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PETROLEUM EXPLORATION AND DEVELOPMENT

Volume 48, Issue 5, October 2021


Online English edition of the Chinese language journal

Cite this article as: PETROL. EXPLOR. DEVELOP., 2021, 48(5): 1198–1207. RESEARCH PAPER

Progress and development directions of shale oil


reservoir stimulation technology of China National
Petroleum Corporation
LEI Qun1, WENG Dingwei1, 2, *, XIONG Shengchun1, LIU Hanbin3, GUAN Baoshan1, DENG Qiang4,
YAN Xuemei1, 2, LIANG Hongbo1, 2, MA Zeyuan1, 2
1. Research Institute of Petroleum Exploration & Development, PetroChina, Beijing 100083, China;
2. Stimulation Department of National Energy Tight Oil and Gas R&D Center, Langfang 065007, China;
3. PetroChina Changqing Oilfield Company, Xi’an 710018, China;
4. PetroChina Tuha Oilfield Company, Hami 839009, China

Abstract: By reviewing the development history of shale oil reservoir stimulation technology of PetroChina Company Limited
(PetroChina), we have systematically summarized the main progress of shale oil reservoir stimulation technology of CNPC in
five aspects: reservoir stimulation mechanism, fracture-controlled fracturing, geological-engineering integrated reservoir stim-
ulation design platform, low-cost materials, and large well-pad three-dimensional development mode. It is made clear that the
major stimulation technology for shale oil reservoir is the high density multi-cluster and fracture-controlled staged fracturing
aiming to increase fracture-controlled reserves, lower operation costs and increase economic benefits. Based on comprehensive
analysis of the challenges shale oil reservoir stimulation technology faces in three-dimensional development, stimulation pa-
rameter optimization for fracture-controlled fracturing, refracturing and low-cost stimulation technology, we proposed five
development directions of the stimulation technology: (1) Strengthen the research on integration of geology and engineering to
make full use of reservoir stimulation. (2) Deepen the study on fracture-controlled fracturing to improve reserves development
degree. (3) Promote horizontal well three-dimensional development of shale oil to realize the production of multiple layers
vertically. (4) Research refracturing technology of shale oil reservoir through horizontal well to efficiently tap the remaining
reserves between fractures. (5) Develop low-cost stimulation supporting technology to help reduce the cost and increase eco-
nomic benefit of oilfield development.

Key words: PetroChina; shale oil; reservoir stimulation; fracture-controlled fracturing; integrated geologic and engineering
research; low-cost stimulation technology

Introduction pilot tests have been carried out in basins such as Ordos,
Junggar, Bohai Bay, Songliao and Santanghu Lake suc-
Shale oil with rich resources is the most promising,
strategic and realistic alternative to oil in China[1]. Statis- cessively, with major progress achieved. With proven
tics show that China's recoverable shale oil resources geological reserves of 6.24×108 t, controlled and predicted
amount to 55×108 t, accounting for 9.7% of the recover- reserves of 24.60×108 t, and 3P reserves of 30.84×108 t
able resources worldwide[2]. Shale oil mining areas of discovered, shale oil has become a realistic replacement
PetroChina Company Limited (hereinafter referred to as for crude oil in China[4–5].
PetroChina) are mainly distributed in the Songliao, Ordos, Reservoir stimulation technology is crucial for shale oil
Bohai Bay, Sichuan, and Junggar basins[3]. Since 2010, development. Over 10 years of research and development,
PetroChina has greatly promoted the shale oil revolution introduction, learning and innovation, the main stimula-
by strengthening exploration deployment and making more tion technology series of "long horizontal well comple-
risk investment. Shale oil exploration and development tion + multi-cluster perforation + slick-water carrying

Received date: 23 Feb. 2021; Revised date: 15 Aug. 2021.


* Corresponding author. E-mail: wendw69@petrochina.com.cn
Foundation item: Supported by the National Science and Technology Major Project (2016ZX05023; 2017ZX05013-005).
https://doi.org/10.1016/S1876-3804(21)60102-7
Copyright © 2021, Research Institute of Petroleum Exploration & Development, PetroChina. Publishing Services provided by Elsevier B.V. on behalf of KeAi
Communications Co., Ltd. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
LEI Qun et al. / Petroleum Exploration and Development, 2021, 48(5): 1198–1207

