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3118 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO.

9, SEPTEMBER 2010

Highly Efficient Single-Phase Transformerless


Inverters for Grid-Connected Photovoltaic Systems
Samuel Vasconcelos Araújo, Student Member, IEEE, Peter Zacharias, Member, IEEE, and
Regine Mallwitz, Member, IEEE

Abstract—Driven by worldwide demand for renewable sources,


the photovoltaic market saw in the last years a considerable
amount of innovations regarding the construction and operation
of inverters connected to the grid. One significant advance, among
some that will be here discussed is, for example, the abolition of
the galvanic isolation in inverters installed in Germany. There,
transformerless topologies, like the H5 and Heric, can reach very
high levels of efficiency and allow the best cost–benefit ratio for
low-power grid-tied systems. This paper will follow this direction
and propose a single-phase transformerless inverter circuit being
composed of the association of two step-down converters. Each
one modulates a half-wave of the output current, as the correct
polarity of the connection to the grid is provided by low-frequency
switches. Due to its straightforward design, reduced amount of
semiconductors, and simple operation, it is possible to achieve Fig. 1. Overview of the grid-connected PV system concepts showing from the
a high level of efficiency and reliability. These and some other left to the right: module integrated, string, minicentral, multistring, and central
characteristics will be benchmarked against other existing circuits, inverter concepts.
being followed by a theoretical analysis on the properties of the
proposed solution. The project of a laboratory prototype will be evaluate the inherent potential on the relatively large system
presented, along with a discussion about the obtained experimen-
framework that includes parameters like system voltage levels,
tal results.
compatibility with cell technologies, efficiency-curve charac-
Index Terms—Photovoltaic (PV) power systems, pulsewidth- teristic, grid regulations, and some others. Such framework
modulated (PWM) inverters.
will be presented in the next item and then employed for the
discussion of the state-of-the-art developments of single-phase
I. I NTRODUCTION PV inverters.
Afterward, a new single-phase topology will be proposed,

I NVERTERS in grid-connected photovoltaic (PV) systems


have nowadays a relatively low impact in the initial invest-
ment cost, responding for approximately 10% of the total in
followed by the theoretical analysis. Experimental results ob-
tained with a prototype will be presented and discussed.
comparison with 70% for the modules and 20% for installation
and planning [1]. They nevertheless play an important role II. F RAMEWORK
in achieving an effective system with reduced total cost of
ownership given an optimized design. This can be observed, A. System Concepts
for example, by a possible reduction in installation costs with PV systems are modular by nature and can therefore be
the employment of string technique and higher input voltages. erected in a wide power range. An initial category can be
In addition, energy yield and, hence, payback time is greatly identified as module-integrated devices that range to a maxi-
influenced by the converter electric efficiency and reliability. mum power of approximately 300 W [Fig. 1(a)]. They show, as
Given such conditions, it is necessary to not only observe the highlights, reduction of installation costs through elimination
electrical characteristics of a topology in new designs but also of dc cabling, flexible expansion, system design with different
types of modules, and practically no maximum power point
Manuscript received December 31, 2008; revised May 16, 2009 and July 31, tracking mismatch losses. Drawbacks are the high specific cost
2009; accepted September 8, 2009. Date of publication December 4, 2009; date that relies on mass production to reach competitiveness, lower
of current version August 11, 2010.
S. V. Araújo is with the Center of Competence for Distributed Electric Power electrical efficiency in comparison with larger converters, and,
Technology (KDEE), University of Kassel, 34121 Kassel, Germany (e-mail: finally, difficult maintenance and harsh ambient conditions that
s.araujo@uni-kassel.de). require a highly reliable design [2].
P. Zacharias is with the Center of Competence for Distributed Electric Power
Technology (KDEE) and also with the Institute for Electrical Power Supply Nonintegrated designs, on the other hand, allow the series
Systems (IEE-EVS), University of Kassel, 34121 Kassel, Germany (e-mail: and parallel connection of several panels for achieving a higher
peter.zacharias@uni-kassel.de). peak power through, respectively, a higher voltage or current.
R. Mallwitz is with SMA Solar Technology AG, 34266 Nietestal, Germany
(e-mail: regine.mallwitz@sma.de). Here is the string concept [Fig. 1(b)], i.e., a single-phase
Digital Object Identifier 10.1109/TIE.2009.2037654 inverter for one series association of modules, which is the most
0278-0046/$26.00 © 2010 IEEE
ARAÚJO et al.: SINGLE-PHASE TRANSFORMERLESS INVERTERS FOR GRID-CONNECTED PHOTOVOLTAIC SYSTEMS 3119

