_- INDICO IQ® SERIES X-RAY GENERATOR ESE AM 0 ‘NM eSNea) AMNM M SAT ‘anit Ne i MUR 00000 eT ean ion 00 SERVICE MANUAL PREPARED BY: COMMUNICATIONS & POWER INDUSTRIES CANADA INC. 45 RIVER DRIVE GEORGETOWN, ONTARIO, CANADA L7G 24 ‘TELEPHONE: (905) 877-0161 902753-01 i ‘SERVICE MANUAL P/NAddress any questions regarding X-ray generator operation to: Mail: Customer Support Department Communications and Power Industries Canada Inc. 45 River Drive Georgetown, Ontario, Canada L7G 24 Telephone: (905) 877-0161 Fax: (905) 877-8320 Attention: Customer Support Department E-mail: medicalmarketing@cpii.com Attention: Customer Support DepartmentCPI Canada Inc. PRE-INSTALLATION 1> INDICO IQ® SERVICE AND a INSTALLATION INTERFACING, PROGRAMMING, AND INSTALLATION 2> MAN UAL CALIBRATION 3> ACCEPTANCE TESTING 4> Manual part number: 902753 ‘TROUBLESHOOTING 5> REGULAR MAINTENANCE 6> THEORY OF OPERATION I> SPARES 8> SCHEMATICS 9> This document has been drafted in the English language by: Communications & Power Industries Communications & Medical Products Division, ‘The first revision issued June 2010. Revision AW revised November 2022 Use and disclosure is subject to the restrictions on the title page of this CP! document. Tadico 10* Service Manual Ch ¥ 90287500 Rev. Page 0-7CPI Canada Inc. PROPRIETARY AND CONFIDENTIAL ‘The design and information contained in this document is proprietary to Communications & Power Industries Canada Inc. (CPI), has been designed and developed at private expense, and is the exclusive property of CPI. The information contained herein is loaned in confidence solely for the installation, operation, and maintenance of CP! equipment. This document may not be duplicated in whole or in part, or be used for re-engineering, reverse engineering, or otherwise reproducing in any form or creating or attempting to create or permitting, allowing or assisting others to create or manufacture CPI's product or products derived therefrom, without the express written permission of CPI Copyright © by Communications & Power Industries Canada Inc. All rights reserved Use and disclosure is subject to the restrictions on the title page of this CPI document Page 02 Rev. 6 Indico 1” Service Manual Ch # 902975-00CPI Canada inc Pre-installation 1 CHAPTER 1 PRE-INSTALLATION 1.0 INTRODUCTION 1.1 Purpose This manual applies to the Indico 10° family of generators and provides instructions for the installation and maintenance of all models of that generator. This chapter contains the following sections. ‘SECTION TITLE TA Introduction 18. Safely 1c Preparing for installation 10. ‘Compatibility isting TE ‘Generator layout and Major Components Use and disclosure is subject to the restrictions on the tite page of this CP! document. Indico IQ” Service Manual Ch #902975-01 ‘Rev. B Page 1-41 Pre-installation CPI Canada Inc (This page intentionally left blank) Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 1-2 Rev.B Indico IQ” Service Manual Ch # 902975-04CPI Canada Inc. Introduction 1A INTRODUCTION... 1A1.0 1Att 1020 103.0 1040 105.0 108.0 147.0 108.0 109.0 1A9.4 1A9.2 14.9.3 CHAPTER 1A INTRODUCTION CONTENTS: INTRODUCTION... Terminology INTENDED USE RESIDUAL RISK. GENERATOR DESCRIPTION PHYSICAL SPECIFICATIONS APPLICATIONS, FEATURES... ROTOR CONTROL OUTPUT PARAMETERS. Radiographic Performance Fluoroscopic Performance (Continuous) Fluoroscopie Performance (Pulsed). 1A.10.0 ENVIRONMENTAL SPECIFICATIONS. 4/A.11.0 TECHNIQUE FACTORS DEFINITIONS 1/A.12.0 RUNTIME LICENSE AGREEMENT (TOUCHSCREEN CONSOLE). 1.13.0 OPEN-SOURCE LICENSE AGREEMENT. 1.14.0 REVISION HISTORY. Use and disclosure is subject to the restrictions on the title page of this CP! document. Indico IQ Service Manual Ch#902975-02 Rev. U Page TA-11A introduction CPI Canada Inc. 14.1.0 INTRODUCTION This manual provides instructions for the installation and service of the Indico IQ family of X-ray generators. 1A44 Terminology DIRECT RADIOGRAPHY Radiography in which the recording is effected at an image reception area. (©. film) INDIRECT RADIOGRAPHY, Radiography in which the recording is effected after transfer of the information obtained at an image reception area (ie. digital imaging system). DIRECT RADIOSCOPY (Fluoroscopy) Radioscopy in which the visible images are presented at the image reception area, or close to it, in the radiation beam (e. luoroscope or image intensifier with a non-digital imaging system). INDIRECT RADIOSCOPY (Fluoroscopy) | Radioscopy in which the images are presented after transfer of the information so that they can be viewed from outside the radiation beam (ie. digital imaging system with a flat-panel detector or with an image intensifier and a CCD camera). REFERENCE AIR KERMA RATE ‘Air Kerma of the primary X-ray beam measured under specific conditions and expressed as an equivalent value at the interventional reference point PATIENT ENTRANCE REFERENCE POINT | A point intended to represent the intersection of the X- ray beam axis with the entrance surface of the patient. ISOCENTRE, In radiological equipment with several modes of movement of the reference axis around a common centr, the centre of the smallest sphere through which the radiation beam axis passes. ENTRANCE FIELD SIZE Diameter of the field in the entrance plane that can be Used for transmission of an X-ray image receptor that can be used for the transmission of an X-ray pattern under specific conditions. Note: The above definitions were derived from document IEC60788. 14.2.0 INTENDED USE The Indico 1@® X-ray generator and accessories were designed to be integrated into a complete X-Ray system for use by trained Medical Professionals (Radiologists, Radiology Technicians, and Medical Physicists) in a Professional Healthcare Environment (Hospital, Medical Clinics, small private practice). The generator and optional accessories are stationary components intended for use with other diagnostic equipment found in an examination room for Hospital and Clinical Grade Radiographic X-ray procedures, and they provide and control the power delivered to the X-Ray tube. The generator is not provided with an X-Ray tube therefore cannot fulfil the medical purpose without frst being integrated into an X-Ray system. These products are intended to be permanently installed by qualified individuals in a healthcare facilty, wihich would typically include shiolded lead rooms to protect operators, patients, and the environment from unwanted radiation exposure. The control console, where the operator programs the X-ray exposure, is Usually located outside the radiation-protected area. To work with X-ray radiation-producing equipment in Clinical applications, both the facility and the equipment operator must be granted a license according to local regulations. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 14-2 Rev.U Indico 1 Service Manual Ch # 902975-02CPI Canada Inc. Introduction 1A 10.20 103.0 INTENDED USE (Cont) WARNING: INSTALLING OR OPERATING THE EQUIPMENT IN A MANNER INCONSISTENT WITH] THE INTENDED USE OR INTENDED USE ENVIRONMENT, INSTALLING AND] SERVICING THE EQUIPMENT IN A MANNER INCONSISTENT WITH THE SERVICE| MANUAL OR RELATED REWORK INSTRUCTIONS, OR INSTALLING, SERVICING, OR] OPERATING THE EQUIPMENT BY UNQUALIFIED INDIVIDUALS MAY RESULT IN AN| INCREASED RISK OF ELECTRIC SHOCK, FIRE, OR RADIATION HAZARDS, AS WELL AS A NEGATIVE IMPACT ON THE EQUIPMENT'S ESSENTIAL PERFORMANCE. ‘NOTE: ANY SERIOUS INCIDENT RELATED TO THE USE OF THE INDICO IQ® X-RAY GENERATOR RESULTING IN THE DETERIORATION OF HEALTH TO THE USER AND/OR PATIENT ‘SHOULD BE REPORTED TO THE X-RAY SYSTEM MANUFACTURER AND TO THE LOCAL REGULATORY OR COMPETENT AUTHORITIES IN WHICH THE USER OR PATIENT RESIDE. INCIDENTS INVOLVING THE CPI X-RAY GENERATOR OR ACCESSORIES WILL BE INVESTIGATED AND ADDRESSED COOPERATIVELY WITH THE X-RAY SYSTEM MANUFACTURER. RESIDUAL RISK The following residual risks cannot reasonably be controlled through the design, implementation of protective measures, or information for safety. The control of these residual risks is delegated to the original equipment manufacturer's customer, who is also the System Designer and Integrator. + Depending on the customer's implementation, the Emergency Power OFF (EPO) input does not shut down the rest of the system, resulting in high voltage being applied to the peripheral equipment even though the generator was tuned off, posing a high voltage hazard to the Installer or Service Person. A ‘complementary hazard exists when the (EPO) input uncontrollably shuts down the peripheral ‘equipment, potentially injuring the patient, operator, bystander, installer, or service person, ‘© Improper grounding could result in a potential shock hazard. Installers and Service Personnel must take care to properly install all ground cables required by the generator. ‘+ Covers that are not property installed after installation or service, leaving exposed high voltage areas. ‘+ There is a residual risk of harm to the patient, operator, bystander, installer, service personnel, and ‘operating environment from fumes or hot particies exiting through vent holes in the cabinet, which could ‘cause respiratory discomfort or skin burns if the mains fuses do not open during a fault. CPI strongly advises the customer to ensure that the electrical distribution that feeds the generator is properly fused in accordance with the local electrical safety code, ‘+The patient, operator, bystander, installer, service personnel, and operating environment are all at risk as a result of the X-ray tube overheating and rupturing or leaking hot oil as a result of incorrect X-ray tube operation. The installer or service personnel must ensure that all expected operating modes of the X-Ray tube, as driven by the generator, are within the X-Ray tube's capability. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico IQ Service Manual Ch#902975-02 Rev. U Page A-31A introduction CPI Canada Inc. 144.0 GENERATOR DESCRIPTION The Indico 10° family of high frequency X-ray generators is intended for use in stationary radiographic and fluoroscopic applications for medical diagnostic purposes. + The generators are compatible with film-based systems and various digital radiographic and fluoroscopic imaging systems through the appropriate digital interface board, ‘+ Abroad range of AEC devices is supported via optional dedicated AEC boards or a universal AEC board that can be configured to interface with various photo diodes, PMT and most AEC chambers on the market ‘+ The room I/O board in the generator is highly configurable. It has +24 VDC, 26 VAC, 110 VAC and 220 VAC outputs for electric locks, collimator lamps and miscellaneous functions. ‘The X-ray generator consists of a main power cabinet that houses the control electronics and the HV module. ‘The generator may be supplied with an R&F membrane console, StarQ™ Touchscreen Console, or Mini- Console control unit. The Mini-Console contro! unit provides the on / off, prep / X-ray controls, and prep / X- ray indicators and is used with the StarQ™ Touchscreen Console or digital imaging systems that have integrated generator controls. ‘The following are the main features and options available for the generator: ‘+ Low speed starter 2 or dual speed starter 2 can be configured to be compatible with tube types as per table 1 and 2 in the supplement at the end of chapter 2. ‘+ Compatible with various digital imaging systems and X-ray tables when fitted with the appropriate optional digital interface board. © Optional falling load. ‘+ Optional 26 VAC output for collimator lamp (6.7 A maximum), ‘© 24.VDC output for electric locks (4 A maximum) + 110 VAG" output from room I/O board. Refer to chapter 3B for details ‘+ 220 VAC" output from room VO board. Refer to chapter 3B for details. ‘© Optional AEC with up to four inputs. = Optional ABS with kV or kV/mA fluoro stabilizer. © Optional DAP (Dose-Area Product) or Air Kerma calculator and display. ‘© Optional tomo interface with angle and speed inputs. ‘© Optional Active Dose Reduction (ADR). + Optional wheels on generator cabinet. * The maximum load on the 110 and 220 VAC output is 350 VA combined. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 14-4 Rev.U Indico 1 Service Manual Ch # 902975-02CPI Canada Inc. 14.5.0 PHYSICAL SPECIFICATIONS Introduction 1A Figure 1A-1 shows the outline of the Indico IQ® X-ray generator main cabinet. Figure 1A-2 shows the outline of the available control consoles. TOP WIRING 16.1 ACCESS wo ‘a teen (1) ‘ime acc sumtasuaaats. HIGH TENSION _ CABLE ACCESS: a5 6 Btn ay 43.4 (1053.1) (1053.1 (1103.5) ‘tenuate IRE NeLaa nN AC INPUT en DIN RAIL 4 CABLE ACCESS i (OPTIONAL) ~~ W REAR LEFT SIDE ALL DIMENSIONS ARE IN INCHES (MM) Figure 1A- Generator outline drawing Use and disclosure is subject to the restrictions on the title page of this CP document, 20 (608) FRONT Indico 1 Service Manual Ch # 902975-02 Rev. 0 Page 1A-51A introduction CPI Canada Inc. 14.5.0 PHYSICAL SPECIFICATIONS (Cont) Figure 1A-2 shows the outline of the Indico 1Q° control consoles. e622) 2709 123 (313) R&F MEMBRANE CONSOLE 15,7 (400) i 12.4 (315) aoa) 10.2(258) TOUCHSCREEN CONSOLE ALL DIMENSIONS ARE IN INCHES (MM) Figure 1A-2: Console outline drawing Use and disclosure is subject to the restrictions on the title page of this CP! document. Rev.U Indico 1 Service Manual Ch # 902975-02 Page 14-6CPI Canada Inc. Introduction 1A 10.6.0 APPLICATIONS Rad Systems: + Radiographic table Bucky and off-table radiography (non-Bucky). Vertical Bucky / cassette radiography. Conventional tomography. Optional compatibility with various DR imaging systems. R&F Systems: ‘+ Fluoroscopic and spot film applications. + Tomography with conventional and / or remote R&F tables. + Optional compatibility with various digital imaging systems. ‘+ Optional high-level fluoroscopy. ‘= Optional pulsed and high-level pulsed fluoroscopy. FEATURES Below are some of the features ofthe Indico 10° generator. ‘+ One or two tube operation, Rad / Fluoro. ‘+ Dual filament supplies «Repetitive self checks of generator functions, provides display of system faults and operating errors. ‘* Optional AEC, up to four channels. ‘+ X-ray tube protection. The generator allows setting of the following limits: a) Maximum mA, adjustable for small focus. b) Maximum kV, adjustable for each X-ray tube (Radiography and Fluoroscopy), c) Maximum kW, adjustable for each focal spot at low and high-speed operation. d) Maximum filament current adjustable for large and smal. ) Adjustable anode heat warning and anode heat limit warning levels. ‘= Calibration features: a) Filament / mA calibration is automated. b) Calibration and programming may be performed via GenWeb™ or from the R&F membrane console. GenWeb™ is a web-based application that is run on a stand-alone computer or on the ‘StarQ™ Touchscreen Console. ‘+The operator console displays various status and error messages. +The error log stores error codes and the associated generator settings for the last 255 errors, ‘+ Service and diagnostic information is available via a laptop computer ‘NOTE: BOTH HARD COPY AND CD MANUALS ARE SERIALIZED TO MATCH SPECIFIC GENERATORS. REFER TO THE COMPATIBILITY STATEMENT INCLUDED WITH THIS SERVICE MANUAL TO DETERMINE THE COMPATIBILITY OF X-RAY TUBES AND OTHER DEVICES FOR THE CORRESPONDING GENERATOR. THE COMPATIBILITY STATEMENT IS LOCATED AT THE FRONT OF THE MANUAL FOR HARD COPY MANUALS AND IS INCLUDED ON THE CD FOR SOFT COPY MANUALS Use and disclosure is subject to the restrictions on the title page of this CP document, Indico IQ Service Manual Ch#902975-02 Rev. U Page 1A-71A introduction CPI Canada Inc. 14.8.0 ROTOR CONTROL ‘The generator will be equipped with either a low speed starter or dual speed starter. LOW SPEED STARTER 2 Current monitoring Low speed starter output frequency Braking Duty cycle DUAL SPEED STARTER 2 Current monitoring Dual speed starter output frequency Braking Rotor boost time Duty cycle Both stator circuits 50 or 60 Hz Dynamic braking available for certain tubes when in low speed rotation, Consult the tube datasheet for the tube being used and do not exceed the specified number of low speed boosts per minute. Via both stator circuts. 