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1 s2.0 S0167931724000364 Main
1 s2.0 S0167931724000364 Main
Microelectronic Engineering
journal homepage: www.elsevier.com/locate/mee
Review article
A B S T R A C T
Pressure sensors are widely used in a variety of industrial automatic control environments and in everyday life, including production automatic control, aerospace,
healthcare, electronic skin and many other industries. Different structural designs are suitable for different application scenarios. With the development of tech
nology, the demand for high sensitivity and wide range pressure sensors is increasing. The appearance of graphene-based materials has pushed the performance of
pressure sensors to new heights. In this paper, the research progress of pressure sensors in the past ten years based on graphene and its derivatives is deeply discussed.
According to the classification of application directions based on different substrate structures, the current pressure sensors based on graphene and its derivatives are
reviewed. Finally, the current development status of pressure sensing technology based on graphene and its derivatives is summarized, and the development prospect
in this field is prospected.
Index Terms.
Pressure sensor, Graphene, Graphene derivatives.
* Corresponding authors.
E-mail addresses: lnli@bjtu.edu.cn (L. Li), dengtao@bjtu.edu.cn (T. Deng).
https://doi.org/10.1016/j.mee.2024.112167
Received 17 December 2023; Received in revised form 30 January 2024; Accepted 23 February 2024
Available online 29 February 2024
0167-9317/© 2024 Elsevier B.V. All rights reserved.
Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
electron mobility of approximately 10,000 cm2⋅V− 1 s− 1, while its me the trend line over time (green dashed line). As can be seen from the bar
chanical characteristics remain largely unimpaired. Consequently, these chart, from 2014 to 2022, the relationship between the year of publi
exceptional characteristics render graphene oxide highly valuable for cation and the number of publications shows an increase year by year (Y
diverse applications such as medical sensors and transparent, flexible = 111.97× + 95.06, R2 = 0.97).
conductors [28,29].rGO obtained by the reduction of GO, has further Thanks to downsizing the semiconductor sensor, it has become
enhanced electrical conductivity and mechanical properties. The room possible to achieve a low-power and highly reliable pressure sensor
temperature mobility exhibits a remarkable value of up to 15,000 system. The chamber-type pressure sensor is suitable for dynamic
cm2⋅V− 1 s− 1 and remains unaffected by variations in temperature. pressure monitoring in industrial fields, and the beam-type pressure
Moreover, the average modulus attains an impressive magnitude of 0.25 sensor is suitable for static force detection in industrial fields. The
TPa. Thus, making it more suitable for specific applications such as flexible pressure sensor, due to its good flexibility, can adapt to a variety
biosensors, energy storage and catalysis. Another class of two- of curved and twisted surfaces and is often used in wearable, medical
dimensional materials is CNTs, which are made from sheets of gra health, electronic skin, human-computer interaction and other fields,
phene rolled into cylinders. Its unique properties of high aspect ratio and involving motion detection, artificial throat, gesture recognition and so
conductivity, mechanical strength, and flexibility make it suitable for on [4,47–50]. Pressure sensors of different structures will enhance the
applications ranging from drug delivery to environmental sensors intelligence and convenience of our work and life in different fields. In
[30–33]. In summary, the properties exhibited by GO, rGO, and CNTs the future, these sensors are expected to further evolve through minia
make them highly promising for diverse applications. The advancement turization, biochemical mimicry, low power consumption, integration,
in these materials unlocks novel possibilities across fields such as energy intelligence augmentation, extensive deployment, and standardization.
storage, biosensors, electronics, and catalysis [34]. In addition to its In this paper, the latest research progress of pressure sensors based
unique advantages, a major benefit of this material is its adjustability of on graphene and its derivatives materials is reviewed. The first part
properties, which allows for tailored performance in various applica highlights the excellent properties of the material and describes the
tions. For instance, it exhibits variable elemental ratios and tunable increasing trend of pressure sensors based on graphene and its de
band gap energies, allowing for precise control over stoichiometry to rivatives, illustrating the importance. In the second part, the key pa
regulate electrical and optical properties [35–37]. The similarity in rameters for evaluating the performance of pressure sensors are
crystal structure with graphene-like 2D materials enables the effective discussed in detail, which are divided into dynamic and static parame
and straightforward method of stacking multiple 2D materials to tailor ters. In the third part, the current pressure sensors based on graphene
their properties [38–42]. Furthermore, heterojunctions can be employed and its derivatives are summarized according to the classification of
to further fine-tune performance. A commonly used approach involves application directions based on different substrate structures. Fig. 2
the mechanical transfer of separated two-dimensional crystals. Although provides an overview of these sensors' structural aspects within this
this method is straightforward, it still presents numerous challenges and paper. The structure-performance-application relationship is summa
necessitates further investigation. Doping and chemical modification are rized, and the structure selection according to different applications is
both techniques employed to enhance two-dimensional materials for guided. In the fourth part, the development status of pressure sensor is
sensing applications, opening the electrical band gap, creating novel summarized, and its development direction is prospected.
