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PETROLEUM EXPLORATION AND DEVELOPMENT

Volume 45, Issue 4, August 2018


Online English edition of the Chinese language journal

Cite this article as: PETROL. EXPLOR. DEVELOP., 2018, 45(4): 685–697. RESEARCH PAPER

Development of the theory and technology for low


permeability reservoirs in China
HU Wenrui1,*, WEI Yi2, BAO Jingwei3
1. China National Petroleum Corporation, Beijing 100724, China;
2. SINOPEC Petroleum Exploration and Production Research Institute, Beijing 100083, China;
3. Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China

Abstract: The development theories of low-permeability oil and gas reservoirs are refined, the key development technologies are
summarized, and the prospect and technical direction of sustainable development are discussed based on the understanding and research
on developed low-permeability oil and gas resources in China. The main achievements include: (1) the theories of low-permeability
reservoir seepage, dual-medium seepage, relative homogeneity, etc. (2) the well location optimization technology combining favorable
area of reservoir with gas-bearing prediction and combining pre-stack with post-stack; (3) oriented perforating multi-fracture, multistage
sand adding, multistage temporary plugging, vertical well multilayer, horizontal and other fracturing techniques to improve productivity
of single well; (4) the technology of increasing injection and keeping pressure, such as overall decreasing pressure, local pressurization,
shaped charge stamping and plugging removal, fine separate injection, mild advanced water injection and so on; (5) enhanced recovery
technology of optimization of injection-production well network in horizontal wells. To continue to develop low-permeability reserves
economically and effectively, there are three aspects of work to be done well: (1) depending on technical improvement, continue to
innovate new technologies and methods, establish a new mode of low quality reservoir development economically, determine the main
technical boundaries and form replacement technology reserves of advanced development; (2) adhering to the management system of low
cost technology & low cost, set up a complete set of low-cost dual integration innovation system through continuous innovation in
technology and management; (3) striving for national preferential policies.

Key words: low permeability oil and gas reservoir; seepage theory; volume fracturing; waterflooding technology; well location
optimization; horizontal well; technical development direction

1. Introduction growing rapidly year by year[3], from the consumption of


245.03×108 m3 in 2000 to 2 000108 m3 in 2016[4], China
Along with the rapid economic development in China, the
became a natural gas net import country in 2007, and the im-
demand for oil is constantly growing, but the production in-
port volume was 733108 m3 in 2016, representing the de-
crease lags behind, as a result, the gap between the demand
pendence degree on the foreign oil of 36.65%[5]. With the in-
and production has been growing wider, the net crude oil im- creasing dependence on the foreign oil and gas, it is urgent to
port volume has been increasing, and the dependence on for- speed up the petroleum exploration and development, improve
eign oil has been rising year by year. In 2016, the oil con- oil and gas production, to alleviate the contradiction between
sumption of China was 5.78108 t, the net oil import volume the oil-gas supply and demand in China and safeguard the
was 3.78108 t, representing the dependence degree on the national energy security.
foreign oil of 65.40%[12]. In recent years, the dependence on About 38% oil and gas in the world and about 46% oil and
foreign oil has been going up, up to now the monthly oil im- gas resources in China are of low quality largely in low per-
port volume of China has surpassed the USA, ranking the first meability reservoirs, and the exploitation of this kind of re-
in the world. source is of vital strategic importance for the sustainable pe-
Fortunately, the natural gas has alleviated the oil supply troleum development in China. The scale exploration and
stress to some extent and safeguarded the sustainable develop- development of low permeability oil gas field has been always
ment of national economy. With the increase of natural gas a major engineering problem all over the world and also the
production, the natural gas consumption in China has been frontier subject of oilfield development engineering.

Received date: 26 Mar. 2018; Revised date: 28 May 2018.


* Corresponding author. E-mail: hwr@petrochina.com.cn
Copyright © 2018, Research Institute of Petroleum Exploration & Development, PetroChina. Publishing Services provided by Elsevier B.V. on behalf of KeAi Com-
munications Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
HU Wenrui et al. / Petroleum Exploration and Development, 2018, 45(4): 685–697

