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Composites: Part B 43 (2012) 2883–2892

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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb

Chemical treatments on plant-based natural fibre reinforced polymer composites:


An overview
M.M. Kabir ⇑, H. Wang, K.T. Lau, F. Cardona
Centre of Excellence in Engineered Fibre Composite (CEEFC), Faculty of Engineering and Surveying, University of Southern Queensland, Toowoomba, Queensland 4350, Australia

a r t i c l e i n f o a b s t r a c t

Article history: This paper provides a comprehensive overview on different surface treatments applied to natural fibres
Received 11 November 2011 for advanced composites applications. In practice, the major drawbacks of using natural fibres are their
Received in revised form 29 December 2011 high degree of moisture absorption and poor dimensional stability. The primary objective of surface
Accepted 5 February 2012
treatments on natural fibres is to maximize the bonding strength so as the stress transferability in the
Available online 14 May 2012
composites. The overall mechanical properties of natural fibre reinforced polymer composites are highly
dependent on the morphology, aspect ratio, hydrophilic tendency and dimensional stability of the fibres
Keywords:
used. The effects of different chemical treatments on cellulosic fibres that are used as reinforcements for
B. Fibre/matrix bond
E. Surface treatments
thermoset and thermoplastics are studied. The chemical sources for the treatments include alkali, silane,
B. Mechanical properties acetylation, benzoylation, acrylation and acrylonitrile grafting, maleated coupling agents, permanganate,
peroxide, isocyanate, stearic acid, sodium chlorite, triazine, fatty acid derivate (oleoyl chloride) and fun-
gal. The significance of chemically-treated natural fibres is seen through the improvement of mechanical
strength and dimensional stability of resultant composites as compared with a pristine sample.
Ó 2012 Elsevier Ltd. All rights reserved.

1. Introduction Natural fibres like flax, hemp, jute and sisal have been well rec-
ognized as good potential reinforcements for engineering fibre com-
Increasing environmental awareness throughout the world has posites. The advantageous features of these fibres are lightweight,
greatly impacted materials engineering and design. Renewed inter- high specific modulus, non-toxic and easy for processing and
est in the utilization of natural materials addresses ecological is- absorbing CO2 during their growth [3,4]. These benchmarking prop-
sues such as recyclability and environmental safety. Currently, erties open the wide area of natural fibres in the composite sector
synthetic fibres like glass, carbon and aramid are widely being used and challenge the replacement of synthetic fibres. However, natural
in polymer-based composites because of their high stiffness and fibres are not a problem-free alterative and they possess certain
strength properties [1]. However, these fibres have serious draw- shortfalls in properties. Their structural compositions (cellulose,
backs in terms of their biodegradability, initial processing costs, hemicelluloses, lignin, pectin and waxy substances) allow moisture
recyclability, energy consumption, machine abrasion, health haz- absorption from the environment which leads to poor bonding with
ards, etc. [2]. Despite these, most significantly, adverse environ- the matrix materials [5]. Additionally, the chemical structures of the
mental impacts alter the attention from synthetic fibres to fibres and matrix are different and couplings between these two
natural/renewable fibres. The introduction of natural fibres from phases are challenging. This causes ineffective stress transfer
annually renewable resources are now popularly used as reinforce- throughout the interface of the composites. Therefore, certain
ments in polymer matrix. These provide benefits to the environ- chemical treatments on the surface of natural fibres are definitely
ment with respect to the degradability and utilization of natural needed. These treatments are usually based on the use of reagent
materials [1]. The successful use of these fibres is dependent on functional groups that are capable of reacting with the fibre struc-
their well defined structural and mechanical properties. These tures and changing their composition. As a result, the tendency of
properties are influenced by the locality in which they originate, moisture absorption of the fibres is reduced and this facilitates
climate conditions, age of the plants and the extraction methods greater compatibility with the polymer matrix [3]. For the fabrica-
that are used. These parameters determine the characterization tion of natural fibre composites, different fibre arrangements such
factor for fibres [2–4]. as short-randomly oriented, long-unidirectional and woven fabrics
were used. These composites were then investigated by several
⇑ Corresponding author. Address: P-9, CEEFC, USQ, Darling downs, Toowoomba, researchers with respect to their mechanical and thermal proper-
Queensland 4350, Australia. Tel.: +61 413760260. ties. Many academic and industrial research activities are ongoing
E-mail address: kabirm@usq.edu.au (M.M. Kabir). to develop better interfacial bonding properties of the composites.

