Professional Documents
Culture Documents
INTERNATIONAL CATALOG
The Building Blocks of The Building Blocks of Low Cost Drilling and Low Cost Drilling and Tapping Automation Tapping Automation
PAGE
Contents
Automated Systems Control S.F.U. Introduction S.F.U. Identification S.F.U. Selection Pneumatic Units Pneumatic Tapping Units Pneumatic Screwdrivers & Nutrunners Electric S.F.U.'s Electric Single Spindle Drill Electric Tapping Units The Control Head Technical Data Pneumatic & Electric Servicing Pneumatic Units Servicing Electric Units Front End Attachments Multiple Spindle Heads Multiple Spindle Heads & Spindle Positioners Mounting Brackets Nose Mounting Assemblies Control Options & Accessories Electric Drilling Unit Heavy Duty 0.75kw\1 HP Electric Drilling Unit Model No. Designation Electric Drilling Unit Heavy Duty 3kw\4 HP Electric Drilling Unit Model No. Designation Electric Drilling Unit Mounting Brackets
33 34 35-36 37
Air Motors Air Motors Technical Data Air Motors Dimensions Air Motors Accessories
CHECK CLAMP
CYCLE FINISH
CHECK INDEX
CYCLE FINISH
CLAMP
START DRILL
INDEX
START TAPPER
INDEX TO START
UNCLAMP
4
x
To complement our range, we can also offer a full range of help and assistance in choosing the correct unit and the correct control circuitry to help you get the best from your unit.
Introduction
Cycle Signals
The cycle completion signal can be obtained as a negative signal from the connection on the back of the feed tube. The pressure is removed when the unit has fully retracted. The cycle signal port on the feed tube provides a positive signal as soon as the unit moves forward.
FE
AT U RE
S
As a new feat ure, we can now offer a P.L.C. Interfac e, Frequency In verters for speed and directional co ntrol and pneumat ic control circuitr y.
NEW
Introduction
3
Identification
DD5AE52
ELECTRIC
(Does not appear when pneumatic)
TYPE (B) Ball Clutch (for Screwdriver) (D) Direct Drive (for Drill, Tap and Nutsetter)
(06) 600 rpm (09) 900 rpm (15) 1500 rpm (25) 2500 rpm (33) 3300 rpm (50) 5000 rpm (170) 17000 rpm
Electric 50 Hz
60 Hz
Therefore, unit above is a 0.33 HP electric drill with direct drive operating
UNIT (D) Drill (S) Screwdriver (T) Tapper (N) Nutsetter 4
at 5200 rpm.
(03) (05) (08) (11) (15) (19) (28) (38) (52) (65)
300 500 800 1100 1500 1900 2800 3800 5200 6500
rpm rpm rpm rpm rpm rpm rpm rpm rpm rpm
360 600 960 1320 1800 2280 3360 4560 6240 7800
rpm rpm rpm rpm rpm rpm rpm rpm rpm rpm
ITEMS
NOTES
See page 4
Base drill standard with 10 mm ( 3/8") chuck. For Tappers the tapping head is included (single spindle only) Multiple spindle head collets need to be ordered separately For drilling applications To facilitate rapid changeover where alternative settings are required on Multi-Spindle heads
4.
a) b) c) d) e) f) g) h) i)
Sends out a positive signal at the retract end of self feed cycle Used to dwell for a set period of time in the extended position Sets a constant feed rate through the material Allows pecking of unit for drilling deep holes Protects drill unit from swarf Reduces noise and protects drill unit from swarf. Allows piping off exhaust Sends a signal when drill unit is fully extended Permits Programmable Logic Controller to communicate with Self Feed Units Enables drill units to economically transit tubular sections
Selection
5
a Supplied with F rd 3/8" - 24UN standa e thread output spindl rd and a standa uck ch
G
Independent or combined air supply ports for the air motor and cylinder. The independent supply ensures that full pressure is applied to the cylinder. (A combined supply means the cylinder only sees the back pressure of the air motor). For general purposes the tool can be used with a single supply. Remote advance and retract porting. Used for partial or fully automatic control of units. Automatic return valve with isolation capability. The valve provides an automatic retract signal when the preset depth is reached. By inserting a plug, the signal can be used to signal external controls that the unit has reached full depth. Built-in Soft Start. Gives acceleration to full speed over first 6 mm of stroke to protect gearboxes. Corrosion resistant cylinder wall. Will not rust with moist air.
