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International Journal of Biological Macromolecules 62 (2013) 44–51

Contents lists available at ScienceDirect

International Journal of Biological Macromolecules


journal homepage: www.elsevier.com/locate/ijbiomac

Development of functionalized cellulosic biopolymers by graft


copolymerization
Vijay Kumar Thakur a,∗,1 , Manju Kumari Thakur b,1 , Raju Kumar Gupta c,1
a
Department of Materials Science and Engineering, Iowa State University of Science and Technology, Ames, IA 50011, USA
b
Division of Chemistry, Govt. Degree College Sarkaghat, Himachal Pradesh University, Shimla 171005, India
c
Department of Chemical Engineering, Indian Institute of Technology Kanpur, 208016, India

a r t i c l e i n f o a b s t r a c t

Article history: Natural lignocellulosic polymers are one of the most promising biodegradable, non-toxic and eco-friendly
Received 2 July 2013 polymeric materials which have been used to develop various products for number of applications espe-
Received in revised form 18 August 2013 cially in green composites. However, these cellulosic materials have certain drawbacks, like sensitivity
Accepted 19 August 2013
to water and moisture, and need to be modified. So in this article, a treatment of lignocellulose biopoly-
Available online 27 August 2013
mers with suitable acrylate monomer was investigated. The influence of different reaction parameters
on efficiency (grafting) was investigated. SEM, TGA and Fourier transform infrared spectroscopy (FT-IR)
Keywords:
were used to study the graft copolymerization between the monomer and hydroxyl groups of lignocellu-
Green cellulosic polymers
Graft copolymerization losic biopolymers. This article also discusses swelling, and chemical resistance properties of the both the
Thermal grafted/ungrafted cellulosic biopolymer and their potential candidature for green composite applications.
Morphological and physico-chemical
properties Published by Elsevier B.V.
Green materials
Vinyl monomer

1. Introduction cellulosic polymers especially natural fibers in a number of sys-


tems has been found to improve the existing properties of the
Surface functionalization of biopolymers through graft copo- parental materials [20–23]. These cellulosic fibers represents the
lymerization of synthetic polymers is one of the most convenient most viable renewable resources available in the universe capa-
methods to add new desired properties to the polymers depend- ble of reducing environmental pollution by absorption of CO2 from
ing upon the applications with minimum loss of their initial the atmosphere due to their inherent properties like low cost,
properties [1–4]. As is evident from the existing literature the non-toxic, non corrosive nature, eco-friendliness, biodegradabil-
incorporation of any biopolymeric macromolecules results into ity, easy availability, and enhanced energy recovery [24–27]. In
eco-friendly materials with good biodegradability, eco-efficiency combination with appropriate biocompatibity cellulosic materi-
and low cost [5–10]. So it is generally assumed that a combina- als are being used for biomedical applications [27–29]. Natural
tion of synthetic macromolecules with natural macromolecules fibers are also presently being used extensively in automotive
might yield green composite materials with enhanced properties industry replacing the commonly used synthetic fibers [30–32].
combining the properties of both materials: mechanical stability However the sensitivity of cellulosic fibers toward water/moisture
and biological acceptability [11–14]. The advantages of polymer absorption and poor chemical resistance inhibit their use in out-
composite systems with cellulosic biopolymer as one of the essen- door applications, and to make them work under these condition,
tial component for a number of applications may include efficient their surface modification is very essential [32–35]. The graft copo-
utilization of the natural polymers, biocompatibility, no health haz- lymerization of cellulosic polymers with suitable hydrophobic
ards, easy fabrication of materials etc. [15–19]. The addition of monomers incorporates desired functionalities into the cellulosic
backbone, thus improving the existing physico-chemical proper-
ties of the cellulosic polymers [1,2,36]. Furthermore the grafted
cellulosic polymers results in better mechanical interlocking with
the polymer matrix and increasing the mechanical strength of the
∗ Corresponding author. Tel.: +1 5154415018.
composites [10–12,36].
E-mail addresses: vijayisu@hotmail.com (V.K. Thakur), shandilyamn@gmail.com
(M.K. Thakur), guptark@iitk.ac.in (R.K. Gupta).
So keeping this in mind, the present study is an attempt
1
Tel.: +1 0512 259 6972; fax: +1 0512 259 0104. to prepare the butyl acrylate grafted Hibiscus sabdariffa fibers