sand + staged fracturing" has been developed based on bition of fracture height by the bedding surface increased
the U.S. experiences in shale oil development. By the end as the bedding density increased or the cementation
of 2019, PetroChina had built up production capacity of strength of the bedding surface decreased. Under the
350×104 t in 7 major shale oil basins, including Ordos and guidance of the experimental results, an inverse compos-
Songliao, etc. However, quite different from North ite stimulation mode suitable for shale oil reservoir with
American marine shale oil reservoirs in quality and en- beddings has been established: at the beginning of the
gineering difficulties, continental shale oil reservoirs in stimulation, frozen glue is used to break rocks and pene-
China have low pressure coefficient, high viscosity and trate bedding joints by rapidly increasing the discharge
low mobility of crude oil, few natural fractures, and large volume, then slick-water slug carrying sand is injected to
stress difference between maximum and minimum prin- activate and support the bedding joints, and finally fro-
ciple stresses in general[6–12]. Shale oil development in zen glue carrying sand is injected into fractures to sustain
China still faces problems such as fast production decline, moderate conductivity. The whole process physical ex-
low recovery and high cost, making profitable develop- periment method of "high speed centrifugation-pres-
ment quite challenging. surized imbibition-core displacement" was developed,
By reviewing the development history of shale oil and quantitatively evaluated the recovery enhancement
stimulation technology in China, we have systematically by imbibition. Three main mechanisms of imbibition
summarized the main progress in shale oil stimulation replacement have been identified: reduction of interfacial
technology, comprehensively analyzed the challenges tension, wettability change, and viscosity reduction
faced by the technology, and proposed the development through emulsification and solubilization. The experi-
direction of the technology in this work. mental results show that imbibition can enhance recov-
ery rate by more than 4%, laying a theoretical foundation
1. Main progress in shale oil reservoir
for the development of new fluids to improve efficiency
stimulation technology
and reduce costs. The large physical experimental meth-
Since 2011, PetroChina has been learning from suc- od modeling perforation and fracturing has been set up
cessful experiences of shale oil development in North to test special perforation gun and perforation am-
America, and making explorations and innovations. Shale munition formulation and research initiation and expan-
oil reservoir stimulation technology of CNPC has experi- sion of multi-cluster fractures in open hole, spiral and
enced three stages of development: vertical well conven- planar perforation conditions. The research shows that
tional fracturing, horizontal well volume fracturing and each fracture cluster eventually leads to single-hole ex-
fracture controlled fracturing. Important progresses have pansion, and by reducing the perforation length and in-
been made in five aspects: shale oil reservoir stimulation creasing the number of perforation clusters, the fracture
mechanism, fracture controlled fracturing technology, pressure and fracture complexity near wellbore can be
geological-engineering integrated reservoir stimulation reduced. These research results provide a theoretical ba-
design platform, low-cost fracturing materials and large sis for the optimization of multi-cluster perforation mode
platform three-dimensional development mode. inside fracturing stage. Under guidance of these experi-
mental results, perforation clusters in each fracturing
1.1. Stimulation mechanism of shale oil reservoir
stage in shale reservoirs have increased from 2–3 to 5–14.
Research has been made focusing on the fracture ex-
1.2. Fracture controlled fracturing
pansion law of shale oil reservoir with beddings, the
mechanism of shale oil imbibition and replacement, and To overcome the problem that the shale oil reservoir is
mechanism of initiation and expansion of multi-cluster difficult to "break up", on the basis of unconventional oil
fractures[13–15]. For China’s continental shale oil reservoir and gas volumetric stimulation technology[16–20], Lei et al.
with beddings, whether hydraulic fractures can cross the proposed the design optimization and supporting tech-
beddings and connect the upper and lower reservoir nical method system for“fracture-controlled reserves”
bodies in the fracturing process affects the placement of based stimulation featuring dense fractures[21–23]. In this
horizontal well boxes and the reservoir stimulation technology, the length, spacing, and height of fractures
technology selected. Therefore, the fracture expansion are optimized according to reservoir properties, stress,
law of shale oil reservoir with beddings has been inves- and well-controlled reserves so as to make the ratio of the
tigated by large-scale physical simulation experiments fracture-controlled production” (the amount of oil and
and numerical simulations. The experimental results gas recovered from the fractures in the target time) to the
showed that the fractures in shale oil reservoirs with well-controlled recoverable reserves (the oil and gas re-
beddings presented "brick wall structure" or "fishbone serves in the reservoir unit where the well is located)
structure", with fracture height extension restricted. The approach 1, to realize effective control and recovery of the
numerical simulation results also showed that the inhi- subsurface reserves. The core of fracture-controlled frac-