ENEFIT
tiple Note For mul , e applications spindl own on the heads sh read page 19 will th the directly onto
Technical Data
Model No. DD5A06C DD5A09C DD5A15C DD5A25C DD5A33C DD5A50C DD5A170C Free rpm 600 900 1500 2500 3300 5000 17000 Std. Chuck Size (mm) 10 10 10 10 10 10 6.5
To use this chart: Select the type of material being drilled. Then, look at the Drill Dia column for that desired hole size. The matrix will show the drill model number that should meet the drilling requirements.
Brass 100/200 ft/min 30-45 m/min. DD5A170C DD5A170C DD5A50C DD5A50C DD5A50C DD5A50C DD5A33C DD5A33C DD5A25C DD5A25C DD5A15C DD5A15C Mild Steel 100/120 ft/min 30-36 m/min. DD5A170C DD5A50C DD5A33C DD5A33C DD5A25C DD5A15C DD5A15C DD5A09C DD5A09C DD5A09C DD5A06C DD5A06C Cast Iron Alloy Steel 50 ton 100-150 ft/min 30-50 ft/min 30-45 m/min. 9-15 m/min. DD5A50C DD5A33C DD5A25C DD5A25C DD5A15C DD5A15C DD5A15C DD5A09C DD5A09C DD5A09C DD5A06C DD5A06C DD5A33C DD5A25C DD5A15C DD5A15C DD5A15C DD5A09C DD5A09C DD5A06C DD5A06C DD5A06C Alloy Steel 80 ton 10-20 ft/min 3-6 m/min. DD5A15C DD5A15C DD5A09C DD5A09C DD5A09C DD5A06C DD5A06C DD5A06C DD5A06C DD5A06C -
Aluminium 150/200 ft/min 45-60 m/min. DD5A170C DD5A170C DD5A50C DD5A50C DD5A50C DD5A50C DD5A33C DD5A33C DD5A25C DD5A25C DD5A15C DD5A15C
Wood 300 ft/min 90 m/min. DD5A170C DD5A170C DD5A170C DD5A50C DD5A50C DD5A50C DD5A50C DD5A33C DD5A33C DD5A33C DD5A25C DD5A25C
Dimensions
165mm* Nose Mount
WARNING*
50.82mm
50.80mm
60mm
67mm
50mm
25mm
Pneumatic
7
Tapping Units
FE
G
AT U RE
S
Both units are standard with a positive drive chuck with a flexible collet and tang driv e to ensure agains t tap slippage.
Flexible Collets
Collet Range
(mm) (in)
Note For optio nal collet see Flex ible Collet chart. B
EN
EFIT
*Specify if required
552mm 307mm
Clamp in these areas only
245mm
30.2mm
50.82mm 50.80mm
50.4mm
60mm
WARNING*
165mm* Standard chuck *Do not exceed 4Nm (3 lbf-ft) clamping torque here.
Aluminium #2 #3 #4 #6 #10 TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A06D TD5A06D
Brass TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A06D TD5A06D
Mild Steel TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A06D TD5A06D TD5A06D
Cast Iron TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A09D TD5A06D TD5A06D TD5A06D
Steel 50 ton TD5A09D TD5A09D TD5A09D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D
Steel 80 ton TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D TD5A06D
4BA 2BA
Note: For small tap sizes the pressure to the air motors must be reduced and a smaller restrictor used to reduce torque 1mm = 0.03937 inches 1 kg = 2.204 pounds
AT U RE
S
Screwdrive rs
TURE S EA
Nutrunners
G
Uses a standa rd unit with the outp ut drive changed to a ball clutch screwdr iver.
a 3/8" Standard with or a 1/2" square drive depending square drive ue range. on torq all Will drive to st hich can be torque, w a motor changed with lator. supply regu pply to Note: Air su be zero motor must retracted. before head is
Torque range of the clutch can be changed by adjusting the clutch spring height via a window in the housing.