common one, allowing lower installation costs and reduced


conduction losses due to higher input-voltage levels for a power
up to 4.6 kVA in Germany [3] or 30 kW in the U.S. [4].
For higher power levels, three concepts are available. The
first one is to connect string inverters together forming a three-
phase output in the so-called minicentral design [Fig. 1(c)]. As
a consequence, single-phase topologies can still be found up
to 50 kW per unit. One reason for this kind of association is
the reduced input voltage required to feed the grid in relation
to three-phase circuits, which allows a more efficient design.
The two other concepts rely on three-phase inverter topologies
that have either separated input dc/dc stages for each string—
the so-called multistring concept [Fig. 1(d)], or a single, or
most commonly, no input stage—corresponding to the central
Fig. 2. European efficiency as a function of output power for inverters with
inverters [Fig. 1(e)] that are mostly applied in systems rated and without transformerless topology along with the respective trend lines [24].
above 200 kWpeak , according to a market research performed
by the authors.
Since the galvanic isolation is not a requirement in Germany
in the low-voltage grid [3], transformerless inverters are nowa-
B. Local Grid Regulations and Standards days the market mainstream there. Spain [10] and Great Britain
The influence of grid regulations and standards can be mainly [11] literally require the isolation in all applications, while in
divided into two classes: operational and design issues, as will Italy, this is necessary for power levels above 20 kW [12].
be described in details in the next items. In the U.S., the use of galvanic insulation is widespread not
1) Operational Issues: In this category are the requirements because it is directly required but as a consequence of the
regarding output-current regulation, total harmonic distortion necessity of grounding one of the panel outputs [13], which
(THD), islanding-detection techniques, and dc component lim- leaves few alternatives for the use of transformerless topologies,
its, among others. This last one deserves special attention as aside from a few specially developed circuits [14], [15].
it strongly depends on the use of an isolating transformer. As Another important issue arising from new standards, particu-
presented in [5], the dc currents in transformerless commercial larly in Germany [16], is the requirement for static grid support
inverters are almost three times higher than the ones observed through injection of reactive power by converters directly con-
in their counterparts with transformers. Limits established in nected to the medium-voltage level. This requisite is also being
worldwide standards are diverse and range in absolute values discussed there for inverters in low-voltage grid, although the
from 5 mA in the U.K. [6] to 1 A in Germany [7], and in relative implementation and control methods are not yet clear. Mean-
values of the rated current of the device from 0.5% in the U.S. while, most other countries have not yet displayed intention to
[8] to 1% in Japan [9]. In order to not surpass such limits, impose such requirements on low-power PV inverters.
special care is taken in transformerless systems regarding the
control and measurement implementation to avoid asymmetries
C. PV Module Compatibility and Related Issues
between the two generated half-waves. Parameter variation
from semiconductors and filter elements may also be a factor While crystalline silicon cells are by far the most employed
increasing the dc component, although modern fabrication tech- in the market, thin-film cells are in fast ascension and expected
niques reduce such influence to admissible levels. to respond for 20% of the overall production capacity by the
2) Design Issues: Of greater interest here are design issues, end of 2012. Such increasing significance comes mainly as
meaning that some special requirements of local regulations a consequence of the lower specific price (roughly 20% less
limit the applicability of specific topologies. At this point, it in comparison with silicon modules) although as a drawback,
is important to observe the great diversity of such standards, larger areas are necessary due to lower cell efficiency [17]. In
which leads to the conclusion that no single optimized solution addition, it was observed that some of such cells require a cer-
is applicable in the whole world. tain voltage gradient across the module in relation to the ground
A major design issue is the necessity of galvanic isolation. for proper operation [18]. This can be achieved either artificially
The insulation can be achieved through low-frequency trans- by means of a special operating condition or by grounding
formers in the output that also generally perform voltage step- one of the array terminals. Examples are the thin-film cells
up. Due to critic weight and cost of such approach, several based on superstrate technology (a-Si and CdTe) that require
topologies with high-frequency isolation were developed, al- a positive voltage gradient or negative-terminal grounding in
though here, higher losses due to multiple stages are a severe order to avoid the corrosion of the transparent conductive oxide
drawback. The transformerless concepts, on the other hand, layer [18]. Similarly, highly efficient backside contact cells
display not only lower cost and size but also higher European from the manufacturer Sunways demand a negative voltage
efficiency (Fig. 2), which is the weighted efficiency of a given gradient or grounded positive terminal so that the polariza-
circuit for different power levels, as it will be explained in detail tion effect and subsequent reduction of the efficiency can be
in Section II-E of the paper. avoided [19].
3120 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 9, SEPTEMBER 2010