In 1995, the extra-low permeability Ansai oilfield was put low permeability oil reserves account for 12% of the cumula-
into industrial development, marking China has officially tive proved oil reserves and 39% of the cumulative natural gas
entered the low permeability development era. Through con- reserves in China. They are mainly distributed in nine oil
stant endeavor, the exploration of low permeability resource provinces, including Daqing, Jilin, Liaohe, Dagang, Xinjiang,
in china has made some great discoveries, especially in the Changqing, Tuha, Shengli and Zhongyuan[810].
recent twenty years, large amount of reserve of this kind has From the perspective of distribution horizons, more than
been discovered. With the research and innovation in devel- 80% of low permeability oil resources in China are in the
opment technologies and deepening in understanding on low Mesozoic and Cenozoic terrestrial formations, and more than
permeability reservoirs, a series of technologies has been de- 60% natural gas resources are in the Paleozoic and Triassic
veloped and improved gradually for the development of low marine formations[11]. Low permeability oil and gas resources
permeability fields, enabling the extensive effective develop- in China feature wide distribution, various reservoir types and
ment of low permeability resources[6]. multiple formations.
Based on understanding and research on developed low- Along with the deepening of cognition, technical progress
permeability oil and gas resources in China, we have distilled and management innovation, the low permeability oil gas
the development theory for low permeability oil and gas res- resources have been developed effectively in large scale, with
ervoirs, summarized key technologies for the development of its production growing constantly and taking up bigger and
low permeability oil and gas reservoirs, and discussed the bigger proportion in the gross oil and gas production. In 2017,
future of sustainable development and technical orientation, in the low permeability oil production of PetroChina accounts
the hope to guide the future exploration and development of for 36.8% of the total production, the gas from low per-
low permeability oil gas reservoirs in China. meability reservoirs made up 55% of the annual total. Clearly,
low permeability resources take a more and more important
2. Low permeability oil gas resources in China position in the oilfield development and is becoming the main
Low permeability reservoirs refer to the reservoirs that are body for the development.
difficult to realize effective and extensive development with 3. Low permeability petroleum reservoirs
conventional development techniques, including low permea- development theory
bility sandstone, carbonate rock, and volcanic rock reservoirs
etc., and the key wording is “difficult to develop with conven- Compared with the medium-high permeability reservoirs,
tional techniques”, that is to say they can only be developed low permeability reservoirs present different physical proper-
effectively by using “special stimulation technologies[6]”. ties and complicated seepage characteristics. The classical low
Low permeability is a relative concept, its defining stand- permeability oil gas seepage theory is simple and practical,
ards and limits are different due to different national policies, but only considering the low permeability pore seepage and
resource situation and economic technical conditions around not the relative heterogeneity and fracture seepage, it has
the world[7]. Even in the same country or the same region, the some limitation. Through the indoor experiment and numeri-
cal modelling and analysis of actual production data, a set of
standard and concept of low permeability reservoir is con-
practical development theory for the low permeability oil and
stantly evolving along with the deepening of recognition and
gas fields have been established.
technical progress.
Referring to the development of worldwide low permea- 3.1. Low permeability reservoir seepage theory
bility petroleum reservoirs and the successful practice in
With small pore throats and poor connectivity, the low
China, especially the results of major development tests in
permeability reservoir is complicated in seepage mechanism,
recent years, the low permeability reservoirs are classified
and the fluid flow in the reservoir shows the characteristics of
into average low permeability, extra-low permeability and
low velocity non-Darcy flow, rather than complying with the
ultra-low permeability ones, hence the classification standard
typical Darcy’s law. On one hand the start-up pressure gradi-
is put forward[6] (Table 1).
ent remarkably impacts the seepage; on the other hand, with
According to the fourth round of petroleum resource
the constant recovery of the fluid, the distribution of effective
evaluation in 2016, the low permeability resources account for
stress changes, and the pore configuration changes with the
24% of the prospective oil resources and 47.5% of prospective
rock skeleton strain, which further impacts the seepage status
natural gas resources in China. By the end of 2016, the proved
and enhances the non-linear seepage of low permeability res-
Table 1. Classification standard of low permeability reservoir. ervoir[1217].

Type of low per- Permeability/103 μm2 3.1.1. Mechanism of low velocity non-Darcy seepage
meability reservoir Oil Natural gas
Most fluid in the low permeability reservoir pore is close to
Average low 1.010.0 1.05.0 the solid surface, and the fluid is strongly adsorbed to the rock
Extra-low 0.51.0 0.11.0 pore wall during flow, meanwhile the physical-chemical
Ultra-low <0.5 <0.1 change at the rock surface greatly impacts the fluid flow,
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HU Wenrui et al. / Petroleum Exploration and Development, 2018, 45(4): 685–697

what’s more, the clay mineral expansion with water and parti- 3.1.2. Mechanism of pressure-sensitive effect
cle migration strengthen the rock surface effect on the fluid
Prior to the oilfield recovery, the overlying formation stress
flow[14]. Therefore, for ultra-low permeability reservoirs, the
on the reservoir rock, pore fluid pressure in the reservoir rock
impact of rock surface boundary on the fluid cannot be ig-
and rock skeleton support can basically reach a state of bal-
nored due to strong solid-liquid action, causing the seepage
ance. However, with the recovery of the formation fluid, the
rule to deviate from the Darcy’s Law. The start-up pressure
pore pressure decreases constantly and the net overlying stress
gradient is the key parameter to characterize the low velocity
exerting on the rock skeleton increases, making the rock pore
non-Darcy flow.
texture change with the variation of the net overlying stress,
The start-up pressure gradient testing system can be
which is manifested as the stress sensitivity of the rock.
adopted to carry out the depletion simulation-based non-linear
From the low permeability core stress sensitivity experi-
seepage experiment on the low permeability core samples,
ment, the variation of permeability with net overlying pres-
and the relationship curve between start-up pressure gradient
sure can be acquired (Fig. 2), and it can be seen that the low
and permeability can be plotted (Fig. 1).
permeability reservoir shows strong stress sensitivity, with the
Taking the low permeability cores from the Ordos Basin as
increase of net overlying stress, the permeability decreases
examples, the regression analysis with experimental data re-
constantly, but the decreasing amplitude gradually lessens.
veals that there is a good power function relationship between
During the experiment, when the net stress pressure reached a
the start-up pressure gradient and the permeability (equation
certain value, it was released gradually. It can be seen that the
(1)), namely with the increase of the permeability, the start-up
permeability gradually recovered with the decrease of the net
pressure gradient decreases gradually. The smaller the rock
overlying pressure, but the recovery degree was low, thus the
permeability is, and the finer the throat is, the larger the pro-
permeability loss caused by stress sensitivity is irreversible.
portion of the boundary thickness adhering to the rock throat
In order to characterize the stress sensitivity effect, the
wall accounting for the throat radius, the smaller the flow area
concept of stress sensitive coefficient is introduced to evaluate
in the pore, the larger the resistance to overcome the dis-
the reservoir stress sensitivity and describe the permeability
placement fluid, and the larger the start-up pressure gradient
variation rule with the effective stress. The stress sensitive
will be. There is an obvious inflection point on the start-up
coefficient can be expressed as:
pressure gradient curve with the permeability, namely there is
a critical value, when the permeability decreases below the  

lg K K i  (5)
critical value, the start-up pressure gradient increases sharply. lg   i 
G  0.060 8 K -1.152 2 (1) Taking the low permeability core samples from the Ordos
Low permeability gas reservoirs share the same variation Basin as examples, the stress sensitivity coefficients of sam-
rule, but under different water saturations, the power function ples with different permeabilities were calculated by using the
relationship between the start-up pressure gradient and per- experimental data, and the regression analysis reveals that
meability changes, the flow mechanism is more complicated there is a good power function relationship between the stress
under low permeability. sensitivity coefficient and initial permeability (equation (6)),
When the water saturation is 50%: namely the smaller the permeability is, the larger the stress
G  0.015 9 K -0.569 2 (2) sensitivity coefficient and the stronger the sensitivity will be;
When the water saturation is 30%: when the permeability decreases below the critical value, the
G  0.002 4 K -0.834 3 (3) stress sensitivity coefficient increases sharply, and the impact
of stress sensitivity increases substantially (Fig. 3).
When the water saturation is 15%:
  0.1531Ki0.343 (6)
G  0.000 2 K -1.374 4 (4)

