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    18 views45 pages

    Manual Bew3x34rtrt24d2-Ck1157un 81hst01

    Uploaded by

    quintanacalzadillasjaime

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 45
    Hoist Model: BEW3X34RT24D2 Hoist Serial No: CK1157UN COLUMBUS MCKINNON DE MEXICO S.A. DEC.V. VENUSTIANO CARRANZA #301 SANTIAGO TIANGUISTENCO C.P. 52600, MEXICO, & SERVICE Yale MANUAL HOISTS EW ELECTRIC WIRE ROPE HOIST Phone: 800.888.0985 + 800.424.7248 Fax: 716.698.5644 * 330.424 3126 www.cmworks.com Stock # EviM ©2010 Yale Hoste, Divison of Columbus MeKinnon Corporation Hoist Model: BEW3X34RT24D2 Hoist Serial No: CK1157UN COLUMBUS MCKINNON DE MEXICO $.A. DEC.V. VENUSTIANO CARRANZA #301 SANTIAGO TIANGUISTENCO CP. 52600, MEXICO, Purchase Order: 4241559 Date: 2/7/2011 Capacity: 3 Tons Suspension: RT Motorized Trolley Lift: 34 Feet Speed: 24 Feet per Minute Voltage: 460 Phase: 3 Hertz: 60 ‘Yale® HOISTS ‘When replacement parts are nesded order only Yale® factory engineered parts Table of Contents Hoist Mechanical Components Hoist Motor And Mounting Group Gearcase Hoist Motor Brake Bottom Block Reeving Kit Hoist Limit Switches 7.1 Upper Limit Switch 7.2 Gear Limit Switch 10. Trolley 10.1 ‘Trolley Components 10.2. Trolley Drive 12, Spare Parts AgyayNe Appdx Powered Hoist Inspection Check List ‘Recommended spare parts are identified in the parts listings by an asterisk adjacent to the quantity. Yale® HOISTS ‘When replacement parts are needed order only Yale factory engineered parts. Section 1; Hoist Mechanical Components rage 87 Item PartNo Description ay 1 649425104 FRAME H3B03D2LG04 1 2 649344104 DRUM H3B-D04-31 0.374P 7.50PD 33.75LG. 1 3 645232204 ROPE ASM 31D145-X7X19-045 1 4649185400 YOKE, G/C *C" CHA/BH3*1140*CL3 56 6SPL@3.18 1.620 1 5 649187400 YOKE, MTR "CB H3*1140*CL4.1 2 6SPL@3.06CL 1.56D 1 6 649179414 DR SHFT BEWH3-041140SER 24.75CL_ (RMKS) 1 7 642171100 SPIDER ASML12.__ (SEE REMARKS) 2 8 502507902 DRUM BEARING. 1 9 Section 2, Hoist Motor and Mounting Group 10 Section 3, Gearease u Section 4, Hoist Motor Brake 2 Section 5, Bottom Block B Section 6, Reeving Kit 4 Section 7-1, Upper Limit Switch 15 Section 7.2, Geared Limit Switch 16 Seotion 73, Load Limiter Yale® HOISTS When replacement parts are needed order only Yale® factory engineered parts, Section 2: Hoist Motor And Mounting Group ZXCAUTION rater sor 5 i: 1800 ‘Power Supply: 460-3-60 ‘SEMA Time Rating: 30 minutes ‘SBeulation Class: F Part No Description ty Note 11701063 MOTOR 05-QC18246-36F3HI 5/1.67 HP 1800/6500 RPM 460V 10853922 BOLT HEX HEAD 1/2-13 X 2 SAE GRADE 5 HEAVY PLATED. 