composite materials, etc. By manipulating the doping charge type and Fig. 2. Pressure sensors based on graphene and graphene-based
concentration, as well as surface functionalization utilizing diverse materials [51–59].
nanoparticles like quantum dots, one can tailor the electrical charac
teristics [43–46]. 2. Key Parameters of sensors
The publication trend of the literature can tell us how pressure
sensors based on graphene and its derivatives are developing. This will Pressure sensors, being a versatile sensors in industrial applications,
help us better understand how future scientific research on graphene exhibit varying performance requirements and indicators across
and its derivatives pressure sensors will change. Fig. 1 shows the number different use cases. Evaluation criteria for pressure sensors include
of articles on graphene and its derivatives pressure sensor research and range, sensitivity, linearity, response recovery time, and other factors.
Fig. 1. The number of articles on graphene and its derivatives pressure sensor research and the trend line over time.
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Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
2.1. Static Indicators constant in a linear sensor. However, this sensitivity is influenced by
various factors such as environmental conditions (temperature, hu
The static characteristics of a sensor pertain to the unchanging midity, etc.), material properties, and sensor structure. Certain micro
relationship between its output and input under constant conditions, structures can be employed to enhance the sensitivity.
unaffected by external influences over time. These encompass the sen (3) Linearity.
sor's range, sensitivity, linearity, hysteresis, and other performance The line determined by the output value of the empty load and the
aspects. output value of the rated load is referred to as the fitting line, while the
(1) Range of measurements. measured curve obtained after increasing the load is termed the cali
The range refers to the rated load of the pressure sensor or the span bration curve. Linearity pertains to the percentage deviation between
between the minimum detectable pressure value and the maximum the pressure sensor's output calibration curve and its fitted line with
pressure value within its typical operating boundary [60]. The small respect to its rated output value. Linearity is defined as [21]:
detection limit signifies the sensor's optimal resolution for detecting
ΔLmax
external pressures, which is crucial in various fields requiring sensitivity ξL = ± × 100% (2)
yF.S
to low pressures, such as structural inspection, environmental quality
assessment, and health monitoring. Conversely, the large detection limit where ΔLmax is the maximum deviation between the output calibration
reflects the sensor's maximum allowable pressure value. Each material curve and the fitted straight line, and yF.S is the theoretical full-scale
employed in manufacturing these sensors possesses distinct mechanical output. As can be seen from the above equation, the choice of the
characteristics and varying limits on maximum pressure tolerance. fitted curve varies with ΔLmax , resulting in a difference in linearity. The
Additionally, both sensor design and temperature exert an influence on term linearity, also referred to as nonlinearity or nonlinear error, de
their operational range. notes the disparity between the actual characteristic curve of a sensor
(2) Sensitivity. and the ideal linear relationship. As the real characteristic curve deviates
The sensitivity is defined as the ratio of the change in output quantity from a straight line for different magnitudes of measured instances, this
Δy to the change in input quantity Δx during the steady-state operation discrepancy is sometimes expressed as a ratio relative to the full-scale
of the sensor, shown as [61]: value over the entire range.
Δy (4) Hysteresis Error.
S= (1)
Δx Hysteresis error refers to the discrepancy in sensor output when the
input undergoes a reverse change. Hysteresis can introduce measure
The sensitivity S, or the slope of the output-input curve, remains
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Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
ment errors and significantly impact the repeatability and accuracy of monitoring equipment and systems within industrial production pro
the sensor. Hysteresis error is defined as: cesses, such as pressure control systems, fluid conveying systems, and
gas cylinder pressure monitoring systems. On the other hand, the beam-
ΔHmax
eH = × 100% (3) type pressure sensor is mainly utilized for static force measurement
yF.S
purposes. For instance, electronic weighing, valuation scale, small scale,
Where ΔHmax is the maximum output difference between forward and other related fields are encompassed. Furthermore, owing to the
and reverse strokes, and yF.S is the full-scale output. A reduced lag error escalating demand for a healthy and comfortable lifestyle, flexible
typically indicates enhanced accuracy of the sensor. A lower hysteresis pressure sensors have found extensive applications in medical care,
value indicates enhanced repeatability and stability in the output of the sports equipment, industrial automation, automotive electronics, aero
sensor, thereby ensuring superior performance. It is related to the elastic space technology as well as household appliances. Consequently, they
properties of the material [62]. have emerged as a prominent research area within the domain of pres
sure sensors. This section categorizes cavity-type sensors along with
2.2. Dynamic Indicators beam-type and flexible pressure sensors based on their respective sub
strate structures' application orientations.