50 or 60 Hz (low speed). 100, 120, 150, or 180 Hz (high speed). (Independent of line frequency). Dynamic braking when in high-speed rotation. Determined by tube selection. Boost time can be incremented up to an additional 700 msec. Consult the tube datasheet for the tube being used and do not exceed the specified number of boosts per minute. For example, many tubes are limited to 1 or 2 high spood starts/boost per minute, For Tube Types with Low Speed SuperBoost™, the number of low speed starts/boosts per minute must be restricted to the same limitations as high speed. Refer to the X-ray Tube Stator Compatibility Tables supplement for additional information. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 14-8 Rev.U Indico 1 Service Manual Ch # 902975-02CPI Canada Inc. Introduction 1A 1A9.0 OUTPUT PARAMETERS. 4A911 Radiographic Performance kVp Range/Steps kVp Accuracy Ripple (kV) Rise time (10% - 90%) Exposure Time Range / Steps Exposure Time Accuracy AEC Nominal Shortest Irradiation Time Rad mA Range/Steps Rad mA Accuracy (10 mA - 1000 mA) mAs Range/Steps mAs Accuracy Coefficient of Linearity Coefficient of Reproducibility 40 kV — 150 kV; variable in 1 kV steps. 42% for 90 KV — 110 KV 4(5% + 1 KV) for 40 kV — 150 kV (measured between the 75% points of the KV waveform.) < 4% pp over the full operating range (for ripple freq. = 10 kHz; with 12 m (40 ft) HV Cables) < 0.75 ms (typically < 0.5 ms) (With 30 m (100 ft) cables) 1 ms - 6300 ms; variable in 1 ms steps. (Optional up to 20 seconds). (2% + 0.5 ms) from 5 ms to 6300 ms and >0.5 mAs (10% + 1 ms) for <5 ms or < 0.5 mAs (measured between the 75% points of the kV waveform). < 2 ms with dedicated AEC PWBA (737992 / 737998) and 3 of 5 field AEC PWBA (739389). Actual time depends on the AEC chamber type (Solid-state / ion / other) and the measurement setup, Generator will stop the exposure within 20 is of receiving the AEC. STOP signal from the AEC system. See AEC chamber documentation for minimum exposure time 50 kW; 10 mA 630 mA/ R10 (Variable in 0.1 mA steps) 85 KW: 10 mA 800 mA/ R10 (Variable in 0.1 mA steps) 80/100 kW; 10 mA 1000 mA R10 (Variable in 0.1 mA steps). (5% + 1 mA) for exposures 2 5 ms and >0.5 mAs measured 5 ms afer the beginning of the exposure across a 10 ohms, 1% resistor at the HV module mA feedback connector. 420% for exposures < 5 ms or < 0.5 mAs measured 5 ms afler the beginning of the exposure across a 1 ohm, 1% resistor at the HV module mA feedback connector. 0.1 mAs — 1000 mAs / R10 (Variable in 0.1 mAs steps) (10% + 0.2 mAs) < 0.4 (Station to Station) for exposures 2 25 mA or 2 3.2 ms < 0.05 for kV and mAs parameters. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico IQ Service Manual Ch#902975-02 Rev. U Page 1A-91A introduction CPI Canada Inc. 14.8.2 Fluoroscopic Performance (Continuous) kVp Range/Steps kVp Accuracy Ripple (kVp) mA Range/Steps mA Accuracy 40 KV- 125 kV; variable in 1 kV steps. 42% for 90 KV 110 kV; 4(5% + 1 kVplfor 40 kV — 125 kV, measured after the initial overshoot. < 1 KV at 100 KV & 5 mA with 21 m (70 ft) cables, measured after initial overshoot. 0.5- 10 mAin 0.1 mA steps 0.5 ~ 20 mA in 0.1 mA steps with High-Level Fiuoro Option. +4(5% + 1 mA) measured 50 ms after the beginning of the exposure. 420% for exposures < 6.7 mA 1A.8.3 Fluoroscopic Performance (Pulsed) kVp Range/Steps kVp Accuracy mA Range/Steps mA Accuracy Pulse Rates Pulse Widths 40 KV 125 kV; variable in 1 KV stops. 42% for 90 KV- 110 kV; 4(5% + 1 kVp) for 40 kV — 125 kV, measured after the intial overshoot. 5 mA- 99 mAin 0.1 mA steps +4(5% + 1 mA) (measured 5 ms afler the beginning of the exposure) for exposures > 5 ms. 420% for exposures < 5 ms 60 Hz; 30, 15, 7.5, 3, 1 PPS. 50 Hz: 25, 12, 6, 3, 1 PPS. ‘Other frame rates up to 30 PPS available with external Sync input For higher frame rates, consult factory. 2 ms - 40 ms; variable in 1 ms steps (not to exceed 50% Duty Cycle @ selected Pulse rate) 1A.10.0 ENVIRONMENTAL SPECIFICATIONS OPERATING Ambient temperature range Relative humicity Altitude TRANSPORT AND STORAGE Ambient temperature range Relative humicity ‘Atmospheric pressure range 10 to 40 °C (60 to 104 °F}. 20 to 80% RH (non-condensing). 1100 to 700 hPa (-700 to 3000 meters, 825 to 525 mmHg Reference: 1013 hPa nominal at sea level). -20 to 70 °C (-4 to 158 °F). 5 to 95% RH (non-condensing). 1100 to 700 hPa (-700 to 3000 meters, 825 to 525 mmHg Reference: 1013 hPa nominal at sea level). Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 14-10 Rev.U Indico 1 Service Manual Ch # 902975-02CPI Canada Inc. SHELF LIFE ~ LONG TERM SHORTAGE CONDITIONS Under the TRANSPORT AND STORAGE specifications, the packed X-ray Generator including the power cabinet and associated consoles, shall be stored for no more than 2 years under the folowing conditions: 1. Storage Temperature: <40 °C (see notes below), 2. Humidity: 5% to 75% RH, (see notes below). 3. Altitude and Atmospheric Pressure: 1060 hPa to 700 hPa (-400 m to +3000 m); Reference: 1013 hPa nominal at sea level, a) Electrolytic capacitors contained within the equipment require less than +40 °C for long-term storage life. b) The membrane console is limited to a minimum temperature of -20°C, with a maximum duration of 48 hours at that temperature, Transport and storage are limited to a maximum duration of 120 hours between 50 and 70°C, with an absolute humidity not to exceed the humidity of 85% RH at 50°C, ©) Touchscreen console temperatures below -20 °C and above +50 °C are limited to 10 days maximum duration, with a humidity not exceeding 50% RH. d) For long-term storage all generators must be allowed to acclimate to the environmental conditions of the end-use installation for 24 hours prior to be powered for clinical operation, 1A.11.0 TECHNIQUE FACTORS DEFINITIONS + kv: kV peak including any intial kV overshoot Introduction 1A + TIME: — Time in miliseconds, (ms) that the high voltage (anode to cathode) is greater than or equal to 75% of the desired kV. * mA: Average tube current (in mA) after initial overshoot during the exposure time. = mAs: milliampere-seconds (mA x TIME). Use and disclosure is subject to the restrictions on the title page of this CP document, Indico IQ Service Manual Ch#902975-02 Rev. U Page A-171A introduction CPI Canada Inc. 1A.12.0 RUNTIME LICENSE AGREEMENT (TOUCHSCREEN CONSOLE) User / End User License Agreement You should carefully read the following terms and conditions before using this product. It contains software ('Software"), the use of which is licensed by Communications & Power Industries Canada Inc. ("CPI") to you, the original end user, for your use only as set forth below. If you do not agree to the terms and Conditions of the agreement, do not use the software. If you use any part of the software, such use shall indicate that you accept these terms. 