0141-8130/$ – see front matter. Published by Elsevier B.V.


http://dx.doi.org/10.1016/j.ijbiomac.2013.08.026
V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51 45

(butyl acrylate-g-H. sabdariffa) meant for green polymer compos- 2.4.2. Moisture absorbance behavior
ite applications. The H. sabdariffa fibers prior to and after graft Moisture absorbance studies were made for particular time
copolymerization synthesis have been characterized by Fourier interval under different humidity levels ranging from 20% to 90%.
transform infrared spectroscopy (FTIR), thermo gravimetric anal- Final weights of the grafted and ungrafted H. sabdariffa fibers
ysis (TGA), morphological (SEM) and the physico-chemical studies. exposed to different humidity levels were then noted. The percent
moisture absorbance (% Mabs) was calculated from the increase in
initial weight in the following manner:
2. Experimental
Wf − Wi
%moisture absorbance (%Mabs ) = × 100
2.1. Materials Wi

Butyl acrylate (BA), ferrous ammonium sulphate (FAS), where Wf is the weight of grafted H. sabdariffa fibers; Wi is the
potassium per sulphate (KPS), sodium hydroxide (NaOH), and weight of raw H. sabdariffa fibers.
tetrahydrofuran were procured from Qualigens Chemicals Ltd. H.
sabdariffa fibers were collected from local resources of Himalayan 2.4.3. Acid and base resistance study
region and purification of the fibers as well as chemical modifi- Known weight (Tw ) of raw and grafted H. sabdariffa fibers were
cation through mercerization was done by the standard method immersed in fixed volume of 1 N HCl and 1 N NaOH and the weights
reported in our earlier studies [12,35]. of the samples were noted down after certain intervals in order
to determine the acid and base resistance studies. The chemical
resistance was studied in the following manner:
2.2. Graft copolymerization
Tw − Waci
Percent chemical resistance (Pcr ) = × 100
The graft copolymerization synthesis reaction was initiated by Tw
immersing surface modified (mercerized) H. sabdariffa fibers in
a definite amount of distilled water for 24 h in order to activate where Tw = total weight and Waci = weight after certain interval.
the cellulosic backbone. This process was followed by addition of
known amount of initiator (FAS-H2 O2 ) and monomer. Different 2.5. FTIR analysis
reaction conditions such as amount of solvent, time, pressure, ini-
tiator (FAS:KPS ratio) and monomer concentration were optimized Infrared (IR) spectra of raw and grafted H. sabdariffa were
by varying one parameter while keeping other constant in order to recorded using KBr pellets on PERKIN-ELMER RXI Spectrophotome-
get the maximum percentage of grafting. After the completion of ter. Scanning was carried out in the range of 400-4000 cm−1 .
the reaction, flask was cooled under running tap water and the final
product was filtered. The rudimentary product was washed several 2.6. Scanning electron microscopy (SEM) examination
times with distilled water and oven-dried at 90 ◦ C to a constant
weight. The SEM photographs of the fiber surfaces (raw and grafted
Hibiscus sabdariffa) were observed by using scanning electron
2.3. Removal of homopolymer and determination of graft level microscopy machine (LEO 435 VP).

The rudimentary product of the grafted fibers was purified


with tetrahydrofuran using a Soxhlet extractor for 72 h followed
by washing with distilled water to remove the homo-polymer
formed during graft copolymerization reaction. The pure grafted
copolymers were then dried at 60 ◦ C to constant weight. The per-
centage grafting (Pg ) was calculated as per procedure reported
earlier [32–35].

Wg − W
Percent grafting (Pg ) = × 100
W

where W is the weight of raw H. sabdariffa fibers, Wg is the weight


of grafted H. sabdariffa fibers.

2.4. Physico-chemical studies of the raw and grafted fibers

Swelling, moisture absorbance and chemical resistance studies


of butyl acrylate grafted H. sabdariffa fibers and their raw counter-
parts was carried out as per methods reported earlier [32–35].

