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Lubricating Equipment
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Lubricating Equipment
Lubricating Equipment
Typical Lubrication System
4a
7b
ID: C55004T1
Item Description Fire-Ball Pump
1 Oil Supply Pumps, also ATF, Gear Lube,
and Hydraulic Oil • Industry leader for lubrication equipment in fast lubes, car dealerships, and
2a Oil Valves and Meters medium-sized fleet and equipment service garages
2b Oil Dispense Bar
• Quiet
• Provides the power to supply several remote outlets in stationary installations,
3a Oil Reels
yet is economical enough for use with portable lubricators
3b Grease Reels
• 7.6 cm (3 in) air motor
3c Air and Water Reels
• Available in stubby length for wall mounting or various tube lengths to fit containers
4a Grease Pumps from 20 to 1100 L (5 to 275 gal) and larger
4b Grease Valve and Swivel
5 Anti-Freeze Supply President Pump
6 Air Controls
• Power leader — top choice in large fleet and mass transit service installations
6a Regulators
• 10:1 ratio
6b Filters
• Available in stubby length for wall mounting or various tube lengths to fit containers
6c Lubricators from 60 to 1100 L (16 to 275 gal) and larger
7 Used Oil Equipment • With a big 10.8 cm (41⁄4 in) air motor, it can supply many outlets for simultaneous use
7a Drain Funnels • Rugged, industrial design
7b Evac Systems • Valve-in-piston design — only four moving parts
8 Fluid Inventory Control System • Balanced differential design
9 Diaphragm Pumps • Hard-coat aluminum construction
10 Portable Lube Units • Nonmetallic poppet air valves
• Open-exhaust porting
• Demand-only operation
This article has changed • Simple in-line design
since the printing of the 2009 • Double acting
Dealer Service Tools Catalog. • Priming piston (grease only)
• Variable volume
• Adjustable throat packing
• Simple design for continuous use
• Provides uniform power on up and down strokes
• Corrosion-resistant — rust-free for longer working life
• Positive sealing even with contaminated air — provides high air flow
• Continuous operation without icing
• No operational costs while pump holds stalled pressure
• Rigid alignment for withstanding abuse
• Positive pump feed even with heavy greases
• Pump adjusts speed to match system demands
• Proven reliability for long life under demanding operating conditions and infrequent
maintenance intervals
• 1:1 ratio
• 2.8 to 12.6 bar (40 to 180 PSI) air pressure range
• 1⁄ inch(f) air inlet
4
• 3⁄ inch(f) fluid outlet
4
• 15 lpm (5 gpm) maximum delivery
• Consists of drum tube and hose to allow the use of Fire-Ball 5:1
or President 10:1 “Universal” pumps with barrels
• Kit includes 4C-8905 suction tube
• Use with 4C-7190 low-level cutoff when metering fluids
• Includes instruction form
ID: C55013T1
4C-7364 1.83 m (72 in) Hose and Fitting Kit for President 10:1 Consist
• Use 45.72 cm (18 in) kit for connecting wall mounted pumps to piping Part No. Description