10404501 WASHER LOCK 1/2 PLATED MEDIUM 48494100 ADAPTER, MTR B140/2100 10,31SQ RABBET=11.25" 42805100 DECAL WARNING LIFT EYES 1.813 ,06 SELF ADH. 644297100 TAG POWER CORD 2.62X5.25 Chon aag Yale® HOISTS: ‘When replacement parts are needed order only Yale® factory engineered pars, Section 3: Gearcase NOTE 4: Included with item 4 NOTE 2: Available only with seal kit PIN 6460162-00 PLUG (ITEM 22) NOTE 3: Included with load brake service kit PIN 6460202-00 ocoses ‘007 Yale® HOISTS ‘When replacement ports are needed order only Yale® factory engineered parts. CBE S eed Maun WUUUNUNEBSeSKoE £OHA eww OY Part No 642603204 500025901 640032907 641012300 643721101 (057389100 502463904, 015125800 643408101 643884101 500186907 643774100, 016493300 643885100 059593000 502507902, 649101100 080818600 1062159000 643478100 NOI9S1 10398604 023082500 023080800 1643403100, 011652300, 10791732, 010718200 015124600 641139100 641814400 64371101 010684900 010401300 011056200 010799300 011086700, (010682000, 010688400, 015420000, 010669400 641527300, 641529300, Section 3: Gearcase Description GEARCASE ASM. COMPLETE BRG BALL SKF. 6304 0787S 2047B 0591W RIVET BTN HD 1/8X.50 BLIND STL FACE GEAR (NYLON) 367. GEAR & PINION CEW. 11T/67T 6, 65L2.233D 6.8000 BRG_ STRGH U130STS TYPE U 9848 2.440B , OIL SEAL 2.625 OD GARLK 63X0559 BALL BEARING (USE NO3751) SKF 6207_ 1378S 28358 0669W OIL SLINGER EW-C .039T 2.59 OD 1.37 1D STL DR PINION EW-C 16.96L 15T@I.80 D MS.983 BSI.12 RET RING EXT .093X2.66 5100-28 (7) SS GEAR CEW, 41T 16SPL 1.500 X 7.047X2.684 BALL BEARING SKF 6215 29538 51188 0984. OUTPUT SHAFT CEW. 16SPL 168 PL 6.87.6 OIL SEAL 4.381 OD GARLK 53X2297 W BALL BEARING SKF 6215-2RS 2952S 5118B o984w OIL SEAL 1.625 OD GARLK 92X6169 BALL BEARING SKF 6005-2RS 0984S 18508 0472 RET RING INT 85 .062X2.05 NS000-1 GEARCASE COVER CEW ALUM WASHER LOCK 3/8(**) PLATED MEDIUM NUT HEX FINISHED 3/8-16 PLATED PIPE PLUG SOC HD 3/8 NPTF PIPE PLUG SOC HD 3/4 NPTF GEARCASE CEW Di. BOLT, DOWEL 3/8-16 X 2.3/16LG BOLT HEX HEAD 3/8-16 X 1 1/4 SAE GRADE 5 PLATED. ‘VENT PLUG 1/2 NPTZ. PL BALL BEARING SKF.6305 0984S 24418 0669W SPACER 3X 1.48X 98 HS GEAR CE-C 702 THD 1.593 X 7.099X1.033. INT PINION CEW. 17T 2THD 6.8 7L 2.000D FOR R DISC PAWL STOP EW-BID 1.0 HEX 7/8-1 4 1.25L. GASKET, PAWL STOP. SPRING COMPRSN .62X 2,00 .04 1 SQ SPRING RETAINER EW-B&C LD BRK .437L 437 OD 32 1D. SPRING COMPRSN 3X 1.37 .05 4 SQ RATCHET PAWL CEW. STL HT PAWL PIN EW-BIC 36D 3.56L HT COTTER PIN 5/32.X 11/4 ZINC PL NUT, HEX SLOT 7/8-14 $00 THK .15 X.25 DEEP SLOT RATCHET WILINING CEW, .75T 5.90 0D 2.38 ID RATCHET DISC CEW. 17SPL .43X 6.75X1.62 Yale® HOISTS ‘When replacement parts are needed order only Yale factory engineered part. prego ceiacen cage Note a wo @ 2 Q @ @) @) @) @) 6) 6) Section 4: Hoist Motor Brake a8 _ Ge Note (1: neluded in hardware kit Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered parts. Section 4: Hoist Motor Brake tem PartNo Deseription Qty Note 23370509, HOIST MOTOR BRAKE I HOIST BRAKE MOUNTING 1 1648986602. BRK HUB, $87B 1 DISC D6SPL24T 3.12D .7SAL/1.S3LG* 25.35 LB 1 2 call END PLATE ASSEMBLY (serial no. read) 1 3 HOUSING STUD. PO) 4 LOCKWASHER, 2 a) S 648949601 FRICTION DISC 1" 7 642567603“ STATIONARY DISC 1 5 642178829 PRESSURE PLATE 1 3 all SUPPORT PLATE ASSEMBLY (LESS COIL) 1 10 call COIL KIT I u WASHER, 3s 2 GROMMET an) B SCREW