The dynamic characteristics of a sensor pertain to its output response
when subjected to varying input quantities over time, encompassing 3.1. Chamber structure
aspects such as recovery time, stability and accuracy.
(1) Response and recovery time. The chamber pressure sensor operates based on either the piezor
The response time, which quantifies the speed of a sensor's reaction esistive or piezoelectric effect. The stress-strain relationship of the ma
to input, is defined as the duration required for the output to stabilize at terial is determined by measuring the central deflection as a function of
90% [63]. This pertains to the pressure sensor's responsiveness towards the applied pressure. Additionally, different chamber shapes and posi
an electrical signal subsequent to the application of a specific force. The tions can result in varying performances, typically categorized as closed
recovery time of the sensor denotes the timeframe necessary for tran pressure chambers or open back chambers. The primary structural
sitioning from the highest attainable state of the electrical signal back to component in this type of pressure sensor, namely the sensitive material
its initial point. The response time of the sensor is influenced by factors part, usually exists in the form of a suspended membrane.
such as device structure, material composition, and environmental The linear piezoresistive effect of graphene has been utilized in the
conditions. For instance, in cases where flexible sensors employ viscous development of several chamber pressure sensors, wherein strain-
substrate materials, there may be a notable delay in response during induced changes in the bandgap width result in a significant reduction
pressurization and depressurization processes, resulting in a signifi in carrier mobility. Smith et al. [51] fabricated a closed pressure cavity
cantly prolonged recovery time compared to its response time. type suspended graphene pressure sensor for the first time by suspend
(2) Stability. ing monolayer graphene on the SiO2 layer cavity (see Fig. 2 (a)). The
The stability of the sensor refers to whether its measurement results upper limit of pressure detection was as high as 0.1 MPa and the
can remain stable over a long period of time, the stability of the sensor is sensitivity (2.96 × 10− 5 kPa− 1) was about 20 to 100 times higher than
affected by purity, temperature change, mechanical stress and other that of the traditional silicon piezoresistive pressure sensor. However, it
factors, and the sensor with better stability is usually able to maintain can be seen that the linearity of the sensor is poor, the test result is
the required accuracy and continuity in operation. Therefore, in unstable, and the range is small. In the same year, Hurst et al. [67]
different applications, the stability of the sensor needs to be considered fabricated a back-gate field effect transistor pressure sensor consisting of
according to different factors. Therefore, in different applications, the a suspended graphene membrane array by suspending the graphene
stability of the sensor needs to be considered according to different membrane on a SiO2 dielectric layer with a diameter of 3 μm. The sensor
factors [64]. is >200 times smaller than conventional pressure sensors. The sensor
(3) Accuracy. has a gate-controlled effect, where the distance between the back gate
The accuracy of the sensor refers to the disparity between the mea and graphene decreases with increasing pressure, resulting in conduc
surement results obtained from the sensor and their corresponding tance modulation. However, the sensitivity of the sensor decreases by
actual values. This parameter is influenced by various factors, including 0.8% when a back-gate voltage of 30 V is applied, which indicates that
random errors within the sensor and system errors such as initial and the gate-controlled effect is very small. Kwon et al. [68] designed a
linear deviations. It should be noted that achieving accurate measure suspended graphene sensor based on a cylindrical cavity structure in
ments not only relies on the inherent precision of the sensor itself but which the graphene film is subjected to pressure from the conduction of
also hinges upon external environmental conditions during bench the cylindrical contacts. This design greatly improves the sensitivity of
testing methods, among other contributing factors. To ensure the utmost the sensor. The problem is that the manufacturing process is compli
measurement accuracy, effective calibration procedures and appro cated and the sensor is prone to mechanical failure behavior. Zhu et al.
priate data processing techniques must be implemented [65]. [69] fabricated a suspended SiNx membrane-type graphene pressure
(4) Drift. sensor by lithography graphene into a winding pattern (see Fig. 2 (b)).
Drift refers to the absence of any change in the sensor's output signal The sensor has a high sensitivity of 8.5 × 10− 5 kPa− 1 and a specification
over time, irrespective of applied pressure. This phenomenon can be factor of about 1.6. Although it has high linearity and repeatability, it
influenced by various environmental factors, including fluctuations in can only detect pressure from 0 to 70 kPa. In 2016, Smith et al. [70]
temperature or natural wear and tear on the sensor material. The miti studied the piezoresistive effects of uniaxial and biaxial strains in gra
gation of drift assumes paramount importance in upholding the preci phene from both theoretical and experimental aspects. The results show
sion and dependability of pressure measurements [66]. that the measurement factor is independent of the orientation and