• Use 1.83 m (72 in) kit with drum mounted pumps 4C-7221 1⁄
2 in Air Hose
• Use 4C-7046 3⁄8 inch air regulator as required (not included, sold separately) 4C-7101 1⁄
2 in Swivel Elbow
4C-7047 3⁄ in Fluid Hose
4
12.7 mm (1⁄2 in) ID — 207 bar (3000 PSI) 19.05 mm (3⁄4 in) ID — 157.5 bar (2250 PSI)
307-883 Instruction Form
Part No. Length Fittings Part No. Length Fittings
4C-7337 45.72 cm (18 in) 1⁄ in M x 1⁄2 in M 4C-7048 45.72 cm (18 in) 3⁄ in M x 3⁄4 in M
2 4
4C-7334 1.83 m (72 in) 1⁄ in M x 1⁄2 in M 4C-7047 1.83 m (72 in) 3⁄ in M x 3⁄4 in M
2 4 Service/Repair Parts for Discontinued
4C-7335 4.88 m (16 ft) 1⁄
2 in M x 1⁄2 in M 4C-9019 304.8 cm (12 in) 3⁄
4 in M x 3⁄4 in M 4C-7366 45.72 cm (18 in) Hose and Fitting
1⁄ Kit for President 10:1
4C-7336 6.10 m (20 ft) 2 in M x 1⁄2 in M
4C-7101 1⁄ in Swivel Elbow
1⁄ 2
4C-7341 7.62 m (25 ft) 2 in M x 1⁄2 in M
4C-7048 3⁄ in Fluid Hose
1⁄ 1⁄ 4
4C-7354 15.24 m (50 ft) 2 in M x 2 in M
306-520 Instruction Form
• Universal Length Dispense Pumps consist of a short “Stubby” length pump with a threaded inlet, allowing the use of a variety
of inlet tubes or hoses
• Can be wall mounted for use with a suction hose kit or add a suction tube to create a drum pump of the length of your choice
• For cover mounting, add only the appropriate suction tube
• For bung mounting, add the appropriate suction tube and a bung adapter
• Pumps are both designed for direct bung mounting in 51 mm (2 in) bung in 205 L (55 gal)
closed-head drums
• Order low level cut-off separately for metered dispense systems (sold separately)
ID: C44172T1
5 4
4 3
2 Stubby Mounted
1 2 Tank Mounted Pumps Assembly
3 Pump Assembly
5
1
7
6
ID: D01990T1
Tank Mounted Pump Assembly ID: D01984T1
Typical U/L Listed Single Wall Bulk Tank Typical U/L Listed Double Wall Bulk Tank
Capacity Length Width Height1 Capacity Length Width Height1
456 L (120 gal) 66.04 cm (2 ft 2 in) 76.2 cm (30 in) 91.44 cm (3 ft) 456 L (120 gal) 66.04 cm (2 ft 2 in) 92.71 cm (361⁄2 in) 101.6 cm (3 ft 4 in)
1064 L (280 gal) 152.4 cm (5 ft) 76.2 cm (30 in) 91.44 cm (3 ft) 1064 L (280 gal) 160.02 cm (5 ft 3 in) 92.71 cm (361⁄2 in) 101.6 cm (3 ft 4 in)
1900 L (500 gal) 152.4 cm (5 ft) 81.28 cm (32 in) 152.4 cm (5 ft) 1900 L (500 gal) 160.02 cm (5 ft 3 in) 97.79 cm (381⁄2 in) 162.56 cm (5 ft 4 in)
2470 L (650 gal) 198.12 cm (6 ft 6 in) 81.28 cm (32 in) 152.4 cm (5 ft) 2470 L (650 gal) 222.25 cm (7 ft 31⁄2 in) 91.44 cm (36 in) 162.56 cm (5 ft 4 in)
3800 L (1000 gal) 304.8 cm (10 ft) 81.28 cm (32 in) 152.4 cm (5 ft) 3800 L (1000 gal) 328.93 cm (10 ft 91⁄2 in) 91.44 cm (36 in) 162.56 cm (5 ft 4 in)
5700 L (1500 gal) 457.2 cm (15 ft) 81.28 cm (32 in) 152.4 cm (5 ft) 5700 L (1500 gal) 481.33 cm (15 ft 91⁄2 in) 91.44 cm (36 in) 162.56 cm (5 ft 4 in)
7600 L (2000 gal) 548.64 cm (18 ft) 76.2 cm (30 in) 182.88 cm (6 ft) 7600 L (2000 gal) 572.77 cm (18 ft 91⁄2 in) 86.36 cm (34 in) 193.04 cm (6 ft 4 in)