1, The Software embedded in this Product is protected by international intellectual property rights and. treaties. You may use the software in object code form only and are prohibited from distributing the software as such, There is no grant of any of the Software's proprietary source code, This license does not grant you any rights to patents, copyright, trade secrets, trademarks, or any other rights with respect to the Software. You are not authorized to modify or to create derivative works based on this software. You are not authorized to decompile, disassemble or otherwise reverse engineer the embedded Software. CPI reserves all rights not expressly granted herein. 2. You are authorized to copy the Software only for the following purposes. ‘a. If such copying is an essential step in the use of the Software and in accordance agreement; or b, To make an archival copy for back up purposes. this 3. If making a copy pursuant to Section 2 above, you must ensure that all trademark, copyright and intellectual property notices are reproduced and included on any copies that are made. 4, The Software embedded in this Product is provided to you within the same warranty terms, as those offered for the Products, except for any third-party software, which is offered ‘as is” and without warranties of any kind including, but not limited to: warranties of merchantability, fitness for a particular purpose, title and non-infringement. 5. The Software embedded in this Product is not intended for use in or with systems, devices, or products intended to support of sustain life or for any aviation or nuclear reactor application in which the software or ts failure, malfunction, or inadequacy could directly or indirectly cause or contribute to personal injury ‘or death or significant property damage. It is your responsibilty, as the User or End User, to ascertain the suitability of the Software for your particular situation and / or application. 6. This agreement is effective until terminated. The agreement shall terminate immediately if you fail to adhere to the terms and conditions set forth herein. Upon termination, you must immediately cease all use of the Software and destroy any and all copies of the embedded Software in your possession. 7. This agreement represents the entire agreement between you and CPI with respect to the Software, and supersedes all other agreements or representations, whether written or oral. The terms of this ‘agreement can only be modified by the express written consent of both parties. If any part of this, ‘agreement is held to be unenforceable as written, it will be enforced to the maximum extent allowed by applicable law, and without effect to the enforceability of any other part. 8. Should you have questions regarding the use of the Software, please contact support@epii.com. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 14-12 Rev.U Indico 1 Service Manual Ch # 902975-02CPI Canada Inc. Introduction 1A 1.13.0 OPEN-SOURCE LICENSE AGREEMENT The software included in the CPI product covered by this manual may contain copyrighted software programs that are licensed under the General Public License (GPL) V2. A copy of the GPL can be found on the GNU website, waww.cnu.org. You may obtain the corresponding source code for a period of three years by forwarding your request to: CPI Communications & Medical Products Division 45 River Drive Georgetown, Ontario, Canada L7G 214 Telephone: (905) 877-0161 Fax: (905) 877-5327 E-mail: medicalmarketing@cpii.com Subject: Open Source Code Note: The subject line for any requests must indicate “Open Source Code” in order to obtain a response. Distribution charges applicable at the time of request may apply. All Open Source Software will be provided “AS IS"; there are (|) no representations or warranties and (ii) neither CPI Canada, nor any of the developers or contributors to Open Source Software shall have any liability or obligation to the customer with respect to Open Source Software beyond what is granted in the particular Open Source Software license. Any modification to software code residing in CP! Canada products shall void all warranties and render products "Not for Clinical Use”. CPI Canada shall have no liability or obligation for any CP! Canada products containing modified software. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico IQ Service Manual Ch#902975-02 Rev. U Page 1A-13CPI Canada Inc. Safety 1B CHAPTER 1B SAFETY CONTENTS: ‘SAFETY. 1 1B.2,0 SAFETY AND WARNING SYMBOLS 3 1B.3.0 SAFETY NOTICES AND WARNINGS, 3 1B.4.0 SAFETY WARNINGS LABELS. 8 1B.4.1. Caution: Heavy Object 9 1B.4.2. High Voltage Exposed When Panel is Open or Removed. 9 1B.4.3 High Voltage / High Energy DC Bus Voltage Underneath 9 1B.4.4 Caution: High Voltage Behind Cover 9 18.4.5 Input Distribution Board. 10 1B.4.6 Input Fuse Mezzanine Board. 10 1B.4.7 Rectifier Board. ....eesse . sense vos 10 18.4.8 Auxiliary CPU Board... o ssnee sve 10 1B.4.9 Room /O Board. 10 1B.4.10 AEC Board. 10 1B.4.11 Low Speed/Dual Speed Starter 2 Board. 10 1B.4.12 Inverter Board. 1 1B.4.13 Resonant Assembly. 1” 1B.4.14 HV Module. 1” 1B.4.15 Console Board. ....resse o stn vse 2 1B.5.0 DE-ENERGIZING THE GENERATOR. 12 1B.6.0 REVISION HISTORY 15 Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-11B Safety CPI Canada Inc. (This page left intentionally blank) Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 18-2 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B 1B.1.0 INTRODUCTION This section contains important safety wamings, safety information, and the De-energizing the Generator instruction, required for installing and servicing the X-ray generator. 1B.2.0 SAFETY AND WARNING SYMBOLS ‘The following advisory symbols are used on the safety warning labels, and/or on circuit boards, and/or on the operator console. /k This indicates that high vollage Is present on or 4 under the marked itom. This indicates that a potential hazard may exist to operators or service personnel, or it may identify hazards that could result in equipment or property damage. Refer to the notes that accompany this symbol in the Indico 1Q® documentation for details. Od Radiation exposure symbol used on operator Jou congole, Lights to indicate that an exposure isin c progress, This is accompanied by an audible tone from the console Ty Foro radiation exposure symbol used on operator > Conscle, Lights to indicate tata fuoro exposure ie - in progress. This is accompanied by an audible tone from the console WARNING THIS X-RAY UNIT MAY BE Radiation warning label on console (not used in all DANGEROUS TO PATIENT AND _| jurisdictions). OPERATOR UNLESS SAFE EXPOSURE FACTORS, Never allow unqualified personnel to operate this OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED. X-ray generator. 1B.3.0 SAFETY NOTICES AND WARNINGS WARNING: _ PROPER USE AND SAFE OPERATING PRACTICES WITH RESPECT TO X-RAY GENERATORS ARE THE RESPONSIBILITY OF USERS OF SUCH GENERATORS. CPI CANADA INC. PROVIDES INFORMATION ON ITS PRODUCTS AND. ASSOCIATED HAZARDS BUT ASSUMES NO RESPONSIBILITY FOR AFTER-SALE OPERATING AND SAFETY PRACTICES. THE MANUFACTURER ACCEPTS NO RESPONSIBILITY FOR ANY GENERATOR NOT MAINTAINED OR SERVICED ACCORDING TO THIS SERVICE AND INSTALLATION MANUAL, OR FOR ANY GENERATOR THAT HAS BEEN MODIFIED IN ANY WAY. THE MANUFACTURER ALSO ASSUMES NO RESPONSIBILITY FOR X-RAY RADIATION OVEREXPOSURE OF PATIENTS OR PERSONNEL RESULTING FROM POOR OPERATING TECHNIQUES OR PROCEDURES. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-31B Safety CPI Canada Inc. ‘CONNECTION OF THE MAINS INPUT CABLE MUST BE DONE BY A LICENSED ELECTRICIAN IN ACCORDANCE WITH THE LOCAL ELECTRICAL COD! INSTALLATION OF THE GENERATOR MUST BE DONE IN ACCORDANCE WITH ‘ONLY AUTHORIZED AND PROPERLY TRAINED SERVICE AND OPERATING PERSONNEL SHOULD BE ALLOWED TO WORK WITH THIS X-RAY GENERATOR EQUIPMENT. WARNING: THIS X-RAY UNIT MAY BE DANGEROUS TO PATIENT AND OPERATOR UNLESS ‘SAFE EXPOSURE FACTORS, OPERATING INSTRUCTIONS AND MAINTENANCE SCHEDULES ARE OBSERVED. THIS X-RAY GENERATOR SHOULD NOT BE USED ON PATIENTS WHILE PROBES OR TEST EQUIPMENT ARE CONNECTED AND WHILE THE COVERS ARE OPEN. THIS X-RAY GENERATOR SHOULD ONLY BE USED AFTER IT IS PROPERLY INSTALLED AND TESTED ACCORDING TO ALL APPLICABLE REGULATORY REQUIREMENTS AND THE INSTRUCTIONS OF THIS MANUAL. X-ray radiation exposure may be damaging to health, with some effects being cumulative and extending over periods of many months or even years. Operators and service personnel should avoid any exposure to the primary beam and take protective measures to safeguard against scatter radiation. ‘Scatter radiation is caused by any object in the path of the primary beam and may be of equal or less intensity than the primary beam that exposes the film. No practical design can incorporate complete protection for operators or service personnel who do not take adequate safety precautions. Only authorized and properly trained service and operating personnel should be allowed to work with this X-ray generator equipment. The appropriate personnel must be made aware of the inherent dangers associated with the servicing of high voltage ‘equipment and the danger of excessive exposure to X-ray radiation during system operation. ENSURE THAT ANY EQUIPMENT CONNECTED TO THE CONSOLE IS COMPLIANT WITH AND APPROVED BY APPROPRIATE REGULATORY STANDARDS. For the R&F membrane console, JS is used for the interconnect cable to the generator, J2 is a serial port for use by an external computer or the DAP printer, and J13 is for connection of an external hand switch and / or foot switch, For the touchscreen console, connect cable p/n 90626800 to COMM1 port for ‘communication with the generator. The DC power supply jack is located on the left side on the touchscreen as shown in figure 2-7 COMI is only used for digital options (if applicable) for the touchscreens console. Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 16-4 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B For the mini-console, the cable with the attached 15-pin “D" connector is for connection of the console cable pin 735840-03 that is connected to the generator. INCORRECT CONNECTIONS OR THE USE OF NON-COMPLIANT OR UNAPPROVED EQUIPMENT MAY RESULT IN INJURY OR EQUIPMENT DAMAGE. WARNING: AN ARG FLASH IS AN ELECTRICAL DISCHARGE OF CURRENT THAT TRAVELS THROUGH THE AIR AND CAN PRODUCE TEMPERATURES APPROACHING 20,000 DEGREES CELSIUS; THIS CAN CAUSE SEVERE BURNS TO EXPOSED SKIN AND DAMAGE THE EYES OF THE INSTALLER/SERVICE PERSONNEL. THE MAINS INPUT AND GENERATOR CAPACITOR BANK ARE AREAS WHERE A POTENTIAL ARC FLASH CAN OCCUR. TO MINIMIZE THE RISK OF INJURIES FROM AN ARC FLASH, THE INSTALLER/SERVICE PERSONNEL MUST WEAR THE PROPER PERSONAL PROTECTIVE EQUIPMENT (PPE) AND WORK IN ACCORDANCE WITH THE LOCAL REGULATIONS REGARDING ARC FLASH HAZARDS. ‘CAUTION: VERIFY THAT THE EXPOSURE PARAMETERS ARE SUITABLE FOR THE CURRENT | ACQUISITION REQUIREMENT BEFORE TAKING AN EXPOSURE. DEFAULT EXPOSURE PARAMETERS PRESENTED IN THE CONSOLE WHEN SWITCHING FROM ONE TECHNIQUE FACTOR TO ANOTHER, OR WHEN SWITCHING BETWEEN DIFFERENT MODES (e.g., AEC to non-AEC) HAS TO BE EVALUATED, AND CHANGED IF NECESSARY, TO ENSURE IT IS SUITABLE FOR THE CURRENT APPLICATION. ‘DO NOT EXCEED THE TUBE MAXIMUM OPERATING LIMITS. INTENDED LIFE AND RELIABILITY WILL NOT BE OBTAINED UNLESS GENERATORS ARE OPERATED WITHIN PUBLISHED SPECIFICATION: FOR RELIABILITY AND SAFETY, THE GENERATOR AND CONTROL CONSOLE OPERATING ENVIRONMENT MUST BE WITHIN THE SPECIFICATIONS STATED IN THIS DOCUMENT. THE VENTS AROUND THE GENERATOR AND CONTROL CONSOLE SHOULD BE UNOBSTRUCTED TO PREVENT OVERHEATING. WARNING: HAZARDOUS VOLTAGES EXIST INSIDE THE GENERATOR WHENEVER THE MAINS POWER IS SWITCHED ON. THESE AREAS INCLUDE THE INPUT FUSE MEZZANINE BOARD (IF FITTED), THE INPUT DISTRIBUTION BOARD, THE RECTIFIER BOARD, THE AUXILIARY CPU BOARD, THE ROOM POWER TRANSFORMER AND, DEPENDING ON CONFIGURATION, THE ROOM 1/0 BOARD. THE CONSOLE ON/OFF SWITCH DOES NOT DISCONNECT THE AC MAINS POWER FROM THE GENERATOR. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-51B Safety CPI Canada Inc. THE DC BUS CAPACITORS MAY PRESENT A SAFETY HAZARD FOR AT LEAST 5 MINUTES AFTER THE POWER HAS BEEN REMOVED FROM THE UNIT. CHECK THAT THESE CAPACITORS ARE FULLY DISCHARGED BEFORE SERVICING THE GENERATOR. THE INSTALLER MUST PROVIDE A VISUAL INDICATION OF THE ON/OFF STATE OF EACH EXTERNAL DEVICE THAT CAN PREVENT THE GENERATOR FROM ‘STARTING EXPOSURES, OR THAT CAN STOP THE GENERATOR FROM CONTINUING AN EXPOSURE. ‘DO NOT ADJUST ANY OF THE POTENTIOMETERS WITHIN THE X-RAY GENERATOR UNLESS OTHERWISE INSTRUCTED. IGNORING THIS WARNING COULD RESULT IN DAMAGE TO THE X-RAY TUBE AND HIGH VOLTAGE MODULE OR INCREASE THE RISK OF PATIENT OVER EXPOSURE. WARNING: WHEN CONNECTING ADDITIONAL EQUIPMENT TO THE GENERATOR, IT IS THE RESPONSIBILITY OF THE INSTALLER TO VERIFY COMPLIANCE TO ALL REGULATORY STANDARDS FOR SAFETY, EMC, AND HAZARD ANALYSIS /RISK ASSESSMENT OF THE FINAL SYSTEM CONFIGURATION. WARNING: THERE IS AN INCREASED DANGER OF THE GENERATOR TIPPING DURING SERVICE & HANDLING WHEN THE HV MODULE HAS BEEN REMOVED. ENSURE THAT THE GENERATOR IS STABLE AND WELL SUPPORTED AT ALL TIMES TO PREVENT TIPPING THAT MAY CAUSE PERSONAL INJURY AND/OR DAMAGE TO THE GENERATOR. "ALL ELECTRICAL WORK PERFORMED DURING INSTALLATION AND SERVICE OF THIS X-RAY GENERATOR MUST BE PERFORMED IN ACCORDANCE WITH CSA STANDARD Z462 OR EQUIVALENT. WARNING: _ THE HV MODULE MUST REMAIN UPRIGHT AT ALL TIMES. DO NOT LAY IT ON ITS SIDE AS OIL. MAY LEAK FROM THE HV MODULE IF IT IS NOT IN THE UPRIGHT POSITION. ‘ELECTROSTATIC DISCHARGE (ESD) CAN DAMAGE SENSITIVE ELECTRONIC COMPONENTS INSIDE THE GENERATOR. ESD HANDLING PROCEDURES MUST BE FOLLOWED AT ALL TIMES. WARNING: ACTIVATION OF THE EMERGENCY OFF SWITCH WILL REMOVE AUXILIARY VOLTAGES (ROOM 1/0 AND DIN RAIL) AS WELL AS TERMINATE EXPOSURES IN PROGRESS. ACTIVATION OF INTERLOCKS ON THE ROOM /0 BOARD OR ON THE DIGITAL /O BOARD MAY ALSO TERMINATE EXPOSURES IN PROGRESS. Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 18-6 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B WARNING: TIGHT AREAS, LIMITED ACCESS, SHARP EDGES, CORNERS AND OBJECTS ARE PRESENT WITHIN THE GENERATOR. TAKE APPROPRIATE PRECAUTIONS TO PROTECT ONESELF FROM INJURY. THE USE OF PERSONAL PROTECTIVE EQUIPMENT (PPE) IS HIGHLY RECOMMENDED. (CAUTION: SOME AREAS IN THE GENERATOR USE HINGES ON THE BOARD MOUNTING PLATES FOR EASE OF MOUNTING AND ACCESSIBILITY. WHEN ACCESSING THESE AREAS OF THE GENERATOR, ENSURE THAT HANDS, FINGERS AND WIRES ARE NOT CAUGHT BY THE MOVABLE PARTS TO AVOID PERSONAL INJURY AND/OR DAMAGE TO THE GENERATOR. IGAUTION: AFTER SERVICING, TIGHTEN ALL HARDWARE PROPERLY. ENSURE THAT NO LOOSE HARDWARE OR HARDWARE THAT CAN COME LOOSE OVER TIME IS LEFT INSIDE THE GENERATOR. LOOSE HARDWARE CAN CAUSE SHORT CIRCUITS: THAT WILL RESULT IN DAMAGE TO EQUIPMENT AND/OR PERSONAL INJURY. The following notes apply to the StarQ™ Touchscreen Console only. WARNING: THE TOUCHSCREEN CONSOLES AND ITS POWER SUPPLY DO NOT CONTAIN ANY USER SERVICEABLE PARTS. IN THE EVENT THAT THERE IS A MALFUNCTION OR A FAILURE, DO NOT ATTEMPT TO OPEN OR SERVICE THE CONSOLE OR THE POWER SUPPLY. IT MUST BE RETURNED TO THE FACTORY FOR SERVICE OR REPLACEMENT (SUBJECT TO WARRANTY CONDITIONS). TO AVOID ACCIDENTAL CONTACT WITH ENERGIZED CIRCUITRY INSIDE THE TOUCHSCREEN CONSOLE, THE MAXIMUM BACK PLATE SCREW LENGTH MUST BE LIMITED TO 10 mm (0.4 INCH). WHEN MAKING ADJUSTMENTS TO THE WALL MOUNTS, ENSURE THAT THE SETTINGS DO NOT EXTEND BEYOND THE ALLOWABLE ADJUSTMENT AREAS OF | THE MOUNTING HARDWARE. ADEQUATELY SUPPORT THE CONSOLE WHEN MAKING ADJUSTMENTS TO THE CONSOLE POSITIONS. ENSURE ALL SCREWS ARE SECURED AND DO NOT OVER-TIGHTEN AS THIS MAY LEAD TO MOUNTING HARDWARE DAMAGE AND INSTABILITY OF THE MOUNT. ALL SCREWS, ESPECIALLY THOSE USED TO SECURE THE MOVABLE ADJUSTMENTS SHOULD BE PERIODICALLY CHECKED FOR DAMAGE. ‘CAUTION: WHEN MOVING THE TOUCHSCREEN CONSOLE FROM ONE PLACE TO ANOTHER, ENSURE THAT IT IS ADEQUATELY SUPPORTED. USE PROPER LIFTING TECHNIQUE AND LIFT WITH HELP IF NECESSARY TO AVOID PERSONAL INJURY AND TO PREVENT THE TOUCHSCREEN FROM FALLING DOWN. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-71B Safety CPI Canada Inc. WARNING: PLEASE ENSURE THAT THERE IS SUFFICIENT AREA AROUND THE COOLING SLOTS OF THE TOUCHSCREEN CONSOLE TO ALLOW PROPER COOLING OF THE INTERNAL COMPONENTS. WHEN USING THE TOUCHSCREEN CONSOLE WITH THE BUILT-IN STAND, ENSURE THAT THE STAND IS EXTENDED TO ITS MAXIMUM ANGLE SO THE CONSOLE IS STABLE AND THERE IS NO DANGER OF THE CONSOLE FALLING OR TOPPLING OVER. THE TOUCHSCREEN SHOULD BE SUPPORTED PROPERLY WHILE ADJUSTING ITS VIEWING ANGLE OR POSITION. IF USING THE TOUCHSCREEN CONSOLE, SOME OF THE PROCEDURES OUTLINED IN THIS MANUAL MAY REQUIRE THAT DEVICES (o.g. USB FLASH DRIVE, KEYBOARD, etc.) BE INSERTED INTO THE USB PORT(S). IF THERE ARE NO AVAILABLE OR VACANT USB PORTS TO USE BECAUSE ITS IN USE BY OTHER DEVICES (e.g. DAP PRINTER, DIGITAL INTERFACE, etc.), IT MAY BE NECESSARY TO REMOVE THESE OTHER DEVICES. IF THIS IS THE CASE, ENSURE THAT THE TEMPORARILY REMOVED DEVICES ARE RETURNED TO THEIR PREVIOUS STATE (SUCH AS HOW THE DEVICE IS SECURED, HOW THE CABLES ARE ROUTED, etc.) AFTER THE SERVICING IS COMPLETED. ‘DO NOT PLACE ANY LIQUIDS NEAR THE TOUCHSCREEN CONSOLE DURING OPERATION, TO PREVENT DAMAGE CAUSED BY SPILLED LIQUIDS. 1B.4.0 SAFETY WARNINGS LABELS This section describes the safety labels used inside and outside the generator cabinet. Depending on configuration, your X-ray generator may contain some or all ofthe labels shown, THESE LABELS AND WARNINGS ARE INTENDED TO ALERT SERVICE PERSONNEL THAT SERIOUS INJURY WILL RESULT IF THE HAZARD IDENTIFIED 1S IGNORED. WARNING: BEFORE REMOVING ANY COVERS, SWITCH OFF THE MAIN POWER DISCONNECT AND ALLOW SUFFICIENT TIME (MINIMUM 5 MINUTES) FOR ALL CAPACITORS TO DISCHARGE. IF ANY BARRIERS OR COVERS MUST BE REMOVED FOR SERVICE, TAKE ALL THE REQUIRED PRECAUTIONS WITH RESPECT TO THE HAZARD(S) AND IMMEDIATELY REPLACE THE BARRIERS / COVERS WHEN THE NEED FOR REMOVAL IS COMPLETED. Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 16-8 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B REPLACE ALL FUSES IN THIS GENERATOR WITH THE SAME TYPE AND RATING. Refer to the spares list (chapter 8) for fuse replacement information. \ Refer to chapter 6 forthe battery replacement procedure. This information is provided to help you establish safe operating conditions for both you and your X-ray generator. Do not operate this equipment except in accordance with these precautions, and any additional information provided by the X-ray generator manufacturer and / or competent safety authorities. 1B.4.1 Caution: Heavy Object A.label is attached to the generator and to the HV module to indicate that the weight of these assemblies ‘exceeds the weight limit recommended for handling by one person. Do not attempt to lift these items without proper lifting aids or assistance. 1B.4.2 High Voltage Exposed When Panel is Open or Removed This label, which is attached to the generator external covers, wams that high voltage will be exposed if the cover is removed and the generator is connected to live AC mains or if high voltage capacitors are stil charged. 1B.43 High Voltage / High Energy DC Bus Voltage Underneath The intemal capacitors may hold a lethal charge for up to 5 minutes after the console or the main power disconnect is switched off, Do not remove the cover for a minimum of 5 minutes after the power has been switched off 1B.44 Cat n: High Voltage Behind Cover High voltage is present behind the identified cover(s). Switch off and lock out the AC mains disconnect, wait § minutes for capacitors to discharge and then confirm the absence of high vollage using a voltage- measuring device that is known to be functional WARNING: WAIT A MINIMUM OF 5 MINUTES AFTER THE INPUT MAINS POWER HAS BEEN REMOVED BEFORE REMOVING ANY COVERS OR ACCESS PANELS. ONCE THE COVER(S) / PANEL(S) ARE REMOVED CHECK THAT THE VOLTAGE ACROSS THE DC BUS CAPACITORS IS LESS THAN 50 VDC BEFORE SERVICING. IF THIS VOLTAGE EXCEEDS 50 VDG, A QUALIFIED SERVICE PERSONNEL MUST MANUALLY DISCHARGED THE CAPACITORS. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-91B Safety CPI Canada Inc. 1B.4.5 Input Distribution Board \ HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator is connected to lve AC mains /1\ 1B.4.6 Input Fuse Mezzanine Board / HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator / 4 is connected to live AC mains. cy \ 1B.47 Rectifier Board 4\ HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator 4 is switched on. ‘The DC bus capacitors will remain charged for up to 5 minutes after the generator has been switched off 18.48 Auxiliary CPU Board f HIGH VOLTAGE HAZARD: High voltage is present on this board whenever the generator / y is connected to live AC mains. 18.4.9 Room I/O Board HIGH VOLTAGE HAZARD: High voltage (110 / 220 VAC) may be present on this board / at all imes that the generator is connected to live AC mains. 1B.4.10 AEC Board / HIGH VOLTAGE HAZARD: AEC board assemblies with an integral high voltage supply / for ion chambers or for a PMT may have high voltage present, up to approximately 1000 / VDC, at alltimes thatthe generator is switched on 1B.4.11 Low SpeediDual Speed Starter 2 Board HIGH VOLTAGE HAZARD: High voltage (approximately 560/680 VDC) is present on this board whenever the generator is switched on. This voltage is sourced from the DC bus capacitors in the generator, and therefore the high voltage hazard will remain for up to 5 minutes after the generator has been switched off. Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 16-10 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B 1B.4.12 Inverter Board HIGH VOLTAGE HAZARD: The inverter boards are connected to the main DC bus and will have high voltage applied at all times that the generator is switched on This assembly will remain energized for up to 5 minutes after the generator or the main disconnect is switched of. 1B.4.13 Resonant Assembly \ HIGH VOLTAGE HAZARD: The resonant assembly is connected to the output ofthe \ inverter assembly, and it may have DC bus voltage applied at all times that the generator \\ is switched on This assembly may remain energized for up to § minutes after the generator or the main disconnect is switched off 1B.4.14 HV Module the HV module, at the output high voltage connectors, at the mA/mAs measuring jacks if the shorting link is opened and for two-lube HV modules at J6 (the tube 2 solenoid | HIGH VOLTAGE HAZARD: High voltage may be present al the primary terminals on 4 \ LY power connector) ‘The generator must not be energized if the leads that attach to the primary of the high voltage transformer are disconnected. TORQUE NOTICE: Do not over-tighten the nuts on the feed through terminals for the primary of the HT transformers (maximum torque 18 in Ibs / 2.1 N.m). Over-tightening may damage the HV module. DO NOT OVER.TIGHTEN THE HV CABLE SCREW-DOWN RING. HV cable screw- down ring should be tightly secured by hand by applying a decent grip while tightening the ring. If the tube or HV cable manufacturer provides a spanner tool, use the spanner tool with caution and DO NOT APPLY EXCESSIVE FORCE. DO NOT USE any mechanical tools that are not designed to tighten the HV cable ‘screw-down ring. Over-tightening may damage the HV module. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-171B Safety CPI Canada Inc. 1B.4.15 Console Board For R&F membrane consoles: HIGH VOLTAGE HAZARD: Approximately 400 VAC is present on this board in the area of T1, C61, and J10, This is a high voltage source for the fluorescent backlight on the LCD display. 1B.5.0 DE-ENERGIZING THE GENERATOR Warning: Wear the appropriate Personal Protective Equipment (PPE) when servi the generator. Before removing the generator covers, perform the following steps: 1. Tum off all external customer-supplied voltage sources. 2. Switch off the mains input power. 3. Lock out the mains input power. 4. Wait at least 5 minutes to allow the internal DC bus capacitors to properly discharge. Warning: While performing the next steps, you must use good judgment and work practices to avoid Injury and damage to the equipment. Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 18-12 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B Removing the Generator cover: Warning: When the generator is turned on, the DC bus on the DSS2/ LSS2 Board, Rectifier Board, and Input Distribution Board will charge to 560 VDC / 680 VDC. Due to the presence of high voltage, take extra precautions when near these boards to avoid serious injuries. 1. Remove the generator cover as described in Chapter 2, Installation, in the service manual. Reatifer Board top Detnbution Board DSSiLss Boar! Sub Figure 2: Indico 1Q° component layout 2. Remove the main fuses safety cover and measure the three phases with respect to ground from the generator main power fuses to ensure there are no voltages present. Reinstall the main fuses safety cover after completing the measurement. 3. Locate the Rectifier Board (Figure 2). Use a voltmeter to measure the potential across E9 (+) and ES (-) on this board to confirm the DC bus voltage is below 50 VDC. Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-131B Safety 4 5. Page 18-14 CPI Canada Inc. Locate the Input Distribution Board (Figure 2) and measure the potential across the top of resistor R30 and bottom of resistor R47 (Figure 3) to confirm the DC bus voltage is below 50 VDC. Sn Peete Figure 3: IDB DC bus test points. Locate the Starter Board and measure the potential between fuses F'1 and F2 (Figure 4) to confirm the DC bus voltage is below 50 VDC. Perform this measurement on both sides of the fuses in case one of the fuses is open. Figure 4: Starter Board DC bus test points Use and disclosure is subject to the restrictions on the title page of this CPI document. Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Safety 1B 1B.6.0 REVISION HISTORY The following table provides a revision history of the updates made to chapter 1B. ion History for Chapter 1B Rev Date J ‘The following warnings were added to section 18.3.0: ‘June 6, 2020 + Alicensed electrician must connect the mains input cable in accordance with the local regulations. ‘+ The installer must follow the local regulations when installing the generator. K ‘Add the De-energizing the Generator instruction section ‘Sept 27, 2023 Use and disclosure is subject to the restrictions on the title page of this CP document, Indico 1Q* Service Manual Ch#902975-03 Rev. K Page 18-151B Safety CPI Canada Inc. (This page left intentionally blank) Use and disclosure is subject to the restrictions on the title page of this CPI document, Page 18-16 Rev.K Indico 1Q* Service Manual Ch #902975-03CPI Canada Inc. Preparing for installation 1C 10.1.0 10.20 10.2.4 10.2.2 10.23 10.24 10.25 10.26 10.27 16.3.0 10.4.0 10.4.1 10.4.2 10.43 10.5.0 10.5.1 10.6.0 10.7.0 10.7.4 16.7.2 10.80 CHAPTER 1C PREPARING FOR INSTALLATION CONTENTS: INTRODUCTION. GENERATOR POWER REQUIREMENTS. 50 kW Three Phase (VZW2558FB8) 65 KW Three Phase (VZW2558FC8) 80 KW Three Phase (VZW2558FD8) 100 kW Three Phase (VZW2558F-J8) Generator Power Requirements (AC) Mains Generator Maximum Output Power Requirements Based on AC Mains Conditions. Service Disconnect (All Models). GROUND REQUIREMENTS GENERATOR DIMENSIONS AND WEIGHT... Generator Outline Generator Weight. Generator Shipping Pack LOCATING THE GENERATOR CABINET AND CONTROL CONSOLE... ‘Seismic Centers and Mounting Hole Locations COOLING REQUIREMENTS. PRE-INSTALLATION CHECK LISTS. Tools and Test Equipment Required. Site Logistics REVISION HISTORY Use and disclosure is subject to the restrictions on the title page of this CP! document, 10-2 10-2 10-2 10-2 10-2 10-3 10-4 10-6 10-6 10-6 10-7 10-7 ACT 10-7 10-7 10-8 10-42 1c-42 10-12 10-13 10-14 Indico 1a" ‘Service Manual Ch#902975-04 _ Rev.P Page 10-71C Preparing for installation CPI Canada Inc. 1€.1.0 INTRODUCTION The following items must be taken into consideration before installing your generator. These items will impact the services required: + Power level of your generator. + Power line requirements. ‘+ Ground requirements, = Physical placement of the generator. ‘+ Environmental requirements for the generator. ‘+ Cable runs from the generator to all room components: X-ray tubes, tables, Bucky's, AEC, DAP, and other room equipment. 1€.2.0 GENERATOR POWER REQUIREMENTS, ‘The generator power and grounding requirements are dependent on the model number. 1€.2.1 50 kW Three Phase (VZW2558FB8) Line Vottage * 400 VAC - 480 VAC + 10%, 36 Phase-o-Ground Voltage ? 230 VAC - 277 VAC + 10%, 3 Line Frequency 50/60 Hz Momentary Current 107-90 Ampsiphase Standby Current? 3 Amps. 1€.2.2 65 kW Three Phase (VZW2558FC8) Line Voltage * 400 VAC - 480 VAC + 10%, 3 Phase-to-Ground Voltage * 280 VAC - 277 VAC + 10%, 3~ Line Frequency 50/60 Hz, Momentary Current 196-118 Amps/phase Standby Current ? 3.Amps. 1€.2.3 80 kW Three Phase (VZW2558FD8) Line Vottage * 400 VAC - 480 VAC # 10%, 3 Phase-o-Ground Voltage ? 230 VAC ~ 277 VAC +t 10%, 36 Line Frequency 50160 He Momentary Current 173-130 Ampsiphase Standby Current ? 4. Amps. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 10-2 Rev.P Indico IQ Service Manual Ch # 902975-04CPI Canada Inc. Preparing for installation 1C 1C.24 100 kW Three Phase (VZW2558FJ8) Line Voltage * 400 VAC - 480 VAC 4 10%, 3~ Phase-to-Ground Voltage ? 230 VAC - 277 VAC + 10%, 3~ Line Frequency 50/60 Hz, Momentary Current 220-170 Ampsiphase Standby Current? 4.Amps 1 Line Voltage: The generator may be operated with a line input voltage of 380 VAC -5% / 415%. Ifthe generator must be installed with a line input voltage below 360 VAC (400 VAC -10% or 380 VAC -5%) then either the generator output power may be de-rated as specified in section 1.C.2.6 or a 3-phase line matching transformer may be used. De-rating does not change the grounding and generator input power requirements in section 1C.2.5, which must satisfy the specifications for the generator model number. If using a 3-phase line matching transformer, it must meet the minimum requirements specified below: Transformer Output 400 VAC / 480 VAC 410% Voltage; Line-to-Line: Transformer Output 230 VAC | 277 VAC +10% Voltage; Phase-to-Ground: Apparent Mains ‘As specified for each model number Resistance / Output Voltage Regulation: Transformer Momentary _As specified above for each model number. Output Current: Transformer Continuous Same as the Minimum Recommended Distribution Output Rating’ ‘Transformer Rating specified in the table below. 