ENEFIT
EN
art
EFI
TS
Technical Data
Model No. SB5A15C SB5A25C ND5A06C ND5A09C ND5A15C ND5A25C Free rpm 1500 2500 600 900 1500 2500 Gear Reduction Double Single Double Double Double Single Final Spindle 1/4" Female Hex 1/4" Female Hex 1/2" Sq. Drive 1/2" Sq. Drive 3/8" Sq. Drive 3/8" Sq. Drive Maximum Torque (Nm) 10.17 4.52 21.69 16.27 9.49 5.42 Torque Control Clutch Clutch Stall Stall Stall Stall Length (mm) 616 586.5 570 570 570 540.6 Weight (kg) 4.55 4.45 4.23 4.23 4.23 4.13
1mm = 0.03937 inches 1 kg = 2.204 pounds 1Nm = 0.7375 lbf-ft 1 bar = 14.5038 psi 1 l/s = 2.1189 cfm
Screwdrivers/Nutrunners
9
3 phase supply voltage Supply Frequency Voltage Hz Amps 220 - 240 50 1.3 380 - 420 Y 50 0.75 220 - 280 440 - 480 Y
Hz 60 60
Minimum Working Pressure Maximum Working Pressure Normal Working Pressure Max. Air Con. at 6 bar (85 psi)
3 bar (40 psi) 7 bar (100 psi ) 6 bar (85 psi) 0.472 l/s 1 scfm per 25 strokes or 0.0188 l/s 0.04 scfm per stroke 70 dB(A) 63.5kg (140 lbf.) Advance - 305mm/sec (12 in/sec max.) Retract - 305mm/sec (12 in/sec max.)
DD5AE03B DD5AE05B DD5AE08B DD5AE11B DD5AE15B DD5AE19B DD5AE28B DD5AE38B DD5AE52B DD5AE65B
Aluminium 150/200 ft/min 45-60 m/min DD5AE65B DD5AE65B DD5AE52B DD5AE38B DD5AE38B DD5AE28B DD5AE28B DD5AE19B DD5AE19B DD5AE15B DD5AE15B
Brass 100/200 ft/min 30-45 m/min DD5AE65B DD5AE65B DD5AE52B DD5AE38B DD5AE38B DD5AE28B DD5AE28B DD5AE19B DD5AE19B DD5AE15B DD5AE15B
Mild Steel Cast Iron 100/120 ft/min 100-150 ft/min 30-36 m/min 30-45 m/min DD5AE52B DD5AE38B DD5AE28B DD5AE28B DD5AE19B DD5AE15B DD5AE15B DD5AE11B DD5AE11B DD5AE08B DD5AE05B DD5AE52B DD5AE38B DD5AE28B DD5AE28B DD5AE19B DD5AE15B DD5AE15B DD5AE11B DD5AE11B DD5AE08B DD5AE05B
Alloy Steel 50 ton 30-50 ft/min 9-15 m/min DD5AE38B DD5AE28B DD5AE19B DD5AE15B DD5AE11B DD5AE11B DD5AE08B DD5AE05B DD5AE05B DD5AE05B DD5AE03B
Alloy Steel 80 ton 10-20 ft/min 3-6 m/min DD5AE28B DD5AE19B DD5AE15B DD5AE11B DD5AE08B DD5AE08B DD5AE05B DD5AE03B DD5AE03B -
Wood 300 ft/min 90 m/min DD5AE65B DD5AE65B DD5AE65B DD5AE65B DD5AE65B DD5AE52B DD5AE52B DD5AE52B DD5AE52B DD5AE38B DD5AE38B
10
192mm
225mm
163mm
WARNING*
50.82mm 50.80mm
230 mm
245mm 724mm *Do not exceed 4Nm (3 lbf-ft) clamping torque here.
Tapping Units
Flexible Collets
Collet Range
(mm) (in)
*Specify if required
Dimensions
192mm 225mm
163mm Clamp only in these areas 86mm 147mm Nose Mount 50.82mm 50.80mm 124mm
*WARNING
245mm 786mm
12
230mm
2 Common Supply or Individual motor supply connection (not required on electric units) 8 Remote advance signal connection
Remote Advance
A signal 2.7 bar (40 psi) minimum needs to be applied to the remote advance port 8 (Fig. 1). The signal must only be of a short duration. It is essential that the signal is removed before the unit reaches the bottom of its stroke. A pulse signal is ideal.