TABLE I
PV A RRAY L EVELS FOR A G IVEN G RID VOLTAGE AND T OPOLOGY R ATIO

maximum grid voltage, i.e., nominal value plus 10% [26] and
the topology specific ratio between input and output voltages.
As an example for this factor, a half-bridge or single-phase
multilevel inverter requires a two times higher input voltage
Fig. 3. Voltage ratios for silicon modules available in the market [25]. in relation to the traditional full-bridge configuration for the
same output voltage. The necessary array voltage for European
The leakage currents to ground constitute another important single-phase grid levels (230 V ± 10%) and modulation reserve
issue if one of the terminals of the array cannot be grounded, of 5% values are given in the Table I.
particularly regarding transformerless concepts. Due to their What is important to observe here is that in order to operate
structure, PV modules naturally form a parasitic capacitance with a single stage, multilevel inverters would require a rather
between the cells and the grounded frame [20], [21]. High- large voltage in the input that, for the maximum open-circuit
frequency variations of the cell potential in relation to ground value, is out of the scope of most manufacturers’ specifications
shall therefore be avoided in transformerless circuits since and current standards in Europe [27], [28]. Initial discussions
this leads to large charge/discharge currents partially flowing for the expansion of such limits are nevertheless already taking
through the circuit to the ground, resulting in an increase of the place in Germany [29]. If the American voltage levels were
harmonic content, higher losses, and also, safety and electro- considered, a maximum array voltage superior to 600 V would
magnetic interference problems [22], [23]. Special single-phase be necessary for multilevel converters, falling out of the low-
transformerless topologies with reduced oscillations have been voltage category and, consequently, requiring more complex
developed for such purpose and will be later discussed. In addi- installation equipment [13].
tion, the introduction of frameless panels further contributed to
the reduction of such problem.
E. Electric Conversion Efficiency
This characteristic is sometimes regarded as the most signif-
D. Input Voltage Levels
icant in PV converter circuits, as it directly affects the payback
Unlike other applications employing inverters, PV systems time of the facility.
have as unique characteristic a certain variation on the input Under the necessity of directly comparing different system
voltage, also known as the maximum power point (MPP) concepts and converter topologies with a single value rather
voltage range. The lower limit can be defined under worst than using efficiency curves, the weighted efficiency concept
case conditions with a minimal radiation level and high cell with factors directly related to local radiation levels was de-
temperature (100 W/m2 and 50 ◦ C), while the inverse would be fined. An example is the so-called “European efficiency” [30],
valid for the higher limit (1000 W/m2 and 20 ◦ C). Considering suitable for countries with low radiation levels like Germany
the silicon crystalline modules available in the market [25] and (1000 kW · h/m2 · year), while for regions with higher radi-
the aforementioned conditions, a factor of approximately 0.7 ation levels, like the southeast of the U.S. (over 1800 kW ·
for the division of such limits is obtained. h/m2 · year), other factors were defined under the normally
During system start-up, a higher voltage level, namely, the called “U.S. efficiency” [31].
open-circuit voltage, is impressed in the input of the inverter. The project of converters for PV applications are, as a
From the performed analysis and for a radiation level of consequence, strongly influenced by such factors, as the peak
1000 W/m2 and −10 ◦ C, cell temperature can reach up to efficiency in a good design is specified to reach a maximum
two times the minimal MPP voltage. The calculated ratios are value around 50% and 75% of the nominal input power for,
shown in Fig. 3, as a function of the module rated power. respectively, the European and American values.
For the design of PV inverters, it is therefore necessary to Such characteristic is achieved by a good balance between
consider the factors aforementioned not only for operation but semiconductor switching and conduction losses along with the
also when choosing the voltage rating of the semiconductors. optimization of current freewheeling paths in such a way that
As stated before, when transformers are employed, they pro- the efficiency is not prejudiced by the operation at different
vide some sort of voltage step-up allowing, at the same time, input voltage levels. Of great importance is also the design
flexibility in choosing an optimal input voltage. of the magnetic elements in order to attain reduced core
For highly efficient transformerless topologies composed of losses and, consequently, good performance in the lower power
a single stage, the minimum input-voltage level is tied to the region.
ARAÚJO et al.: SINGLE-PHASE TRANSFORMERLESS INVERTERS FOR GRID-CONNECTED PHOTOVOLTAIC SYSTEMS 3121

Fig. 4. Full-bridge inverter with the module parasitic capacitances.

F. Semiconductor Technologies
From the previous items was observed that transformerless
inverters operate with higher input voltages when compared
with their counterparts with transformers, which infers the use Fig. 5. Reference output voltage and resultant voltages across the parasitic
capacitors for different modulation strategies in a full-bridge inverter.
of semiconductors with higher blocking voltages. The design
of such circuits with reduced losses has been made possi-
ble mainly due to recent developments toward high-efficiency additional losses due to the internal reactive-power flow inside
semiconductor technologies at higher voltage classes. the inverter. The occurrence of leakage current due to PV array
Regarding silicon switches, a first example are the insulated- oscillations to ground is not a critic issue here, given the use
gate bipolar transistors with Trench-Gate and Field-Stop tech- of a divided output inductor filter, as shown in Fig. 4. The
nologies, characterized by a good balance between conduction resultant voltage across each parasitic capacitor follows the
and switching losses [32], [33]. The superjunction technology output voltage with half the amplitude and offset that is
(also known as CoolMOS) made MOSFETs with blocking volt- equal to half of the input voltage, as shown in Fig. 5. An
ages of up to 900 V a very interesting option due to the reduced example of a commercial device using such approach is the
on-resistance values and high switching speeds, surpassing the SolarMax 4000 [35].
theoretical limits of vertical Si MOSFETs. The use of unipolar modulation [36], also known as three
The recent development of silicon carbide (SiC) switches like level [37], employs two sinusoidal references dephased by
MOSFETs and JFETs has also served as an indication of further 180◦ to modulate each phase leg. Such strategy allows an
advances toward high blocking voltages together with very low additional voltage level with ripple reduction, along with no
losses [34]. internal reactive-power flow due to the freewheeling through
only two antiparallel diodes. In addition, the output-voltage
levels change effectively with the doubling of the switching fre-
III. S INGLE -P HASE T RANSFORMERLESS T OPOLOGIES
quency that leads to a further reduction of the filter size. Despite
Taking into consideration the presented framework, highly such advantages, it cannot be employed in transformerless PV
efficient single-phase inverter topologies that will most likely inverters since the PV array voltage to ground will oscillate at
reach a high level of efficiency at low cost are the ones consti- the switching frequency, as shown in Fig. 5, generating high
tuted by a single-stage without transformer. level of leakage currents.
The classic full-bridge circuit as shown in Fig. 4 would One final alternative to both classical strategies is the use of
constitute a first example, although the performance and ap- the single-phase chopping scheme, where one leg is switched
plicability are strongly influenced by the employed modulation at high frequency and the other at grid frequency for each half-
scheme and the resultant voltage across the parasitic capacitors wave. Of advantage here is not only the additional voltage level
Cp1 and Cp2 between the panels and the ground. but also the reduced switching losses and no internal reactive-
The bipolar modulation [36], also known as two level, [37] power flow. Only one single-output filter inductor may be used
uses a single sinusoidal reference for one group of diagonal in this case. The PV array voltage oscillations to ground take
switches, with the other group using the complementary signal. the form of a square wave with grid frequency, as shown in
As a result, two voltage levels are modulated in the output, Fig. 5, which may require complex filtering solutions to reduce
leading to a high current ripple across the inductors. A further the occurrence of high temporary peaks of leakage current.
drawback is that the current freewheeling happens through Several new single-phase topologies found in the market deal
the antiparallel diodes to the dc-link capacitors, resulting in with the issues discussed earlier, such as the following.
3122 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 9, SEPTEMBER 2010