2.4.1. Swelling behavior


Grafted and ungrafted H. sabdariffa fibers were subjected to
swelling studies in different solvents such as dimethyl formamide;
water; methanol and isobutyl alcohol. The percent swelling was
calculated in the following manner:

Wf − Wi
Percent swelling (PS ) = × 100
Wi Scheme 1. Mechanism for graft copolymerization of butyl acrylate (BA) onto Hibis-
cus sabdariffa fibers.
46 V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51

Fig. 1. (a) Optimization of solvent amount for optimum graft copolymerization butyl acrylate (BA) onto Hibiscus sabdariffa fibers. (b) Optimization of time for optimum
graft copolymerization of butyl acrylate (BA) onto Hibiscus sabdariffa fibers. (c) Optimization of temperature for optimum graft copolymerization of butyl acrylate (BA) onto
Hibiscus sabdariffa fibers. (d) Optimization of initiator ratio for optimum graft copolymerization of butyl acrylate (BA) onto Hibiscus sabdariffa fibers. (e) Optimization of
monomer ratio for optimum graft copolymerization of butyl acrylate onto Hibiscus sabdariffa fibers.
V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51 47

Fig. 2. (a) Swelling behavior of raw and butyl acrylate (BA) grafted Hibiscus sabdariffa fibers in different solvents. (b) Moisture absorbance behavior of raw and butyl acrylate
(BA) grafted Hibiscus sabdariffa fibers at different humidity levels. (c) Acid resistance behavior of raw and butyl acrylate (BA) grafted Hibiscus sabdariffa fibers in 1 M HCl at
different time intervals. (d) Base resistance behavior of raw and butyl acrylate (BA) grafted Hibiscus sabdariffa fibers in 1 M Na OH at different time intervals.

2.7. Thermogravimetry analysis (TGA) grafted fiber was studied by FTIR spectroscopy, SEM and Thermo-
gravimetry analysis.
Thermogravimetry experiments were carried out using a
Perkin-Elmer Thermal Analyzer. Thermo gravimetric study
(TGA/DTA/DTG) was carried out at a heating rate of 10 ◦ C/min. The 3.1. Reaction mechanism
sample weights of raw and grafted H. sabdariffa fibers for thermal
studies were 10 mg each. Butyl acrylate grafted H. sabdariffa fibers were synthesized
through a free-radical polymerization mechanism. The proposed
mechanism for reaction is based on the same principle as of that
reported in our previous studies [12,32–35]. The first step in the
3. Results and discussion graft copolymerization mechanism is the generation of radicals by
the decomposition of the initiator (FAS:KPS) [1]. Different reaction
The graft copolymerization synthesis reactions of butyl acry- steps involved in the graft copolymerization of butyl acrylate onto
late monomer onto mercerized H. sabdariffa fibers were carried cellulosic fibers are depicted in Scheme 1. The radical formation
out using a water-soluble initiator in an aqueous medium. The for the initiation reaction can occur cellulosic polymer or on the
mixture was continuously stirred in the reaction vessel to have inti- monomer. In the active center formation, the radical species may
mate contact between the initiator and the fiber, and active centers attack the cellulosic hydroxyl to produce macro radicals. Once the
formed on the cellulosic fiber with the butyl acrylate monomer. cellulosic radicals and phenolic radicals are produced on the H.
The optimum conditions were determined by varying the different Sabdariffa fibers, they react with the monomers to give the graft
reaction parameters. The presence of poly (butyl acrylate) on the copolymer (H. sabdariffa -graft-poly (butyl acrylate) fibers.
48 V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51

Fig. 3. (a) FTIR spectrum of raw Hibiscus sabdariffa fibers. (b) FTIR spectrum of butyl acrylate (BA) grafted Hibiscus sabdariffa fibers.