Fig. 1. Relationship between the start-up pressure gradient and Fig. 2. Permeability variation curves of low permeability sam-
permeability of the low permeability reservoir. ple sensitive to stress.
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recovery rate of the oilfield has reached 30% in 2018, 12%


higher than the estimation result, which is enough to show
that the effect of pores cannot be ignored during the develop-
ment of low permeability reservoirs.
During the initial stage of oil (gas) well production, the
fracture permeability is far larger than the matrix pore, thus
the fracture plays the major role in fluid flow, and the fluid in
the fractures rapidly flows into the wellbore. But the fractures
are small in total volume, low in storing capacity and strong in
stress sensitivity, as the fluid in fracture is produced, the frac-
ture system pressure would decline, and the fractures, gradu-
ally closing or half closing, decrease substantially in conduc-
Fig. 3. Relationship between the stress sensitivity coefficient and
initial permeability of the low permeability reservoir.
tivity, and thus oil (gas) well productivity drops significantly;
during the middle and late stage of production, with the re-
3.1.3. Action mechanism of slippage effect duction of fracture system pressure, pressure difference occurs
between the matrix and fracture, causing the fluid in the ma-
A lot of experiments demonstrate that if the same core and
trix to flow toward the fracture, hereafter the matrix pore
gas is measured under different average pressures, the meas-
plays the dominant role in seepage and constantly supplies
ured absolute permeability is different. When the gas flows in
fluid to the fracture and wellbore. The seepage is character-
small pores and complicated throats under a relatively low
ized by dual- medium and mainly controlled by the throat size
pressure, the gas maintains the low velocity seepage state,
and capillary force, with pore seepage working principally
because molecular force between the gas and solid is far
and fracture seepage as supplement[6]. The oil (gas) well pro-
smaller than that between the liquid and solid, the gas mole-
duction performance shows high production and quick decline
cule cannot be bound to the pore wall as the liquid molecule,
in the initial stage; and low production, slow decline rate and
and some gas molecules at the pore wall are still at a move-
long stable production period in the middle-late stage.
ment state, meanwhile due to the momentum transfer the gas
The lab experiment and actual production demonstrate that
molecules in the neighboring layer together with the gas mol-
the low permeability reservoirs have complex seepage mech-
ecules at the pore wall moves directionally along the pore wall,
anisms; stress sensitivity effect and start-up pressure gradient
where the flow rate is not zero, indicating the slippage effect
have strong impact on seepage; and the fluid flow in the
of the gas.
matrix complies with the low velocity non-Darcy’s Law.
The gas slippage effect can be characterized with the slip-
Assuming the fluid as single phase and slight compressible,
page factor, which is related to the rock pore texture, gas
considering the mass exchange inside the matrix and between
property and average pore pressure, and can be used to de-
the matrix and fracture, the model of matrix non-linear seep-
scribe the intensity of gas slippage effect. The experimental
age can be constructed[1819].
data regression of Kirschner permeability test on low perme-
  So m
ability core samples from the Ordos Basin shows that there is    v m  qm1 ,m2  qm1 ,f  1
(8)
a good power function relationship between the slippage fac- 1
t
tor and Kirschner permeability, namely, the slippage factor For the matrix, the kinetic equation considering the start-up
decreases with the increase of Kirschner permeability. pressure gradient is:
b  0.072 K 
0.29
K
(7) v  10-9  p  G  (9)
The impact of slippage effect on the production depends on 
the permeability and gas reservoir pressure, the smaller the The calculation model for the mass exchange between the
permeability and gas reservoir pressure, the more remarkable matrix and fracture is:
 K 
the impact of slippage effect will be.
qm1 ,f   m1 ,f  
 m1  f  (10)
3.2. Dual-medium seepage theory   m1
The calculation model for the mass exchange between the
Generally, if the effective permeability of the reservoir is
matrices is:
less than 0.5×103 μm2, the recovery rate mainly depends on
 K 
the fracture rather than the reservoir pore. But the real produc- qm1 ,m2   m1 ,m2  
 m2  m1  (11)
tion performance demonstrates that reservoir pores also play    m2
an extremely important role during the development of low where   p  10-6  gD
permeability petroleum reservoirs. According to the idea that The fracture presents strong stress sensitivity, where the
recovery rate depends on fracture, the recovery rate of the fluid flow complies with the Darcy’s Law; considering the
Ansai oilfield estimated is 18% at most, but in fact, the actual mass exchange inside the facture and between the fracture and

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matrix, the seepage model can be constructed. the reserves that can be produced in the low/extra-low per-
  So f meability reservoir are poorer and poorer in quality, in order
   v f  qm1 ,f  (12) to effective exploit these reserves and keep the oil production
t
where v can be worked out from the Darcy’s Law: rising, it is necessary to set the investment limit per 104 t oil
productivity in accordance with the investment return stan-
K
v  10-9 p (13) dard according to the current oil price (at present the standard