Technical Data
Technical Data
Self Feed Technical Data Air Motor Specifications Electric Motor Temperature Range Filtration Lubrication Standard unit 300w & 11.6 l/s (25 CFM) consumption. 0.25kw (0.33 HP) 0 0 -10 C to 65 C 40 Micron Max Air Line Lubrication / Gear train grease Note: It is important to ensure that the tool is properly lubricated. We recommend a lubricator as close to each tool as is practical. 6 bar (85 psi) 3 7 bar (40-100 psi) for air motor 3 7 bar (40-100 psi) for cylinder 0.47 l/s (1 CFM) per 25 strokes 70 dB(A) for electric unit 83 dB(A) for pneumatic unit 63.5 kg (140 lbs) 305mm/sec (12 in/sec) max advance 305mm/sec (12 in/sec) max retract 8 - 75 mm ( 5/16" - 3") 1/4 ports on all, except dwell control circuit is 1/8. Head is tapped with BSP threads (Rp). Common line to air motor and cylinder minimum of 9.5mm I.D. tube. Individual line to air motor minimum of 8.0mm I.D. tube. Individual line to cylinder minimum of 8.0mm I.D. tube.
14
Technical Data
Power (typical)
Typical horsepower graph for tool fitted with different restrictors Unrestricted 0.33
Pneumatic
12l/s
Horsepower
7l/s
5l/s
Speed (rpm)
Thrust
Standard tool with one common inlet for motor and feed. Standard tool with separate air inlets for motor and feed.
3.5
Thrust (kg)
Technical Data
Supply Voltage (3 Phase) 50 Hz 220-240 380-420 Y 60 Hz 220-280 440-480 Y
Electric
Amps 50 Hz 1.3 0.75 60 Hz 1.2 0.75 50 Hz 2820 2820 rpm 60 Hz 3370 3370
Technical Data
Servicing
Free rpm
600 900 1500 2500 3300 5000 17000
Output Gearbox
033836 033835 033835 034009 033836 033835 033808
Intermediate Gearbox
033837 033837 033853 -----
Air Motor
PT7995/62 PT7995/62 PT7995/62 PT7995/61 PT7995/62 PT7995/62 PT7995/62
2. For Motors
Motor Part No. Repair Kit No.
3. Seal Kit
Repair Kit No.
PT 7995/61 PT 7995/62
16
Please quote Model Number and/or Serial Number of self-feed unit when ordering parts
Servicing
Free rpm
300 500 800 1100 1500 1900 2800 3800 5200 6500
Gearbox
033836 033836 033835 033836 033835 033808 033808 033808 033808 033808
Belt
98080/2 98080/2 98080/2 98080/3 98080/3 98080/2 98080/2 98080/2 98080/3 98080/3
Pulley
PT8558/10D PT8558/10 PT8558/10 PT8558/10C PT8558/10B PT8558/10D PT8558/10 PT8558/10A PT8558/10B PT8558/10C
2. Seal Kit
Repair Kit No.
Please quote Model Number and/or Serial Number of self-feed unit when ordering parts
Type
Part Number
- 1/2 "
0 - 1/4"
5/64" 1/16"
Note: 13mm chucks fit only on units with speeds up to 1500 rpm
Dimensions
19mm
15.5mm
13mm 46mm
3. Offset Heads
Application Ideally suited for off center drilling and obstructed hole access. Offset heads can also be used to drill holes with extremely close center line distances. SF5225 - shown fitted with collet holder SF5450 - shown fitted with chuck
Note: Heads are not supplied with either collet holders or chucks. If required please select output options from above.
Technical Data
Part no. Offset L (mm) Max. Speed (rpm) Max. Torque (Nm) SF5225 58 5000 69 SF5450 114 5000 69 12.7mm 1mm = 0.03937 inches 1 Nm = 0.7375 lbf-ft 25.4mm 23.6mm
Dimensions
34.5mm
17.5mm "L"
41.0mm
18
Below are details for standard stock items. For other requirements consult Airmachines.com. Data shown refers to twin spindle units.
Head Type & Part Number
Maximum Drill Size Maximum Maximum Minimum Maximum Maximum Tap Size Collet Centers rpm Centers Aluminium Mild Alloy Size mm mm & Steel Steel mm Brass Collet Part Numbers
Series 650
6.5
63.5
12.7
7000
5/16"
8.0
6.5
1/4"
7/32"
5.5
5.0 x 0.8 10 - 24
7/16"
5.0 x 0.8 10 - 24
3/8"
4.5 x 0.75 8 - 32
11/32"
11.0
9.5
9.0
Series 950
9.5
95.0
19.0
5000
5/16" - 18
8.0 x 1.25
1/4" - 20
7.0 x 1.0
5.0 x 1.25 12 - 24
NOTE: Collet part numbers where designated ** add size required in millimeters. e.g. PT7432/108/32M is a 3.2mm collet for a 650 series head. Order 1 off for each output spindle. Collet part numbers where designated *** add size required in decimals. e.g. PT7432/208/250 is a 1/4" collet for a 950 series head. Order 1 off for each output spindle.
