VACON-NXP-IP00-FR10 À FR12

nxp frequency converters
ip00 module installation
frames
fr10 to fr12
2 • vacon
INDEX
1. GENERAL..................................................................................................................................3
2. REQUIREMENTS .......................................................................................................................5
2.1 Environmental requirements................................................................................................. 5
2.2 Cabinet .................................................................................................................................... 5
2.3 Accessories............................................................................................................................. 6
3. PRODUCT HANDLING ...............................................................................................................7
3.1 Product type designation codes ............................................................................................. 7
3.2 Receipt of delivery .................................................................................................................. 7
3.3 Receiving, unpacking and storing the product ...................................................................... 7
3.4 Lifting the power module ....................................................................................................... 8
3.5 Lifting AC chokes .................................................................................................................... 8
4. INSTALLING AC CHOKEs ..........................................................................................................9
5. INSTALLING POWER MODULE................................................................................................ 10
5.1 Preparing the enclosure....................................................................................................... 10
5.2 Mounting the power module ................................................................................................ 11
5.3 Grounding the power module............................................................................................... 12
6. CONNECTING INTERNAL POWER CABLES ............................................................................. 13
7. INSTALLING CONTROL UNIT .................................................................................................. 14
7.1 Mounting the control unit ..................................................................................................... 14
7.2 Connecting power supply and internal control cables........................................................ 15
7.2.1 Frames FR10 and FR11 .................................................................................................. 15
7.2.2 Frame FR12 .................................................................................................................... 17
8. PREPARING FOR EXTERNAL POWER CONNECTIONS............................................................. 18
8.1 Installing mounting plate and input terminals.................................................................... 18
8.2 Installing fuses ..................................................................................................................... 19
8.3 Installing EMC grounding..................................................................................................... 19
8.4 Connecting input and output power..................................................................................... 20
9. AIR COOLING AND VENTILATION............................................................................................ 21
9.1 Arranging ventilation of the enclosure ................................................................................ 21
9.2 Steering the internal air flow ............................................................................................... 22
9.3 Heat dissipation .................................................................................................................... 23
9.4 Temperatures measured during test run............................................................................ 23
10. APPENDICES .......................................................................................................................... 24
10.1 Dimensional drawings, Power modules .......................................................................... 24
10.2 Dimensional drawings, AC chokes .................................................................................. 26
10.3 Control unit ....................................................................................................................... 27
10.4 Optic fibre cables, signal lists and connections .............................................................. 28
10.4.1 FR10 and FR11.......................................................................................................... 28
10.4.2 FR12 .......................................................................................................................... 29
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GENERAL vacon • 3
1. GENERAL
This manual provides instructions for the installation of NXP FR10 to FR12 frequency converters in a
cabinet, switchgear, or any other enclosure.
Vacon NX drives of frames FR10 to FR12 embody 1 (FR10 and FR11) or 2 (FR12) power modules.
Therefore for frame FR12, you will need the double amount of drive accessories (such as cables,
terminals, chokes etc.) unless otherwise stated. Also note that some types of frame FR11 require
two parallelly mounted chokes.
The NXP product series frames FR10…FR12 comprise the following frequency converters:
Type code Frame size Nominal current Choke type

(partial)
Voltage range 400–500V
NXP 0385 5 FR10 385A CHK0400
NXP 0460 5 FR10 460A CHK0520
NXP 0520 5 FR10 520A CHK0520
NXP 0590 5 FR11 590A 2*CHK0400
NXP 0650 5 FR11 650A 2*CHK0400
NXP 0730 5 FR11 730A 2*CHK0400
NXP 0820 5 FR12 820A 2*CHK0520
NXP 0920 5 FR12 920A 2*CHK0520
NXP 1030 5 FR12 1030A 2*CHK0520
NXP 0261 6 FR10 261A CHK0261
NXP 0325 6 FR10 325A CHK0400
NXP 0385 6 FR10 385A CHK0400
NXP 0416 6 FR10 416A CHK0400
NXP 0460 6 FR11 460A CHK0520
NXP 0502 6 FR11 502A CHK0520
NXP 0590 6 FR11 590A 2*CHK0400
NXP 0650 6 FR12 650A 2*CHK0400
NXP 0750 6 FR12 750A 2*CHK0400
NXP 0820 6 FR12 820A 2*CHK0400
Table 1. Vacon NXP frequency converters, frames FR10…FR12
The frequency converters can be installed in any enclosure that fulfils the requirements specified in
chapter 2. In the illustrations in this manual, Rittal TS8 is used as an example enclosure.
Installing NX FR10…FR12 frequency converters in an enclosure involves the following steps:
• Installing the AC choke(s) (chapter 4)