doping concentration of graphene crystals. This study provides some
3. Pressure sensors guidance for the theoretical research of graphene pressure sensors.
To adapt to some complex environments such as temperature and
Currently, the industry predominantly employs rigid substrate pressure combined environment, Wang et al. [71] implemented a
pressure sensors. According to the survey findings, the structure of these through-hole graphene pressure sensor by transferring large areas of
sensors primarily consists of cavity types (including open-back cavities graphene onto suspended silicon nitride films perforated by periodic
and closed pressure cavities) as well as beam types or their variations. micro through-hole arrays, increasing the sensor sensitivity to 2.8 ×
The chamber-type pressure sensor finds its primary application in 10− 5 mbar− 1. Notably, graphene is tested in isolation from the external
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environment. When the temperature of the sensor was between 23 ◦ C squared bossed diaphragm structure, which has the advantage of a
and 70 ◦ C, the resistance of the graphene increased with the increase in positive temperature coefficient of resistance. At room temperature,
temperature, and the change in temperature did not reduce the me sensor resistance decreases with the increase in pressure. However, this
chanical sensitivity. If not isolated, the sensor performance test is un paper focuses on the temperature characteristics of graphene on SiNx,
stable. In 2017, Sanaeepour et al. [72] established a nanoscale graphene without relevant data such as the mechanical sensitivity of the sensor.
pressure sensor model and studied the temperature-dependent behavior Li et al. [52] prepared a closed rectangular cavity pressure sensor
of the sensor. The results show that the sensitivity of the sensor increases composed of a BN/graphene/BN nanofilm sandwich structure (see Fig. 2
with the increase of temperature between 150–250 K, and decreases (c)). The bottom BN layer is used as a substrate for graphene, while the
with the increase of temperature when the graphene pressure sensor is top BN layer is used as a protective layer. The pressure detection range of
placed above 300 K. These results provide new ideas and theoretical the sensor is 100–200 kPa, and the maximum sensitivity is 24.85 μV/V/
guidance for the structural design of nanoscale graphene pressure sen mmHg. By increasing the top layer BN, the resistance change rate of the
sors. In the same year, Milovanovic et al. [73] simulated graphene sensor is reduced from 15.7% to 3.1% after seven days. It is proved that
bubbles with radius R0 = 15 nm and EF = 0.2 eV, the resistance of the BN protective layer can significantly improve the performance sta
graphene pressure sensors showed a positive linear correlation with the bility of the graphene pressure sensor. The next year, the same structure
pressure, and the sensitivities of the sensors were much higher than the was utilized to study the influence of the presence of the cavity on its
test results of the actual sensor. The sensitivity of sensors at different temperature characteristics by Campbell et al. [75]. The results showed
temperatures is also studied. The results showed that the slope of the that the temperature coefficient was up to 0.25%◦ C− 1 with micro-cavity
curve changed slightly under the influence of temperature. This further at 30–150 ◦ C based on the thermal expansion effect, while the temper
proves that under ideal conditions, graphene has excellent material ature coefficient of the sensor without micro-cavity was negative.
properties and a wide range of applications. Davaji et al. [74] developed Moreover, the nonlinearity of graphene sensors with micro-cavity is
a suspended graphene temperature-pressure sensor on SiNx with a lower than that without micro-cavity, indicating that the presence of
Fig. 3. Chamber type pressure sensor: (a) Suspended graphene pressure sensor. Reprinted from [51] with permission from ACS; (b) Suspended SiNx membrane type
graphene pressure sensor. Reprinted from [69] with permission from AIP Publishing; (c) Closed rectangular cavity pressure sensor composed of BN/graphene/BN.
Reprinted from [52] with permission from AIP Publishing; (d) Polymer-assisted graphene pressure sensor [53]; (e) The graphene pressure sensor coated by a Si3N4
layer with a rectangular cavity. Reprinted from [80] with permission from IEEE.
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Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
micro-cavities greatly affects the temperature characteristics of gra such as heightened sensitivity, precise measurements, and robust dy
phene. Nag et al. [76] designed a new piezoresistive pressure sensor namic characteristics. The beam structure exhibits remarkable sensi
based on graphene by integration of rod beams in a silicon diaphragm, in tivity towards variations in pressure, rendering it a highly versatile
which a cross beam sits beneath an elastic diaphragm. The sensor per sensor with a broad spectrum of applications owing to its distinctive
formance was simulated at temperatures from − 10 ◦ C to 100 ◦ C and configuration. The fundamental configurations of the beam within the
pressures from 0 to 100 psi. The results show that the rod-beam structure pressure sensor are typically categorized into two types: simply sup
can improve sensitivity by generating local stiffness on the film. Liu et al. ported beams and cantilever beams. Simply supported beams refer to
[77] prepared a graphene pressure sensor with dimensions of 50 μm those that are supported at both ends by hinges or fixed supports, while
thick and 1400 μm wide. After annealing at 300 ◦ C, the sensitivity and cantilever structures feature one end being firmly anchored while the
response speed of the sensor are improved, mainly due to the desorption other end remains unrestricted.