is 3×108 Yuan/104 t in China). In accordance with this stan-
The low permeability reservoir seepage model can be built dard, Changqing Oilfield has accomplished the construction
by combining the matrix and fracture seepage models and of about 1000×104 t productivity; later in order to develop the
considering start-up pressure gradient and stress sensitivity. oilfield with the productivity of less than 2 t/d, the basic in-
3.3. Relative homogeneity theory vestment standard was re-set as 5×108 Yuan/104 t, and
600×104 t productivity was constructed, which was imple-
During the development of low and extra-low permeability
mented in 2007 and has achieved good results.
oil gas fields, heterogeneity is a relative concept, involving
Guided by the economic limit theory, while maintaining
absolute heterogeneity in the relative homogeneity and large-
rapid growth of oil and gas production and investment,
area relative homogenous reservoir constituted by countless
Changqing Oilfield has also made good economic profits,
relatively homogeneous reservoirs. Although low permeability with the return-on-investment rate keeping at a high level. In
reservoirs have narrow throat and strong heterogeneity gener- 2016, Changqing Oilfield realized the return-on-investment
ally, they contain local parts with relative homogeneity and rate of 6.36%, contributing second only after Daqing Oilfield
good connectivity where the flow complies with the Darcy’s among all oilfield companies in PetroChina[6].
Law. In actual oilfield development, through reservoir de-
scription, the parts with “relative homogeneity” can be sought 4. Key development technologies for low
out and developed by optimized program, which usually permeability petroleum reservoirs
achieves good results. The economic and effective development of low permeabil-
The major oil pay in the Ansai oilfield is the Chang-6 of ity oil gas resources is a worldwide problem. Through long-
Triassic Yanchang Formation, which is the fluvial-control term constant endeavors, Chinese researchers have developed
delta sandstone reservoir with good permeability and small a series of development technologies of world leading level
permeability variation coefficient in the major part, and poor by original creation or by integrating existent development
permeability and great permeability variation coefficient in technologies for low permeability petroleum reservoirs, which
the edge zone. According to the theory of “relative homoge- has supported the realization of extensive and effective de-
neity”, the middle part of Chang-6 oil pay was selected for velopment of low permeability reservoirs. The solving of each
water injection development test, during which, a large num- problem in the low permeability reservoir development is
ber of oil wells have achieved good effect with an average accompanied by the substantial cognition leaping and techni-
daily oil production of 4.03 t, reserve producing degree of the cal breakthrough. During the long-term exploration and de-
primary well pattern was up to 90.7%, and reserve controlling velopment, effective lost cost development technologies and
degree by water-flooding was 73.6%; two years after water matching processes for the low/extra-low permeability petro-
injection, the water-drive control degree was 80.7% and effec- leum reservoirs have been worked out through exploration
tive degree of oil wells was 70%, and water-drive recovery and accumulation.
rate was predicted at 20%-25%.
4.1. Early reservoir description technology
3.4. Economic limit theory
In the exploration appraisal period, the reservoir evaluation
The economic limit refers that the capital expenditures should be started early, focusing on precise reservoir descrip-
(CAPEX) in each period of oilfield development must be tion. The geologic, seismic, logging and testing data are com-
based on the maximum or stable output to carry out the prehensively employed by the interdisciplinary research teams
economy appraisal and calculate the pay-off period and profit, to quantitatively describe, characterize and predict the reser-
if the input-output is rational, the development goes on, oth- voir characteristics and establish the 3D or 4D reservoir geol-
erwise the development ceases temporarily. The definition of ogy model. Meanwhile, according to the production perform-
the development economic limit should: (1) fully understand ance in the test areas, the water injection characteristics of
the enterprise and social benefits to develop this type of oil- different flow units should be determined and corresponding
field; (2) set the basic target parameters for the economic limit adjustment policy be made, providing first hand data for
under the pre-condition of demonstration; (3) completely con- making scientific and detailed oilfield development program.
sider the contribution of technical progress; (4) pre-estimate The early description greatly narrows the gap between the
the promotion effect of developing this type of oilfield to the exploration and development, speeds up the exploration
similar reserves[6]. rhythm and development pace, promotes the integration of
Along with the gradual enhancement of development scale, exploration and development, which facilitates the rapid pro-
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duction construction of low permeability petroleum reservoirs. optimization and field testing etc., the Changqing Oilfield has
And the description mainly involves comprehensive reservoir developed the high precision 2D seismic survey technology
evaluation, reserve assessment and productivity appraisal, of centered on digital geophone receiving, small trace space,
which the core is comprehensive reservoir evaluation. By large offset, many folds and shooting below water level to get
using the physical property evaluation of core samples, oil high quality data, and the resulted pre-stack data can be di-
testing and logging data of appraisal wells, the precise rectly applied to the gas-bearing detection, enhancing the pre-
“four-property” relationship is examined carefully by mathe- cision of gas-bearing detection substantially.
matical statistics and key well verification methods to find out In the development of Sulige gasfield of Changqing, ad-
the relationships between the reservoir lithology, physical hering to the route of “fluvial channel combined with gas-
property, oiliness and electricity; secondly on the basis of bearing prediction, pre-stack combined with post-stack”, a set
knowing the spatial correspondence between the flow units of complete seismic-geologic well location selection work
and sedimentary microfacies, the spatial distribution pattern of flow around fluvial channel has been established (Fig. 4),
flow units are determined according to production perform- making the proportion of economic and effective wells rise
ance to make injection adjustment and refine injection-pro- from the early 50% to 80%.
duction management.
4.3. Fracturing reformation technology
Learning from the development experience of Ansai oilfield,
researchers started early reservoir description in Jing’an oil- For low and extra-low permeability tight sandstone reser-
field, deploying appraisal wells based on the prediction of voirs, the oil (gas) wells present low or none productivity, thus
prospective regions and then carrying out the precise 3D res- the large scale fracturing is indispensable for the effective
ervoir description using the exploration, appraisal and devel- production. In light with this issue, volume fracturing tech-
opment well data. Following the principle of “finding the best nology aiming at expanding the drainage area has been de-
among the poor, finding the high among the medium, and veloped, which realized the transformation from the sin-
selecting the rich among the lean” and technical route of “rich gle-fracture fracturing to multi-fracture fracturing and effec-
earlier than poor, easy earlier than difficult, appraisal earlier tively expanding the employment volume.
than ODP, testing earlier than development”, the oilfield real-
4.3.1. Directional perforating fracturing technology
ized the goal of “simultaneous exploration and production
construction, investment and making profit”. Owing to the The directional perforating fracturing technology is suitable
integration of exploration and development, the annual oil for tight reservoirs with the difference of maximum and mini-
productivity of 100×104 t has been accomplished rapidly and mum principal stress of less than 5 MPa and thickness larger
efficiently. than 10 m. The directional perforation changes the direction
of initial fracturing, forcing the fracture to change directions,
4.2. Well location selection in low permeability gas
and thus creating many mutually-independent S-shaped frac-
reservoirs
tures on the plane in the same horizon to expand the drainage
The well location selection technology is to employ the volume controlled by the artificial fracture system and im-
high precision digital 2D seismic P-wave pre-stack informa- prove the single-well production (Fig. 5).
tion and conventional seismic post-stack gas-bearing informa- Numerical simulation and physical modeling experiments
tion to predict the effective reservoir in the screened hydro- show that the decrease of horizontal stress difference will
carbon region and select the well location, in which the preci- cause the increase of fracture extending distance in the mini-
sion of gas-bearing prediction is the key to improving the mum crustal stress direction and the enlargement of hydraulic
success rate. fracture steering radius during the directional perforating
In order to improve the precision of reservoir prediction fracturing, if the crustal stress difference exceeds 6 MPa, the
and gas-bearing detection, through seismic survey parameter fracture steering will be difficult; when the perforation azi-