se a) 14 647366444 HOUSING 1 15 RELEASE KNOB a) 6 HOUSING NUT ao) 649811100 SCREW SOC HD 1/2-13X.75 FULL *NYLOK* 4 RELEASE ROD SPRING * @ 643503102 RET RING EXT .050X0.98 5101-106 1 RELEASE ROD i @) RELEASE SPRING RETAINER. ae) 648949610 HARDWARE KIT * Yale® HOISTS ‘When replacement parts are needed order only Yale factory engineered part Section 4: Hoist Motor Brake Steams 87,000 Series Brake Factory preset air gap range is 0.8125 to 0.9375 [inch] Installation Mount hub (16) on pinion shaft, as shown, with the stamped part number facing away from gearc Install the retaining ring. Place brake on mounting face and secure with 0.5 inch socket head sere Connect coil wire leads per wiring diagram, Replace cover and fasten with screws, 1 34 2 4 High voltage Line A Line B Brake Removal Caution: cut off all power to hoist by disconnection the power feed line before attempting service or repair, Remove nuts (17), manual release knob (148), and cover. Disconnect coil wire leads indicated on above wiring diagram. Remove support plate assembly (142), pressure plate (5), a friction dise (4). Remove the four socket head screws holding the brake to the gearcase and remo brake, Yale® HOISTS ‘When replacement pars are needed order only Yale® factory engineered pats. BB ao Wear Adjustment Caution: do not run motor with the brake in the manual release position to avoid overheating of the friction dise(s). The solenoid is self-adjusting and the air gap is factory set. The solenoid does not require resetting even when changing the friction dise(s). The air gap is measured between the mating surfaces of the plunger and solenoid frame; and is illustrated in the following figure. Yale® HOISTS When replacement parts are needed order only Yale® factory engineered parts, Section 5: Bottom Block sasoes 1007 Yale® HOISTS ‘When replacement pats ste needed order only Yale® factory engineered pats. “ 8 s Part No 051928800 010155201 647907000 (063341300, 010996301 066665500 646516800 011416600 037903200 640137902 10171620 500343014 NO8136 011653100 022109000 010966500 014989600 011652600 643267100, Section Bottom Block Description SAFETY LATCH KIT BOTTOM BLOCK ASSEMBLY HOOK ASSEMBLY CAPACITY NU 3 DIAG MTG HOLES ‘SHEAVE R .25/.31-1.18FSO7.00-2 .84-W/RNG 11/64R (010988501 C) BLK COVER §.00 DIA Mil. DIAG. HOLES HOOK BEARING LAWASHER 1,250 1.937X.062 INT PL. NUT, JAM 1 1/4-7 625 THK LIGHT NUT, HEX SLOT 1 3/8-12 1,206 THK 35 X.38 DEEP PIN ROLL SLOTTED SPRING 5/16 X2 1/4 PLATED RET RING INT .062X2.97 1343-3, ‘SHEAVE BEARING PIN DOWEL .2503/.2501X .50 RC 60 BLK CENTER 8.00 DIAD.L-HK 1 40D ‘SHAFT DE 12/07-092/14 SHLDR=1. 