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This small, portable, and smokeless stove is designed with a secondary burn
system, which is the key feature that enables it to produce no smoke.
Additionally, this versatile stove can be used not only for heating purposes but
also as a cooking stove, making it an excellent addition to any outdoor or
survival gear.
The stove rope’s function is crucial as it compresses when the stove is closed,
creating a smoke-tight seal that prevents any smoke from escaping.
STEP 2 : MAKING A HOLE FOR THE FLUE
PIPE
The rocket stove’s flue is located on the top and is constructed using a 2-inch
stainless steel pipe that has two distinct sections, with the upper section sliding
onto the lower section.
To build the flue, we begin by taking the top of the ammo can and placing the
pipe on top, drawing around it to create the circumference required for the flue.
Next, we use a grinder to cut across the shape we have drawn. This process
allows us to create the necessary space for the flue, which plays a crucial role in
facilitating the smooth flow of air and smoke through the stove.
Achieving a smoke-tight seal around the flue area is essential to ensure the
rocket stove operates efficiently and safely.
To achieve this, we wrap some stove rope around the flue area that we have cut,
and then we insert the pipe, using a jubilee clip around the bottom of the stove.
The stove rope is then compressed against the pipe and the inside of the ammo
can to create a tight seal. This ensures that no smoke can escape from the
stove, and all the smoke and fumes are safely channeled out through the flue.
As the rocket stove heats up and reaches its working temperature, it begins to
function by drawing in cold air from below and expelling it out at the top.
The second closing mechanism uses a long piece of metal that can be turned a
quarter turn to lock the door tightly and fit the turnbuckles securely.
To make the baffle, we measure it against the stove and bend the steel into the
appropriate shape. By keeping the air from escaping the burn chamber, the
baffle plate promotes more efficient combustion and ensures that all the fuel
inside the stove is burnt completely and cleanly.
STEP 5 : ADDING A SECONDARY PIPE
The rocket stove includes a secondary pipe that is made of galvanized steel and
enters the stove from the back, passing across the stove through a small hole.
The pipe is drilled with small holes and plays a critical role in facilitating the
stove’s efficient operation.
As the stove is in operation, the pipe draws in cold air from outside, which is pre-
heated on its way down across the burn chamber.
The pre-heated air then rises and is expelled naturally through the small holes in
the pipe. This process helps to sustain the stove’s combustion, providing a
continuous supply of oxygen and allowing the fuel to burn cleanly and
completely.
The placement of the secondary pipe just under the baffle plate is a key aspect
of the rocket stove’s design, enabling it to function with optimal efficiency.
As the pre-heated air rises and is expelled through the small holes in the pipe, it
reignites any smoke that may be present, ensuring that it is burnt completely on
its way across the upper section of the stove
If we over-insulate the stove, the heat would dissipate through the flue, resulting
in less efficient operation.
Therefore, we carefully place the insulation to balance the stove’s need for heat
retention with the need to direct that heat towards the cooking surface.
The bottom of the stove is insulated using half-inch Rockwool and on top, we
have some chicken wire that stops the burning fuel from sitting on the bottom of
the stove and being starved of oxygen.
It allows the oxygen to get underneath and burn all the way around the wood
efficiently.
The primary air is drawn in through an air intake at the side of the stove. To
attach it to the stove, bend the pipe around the side and place a jubilee clip and
stove rope around to insulate it.
So when the stove is in operation, you can add sticks, twigs, pellets or anything
you want without opening the door.
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