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turing technology is to make clear four relationships: (1) oil production of more than 1000 t and an annual pro-
rock properties and fracture expansion mechanisms; (2) duction capacity of 50×104 t.
horizontal section length and fracture density; (3) cou-
1.3. Integrated geological-engineering reservoir
pling of fluid flow in reservoir and fracture; and (4)
stimulation design platform
match of artificial fractures with well spacing in well
pattern. The key points of fracture-controlled fracturing Under complex geological conditions of unconven-
technology include: start fracturing early, select sweet tional oil and gas reservoirs, only the geological-engi-
spots and layers vertically, and determine vertical well neering integration organization and research platform
spacing according to simulated fracture height expansion; can help gradually overcome the development problems
determine planar well spacing according to simulated and get better effect of reservoir stimulation. The geo-
artificial fracture length and production dynamics-based logical-engineering integrated reservoir stimulation
history matching, to achieve one-time well deployment; mode has been established by building the following "4
based on the study on the spatial and temporal evolution platforms" for geological-engineering integrated research:
of three-dimensional stress field, adopt staggering ar- (1) integrated evaluation platform for geological evalua-
rangement of fractures and optimized fracture parame- tion, sweet spot evaluation, mechanical evaluation and
ters to control oil drainage area and recoverable reserves well completion quality evaluation; (2) integrated design
and realize one-time fracture placement; control single platform for establishing geological model, reservoir
well cost and production decline by optimizing fracturing model, fracture model and economic model; (3) inte-
scale to achieve one-time stimulation. grated analysis platform for post-fracturing tracking,
The fracture-controlled fracturing technology has been measure evaluation, effect evaluation, and model correc-
proved very effective in shale oil development of Petro- tion; (4) integrated sharing platform for sharing experi-
China[24–25]. From 2016 to 2019, 780 shale oil horizontal mental results, optimized plans and operation design.
wells were treated by this technology, with the average The Fracturing and Acidizing Technology Center of
number of stages in a single well increasing from 9.8 to Research Institute of Petroleum Exploration & Develop-
18.9, and the average added sand volume and fluid vol- ment, PetroChina has developed FrSmart integrated
ume in a single well increasing by 4.1 and 3.1 times re- geo-engineering fracturing design software[2, 21, 26], which
spectively. After the fracture-controlled fracturing was with fracturing optimization and design as core, inte-
employed in the Tiaohu Formation shale oil reservoir of grates geological description, completion design, hydrau-
Tuha Oilfield, the horizontal well spacing gradually re- lic fracture simulation, post-fracturing production capac-
duced from 400 m to 100 m, the fracture spacing from ity simulation, economic evaluation, and real-time frac-
30–40 m to 8–15 m, and the number of clusters in each ture monitoring, etc., and includes 7 key modules. The
fracturing stage increased from 3–5 to 6–10. Among software has the following functions: (1) the geological
which, 73 wells had daily oil production per well in- modeling module can establish 3D geomechanical models
creasing from 13.5 t/d to 17.0 t/d. Compared with of individual wells or the whole area by importing the
neighboring wells in the same block, these wells had an structural, attribute and geomechanical models; (2) the
increase of average single well production of 25.9%, ef- pre-fracturing analysis module can select well sections
fectiveness rate increasing from 11.6% to 80.0%, degree of for fracturing by comprehensively evaluating reservoir
fracture-controlled reserves increasing from 42.1% to quality and completion quality; (3) the fracture simula-
85.2%, and composite decline rate decreasing to 20%. As tion module and fracturing capacity simulation module
a result, the predicted recovery rate of the block in- can optimize parameters such as artificial fracture spac-
creased from 2.5% to 10.2%. In the Longdong shale oil ing, fracture length and fracturing scale; (4) the economic
development demonstration area of Changqing Oilfield, evaluation module can estimate the payback period and
the fracture-controlled fracturing technology has also internal rate of return of different schemes based on the
been applied to 58 wells, with well spacing reducing from net present value model, so as to select the scheme with
600–1000 m to 200–400 m, the number of clusters in the best economic benefit; (5) the real-time decision, da-
each stage increasing from 2–3 to 5–14, and cluster spac- tabase and data analysis module, which integrates big
ing reducing from 22–30 m to 5–12 m, the degree of data, on-site and remote decision functions, can ensure
fracture-controlled reserves increasing from 50%–60% to the accuracy of input parameters and rationality of frac-
more than 90% according to microseismic monitoring, turing design.
single well production increasing from 10–12 t/d to more The integrated evaluation, design and analysis can in-
than 18 t/d, and the first-year decline rate dropping from crease the drilling ratio of high-quality sweet spot and
40%–45% to less than 35%, reversing the passive produc- improve the fracturing effect of shale oil reservoir. During
tion capacity building situation. With the support of this the pilot test phase of Jimsar shale oil reservoir in Xinji-
technology, the demonstration area has reached a daily ang Oilfield, 10 horizontal wells had a daily initial pro-