1359-8368/$ - see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.compositesb.2012.04.053
2884 M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892

Experimental parameters were tested by using different chemical steadily from primary to secondary layers and the hemicelluloses
treatments to achieve stronger fibre surface adhesion to surround- amount are similar in each layer. However, lignin content de-
ing matrix. creases in this sequence. Hemicellulose molecules are hydrogen
The objective of this study is to review recent research works bonded with cellulose fibrils and they form cementing materials
related to different aspects of natural fibres and their composites. for the fibre structure. Lignin and pectin are coupled with the cel-
Several critical issues in a fibre matrix adhesion and its influence lulose–hemicellulose network and provides an adhesive quality to
to the mechanical properties of natural fibre composites through hold the molecules together. This adhesive quality is the cause for
different chemical treatments are discussed. the strength and stiffness properties of the fibre. Secondary thick
layer (s2) determines the mechanical properties of the fibre.
Generally, fibres with a higher cellulose content and a lower micro-
2. Constituents of natural fibre composites
fibrillar angle (the angle between the fibre axis and cellulose
microfibrils) have better strength properties [10,11]. Mechanical
In general, a composite is a material mixture created by a syn-
properties of natural fibre over synthetic fibre are presented in
thetic/natural assembly of two or more physically and chemically
Table 2. Although natural fibres have relatively lower strength
distinct components. The first component is a selected filler or
properties compared to the synthetic fibres, the specific modulus
reinforcing agent (discontinuous phase) whilst the other compo-
and elongation at break signifies the potentiality of these fibres
nent is a compatible matrix binder (continuous phase). These
to replace synthetic fibres in engineering polymer composites.
two components are combined in order to achieve specific charac-
teristics and properties [2]. Different types of natural fibres, matrix
2.2. Matrix
and processing techniques are used for composite fabrication.
A matrix is a binder material that is used to hold fibres in position
2.1. Natural fibres and transfer external loads to internal reinforcements. In natural
fibre reinforced polymer composites, both thermoset and thermo-
Plant based natural fibres are lignocellulosic in nature and are plastic matrices such as unsaturated polyesters, epoxies and
composed of cellulose, hemicelluloses, lignin, pectin and waxy phenolics, and polypropylenes, polyethylenes and elastomers,
substances. The structural composition of fibres are presented in respectively are widely used for composites applications [14,15].
Table 1. Cellulose is considered the major framework component These matrices have different chemical structures and undergo
of the fibre structure. It provides strength, stiffness and structural different reactivities with the surface molecules of fibres in
stability of the fibre. The chemical structure of cellulose (Fig. 1a) composites. Table 3 stands for the comparison of thermoset and
consists of three hydroxyl groups (OH). Two of them form hydro- thermoplastic matrices.
gen bonds within the cellulose macromolecules (intramolecular)
whilst the rest of the group forms hydrogen bond with other cellu- 2.3. Processing techniques
lose molecules (intermolecular) [6]. Hemicellulose occurs mainly
in the primary cell wall and has branched polymers containing five In principle, processing techniques of natural fibre composites
and six carbon sugars (Fig. 1b) of varied chemical structures. Lignin are similar to those utilized in processing synthetic fibres. Depend-
is amorphous and has an aromatic structure (Fig. 1c) [7]. Pectin ing on the length, orientation and type of the fibre, randomly ori-
comprises of complex polysaccharides. Their side chains are ented (short), unidirectional (raw and carded) and woven fabrics
cross-linked with the calcium ions and arabinose sugars. Addition- are used as reinforcements in thermoset and thermoplastic matri-
ally, small amounts of organic (extractives) and inorganic (ash) ces. For thermoset composites, the basic fabrication method is
components are present in the fibre structure. Organic extractives known as ‘‘hand layup’’. This is a manual mixing procedure be-
are responsible for color, odor and decay resistance whilst inor- tween the fibre and matrix. In this process, the uniformity of the
ganic constituents enhance the abrasive nature of the fibre. composite in terms of thickness, fibre to matrix ratio and void con-
Fig. 2 shows a schematic structure of a natural fibre and Fig. 3 tent throughout the sample depends on the workmanship skill.
presents the model of the structural organization of the three Conversely, in vacuum assisted resin transfer moulding (VARTM),
major structural constituents of the fibre cell wall [8]. In accor- resin is pulled inside under vacuum pressure and mixed with the
dance with a specific type of fibre, cellulose microfibrils have their fibres/fibre mats. Under this condition, the resin impregnation
own cell geometry which is a factor responsible for the properties quality in a composite is much better than that fabricated by the
of the fibre [2]. Each fibre cell wall consists of primary and second- hand layup technique and the void content can be kept as minimal.
ary layers of cellulose microfibrils. The fibre structure develops in This method provides precise fibre spacing and dimension of the
the primary cell wall and is deposited during its growth. The sec- composite. Another method known as pultrusion, is used for both
ondary wall consists of three layers and each layer has a long chain thermosets and thermoplastics. The composite profile is produced
of helical cellulose microfibrils [9]. The cellulose content increases by pulling the reinforcement through a heated die which is then

Table 1
Structural compositions of natural fibres [10,12].