37D RIVET RD #6X.37 DRIVE STL .13 8D PIN DOWEL .187 X..50 RC60 WARNING TAG-HOOK BLACK ON YELLOW Yale® HOISTS ‘When replacement pats are needed order only Yale® factory engineered parts, Note a Section 6: Reeving Kit 1 PART OOUSLE Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered parts h _ Section 6: Reeving Kit Part No Description Qty Note 645204106 YOKE EW D2.31 ROPE .37X1.93X 4.75X 5.93 1.00 r 645407100 PIN, SHEAVE W/SLOT 1.00X 3.31 1 5 647908100 SHEAVE B 31/.37-1.12FS04,7S-1 01 13/64R_3.75RD 1s 645062100 RET. PLATE .25X 1.75X 4.00 2) HOLES CL~3.00 1 5 No19s1 WASHER LOCK 3/8(*) PLATED MEDIUM 2 = 10791730 ‘SCREW HEX 3/8-16X0.75 FULL THD GRS 2 7 645810300“ WASHER .18X2.S0X1.25 (REPLACES 642515108) 4 © 648091105 SPACER 1.06X'1.50X 1.18 2 = 648074100 PIN W/HOLES 1.12X 10.18 CL= 8, 00 RC 35-40 1 8 018423900 © COTTER PIN 1/4 X 2.1/2 2 Yale® HOISTS ‘When replacement pars are needed order only Yale factory engineered parts Section 7.1: Upper Limit Switch Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered parts. NES me Se Part No 647755100 11697002, 23336501, 10264647 647762100 (014876700 10404510, 09932 10791730 NO1951 10402701 Section 7.1: Upper Limit Switch Description LS BRKT FLAT .25X 3.00X 8.00 U PLS 4 HOLES D2 ‘SWITCH LIMIT NEMA 4/12/13 2 STAGE (2)-INO-INC CCW ROTATE HUB, LIMIT SWITCH (ALUM) SQ D. ‘SCREW CAP HEX SOCKET HEAD 10-32 X 3/8 PLATED. ROD LS 8.00X 8.00 BENT 1@90 W/O HOLE 1/4D ALUM SCREW RD HD 10-32X1,75 FULL TH D MACH WASHER LOCK #10 PLATED MEDIUM NUT HEX #10-32 PLATED. SCREW HEX 3/8-16X0.75 FULL THD GRS WASHER LOCK 3/8("*) PLATED MEDIUM WASHER FLAT 1/2 PLATED 17/32 X 1 1/16 X.095 Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engincered pars. 2 2 Note Section 7.2: Gear Limit Switch Yale® HOISTS ‘Whea replacement pats are needed order only Yale® factory engineered pats. $ ‘ 5 9 0 1 2 B Part No 1643266233 1645032100 1645909100 1645055100 641292100 645030100, 641288100, 645225102 011631200, 10171658 10171683 062232800 1NO8526 10381712 015035700 No8491 10404510 010956200 011429100, 645371800, 645973800 645032181 Section 7.2: Gear Limit Switch Description UPPER & LOWER LIMIT SW. GEARCASE EW GLS ALUM NEMA 4 GASKET - GRD L/SW .06X 1.62X 2 .50 (4 HOLE) (CORK) COVER PL FOR GLS G CASE WORM GEAR 4THD 1.25X 81X31 (NYLON) STD LIFT K~ GEAR (NYLON) 20T 1.260D X .501 D (10-32 TH HOLE) GEAR (NYLON) 18T 1.640D X.621D (W/.18 PIN HOLE) SHAFT GLS CEW NEMA 4 62X04.87 MAJ/31X2.06 MINOR SPACER 41X .84X .64 PIPE PIN ROLL SLOTTED SPRING 3/16 X 1 1/4 PLATED ROLL PIN 3/32 X 1/2 ZINC PL. ‘SCREW HEX 5/16-18X.87 FULL THD GRS Z. PL. WASHER LOCK $/16(**) PLATED MEDIUM. SCREW ROUND HEAD SLOTTED 10-24 X 1/2 PLATED LIWASHER 0.190 0.375X.022 INT# 10PL_ SCREW RD HD 10-24X1.50 FULL TH D MACH Z, PL. WASHER LOCK #10 PLATED MEDIUM SCREW SET SOC HD #10-32 X.37 C UP SELFLOK WASHER .06X0.87X0.37 BRS SEAL 0.750 OD GARLK 63XS WASHER .05X0,87X0.62 GEARCASE EW/AW GLS-TNLS ALUM Yale® HOISTS ‘When replacement parts are needed order only Yale factory engineered parts pore bbwee verb e see ae, Note Section 10.1: Trolley Components Yale® HOISTS ‘When replacement pars are needed order only Vala factory engineered pats. i un 2 B 14 16 30 31 32 33 aL 2 “a PartNo 648315397 648297387 647086477 648296377 648489600 648490600 647516100 025037600, 500353907, 640046904 016115800 644502105 