A B C
D E F R G H
S*
J K L
M N O P S T
All dimensions in mm
Spindle Positioners
The SPINDLE POSITIONER is used in conjunction with the adjustable Multi-Spindle Heads and serves three purposes. Firstly, it provides a quick and simple method for positioning the spindles of the twin, three, four and five spindle heads. It is particularly useful in the case of the three spindle head when the spindle positions are not equally spaced on a common P.C.D.
Secondly, the SPINDLE POSITIONER prevents any possibility of the spindles moving when the head is in operation since it is firmly bolted and located on to the head. Thirdly, where alternative positions are required the spindles can be rapidly switched from one position to another to considerably reduce set-up time. The SPINDLE POSITIONER may consist of either a circular
plate or a plate of the same profile as the body of the head. The circular plate costs less to produce and in the case of many hole patterns it need not project beyond the extremity of the head. Where the spindle positions are approaching their maximum centre distances the circular plate may then be of a diameter that would project beyond the extremity of the head. This would occur more often in the case of the Twin Spindle Head and therefore if for some reason this projection is inconvenient to the work set-up, a profile plate can then be provided which conforms to the shape of the head and therefore does not project beyond the outline of the head.
Mounting Brackets
Nose Housings for Single Reduction Drills PT7432/65
2" - 16UN-2B(LH)
Bayonet Mountings
As an alternative to the standard mounting clamp arrangement a series of bayonet mounting adaptors is available. These bayonet adaptors, each carrying a drill guide bush, locate rapidly into lock bushings press fitted into the fixture at points where holes are to be drilled. By this means the tools can be quickly repositioned to cover a series of hole patterns. Details of bayonet mountings and lock bushings are given below. A nose housing carrying the bayonet mounting is screwed to the drill in place of the thread guard. Dimensions of nose housings are given below.
2" - 16 UN - 2B(LH)
Note: With longest nose housing PT8544/61 fitted max usable stroke is 54 mm
Bushing Adaptors
A range of adaptors is available as detailed below. Used in conjunction with the nose housing they enable the self feed unit to be rapidly positioned to drill accurately a number of holes without the necessity of holding the drill in a stand or clamp. A lock bushing is pressed into position in the drill fixture at each location. A bayonet fitting adaptor attached to the end of the self feed drill locks into the lock bushing, holds the unit, and correctly positions and guides the drilI during the drilling operation.
57.1 mm
* *
G
Male thread size of all bushing adaptors in - 1" - 14UN - 2A(LH)
G
1mm = 0.03937 inches
57.1 mm
Mounting Brackets
Mounting Brackets
50.78mm 50.83mm
50.95mm 50.85mm 43mm 92mm
Rapid Assembly
'L'
78mm
50.95mm 50.85mm
70mm
Support Column
Part Number PT7432/40 PT7432/40A PT7432/40B PT7432/40C PT7432/40D PT7432/40E PT7432/40F PT7432/40G
Length 'L' Meters 0.45 0.60 0.76 0.91 1.82 1.22 1.52 3.05
G
50.95mm 50.85mm
G Base Clamp
43mm 95.5mm
50.95mm 50.85mm
71.4mm
42.9mm
92mm
12.7mm
.2 76
mm
73mm
9
9.5mm 8mm
m 2m
22
Locknut Circlip
105mm
66.7mm
50.8mm 75mm
12.73 mm 12.76 mm
3.25mm 3.50mm
41.17mm 41.43mm
100mm
2 holes x 8.4mm
25.53mm 25.27mm
FLANGE MOUNTING
41.4mm
CLAMP
50.83mm 50.77mm
Mounting Brackets
23
To install 1. Install the set screw in the same manner as for bottom limit signal. 2. Connect the 1 port of the timer to the bottom limit port on the control head using the tubing supplied. 3. Connect the 3 port of the timer to the other port on the control head. 10 (Fig. 1, page 13). 4. Set timer for delay required.