Name of the fibres Cellulose (wt.%) Lignin (wt.%) Hemicellulose (wt.%) Pectin (wt.%) Wax (wt.%) Micro-fibrillar/spiral angle (°) Moisture content (wt.%)
Bast fibres
Jute 61–71.5 12–13 13.6–20.4 0.2 0.5 8.0 12.6
Flax 71 2.2 18.6–20.6 2.3 1.7 10.0 10.0
Hemp 70.2–74.4 3.7–5.7 17.9–22.4 0.9 0.8 6.2 10.8
Ramie 68.6–76.2 0.6–0.7 13.1–16.7 1.9 0.3 7.5 8.0
Leaf Fibres
Sisal 67–78 8.0–11.0 10.0–14.2 10.0 2.0 20.0 11.0
PALF 70–82 5–12 – – – 14.0 11.8
Seed fibres.
Cotton 82.7 0.7–1.6 5.7 – 0.6 – 33–34
M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892 2885

OH OCH3
OH
HO O
O O
O O H2C – C – OH
O
HO OH OH
CH2
n

OCH3
O

(a) (c)

O H H OH
CH3–C–O H
H O
H H O
O
H
O H O
H
H
HO H OH
H
(b)
Fig. 1. Chemical structure of (a) cellulose (b) hemicelluloses and (c) lignin [2].

Table 2
Secondary wall S3 Comparative properties of natural fibres with conventional manmade fibres
[10,12,13].

Name Density Tensile Young’s Specific Specific Elongation


of (g/cm3) strength modulus strength modulus at break
Secondary wall S2
fibres (MPa) (GPa) (GPa/ (GPa/ (%)
g/cm3) g/cm3)
Microfibril angle
Jute 1.3–1.4 393–773 13–26.5 0.3–0.5 10–18.3 1.16–1.5
Cellulose crystalline Flax 1.50 345– 27.6 0.2–0.7 18.4 2.7–3.2
microfibrils 1100
Hemp 1.14 690 30–60 0.6 26.3– 1.6
Secondary wall S1 52.6
Ramie 1.50 400–938 61.4–128 0.3–0.6 40.9– 1.2–3.8
85.3
Cellulose amorphous Sisal 1.45 468–640 9.4–22.0 0.3–0.4 6.4–15.2 3–7
microfibrils (consists PALF 1.52 413– 34.5– 0.3–1.1 22.7– 1.6
of lignin and Primary wall 1627 82.51 54.3
hemicelluloses) Cotton 1.5–1.6 287–800 5.5–12.6 0.2–0.5 3.7–7.8 7.0–8.0
E-glass 2.5 2000– 70 0.8–1.4 28 2.5
3500
S-glass 2.5 4570 86 1.8 34.4 2.8
Aramid 1.4 3000– 63–67 2.1–2.2 45–47.8 3.3–3.7
3150

Fig. 2. Structure of natural fibre.

Table 3
Comparison of thermoplastic and thermoset matrix [14].
Lignin
Hemicelluloses Advantages Disadvantages
Thermoset
Cellulose – Low resin viscosity – Brittle
– Good fibre wetting – Non-recyclable via
– Excellent thermal stability – Standard techniques
Fig. 3. Structural organization of the three major constituents in the fibre cell wall. once polymerised
– Chemically resistant – Not post-formable
Thermoplastic
mixed with matrix. For the thermoplastic matrix, compression – Recyclable – Poor melt flow
molding (reinforcement is mixed with matrix and pressed with a – Easy to repair by welding – Need to be heated above the melting point
heated plate) and injection molding (fibre–resin is added as granu- and solvent bonding for processing purposes
– Post formable
late to the machine and melted into fluid mass, then injected under
– Tough
high pressure into the form) are used for composite fabrication [16].
2886 M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892