of the hydroxyl group on the graphene surface during annealing. This By adopting a flexible material as a substrate to fully utilize the
annealing method provides a new way to improve the performance of benefits of graphene's high elastic strain. C. Bonavolontà et al. [81]
graphene pressure sensors. Wang et al. [78] designed the BN/graphene/ tested the piezoresistive effect of the material using a cantilever beam
BN sandwich structure on suspended SiNx membranes and completely structure (see Fig. 4(a)). This study offered a theoretical foundation for
isolated graphene from the external environment through the protection the use of graphene in mechanics and electricity. The cantilever beam
of BN and Cu–Sn solid-liquid interdiffusion bonding. After exposure to structure was then explored by Wu et al. [82], who also developed an
85 ◦ C and 85% humidity for 70 h, the resistance of the sensor was isosceles trapezoidal beam membrane micro-pressure sensor and used
basically unchanged. Thereby the sensor has a high sensitivity (2.9 × simulation to examine how the structure of the beam affected the sen
10− 4 kPa− 1), minimal hysteresis, and good repeatability and stability in sor's performance. This design included a silicon membrane under the
the pressure range of − 80 to 0 kPa. But there are complications with the cantilever beam to resolve the conflict between sensitivity and linearity,
manufacturing and gluing process (See Fig. 3). and the resulting sensor had a sensitivity of 9.64 mV/kPa in the range of
On account of technological limitations, graphene is easily damaged 0–3 kPa and linearity of 0.09%FS. Numerous researchers have included
when monolayer graphene film is transferred to the cavity. To improve two-dimensional materials in the cantilever beam pressure sensor's
the yield, Lin et al. [53] fabricated a polymer-assisted graphene pressure design in addition to theoretical studies, considerably enhancing the
sensor using a scalable polymethyl methacrylate (PMMA), where the sensor's performance by incorporating the benefits of two-dimensional
graphene on the circular cavity is undamaged under the protection of materials. Lamba et al. [83] improved the sensitivity and linearity of
PMMA (see Fig. 2(d)). The pressure detection range of the sensor is 0–80 the sensor by optimizing the geometric parameters of the sensor. In the
kPa, and the sensitivity is up to 2.87 × 10− 5 kPa− 1. The temperature range of 0–106 μN, the sensitivity of the sensor is 3.93 mV/μN, and the
change of the sensor leads to the nonlinear problem of the sensor signal. linearity is 0.0092%. In 2022, By combining graphene as the piezor
The voltage has a great influence on the resistance of the sensor, indi esistor and PDMS as the substrate material to create a cantilever beam
cating that a constant voltage is needed to apply to the sensor. The structure with a flexible substrate, Lamba et al. [84] were able to
performance of PMMA/graphene pressure sensors with finite depth generate displacement changes and convert them into voltage signals.
cavities and through-hole cavities was compared [79]. The experimental The size of the piezoresistive material and the doping concentration are
results show that the stability, repeatability and sensitivity of the 285 revealed to be the main parameters impacting the sensitivity and line
nm deep-cavity sensor are much lower than those of the through-hole arity in this investigation. According to simulation, a high sensitivity of
sensor. This is because the depth of the cavity is nanometer, the sealed 3.93 mV/μN in an operating range from 0 to 106 μN with 0.0092% of
gas in the cavity leads to the weakening of the electrical signal of the non-linearity is 3.93 mV/μN, and in the y- and z-directions is 0.57 mV/
sensor, and the sensitivity is seriously reduced at low pressure. In nN and 0.63 mV/nN respectively, which realizes the biaxial sensing.
addition, the response speed of sensors with through-holes is in the same This study also discovered that the sensitivity of the gadget is influenced
order as that of commercial pressure sensors, but through-hole sensors by the cantilever beam's rigidity. In future investigations, the material
are less stable. Zeng et al. [80] also designed a graphene pressure sensor properties of the cantilever beam can be chosen and included in the
with a Si3N4 protective layer and a micro-cavity structure, as shown in sensor design to improve sensor performance. Coutu et al. [85] modified
Fig. 2(e). The Piezoresistive and temperature characteristics were the sensor structure by lowering internal beam stresses to increase the
investigated. When the external pressure is reduced from 100 kPa to 10 sensor's sensitivity by lowering the out-of-plane beam curvature and
Pa, the sensitivity of the sensor is up to 5.32 × 10− 4 kPa− 1. Due to the improving the beam's damping.
protection of Si3N4, the sensor has a high-temperature coefficient of In flow testing, the cantilever-type pressure sensor structure has
resistance (0.332% ◦ C− 1), and its tolerance temperature is increased advantages over the traditional form of pressure sensor. In order to in
from 230 ◦ C to 420 ◦ C. crease the pressure exerted on the cantilever beam, greater displacement
The closed chamber pressure sensor exhibits superior stability. is induced by reducing the surface area, thus increasing the sensitivity.