1 Add 10.16 cm (4 in) for skids. 1 Add 38.1 mm (11⁄2 in) for skids.
Bung Mount,
60 liter (16 gallon)
ID: C58147T1
ID: C55088T1
4C-7166 Drum Cover, 4C-7209 Drum Cover, 54.4 kg/60.6 L (120 lb/16 gal)
181.4 kg/208.2 L (400 lb/55 gal) or 31.8 kg/37.9 L (70 lb/10 gal)
• Use with 181.4 kg/208.2 L (400 lb/55 gal) open head drums • Use with 54.4 kg/60.6 L (120 lb/16 gal) or
• Mounts any Fire-Ball or President lubrication pump 31.8 kg/37.9 L (70 lb/10 gal) open head drums
• Use with 4C-7146 Adapter for cover mounting bung pumps • Mounts any Fire-Ball or President lubrication pump
• Use with 4C-7146 Adapter
for cover mounting
bung pumps
4C-7360 Pail Cover, 15.9 kg/18.9 L (35 lb/5 gal) 4C-7234 Pail Cover, 15.9 kg/18.9 L (35 lb/5 gal)
• Use with 15.9 kg/18.9 L (35 lb/5 gal) pails • Use with 15.9 kg/18.9 L (35 lb/5 gal) pails
• Mounts Fire-Ball 50:1 pump using friction-type clutch lock • Mounts Fire-Ball 50:1 pump using friction-type clutch lock
• Allows use of 31.8 kg (70 lb) length pump with 18.9 kg (35 lb) pail • Allows use of 31.8 kg (70 lb)
length pump with
18.9 kg (35 lb) pail
ID: C58153T1
• Mounts to standard 208.2 L/181.4 kg (55 gal 400 lb) or • Use with Fast-Ball 1:1, Fire-Ball 5:1, President 10:1
60.6 L/54.4 kg (16 gal/120 lb) drum cover and converts • Clamps on “Universal” pump tube
mounting to standard 2 inch NPT bung opening
• Allows use of bung-mounted
pumps with drum
covers
ID: C55011T1
ID: C44176T1
4C-7261 Suction Hose Kit 4C-8858 Air Quick Disconnect Coupler, 3⁄8 inch (f)
• Drum not included
ID: C54826T1
Suction Hose Kit 4C-7159 Air Quick Disconnect Nipple, 3⁄8 inch (m)
ID: C58144T1
ID: C55010T1
Portable Bases
Warranty: Manufacturer’s (See The Graco Warranty)
4C-7216 Band Dolly, 18.92 L (5 gal) Pail 4C-7187 Caster Base — 10/16 gallon Drums
4C-7199 Band Dolly 10/16 gallon Drums • Drum fits into recess on formed base
• Pail nests inside band ring • Rim clamps hold drum securely onto base
• Ring clamps hold pail/drum secure • Casters provide portability
• Casters provide portability
ID: C58217T1
ID: C58154T1
4C-7189 2-Wheel Cart — 10/16 gallon Drums
• Drum fits into recess on formed base
• Rim clamps hold drum securely onto base
• Wheels provide portability
ID: C55012T1
• In-line style gear lube and A.T.F. mechanical valves for dispensing oil
• Each valve includes non-drip nozzle
ID: C44170T1
ID: C44171T1
ID: C79749T1
• Great for applications where up to 45 lpm (12 gpm) is required • Fluid meter can be added to any individual tap
• Locking trigger allows hands-free dispensing by the installation of a meter kit
• Easy trigger pull for operator comfort • Kit includes all necessary mounting hardware
(mechanical meter)
• Meets CSA and FM approvals
Maximum
recommended flow rate 45 lpm (12 gpm)
Maximum operating pressure 10.5 MPa, 105 bar (1500 PSI)
Weight ID: C79769T1 0.18 kg (0.4 lb)
Operating temperature range -40° to 82°C (-40° to 180°F)
Inlet 3⁄ in NPT
4
How It Works...
1.