These processes involved high temperature (over 200 °C) and pres- process micro-voids are formed along the individual fibre tows and
sure (5 MPa) for complete reaction between fibre and matrix. in the matrix rich regions. This causes sudden failure of the com-
posites and shows poor mechanical properties. The curing and
3. Factors affecting the composite properties cooling rate of the composites are also responsible for the void for-
mation [14]. High void content (over 20% by volume) is responsible
3.1. Plant fibre structure for lower fatigue resistance, greater affinity to water diffusion and
increase variation (scatter) in mechanical properties [19,20]. Com-
The cellulose structure of the fibres is distinguished through posites at higher fibre content display more risk for void formation
crystalline and amorphous regions. Large numbers of strong in- [20].
tra-molecular hydrogen bonds are formed in the crystallite region.
This creates cellulose block and makes it difficult for other chemi- 3.5. Moisture absorption of fibres
cal penetrations. However, dyes and resins are absorbed easily by
the amorphous region. The hydrophilic hydroxyl groups present The lignocellulosic fibres are hydrophilic and absorb moisture.
in this region are combined with water molecules from the atmo- Many hydrogen bonds (hydroxyl groups AOH) are present be-
sphere. Hemicellulose, lignin, pectin and waxy substances do nor- tween the macromolecules in the fibre cell wall. When moisture
mally hold these water molecules. This makes the fibre hydrophilic from the atmosphere comes in contact with the fibre, the hydrogen
and polar in character which lowers the compatibility with the bond breaks and hydroxyl groups form new hydrogen bonds with
non-polar/hydrophobic matrix [3,6,11]. For the distension of the water molecules. The cross section of the fibre becomes the main
crystalline region, the elimination of the hydrophilic hydroxyl access of water penetration. The interaction between hydrophilic
groups and the removal of surface impurities (waxy substances), fibre and hydrophobic matrix causes fibre swelling within in the
natural fibre requires to be chemically modified. Chemical treat- matrix. This results weakening the bonding strength at the inter-
ments such as mercerization, acetylation, benzoylation, peroxide face, which leads to dimensional instability, matrix cracking and
and coupling agents with or without heat are widely being applied poor mechanical properties of the composites [21]. Therefore, the
to modify fibre surface and structure. removal of moisture from fibres is an essential step for the prepa-
ration of composites. The moisture absorption of fibres can be re-
3.2. Thermal stability of fibres duced by eliminating hydrophilic hydroxyl groups from the fibre
structure through different chemical treatments [22].
Natural fibre generally starts degrading at about 240 °C. Struc-
tural constituents of the fibre (cellulose, hemicelluloses, lignin, 4. Surface modification of natural fibres
etc) are sensitive with different range of temperatures. It was re-
ported that, lignin starts degrading at a temperature around The fibre–matrix interface is a diffusion or reaction zone, in
200 °C and hemicelluloses and cellulosic constituents degraded at which two phases are chemically and/or mechanically combined.
higher temperatures [14]. Thermal stability of the fibre can be en- Interfacial adhesion plays a predominant part to characterize the
hanced by removing certain proportion of hemicelluloses and mechanical properties of the composites. If there is poor adhesion
lignin constituents by different chemical treatments. The degrada- across the phase boundary, then relatively weak dispersion of force
tion of natural fibres is an important issue in the development of occurs and results in poor mechanical properties [22]. For rein-
composites in both manufacturing (curing, extrusion or injection forcement of natural fibre into the matrix, several problems occur
moulding) and materials in service [17,18]. along the interface due to the presence of hydrophilic hydroxyl
groups. This hydrophilic nature hinders the effective reaction with
3.3. Fibre length, loading and orientation the matrix. In addition to this, pectin and waxy substances cover
the reactive functional groups of the fibre and act as a barrier to
The mechanical properties of the composites are depended on interlock with the matrix. To enhance the effectiveness of interfa-
several factors such as fibre length, loading and orientation in cial bonding, fibre surface needs to be modified with different
the matrix. When a load is applied to the matrix, stress transfer oc- chemical treatments, reactive additives and coupling agents.
curs by shear at the interface along the fibre length and ends of the Chemical treatments expose more reactive groups on the fibre sur-
fibre. The extent of load transfer is a function of the critical fibre face and thus facilitates efficient coupling with the matrix. As a re-
length (aspect ratio), the direction and orientation of fibre and sult, better mechanical properties of the composites can be
the compatibility between fibre–matrix interfaces. Depending on achieved [23].
the fibre orientation at the matrix, three types of composite are
prepared. Firstly, longitudinally aligned fibre composites generally 4.1. Chemical methods
have higher tensile strength but lower compressive strength (due
to fibre buckling). Secondly, transversely directed fibres undergo The major problem of natural fibre composites originate from
very low tensile strength, which is lower than the matrix strength. the hydrophilic nature of the fibre and hydrophobic nature of the
Finally, randomly orientated short fibre composites have different matrix. The inherent incompatibility between these two phases re-
mechanical properties. This is due to the complexities of load dis- sults weakening bonding at the interface. Chemical treatments on
tribution at different direction along the interfaces, consistent reinforcing fibre can reduce its hydrophilic tendency and thus im-
mechanical properties of these composites are far more difficult. prove compatibility with the matrix [24,25]. Several research activ-
By controlling factors such as the aspect ratio, the dispersion and ities have been conducted to improve fibre adhesion properties
orientation of fibres, considerable improvements in the properties with the matrix through chemical treatments. The followings are
can be accomplished [10,11,14]. the reviews of different chemical treatments on the fibre and their
effects on composite properties.
3.4. Presence of voids
4.1.1. Alkaline treatment
During the insertion of fibre into the matrix, air or other volatile The treatment on natural fibres by sodium hydroxide (NaOH) is
substances may be trapped inside the composites. After the curing widely being used to modify the cellulosic molecular structure. It
M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892 2887