However, due to the graphene film's single-atom thickness, it is sus Shadmand et al. [54] developed a sensor for monitoring water flow
ceptible to damage. The repeatability and sensitivity of this sensor are pressure utilizing graphene oxide as a piezoresistive material (see Fig. 4
significantly lower compared to the open-back cavity pressure sensor. (b)). The study was tested at water velocities between 0 and 0.7 m/s.
This disparity arises from the sealed gas within the cavity weakening the Graphene oxide is waterproofed by coating polyvinylidene fluoride
electrical signal and causing a substantial reduction in sensitivity under (PVDF) to protect the piezoresistive material. The accuracy of the
low-pressure conditions. Furthermore, while open-back cavity pressure complete system is evaluated to ±3.2% of full scale, and the sensor's
sensors demonstrate higher response speeds comparable to commercial performance is assessed by the change in resistance at various water
counterparts, their stability remains subpar. velocities. The sensitivity of the sensor in the measurement range is
equal to 1.22 Ω / (m⋅s− 1) and the response time of the system is
3.2. Beam structure measured to be <5 s. Dong et al. [86] created a flexible sensor for
monitoring airflow pressure using graphene as a pressure-sensitive
The cavity-type pressure sensor is limited to measuring pressure material and polyimide (PI) as a substrate. The cantilever beam struc
solely in the vertical direction, and it operates within a stringent pres ture of the sensor deforms as a result of fluid-solid interaction, changing
sure testing environment. Conversely, the beam-type pressure sensor the resistance of graphene. A flat and a bent cantilever beam are the two
enables the measurement of both vertical and horizontal pressures. The constructions that the design suggests, and comparative testing results
pressure sensing mechanism employed by the beam-structured sensor reveal that the bent structure is more responsive. With resolutions of
primarily relies on the piezoresistive effect, offering notable advantages 0.94 m/s and 0.23◦ , respectively, the sensor can detect a wide range of
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Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
Fig. 4. Cantilever pressure sensors: (a) Piezoresistive effect of graphene. Reprinted from [81] with permission (Elsevier); (b) Flow pressure sensor. Reprinted from
[54] with permission (Elsevier); (c) Multi-layer suspended graphene beam structure pressure sensor. Reprinted from [55] with permission from IOP Publishing; (d)
Graphene pressure sensor with beam structure [56].
flow velocity (0–30 m/s) and incidence angle (0–25◦ ). The sensor also barometer measurements. The researchers also suggested a variety of
has a great deal of application potential because it is a planar cantilever, structural enhancement options to boost sensor performance. A series of
which increases the incidence angle's sensitivity to the flow field and mechanical and other performance tests by Gablech et al. [87] demon
makes it less disruptive. Furthermore, a significant subset of pressure strated the structure's potential as a high-performance pressure sensor.
checking called air pressure detection is also widely applied in industrial The researchers also constructed a cantilevered beam field effect tran
settings. A pressure sensor with a beam structure based on graphene sistor structure that allows for the stretching of graphene. The potential
material was created by Romijin et al. [55] (see Fig. 4(c)). In the study, performance of graphene served as the inspiration for Wang et al. [56]
multilayer suspended graphene was used. Because of its superior me as they created and produced a beam structure graphene pressure sensor
chanical and electrical capabilities compared to other materials. Allows (see Fig. 4(d)). The beam structure in this instance was cross-shaped,
the sensor to be very sensitive while still having a small surface area and and the graphene was positioned at the area of the sensor that
low power consumption. The amount of non-suspended graphene was required the most force. The structure has the benefit of increased
decreased, and low-defect graphene materials were chosen to save sensitivity, according to experimental validation, and the study
power while still increasing sensitivity. According to tests, the in increased sensor sensitivity by employing high-quality, defect-free gra
strument's sensitivity is roughly 2.5%/dec, making it appropriate for phene. The design's sensitivity is in the 0–20 MPa range of 33.13 mV/V/
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Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
MPa. Moreover, Wei et al. [88] proposed a suspended piezoresistive precise measurement of subtle signals. Kurup et al. [90] developed a
beam structure that could be used to increase the sensitivity of the sensor capacitive flexible pressure sensor utilizing graphene porous foams (see
without changing the mechanical parameters, making the structure Fig. 5(a)). Within the pressure range of 0–6 kPa, the sensor coated with
more adaptable in application. The study was put to the test, and results graphene foams exhibited remarkable sensitivity (0.137 kPa− 1) and
revealed that the sensor has improved by 120% in comparison to the demonstrated a detection limit as low as 50 Pa. However, it should be
prior one. noted that this sensor primarily detects low pressures (<10 kPa). The
Based on the aforementioned studies on beam-based pressure sen vertical graphene pressure sensors were fabricated by Cao et al. [57]
sors, it is evident that optimizing parameters related to the beam using plasma-enhanced chemical vapor deposition (PECVD), exhibiting
structure, size of the pressure-sensitive material, and quality thereof can exceptional properties including a wide pressure range of 0–120 kPa,
enhance sensor sensitivity. Moreover, due to the versatility of beam high sensitivity of 4.84 kPa− 1, and superior durability up to 5000 cycles.