Effect of reaction parameters such as monomer concentration, preventing further diffusion of the monomer onto the fiber as well
initiator, reaction time, pressure and solvent was assessed to get as shortage of available grafting sites as the reaction proceeds. This
the optimum grafting. Fig. 1(a–e) shows different values of grafting trend is in agreement with our previous reports.
percentage during optimization of the reaction parameters.
3.1.3. Effect of reaction temperature
3.1.1. Effect of solvent The graft copolymerization of BA onto H. sabdariffa fibers was
The effects of solvent amount on the percentage of grafting carried out at different temperatures ranging from 40 to 70◦ C and
are shown in Fig. 1(a). The results suggest that copolymerization the results are presented in Fig. 1(c). The percentage of grafting
should be carried out in sufficient amount of water. An increase increases with temperature between 40◦ C and 60◦ C. Further
in the amount of water from 50 to 175 mL give maximum grafting increase in temperature led to a decrease in percentage grafting.
in 100 mL and then decreases slightly with further increase in the The decrease in percent grafting as the reaction temperature
amount of solvent. This can be explained on the basis that higher increased beyond 60 ◦ C may be due to an increase in free radical
amount of water may decrease the interaction between reaction termination.
component such as lignocellulosic backbone as well as the graft
chains, which leads to a lower percentage of grafting. 3.1.4. Effect of initiator
Fig. 1(d) shows the effect of initiator concentration on the graft-
3.1.2. Effect of reaction period ing process. It is obvious from the figure that the percentage of
The effect of grafting period on the percentage on grafting at grafting increased with increase in the initiator concentration up
constant temperature is shown in Fig. 1(b). The percentage of graft- to 1:1. The increased percentage of grafting for this ratio is due to
ing onto H. sabdariffa fibers increased with reaction periods of up the formation of sufficient number of grafting cites on the cellulosic
to 110 min and then decreases/leveled off. Beyond the optimum H. sabdariffa fibers which in the presence of monomer induced graft
time period, the amount of monomer decreases and the poly (butyl copolymerization. The decrease in percentage of grafting after the
acrylate) graft on the lignocellulose backbone acts as a barrier in optimized ratio might be due to the enhanced rate of termination.
V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51 49

Fig. 4. (a) Thermal analysis of raw Hibiscus sabdariffa fibers. (b) Thermal analysis of butyl acrylate (BA) grafted Hibiscus sabdariffa fibers.

3.1.5. Effect of monomer concentration greater affinity for water resulting in the swelling of H. sabdariffa
Fig. 1(e) shows the changes of percent grafting with the vari- fibers due to presence of large number of hydroxyl groups. Fur-
ation of the monomer (BA) quantity over the different ranges. ther the dielectric constant (ε) values of different solvents also
It is observed that the percentage of grafting is linearly propor- have great effect on the swelling behavior of the cellulosic fiber.
tional to monomer concentration up to 0.81 mol/L indicating a Water, having a higher ε value easily enters into H-bonding with the
simple monomer dependence of the grafting reactions. This behav- fiber leading to maximum swelling. The swelling behavior in differ-
ior is expected due to the generation of more monomer radicals ent solvents follows the trend as H2 O >CH3 OH > iso-BuOH > DMF.
to reach onto the active sites on the lignocellulosic H. sabdariffa In case of grafted fibers, swelling behavior follow the trend;
fibers. Beyond optimum concentration, the percentage of grafting DMF > CH3 OH > H2 O > iso-BuOH which is due to the blockage of
increases slowly/becomes almost constant due to the predomi- active sites on polymeric substrate by poly buytylacrylate (PEA)
nance of homo polymerization. chains which cause change in the sorption of the different solvents.

3.2. Physico-chemical study


3.2.2. Moisture absorbance behavior
3.2.1. Swelling behavior Fig. 2(b) shows the moisture absorbance behavior of raw and
Fig. 2(a) represents the swelling behavior of the butyl acrylate grafted H. sabdariffa fibers at different humidity levels. The raw H.
grafted H. sabdariffa fibers as well as raw fibers in different sol- sabdariffa fibers show more Mabs as compared to grafted fibers, as
vents studied at room temperature. Raw H. sabdariffa fibers possess attachment of poly butyl acrylate (PEA) chains grafted onto the H.
50 V.K. Thakur et al. / International Journal of Biological Macromolecules 62 (2013) 44–51

the bands located in the region 1225-1295 cm −1 and at 1739 cm−1


can be assigned for the C O ring of lignin and carboxylic groups
of pectin and hemicellulose present in the raw H. sabdariffa fibers
(Fig. 3a). While the presence of two new peaks at 2963 cm−1 and
2375 cm−1 in the spectrum of poly (butyl acrylate)-g- H. sabdariffa
fibers indicates the presence of the aliphatic chain from poly (butyl
acrylate) and provides strong evidence of grafting (Fig. 3b). A new
sharp peak around 1736 cm−1 was due to C O stretching of an ester,
which also provides strong evidence of grafting.