Fibre-cell-OH + NaOH Fibre cell-O-Na+ + H2O + impurities 4.1.2. Silane treatment


Silane is a multifunctional molecule which is used as a coupling
Scheme 1. agent to modify fibre surfaces. The composition of silane forms a
chemical link between the fibre surface and the matrix through a
siloxane bridge. It undergoes several stages of hydrolysis, conden-
Wax & Oil sation and bond formation during the treatment process of the fi-
bre. Silanols form in the presence of moisture and hydrolysable
Cellulose alkoxy groups (hydrolysis, see Scheme 2a [36]). During condensa-
tion process, one end of silanol reacts with the cellulose hydroxyl
group (Si–O–cellulose, see Scheme 2b [36]) and other end reacts
(bond formation) with the matrix (Si-Matrix) functional group.
Lignin This co-reactivity provides molecular continuity across the inter-
face of the composite. It also provides the hydrocarbon chain that
restrains the fibre swelling into the matrix [22,32]. As a result, fibre
matrix adhesion improves and stabilizes the composite properties
[26]. Natural fibres exhibit micro-pores on their surface and silane
(i) (ii) coupling agents act as a surface coating. This penetrates into the
pores and develops mechanically interlocked coatings on fibre sur-
Fig. 4. Typical structure of (i) untreated and (ii) alkalized cellulose fibre [6].
face. Silane treated fibre composites provide better tensile strength
properties than the alkali treated fibre composites [33]. Seki [34]
investigated the effect of alkali (5% NaOH for 2 h) and silane (1%
changes the orientation of highly packed crystalline cellulose order oligomeric siloxane with 96% alcohol solution for 1 h) treatments
and forming an amorphous region. This provides more access to on flexural properties of jute epoxy and jute polyester composites.
penetrate chemicals. In the amorphous region, cellulose micro- For jute epoxy composites silane over alkali treatments showed
molecules are separated at large distances and the spaces are filled about 12% and 7% higher strength and modulus properties com-
by water molecules. Alkali sensitive hydroxyl (OH) groups present pared to the alkali treatment alone. Similar treatments reported
among the molecules are broken down, which then react with around 20% and 8% improvement for jute polyester composites. Se-
water molecules (HAOH) and move out from the fibre structure. ver et al. [35] applied different concentrations of (0.1%, 0.3% and
The remaining reactive molecules form fibre–cell–O–Na groups be- 0.5%) silane (c-Methacryloxy-propyl-trimethoxy-silane) treat-
tween the cellulose molecular chains [9]. Due to this, hydrophilic ments on jute fabrics polyester composites. Tensile, flexural and
hydroxyl groups are reduced and increase the fibres moisture interlaminar shear strength properties were investigated and com-
resistance property. It also takes out a certain portion of hemicel- pared with the untreated fibre composites. The results for 0.3% si-
luloses, lignin, pectin, wax and oil covering materials [26–28]. As lane treated composites showed around 40%, 30% and 55%
a result, the fibre surface becomes clean. In other words, the fibre improvement in tensile, flexural and interlaminar shear strength
surface becomes more uniform due to the elimination of microv- respectively.
oids and thus the stress transfer capacity between the ultimate
cells improves. In addition to this, it reduces fibre diameter and 4.1.3. Acetylation treatment
thereby increases the aspect ratio (length/diameter). This increases Acetylation treatment is known as esterification method for
effective fibre surface area for good adhesion with the matrix [14]. plasticizing of natural fibres. Acetyl group (CH3CO) reacts with
Mechanical and thermal behaviors of the composite are improved the hydrophilic hydroxyl groups (OH) of the fibre and takes out
significantly by this treatment. If the alkali concentration is higher the existed moisture. As a result, hydrophilic nature of the fibre
than the optimum condition, the excess delignification of the fibre is decreased and improves dimensional stability of the composites
can take place, which results in weakening or damaging the fibres [36]. Moreover, this treatment provides rough surface topography
[22,26]. The chemical reaction of the fibre–cell and NaOH is repre- with less number of void contents that give better mechanical
sented in Scheme 1. Fig. 4 presents the schematic view of the cel- interlocking with the matrix [4,26]. Fibres are acetylated with
lulose fibre structure, before and after an alkali treatment. Treated and without an acid catalyst to graft acetyl groups onto the cellu-
fibres have lower lignin content, partial removal of wax and oil lose structure. In general, acetic acid and acetic anhydride individ-
cover materials and distension of crystalline cellulose order. Table ually does not react sufficiently with the fibres. To accelerate the
4 summarizes the recent results on the effect of alkali treatments reaction, fibres are initially soaked in acetic acid and consequently
on the mechanical and thermal properties of composites. treated with acetic anhydride between the time periods of 1–3 h

Table 4
Recent works on alkali treated fibre reinforced polymer composites.

Fibre matrix composites Applied treatment methods Results on mechanical and thermal properties References
Flax–epoxy Alkali treatment 30% increased in tensile strength and modulus with the removal of pectin [26]
Sisal–polyester 0.5%, 1%, 2%, 4%, 10% NaOH 4% alkali treatment reported maximum tensile strength properties [26]
treatment at room temperature
Hemp non-woven mat 0.16% NaOH for 48 h Tensile strength was increased by 30% and doubled the shear strength properties [27]
with euphorbia resin was found compared to the untreated fibre composites
Jute–vinylester 5% NaOH for 4, 6 and 8 h 4 h alkali treated composite accounted 20% and 19% increased in flexural strength [28]
and interlaminar shear strength properties
Sisal–polycaprolactone 10% NaOH for 1, 3, 24 and 48 h Increased in elastic modulus with the increased with reaction time [29]
composite
Hemp fibre 8% NaOH treatment Thermal stability was increased by 4% [30]
Coir–polyester 5% NaOH treatment for 72 h Flexural and impact strength was increased by 40% with respect to the untreated [31]
fibre composites
2888 M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892