• Installing and grounding of power module(s) (chapter 5)
• Connecting internal power cables between the AC choke and the power module (chapter 6)
• Installing the control unit (chapter 7)
• Preparing for input and output power connections (chapter 8)
• Arranging air-cooling and ventilation (chapter 9).
General instructions for product handling are given in chapter 3. Dimensional drawings are found in
chapter 10.
For more information about the products, refer to the user's manuals downloadable at
www.vacon.com. For detailed drawings of the converters installed in Rittal TS8 cabinets, please
contact your local Vacon partner.
24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

1
4 • vacon GENERAL
NOTE: The installation of the frequency converters must be done by certified electricians.
Safety regulations for electrical work must be followed during the installation work.
NOTE: Safe operation and full service lifetime of the product can be guaranteed only if the
installation instructions in this manual are followed.
NOTE: The product warranty is not valid if the product is handled in a way that does not comply
with the instructions in this manual and the User's Manual.
1
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REQUIREMENTS vacon • 5
2. REQUIREMENTS
2.1 Environmental requirements
Refer to Vacon NXdrive User's Manual for information on required operating temperature, humidity,
etc. The User's Manual states also the free space required around the enclosure.
NOTE! EN60439-1 specifies the ambient temperature for enclosed products at 35°C (24h
average)/40°C (maximum). The ventilation and cooling of the installation room must be
sufficient to keep the temperature below this level.
For information on the heat dissipation of the product and the required cooling air, refer to section
9.3 and the Vacon NXdrive User's Manual.
2.2 Cabinet
Width: Min. 600 mm
Depth: Min. 600 mm (or min. 490 mm if the control unit is installed in
another position than at the front of the power unit)
Height: Min. 1800 mm if the AC choke is installed beneath the power
module, otherwise min. 1500 mm
Mechanical requirements: The cabinet must be able to support a total equipment weight
of 275 kg (if the power module and the AC choke are installed
in the same cabinet).
Protection class: This manual applies to IP21.
Construction: According to EN60439-1
Ventilation openings: Refer to section 9.1.
Table 2. Cabinet data for FR10
Width: Min. 800 mm

Depth: See Table 2.
Height: See Table 2.
Mechanical requirements: The cabinet must be able to support a total equipment weight
of 350 kg (if the power module and the AC choke are installed
in the same cabinet).
Width: Min. 1200 mm

Depth: See Table 2.
Height: See Table 2.
Mechanical requirements: See Table 2.

2
6 • vacon REQUIREMENTS
2.3 Accessories
Accessory Specification
Input terminals (optional) See Table 9.
Input power cables See NXdrive User’s manual.
Internal power cables See Table 8.
Output power cables See User’s manual.
Grounding cable Cu grounding cable, min. 35mm2/power
module. The cable must fulfill the local
regulations.
Mounting plates
Module mounting rails Must be able to carry a weight of the
power module (see Figure 2).
Fuse switch (optional) See Table 10.
EMC grounding Clamp size according to the output cable
diameter, see NXdrive User’s Manual.
PE rail See NXdrive User’s Manual
Table 5. Accessories data for FR10
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PRODUCT HANDLING vacon • 7
3. PRODUCT HANDLING
3.1 Product type designation codes
Product type designation codes are found on the power module and the control unit. For an
explanation of the type designation codes, refer to the NXdrive User's Manual.
3.2 Receipt of delivery

The standard delivery includes:
• Power module(s) with fixing frame(s) and with one integrated control unit; The power module
with the integrated control unit is referred to as Power module 1 the other one as Power module
2 later in this manual
• AC choke(s)
• FR12 units only: optical cable set for internal control connections between power modules
• IP00 Module Installation manual
• NXdrive User's manual.
The following optional equipment is delivered on request:

• Door installation kit NXDRA02B for installing the control panel on the enclosure door.
• Control unit with fixing plate delivered separately. See also chapter 7.
• Cable set, including seven optical cables and a 24V connecting cable, readily connected to the
power module and the control unit. Standard length: 2.3m
Control
Power module unit
AC choke
Control unit
Fibre optic cables and

24V connecting cable Power module
Figure 1. Parts included in delivery; Left: AC choke, Middle: Power module (1 or 2) with separate control unit,
Right: Power module with integrated control unit
3.3 Receiving, unpacking and storing the product

The product is delivered packed in a plywood case, which can be recycled or destroyed by burning.
Instructions for receiving, handling and storing the product, as well as the general warranty terms
can be found in the NXdrive User’s manual.