Fig. 6. Analyzed single-phase high-efficiency PV inverters—from left to right: Heric, H5, Karschny, and Extended input-voltage circuits.

A. HERIC [38] [Fig. 6(a)] such high levels are not yet covered by the actual standards, a
boost stage has been so far applied in the input for commercial
This topology is constituted by a normal full-bridge cir-
products, like, for example, the Triple Lynx Series from the
cuit with each group of diagonal switches being operated at
manufacturer Danfoss [35]. Consequently, the total efficiency
high frequency during one half-wave of the output voltage.
of the topology is significantly reduced.
An additional branch placed in parallel with the filters and
Another critical point regarding the application of such cir-
load has two switches in opposite directions, each one active
cuit in grid-connected appliances is the higher transient voltage
during one whole half-period of the grid waveform. The current
across the middle switches, already observed in commercial
freewheeling now happens through such switches, eliminating
applications. This is mainly justified by the fact that these
the internal flow of reactive power, allowing an additional
switches are not clamped to the dc-link capacitors like the
voltage level, and finally reducing the occurrence of leakage
external ones and are also under direct influence of parasitic
currents, since the PV array is decoupled from the grid during
components in the system layout [41], [42].
the freewheeling phase. The drawbacks here are the increased
As a conclusion, a single-stage transformerless solution of
amount of semiconductors and the incapability of processing
the NPC inverter could also be an interesting option in the near
reactive power with the default switching strategy. Examples of
future only if such problems were addressed, together with a
commercial products with such topology are the NT-series of
revision of the standards toward higher system voltage levels.
inverters from the manufacturer Sunways [35].

D. Flying-Inductor (Karschny) Topology [Fig. 6(c)]


B. H5 [39] [Fig. 6(b)]
The basic topology [14] allows a direct connection between
This inverter basically consists of a full-bridge with the the output neutral and the negative terminal of the PV array,
upper switches operating at grid frequency and the lower ones eliminating any voltage oscillations and, in addition, allowing
operating at high frequency. Such strategy is similar to the the operation with special thin-film panels. The basic structure
already presented single-phase chopping and, hence, shares here consists of a circuit capable of operating as a buck and
some of its advantages. The main difference is the addition of a boost stage with auxiliary switches defining the output polarity.
switch operating at both half-waves together at high frequency The large amount of semiconductors in the current path and
with the modulating one from the lower part of the full bridge. the necessity of storing the whole energy in the inductor lead,
Its main functions are to electrically decouple the PV array respectively, to high amount of losses and higher construction
from the grid, avoiding the incidence of high-frequency voltage cost and size. The inverters belonging to the series, Sitop
components across it. The disadvantages of this topology are Solar from the manufacturer Siemens, employ the referred
the higher conduction losses due to the series association of circuit [35].
three switches during the active phase, and operation with re-
active power is only possible with modified switching strategy
E. Inverter for Expanded Input Voltage [Fig. 6(d)]
characterized by increased losses. This circuit is employed by
the manufacturer SMA on the Sunny Mini Central series and A common limitation of the previous single-stage topologies
the new SunnyBoy TL series (above 3.2 kW) [35]. is the necessity of keeping the PV array voltage above a critical
level for directly feeding the grid. In order to deal with such
problems, a special topology was developed [43] with the main
C. NPC
idea of employing a single-stage circuit when the input voltage
Although the Neutral-Point-Clamped (NPC) inverter can be is high enough, and only resorting to step-up function when it
considered a mature solution in traction applications, it has drops below a predefined level. The advantages of such hybrid
only been recently applied in PV systems. It shares most of approach in comparison with the traditional two stages is the
the advantages of the previously presented circuits, namely, no reduced amount of losses as the step-up stage is active during
internal reactive-power flow, output voltage with three levels, only a small interval of time and the higher efficiency of such
and minimized voltage oscillations of the PV array to ground stage, as it is designed for a smaller power level. The drawbacks
[21], [40]. A serious drawback for the single-phase application are the large amount of semiconductors and complex operation.
is the requirement for a high input-voltage level; the double in The Refusol 11 k from the manufacturer Refusol employs such
comparison with the previous circuits. As stated before, since concept.
ARAÚJO et al.: SINGLE-PHASE TRANSFORMERLESS INVERTERS FOR GRID-CONNECTED PHOTOVOLTAIC SYSTEMS 3123

Fig. 7. Proposed inverter circuit. Fig. 8. Variant of the proposed inverter circuit.