Fig. 4. Technical flow of well location seclection in the Sulige gasfield.

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rary plugging agent to the formation during fracturing, after


the old fractures are opened, the mixture of temporary agent
and proppant enters the original fractures, accumulating in the
highly permeable zones to produce the filter cake bridge
blockage that stops the further extension of the fractures, thus
the subsequent fracture fluid cannot enter the fractures and
highly permeable zones, which causes the bottom-hole pres-
sure to rise. When the net pressure in the fracture reaches the
microfracture opening pressure or the new fracture breaking
pressure, the micro or new fractures open and then extend to
Fig. 5. Diagram of directional volumetric perforation and become new branch fractures along with the addition of sub-
fracturing techniqe.
sequent sand-carrying fluid to communicate the unproduced
muth intersects with the maximum principal stress direction at oil gas zone. The temporary plugging agent would dissolve in
a certain angle, the fracture initiates first along the perforation the formation water or the fracturing fluid after the operation,
hole direction and then turns to the maximum principal stress thus it won’t cause secondary pollution.
direction, moreover, if the intersection angle increases, the The field application shows the temporary plugging frac-
fracturing steering radius also increases, and at present the turing can cause obvious rise of fracturing pressure, increase
intersection angle is optimized at 45. of single well production, with stable or slightly drop of water
In the Changqing Oilfield, this technology has been applied cut, realizing the purpose of water control and oil production
to 246 wells, with initial average oil increment of 0.40.8 t/d a increase. From 2014 to 2015, the temporary plugging steering
well, demonstrating a good overall effect. repeated fracturing was implemented 46 well-times in the D1
oil zone in the Changqing Oilfield, with a success rate of
4.3.2. Multistage sand fracturing technology
93.4%, an average single well oil production increment of
For the oil (gas) wells with thick reservoirs but without in- 1.59 t/d, and water cut drop from 47.6% to 39.7%[2223].
terbeds in the reservoirs, proppant would likely precipitate in
4.3.4. Vertical well multi-layer fracturing technology
the lower part of the reservoir in conventional fracturing be-
cause the proppant is placed unevenly vertically, thus the up- For the multi-layer low permeability gas reservoirs, in-
per oil zone is difficult to be effectively reformed, and the creasing producing layers of single well combined with vol-
reserves cannot be fully employed. In multistage sand frac- ume fracturing can effectively improve the single well pro-
turing, the total sand is pumped into the reservoir through duction. For this purpose, new stratified fracturing technolo-
multiple stages, and after the 1st stage fracturing the pumping gies with coiled tubing with bottom packer and casing ce-
is stopped to wait for the proppant precipitation and fracture mentation sliding sleeve have been developed to realize the
closing, then the next stage fracturing is conducted, and step vertical multi-layer development of low permeability gas res-
by step. In the 2nd stage fracturing, with the preflush hindered ervoirs.
by the lower paving proppant, the downward extension of the (1) Stratified fracturing with coiled tubing with bottom
fracture is blocked, which forces the proppant to pave upward, packer. This technology integrates the perforation, fracturing
realizing the improvement of vertical proppant sand-paving and isolating technologies. First, the coiled tubing tool assem-
section to improve the fracture conductivity in the upper oil bly is run to the 1st fracturing segment and fixed position, the
zone. seating anchorage and packer are set, sanding perforation is
In the Changqing Oilfield, this technology has been applied done through the coiled tubing, and fracturing fluid is injected
in more than 2000 wells, increasing the average oil production into the annulus to implement fracturing, meanwhile, base
by 0.31.0 t/d than adjacent wells. liquid is pumped at low rate in the tubing. After the 1st-seg-
ment fracturing is done, the coiled tubing packer and coiled
4.3.3. Multistage temporary plugging fracturing technology
tubing are pulled upward to the 2nd fracturing segment to do
For low permeability reservoirs with natural microfractures, perforation and fracturing again. This technology features not
good sealing condition at top and bottom and small difference limited stratified fracturing layers and segments, quick trip-
of maximum and minimum principal stress, the temporary ping of frac-strings, real time monitoring of bottom hole
plugging agent is added repetitiously to force fracture steering pressure with coiled tubing during the fracturing, easy work-
and produce many secondary fractures, which can effectively over in later stage, short operation period and high fracturing
expand the drainage area. Owing to the initial fracturing frac- efficiency.
tures, the oil (gas) recovery will create induced stress and (2) Casing cementation sliding sleeve stratified fracturing.
change the initial crustal stress state, which makes the fracture In this technology, the sliding sleeve and casing are connected
steering possible during the repeated fracturing process. and run to the target formation for cementation, then the darts
The temporary plugging technology[2023] is to add tempo- are dropped to open the sliding sleeve and realize the stratified

