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DEPARTMENT OF AERONAUTICAL ENGINEERNIG
VII- Semester
GE8077- TOTAL QUALITY MANAGEMENT
Regulations 2020
Question Bank
UNIT – V QUALITY MANAGEMENT SYSTEMS
PART- A
Q.No Questions Marks CO BL
Give the ISO 9000 Series of Standards?
ISO 9000, “Quality Management and Quality Assurance Standards Guidelines
for Selection and Use”.
ISO 9001, “Quality Systems – Model for Quality Assurance in Design,
Development, Production, Installation & Servicing”.
CO5
1 ISO 9002, “Quality Systems – “Model for Quality Assurance in Production, 2 R
Installation & Servicing”.
ISO 9003, “Quality Systems – “Model for Quality Assurance in Final
Inspection and Test”.
ISO 9004-1, “Quality Management and Quality System Elements –
Guidelines”.
What is the need for ISO 9000? CO5
2 R
2 ISO 9000 is needed to unify the quality terms and definitions used by industrialized
nations and use terms to demonstrate a supplier’s capability of controlling its processes
Enumerate the steps necessary to implement the Quality Management System? CO5
The steps necessary to implement the Quality Management System are
i. Senior management commitment
ii. Appoint the management representative
iii. Awareness
iv. Appoint an implementation team
v. Training
vi. Time schedule
vii. Select element owners 2 R
3
viii. Review the present system
ix.Write the documents
x.Install the new system
xi.Internal audit
xii.Management review
xiii. Pre assessment
xiv. Registration.
What are the three sections of QS-9000? CO5
The three sections of QS-9000 are
Common requirements, which include the exact text of ISO 9001 and
2 R
4 the addition of automotive/heavy trucking requirements.
Additional requirements covering production part approval process,
continuous improvement and manufacturing capabilities.
Customer-specific requirements.
5 Give the objectives of the internal audit? 2 CO5 R
The objectives of the internal audit
a) Determine the actual performance conforms to the documented quality
systems.
b) Initiate corrective action activities in response to deficiencies.
c) Follow up on noncompliance items of previous audits.
d) Provide continued improvement in the system through feedback to
management.
e) Cause the auditee to think about the process, thereby creating possible
improvements.
What are the requirements of ISO 14001? CO5
The requirements of ISO 14001 are
i. General requirements
ii. Environmental policy 2 R
6
iii. Planning
iv. Implementation and operation
v. Checking and corrective action
vi. Management review
What are the four elements for the checking & corrective action of ISO14001? CO5
a) Monitoring and measuring
2 R
7 b) Nonconformance and corrective and preventative action
c) Records
d) EMS audit
What are the seven elements for the implementation & operations of ISO 14001? CO5
a) Structure and responsibility
b) Training, awareness and competency
c) Communication
2 R
8 d)EMS documentation
e)Documentation control
f) Operational control
g)Emergency preparedness and response
Define Quality Audits? CO5
2 R
9 Quality Audits examine the elements of a quality management system in order to
evaluate how well these elements comply with quality system requirements.
Give the usage of an effective recognition and reward system? CO5
Serves as a continual reminder that the organization regards quality
and productivity as important.
Offers the organization a visible technique to thank high achievers for
2 R
10 outstanding performance.
Provides employees a specific goal to work toward. It motivates them
to improve the process.
Boosts morale in the work environment by creating a healthy sense of
competition among individuals and teams seeking recognition.
Define Six Sigma CO5
Six-Sigma is a business process that allows organizations to drastically improve their
2 R
11 bottom line by designing and monitoring every day business activities in ways that
minimize waste and resources while increasing customer satisfaction. It is achieved
through continuous process measurement, analysis & improvement.
Define Run chart CO5
2 R
12 A run chart is a very simple technique for analyzing the process in the development
stage or, for that matter, when other charting techniques are not applicable.
Define Control chart CO5
Control chart is a means of visualizing the variations that occur in the central tendency 2 R
13
and the dispersion of a set of observations. It is a graphical record of the quality of a
particular characteristic.
What are the various patterns of scatter diagrams? CO5
Positive correlation
Negative correlation
2 R
14 No correlation
Negative correlation may exist
Correlation by stratification
Curvilinear relationship
What is the procedure for constructing the tree diagram? CO5
Choose an action –oriented objective statement from the
interrelationship diagram, affinity diagram, brainstorming, team mission 2 R
15
statement, and so forth.
Using brainstorming, choose the major headings.
Generate the next level by analyzing the major headings.
What are the generic steps for the development and execution of action plans in CO5
benchmarking?
Specify tasks.
Sequence tasks.
Determine resource needs. 2 R
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Establish task schedule.
Assign responsibility for each task.
Describe expected results.
Specify methods for monitoring results.