3
8 • vacon PRODUCT HANDLING
3.4 Lifting the power module

The power module can be lifted by the holes on top of the module. Place the lifting hooks symmetri-
cally in at least two holes. The lifting equipment must be able to carry the weight of the power
module. See Figure 2.
FR10: 123 kg
FR11: 210 kg
FR12: 2*123 kg
Figure 2. Lifting the power module
NOTE! The power module can temporarily rest on the cooling fan assembly, but shocks or non-
vertical forces may cause damage to the fans.
3.5 Lifting AC chokes

The AC choke can be lifted by the two eyebolts on top of the unit. The weight of the AC choke is 53 kg,
84 kg or 115 kg depending on the type (see Figure 3).
Choke Weight
CHK0261 53 kg
CHK0400 84 kg
CHK0520 115 kg
Figure 3. Lifting the AC choke
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INSTALLING AC CHOKEs vacon • 9
4. INSTALLING AC CHOKES
Type code Frame size Choke type Type code Frame size Choke type
(partial) (partial)
Voltage range 400–500V Voltage range 525–690V
NXP 0385 5 FR10 CHK0400 NXP 0261 6 FR10 CHK0261
NXP 0590 5 FR11 2*CHK0400 NXP 0416 6 FR10 CHK0400
NXP 0820 5 FR12 2*CHK0400 NXP 0590 6 FR11 2*CHK0400
Table 6. Choke types
The recommended location for the AC choke is the bottom part of the enclosure, where it should be
installed close to the rear wall. For a possible later installation of a fuse switch, it may be practical
to install the AC choke somewhat to the left.
Fasten the choke on an assembly plate or using mounting rails.
Figure 4. Installing AC choke
NOTE! An upper support plate must be installed above the choke if the cabinet is transported in
horizontal position. A possible fixed support plate must be equipped with air circulation
holes. See Figure 16 on page 22.

4
10 • vacon INSTALLING POWER MODULE
5. INSTALLING POWER MODULE

5.1 Preparing the enclosure
To facilitate a possible future replacement of boards as well as other service work, it is recom-
mended that the power module be mounted on rails. Fasten mounting rails to the sides of the cabi-
net at distances given under F (from the top) and G (from the bottom) in the table below. Leave a
space (A) between the module and the walls on both sides for the internal cooling air circulation.
A A E
F
C
G
D
Figure 5. Preparing the enclosure for the power module
The power module should be fastened to the rear side of the enclosure as shown in Figure 6. For
this purpose, install two fixing bars on the rear wall of the cabinet at appropriate levels.
Note the following dimensions that are essential for placing the power module. All dimensions in
mm:
A B C D E F G
50* 100 1120 550 (290) 116 (44) 918 850 (590)
Table 7.
A = Minimum distance to the side walls or adjacent components. * = Note that the two cabinets, in
which the modules of frame FR12 are installed, require no clearance between them.
B = Minimum distance from the top of the cabinet; This space is needed for the power cables (see
Figure 8).
C = Module height
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INSTALLING POWER MODULE vacon • 11
D = Minimum distance from the bottom of the enclosure if the AC choke is installed at the bottom
of the enclosure. If the choke is installed in another location, the distance must not, however,
be smaller than what is given in parentheses
E = Minimum distance from the cabinet door; This is to enable the control unit to be installed in
front of the power module. The number in parentheses designates the minimum distance from
the door if the control unit is installed in any other location.
F = Minimum distance from the mounting rails to top of the cabinet.
G = Minimum distance from the mounting rails to the bottom of the cabinet. If the choke is
installed in another location, the distance must not, however, be smaller than what is given in
parentheses
See also the dimensional drawings in chapter 10.
5.2 Mounting the power module

NOTE! If the space around the power module is narrow, lead the internal power cables along
the wall and fasten them in brackets before mounting the power module. See chapter 6.
Fasten the power module to the rear wall of the enclosure utilising the fixing holes in the frame.
Figure 6. Mounting the power module
NOTE! If the power module is installed before the AC choke, the centre of gravity is very high at
this stage. Support the enclosure thoroughly during the assembly.