3.3.2. Characterization by thermal analysis


The thermal behavior of raw H. sabdariffa fibers and poly
(butyl acrylate)-grafted- H. sabdariffa fibers was examined by the
Thermo-gravimetric analysis (TGA) analysis under ambient labo-
ratory conditions at a heating rate 10◦ C per minute (Fig. 4a and
b). Initially 1-3% weight loss was observed in the ungrafted H.
sabdariffa fibers and can be attributed to the dehydration of the
fiber. In the case of ungrafted fibers, the initial decomposition (IDT)
temperature has been found to be 198 ◦ C with a percent weight
loss of 12% and the final decomposition temperature (FDT) to be
503 ◦ C with a percent weight loss of 91% (Fig. 4a). However in
case of the poly (butyl acrylate) -grafted -H. sabdariffa fibers, the
thermal stability increases with an initial decomposition temper-
ature (IDT) of 203 ◦ C with percentage weight loss of 9.7% and the
final decomposition temperature of 524 ◦ C with percentage weight
loss of 87% (Fig. 4b). Differential Thermal Analysis (DTA)/Derivative
thermogravimetric (DTG) study also support the TGA results. The
increase in thermal stability in poly (butyl acrylate)-grafted raw
H. sabdariffa fibers may be due to: (1) the late decomposition of
poly(butylacrylate),as well as the formation of grafted polymers
entangle and crosslinked type of network, which when heated
forms an insulative carbonaceous char barrier on the surface, thus
inhibiting degradation.

3.3.3. Characterization by scanning electron microscopy


Fig. 5a and b shows SEM photograph of the raw and grafted H.
Fig. 5. (a) Scanning electron micrograph of raw Hibiscus sabdariffa fibers. (b) Scan- sabdariffa surface. The fiber surface is rough, with bloated portions
ning electron micrographs of butyl acrylate (BA) grafted Hibiscus sabdariffa fibers. in raw fibers. On the other hand the surface of the H. sabdariffa
fibers is almost covered by PBA after the graft copolymerization
process indicating that the synthetic polymer (polybutylacrylate)
sabdariffa fibers lessen the affinity of grafted fibers toward mois-
is strongly attached onto the fiber as it is chemically bonded.
ture.

4. Conclusions
3.2.3. Chemical resistance behavior
The chemical resistance behavior has been studied in terms of
The graft copolymerization synthesis of poly (butyl acrylate)-
weight loss of the fibers with dilute solutions of strong acid and base
grafted- H. sabdariffa has been carried out successfully using
(1 M HCl and 1 M NaOH). It has been observed that the chemical
FAS:KPS as redox initiator and proved to be efficient in modify-
resistance of lignocellulosic fibers increased with chemical induced
ing the properties of H. sabdariffa fibers. The incorporation of poly
graft copolymerization (Fig. 2c and d) and can be attributed to
(butyl acrylate) chains onto H. sabdariffa fibers results in higher
blockage of active sites vulnerable to the chemical attack by poly
thermal, acid and base resistance. It also decreases the water and
(BA) chains onto the polymeric backbone resulting in more resis-
moisture absorbance in the grafted fibers as compared to the raw
tance toward the chemicals.
fibers. The spectroscopic data and SEM/TGA confirmed the presence
of poly (butyl acrylate) on the H. sabdariffa fibers. The graft copo-
3.3. Analysis and characterization of raw and grafted H. lymerization reactions depend on the amount of solvent, initiator,
sabdariffa fibers monomer as well as reaction period and reaction temperature.

3.3.1. Characterization by FT-IR spectroscopy


Acknowledgement
The presence of poly (butyl acrylate) on the H. sabdariffa fibers
was verified by studying the FTIR spectra of the raw H. sabdariffa
Authors wish to thanks their parental institutes for providing
fibers and poly (butyl acrylate)-g- H. sabdariffa fibers, as shown
the necessary facilities to accomplish the present research work.
in Fig. 3(a) and (b). Characteristic broad absorption bands of the
hydroxyl group in the range of 3600–3400 cm−1 are easily seen in
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