What are the phases of QFD process? CO5
i. Product planning
2 R
17 ii. Part development
iii. Process planning
iv. Production planning
What does a Process FMEA document contains? CO5
Process Function / Requirements
Potential Failure Mode
Potential Effects of Failure
Severity 2 R
18
Classification
Potential Causes / Mechanisms of Failure
Occurrence
Current Process Controls
Detection
What are the benefits of ISO? CO5
Fewer on-site audits by customers.
Increased market share.
Improved quality, both internally and externally. 2 R
19
Improve product and service quality levels from suppliers.
Greater awareness of quality by employees.
A documented formal system.
Reduced operating costs.
Give the ISO 9001 requirements? CO5
Scope
Normative Reference
Terms and Definitions
2 R
20 Quality Management System
Management Responsibility
Resource Management
Product Realization
PART- B
Q.No Questions Marks CO BL
1 Discuss the various elements of ISO 9000-2000 quality system 16 CO5 U
Definition: International Organization for Standardization(ISO) defined the term the quality
systems as follows:
“The quality system is the organizational structure, responsibilities, procedures, processes
and resources for implementing quality management”
Elements/Clauses of ISO 9000-2000 Standard:
General clauses:
1. Scope
2. Normative reference
3. Terms and definitions Technical clauses:
4. Quality Management System
5. Management responsibility
6. Resource management
7. Product realization
8. Measuring, analysis and improvement
1. Scope: Tells what organizations, locations, processes, products and so on are
covered.
2. Normative reference: Normative references are other standards which, by
being listed, constitute provisions of the ISO 9001 standard.
3. Terms and definitions: For the purpose of this international standard, the term
and definitions given in ISO 9000 apply.
Supplier->Organization ->Customer
4. Quality Management System
General requirements: The organization shall establish, document, implement and maintain
a QMS and continually improve its effectiveness in accordance with the
requirements of this international standard.
The organization shall identify the processes needed for the QMS and their application
throughout the organization. It also identifies the sequence and interaction of these
processes.
Documentation requirements
General:
The QMS documentation shall include:
Documented statements of a quality policy and quality objectives
A quality manual
Documented procedures required by this international standard
The term “Documented procedures “appears within this international
standard, this means that the procedure is established, documented,
implemented and maintained.
Quality Manual: The organization shall establish and maintain quality manual that include:
The scope of the QMS ,including details of and justification for any
exclusions
Documented procedures and
Descriptions of the interaction between the processes of the QMS.
Control of Documents: Documents required by the QMS shall be controlled. Records are a
special type of document and shall be controlled.
Control of record: Records shall be established and maintained to provide evidence of
conformity to requirements and of the effective operation of the QMS.
Records shall remain legible, readily identifiable and retrievable
A documented procedure shall be established to define the controls
needed for the identification, storage, protection, retrieval, retention time
and disposition of records.
5. Management responsibility
5.1.Management commitment: Top management shall provide evidence of its commitment
to the development and implementation of the QMS and continually improving its
effectiveness by, Communicating to the organization the importance of meeting customer
as well as statutory and regulatory requirements
Establishing the quality policy
Customer Focus: Top management shall ensure that customer requirements are
determined and are met with the aim of enhancing customer satisfaction.
Quality policy: Top management shall ensure that the quality policy:
Is appropriate to the purpose of the organization
Includes a commitment to comply with requirements and continuously
improve the effectiveness of the QMS.
Planning
Quality Objectives: Top management shall ensure that quality objectives, including those
needed to meet requirements for product are established at relevant functions and levels
within the organization. 5.4.2Quality Management System Planning: Top management
shall ensure that
The planning of the QMS is carried out in order to meet the requirements as well as the
quality objectives
The integrity of the QMS is maintained when changes to the QMS are planned and
implemented 5.5.Responsibility, Authority and communication
Responsibility and authority: Top management shall ensure that responsibilities and
authorities are defined and communicated within the organization.
Management Representative: Top management shall appoint number of management who,
irrespective of other responsibilities, shall have responsibility and authority that includes:
Ensuring that processes needed for the QMS are established, implemented
and maintained.
Ensuring the promotion of awareness of customer requirements throughout
the organization. 5.5.3Internal Communication: Top management shall
ensure that appropriate communication processes are established within
the organization and that communication takes place regarding the
effectiveness of the QMS.
Management Review
General: Top management shall review the organization‟s QMS at planned intervals.
The review shall include assessing opportunities for improvement and the need for
changes to the QMS, including the quality policy and quality objectives
5.6.2.Review Input: The input to the management review shall include: Results of audits
Customer feedback
Process performance and product conformity
3 16 CO5 U
Explain the features of ISO 14000 and procedure to obtain ISO 14000
certification
Environmental policy
Planning
Prevention of pollution
Stage 2: Planning
EMS documentation
Document control
Operational control
Stage 4: Checking and corrective action This stage has four elements such as
Records
EMS audit
Management should review and revise the system in order to ensure the
continuing suitability, adequacy, and effectiveness of the EMS.
The management must evaluate the feedback data and make improvements to
the systems