5
12 • vacon INSTALLING POWER MODULE
5.3 Grounding the power module

Install a PE rail, for instance, at the bottom front of the enclosure.
Connect a grounding cable from the grounding connector at the lower right hand side of the power
module frame to the PE rail of the enclosure. Use a copper grounding cable with a cross-sectional
area of at least 35 mm2 per power module, which obeys the local regulations for grounding cables.
See Figure 7 on page 12.
NOTE! The PE rail must be connected to external ground at the installation site according to
local regulations.
Grounding
cable
PE rail
Figure 7. Grounding the power module
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CONNECTING INTERNAL POWER CABLES vacon • 13
6. CONNECTING INTERNAL POWER CABLES

Connect three power cables according to Figure 8 to the output terminals of the AC choke and the
input terminals of the power module. It is recommended to use cables designed for 90°C. Connect
the L1 cable from the L1 terminal of the AC choke to the L1 input terminal of the power module, the
L2 cable to the L2 terminal, and the L3 cable to the L3 terminal.
NOTE! The choke has two sets of output terminals designed for different voltages/frequencies.
Use the upper set for 500V/50Hz, 525V/50Hz, 600V/60Hz, and 690V/50Hz and the lower
set for 400V/50Hz and 480V/60Hz.
L3
L2
L1
L1 L2 L3
L1 L2 L3
Voltage / Frequency
500V/50Hz
525V/50Hz
575V/60Hz
690V/50Hz
L1 L2 L3
Voltage / Frequency
L1 L2 L3
400V/50Hz
L1 L2 L3 480V/60Hz
Figure 8. Connecting the power cables between the AC choke and the power unit
Product Temp. Cu cables

rating Cable size, Specification
mm2 per phase
NXP 0261
90°C 2*70 GENELEC HD 21.7 H07V2-K
NXP 0325
NXP 0385
70°C 2*95 Standard
NXP 0416
NXP 0460 90°C 2*95 GENELEC HD 21.7 H07V2-K
NXP 0502
NXP 0520 70°C 2*120 Standard
NXP 0590
NXP 0650 90°C 2*2*70 GENELEC HD 21.7 H07V2-K
NXP 0730
NXP 0750 70°C 2*2*95 Standard
NXP 0820 6
NXP 0820 5 90°C 2*2*95 GENELEC HD 21.7 H07V2-K
NXP 0920
NXP 1030 70°C 2*2*120 Standard
Table 8. Required cable sizes for the internal power cables (90oC rating recommended)

6
14 • vacon INSTALLING CONTROL UNIT
7. INSTALLING CONTROL UNIT

NOTE! The Vacon NX FR10…FR12 drive can be delivered with the control unit 1) integrally
mounted on the power unit or 2) separated from the power unit and fixed to the mounting
box that you can install to a sidewall or the frame of the enclosure. If you have ordered
your drive with the control unit separated from the power unit, see mounting instructions
of the control unit in chapter 7.1 below.
7.1 Mounting the control unit

NOTE! If needed, connect the 24V connecting cable and the fibre optic cables to the power
module before mounting the control unit. See section 7.2.
Fasten the mounting box with the control unit to a sidewall or to the frame of the enclosure. The
standard length of the connecting cable and the fibre optic cables is 2.3m, which means that the
control unit must be placed within this distance from the power module. Pay attention to the
minimum bending radius of the fibre optic cables (see section 7.2).
CAUTION! Do not place the control unit close to the power cables. The power cables may
disturb the data communication and cause false alarms.
To ensure a proper grounding of the control unit assembly, Vacon recommends that an additional
grounding cable be drawn from the mounting box and connected to the cabinet frame. Use a braided
copper cable designed for high-frequency signals.
Figure 9. The control unit mounted on a hinged

assembly box in front of the power module
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INSTALLING CONTROL UNIT vacon • 15
7.2 Connecting power supply and internal control cables

NOTE! The drive option with the integrated control unit does not require connecting of cables by
the customer except for frame FR12.
7.2.1 Frames FR10 and FR11

The control unit uses 24 VDC supplied from the ASIC board, which is located on the left side of the
power unit. To access the board, remove the protective cover in front of the power module. Connect
the power supply cable to the X10 connector on the ASIC board and to the X2 connector on the rear
side of the control unit.
1
2
3
4
5
6
X10 7
Min bending radius 50 mm
Figure 10. Connecting the power supply and control cables to the control unit, FR10 and FR11
Each fibre optic cable has a number 1...7 marked on the cable shield at both cable ends. Connect
each cable to the connectors marked with the same number 1...7 on the ASIC board and on the rear
side of the control unit. The list of the optic signals can be found in chapter 10.4.