TABLE II
IV. N OVEL T OPOLOGY C OMPARISON R EGARDING S EMICONDUCTOR C OMPLEXITY

A highly efficient single-phase circuit composed of a single


stage is here proposed. The basic idea behind it is to associate
two parallel step-down converters with the output connected
to the load using opposite polarities. It is derived from [44]
and [45], where one of the discussed power-factor correction
circuits was modified to get a reverse power flow. This way, one
half-wave of the output voltage is modulated at high frequency
by a single switch, while the correct connection to the load is Similar to some of the previous circuits, it is also not possible to
effectuated by another switch commutated at low frequency. process reactive power, as the current freewheeling is separated
This circuit can be considered as a voltage-source-inverter from the dc-link capacitance.
(VSI) approach, with the current being directly modulated in
the output as a result of the voltage difference between the
A. Variant of the Circuit
inverter and the grid.
The resultant circuit is shown in Fig. 7, where the group of Given the fact that the high-frequency switches (T1 and T2 )
components of each step-down converter responsible for the on the proposed circuit require galvanic-isolated driver circuits,
positive and negative half-waves can be respectively identified a variant of the topology is proposed, as shown in Fig. 8. Here,
as T1 − L1 − D1 − T3 and T2 − L2 − D2 − T4 . Vin represents the low-frequency switches are the ones with such require-
a PV array as the input source and Vout as the utility grid in the ment, which leads to a reduction in costs and increased relia-
output. bility. The diodes D3 and D4 were added to clamp the voltage
In combination with the impedances of the low-voltage grid, across the switches T3 and T4 in case of transients to the input-
only a few filtering effort here represented by the inductors L1 voltage level and hence do not play any role in the case of
and L2 is required to satisfy common grid regulations. The normal operation.
necessity of two inductors operating during each half-wave is The most significant difference in comparison with the orig-
the main drawback of the topology, although this significantly inal circuit is that, now, the positive terminal of the PV array is
affect the final cost but not the efficiency, given a proper design. connected to the phase output during the positive half-wave and
The use of different inductors also increases the possibility of to the neutral during the negative half-wave. Likewise, as in the
asymmetry between each half-wave, leading to the presence of original circuit, there are no high-frequency oscillations to the
dc components in the output current. The construction of such ground.
inductors may therefore be made within tight parameter control.
The proposed circuit is characterized by a high level of
B. Comparison With Other Topologies
reliability since the danger of leg short circuit exists only at
the moment of zero crossing instead of at every commutation The attained simplicity not only regarding operation but also
of the high-frequency switches like in other circuits. Reliability regarding construction becomes evident when comparing some
is further increased along with cost reduction due to the fact aspects of the previous topologies, as shown in Table II.
that the output-current measurement does not require galvanic In addition, all the high-frequency switches in the variant of
isolation and can be performed by a simple resistive shunt as is the proposed circuit do not require high-side drivers, which,
shown in Fig. 7 by Rshunt . as already stated before, reduces the costs and increases sig-
Leakage currents are avoided due to the absence of high- nificantly the reliability of the circuit. In order to compare
frequency oscillations since the negative output of the PV array the semiconductor losses of each circuit, the methodology
is directly connected to the neutral and to the phase output, presented in [46] is employed as follows.
respectively, during the positive and negative half-waves. The semiconductor voltage-stress factors normalized with
Being naturally a single-phase circuit, applications are ex- the output voltage Vout are calculated in (1) and (2). The
pected to power levels of up to 4.6 kVA for single-string semiconductors T1 , T2 , D1 and D2 have a maximum voltage-
concepts and up to 50 kW in the case of minicentral approach. stress equal to the input voltage Vin , while for T3 and T4 , it is
3124 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 9, SEPTEMBER 2010

Fig. 10. Operation of the variant circuit: the (a) negative half-wave and
(c) positive half-wave with (b and d) the respective freewheeling stages.

multiplying the value by the inherent normalized voltage-stress


factor. The weighted switching power-stress ratio is calculated
in (4) for the high-frequency switches only
 
Fig. 9. Plotted curves for (top) the weighted conduction-losses factor and Iout · Vin 1
(bottom) weighted switching power-stress ratio for the analyzed circuits. Π∗S _T 1,T 2 = ε̂2_T 1,T 2 · = 2. (4)
Iout · Vout M
equal to the output voltage. M represents the output to input
On the bottom of Fig. 9 are presented the curves obtained by
voltage ratio of the converter for a given moment
tracing the factor calculated in (4). The proposed circuit belongs
Vin 1 to the group of converters with the lowest switching losses.
ε̂2_T 1,T 2,D1,D2 = = (1) As a conclusion, from the factors representing the conduction
Vout M
and switching losses, the proposed circuit presents the highest
Vout potential for reaching a high level of efficiency with the lowest
ε̂2_T 3,T 4 = = 1. (2) amount of semiconductors among all the other circuits.
Vout