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fracturing, and the ball seat is formed by the pressure transfer water injection station and then enters the deep formation
hole shrinkage of the previous fracturing stage, which avoids along with the injected water to prevent expansion and scaling
the limit of the conventional stratified fracturing ball seat on and remove scale etc, thus reducing the injecting pressure of
the fracture stages. This fracturing can conduct direct fractur- the injection well. The local pressurization aug-
ing without perforation first, realizing the integration of frac- mented-injection is to use the centrifugal pressurized water
turing and production, and shortening the preparation for injection pump for pressurized water injection; the shaped
production. stamping plugging removal is to use the impact force created
Since 2010, in the Changqing Oilfield, 8 wells have been by the combustion of shaped stamping bullet in the well to
treated with this coiled tubing stratified fracturing, with an push the liquid in the shaft repeatedly upward, trigger a wide
average 5.1 layers fractured per well and an average testing range of water concussion in the casing, and form the strong
production of 1.52.0 times of the neighboring wells; mean- discharge at the oil zone interval, to take the blockage of the
while, 74 layers in 15 wells have been fractured by casing impurity and slurry at the shooting hole and near-well zone
cementation sliding sleeve stratified fracturing, realizing strat- out of the well, moreover the combustion of shaped stamping
ified fracturing of 9 layers in one well at most, and the gas bullet is also accompanied with high temperature high pres-
testing result shows that the technology reaches the goal of sure jet flow, which acts on the perforation hole and creates
producing multi-layers in a well and increasing production. 3-5m radial microfracture around the perforation hole, mean-
while the acid fluid can enter the formation more effectively
4.4. Water injection EOR technology
in a larger range, which could successfully remove the deep
Most low and extra-low permeability oil reservoirs are de- polluting blockage near the well and improves the conductiv-
veloped by water injection to maintain the formation pressure ity near the shaft, realizing the purpose of reservoir reforma-
at present. Since low permeability reservoirs have great seep- tion and low pressure augmented-injection.
age resistance and strong heterogeneity, it is difficult to sup- (2) Fine stratified water injection technology. It is suitable
plement the formation energy, and the oil wells have slow for low permeability reservoirs with thick oil layer, rich inter-
response after water injection, resulting in quick decline of the beds and strong vertical heterogeneity, it has three stratified
production indices such as formation pressure, oil recovery water injection modes: small location, small casing well,
index, and fluid recovery index. In order to enhance the single bridge plugging eccentric multi-segment. In the small location
well production and maintain stable production, Changqing stratified injection, the magnetic positioning test instrument is
Oilfield has put forward the innovative theory of “advanced run in through the tubing to locate the downhole injection
water injection” and developed matching techniques suitable matching tools to realize accurate injection. This technology is
for water injection in low permeability oil reservoirs. mature and easy for operation but takes longer time and high
testing cost. The small casing stratified injection is developed
4.4.1. Water injection technique
for commingled water injection wells from 114.3 mm (4.5 in)
The reasons causing difficult energy supplement and un- small casing in ultra-low permeability oil reservoirs. In this
balanced water injection in ultra-low permeability oil reser- process, the downhole tool string (Y341-95 washable well
voirs include: (1) low reservoir permeability, great fluid packer and seat sliding sleeve etc.) is run in, after the packer is
seepage resistance; (2) thick oil layer, strong heterogeneity seated, the seat sliding sleeve is removed when the pressure
vertically, rich interbeds, and great difference in water adsorp- reaches 20 MPa to realize the tubing casing separate injection,
tion; (3) incompatibility between the injected water and the and the washable well packer is simple in structure and can be
lithology, and easy scaling and plugging in the formation; (4) set reliably. The bridge eccentric multi-segment stratified wa-
incompatibility between the injected water and the formation ter injection with composite bridge eccentric technology,
water, and possible great capillary resistance at the pore throat. matched with unpacking by stage, magnetic positioning and
In recent years, based on the high pressure under-injection string anchoring technologies, allows stratified water injection
mechanism research, core analysis and single layer water in- in large deviation wells, deep wells and small spacing, mean-
jection capacity test, the scale inhibition and dispersing scal- while the matching tools have been developed, including the
ing crystals have been developed to effectively reduce the pressurizing-down gradual unsealing packer, dual-unsealing
flow resistance and evenly supply the formation energy, and gradual unsealing packer and nonmetal hydraulic anchor etc.
the low pressure augmented injection and fine stratified water
4.4.2. Optimization of injection-production well pattern
injection technologies have been worked out.
(1) Low pressure augmented-injection technology. It is All the low permeability reservoirs have natural fractures to
suitable for low permeability reservoirs with injection diffi- different extents, the injected water is likely to dash along the
culty and comprises three modes: overall pressure reduction, axial fractures in the sand, “forming fingering”, and causing
local pressurization and shaped stamping plugging removal. imbalance of injection and production horizontally and verti-
The overall pressure reduction aims to selecting the injection cally. Years of practice shows that the rational optimized in-
agent suitable for the target area, the agent is added at the jection production well pattern can effectively alleviate the

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Changqing Oilfield proposed the small water volume long