7
16 • vacon INSTALLING CONTROL UNIT
Power unit
ASIC board
L1 L2 L3
D-connector
for control
unit mounting
box
Fibre cable
terminals
Figure 11. View behind the protective cover
CAUTION! Be careful when connecting the fibre optic cables! Connecting the wires incorrectly
will damage power electronic components.
NOTE! The minimum bending radius for optical cables is 50mm.
Fix the cable bundle at two or more points, at least one at each end, to prevent damages to the
cables.
Fasten the protective cover on the power unit when the work is finished.
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INSTALLING CONTROL UNIT vacon • 17
7.2.2 Frame FR12

The control unit uses 24 VDC supplied from the ASIC board, which is located on the left side of the
power unit 1. To access the board, remove the protective cover in front of the power module.
Connect the power supply cable to the X10 connector on the ASIC board and to the X2 connector on
the rear side of the control unit.
Min bending radius 50 mm
Power module 1
ASIC board
X10
FB board
X2
Power module 2
ASIC board
Star coupler board
Figure 12. Connecting the power supply and control cables to the control unit, FR12
Each fibre optic cable has a number 1...8 and 11…18 marked on the cable shield at both cable ends.
Connect each cable to the connectors marked with the same number on the ASIC board and on the
rear side of the control unit. Additionally, you may have to connect the 4 fibre cables from the field-
bus board to the star coupler board. The list of the optic signals can be found in chapter 10.4.

7
18 • vacon PREPARING FOR EXTERNAL POWER CONNECTIONS
8. PREPARING FOR EXTERNAL POWER CONNECTIONS

8.1 Installing mounting plate and input terminals
For further installation of other devices (breakers, fuses, EMC grounding), it is recommended that
an installation plate be mounted in front of the AC choke, leaving the bottom part open for air circu-
lation. Install input terminals on the plate and connect them to the input terminals (the uppermost
terminals) of the AC choke using busbars or flexible busbars according to Table 9.

Product Cu busbar, size
NXP0385 5 30*6 mm
NXP0460 5 40*6 mm
NXP0520 5 40*6 mm
NXP0590 5...NXP0730 5 2 pcs 30*6 mm
NXP0820 5...NXP1030 5 2 pcs 40*6 mm
Product Cu busbar, size
NXP0261 6...NXP0416 6 30*6 mm
NXP0460 6...NXP0502 6 40*6 mm
NXP0590 6...NXP0820 6 2 pcs 30*6 mm
Table 9. Copper busbars
L1 L2 L3
Figure 13. Power input terminals
8
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PREPARING FOR EXTERNAL POWER CONNECTIONS vacon • 19
8.2 Installing fuses

The power module contains no internal fuses. To protect the device and allow the installation of a
main switch in the enclosure, it is recommended that a fuse switch be installed. Use aR type fuses
according to Table 10, and install them in the same enclosure as the frequency converter, or in
another enclosure in the immediate vicinity.
Product Fuse ratings Recomm. fuse types

Current [A] Voltage I2t at Un Size (or equivalent)
NXP 0385 5 700 690V 425000 2 Bussmann 170M5813 (3 pcs)
Table 10. Fuse recommendations
8.3 Installing EMC grounding

The output cables to the motor must be 360o EMC earthed. The EMC grounding clamps can, for
instance, be installed on the mounting plate in front of the AC choke as shown in the figure below.
The EMC grounding clamps must be suited to the output cable diameter to give a 360o contact with
the cables. Refer to the NXdrive User's Manual for output cable diameters.
EMC grounding
PE rail Cable fixing clamps
Figure 14. Installing EMC grounding

8
20 • vacon PREPARING FOR EXTERNAL POWER CONNECTIONS
8.4 Connecting input and output power

Refer to the NXdrive User's Manual, where input and output cables are specified.
8
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AIR COOLING AND VENTILATION vacon • 21
9. AIR COOLING AND VENTILATION
CAUTION! It is of utmost importance for the operation and lifetime of the frequency converter
that the enclosure is well ventilated to keep the temperature below the maximum
operating temperature. Repeated overheating will shorten the lifetime of the
converter.
9.1 Arranging ventilation of the enclosure