4.1.4. Benzoylation treatment


Benzoylation treatment uses benzoyl chloride to decrease
hydrophilic nature of the fibre and improves interfacial adhesion,
thereby increasing strength of the composite. It also enhances
thermal stability of the fibre [26,41]. During benzoylation treat-
ment alkali pre-treatment is used. At this stage, extractable mate-
rials such as lignin, waxes and oil covering materials are removed
Scheme 2a. and more reactive hydroxyl (OH) groups are exposed on the fibre
surface. Then the fibres are treated with benzoyl chloride. OH
groups of the fibre are further replaced by benzoyl group and it at-
tached on the cellulose backbone. This results more hydrophobic
nature of the fibre and improves adhesion with the matrix. Joseph
et al. [42] implied benzoyl chloride treatment on alkali pre-treated
sisal fibre and reported higher thermal stability compared to the
untreated fibre composites. Similar treatment was carried out on
flax fibre reinforced in low density polyethylene composites by
Wang et al. [22]. The reported result was 6% and 33% higher tensile
strength and moisture resistance properties. The reaction between
the cellulosic AOH group of fibre and benzoyl chloride is given in
Scheme 4 [14].

4.1.5. Peroxide treatment


Interface properties of fibre and matrix can be improved by per-
oxide treatment. The peroxide-induced grafting of polyethylene
adheres onto the fibre surface. Additionally, peroxide initiated free
radicals react with the hydroxyl group of the fibre and with the
matrix. As a result, good fibre matrix adhesion along the interface
occurs. This treatment also reduced moisture absorption tendency
by the fibre and improves thermal stability [22,43]. Sapieha et al.
[44] reported pre-treatment on fibre by benzoyl or dicumyl perox-
ide and showed higher mechanical properties of the composites.
The mechanism of peroxide treatment involves alkali pre-treat-
ment on the fibre then coated with benzoyl peroxide or dicumyl
peroxide (around 6% concentration) in acetone solution for 30
Scheme 2b.
mins. Complete decomposition of peroxide can be achieved by
heating the solution at higher temperature [26,43]. Joseph et al.
with higher temperature. Acetylation reaction with and without [42] investigated optimum concentration of benzoyl peroxide
acid catalyst on fibre are given in Scheme 3 [40]. Rowell et al. (6%) and dicumyl peroxide (4%) treatments on short sisal fibre-
[37] investigated acetic anhydride treatment on different types of reinforced polyethylene composites and reported improved tensile
natural fibres to analyze the effects of equilibrium moisture con- strength properties. The reaction between the cellulosic AOH
tent and reported, improved moisture resistance properties. This group of the fibre and decomposition of the peroxides is given in
was due to the removal of hemicellulose and lignin constituents Scheme 5 [36].
from the treated fibre. Mishra et al. [38] used acetic anhydride
treatment (with glacial acetic acid and sulphuric acid) on alkali 4.1.6. Maleated coupling agents
pre-treated (5% and 10% NaOH solution for 1 h at 300 °C) dewaxed Maleated coupling agents provide efficient interaction with the
sisal fibre and reported, improved fibre matrix adhesion character- functional surface of the fibre and matrix. During grafting, maleic
istics of the composites. Bledzki et al. [39] studied different con- anhydride reacts with the hydroxyl groups (OH) in the amorphous
centration of acetylation treatment on flax fibre and reported region of cellulose structure and removes it (OH groups) from the
50% higher thermal properties. Moreover, 18% acetylated flax fibre fibre cells. This produces brush like long chain polymer coating on
polypropylene composites showed 25% higher tensile and flexural the fibre surface and reduce hydrophilic tendency. Therefore, mal-
properties compared to the untreated fibre composites. eated coupler forms carbonAcarbon bond to the polymer chain

Acetylation with acid catalyst O

(CH3CO)2O
Fibre-OH + CH3COOH Fibre – O – C – CH3 + H2O
Conc. H2SO4

Acetylation without acid catalyst

O O O O

Fibre-OH + CH3 – C – O – C – CH3 Fibre – O – C – CH3 + CH3C - OH

Scheme 3.
M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892 2889

Fibre – OH + NaOH Fibre- O-Na+ + H2O the fibre. After delignification, fibres become more flexible and
O O
have lower stiffness properties [26]. Li et al. [49] studied the effects
of sodium chlorite (sodium chlorite:water 1:25, at 700 °C for 24 h)
treatment on alkali pre-treated (5% NaOH for 1 h) sisal fibre and
Fibre- O-Na+ + C1C Fibre- O – C + NaCl
found a higher tensile strength and a lower moisture absorption
rate. Similar results were reported by Mishra et al. [50] on sisal fi-
Scheme 4.
bre reinforced polyester biocomposites.