The rms current conduction factors represented by the sym-


C. Principle of Operation
bol ξ˜x can be directly obtained by the interval of time during
which each semiconductor is active, and are equal to the square The basic operation of the variant circuit is shown in Fig. 10.
root of D, 1 − D, and 1 for, respectively, the high-frequency The negative half-wave for both circuits is modulated by the
switches (T1 , T2 ), freewheeling diodes (D1 , D2 ), and low- high-frequency switching of T1 following a sinusoidal refer-
frequency switches (T3 , T4 ). In this case, D represents the ence, while T4 remains turned on. When T1 is deactivated,
instantaneous value of the duty cycle of the high-frequency the diode D1 provides the current freewheeling path, while the
switches. With the already presented factors, it is now possible energy from the PV array is stored in the dc-link capacitors.
to calculate the weighted conduction losses factor in (3). Given Similarly, the positive half-wave is provided with T2 switching
the fact that the inverter operates as a step-down converter, the at high frequency, while T3 remains activated. Freewheeling
instantaneous values of the duty cycle D can be substituted occurs through D2 . Depending on the current value and partic-
by M in ularly, around the zero-crossing instant, the converter operates
 at the discontinuous conduction mode.
Ξ̃∗2 = ε̂2_T 1,,T 2 · ξ˜T2 1 + ε̂2_D1 · ξ˜D1
2 + ε̂ ˜2
2_T 3,T 4 · ξT 3,T 4

  V. T HEORETICAL A NALYSIS
1 1 M +1
= ·D+ · (1 − D) + 1 · 1 = . (3) A. Semiconductors
M M M
The switches operating at high frequency (T1 and T2 ) are
At the top of Fig. 9 are traced the curves representing the under a maximum voltage stress equal to the input voltage. The
factor calculated with (3) as a function of the normalized output effective current through them is calculated in (5), where Tg
voltage for the proposed and for the other previously analyzed is the grid period, Iout (t) the output current, and D(t) is the
topologies. It becomes clear that the new topology achieves duty cycle of the referred switch, which ranges from zero to
the minimum conduction losses among all circuits due to the one following the amplitude of a sinusoidal reference
reduced amount of switches in the current path. 
The switching losses can be estimated with the weighted 
 Tg

switching power-stress ratio (Π∗S ) that is calculated by dividing  2


1 2 (t) · D(t)] · dt.
the switching voltage and current values (considering no ripple Irms_T 1 = [Iout (5)
Tg
in the current) of a semiconductor by the output power, and then 0
ARAÚJO et al.: SINGLE-PHASE TRANSFORMERLESS INVERTERS FOR GRID-CONNECTED PHOTOVOLTAIC SYSTEMS 3125

The freewheeling diodes need to block the input voltage and TABLE III
P ROTOTYPE S PECIFICATIONS
have an average current given by
Tg
2
1
Iavg_D1 = [Iout (t) · (1 − D(t))] · dt. (6)
Tg
0

The switches operating at the grid frequency (T3 and T4 ) are


rated for the maximum grid voltage. The effective value of the
current through them is calculated in represents the output voltage and fsw the switching frequency

 Vout · ΔIfactor
 Tg
 2 L1 = L2 = . (10)
1 2 (t)] · dt. fsw · ΔIL
Irms_T3 =  [Iout (7)
Tg
0 A higher ripple value will reduce the size and inherent
losses of the inductors, although it will also increase the rms
current through the semiconductors and also the switching and
B. DC Link conduction losses. A value not higher than 20% is therefore
recommended.
The dc link functions as an energy buffer and is dimensioned
The output capacitor can afterward be calculated in (11) by
to allow stable operation at the MPP considering the fact that
selecting a cutoff frequency (fc ) for the filter in the range be-
the current extracted by the inverter follows a rectified sinus.
tween 30 times the grid frequency and one-tenth the switching
The required capacitance is calculated in (8), considering the
frequency [49]
approach presented in [47]. Pout represents the nominal output
power, Δ% Uin_ min is the percentage of the ripple on the input 1
Cf = . (11)
voltage, Uin_ min is the minimum input voltage (used for a worst 4 · π 2 · fc2 · L1
case calculation), and fg is the grid fundamental frequency
Depending on the local-grid characteristic, a damping resis-
Pout tor shall be used in order to avoid possible resonance with the
Cpv = . (8)
2 · Δ% Uin_ min · Uin
2
_ min · 2 · π · fg grid impedance.

