83.9 and 85.

9 Series Engines Engine Component Torque Values

Section V Maintenance Specifications Page V-29

Engine Component Torque Values

General Information

Aftercooler Mounting 10 24 18
Aftercooler Water Hose Clamp mm 5 44
Alternator Link (Delco SI) 13 mm 24 18
Alternator Link (Delco 20-27 314 in 43 32
Alternator Mtg. Bolt 15 mm 43 32
Alternator Mtg. 27 SI 18mm 77 57
Alternator Support (Upper) mm 24 18
Belt Tensioner Flat Bracket Allen 5 mm 24 18
Belt Tensioner Mounting 15 43 32
Crankshaft Damper and Pulley 137 101
.Crossover Clamp 5/16 in 5 44
T-Bolt Type Clamp , 11 mm 71
Exhaust Outlet Pipe, V-Band Clamp 7/16 in 8 71
Fan Bracket Mounting 10 mm 24 18
Fan Pulley 10 mm 24 18
Engine Component Torque Values
Page V-30 - and Series Engines
Section V Maintenance Specifications

Component Wrench Size Torque Value

in-lb
Fan Pulley 13 mm 43 32
 and Engines Engine Component Torque Values
Section V Maintenance Page V-31

ft-lb in-lb
Fuel Filter 75 to 85 mm Install as specified by filter
manufacturer
Fuel Filter Adapter Nut 24 mm 32 24
Lubricating Oil Filter 75 to 85 mm 3/4 Turn after Contact
Lubricating Oil Cooler Assembly 10 18
Lubricating Oil Pan Drain Plug (steel) 17 mm 80 59
Lubricating Oil Pan Drain Plug (aluminum) 17 mm 55 41
Lubricating Pan Heater Plug 27 80 59
Lubricating Oil Pressure Regulator Plug , 80 59
Starter Mounting 10 43 32
Thermostat Housing 10 mm 24 18
Water Connection 15 43 32
Water Pump Mounting 13 mm 24 18
Valve Cover 15 mm . 12 106
Water-in-Fuel Sensor 19 Hand-Tighten
Top -'Load Filter Lid' 10 Hand-Tighten
Capscrew Markings and Torque Values' and 85.9 Series Engines
Page V-32 Section V Specifications
Capscrew Markings and Torque Values
General information
CAUTION
When replacing ca screws, always use a capscrew of the same measurement and strength as the capscrew
being replaced. Us ng the wrong capscrews can result in engine damage.
Metric.capscrews and ere the grade head of oi
of the capscrews are identified by radial lines stamped on the head of the capscrew.
The following examples indicate how capscrews are identified:

X 25 X X 1-1/21

In

I"

NOTES:
Always use the torque values listed in the following tables when specific torque values are not available.
2. Do not use the torque values in place of those specified in other sections of this manual.
3. The torque values in the table are based on the use of lubricated threads.
4. When the value is less than 10, convert the value to in-lb to obtain a better torque with an in-lb
torque wrench. Example: 6 ft-lb equals 72 in-lb.
83.9 and B5.9 Series Engines Capscrew Markings and Torque Values
Section V Maintenance Specifications Page V-33
Capscrew Markings and Metric

Commercial Steel
8.8 10.9 12.9
Head Markings

Body
Size Torque Torque Torque
Diameter Cast Iron Aluminum Cast Iron Aluminum Cast Iron Aluminum
mm ft-lb ft-lb ft-lb ft-lb ft-lb ft-lb
6 5 7 4 13 10 7 4 14 9 7 4
7 14 9 11 7 18 14 11 7 23 18 11 7
8 23 17 18 14 33 25 18 14 40 29 18 14
10 45 33 30 25 65 50 30 25 70 50 30 25
12 80 60 55 40 115 85 55 125 95 55 40
14 125 90 90 65 133 90 65 195 145 90 65
195 140 140 280 200 140 100 290 210 140
18 280 200 180 135 390 285 135 400 290 135
20 400 290 - 550 400 -
Capscrew Markings and Torque Values and B5.9 Series Engines
Page V-34 Section V Maintenance Specifications
Capscrew Markings and Torque Values Customary

Number 5 8
These all 5 (3 line)

5 8

A Ium i um Cast AIumI um

20 9 7 6 15 11 8 6
12 9 9 7 18 13 9 7
18 15 16 12 30 22 16 12
23 17 19 14 33 24 19 14
40 25 55 25 20
24 40 30 35 25 60 45 35 25
14 60 45 45 90 65 45 35
65 50 55 40 95 70 55 40
1/2 13 95 70 75 55 130 95 75 55
112 -20 75 60 60 150 110 60 60
9/16 12 135 60 80
16 150 110 115 85 210 155 85
11 160 135 150 110 255 190 150
18 210 155 160 120 290 160 120
34.10 325 240 255 190 460 340 255 190
16 270 265 210 515 380 285 210
716 490 360 380 280 745 550 380 280
7/8 14 '530 390 420 310 825 610 420 310
720 530 570 420 1100 820 570 420
800 590 650 480 1200 890 650 480