015015800 1037903200 040101000 053581900 010108400 644902100 648004101 015425900 016111600 10214213 648137100 648168102 10404501 014964800 644601212 Section 10.1: Trolley Components Description SIDEPLATE FOR 2 GRD WHL SIDEPLATE FOR 2 PLN WHE SIDEPLATE FOR 1 PLN WHL HAND. SIDEPLATE FOR 1 PLN WHL R/HAND WHEEL 4.87-P-UNIV TD-L-STL CST 1.75T (IRNG)NO HT REV-C WHEEL 4.87-G-UNIV TD-L-STL CST 1.75T (IRNG) HT (TEETH ONLY) SPACER BLK 2.25TK 52SAL CL=4, 18@I.28D 143H/2.3CB AXLE GROUP AXLE(087X__DO9X3.375 1.000 HEX RG BALL NSK. RI4ZZCESDRS 0875S 1875B 0500W RET RING INT .062X2.01 IN-187 ‘SHIM WASHER .06X1.50X0.890 ADI (RMK) SPACER 0X 1.62X 90 NUT LOCK 7/8-9.75T STOVER ZINC PL ADJUSTMENT GROUP NUT, JAM 1 1/4-7 628 THK LIGHT L/WASHER 1.250 2.015X.250 WASHER .12X2.25X1.31 ADJ SEE 648015600 FOR PHOS, COATED STUD DE-12/07-190/15 RC 30-35 SPACER 1.00X 2,00X 1.26 SEE REMARKS FOR REPLACEMENT. ‘TROLLEY MOUNTING KIT KING PIN 1.37-06X10.12 W/SLT PRE-HEATTREATED 280-300 BHN COTTER PIN 5/16 X 3 WASHER .20X3.25X1.50 NUT HEX SLOTTED 1 3/8-6 PLAIN FINISHED GUIDE ROLLER ASSEMBLY ‘SCREW HEX HD SHLDR 1/2-13X2.31 GIROLLER W/BSH STL OPEN 1.75DX 1.25 NO HT WASHER LOCK 1/2 PLATED MEDIUM ‘NUT HEX 1/2-13 448 THK PL. GIROLLER ASM STL 1.75D 47/8-6 SIDEPL W/O BRKT Yale® HOISTS ‘When replacement parts are needed order only Yale factory engineered pars, Section 10.2: Trolley Drive Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered pats. Item PartNo 11704244 648782671 1 649106601 2 649106602 3649106603 4 649106604 5 649106605 6 649106607 7 649106608 8 649106609 9649106610 10649106611 1 64910612 12 649106613, 13 649106614 14649106615 15649106616 16 649106617 17 649106618, 18 649106619 19 649106620 20 649106621 21649106622 22649106606 23649106623, 24 649106624 25 649106625, 26 649106626 27649106650 28 649106660 29 649106629 30 649106630 31646288300 3310404501 Section 10. Trolley Drive Description MOTOR .5/.17 HP 1800/600RPM - 460V 60HZ:B S6C WITH HEATER ‘TROLLEY DRIVE HOUSING BALL BEARING ROLLER BEARING CONE ROLLER BEARING CUP TEMPER LOAD RING TRUARC SPACER RETAINING RING RETAINING RING. HIGH SPEED CAP CLOSED GASKET, HIGH SPEED CAP GASKET, SLOW SPEED COVER KEY, 3/16 8QX1 VENT PLUG 1/8 X 0375 STEEL PLUG 1/8 X 0.375 VENT SHIELD (NOT SHOWN) SLOW SPEED COVER & FLANGE SLOW SPEED SHAFT SLOW SPEED PLUG HEX HEAD CAP SCREW 5.16-18 X 7/8 LOCKWASHER 5/16 HEX HEAD CAP SCREW 1/4.20 x 5/8 SLOW SPEED SPACER OIL SEAL, OILSEAL MOTOR ADAPTER HEX HEAD CAP SCREW 1/420 x 1 1/8, WORM GEAR LOCKWASHER HEX HEAD CAP SCREW 38-16 X 7/8 RT MOUNTING KIT PINION 71 TRK WHLRT 1.51DX!71LG .621D .19 PIN WASHER LOCK 1/2 PLATED MEDIUM Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered pars, Polat ereiat ES Se ates eee eyes te eS aC gs peers ea Note Part No 051928800 647907000 11697002 647908100 645232204 010996301 646516800 (648949601 642171100 502507902 NO8136 1648490600, 648949610, 1648489600, Section 12: Spare Parts Description SAFETY LATCH KIT HOOK ASSEMBLY SWITCH LIMIT NEMA 4/12/13 2 STAGE (2)-INO-INC CCW ROTATE SHEAVE B 31/37-1.12FS04.75-1 01 13/64R 37RD HOUSING STUD ROPE ASM 31D145-X7X19.045 SHEAVE R_25/31-1,18FS07.00-2 .84-W/RNG 11/64R (010988501 C) LOCKWASHER HOOK BEARING FRICTION DISC SPIDER ASML12 (SEE REMARKS) DRUM BEARING WASHER, GROMMET ‘SHEAVE BEARING SCREW. RELEASE KNOB HOUSING NUT WHEEL 4.87-G-UNIV TD-L-STL CST’ 1.75T (IRNG) HT (TEETH ONLY) HARDWARE KIT WHEEL 4.87-P-UNIV TD-L-STL CST 1,75T (IRNGNOHT REV-C RELEASE ROD SPRING RELEASE ROD RELEASE SPRING RETAINER Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered parts, ‘See Preventive Maintenance Section of Instruction Manual for Details ‘Check Only Components Applicable for Specific Equipment and Inspection Type Hoist Model Hoist SiN fifooks Yes No[Cable Yes” None Yes_No Hardware Loose T) C)Broken Wires at Eads _[]( ))Binding 7 oO acks C1 ( )Broken Wires Excessive C1] ()(Cracked (1 GQ cessive Wear [1] (Excessive Wear () Ofwistea oO ent ome C1] ()Pistortea oO spreading 1 O (1 ()feorroded ng freely Rotate () [Heat Damaged [1 () [Excessive Wear tO atch Damaged og fom Chain Guides oO rocket Wheels Worn ]_() [Brakes Yes NolWiring ‘Yes No|Drum & Sheaves ‘Yes No] tor Brake Wom ILoose Conneetions T] () Wom Excessively nO or Not Operating () (Frayed (1 ( ){Gracked or Scored 11 JExcessive Loadbrake Drift Damaged no or Backlash [1 ()Proper Grounding On [Excessive Dise Wear. ]_() [Limit Switches Yes NolLoad Limiting Device Yes No Collectors ‘Yes No Operating Properly U1 (Operating Properly OT iBinding ia] [ Excessive Wear Diet) [Housing ‘Yes No[Operation Controls ‘Yes No|Lubrication Yes No} [Distorted (1) () Contactor Pitting [7 OJAI Points Lubricated as [Cracks C] ( )(Operating Properly. () (]) Given in Lub Chart Q CY 3c Hardware (1 ()Pamaged Pushbutton] ( ) Oil Dark or Low 1 ¢ [Bearing Noise L)_C)Fousing L1_Obit Leaks ( [Supporting Structure Yes Noir System ‘Yes No Warning Labels Yes No ‘ontinued Ability to Support Leaking T)_OMissing TO Imposed Loads © [ JLoose Connections CL] Ollegible ood [Wom or Distorted Broken Control Pendant {1 ¢ ‘Trolley Parts uc Note: If any [ | is checked, do not operate the hoist until repairs have been made Remarks and repairs made Signature Dae 72 Clock # This page may be duplicated for use in future inspections. Yale® HOISTS ‘When replacement pars are needed order only Yale factory engineered parts ‘See Preventive Maintenance Section of Instruction Manual for Details ‘Check Only Components Applicable for Specific Equipment and Inspection Type Hoist Model Hoist SAN Fooks Nofeabie Yes NoChains Yew Hardware Loose [1 ()jBroken Wires at Ends. ( ) [Binding ot) ¢ racks (1 ()iBroken Wires Excessive Obes a JExcessive Wear U] (Excessive Wear (twisted (1 QO fBeat 1] ()Kinked or Distorted (Distorted oo preading (1 ( )Comosion ( ) Comoded uO [Freely Rotate () [ JHeat Damaged () Excessive Wear {1 @) [Latch Damaged a0 jor Chain Guides oO ocket Wheels Wom [']_() [Brakes NoWiring No Drum & Sheaves Yes No} Brake Wom [Loose Connections (.) Worn Excessively Ct] O ‘or Not Operating Offrayed ( [Cracked or Scored tO lExcessive Loadbrake Drift Damaged QO or Backlash (Proper Grounding (i lExcessive Dise Wear O [Limit Switehes ‘No|Coad Limiting Device No Collectors [Operating Properly Opps Ponti 11 Binding Excessive Wear ifousing No|Operation Controls NoiLubrication [Distored (esa ig 1) O/AM Points Lubricated as racks O} ating Properly () CJ) Given in Lub Chart q) ose Hardware ()Pamaged Pushbutton] ( )0il Dark or Low oO jearing Noise Housing {1 Obit teats ti Bupporting Structure NolAir System Yes No Warning Labels Yes ‘ontinued Ability to Support Leaking TT OMissing Tl Imposed Loads [ JLoose Connections. £1 ()tlegible ol fom or Distorted Broken Control Pendant []( ‘Trolley Parts re Note: Ifany [ | is checked, do not operate the hoist until repairs have been made Remarks and repairs made eee ‘Signature Date Yale® HOISTS ‘When replacement parts are needed order only Yale® factory engineered pats. Clock # ‘This page may be duplicated for use in future inspections PARTS AND INSTRUCTION MANUAL EW Series February 2010 ©2010, Yale Hoist, Divaionof Columbus MeKinnon Corporation Holst Serial Numbers How To Measure Wire Fope General Instructions Procedure for Reeving Double Reeved Units ‘Single Reeved Units. Raseving Typ ee «sin Dioeoemby of tiie BW FET Assembly of HOt een ‘Troubleshooting (For ail chassis and duty service except EEW X & FEW) Unit Noisy Oli Seepage «. Load Ditts or Drops Brake Coll Burned Out Holst Does Not Operate Reversing Contactor Coll Burned Out Holst Shocks Operator: ‘Troubleshooting (For EW X & FEW) . Unit Noisy «unm Ol $e9P 8G warn Load Drs oF Drops Brake Coll Bumed: Ou Holst Does Not Of Hoist Operates in One Direction... Motor Noisy. et ‘Transformer Overheats or Bums Out Reversing Contactor Color Brake Solenoid Coll Bumed Out ~ Holst Shocks Operator Warranty an Common Medel Number Code For Powered: Hoists FRAME DESIGN st 14 | rower source —__| e. AL LIFTING MEDIUM We CAPACITY IN TONS. GEAR TRAIN SIZE x UFTIN FEET SUSPENSION OR MOUNTING 8M BASE MOUNTED TB. .. SPECIAL TOP RUNNING TROLLEY C8 CRANE BUILDERS SPECIAL RT_ MOTORIZED TROLLEY CM CEILING MOUNTED WiNcH RPT RIGHT ANGLE PLAIN TROLLEY DM DECK MOUNTED TR TOP RUNNING TROLLEY 10 FM. FOOT MOUNTED WiNoH WM. WALL MOUNTED WINCH uo GT GEARED TROLLEY No 4S LUG MouNTED uo BT PLAINTROLLEY 41 TL_ TOPRUNNERLESS CARRIERS he 13 4 18 16 15 15 | SPEEDINFPM 18 18) eevINe 46 16 16 1s |S STANDARD HEADROOM X STD, HEADROOM, SPECIAL RIGHT ANGLE MTa. 16) 51 ONEPARTSINGLE REEVED X1 ONE PART SINGLE REEVED S2_ TWOPART SINGLE REEVED X2 TWOPARTSINGLEREEVED 17 | SS THREE PART SINGLE REEVED XS. THREE PART SINGLE REEVED {2 |S FOUR PART SINGLE REEVED X4 FOUR PART SINGLE REEVED 17 | 2 CLOSE HEADROOM P_ CLOSE HEADROOM, SPECIAL PARALLEL MT, 17 | 2) DOUBLE LINE REEVeD P1 ONE PART DOUBLE REEVED 22 TWO PART DOUBLE REEVED 2. TWO PART DOUBLE REEVED * THREE PART DOUBLE REEVED PS THREE PART DOUBLE REEVED FOUR PART DOUBLE REEVED Pé