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duction of 5.9–40.8 t, failing to reach the 40 t/d, and a modular clustering shotgun has been developed. Typical
1.5×104 t of production capacity per well cumulatively in clustering shotguns relied on wires for inter-cluster con-
two years designed by the scheme. Through integrated duction and selection control, and are complex in on-site
geological-engineering study, we found that the drilling assembly, prone to error and inefficient. By using the
ratio of high-quality reservoirs was the geological guar- newly developed modular perforation tool, in combina-
antee of post-fracturing production[27]. In the test devel- tion with key technologies such as optimization of the
opment stage, horizontal well trajectory fine control supporting string, wellbore throughput improvement,
technologies such as rotating geosteering and thin sand ignition stability design, and pumping parameter, the 20
layer limited test were used. Consequently, Wells JHW023 m lubricator allows 15–20 clusters of perforations to be
and JHW025 reached drilling ratio of oil layer as 100%, shot (tubing string length of 16.4–17.6 m) in one trip.
and drilling ratios of high-quality sweet spots of 96% and 12-cluster perforation in a single stage has been success-
92% respectively, marking a significant increase from less fully tested, greatly improving the efficiency and quality
than 70% of wells drilled earlier. After treated by of assembly and significantly reducing the labor intensity
high-intensity fracture-controlled fracturing technology, in field.
these two wells had the highest daily oil production of
1.4.2. Low-cost stimulation materials
88.3 t and 108.3 t respectively, and an average cumulative
production of 1.0×104 t in 240 d per well. In addition, by Compared with conventional reservoir fracturing,
adopting 3D seismic technology in Loess mountainous large-scale volume fracturing in shale oil reservoir uses
areas, fine log evaluation for shale oil reservoir, horizon- larger amount of fracturing fluid and proppant, therefore
tal well trajectory steering technology, etc., Changqing fracturing fluid and proppant are focus of cost reduction.
Oilfield can effectively predict shale oil sweet spots. By In recent years, fracturing fluid has been developing to-
using geosteering, 55 horizontal wells targeting the Tri- ward directions of slick-water with adjustable viscosity,
assic Chang 7 Member shale oil had an increase of oil recoverable slick-water, and increase of slick-water pro-
layer drilling ratio of 15%. portion; while in terms of proppant, quartz sand is re-
1.4. Low-cost materials placing ceramsite.
The slick-water system with adjustable viscosity de-
1.4.1. Low-cost sealing tools for fracturing veloped by Research Institute of Petroleum Exploration &
Sealing tools have become the key ones for staged Development, PetroChina has a mass fraction of 0.01%–
fracturing of horizontal wells in shale oil reservoir, and 0.10% and an adjustable viscosity of 2–30 mPas. It can be
bridge plugs are the main sealing tools for fracturing of converted between slick-water and sand-carrying liquid
shale oil reservoir, accounting for over 95% of the sealing freely, with a resistance-reducing rate of 80% before the
tools. Bridge plug staged fracturing has the advantages of viscosity change and 70% after the viscosity change. The
unlimited number of fracturing stages, large fracturing recoverable slick-water systems of EM30 and EM50 have
scale and discharge, and smooth wellbore after drilling been widely used in Changqing Oilfield, and have a re-
and milling. The bridge plugs initially used by PetroChina sistance-reducing rate of 70%–80% at the mass fraction of
in horizontal well fracturing were quick-drilling compos- 0.03%–0.08%. In recent years, the proportion of
ite bridge plugs imported from foreign countries at high slick-water used in shale oil reservoir fracturing in China
prices. After years of research, we have developed dis- has also increased year by year and now stands at about
solvable bridge plugs and dissolvable ball seats, and these 70%. The proportion of slick-water used in fracturing of
products have been produced and applied on large scale the Tiaohu Formation shale oil reservoir of Tuha Oilfield
in China, providing new means for improving sealing and has risen from 36.5% to 82.8%, and the proportion of
fracturing efficiency. The dissolvable bridge plugs with a slick-water used in fracturing of Jimsar shale oil reservoir
variety of sizes and controllable dissolution time from 7 in Xinjiang Oilfield has increased to 50%–60%.
to 14 d, have promoted the transformation of domestic Recently, the research and application of proppant has
unconventional oil and gas development mode, forced the been focusing on replacing ceramsite with quartz sand to
price of foreign products to drop from 197 000 RMB to 35 significantly reduce the cost of fracturing materials. Ex-
000 RMB, and improved the core competitiveness of periments were conducted to demonstrate the feasibility
staged fracturing technology of PetroChina. The dissolv- of replacing ceramsite with quartz sand, the method to
able ball seats developed have a pressure-bearing capacity evaluate the conductivity capacity considering stress state,
of 70 MPa and can be fully dissolved within 7 d[28]. They placement concentration and production regime has
have been applied to more than 3600 stages of 189 wells been established. It has been made clear that the effective
in Changqing Oilfield, setting a record of fracturing 43 force on proppant can reduce by 50%–60% in multi-stage
stages and removing 24 ball seats in 28 h in a single well. and multi-cluster fracturing mode in horizontal shale oil
In order to realize multi-cluster fracturing in one stage, wells, so quartz sand can satisfy conductivity requirement