RO OR 2RO 4.1.8. Acrylation and acrylonitrile grafting


Acrylic acid (CH2@CHCOOH) is used to enhance interfacial
RO + Cellulose – H R – OH + Cellulose bonding between the fibre and matrix (polypropylene). CH2@
R= peroxide functional group CHCOOH reacts with the cellulosic hydroxyl groups of the fibre
and provides more access of reactive cellulose macroradicals to
Scheme 5. the polymerization medium. The carboxylic acids from coupling
agents form ester linkages with the cellulose hydroxyl groups. It
reduces hydrophilic hydroxyl groups from the fibre structure and
with the matrix [32]. This covalent bonding between the hydroxyl improves moisture resistance properties. Therefore, the grafting
groups of the fibre and the anhydride groups of the maleic anhy- with acrylic acid on to the matrix is initiated by peroxide radicals.
dride provide balanced properties to make bridge interface for effi- Peroxide provides oxygenAoxygen bonds to extract hydrogen
cient interlocking [45]. atoms from the tertiary carbon of the polymer chain. This coupling
The reaction mechanism of maleic anhydride, polypropylene mechanism between the fibre and matrix by acrylic acid enhances
(MAPP) and the cellulose fibre are presented in Scheme 6. MAPP the stress transfer capacity at the interface and thus improves
copolymer is activated at a temperature of 1700 °C and then the composite properties [26,51,52].
esterification of the cellulose fibres is carrying out. This treatment The treatment process involves alkali pre-treated fibres being
results better wettability of the fibre and enhance interfacial adhe- immersed with different concentrations of acrylic acid at higher
sion [26,45]. temperatures for 1 h, followed by washing with an aqueous alcohol
Mohanty et al. [46] used jute fibre (30% fibre loading, 6 mm on solution and oven dried [26]. The reactions between fibre AOH
fibre length) treated with 0.5% MAPP concentration in toluene for groups and acrylic acid are given in Scheme 7.
5 min and reinforced in PP matrix. The composite showed around Li et al. [53] reported higher tensile strength properties for ac-
72% higher flexural strength properties compared to the untreated rylic acid treated flax fibre HDPE composites. It also reduced
fibre composites. Water absorption tendency by the treated fibre hydrophilic tendency of the fibre. Patel et al. [54] studied acryla-
composite was also reduced. Similar studies was performed by tion on an alkali pre-treated jute fibre reinforced in epoxy-phenolic
Mohanty et al. [47] and reported, 1%MAPP treated sisal fibre–PP matrix and reported increased composites tensile and flexural
composite exhibited around 50%, 30% and 58% higher tensile, flex- strength by 42.2% and 13.9% respectively.
ural and impact strength properties respectively. Grafting on the fibre by acrylonitrile (AN (CH2@CHAC„N)) is an
effective method of surface modification. AN (CH2@CHAC„N) ini-
4.1.7. Sodium chlorite treatment tiates free radicals to react with cellulose molecules by dehydroge-
Sodium chlorite (NaClO2) is used for the bleaching of fibres in nation and oxidation. Then the activated free radical sites interact
acid solution. NaClO2 is acidified and liberates choleric acid with the monomer of the matrix. The resulting copolymer process
(HClO2), which undergoes an oxidation reaction and forms chlorine between the fibre and matrix enhances the interlocking efficiency
dioxide (ClO2). ClO2 reacts with lignin constituents and lignin is re- at the interface [55]. This treatment on sisal fibre resulted in a 25%
moved from the fibre. It also reacts with the hydrophilic hydroxyl less water absorption tendency, higher tensile strength and modu-
groups of hemicelluloses [48]. These combined effects remove lus properties of the composite [26]. The reaction between fibre
moisture from the fibre and enhance the hydrophobic nature of AOH groups and acrylonitrile is presented in Scheme 8.
Mishra et al. [56] studied the effects of acrylonitrile treatment
on sisal fibre reinforced in polyesteramide (BAK) composites and
reported 13% and 11% higher in tensile and flexural strength
PP chain

PP chain

O H H O H H properties.
HO – C – C C–C
O + H2O
HO – C – C – C C–C– C 4.1.9. Isocyanate treatment
O H O H Isocyanate works as a coupling agent for fibre surface modifica-
tion. The functional group (AN@C@O) of isocyanate reacts with the
O H H
hydroxyl groups of cellulose and lignin constituents of the fibres
and therefore a urethane linkage is formed. This chemical linkage
Fibre

O C–C
provides strong covalent bonds between the fibre and matrix. In
O C–C– C addition to this, isocyanate also reacts with the moisture present
PP chain

O H H O H
OH C–C
Fibre + O Fibre – OH + C2H3COOH Fibre – OOC2H3 + H2O
OH C–C– C
O H H
O H Scheme 7.
Fibre

O C–C
O O C–C– C
H-H O H
Fibre – OH + CH2=CHCN Fibre – OCH2CH2CN

Scheme 6. Scheme 8.
2890 M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892