#3
SCHEMATIC
Stroke
Kit Number
25(mm)
PT8544/122B
50(mm)
PT8544/122C
24
Stroke (mm) 25 50
86mm
36.5mm
76mm
Plug screw
Supply air
26
1mm = 0.03937 inches
Technical Data PRESSURE SWITCH Adj. firing pressure Max. Pressure Differential pressure Electrical connection 0.7 - 7 bar (10-100 psi) 8 Bar (116 psi) Less than 25% max. 2 mtr. long; tamper proof; 3 amp rating.
Contacts: 1. 2. 3. Common N.C. N.O. Red White Black 24 volt D.C. 2 watt coils Push-in fittings to accept 4mm tubing. Dimensions Overall Length: 80 mm (3.15" ) Width: 38 mm (1.50" ) Height: 64 mm (2.52" )
IM
1. 2. 3. 4. 5.
TA POR
NT
Need to specify:
First controlled feed Fast feed Total stroke Thrust If round tube - inside and outside diameters 6. If not round tube - cross sectional dimensions 7. Drill diameter and point angle 8. Controlled feed rate
Heavy Duty
EA
TURE
BE
NEFI
Model Pneumatic DP18/C/*/*/1R DP18/C/*/*/2R DP18/C/*/*/3R DP18/C/*/*/4 DP18/C/*/*/5 DP18/C/*/*/6 DP18/C/*/*/8 DP18/C/*/*/9 DP18/C/*/*/10 DP18/C/*/*/11 DP18/C/*/*/12 DP18/C/*/*/13 rpm Hz 50 130 160 200 340 530 700 610 1000 1500 1200 2000 3000 Timing Belt kw 0.75 4 Pole Chain 18 20 Gear Speed Reducer kw 0.55 6 Pole Drive Motor (Standard) 00 Drilling Capacity Steel Alum
x
Brass
22
100
80
3700N
32
kw 0.75 2 Pole
x The drilling capacity is indicated and it is referred to a depth of 1,5 times the diameter and for 500 N/mm2 steel. The unit is usually provided with a 80mm. working slow forward regulator. On request, regulators for greater strokes are available.
Note: For 60 Hz RPM, multiply 50 Hz RPM by 1.20.
28
DP18/C/*/*/*/S
DRILLING CAPACITY STROKE C = 100mm PNEUMATIC MOTOR STANDARD STEPDRILLING FOR DEEP HOLE (OPTIONAL) SPINDLE TYPE 4.0 5.0 6.0 7.0 11.0 = = = = = Standard Morse 2 DIN 228 ER20 DIN 55058 16 DIN 55058 20 ER25
DRILLING UNIT
SPINDLE SPEED 1R = 2R = 3R = 4 = 5 = 6 = 8 = 9 = 10 = 11 = 12 = 13 = 130 160 200 340 530 700 610 1000 1500 1200 2000 3000 29
158.0mm
106.0mm
85.0mm
133.0mm
464.0mm
180.0mm
125.0mm
70.0mm
;; ;; ;; ;; ;; ;; ;; ;; ;; ;;
248.0mm
Heavy Duty
EA
TURE
BE
NEFI
x Model Pneumatic DP28/D/*/*/1R DP28/D/*/*/2R DP28/D/*/*/3R DP28/D/*/*/4R DP28/D/*/*/5R DP28/D/*/*/6 DP28/D/*/*/7 DP28/D/*/*/8 DP28/D/*/*/9 DP28/D/*/*/10 DP28/D/*/*/11 rpm Hz 50 70 106 155 210 300 460 710 985 1420 1990 2870 Timing Belt 3 kw 4 Pole 3 kw 2 Pole 95
1.5 kw 6 Pole
Drive
Motor (Standard) 00
Total Stroke
Slow Feed
3 kw 4 Pole
28
32
35
140
100
6000N
120
x The drilling capacity is indicated and it is referred to a depth of 1.5 times the diameter and for 500 N/mm2 steel. Note: For 60 Hz RPM, multiply 50 Hz RPM by 1.20.