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of shallow shale oil reservoirs at depths of 3500 m or less. opment of shale oil at current oil prices. For the overall
In addition, results of parallel plate physical model ex- development scheme of 300×104 t of shale oil in
periments and numerical simulation show that small Changqing Oilfield with EUR (Estimated Ultimate Re-
particle size quartz sand can be transported over long covery of a single well) of 2.4×104 t, the average single
distances, and the support profile can be further opti- well cost will be 2524 RMB/t, or about $50/bbl ($315/m3).
mized by multi-level combination and multi-layer place- Drilling and fracturing cost of Jimsar shale oil, Xinjiang
ment of proppant. In quartz sand tests in several oil fields Oilfield in 2019 was 61 million RMB, with EUR of 2.6×104
of PetroChina, the application ratio of quartz sand in- t, the internal rate of return calculated was −6.2% with
creased from 47.9% in 2014 to 71.5% in 2020. Quartz sand progressive oil prices. The authors believe there are
has been used in shale oil reservoir fracturing in challenges in the following four aspects.
Changqing Oilfield. In Xinjiang Oilfield, quartz sand has
2.1. Challenges to three-dimensional stimulation
been used to replace ceramsite in Mahu shale oil reser-
technology due to multi-layers superimposition of
voirs at depth of 3500 m or less, saving proppant cost up
shale oil vertically
to 590 million RMB from March to August 2020.
Unlike the widely stable distributed marine shale oil
1.5. Large well pad three-dimensional development
reservoirs in North American basins, continental shale oil
mode
reservoirs in China are characterized by strong planar
In response to low oil prices, a new theory of high-ef- heterogeneity and vertical superimposition of multi-lay-
ficiency field-wide horizontal well development in three ers. The previously adopted single-layer well deployment
dimensions has emerged in North America. It adopts has problems of low producing degree and high costs, etc.
multi-layer superimposed three-dimensional development The development model with three-dimensional fractur-
mode to achieve the recovery of all resources in vertical ing and horizontal well has made remarkable achieve-
direction and ensure efficient development of unconven- ments in North America, and is an idea we can draw on.
tional oil and gas, with wells arrangement and comple- But in-depth research is still necessary in fine reservoir
tion done in one time. Since 2010, this development description, sweet spot identification, well deployment on
model has been adopted in Permian basin, where each platform, well spacing optimization and three-dimen-
well pad has more than 20 wells; wells in the Wolfcamp sional fracturing plan design. The following issues need
Formation and Spraberry Formation have horizontal sec- to be addressed: (1) sweet spot identification and hori-
tions 1500–3000 m long and 1500–2000 m long respec- zontal well trajectory design; (2) the best well density for
tively; the well spacing was 85–150 m within the same maximizing benefits; (3) the best staggering well spacing
layer and 85 m between layers; the single well cost reduced for three-dimensional well deployment; (4) whether mul-
by 15%–30% and production increased by 15%–25%[29]. tiple wells should be arranged in a superposed pattern or
With the idea of "multi-layer, three-dimension, large in a staggering pattern; (5) whether hydraulic fractures
well cluster and factory operation", PetroChina explored a overlap vertically; (6) whether the best fracturing se-
new development mode of large platform multi-layer well quence is top-down or bottom-up; (7) how to prevent
placement and three-dimensional fracturing in Hua H60 fractures in combination wells from "colliding".
of Changqing Oilfield and Ma131 of Xinjiang Oilfield, etc.
2.2. Challenges to the optimization of fracturing
On Hua H60 well pad of Changqing Oilfield, 22 wells
schemes due to complex fluid flow pattern in shale oil
targetting 3 small layers were drilled, with horizontal
reservoirs
section of 1507 m long and 20.8 stages and 121 clusters
fractured per well on average. After completed, the well Shale oil reservoirs have permeability at the nano-
pad had a daily oil production of 360 t and annual oil darcy level with complex and variable fluid flow pattern,
production of 11×104 t. On Ma 131 well pad of Xinjiang the relationships between EUR and benefit related pa-
Oilfield, 12 wells were drilled in three dimensions, and rameters such as well spacing, fracture spacing and
had 1132 fractures created in 331 fracturing stages. The fracturing scale still need optimization. For example, for
wells had an average production 15 t/d higher than well spacing optimization, the well spacing in shale oil
neighboring wells in the same period, and a rise of esti- reservoir of the Tiaohu Formation of Tuha Oilfield was
mated recovery rate from 10% to 17%[30]. gradually reduced from the 400 m to 100 m in field test,
and no inter-well fractures have been found. But more
2. Challenges faced by shale oil reservoir