on the fibre surface and forms urea which can further react with ites. The reaction between fibre–OH group and potassium
the hydroxyl groups of the celluloses [32]. This secondary reaction permanganate is given in Scheme 11.
results in higher moisture resistance properties of the fibre and
provides better bonding with the matrix to enhance composite 4.1.12. Triazine treatment
properties [55]. The reaction between the fibre and isocyanate cou- Triazine treatment is used for surface modification of the natu-
pling agent is shown in Scheme 9, where R could be different ral fibres. A triazine (C3H3N3) derivative (e.g. C3H3N3Cl3) has mul-
chemical groups. tifunctional groups in its structure. The reactive chlorines are
George et al. [57] used isocyanate with dimethyl formamide presented in the heterocyclic ring reacts with the hydroxyl groups
(DMF) solvent to treat flax fibre. The DMF solvent has a higher boil- of the fibre by esterification and provide linkage between the cel-
ing point and better solubility with isocyanates and the fibre. Due lulose phase and coupling agent. The carbonAcarbon double bonds
to this, thermal stability of the fibre was increased. The resultant (C@C) form covalent bonds with the matrix by grafting. It also pro-
treated (flax-epoxy) fibre composite showed 12.5% and 17.7% high- vides a secondary reaction with the hydrophilic hydroxyl groups of
er tensile strength and modulus properties respectively, compared cellulose and lignin that provides better moisture resistance prop-
to the untreated fibre composite. erties [26,55,62]. This modification provides crosslinking between
the cellulose (through hydrogen bond) and matrix. This results
4.1.10. Stearic acid treatment strong adhesion at the interface and improves composite proper-
Stearic acid (CH3(CH2)16COOH) in ethyl alcohol solution is used ties [2]. The possible reaction between triazine derivative and fi-
to modify the fibre surfaces. The carboxyl group of stearic acid re- bre–OH groups are given in Scheme 12.
acts with the hydrophilic hydroxyl groups of the fibre and im- Zadorecki et al. [63] used trichloro-s-triazine based different
proves water resistance properties. This treatment removes non- coupling agents to treat cellulose fibres and were reinforced in
crystalline (pectin, wax oil covering materials, etc.) constituents unsaturated polyester resin. Improved fibre matrix adhesion and
from the fibre structure. As a result, fibre bundles are breaking higher moisture resistance properties were reported for the treated
down and more fibrillation occurs [58,59]. Fibre dispersion into fibre composites.
the matrix facilitates better bonding at the interface and provides
improved properties of the composites. Kalaprasad et al. [43] used 4.1.13. Fatty acid derivate (oleoyl chloride) treatment
stearic acid treatment on sisal fibre in ethyl alcohol solution and Fatty acid derivative is used as a coupling agent to modify fibre
showed higher tensile strength and modulus properties. Torres surface to improve wettability and interfacial adhesion characteris-
et al. [60] used 3% stearic acid treated sisal fibre reinforced in poly- tics. Oleoyl chloride is a fatty acid derivate which reacts with the
ethylene composites and reported 23% higher shear strength prop- hydroxyl groups (esterification) and grafted on the cellulose back-
erties compared to the untreated fibre composites. The reaction bone of the fibre. During esterification, the molecules are penetrat-
between fibre and stearic acid is presented in Scheme 10. ing inside the cellulose structure and reacts with the hydroxyl
groups of the fibre and the matrix. Additionally, hydrophilic hydro-
4.1.11. Permanganate treatment xyl groups present on the external surface are removed by this
Permanganate treatment on natural fibres is conducted by treatment and make the fibre more hydrophobic. This improves
potassium permanganate (KMnO4) in acetone solution. This treat- the wetting and adhesion of fibre surface into the matrix and pro-
ment forms highly reactive permanganate (Mn3+) ions to reacts vides improved composite properties. Modification on jute fibre
with the cellulose hydroxyl groups and forms cellulose–manganate with dichloromethane and pyridine solvent under a dry nitrogen
for initiating graft copolymerization. This treatment enhances atmosphere results in more hydrophobic characteristics and in-
chemical interlocking at the interface and provides better adhesion creases composite properties [64].
with the matrix [61]. Formation of cellulose–manganate is respon-
sible for higher thermal stability of the fibre. It also reacts with the
lignin (hydrophilic AOH groups) constituents and separates from O
the fibre cell wall. It reduces the hydrophilic nature of the fibre.
Higher concentrations of KMnO4 (more than 1%) cause excess del- Fibre - OH + KMnO4 Fibre – O – H – O – Mn – OK+
ignification (removal of cementing materials) within the cellulosic
O
structure and degrade fibre properties [59,26].
Paul et al. [59] reported that, during an oxidation reaction, Scheme 11.
KMnO4 etches the fibre surface and makes it physically rougher
to improve mechanical interlocking with the matrix. Flexural
strength and modulus properties were increased by 5% and 10%
R
for the treated banana fibre polypropylene composites. Li et al.
[53] applied 0.2% potassium permanganate (KMnO4) solution (in Cl HN
2% acetone) on alkali (2% NaOH for 1 h) pre-treated flax fibre and N N H2 NR N N + HCL
reported treated fibre-LLDPE and HDPE composites had higher ten-
Cl N Cl Cl N Cl
sile strength properties compared to the untreated fibre compos-

O H R R
HN HN
Fibre – OH + R – N = C = O Fibre – O – C – N – R
Fibre-OH + N N N N + HCL
Scheme 9. N Cl
Cl N Cl O
Fibre

Fibre-OH + CH3(CH2)16COOH CH3(CH2)16COO-O-Fibre + H2O

Scheme 10. Scheme 12.


M.M. Kabir et al. / Composites: Part B 43 (2012) 2883–2892 2891

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