The enclosure door must be provided with air gaps for air
intake. To achieve sufficient cooling inside the cabinet, the
dimensions for the total area of free openings for
incoming air given in Table 9-1 must be followed. For
instance, there could be two screened gaps as presented in
Figure 15 (Vacon's recommendation). This layout ensures a
2
sufficient air flow to the module fans as well as cooling of
the additional components.
Air outlet gaps must be situated on top of the cabinet. The

minimum effective air outlet area per converter frame is
given in Table 9-1. The cooling arrangements inside the
cabinet must be such that they prevent hot output air from
mixing with the incoming fresh air (see page 22 below).
The ventilation gaps must fulfil the requirements set by the
selected IP class. The examples in this manual apply to
protection class IP21.
During operation, air is sucked in and circulated by a fan

blower at the bottom of the power unit. If the power unit is 1
placed in the upper part of the cabinet, the fan blower will be
in the mid of the cabinet, at the height of the upper ven-
tilation grid.
FR10 FR11 FR12

1 510*255 mm 765*255 mm 1020*510 mm
2 7 dm2 10.5 dm2 14 dm2
Total 10 dm2 15 dm2 20 dm2
Table 9-1. Ventilation requirements Figure 15. Ventilation arrangements on
the cabinet (example)

9
22 • vacon AIR COOLING AND VENTILATION
9.2 Steering the internal air flow

Cooling air must be sucked in through the ventilation gaps on the door and blown out at the top of
the enclosure. To steer the hot air from the power unit to the outlet at the top of the enclosure and
prevent it from circulating back to the fan blower, use either of the following arrangements:
A. Install a closed air duct from the power unit to the outlet on top of the enclosure (A in
the figure below).
B. Install shields in the gaps between the power unit and the cabinet walls (B in the
figure below). Place the shields above the air outlet gaps at the sides of the module.
In frame FR12, close the opposing gaps in the upper part of the cabinets with a sheet
metal plate to ensure proper cooling.
A B
Air duct
Sheet metal
Shields
Touch protection
cover
Choke
upper
support
Mesh type
touch protection
Figure 16. Arrangements for steering hot air to the outlet at the top of the cabinet
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AIR COOLING AND VENTILATION vacon • 23
NOTE! To allow free air circulation, the touch cover at the bottom of the cabinet must be of type
meshed sheet metal screen. For the same reason, the busbar touch protection cover and
the choke upper support must be equipped with holes. See Figure 16.
NOTE! If a flat roof is used, mount a V-shaped air guide on the underside of the roof to direct the
air flow horizontally. See Figure 17.
Figure 17. Roof structure seen from the side
9.3 Heat dissipation

The efficiency of the frequency converter is a function of switching frequency, operating frequency
and load (see NXdrive User’s manual). Based on this information, heat dissipation can be calculated
at a certain operating point. For most cases the following general formula based on frequency
converter load can be used to estimate the heat dissipation of the power module:
Ploss [kW ] = Pmot [kW ]* 0.025
The following table shows the heat dissipation from the AC choke.
Choke Heat dissipation

CHK0261 460 W
CHK0400 570 W
CHK0520 810 W
Table 9-2. Heat dissipation from the AC choke
9.4 Temperatures measured during test run

The following table shows the temperatures measured during a test run of a 520A/400V unit with
nominal load @50Hz. The test unit was installed in a Rittal TS8 enclosure following the guidelines
described in this manual.
Measurement Temperature [°C] Note

Ambient air 30 Outside enclosure
Fan intake air 36
Module input terminal 59 L2-phase
Output terminal 65 V-phase
AC choke 92 L2 winding surface
Table 9-3. Temperatures measured during an accepted test run

9
24 • vacon APPENDICES
10. APPENDICES
10.1 Dimensional drawings, Power modules
Figure 18. Power module dimensions, FR10
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APPENDICES vacon • 25
Without terminal cover:

709
225 225 67
225 225 67
468 506
With integrated control unit
Figure 19. Power module dimensions, FR11
Vacon NXP frequency converter frame FR12 is built of two FR10 modules.

10
10.2 Dimensional drawings, AC chokes
CHK0520
497 204
43
1 1 1
40
20
3 3 3
2 2 2
200 145
0
244
165 165
Figure 20. Dimensions of AC choke CHK0520
CHK0400
350
238 39
1 1 1
30
15
3 3 3
2 2 2
140
150
275 262
120 120
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CHK0261
206
39
1 1 1
30
15
3 3 3
2 2 2
150 min. 19mm

275 108
230
120 120
354
10.3 Control unit
59 16
8,5
64 146
Figure 23. Control unit dimensions