inter-well fractures were found in the shale oil reservoirs
stimulation technology
of Changqing Oilfield at well spacing of 200 m. Therefore,
Overall, PetroChina shale oil development is still in the the fracture-controlled reserve volume and fluid flow
early stage of production capacity building, although pattern in different shale oil reservoirs need to be studied
Changqing, Xinjiang and Tuha Oilfields have made faster further to optimize the fracturing parameters pertinently
progress, it is quite difficult to achieve economic devel- and make the fracturing scheme design more scientific.
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Meanwhile, due to complex morphology of artificial (2–5 stages/d) due to various factors, showing a large gap
fractures, the evaluation of fracture length, height and with large well-pad factory-like operations in North
width is not only important for understanding fractures America. It is difficult to increase the proportion of
and guiding fracturing scheme design, but also crucial for slick-water in some shale oil blocks. Slick-water takes up
guiding the whole life cycle production of oil and gas 61.5% on the average and 85.5% at most of the fracturing
wells. It is urgent to develop fracture diagnostic technol- fluid used in China. Although the work of replacing ce-
ogy that can identify and quantitatively characterize the ramsite with quartz sand is pushing forward in an orderly
scale of complex fracture networks. manner, the proportion of transport cost is high, making
it harder to reduce the costs of fracturing materials.
2.3. Challenges to the recovery of remaining reserves
between wells and between fractures due to large well 3. Technical development direction of shale
spacing and cluster spacing in early development oil reservoir stimulation technology
In the early stage of shale oil development, the well Continental shale oil is an inevitable choice as China's
spacing was basically 400 m due to mismatch of hori- continental oil and gas exploration shifts focus from
zontal well technology. Later field coring and production "out-of-source" reservoir to "in-source" reservoir. Me-
dynamic analysis show that with the current engineering dium-to-high mature shale oil is the realistic target for
technology, the artificial fractures are less than 100 m our oil exploration and development in the near future,
long, leaving a large amount of undeveloped reserves and reservoir stimulation will definitely play a more im-
between wells. After the secondary infilling of well pat- portant role in the effective exploration and development
tern, due to reservoir heterogeneity, the fracturing of the of shale oil. In light of shale oil reservoirs and technical
infilled wells would be interfered by the stress field of the requirements on stimulation technology of PetroChina,
neighboring wells in the early stage, and the frac-hit is by reviewing the main progress and challenges of shale
likely to occur during the fracturing of the combination oil reservoir stimulation technology, we think that Pet-
wells. Therefore, frac-hit reducing measures need to be roChina should learn from the successful experience of
researched further. Meanwhile, with large cluster spacing shale oil development in North America, and focus the
and low pumping rate, the horizontal wells at the early development of shale oil reservoir stimulation technology
stage of development were not completely stimulated, in the following aspects:
leaving unrecovered reserves between fractures, therefore
3.1. Strengthen the integrated geology-engineering
refracturing becomes a must choice during the whole life
research to utilize reservoir stimulation technology
cycle of shale oil horizontal wells. Refracturing faces five
main challenges: (1) challenge in characterizing remain- 3.1.1. Deepen basic theoretical study on reservoir
ing oil distribution, and reconstructing flow field; (2) stimulation
challenge in reconstructing dynamic stress field due to
It is necessary to further strengthen basic studies on
the complex stress field change pattern before refractur-
ground stress field and well network arrangement, rock
ing; (3) challenge in reconstructing the horizontal well-
mechanics and fracture expansion, proppant transport
bore due to lack of effective sealing tools in fractured
and fracture conductivity in shale oil reservoirs, identify
wellbore; (4) challenge in determining the time point of
geological sweet spots and engineering sweet spots, and
refracturing due to lack of technology to evaluate the
reveal the mechanism of formation fluid-solid coupling,
refracturing timing; (5) challenge in evaluating refrac-
to improve the pertinence of shale oil reservoir stimula-
turing effect, due to lack of re-evaluation method.
tion. The identification and prediction technology of
2.4. Low cost of horizontal well staged multiple- sweet spots need to be improved by using three-dimen-
cluster large-scale fracturing as the main shale oil sional geological modeling technology, and conducting
reservoir stimulation technology quantitative evaluation of spatial distribution of key pa-
