2M32 Castrol Hyspin AWS32
HM32
(Specified oil for
Hydraulic
MILLAC 44H - - -
fluid
For spindle
unclamping unit)
HL32 Mobil DTE Oil Light Shell Tellus S2M32 Castrol Hyspin AWS32
Lubrication oil for
ATC vehicle
Shell Gelco Power Gear
cam box SAE 80W-90 - -
80W-90
lubrication API classification
GL-5
Mobilux EP2 Optimol
Grease XBCEA2 Alvania EP Grease 2
Unirex N2 Longtime PD2
Turbine oil Type 1
- Shell Morlina S1BJ32 -
ISO VG32
Turbine oil
Turbine oil Type 2
Mobil DTE Oil Light - -
ISO VG32

[Supplement]

1) The table above shows the major brand lubricating oils in reference to the standard JIS
B6016-1 (ISO/TR 3498).
2) See the lubricating oil specifications given for each component in this manual for
service points and the supply amount.
3) Always use the specified lubricating oil for slideways.
4) For lubrication of optional units, refer to the instruction manual for each unit.
5) If the slideway lubricant gets into the coolant and causes undesirable effects, we have
oil skimmers (optional) that may resolve the issue. Please contact OKUMA for details.