structures, altering factors such as the quantity and shape of beams The sensor utilizes cost-effective raw materials and operates at low
along with substrate material offer diverse advantages for various voltage, making it highly promising for future applications in electronic
applications. skin and other related fields (see Fig. 5(b)). Wang et al. [91] have suc
cessfully fabricated a multilayer piezoresistive flexible pressure sensor,
exhibiting an impressive sensitivity of 2.54 kPa− 1 and a linear pressure
3.3. Flexible structure
range of 107 kPa. Due to the intricate hierarchical structure of the reed
leaf, this sensor demonstrates exceptional capability in detecting
In recent years, the rapid development of flexible electronic sensing
tangential forces from various directions, making it highly promising for
technology has sparked widespread interest among researchers in flex
applications in flexible human-computer interaction and other related
ible pressure sensors. There are two primary avenues for enhancing
fields. The thermal reduction method was employed by Sheng et al. [92]
flexible pressure sensors: structural and material advancements. By
to fabricate a flexible pressure sensor based on bubble-decorated hon
optimizing the layout and design of the sensor through structural im
eycomb-like graphene film. The sensitivity of the sensor can reach up to
provements, its sensitivity and stability can be significantly improved.
161.6 kPa− 1 when the applied pressure is below 560 Pa, while it de
For instance, incorporating specific micro- and nano-structures or multi-
creases significantly to only 0.92 kPa− 1 within the pressure range of
level structures can enhance the sensor's responsiveness and reliability.
2–10 kPa. Bae et al. [58] fabricated a novel piezoresistive pressure
Tian et al. [89] successfully fabricated a flexible graphene pressure
sensor using layered graphene/PDMS arrays with a sensitivity of 8.5
sensor exhibiting exceptional sensitivity (0.96 kPa− 1) and an extensive
kPa− 1 and a response time of 40 ms in the range of 1 Pa to 12 kPa.
pressure range (0–120 kPa) through the utilization of laser-induced
Although the sensor has a good linear response, the pressure range is
shaping techniques to create a V-shaped foam structure from gra
narrow (see Fig. 5(c)). Tao et al. [93] demonstrated a graphene-based
phene. This sensor demonstrates remarkable responsiveness towards
pressure sensor by thermal reduction using GO solution and paper
pressing, bending, and twisting, rendering it highly suitable for the
Fig. 5. Flexible pressure sensors: (a) Graphene Porous Foams for Capacitive Pressure Sensing. Reprinted from [90] with permission from ACS; (b) Vertical graphene
flexible pressure sensor [57]; (c) Graphene/PDMS pressure sensor arrays. Reprinted from [58] with permission from John Wiley and Sons; (d) Graphene-based
pressure sensor. Reprinted from [59] with permission from John Wiley and Sons.
8
Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
Table 1
Summary of materials and properties of sensors with different structures.
Type Material Range Sensitivity Non-linearity Response time Reference
− 5 − 1
Graphene ≤0.1 MPa 2.96 × 10 kPa – – [51]
Graphene 0–70 kPa 8.5 × 10− 5 kPa− 1 – – [69]
Graphene – 2.8 × 10− 5 mbar− 1 – – [71]
Chamber Graphene 100–200 kPa 24.85 μV/V/mmHg – – [52]
Graphene 0–100 psi – – – [76]
Graphene − 80–0 kPa 2.9 × 10− 4 kPa− 1 – – [78]
Graphene 0–80 kPa 2.87 × 10− 5 kPa− 1 – – [53]
Graphene 0–3 kPa 9.64 mV/kPa 0.09%FS – [82]
Graphene 0–106 μN 3.93 mV/μN 0.0092% – [83]
Graphene – 0.63 mV/nN – – [84]
Beam GO 0–0.7 m/s 1.22 Ω/(m•s− 1) – 5s [54]
Graphene 0–30 m/s – – – [86]
Graphene – 2.5%/dec – – [55]
Graphene 0–20 MPa 33.13 × 10− 5 mV/V/MPa 3.3622% – [56]
Graphene 0–50 kPa 0.96 kPa− 1 – 0.4 ms [89]
Graphene 0–6 kPa 0.137 kPa− 1 – – [90]
Graphene 0–120 kPa 4.84 kPa− 1 – – [57]
<560 Pa 161.6 kPa− 1
Graphene – – [92]
2–10 kPa 0.92 kPa− 1
Graphene 1 Pa ~ 12 kPa 8.5 kPa− 1 – 40 ms [58]
Graphene 0–2 kPa 17.2 kPa− 1 – 60 ms [93]
Graphene / CNT 0–0.3 kPa 19.8 kPa− 1 – 16.7 ms [59]
<0.2 kPa 110 kPa− 1
Flexible
Graphene 0.2–15 kPa 3 kPa− 1 – 30 ms [94]
15–75 kPa 0.26 kPa− 1
rGO 100–200 Pa 178 kPa− 1 – – [95]
Graphene/rGO 0–255 kPa 72,568 kPa− 1 – 5 ms [96]
<75 kPa 0.0063 kPa− 1
Graphene – – [97]
>75 kPa 0.0136 kPa− 1
GO 0–30 kPa 0.13 kPa− 1 – – [98]
GO 0.6–200 kPa 2.53 kPa− 1 – 15.4 ms [99]
rGO 0.0013–353 kPa 47.7 kPa− 1 – 20 ms [100]
9
Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
wide pressure range, the sensitivity of the sensor is relatively low with excellent electrical conductivity, superior thermal conductivity,
values of 0.0136 kPa− 1 (pressure > 75 kPa) and 0.0063 kPa− 1 (pressure remarkable transparency, favorable biocompatibility, commendable