The service technician requests a desired quantity of product and gives his service bay number.
2.
The manager then enters the type of product, the quantity, and the service location, and then activates a dispense button.
3.
A ready light, located on the technician’s hose reel or dispense bar, indicates when dispensing can begin.
4.
As product is dispensed, the Fluid Commander keeps count of the amount dispensed and shuts off when the preset amount
is reached. The system is then closed to further dispensing until again authorized.
Contact the Dealer Service Tools Division for design of these systems.
ID: C54807T1
ID: C54808T1
E-Line System
• Caster base of this system provides maximum portability; the pump and cover mount directly
on a 54.4 kg (120 lb) product drum
• Exposed drum provides ready product identification
• Includes pump, cover, base, follower plate, holster, 1.8 m (6 ft) dispense kit, instruction form
• Dispenser does not include drum
• Use 4C-7046 3⁄8 inch Air Regulator as required (not included, sold separately)
ID: C58219T1
Pail Dispenser
• This lever operated pump and cover mount directly on a 35 lb (5 gallon) pail
• The pump delivers 0.01 L (0.25 oz) of grease per stroke at pressures to 207 bar (3000 PSI)
• It includes a 1.5 m (5 ft) hose with coupler and 4C-7191 “Hot-Shot” Booster Gun
• The pump can service fittings directly or can be used with a booster gun for more portability
and higher pressures
Part No. Description Weight
4C-7414 Pail Dispenser (“Buckshot” 16 kg (35 lb)
Luber with Booster Gun)
ID: C44198T1
• No wasted grease — a rubber wiper on the inductor plate wipes the drum clean as the grease is dispensed
(no hand cleaning of the drum)
• Positive pump feed — the inductor plate seals against aeration and uses the weight of the plate and pump
to provide positive pump feed (no aeration, and drum is sealed against entry of foreign material)
• Fast barrel changeover — air operated elevator provides fast drum changes resulting in increased production
ID: C44191T1
Cover Mounted Grease Pumps
Warranty: Manufacturer’s (See The Graco Warranty)
ID: C54833T1
Part No. Description Weight Part No. Description ID: C54834T1
Weight
4C-7391 Cover Mounted Grease Pump, Fire-Ball 50:1 181.4 kg (400 lb) 4C-7390 Cover Mounted Grease Pump, Fire-Ball 50:1 54.4 kg (120 lb)
4C-7405 Cover Mounted Grease Pump, President 50:1 181.4 kg (400 lb)
Dispense Kit for Fire-Ball 50:1 72 inch Hose and Fitting Kit for President 50:1
• For use with portable 50:1 Fire powered lubricators • For use with stationary drum mounted President 50:1 pumps
• Use 4C-7046 3⁄8 inch Air Regulator, as required (not included, • Use 4C-7046 3⁄8 inch Air Regulator, as required (not included,
sold separately) sold separately)
Consist Consist
Dispense Valves
Warranty: Manufacturer’s (See The Graco Warranty)
ID: C54835T1
4C-7174 Grease Dispense Line Shut-off Valve 4C-7191ID: Hot-Shot
C44200T1 Booster Gun
• 1⁄2 inch NPT(f) ported valve for drop-line isolation • For portable operation without continuous connection to grease supply
• Needle valve construction rated for 345 bar (5,000 PSI) • Has 0.12 L (4 oz) self-contained grease reservoir in handle capable
of servicing up to 100 fittings before recharge
