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MATERIAL PURPOSE APPROVAL

Project no : JO-CVL-2108-0119 Document no : TBI11N02-CIVIL-MPA-AEI-081


Client : BECIS Date : 30-Mar-2023
Contractor : PT Asuka Engineering Indonesia Revision : 1
Project name : Biomass Plant Nestle - Kejayan
Project Location : Kejayan - Pasuruan

MATERIAL DATA: Epoxy Floor


NO. DESCRIPTION OF WORK OWNER SPECIFICATION SUBMISSION STATUS

A
B
1 We propose paint for epoxy floor of the Boiler House RAL 6038 Green C
Concrete protective coating : 1x Primer (50 Micron) pathway 500 micron D
1x Body coat (300 Micron)
1x Epoxy coat (200 Micron)
Finish PU (50 Micron)

Status Note A: Approved


B: Approved with note
C: Not Approved & Re-submission
D: Not Approved

Comment :

Prepare By : Review/Checked By : Review/Approved By :


PT Asuka Engineering Indonesia PT Asuka Engineering Indonesia BECIS

Mr. Buyung Dwi Pribadi Mr. Abib Nur Rohman


Heavy Duty Coating Page 1
TOA
FLOORGUARD PRIMER Technical Data Sheet
Rev. 1 10/2017

FEATURES
: Floorguard Primer is a two pack epoxy and polyamide clear for concrete primer
As a primer for concrete surface on epoxy system in factory floor. It has an excellent
properties for adhesion and penetrate into concrete surface, abrasion resistance, resistance to
water, weak acid, weak basic and chemical
TECHNICAL INFORMATION
Type : Epoxy / Polyamide Primer
Color : Clear
Film appearance : Gloss
Specific gravity : 1.03 + 0.05
Solid by volume : 55 + 2 %
Flash point : 28 dC
Minimum Maximum Recommended
Dry film thickness (Microns) 40 60 50
Wet film thickness (Microns) 73 109 91
Theoretical coverage m / Liter
2
13.8 9.2 11.0
m / Gallon
2
52.0 34.7 41.6
Practical coverage m / Liter
2
9.6 6.4 7.7
m / Gallon
2
36.0 24.0 29.0
Remark : Actual Surface coverage will depend on surface irregularities, Mixing, Application Condition
method and technique; as well as the structure and dimensions of the object to be coated.
Temperature 25 dC 30 dC 35 dC
Touch dry Surface dry 4 hrs. 3 hrs. 2 hrs.
Full cure Hard dry 14 hrs. 13 hrs. 12 hrs.
Recoat dry Minimum 16 hrs. 14 hrs. 12 hrs.
Maximum 2 days 2 days 2 days
Potlife 10 hrs. 9 hrs. 8 hrs.
Remark : Drying times are generally related to air circulation, temperature, film thickness and number
of coats, and will be affected correspondingly.
APPLICATION
Mixing Ratio Part A Part B
By Volume 4 1
By Weight 5 1
Application Method Airless Spray Air Spray Brush / Roller
Diluted by
- 15-20 10-15
TOA Thinner 31
Short Hair Stiff Nylon
- Coventional Spray
Applicator Roller (Stanley)
(Iwata)
Stiff Nylon Brush
Pressure - 3-4 kg/cm 2
-
Mix Part A and Part B, strictly follow mix ratio recommendations before dilute by Thinner mixing
and stir for 2-3 minutes until the mixture is homogeneous after leave 5 minutes before application.
Heavy Duty Coating Page 2
TOA
FLOORGUARD PRIMER Technical Data Sheet
Rev. 1 10/2017

APPLICATION SYSTEM
Surface Preparation
Floor : For New concrete - The concrete prior to laying plastic sheets to block moisture from underground.
Then it should be left for curing concrete to solid and dry for about 3-4 weeks. Then, clean the surface
free from dust, dirt, grease and most importantly, the surface is completely dry.
(Check moisture content must be less than 10%)
: For Old concrete - To remove the old paint film which loosely adhesion to as much as possible by
Scraping with a shovel or Grinding machine to enhance adhesion. Then, clean the surface free from
grease and oil with suitable solvent. Before primer coating should clean all surfaces free from dust,
dirt, grease and most importantly, the surface is completely dry. (Check moisture content must be
less than 10%).
: For Floor Hardener or Surface glossy finish :
: Concrete surface preparation by using dust free captive blasting units, grinding equipment,
sand blasting for increase adhesion of coating.
: Inspect the concrete for bug holes void, fin and other imperfections. Protrusions shall be ground
smooth while voids shall be filled with Floorguard Putty or other suitable filler and polishing of
surface with moltoprene disk.
: After cleaning, repair surface defects and remove detericrated previous coatings.
(Check moisture content must be less than 10%).
Before Recoat by Topcoat : Remover all oil, grease, dirt, oxide and other foreign material by cleaning per SSPC-SP1,
Solvent Cleaning before coating.
: If over 7 days gives cleaning surface by sand paper no. 320-400 and cleaning surface per
SSPC-SP1, Solvent Cleaning before coating.
: Surface repaire (cracks, pores, holes) done with Floorguard Putty and polishing of surface
with moltoprene disk.
Coating System
For Interior
Concrete protective Coating : Primer Floorguard Primer 50 microns x 1 coat
: Topcoat Floorguard 100 50 microns x 2 coats
(for inside area)
or
: Topcoat Floorguard PU 100 50 microns x 2 coats
(for outside area)
Recommendation : The proper relative humidity in the work shall not exceed 85% RH.
: The temperature of the substrate should be minimum 10 Cd and at least 3 Cd above the dew point of the air ,
temperature and relative humidity measured in the vicinity of the substrate for prevent moisture and water drop
on substrate effective adhesion and drying time.
HANDLING AND STORAGE
Storage condition : The product must be stored in accordance with national regulations. Storage conditions are to keep
the containers in a dry, cool, well ventilated space and away from source of heat and ignition.
Shelf life : 24 months at 30-35 dC
Package Packaging size Part A : Part B :
1 Gallon Set 1 Gallon 1/4 Gallon
Heavy Duty Coating Page 3
TOA
FLOORGUARD PRIMER Technical Data Sheet
Rev. 1 10/2017

HEALTH AND SAFETY


: Please observe the precautionary notices displayed on the container. Use under well ventilated
conditions. Do not breathe or inhale mist. Avoid skin contact. Spillage on the skin should immediately
be removed with suitable cleanser, soap and water. Eyes should be well flushed with water and
medical attention sought immediately.
: For detailed information on the health and safety hazards and precautions for use of this product,
we refer to the Safety Data Sheet.
DISCLAIMER
: The information in this data sheet is given to the best of our knowledge based on laboratory testing
and practical experience. However, as the product is often used under conditions beyond our control,
we cannot guarantee anything only the quality of the product itself. We reserve the right to change
the given data without notice.
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