30
DP28/D/*/*/*
DRILLING CAPACITY STROKE D = 140mm PNEUMATIC MOTOR STANDARD IEC 100 SPINDLE TYPE 4.0 = Standard Morse 3 DIN 228 5.0 = B 24
DRILLING UNIT
SPINDLE SPEED 1R 2R 3R 4R 5R 6 7 8 9 10 11 = 70 = 106 = 155 = 210 = 300 = 460 = 710 = 985 = 1420 = 1990 = 2870
110.0mm
132.0mm
115.0mm
385.0mm
120.0mm
135.0mm 160.0mm
80.0mm
200.0mm
590.0mm
119.0mm
230.0mm
Heavy Duty
B A
A
CM85 85
B
110
C
110
D
65
E
155
F
75
G
40
A E D
F C
A
85
B
110
C
112
D
65
E
155
F
75
G
40
A
F85 85
B
100
C
85
D
125
E
150
F
100
G
125
H
11
I
55
F D C H G
Column D85. L
L A
A
D85 85 500 600
L
700 800 900 1000
B
Swivel Base A85
C D I
A
A85 85
B
110
C
145
D
70
E
175
F
190
G
140
H
125
I
13
G E L F H
32
1mm = 0.03937 inches
Air Motors
These motors are light in weight, compact, powerful, and because they cannot be damaged by continued stalling have a long life with low maintenance costs. Their freedom from sparking and overheating make them particularly useful in atmospheres where fire risks must be minimized. Running speed can be varied by an air pressure regulator or, if an alternative speed range is required, gear clusters can be easily changed. Normal operating pressure is 6.0 bar (85 psi) but the motor will continue to run at pressures down to 0.3 bar (5 psi). 2 Series models are only available as reversible motors with combined threaded and plain key drive shafts. 5 Series A Models are only available as forward rotation motors with combined threaded and plain key drive shafts. 5 Series reversible motors have plain, single key drive shafts. 7 Series models are offered as reversible or forward rotation motors and are fitted with plain shafts with two keys as standard. Forward rotation models can be supplied with drive shafts threaded 1/2" 20UNF-2A alternative. This requirement should be specified when ordering. Air connections are 1/4" BSP male (G1/4A) or NPT (optional) and can be arranged for side or rear facing entry except for 5A Series forward rotation motors which have rear facing entry only. Forward rotation models have single air inlets, reversible models have double air inlets. Forward rotation models run in an anticlockwise direction looking on the shaft. NB 5A Series forward rotation motors have air silencers located at the rear of the tool, all other models have silencing within the motor body and exhaust from the side.
Air Motors
33
Technical Data
Model
Description
Speed at rated HP rpm 300 500 1450 2600 200 350 600 1100 1450 2200 250 450 750 1200 1450 2200 250 400 650 1250 2200 7500 250 400 650 1250 2200 7500 170 300 500 1100 1750 5400
Torque at rated HP Nm 4.74 2.84 0.97 0.54 7.85 4.60 2.50 1.90 1.26 10.56 5.82 3.52 2.19 1.51 1.13 12.46 7.58 3.92 2.30 0.67 12.46 7.58 3.92 2.30 0.67 13.14 7.85 3.52 2.23 0.71 lbft 3.5 2.1 0.72 0.4 5.80 3.40 1.85 1.41 0.93 7.8 4.3 2.6 1.62 1.12 0.84 9.2 5.6 2.9 1.7 0.5 9.2 5.6 2.9 1.7 0.5 9.7 5.8 2.6 1.65 0.53
l/s
(scfm)
MD2R06RB MD2R09RB MD2R27RB MD2R45RB MD5R04A MD5R07A MD5R12A MD5R22A MD5R29A MD5R45A MD5R05R MD5R08R MD5R12R MD5R18R MD5R28R MD5R45R MD7R05 MD7R08 MD7R13 MD7R27 MD7R42 MD7R150 MSD7R05** MSD7R08** MSD7R13** MSD7R27** MSD7R42** MSD7R150** MD7R04R MD7R06R MD7R10R MD7R23R MD7R35R MD7R100R
0.57 (1.25) 0.57 (1.25) 1.20 (2.64) 1.20 (2.64) 1.20 (2.64) 0.76 (1.67) 0.76 (1.67) 0.76 (1.67) 1.04 1.04 1.04 0.81 0.81 0.81 2.49 2.49 2.49 (2.3) (2.3) (2.3) (1.8) (1.8) (1.8) (5.5) (5.5) (5.5)
96.0 (81.0*)
8.5
(18.0)
13.80 10.20
76
10.8
(23.0)
94.0 (79.0*)
11.7
(25.0)
19.46 14.5
1.98 (4.37) 1.98 (4.37) 1.98 (4.37) 2.49 2.49 2.49 (5.5) (5.5) (5.5)
86.0 (79.0*)
16.5
(35.0)
19.46 14.5
1.98 (4.37) 1.98 (4.37) 1.98 (4.37) 2.49 2.49 2.49 (5.5) (5.5) (5.5)
86.0 (79.0*)
16.5
(35.0)
23.03 17.0
94.0 (81.0*)
16.5
(35.0)
* See TSP2002 operating instructions with regard to reducing noise levels on these tools. ** MSD denotes 1/2" 20UNF 2A threaded output shaft.