Since the dc link also buffers the energy during the free-
wheeling stage at high frequency, it is also advised to employ VI. E XPERIMENTAL R ESULTS
some low-inductance film capacitors with reduced value of A. Specifications and Project
equivalent series resistance (ESR) for reduced high-frequency
voltage ripple. In order to evaluate the performance of the variant of the pro-
posed circuit, a prototype was built following the specifications
given in Table III.
C. Output Filter 1) Semiconductors: Given the maximum MPP voltage and
Knowing that this topology operates similarly to VSIs, it is assuming a derating factor of 60% in order to achieve a high
only necessary to employ inductors in the output to provide level of reliability [48], the switches operating at high frequency
filtering of the output waveform. To reduce the inductor size, need to have a blocking voltage of at least 900 V. The maximum
usually, an additional capacitor is added in parallel with the rms current is equal to 11.9 A. The freewheeling diodes have
load. The complete solution could be considered equivalent to the same voltage rating and an average current of 4.6 A.
the use of an LC filter. The problem regarding the capacitor By considering the same derating factor, the switches oper-
charging current at start-up can be addressed by either using ating at low frequency shall have a blocking voltage of at least
a limiting resistor that is afterward shunted with a relay or by 550 V. Since these switches are clamped to the maximum input
synchronizing the grid connection at the zero-crossing instant. voltage by the diodes D3 and D4 in case of faults or transients
The required inductance value is calculated by considering in the grid side, a slightly higher voltage class of 600 V was
the moment when the ripple in the output current reaches the chosen. The maximum rms value of the current through them is
maximum value. The factor representing such instant depends 13.84 A.
on the modulation factor and is determined by the maximum 2) DC Link: Applying in (11) the values from the specifi-
value of (9), where M represents the voltage gain of the circuit cation results in a dc-link capacitance of at least 1.7 mF. The
(division of the output voltage by the input value) and wg the voltage rating is specified to be 1000 Vdc . In parallel to the
grid angular reference electrolytic capacitors is applied a metallized polypropylene
film capacitor with 20μF, rated for 1000 V that has a reduced
ΔIfactor (M, t) = sin(wg · t) − M · sin2 (wg · t). (9) value of ESR and equivalent series inductance.
3) Filter: In Fig. 11 are shown the curves of ΔIfactor from
The required inductance is then calculated in (10) by choos- (9) for both minimum and maximum modulation indexes based
ing a limit for the ripple in the output current (ΔIL ). Vg on the specified input-voltage range. The highlighted maximum
3126 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 57, NO. 9, SEPTEMBER 2010

Fig. 12. Gate signals of the switches.


Fig. 11. Graph of ΔIfactor for the maximum and minimum modulation
indexes highlighting the maximum value.

factor of approximately 0.41 is applied in (10) together with a


ripple across the inductor of 10%, resulting in an inductance
value of approximately 3 mH.
Given the low switching frequency and also limited flux
swing due to small current ripple, copper losses are expected
to be much more significant than core losses. This way, an in-
ductor already available with a powder iron core was employed.
The windings were constructed with a normal cable.
Given the selected cutoff frequency, the required filter capac-
itance was calculated with (11), and a minimal value of 3.3 μF
was used.
Fig. 13. Output current and current in one of the inductors with respective
high- and low-frequency switch gate signals.

B. Control Implementation
The output current is controlled by following a sinusoidal
reference with the angle being extracted from the grid by a
simple phase-locked loop algorithm. The result of the error
between the reference and measured current values is processed
by a proportional–integral plant that afterward goes through
normalization considering the input-voltage value. The whole
algorithm was implemented on a DSpace system.
A small deadband between the signals of the low frequency
switches (100 μs) shall be added to avoid grid short circuit.
Unlike other inverters where both filter inductors are always
active, it is necessary to observe here the requirement of reach-
ing a current equal to zero on one inductor before turning off the Fig. 14. Gate voltage of the switch T1 along with the blocking voltage
waveform and current through the respective inductor.
respective low-frequency switch (so that no overvoltages across
the switch will happen). For such purpose, a dead time between For the initial investigation, the DSpace system was em-
the positive and negative polarities of the reference current ployed to generate all the necessary PWM signals. In Fig. 12 are
waveform was added. This was done by taking the reference shown the gate signals measured in the output of the respective
signal and, respectively, adding and subtracting a certain offset drivers.
value from the negative and positive polarities. Fig. 13 shows the output current along with the current
through one of the inductor filters and the gate signal for the
respective high- and low-frequency switches. For the shown
C. Experimental Waveforms and Curves
waveform, a deadband of 500 μs was employed at the zero-
All the switches were chosen from the CoolMOS Technology crossing instant. On later investigations, a value of 100 μs
(IPW90R120C3 for T1 –T2 and IPW60R045CP for T3 –T4 ), as was employed. The THD of the current waveform for such
by this power level, they are characterized by the lowest pos- conditions was calculated using simulation results and reached
sible conduction and switching losses among all technologies approximately 2%.
employing silicon. Silicon carbide diodes were then employed In Fig. 14 is shown the switching characteristic of one of the
for the D1 –D4 so that the switching losses from the converter high-frequency switches along with the drain-to-source voltage
could be further reduced due to the absence of the reverse and current through the respective inductor. The different rise
recovery effect. and fall times of the gate voltage are explained by different
ARAÚJO et al.: SINGLE-PHASE TRANSFORMERLESS INVERTERS FOR GRID-CONNECTED PHOTOVOLTAIC SYSTEMS 3127