• Has grease fitting for recharge from
manually- or air-powered luber
• Single-hand operation squeeze
handle develops up to
700 bar (10,000 PSI)
• Includes standard taper nose
hydraulic coupler
ID: C54803T1
ID: C54801T1
4C-7169 Swivel, 1⁄4 inch NPT(m) x 1⁄4 inch NPT(f)
4C-7170 Swivel, 1⁄8 inch NPT(m) x 1⁄4 inch NPT(f)
• Three way Z-type hose swivel
• High pressure ball bearing pivots 360° — prevents hose
tangling and allows free movement of grease valves
• For use with 4C-7300 Valve
ID: C54802T1
ID: C66846T1
Part No. Ecology Valve Thread Connection Hose Connection
4C-8563 106-8186 15⁄16-12 25.4 mm (1.0 in) ID: D01164T1
126-7914 8J-8782 1-111⁄2 NPSM, 2B-thd 25.4 mm (1.0 in)
176-6545 193-7364 115⁄16-12 50.8 mm (2.0 in)
204-3559 173-0566 3⁄ -14 BSPP 25.4 mm (1.0 in)
4
Grease Nozzles
Warranty: Manufacturer’s (See The Graco Warranty)
4C-7167 Standard Grease Nozzle 4C-7197 17.78 cm (7 in) Swivel Grease Nozzle
• Provided as standard with most grease dispense valves 4C-7212 35.56 cm (14 in) Swivel Grease Nozzle
• Has 1⁄8 inch NPT(m) • Nozzles have straight 1⁄8 inch NPT(m),
• 15.24 cm (6 in) extension tube to reach out-of-the-way 17.78 cm (7 in) or 35.56 cm (14 in) extension
fittings and taper nose coupler tubes and taper nose coupler
• Coupler has 360° swivel adapter
for maximum adaptability
Adapters
Warranty: Manufacturer’s (See The Graco Warranty)
ID: C54839T1
ID: C54812T1
4C-7326 1:1 Husky Diaphragm Pump — 114 lpm (30 gpm)
• Cast aluminum construction and Buna-N seals
for use in high volume transfer of light oils and Maximum free flow delivery 114 lpm (30 gpm)
service fluids such as ATF, 10 wt. motor oil, Maximum free flow air consumption 45 scfm
antifreeze or windshield wash solvent Air pressure operating range 1.7 - 8.7 bar (25 - 125 PSI)
• Can also be used in oil evacuation systems Maximum suction lift wet 7.62 m (25 ft)
Maximum suction lift dry 4.87 m (16 ft)
Air inlet size 3⁄ in NPT(f) on 4C-7326
8
ID: C54815T1
NOTE: Use locally supplied grounding wires and clamps in accordance with applicable codes.
Funnel and drum not included; sold separately.
ID: C58180T1
9U-6042 Suction Wand Kits 187-1458 QuickEvac Service Kit Lubricating Equipment
• All tubes are nylon unless otherwise specified • Saves time on engine oil changes (removes and fills engines with oil)
• 4-wand kit with 121.92 cm (48 in) tubes — • Evacuates most engine oil sumps in less than one minute
OD 4.76 mm (3⁄16 in), 6.35 mm (1⁄4 in),
• Provides environmentally safe oil changes (minimizes oil spillage
9.525 mm (3⁄8 in), 12.7 mm (1⁄2 in)
by pumping oil directly to PM truck or waste container)
• Contributes to increased profit margins
• Quick and easy connections (Flush Faced Quick Disconnects)
to machine and/or containers
• Purging tool virtually eliminates oil spillage by removing trapped
oil from filter elements and/or oil coolers
ID: C58181T1
• Can be retrofitted to most machines
• Equipped with Deutsch electrical connectors
• Used on machines that have Quick Evac installed on machine
• Used to quickly and easily remove fluids from machines equipped with a “Service Center”
• All fluids can be drained simultaneously into one bulk fluids container
