01:06-02

Issue 1 en

Replacing 16 litre engine

on vehicles with T-cab

Work Description

ã Scania CV AB 2001, Sweden

1 712 968
Contents

Contents
Work Description General ..................................................................... 3
Removal.................................................................... 4
Fitting ....................................................................... 8

2 ã Scania CV AB 2001, Sweden 01:06-02

 General

Work Description

General

General tightening torques

Type of bolt Tightening torques

Flange bolt M6 8.6 Nm
Flange bolt M8 26 Nm
Flange bolt M10 50 Nm
Flange bolt M12 92 Nm
Stud in casting M8 13 Nm
Stud in casting M10 25 Nm

Special tools

Number Description Illustration Tool board

99 398 Lifting eyes 99 398 D3
114 638

98 094 Lifting chain 98 094

D4
109 836

587 308 Lever block B

114 070

01:06-02 ã Scania CV AB 2001, Sweden 3

Removal

Removal

IMPORTANT! While carrying out the work, cover all holes for e.g. turbocharger and fluid filler to
prevent bolts and other parts from entering the engine. Contaminants entering the engine can cause
severe engine damage.

Remove Remarks Item no

1 Cab See 18:01-01.
2 Oil and coolant
3 Mudguards
4 Catwalks
5 Negative cable from battery
6 Control cable between thermostat and Detach the housing and place it to one 6
electric fan side. Applies only to vehicles with
electric fan.
7 Noise shields under the engine
8 Coolant lines Upper and lower 8
9 Charge air pipes 9
10 Bleed line from engine to expansion 10
tank
11 Inlet pipe between turbocharger and air To secure 587 308. 11
filter
12 Front air cleaner pipe and air cleaner 12
13 Bracket 13
14 Wiring Mark to facilitate fitting. 14
15 Cable duct to engine speed sensor on 15
the flywheel
16 Exhaust brake and exhaust bellows 16
after the turbocharger
17 Cable to speed sensor 17
18 Air hose to exhaust brake 18
19 Oil pipes from gearbox oil cooler Applies only to vehicles with fluid 19
cooled gearbox oil cooler.
20 Earth braids on the right and left-hand
sides

4 ã Scania CV AB 2001, Sweden 01:06-02

 Removal

01:06-02 ã Scania CV AB 2001, Sweden 5

Removal

Remove Remarks Item no

21 Compressed air line 21
22 Signal lead from compressor 22
23 Fuel lines Mark the lines to facilitate fitting. 23
24 AC compressor Fold away without detaching hoses. 24
25 Power steering pump Fold away without detaching hoses. 25
26 Filter housing to crankcase ventilation Fold away so that it is free from the 26
lifting chain.
27 Fluid filler and oil dipstick Plug the holes to prevent contaminants 27
entering the engine.
28 Drain pipe for crankcase ventilation 28

Fit Remarks Item no

29 Lifting eyes 99 398
30 Lifting chain 99 094 to rear lifting eyes.
31 Lever block 587 308 to front lifting eye. The engine lifting angle can be adjusted 31
One lifting eye at the rear of each 29
cylinder line. Use flange bolts M12x30
and torque tighten to 92 Nm. The bolt
holes are plugged. Fold away the drain
pipe to fit the right-hand lifting eye, fold
away the fuel pressure test connection to
fit the left-hand lifting eye.
30
with the lever block.

IMPORTANT! The lifting eyes on the engine are not dimensioned to lift the whole vehicle and
therefore must not be used for this purpose. When lifting the engine, all three lifting eyes must always
be used.

IMPORTANT! The lifting eyes are dimensioned for a maximum lifting angle of 20° when lifting the
engine.

Remove Remarks Item no

32 Gearbox See 05:00-01.
33 The two front engine brackets
34 Engine

6 ã Scania CV AB 2001, Sweden 01:06-02

 Removal

01:06-02 ã Scania CV AB 2001, Sweden 7

Fitting

Fitting
Refit the engine in reverse order.

8 ã Scania CV AB 2001, Sweden 01:06-02