The increase in the number of fracturing stages and rameters, fracability, and recoverability; the dynamic
sand adding intensity, as well as higher drilling rate, ground stress field needs to be described to get real-time
would lead to increase of the proportion of fracturing ground stress distribution by pre-fracturing ground stress
costs in drilling and completion costs. Therefore, to cope field modeling, measuring ground stress while drilling,
with the low oil price effectively, it is necessary to reduce predicting spatial and temporal evolution of three-di-
fracturing costs and increase production capacity of shale mensional ground stress field; the fracture initiation law
oil well[31]. Thanks to well deployment from well-pad and and its main control factors need to be revealed by un-
factory-like operations, fracturing time efficiency has derstanding rock mechanics and fracture expansion law,
increased from 4.2 to 10 stages per day, but in China, the developing technologies of high temperature rock me-
average number of shale oil wells per well-pad is smaller, chanics, large physical modeling and three-dimensional
and the average fracturing time efficiency remains low characterization of bedding and weak surface fracture
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expansion; it is necessary to develop a large physical intelligence. Given the complex geological characteristics
model of sand transport and study the proppant trans- of oil and gas reservoirs in China, we should conduct
port and settlement characteristics under the slick-water top-level design, set functional modules, and continu-
reverse-order sand transport stimulation mode, to guide ously develop and improve the FrSmart integrated
the optimization of fracturing fluid types and parameters. geo-engineering fracturing optimization design software
platform by making use of technological innovation out-
3.1.2. Establishment of field laboratory for hydraulic
comes to make its functions more practical, models more
fracture study
advanced, performance more complete, and gradually
By drawing fully on the results of field tests in China make it an IT-based intelligent platform.
and abroad[32–35] (Table 1), and focusing on the enhance-
3.2. Deepen the study on fracture-controlled
ment of single-well production and reserve producing
fracturing technology to improve producing degree
degree, integrated field test laboratory needs to be built
of shale oil reserves
in key shale oil areas to research the optimization of
fracturing technology, materials, parameters and scale, As mentioned earlier, the promotion of fracture-con-
test fracturing technologies designed for increasing pro- trolled fracturing technology in PetroChina shale oil de-
duction, reducing costs and improving efficiency, and velopment has achieved good results. Unconventional
establish prolific well templates to guide efficient shale fracturing operations in North America showed parame-
oil and gas development. In the field laboratory, a variety ters turning better and then worse, indicating there are
of monitoring and evaluation technologies such as DFIT optimal values for fracture spacing and operation
(diagnostic fracture injection test), full-diameter coring, scale[36–38]. Therefore, it is necessary to further deepen the
tracer, micro-seismic, DTS/DAS/DSS (distributed Raman studies on four major relationships, namely rock proper-
temperature sensing system/distributed acoustic sensing ties and fracture expansion mechanism, horizontal sec-
system/distributed strain sensing system), and CSEM tion length and fracture density, reservoir fluid flow and
(controlled source electromagnetic method) can be used fracture flow coupling, and match of artificial fracture
to deepen the understandings on scientific issues such as with well spacing in well pattern. In a payback period of
fracture morphology to guide the selection of well spac- 3–5 a, the optimal well spacing, fracture spacing, eco-
ing, fracture spacing, fracturing parameters and refrac- nomic conductivity capacity, and fracturing scale of shale
turing measures. oil horizontal wells in different regions and reservoir
conditions need to be worked out to maximize the frac-
3.1.3. Improve integrated geological-engineering
ture control and recovery of reserves.
reservoir stimulation software platform
3.3. Promote horizontal well three-dimensional
The FrSmart integrated geo-engineering fracturing op-
development mode to realize the production of
timization design software platform developed by Re-
multiple layers longitudinally
search Institute of Petroleum Exploration & Development,
PetroChina has taken shape. We should draw on the most Going through exploration of infilling wells, three-di-
advanced international achievements and the advantages mensional layer-by-layer development, and three-dimen-
of global mainstream commercial software, establish sional overall development, North American unconven-
international standards, and realize seamless integration tional oil and gas development has entered completely in
between modules, and the trend of digitalization and the stage of horizontal well three-dimensional develop-