term moderate advanced water injection, which has two key
points in the design of water injection intensity: (1) The
maximum injection pressure is less than the fracture open
pressure and formation breakdown pressure, which can effec-
tively prevent the original fracture from opening and new
fractures and stop the water dashing along the fracture. (2)
The minimum injection pressure should effectively overcome
Fig. 6. Schematics of injection-production well pattern the starting pressure gradient to establish the efficient dis-
optimization. placement pressure system and ensure the single well produc-
imbalance of injection and production. tion to increase as much as possible. Considering the contra-
The diamond inverted 9-spot pattern (Fig. 6a) has good diction between the fracture opening, formation breakdown
adaptability and flexibility, enabling the optimum matching of and starting pressure gradient, this technology can effectively
fracture system and well pattern. The connecting line of injec- improve the formation pressure, reduce the pressure sensitiv-
tion well and corner well parallels to the fracture trend in this ity effect, prevent the injected water from dashing along the
well-pattern, meanwhile the well space in the fracture direc- fracture and maintain the formation pressure balance, which is
tion is amplified, which is favorable for increasing fracturing favorable for keeping long-term stable and high production.
scale and artificial fracture length, enhancing the single well 4.5. Horizontal well development technology
production and extending stable production, and alleviating
The development of ultra-low permeability oil reservoir
the waterflooding rate of corner well; meanwhile the short-
faces more and more complicated reservoir geologic condi-
ened row space can improve the effect of lateral wells. Till the
tions, thus the directional well alone cannot meet the require-
late development stage, when the water cut of the corner well
ment of increasing single well production. In 2010, the
on the fracture line reaches a certain degree, the corner wells
can be converted into water injection wells, and the well pat- Changqing Oilfield made the development strategy of en-
tern is then converted into rectangle 5-spot well pattern (Fig. hancing oil layer drilling rate and supplementing energy by
6b), which can improve the sweeping volume of matrix pore volume fracturing. In light of this, horizontal well testing has
to the utmost. been carried out vigorously and made some major break-
In order to ensure good economic benefit, the rational well throughs in practical technologies, including horizontal well
pattern density of low permeability petroleum reservoir pattern optimization and horizontal well fracturing.
should be controlled between the limit and optimum economic 4.5.1. Horizontal well pattern optimization
density. For the oilfields with higher economic risk, the pa-
The core of horizontal well pattern optimization is to real-
rameter close to the optimum economic well pattern density
ize the proper matching between the natural fractures and
should be adopted. The rational injector producer space can be
determined by considering the reservoir physical property, artificial fractures and between the fracturing layout and well
fracture development, horizontal and vertical heterogeneity pattern under the water injection condition. The dominant
and economic benefit etc. direction of natural fractures in the ultra-low permeability oil
reservoir is the principal seepage direction, due to permeabil-
4.4.3. Moderate advanced water injection ity contrast between the principal and lateral seepage direc-
The water injection in low and extra-low permeability pe- tions, there must exist difference of water-drive seepage pat-
troleum reservoirs needs longer time to take effect, which is tern on the plane, thus in the optimization of horizontal well
unfavorable for efficient development. Advanced water injec- fracture layout, the impact of natural fracture distribution pat-
tion is often started long before oilfield development to keep tern must be considered.
the formation pressure at a rational level, which can solve the With the horizontal well production as the major index, the
problem of long taking-effect cycle. If the advanced water numerical simulation is used to optimize the horizontal well
injection time is long enough, the effective displacement fracture layout pattern by considering energy supplement,
pressure system can be established between the oil well and pressure maintenance level, initial recovery rate, production
water well, which is favorable for increasing the single well decline and well pattern flexibility, to get the well-patterns for
production. But if the water injection pressure is too high, the different reservoir conditions: (1) For the reservoir with
formation pressure near the water injection well will quickly thickness about 10 m and few fractures, the 5-spot well pat-
rise, and the resulted stress field variation will likely trigger tern is the optimum (Fig. 7a), which can avoid early water
the originally closed natural fractures to open and create new breakthrough and slow down initial production decline. (2)
fractures on the weak plane centered around the water well, thus For the reservoirs more than 16 m thick, with superimposed
the injected water would dash along the dynamic fracture belt. oil layers or relatively stable interbeds and few fractures, the
In order to avoid the impacts of these negative factors, stereoscopic horizontal well pattern is optimum (Fig. 7a),
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Fig. 7. Sketch of optimization of horizontal injection-production well pattern.