2 Standby This is the current that the generator draws when itis “idle”, i.e. with the Current: generator switched on, the filaments at standby level, and with all the external or installer-supplied equipment connected at maximum load to the generator. 3 Phase-to- —_—_The generator is designed to operate from a three-phase power source with a Ground Wye configuration. The Neutral point of the three phases must be at the same Voltage potential as Protective Earth. Delta configurations and systems with high resistance between Ground and Neutral are not suitable for the generator. Use and disclosure is subject to the restrictions on the title page of this CP! document, Indico 1Q* Service Manual ___Ch#902975-04 Rev. P Page 10-31C Preparing for installation CPI Canada Inc. 1€.2.5 Generator Power Requirements (AC) Mains "NOTE: THE FOLLOWING TABLE CONTAINS RECOMMENDED VALUES FOR THE WIRE SIZES BETWEEN THE MAINS DISCONNECT AND THE GENERATOR. THE ACTUAL VALUES: USED AT AN INSTALLATION ARE DEPENDENT ON THE QUALITY OF THE INPUT LINE (VOLTAGE LEVEL), THE CURRENT REQUIREMENTS, THE LENGTH OF THE CABLE RUN, AND MUST BE CONFIRMED BY THE INSTALLER. FINAL SELECTION OF GENERATOR INPUT WIRE AND DISCONNECTS, AS WELL AS THE CABLING FROM THE DISTRIBUTION TRANSFORMER TO THE MAINS DISCONNECT MUST MEET THE REQUIREMENTS OF THE LOCAL ELECTRICAL CODES AND IS USUALLY DETERMINED BY HOSPITAL / CONTRACTOR ENGINEERING. ALL LISTED RATINGS CONSIDER THE GENERATOR REQUIREMENTS ONLY. THE INSTALLER MUST MAKE THE NECESSARY COMPENSATION FOR ADDITIONAL LOADS. A POOR QUALITY INPUT LINE MAY RESULT IN THE INSTALLER HAVING TO DERATE THE GENERATOR'S MAXIMUM POWER Mains Minimum ‘Generator Minimum Minimum Minimum | Apparent Voltage | Recommended | Momentary | Recommended | Recommended | Recommended | Mains Mains Disconnect | Line Current | _ Generator Distribution Ground —_| Resistance to Generator Service Rating | Transformer Wire 15/5 mmax) Rating Size* VZW2558FB8YY ‘400 VAC 8" TOV 100A SSKVA 6 0179 (13.3 mm?) (13.3 mm) 480 VAC a6* 0A 100A BBKVA 6 0240 (13.3 mm?) (13.3 mm) VZW2558FC8YY “400 VAG #8" 136A 100A BSKVA 6 0130 (13.3 mm) (13.3 mm?) “480 VAC #8” 118A 100A BS KVA 6 0190 (19,3 mm2) (13.3 mm) \VZW2558FD8YY “400 VAC #6" 173A 100A 105 KVA 6 ona (13.3 mm?) (13.3 mm?) 780 VAC 6° 130A 100K 105 KVA 6 0150 (13.3 mm?) (13.3 me) VZW2558FJ8YY “400 VAC a BOA 100K TSOKVA m 0090 (21mm) (21mm) “FB0 VAC #5" 170K 100K TSO KVA 6 0120 (13.3 mm@) (13.3 mm) ‘+ Allwiring and grounding must comply with local electrical codes. * Maximum size for the wire is #4 AWG (21 mm). ‘+ Allwiring must be copper. ‘+ The main disconnect switch shall be located within reach of the operator. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 10-4 Rev.P Indico IQ Service Manual Ch # 902975-04CPI Canada Inc. Preparing for installation 1C 1€.2.5 Generator Power Requirements (AC) Mains (Cont) {As an alternative to using the Apparent Mains Resistance listed in the table above, the Supply Mains may also be evaluated according to the minimum vottage regulation requirements during maximum power exposures. If the Supply Mains is not guaranteed to meet the minimum voltage required for full power operation, itis also permitted to de-rate the generator according to the values in the table below. To de- ratelimit the power of the generator, refer to the Generator Limits section in chapter 3C of the Service Manual (section 3C.5.2) or in the GenWeb™ User's Guide. De-rating the output power does not change the grounding and current rating requirements in section 1C.2.5 of the Service Manual, which stil must satisy the specifications for the generator model number. Note: It is not permitted to use a nominal input voltage other than specified. This method is only used to account for the voltage drop during exposures. Note: Short exposures may not cause the line voltage to reach the minimum value due to the stored energy in the DC bus capacitors. Verification should be done with 100 ms or more to ensure the voltage has reached the steady state. Nominal Mains | Maximum Output Power Permitted ‘Minimum Input Voltage Regulation During Voltage Maximum Power Exposures VZW2558FB8YY 50 KW 335V 400 VAC a5KW 327V a0KW 300 ‘a0 VAC BO KW 375V Vzw25s8FC8YY RW 336V 400 VAC OKW 330V 50 KW 304V 480 VAC 65 KW atv VZW2558FD8YY B0KW 335V, 400 VAC 75 KW 315 V. 65 KW 305V_ 480 VAC 80 KW a20V. \vzW2558FJ8YY 700 KW 340 400 VAC 33 KW 330.V BO KW 305V 480 VAC 100 KW 425 V Use and disclosure is subject to the restrictions on the title page of this CP! document, Indico 1Q* Service Manual ___Ch#902975-04 Rev. P Page 10-51C Preparing for installation CPI Canada Inc. 10.26 10.27 10.30 Generator Maximum Output Power Requirements Based on AC Mains Conditions Model Rated | Rated Supply | Max Output | Max Output | Max Output Power Voltage Power (kW) | Power (kW) | Power (kW) (Kw) @359vAc | @3sovac | @342 VAC Input input Input Vzw255erB8vY | 50KW | an400vac+i0% | SO KW 45 KW 40 KW Vzw255ercevyY | 65KW | 3~400VAC210% | 6S KW SOKW BO KW VZW2558FD8YY | 80KW | 3~400 VAC 210% | _6OKW 75 KW e5 kW VZW2558FJBYY | 100KW | 3~400 VAG 310% | 100KW e KW 80 KW ‘The above table list the maximum power output for the different generator models at a supply voltage below 360 VAC (400 VAC -10%). If the measured supply voltage is 360 VAC or lower, de-rate the maximum power on the generator. For example, if the measured supply voltage on a 50 kW generator is 342 VAC de-rate the maximum output power of the generator to 40 kW. De-rating does not change the grounding and input power requirements in section 1C.2.5, which must satisfy the specifications for the generator model number. Service Disconnect (All Models) Refer to the previous table for the recommended service disconnect ratings for the Indico IQ® series of X- ray generators. GROUND REQUIREMENTS POWER LINE: ‘= Asuitable ground must be connected from the main disconnect switch to the main ground connection on the generator, located below the input distribution board. The ground wire is typically part ofthe line cord, and the current capacity of the ground conductor must be equal to or greater than that of the line conductors, + If @ neutral line is provided with the system, under no circumstances is it to be used for ground purposes. The ground conductor only may carry fault currents X-RAY TUBE HOUSING: ‘+ A copper ground cable, #10 AWG (6 mn‘) or greater, is to be connected from each X-ray tube's housing to the HV module's ground slud located at the top of the HV module. X-ray Stator Drive Cable Requirements ‘The X-ray stator cable used with the low speed starter 2/dual speed starter 2 assembly must meet the following requirements: ‘+ The cable must be shielded, and the shield ground must be connected to the generator chassis ground and to the tube housing ground, ‘+ The cable must be rated to at least 600 VAC. ‘+ The maximum total cable capacitance (from the inner conductors shorted together to the cable shield) must be less than 5.1 nF. For example, a cable type 8618 made by Belden has a capacitance of 4.1 nF for 26 meters. STATOR CABLE CAPACITANCE MUST NOT EXCEED 5.1 nF. IF LONGER CABLES ARE NEEDED, THEN A CABLE WITH LOWER CAPACITANCE PER UNIT LENGTH] ‘MUST BE USED. Use and disclosure is subject to the restrictions on the title page of this CP! document. Page 10-6 Rev.P Indico IQ Service Manual Ch # 902975-04