FOUR PART DOUBLEREEVED 25 FIVE PART DOUBLE REEVED 5 FIVEPART DOUBLE REEVED 52 SIXPART DOUBLE REEVED 6 SIX PART DOUBLE REEVED SAFE HOISTING PRACTICES: ~:~ er For your own safety and that of your fellow workers, Materlal Handling Equipment must be used as recommended by the Manufacturer, Failure to heed the following recommendations Could endanger yourlfe. Use good common sense and judgement at all times. Safety Is the responsibilty of the operator of the equipment. You must be competent and attempt to foresee and avoid ail hazardous conditions. To be sefe as possible, the hoist must be’ given proper preventive maintenance and testing as described in the ANS! B30.16 Safety Code For Overhead Hoists ‘and this manual. Before Operating Holst 1. Donotoperatahoistuniess you sre property tang, physicaly fit, and authorized to do so. You must be fara with all ‘operating controls ofthe holst, warnings and instructions on the hoist, the safe hoisting practices listed In this manual, ANS! £830.16 Safety Code For Overhead-Holet and all pertinent Federal, State, and local regulations before beginning operation 2. Do not allow unqualified personnel to operate the holst. 8. Test all controls and limit switches and make sure hoist Is ‘well lubricated at beginning of each shift. Make sure needed lubrication, adjustments, or repairs are made by appointed personnel before operations are begun. 4, Be familar with the equipment and its proper care.°Do'not ‘operate hoist if adjustments or repairs are necessary, If any damage or undue wear is known or suspected, or if any warning, operating, or capacity Instructions normally attached to holst are damaged, obscured or missing. Report these items promptly to the proper person and also notify next ‘operator when changing shifts. ‘5, Do not operate hoist if it is functioning improperly. 6. Donot operate hoist with an out-of-order sign attached until, ‘sign has been removed by a properly authorized person. 7. Donot adjust or repair hoist uniésis qualified for maintenance of holst. 8. Bo-surethe power supply is disconnected before maintenance ‘and repair procedure is performed. 8. Do not use the wire rope as a:ground for welding. 10. Do not touch a welding electrode tothe wire rope. Applying the Load : 11, Never wrap the wire rope around the load, orallow itto drag, under load; + 12, Always use slings or othiet' approved devices to attach load. 13, Be sue the sings propery seated inthe saddleof the hook: Do not allow hook latch to support any part ofloac. 414, Do not apply a load to tip of hook, or in such a way as to ceause bending, oF prying forces on the hook or hook support block. 15. Be sure wire ropes are not kinked or twisted or that multiple part ropes are not twisted about each other. 16.:Dornot operate holst f wire ropeis not seated propery in the ‘grooves of the drum or sheaves. 17. Do not load holst with less than two wraps of rope on the

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