10
10.4 Optic fibre cables, signal lists and connections

You might need to connect or re-connect the internal fibre cables if you have ordered your NXP
frequency converter frame FR10 or FR11 with the control unit separated from the power module. In
frame FR12 consisting of two power modules, you will have to establish the fibre cable connections
from the star coupler board to the other power module. See chapter 3.2. Connect the cables accord-
ing to the figures below.
10.4.1 FR10 and FR11
H1
H2
Terminals on power unit ASIC board
H3
H1 Gate control enable
H2 Phase U control H4
H3 Phase V control
H5
H4 Phase W control
H5 ADC synchronization H6
H6 VaconBus data from control board to ASIC
H7 VaconBus data from ASIC to control board H7
Fibre adapter board on control unit H1
H1 Gate control enable H2

H2 Phase U control
H3
H3 Phase V control
H4 Phase W control H4
H5 ADC synchronization
H6 VaconBus data from control board to ASIC H5
H7 VaconBus data from ASIC to control board H6
H8 Not used
H7
H8
Figure 24. Internal fibre cable connections, FR10 and FR11
10
Telephone +358 (0)201-2121 • Fax +358 (0)201-212 205
10.4.2 FR12
Star coupler board on control unit Terminals on ASIC board of power module 1
H8 Trip signal from power module 1 H8 H1 Gate control enable

H7 VaconBus data from ASIC 1 to control board H2 Phase U control
H7 H1
H6 VaconBus data from control board to ASIC 1 H3 Phase V control
H6 H2
H5 ADC synchronization, power module 1 U
H4 Phase W control
H4 Phase W control, power module 1 H5 H3 H5 ADC synchronization
V
H3 Phase V control, power module 1 H4 H4 H6 VaconBus data from control board to ASIC
H2 Phase U control, power module 1 W H7 VaconBus data from ASIC to control board
H3 H5
H1 Gate control enable, power module 1 T U Feedback phase U
H2 H6 V Feedback phase V
H18 Trip signal from power module 2
H1 H7 W Feedback phase W
H17 VaconBus data from ASIC 2 to control board
T Trip signal
H16 VaconBus data from control board to ASIC 2
H 18
H15 ADC synchronization, power module 2 H1
H14 Phase W control, power module 2 H 17
H2 Terminals on ASIC board of power module 2
H13 Phase V control, power module 2 H 16
H12 Phase U control, power module 2 H3 H1 Gate control enable
H 15 H2 Phase U control
H11 Gate control enable, power module 2 H4
H 14 H3 Phase V control
H23 Feedback phase W H5 H4 Phase W control
H 13
H22 Feedback phase V H6 H5 ADC synchronization
H21 Feedback phase U H 12 H6 VaconBus data from control board to ASIC
H7
H 11 H7 VaconBus data from ASIC to control board
H8 T Trip signal
H 23
H 22
H 21
Figure 25. Internal fibre cable connections, FR12

10
Vaasa Helsinki Rotatek Finland Oy
Vacon Oyj (Headquarters and Production) Vacon Oyj Laserkatu 6, 53850 Lappeenranta
Runsorintie 7, 65380 Vaasa Äyritie 12, 01510 Vantaa tel. +358 (0)5 6243 870
firstname.lastname@vacon.com tel. +358 (0)201 212 600 fax: +358 (0)5 6243 871
tel. +358 (0) 201 2121 fax: +358 (0)201 212 699
fax: +358 (0) 201 212 205 Vacon Traction Oy
Tampere Alasniitynkatu 30, 33700 Tampere
Vacon Oyj tel. +358 (0)201 2121
Alasniitynkatu 30, 33700 Tampere fax: +358 (0)201 212 710
tel. +358 (0)201 2121
fax: +358 (0)201 212 750
sales companies and representative offices:
Austria Italy Russia