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[34] S. Araújo and P. Zacharias, “Analysis on the potential of silicon car- Samuel Vasconcelos Araújo (S’05) received the
bide MOSFETs and other innovative semiconductor technologies in the B.S. degree in electrical engineering from the Fed-
photovoltaic branch,” in Proc. 13th Eur. Conf. Power Electron. Appl., eral University of Ceará, Fortaleza, Brazil, in 2006,
Sep. 2009. and the M.S. degree in renewable energies and en-
[35] B. Burger, “Power electronics for grid connected photovoltaic,” in Proc. ergy efficiency (RE2) from the University of Kassel,
Otti Workshop, Jun. 2008, pp. 163–216. Kassel, Germany, in 2007. He is currently working
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Converters, Applications and Design, 2nd ed. New York: Wiley, He is currently working in the Center of Com-
1995. petence for Distributed Electric Power Technology
[37] D. G. Holmes and T. L. Lip, Pulse Width Modulation for Power (KDEE), University of Kassel, and is responsible for
Converters, 1st ed. New York: Wiley, 2003. the development of power electronic circuits in part-
[38] H. Schmidt, S. Christoph, and J. Ketterer, “Current inverter for direct/ nership with industry. His main fields of interest are the design and optimization
alternating currents, has direct and alternating connections with an in- of power circuits and the investigation of innovative semiconductors based on
termediate power store, a bridge circuit, rectifier diodes and a inductive silicon carbide.
choke,” German Patent D E10 221 592 A1, Dec. 4, 2003.
[39] M. Victor, F. Greizer, S. Bremicker, and U. Huebler, “Verfahren
zum Umwandeln einer elektrischen Gleichspannung einer Gleichspan- Peter Zacharias (M’06) received the Dipl.-Ing.
nungsquelle, insbesondere einer Photovoltaik-Gleichspannungsquelle and Dr.-Ing. degrees in electrical engineering from
in eine Wechselspannung,” German Patent DE102004 030 912 B3, the “Otto-von-Guericke” University Magdeburg,
Jan. 19, 2006. Magdeburg, Germany, in 1979 and 1981, respectively.
[40] R. González, E. Gubía, J. López, and L. Marroyo, “Transformerless During 1983–1984, he was a Postdoctoral Re-
single-phase multilevel-based photovoltaic inverter,” IEEE Trans. Ind. searcher at the Polytechnical Institute of Kiev, Kiev,
Electron., vol. 55, no. 7, pp. 2694–2702, Jul. 2008. Ukraine, in power laser engineering. He was with the
[41] Z. Zheng-Yi, Z. Chang-Jiang, H. Yu, X. Ting, and Z. Liang-Bing, “Analy- University of Magdeburg until 1990 as an Associate
sis on voltage unbalance between the inner and outer devices in three level Professor of power electronics in the research fields
IGBT converters,” in Proc. IEEE Int. Conf. Power Electron. Drive Syst., of power electronics for high-voltage applications
Jul. 1999, vol. 1, pp. 218–224. and pulsed power. From 1990 to 1995, he was with
[42] T. Meynard and H. Foch, “Multi-level conversion: High voltage choppers Lambda Physik GmbH, Goettingen, Germany, responsible for power systems
and voltage source inverters,” in Proc. 23rd Annu. IEEE Power Electron. development for excimer lasers. In 1995, he was with the Institute for Solar En-
Spec. Conf., Jun.–Jul. 1992, pp. 397–403. ergy Technology (ISET), Kassel, Germany, and headed the Power Electronics
[43] J. Hantschel, “Direct current–voltage converting method for use in Department until 2001. In 2001, he was with eupec GmbH, Warstein, Germany,
inverter, involves clocking switch units such that high potential and input as Manager of power assemblies. Since 2005, he has been with the University
direct current voltage lie at inputs of storage reactor in magnetized and of Kassel, Kassel, Germany, as a Professor of electric power supply systems.
free-wheel phases, respectively,” German Patent DE102006 010 694 A1, Additionally, he is a member of the Board of ISET, e. V., Kassel.
Sep. 20, 2007.
[44] L. Huber, Y. Jang, and M. M. Jovanovic, “Performance evaluation of
bridgeless PFC boost rectifiers,” IEEE Trans. Power Electron., vol. 23, Regine Mallwitz (M’08) was born in Guestrow,
no. 3, pp. 1381–1390, May 2008. Germany, in 1970. She received the Dipl.-Ing.
[45] J. Yungtaek, M. M. Jovanovic, and D. L. Dillman, “Bridgeless PFC degree from the “Otto-von-Guericke” University
boost rectifier with optimized magnetic utilization,” in Proc. IEEE APEC, Magdeburg, Magdeburg, Germany, in 1994, af-
Feb. 2008, pp. 1017–1021. ter working on pulse power problems in excimer
[46] P. Zacharias, Use of Electronic-Based Power Conversion for Distributed lasers. After developing gas and solid-state lasers at
and Renewable Energy Sources—20 Years of Research on Power Conver- Lambda Physik GmbH, Goettingen, Germany, and
sion Systems. Kassel, Germany: ISET e. V, 2008, pp. 29–35. LISA Laser Products OHG, Lindau, Germany, she
[47] S. B. Kjaer, “Design and control of an inverter for photovoltaic received the Ph.D. degree from the University of
applications,” Ph.D. dissertation, Aalborg Univ., Aalborg, Denmark, Kassel, Kassel, Germany, in 1999.
2005. In 1999, she was with eupec GmbH, Warstein,
[48] J. Dodge, “Reduce circuit zapping from cosmic radiation,” Power Germany, as an R&D Engineer and was responsible for the development of
Electron. Technol., vol. 33, no. 9, pp. 20–27, Sep. 2007. the 1700-V IGBT module family, until 2004. Since 2005, she has been with
[49] D. C. Martins and I. Barbi, Introducao ao Estudo dos Conversores SMA Solar Technology AG, Nietestal, Germany. Her special scientific interest
CC-CA. ‘Florianópolis, Brazil, May 2005, pp. 375–398. is integration of power electronic devices.

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