• Unit should not be used to refill fluids due to possible contamination of clean fluids
• Equipped with six clear (see-through) hoses so operator knows when a particular system is completely drained
• 5 different sizes of quick disconnect fittings, with on/off valves, allow connection to almost any fluid port
• 2 inch NPT on/off outlet valve allows users to connect unit into their fluid recovery/pumping system
• Lightweight design with large diameter wheels for easier movement of cart
• Adapter cart is not self-contained
Suction line length 3 m (10 ft) Quick Disconnect Fittings ID: D00159T1
Suction line diameter 33 mm (1.3 in) Part No. Port Designation Qty
Caster size 127 mm (5.0 in) diameter x 126-7539 793 and 797 engine oil 2
32 mm (1.25 in) wide 9S-9273 994 engine oil 1
Overall size (L x W x H) 915 x 623 x 930 mm 108-5453 994 and 793 hydraulic tank 1
(36.0 x 24.5 x 36.6 in)
127-9088 793 and 797 hydraulic tank 1
126-7538 793 and 797 engine or transmission oil 1
• Low profile and caster mounting 60.57 L / 54.43 kg (16 gal / 120 lb) Drum
• Can be conveniently positioned under any machine
• Easily transports waste oil from machine to receptacle 4C-7203 Hold-Down and Cover Kit (Open-Head)
• Cover kit allows center mounting of Fire-Ball or President pumps
• 45 gallon capacity;
on 60.57 L / 54.43 kg (16 gal / 120 lb) open head drums
provided with baffles
to prevent sloshing Item Part No. Description • Hold-down kit can be used with cover kit or separately to secure
1 8S-9574 Caster drums by clamping directly on drum chine
2 5B-7666 Elbow • Includes: cover kit, hold-down kit
3 8S-9573 Caster (2)
ID: C07934T1
6.35 mm (1⁄4 in) ID — 345 bar (5000 PSI) 12.7 mm (1⁄2 in) ID — 207 bar (3000 PSI)
Part No. Length Fittings Part No. Length Fittings
4C-7062 30.48 cm (12 in) 3.175 mm (1⁄8 in) M x 3.175 mm (1⁄8 in) M 4C-7337 45.72 cm (18 in) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
(with Bend Restrictor) 4C-7334 21.94 m (72 ft) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
4C-7065 76.2 cm (30 in) 3.175 mm (1⁄8 in) M x 3.175 mm (1⁄8 in) M 4C-7335 4.87 m (16 ft) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
(with Bend Restrictor)
4C-7336 6.096 m (20 ft) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
4C-7341 7.62 m (25 ft) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
9.525 mm (3⁄8 in) ID — 276 bar (4000 PSI)
4C-7354 15.24 m (50 ft) 12.7 mm (1⁄2 in) M x 12.7 mm (1⁄2 in) M
Part No. Length Fittings
4C-7074 30.48 cm (12 in) 6.35 mm (1⁄4 in) F x 12.7 mm (1⁄2 in) M
19.05 mm (3⁄4 in) ID — 157.5 bar (2250 PSI)
4C-7075 60.96 cm (24 in) 9.525 mm (3⁄8 in) M x 9.525 mm (3⁄8 in) M
Part No. Length Fittings
4C-7076 121.92 cm (48 in) 9.525 mm (3⁄8 in) M x 9.525 mm (3⁄8 in) M
4C-7048 45.72 cm (18 in) 19.05 mm (3⁄4 in) M x19.05 mm (3⁄4 in) M
4C-7078 4.572 m (15 ft) 6.35 mm (1⁄4 in) M x 6.35 mm (1⁄4 in) M
4C-7047 182.88 cm (72 in) 19.05 mm (3⁄4 in) M x19.05 mm (3⁄4 in) M
4C-7079 7.62 m (25 ft) 6.35 mm (1⁄4 in) M x 6.35 mm (1⁄4 in) M
4C-7080 12.192 m (40 ft) 6.35 mm (1⁄4 in) M x 9.525 mm (3⁄8 in) M
Suction Hose
4C-7081 15.24 m (50 ft) 6.35 mm (1⁄4 in) M x 9.525 mm (3⁄8 in) M
Part No. Length Fittings
4C-9019 3.048 m (10 ft) 19.05 mm (3⁄4 in) M x19.05 mm (3⁄4 in) M
Lubricating Equipment