< 75 kPa). Gilanizadehdizaj et al. [98] have successfully developed a chemical stability, and lightweight properties. These inherent advan
piezoresistive flexible pressure sensor array using reduced graphene tages endow graphene with extensive application prospects across
oxide (rGO) and silicone elastomer. This sensor exhibits a sensitivity of various fields. Table 1 presents an overview of the performance pa
0.13 kPa− 1 within the range of 0–10 kPa. However, it should be noted rameters of pressure sensors based on different structures of graphene
that the high sensitivity of this sensor is primarily observed under low- and its derivative materials. The structure-performance-application
pressure conditions, making its operation challenging in high-pressure relationship is established in Table 2, which provides guidance for the
environments. Yang et al. [99] successfully fabricated a foam-based structure selection of different applications.
flexible pressure sensor with an impressive pressure range spanning Despite significant advancements in this field, numerous obstacles
from 0.6 to 200 kPa through the polymerization process involving continue to impede their practical application. For instance, the exten
reduced graphene oxide (rGO) and high-internal-phase emulsion. This sive adoption of flexible sensors derived from graphene has been hin
sensor exhibits exceptional responsiveness, boasting a rapid response dered by intricate and costly manufacturing procedures. Consequently,
time of <15.4 ms, which can be attributed to its hierarchical porous it is imperative to develop cost-effective and simplified manufacturing
structure. Moreover, the integration of pixel arrays enables efficient technologies in order to propel their practical implementation forward.
identification of objects with varying geometries, making it highly Furthermore, the presence of doping and impurities in gas molecules,
suitable for incorporation into wearable devices. Lee et al. [100] such as oxygen and water molecules, can significantly compromise the
designed a flexible ferroelectric sensor based on multilayer interlocked material properties, particularly in the case of graphene. Henceforth, it
micro-dome geometry using the ferroelectric properties of rGO and becomes imperative to enhance the stability of this material. Addition
PVDF composites. A sensitivity of 47.7 kPa− 1 in the range of ally, temperature assumes a pivotal role since elevated temperatures
0.0013–353 kPa and a fast response time of 20 ms was observed in this lead to the disintegration of graphene oxide. Moreover, one cannot
sensor. In addition, the sensor can be repeated for >5000 cycles. In overlook the profound impact exerted by high-precision pressure
short, the device can monitor pressure from low pressure to a high- sensors.
pressure range, which illustrates great potential in electronic skin, In general, graphene and its derivatives materials still have a very
wearable devices and other fields. broad application prospect and market potential, which is worthy of our
In terms of the performance of flexible pressure sensors, researchers vigorous research and promotion in the application of pressure sensors.
have proposed various novel designs primarily focused on structural and
material enhancements. For instance, incorporating micro- and nano-
structures into traditional thin-film pressure sensors can significantly Declaration of competing interest
enhance their sensitivity and stability. Furthermore, employing a
multilevel structure can improve their adaptability to diverse environ The authors declare the following financial interests/personal re
mental conditions. Material selection improvements also play a crucial lationships which may be considered as potential competing interests:
role in this regard. Currently, commonly used materials for flexible Tao Deng reports was provided by National Natural Science Foun
pressure sensors include polymers and metal films. However, these dation of China. If there are other authors, they declare that they have no
materials may exhibit limitations such as poor durability and other is known competing financial interests or personal relationships that could
sues. Henceforth, leveraging the exceptional mechanical properties and have appeared to influence the work reported in this paper.
other advantages offered by graphene and its derivatives becomes
highly advantageous in overcoming these challenges. Data availability
4. Conclusion and outlook No data was used for the research described in the article.
10
Y. Guo et al. Microelectronic Engineering 288 (2024) 112167
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