34
Dimensions
2 Series (reversible)
G
1 1/4"20UN (LH) threads
A mm 130 155
B mm 24 24 24 24
C mm 24 24 24 24
E mm
9.512 9.499 9.512 9.499 9.512 9.499 9.512 9.499
J mm 20 20 20 20
M mm 16 16 16 16
5A Series (forward)
G
28.57 mm
Single direction motors run in a counterclockwise direction looking on the shaft 1 1/2"18UNEF (RH) threads
B mm 16 16 16 16 16 16
C mm 20 20 20 20 20 20
E mm
9.512 9.499 9.512 9.499 9.512 9.499 9.512 9.499 9.512 9.499 9.512 9.499
Air Motors
35
Figs show reversible motors. Single direction motors have single inlet nipple and alternative side inlet positioned on center line.
F mm 1.20 1.20 1.20 1.20 1.20 1.20 G mm 2.4 2.4 2.4 2.4 2.4 2.4 J mm 18.5 18.5 18.5 18.5 18.5 18.5 K mm 2.5 2.5 2.5 2.5 2.5 2.5 L 1/4 1/4 1/4 1/4 1/4 1/4
BSP BSP BSP BSP BSP BSP
M mm 18 18 18 18 18 18
7 Series (forward)
Alternative 1/2 UNF spindle available on single direction motors on request. Then C=15.8 & J=21.4. A dimension reduced by 27.7
7 Series (forward) MD7R - 150 MD7R - 42 MD7R - 27 MD7R - 13 MD7R - 08 MD7R - 05 A mm 230 230 230 280 280 280 B mm 24 24 24 24 24 24 C mm 41 41 41 41 41 41 D mm 55.56 55.56 55.56 55.56 55.56 55.56 E mm
12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674
K mm 5 5 5 5 5 5
Note: If 1/2 x 20 UNF output shaft required order MSD -** series 7 Series (reversible) MD7R - 100R MD7R - 35R MD7R - 23R MD7R - 10R MD7R - 06R MD7R - 04R A mm 230 230 230 280 280 280 B mm 24 24 24 24 24 24 C mm 41 41 41 41 41 41 D mm 55.56 55.56 55.56 55.56 55.56 55.56 E mm
12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674 12.687 12.674
K mm 5 5 5 5 5 5
36
Accessories
Foot Mounting Bracket
;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; F ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;; ;;;;;;;;;;;
G H E J K L
R ;;; ;;; ;;;
II
B C D
M
Q
P
II
;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;; ;;;
T P
V
Q S
;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;; ;;;;
B
22.3
C
61.3
D
47.6
E
8.3
F
1 1/4 - 2OUN LH 1 3/8 18UN
G
44.5
H
47.6
J
10.3
K
23.8
L
7.1
M
27.0
N
5.2
44.5
47.6
10.3
23.8
7.1
27.0
5.2
Q
52.4
R
5.2
S
22.3
T
8.3
U
10.3
V
41.3
Exhaust Adaptors
These fit on the outside diameter of the motors to enclose the peripheral exhaust ports. They are fitted with silencers which may be removed for the piping of the exhaust air.
Part Number
2 Series
Silencer Thread
3/8" NPT 3/8" BSP
A B
Part No. PT7992/58A PT7992/58B 5 Series Part No. PT7400/520A PT7400/520B 7 Series Part No. PT7920/64A
51
27
65
38
77
38
PT7920/64B
Air Motors
37
Distributed by:
Airmachines.com, Inc policy is one of continuous improvement and we therefore reserve the right to alter specifications and prices without prior notice. All products are sold subject to the Companys conditions of sale. 2000 Airmachines.com, Inc. Printed in USA Brochure re-order ref: AM.9.00