Vacon AT Antriebssysteme GmbH Vacon S.p.A. ZAO Vacon Drives
Aumühlweg 21 Via F.lli Guerra, 35 Bolshaja Jakimanka 31
2544 Leobersdorf 42100 Reggio Emilia stroenie 18
vacon.austria@vacon.com info@vacon.it 109180 Moscow
tel. +43 2256 651 66 tel. +39 0522 276811 www.ru.vacon.com
fax: +43 2256 651 66 66 fax: +39 0522 276890 tel. +7 (095) 974 1541
fax: +7 (095) 974 1554
Belgium The Netherlands ZAO Vacon Drives
Vacon Benelux NV/SA Vacon Benelux BV 2ya Sovetskaya 7, office 210A
Interleuvenlaan 62 Weide 40, 4206 CJ Gorinchem 191036 St. Petersburg
3001 Heverlee (Leuven) vacon.benelux@vacon.com www.ru.vacon.com
info@vacon.be tel. +31 (0)183 642 970 tel. +7 (812) 332 1114
tel. +32 (0)16 394 825 fax: +31 (0) 183 642 971 fax: +7 (812) 279 9053
fax: +32 (0)16 394 827
Norway Singapore
France Vacon AS Vacon Plc
Vacon France s.a.s. Langgata 2 Singapore Representative Office
Batiment le Sextant 3080 Holmestrand 102F Pasir Panjang Road
462 rue Benjamin Delessert vacon@vacon.no #02-06 Citilink Warehouse Complex
Zl de Moissy Cramayel tel. +47 330 96120 Singapore 118530
BP 83 fax: +47 330 96130 vacon.singapore@vacon.com
77 554 Moissy Cramayel tel. +65 6278 8533
www.vacon-france.fr PR China fax: +65 6278 1066
tel. +33 (0)1 64 13 54 11 Vacon Plc
fax: +33 (0)1 64 13 54 21 Beijing Representative Office Spain
A205, Grand Pacific Garden Mansion Vacon Drives Ibérica S.A.
Germany 8A Guanhua Road Miquel Servet, 2. P.l. Bufalvent
Vacon GmbH Beijing 100026 08240 Manresa
Gladbecker Str. 425 www.vacon.com.cn www.vacon.es
45329 Essen vacon.china@vacon.com info@vacon.es
tel. +49 (0)201/80670-0 tel. +86 10 6581 3734 tel. +34 93 877 45 06
fax: +49 (0)201/80670-93 fax: +86 10 6581 3754 fax: +34 93 877 00 09
Great Britain Sweden

Vacon Drives (UK) Ltd. Vacon AB
Unit 11, Sunnyside Park Torget 1
Wheatfield Way, Hinckley 172 67 Sundbyberg
LE10, 1PJ, Leicestershire tel. +46 (0)8 293 055
vacon.uk@vacon.com fax: +46 (0)8 290 755
tel. +44 (0)1455 611 515
fax: +44 (0)1455 611 517
Vacon distributor:

VACON-NXP-IP00-FR10 À FR12

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VACON-NXP-IP00-FR10 À FR12

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nxp frequency converters

ip00 module installation

Telephone +358 (0)201-2121 • Fax +358 (0)201-212 205

Type code Frame size Nominal current Choke type

• Installing the AC choke(s) (chapter 4)

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

Width: Min. 800 mm

Width: Min. 1200 mm

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

3.2 Receipt of delivery

The following optional equipment is delivered on request:

Fibre optic cables and

3.3 Receiving, unpacking and storing the product

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

3.4 Lifting the power module

Figure 2. Lifting the power module

3.5 Lifting AC chokes

Figure 3. Lifting the AC choke

Figure 4. Installing AC choke

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

5. INSTALLING POWER MODULE

Figure 5. Preparing the enclosure for the power module

See also the dimensional drawings in chapter 10.

5.2 Mounting the power module

Figure 6. Mounting the power module

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

5.3 Grounding the power module

Figure 7. Grounding the power module

6. CONNECTING INTERNAL POWER CABLES

Product Temp. Cu cables

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

7. INSTALLING CONTROL UNIT

7.1 Mounting the control unit

Figure 9. The control unit mounted on a hinged

7.2 Connecting power supply and internal control cables

7.2.1 Frames FR10 and FR11

Min bending radius 50 mm

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

Figure 11. View behind the protective cover

NOTE! The minimum bending radius for optical cables is 50mm.

7.2.2 Frame FR12

Min bending radius 50 mm

Star coupler board

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

8. PREPARING FOR EXTERNAL POWER CONNECTIONS

Voltage range 400–500V

Figure 13. Power input terminals

8.2 Installing fuses

Product Fuse ratings Recomm. fuse types

8.3 Installing EMC grounding

PE rail Cable fixing clamps

Figure 14. Installing EMC grounding

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

8.4 Connecting input and output power

9. AIR COOLING AND VENTILATION

9.1 Arranging ventilation of the enclosure

Air outlet gaps must be situated on top of the cabinet. The

During operation, air is sucked in and circulated by a fan

FR10 FR11 FR12

24-hour support +358 (0)40 837 1150 • Email: vacon@vacon.com

9.2 Steering the internal air flow

Figure 17. Roof structure seen from the side

9.3 Heat dissipation