which can enhance the oil recovery rate. (3) For the reservoirs cessively thrown to open the sliding sleeve of different levels
about 10 m thick, with rich fractures and high brittleness in- to establish the connecting passage between the tubing and the
dex, the long horizontal section volume fracturing well pattern upper reservoir, meanwhile the fractured interval is sealed in
with quasi-natural energy is optimum (Fig. 7c), which not order to carry out the segmented fracturing in the horizontal
only expands the single well control range but also fully uses interval, the well can be put into production after flowback.
the natural energy, avoid the opening of original fractures and The open-hole packer volume fracturing technology can
creation of new fractures and prevent the injected water from finish segmented positioned fracturing in one trip. With fewer
dashing along the fractures. downhole tools, simple work procedure, high operation effi-
ciency, low well control risk and reliable string performance,
4.5.2. Horizontal well fracturing
this technology can be used for the segmented fracturing of
Ultra-low permeability gas reservoirs have poor physical shallow, medium and deep horizontal wells. However, it has
properties, strong horizontal and vertical heterogeneity and high requirements on trajectory of the horizontal interval, and
low natural productivity, so oil (gas) wells in these reservoirs thus is complicated in completion procedure and long in op-
must have volume fracturing to get industrial production. On eration cycle.
the basis of the existing fracturing technology, the Changqing (3) Hydraulic pumping composite bridge plug segmented
Oilfield has developed horizontal well volume fracturing multi-cluster fracturing. This technology is based on the in-
technologies for different types of reservoirs, including hy- troduction of “hydraulic pumping bridge plug segmented
draulic sand-blasting volume fracturing, open-hole packer multi-cluster fracturing”. Problems of composite bridge plug
volume fracturing, hydraulic pumping bridge plug multi-clus- design and material selection, multistage ignition perforation,
ter fracturing etc. safe pumping in of tool string and easy drilling of bridge plug
(1) Hydraulic sand-blasting volume fracturing. The tech- after fracturing have been overcome through research and
nology uses multiple ejectors to blast the sand simultaneously experiment, realizing the localization of this technology. It
and realize the transformation from the single cluster to multi- adopts the united perforation and bridge plug seating to ac-
cluster perforation. In the process, the sand-carrying passage complish the perforation and plugging the lower horizon with
changes from the tubing to the annulus, and the injection way one trip string, realizing both segmented fracturing and staged
of “large displacement sanding from casing and small dis- perforation, meanwhile assisted by temporary material, com-
placement fluid supplement from tubing” is adopted. Assisted pleting the multi-cluster fracturing to improve the single seg-
with new steel-belt packer and anti-spatter ejector, this tech- ment fracturing volume. This technology has the advantages
nology can solve the problem of high pressure high displace- of high sealing reliability, high wellbore quality, and unlimited
ment fracturing; by enhancing sealing validity of the packer, it number of fracture segments.
can meet the demand of long time large scale fracturing. The Field application results show the composite bridge plug seg-
hydraulic sand-blasting volume fracturing technology has the mented multi-cluster fracturing technology can enhance pro-
advantage of lessening nozzle damage, low cost and easy op- duction substantially, with the maximum displacement of 15
eration. At present, the fracturing of more than 10 segments m3/min and injected liquid of 2×104 m3 at most, single segment
and 2-4 clusters per segment can be finished in one trip. perforation of 3-6 clusters, fracture band width of 110140 m,
(2) Open-hole packer volume fracturing. This technology uses which is 75% wider than that of segmented fracturing.
the open-hole packer as carrier. In the process, the fracturing
4.6. CO2-flooding
string is run in when doing completion, and the interval to be
fractured is sealed by setting the packer, then the ball is suc- Water flooding development of low permeability oil reser-
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voirs faces problems like low effective displacement pressure, erous basins of China account for 60% of the remaining oil
easy fracture water-out, low swept efficiency, quick produc- resources, and low permeability natural gas resources account
tion decline, and low recovery rate, and now the contradiction for 51% of the remaining natural gas resources. Low perme-
is increasingly prominent. CO2 flooding can greatly make up ability reserves in the Songliao, Ordos, Qaidam and Junggar
the deficiency of water flooding and enhance the oil recovery basins all make up more than 85% of their reserves, clearly,
rate, thus it is a replacing technology for the effective devel- the low permeability resources take an absolute majority in
opment of low permeability gas reservoirs. the remaining oil and gas resources.
Carbon dioxide is less viscous and easy to enter micro pore With the deepening in geologic cognition, technical pro-
throats. Its oil driving mechanisms[2431] mainly include: (1) gress, and appraisal improvement, the domain and scope of oil
Under the formation temperature and pressure conditions, and gas exploration have been expanding constantly, more
CO2 is usually in the supercritical state and has the strong low permeability resources are discovered successively, so the
ability of dissolution and extraction, along with the constant prospective low permeability resources are increasing. The
CO2 dissolving in the oil, the OWC tension drops, the oil vis- abundant low permeability resources in China lay a good
cosity reduces, and the relative permeability of oil phase in- foundation for the future petroleum production growth and
creases. (2) CO2 dissolves in the formation water to make the sustainable development, with a great potential in the long
water carbonization and the water viscosity increase to im- run.
prove the oil water mobility ratio. (3) The carbonated water From the producing rate of discovered petroleum reserves,
resulted from the CO2 dissolution in the formation water re- the producing rate of proved oil reserves is 72%, and most of
acts with the carbonate cement, and then the formation per- the reserves not produced are of low permeability type; the
meability improves, leading to the enhancement of injection producing rate of proved natural gas reserves is 38%, and the
capacity, moreover it can contain the clay expansion and sta- reserves not produced are in reservoirs with a permeability of
bilize the clay. (4) When the CO2 is injected into the oil res- less than 0.1×103 μm2. From the current development situa-
ervoir, a small part of gas undissolved in the oil will occupy tion, the effective development of reserves hard to produce
the formation pores to displace the oil, meanwhile a great and newly added low permeability reserves is the major chal-
majority of CO2 dissolves in the oil, making the oil volume lenge, thus researching, developing and testing pertinent
expand and increase the displacement energy, along with the technologies is the future working orientation[32]. To fulfill the
constant decline of formation pressure during the development, sustainable development of low permeability oil and gas re-
the CO2 dissolved in the oil will expand and degas, forming sources, three aspects of work must be done well:
dissolved gas drive to improve the oil displacement efficiency. (1) Technical research: At present, most of the undeveloped
Compared with water injection, the pressure of gas injec- reserves are of low quality, low and ultra-low permeability,
tion is lower, which is good at avoiding the generation of dy- characterized by poor reservoir physical properties, low re-
namic fractures, moreover the CO2 is more easily injected serve abundance, high exploration cost and great development
than water to keep formation pressure and injection-pro- difficulty. The effective development of this kind of resource
duction balance, thus the CO2 flooding is better than water must depend on technical progress. Therefore, based on the
flooding. Field tests and indoor experiments at home and improvement of low permeability resource development the-
abroad have demonstrated that the CO2 flooding has big po- ory, new technologies, new methods and new processes must
tential to improve recovery of low permeability oil reservoirs be developed, to establish the new profitable development
and bright application future. mode for low quality oil reservoir and confirm the major
The matching technologies for CO2 flooding have been technical boundary. For example, the theoretical research of
quite mature abroad. Usually reservoirs with good sealing, ultra-low oil gas reservoir seepage mechanism should be
weak heterogeneity, good connectivity and fairly complete strengthened to find out the main control factors impacting the
injection production well pattern are selected for CO2 flooding. development result; the matching technologies for water in-
In China, the low permeability reservoirs have more compli- jection and volume fracturing should be researched further;
cated geologic conditions, and the CO2 flooding for low per- the lab research and field test of gas injection and chemical
meability oil reservoirs is still at the initial stage, there are still flooding etc should be carried out to make preparation for the
many issues in theory and technology needed to be solved on advance development.
its way to industrial application, such as miscibility mecha- (2) Enterprise management: To realize economic and effec-
nism, storage mechanism, optimization of injection produc- tive development of low permeability oil and gas resources,
tion well pattern, CO2 injection technique, anti-channeling and the “two-low” system, namely “low cost technology + low
plugging, and processing of produced fluid etc. cost management” must be adhered to. Under the circum-
stance of low oil price, the enterprises must innovate and im-
5. Sustainable development prospects and
prove the low cost technology systems and try low cost man-
suggestions
agement mode to realize extensive development and good
The low permeability oil resources in the primary petrolif- profit through “constant innovation of technology and man-

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agement and establishment of a complete set of low cost bi- development report of oil and gas industry both at home and
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