Table 1. Monitoring methods and results used by shale oil and gas field laboratory test in North American.
Project name Monitoring methods Understandings
DFIT for 4 wells, wall coring, core (1) The fracture complexity beyond that of current numerical simulation modeling.
analysis, proppant tracer for 3 (2) Tensile fractures and shear fractures coexist; the support fractures are only
wells, fracturing fluid tracer for 8
about 10 m high. (3) There is a large amount of unbroken small-grain quartz sand
HFTS
wells, micro-seismic, inclinometer, on the fracture surface of the core. Large fractures 0.5 to 1.0 cm wide filled with
bottom hole pressure gauge, coring quartz sand are commonly present in the cores. (4) Energy spectrum logging
of large deviation well at 182 m analysis indicates that more than 90% of the clusters are stimulated
Well wall coring, core analysis, (1) Cores taken from vertical wells have natural fractures, induced fractures, and
micro-seismic monitoring, horizontal bedding; (2) A large amount of slow slips occur during the fracturing
MSEEL
DTS/DAS, production logging, process; (3) DTS shows that the temperature of the fractured stage would
vertical well coring at 34 m rapidly recover to the reservoir temperature
(1) There are a large number of hydraulic fractures, far exceeding the number
Dual well micro-seismic, DTS/DAS, of perforation clusters; the fracture complexity is related to the cluster spacing;
Conoco-Phillips bottom hole pressure gauge, tracer, beddings and weak surfaces, etc. affect the fracture complexity. (2) DTS/DAS
Eagle Ford radioactive proppant, coring from show that all clusters contain fluid, but not uniform in volume. (3) Density of
pilot test Well S2 at 61 m, coring from Well fractures in core is not directly related to micro-seismic events. (4) DAS shows
S3 at 110 m that some of the fractures are 457 m long, and the fractures extend upward
to the Buda Formation and downward to the Austin Formation.
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ment. In this stage, thanks to the dramatic increase in refracturing. For dynamic multi-stage temporary plug-
drilling speed, horizontal wells in superimposed and ging and diverting technology, it is difficult to initiate
staggering pattern can be deployed to tap oil in multiple new fractures and predict the stimulation effect due to
layers to increase the reserves-producing degree in verti- the influence of the original perforations and depleted
cal profile and improve quality and efficiency. In contrast, fractures. The operation of double-sealing single-stick
the "multi-layer, three-dimensional and factory-opera- technology has poor efficiency. Therefore, the refractur-
tion" mode of shale oil development has just started in ing technology of expandable tail pipe and tail pipe ce-
China. In line with the multi-layer superimposed shale oil menting need to be developed.
reservoirs in China, we need to learn from the North
3.5. Develop low-cost stimulation supporting
American experience, and research well deployment for
technology to help reduce the cost and increase the
multi-layers on well-pad, horizontal wellbore trajectory,
efficiency of development
optimal well pattern density, three-dimensional fractur-
ing mode and fracture morphology, etc., to make uncon- 3.5.1. Develop shale oil horizontal well staged
ventional resource development profitable. We need to stimulation tools
strengthen research on shale oil geomechanics, shorten Key tools and equipment are crucial to productivity
the iterative cycle of field sweet spot identification, im- and are also the major points for cost reduction and effi-
prove the accuracy of continental shale oil sweet spot ciency improvement. We need to strengthen the research
identification, and sort out the best target layer for hori- and development of dissolvable bridge plugs and multi-
zontal well; optimize the well pattern in three-dimensional cluster perforation tools, improve rubber sleeve-free
well deployment, the inter-layer and intra-layer well all-metal dissolvable bridge plugs, modify setting mode,
spacing; and optimize the fracturing mode and parame- and develop a series of all-metal dissolvable bridge plugs
ters to maximize producing reserves on profile vertically. for complex well conditions with different casing sizes,
3.4. Research refracturing technology for shale oil steel grades, and different temperatures etc., to realize no
horizontal wells to efficiently develop the remaining drilling, milling or flushing of bridge plugs after fractur-
reserves between fractures ing, thus improving operational efficiency. In terms of
multi-cluster perforation tool, North America's modular
In light of the five challenges in refracturing of shale perforation and high-efficient setting tool has a 99%
oil horizontal wells, we should research refracturing success rate and a maximum of 24 clusters in a stage,
technology of horizontal wells, and develop a series of compared with 14 clusters in China. Therefore, it is ur-
supporting technologies such as "remaining oil descrip- gent for us to research high-efficient long horizontal sec-
tion, stress field analysis, evaluation of previous fractur- tion clustering perforation tools to achieve safe perfora-
ing, selection of refracturing timing, scale design, casing tion in a single stage with 20 clusters or more.
re-engineering, and post-fracturing tracking" to match
flow field, stress field and fracture system again to im- 3.5.2. Continuously reduce costs of fracturing materials
prove the stimulation effect. For casing re-engineering The proportion of low-cost slick-water should be in-
technology, North America has developed mature ex- creased. The proportion of slick-water used in shale oil
pandable tail pipe and tail pipe cementing technology, in reservoir has reached 100% in North America, while that
which expandable tail pipe can improve the pres- in China remains relatively low at 70%. We should
sure-bearing level of overall casing column. The casing of strengthen fracturing fluid recycling, use oilfield waste
139.7 mm (5.5 in) after repaired will have a diameter of water, re-injection water, water separated from flowback
more than 106 mm, and internal pressure resistance of 70 liquid or shallow desert water to prepare fracturing fluid
MPa and external pressure resistance of 35 MPa[39]. Tail directly, to significantly reduce the environment risk in-
pipe cementing involves running 88.9 mm (3.5 in), 101.6 curred by fracturing fluid, and provide technical guaran-
mm (4.0 in), or 114.3 mm (4.5 in) tail pipe inside 114.3 tee for "no landing" of fracturing fluid. In light of the
mm (4.5 in) or 139.7 mm (5.5 in) casing, and is applicable characteristics of China’s shale oil reservoirs and stress
under the condition of bottomhole temperatures of loading conditions, we need to put more efforts into the
100–180 °C and horizontal section lengths of 760–2100 field test and promotion of low-cost quartz sand prop-
m[40–41]. Halliburton statistics show that this technology pant, increase the proportion of quartz sand instead of
has been successfully applied to more than 112 wells in ceramsite, accelerate the evaluation of localization and
Haynesville since 2016, increasing the average EUR by economics of quartz sand source and set up quartz sand
about 150%; ConocoPhillips refractures about 100 hori- industrial bases, so as to effectively control fracturing
zontal wells per year, with mainly the refracturing tech- proppant costs.
nology of tail pipe cementing[42–43]. China still mainly
3.5.3. Develop information technology
adopts the dynamic multi-stage temporary plugging and
diverting and double-sealing single-stick technology for As information technology develops fast, the reservoir
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stimulation system involves many aspects, such as reser- sues of unconventional oil and gas development of CNPC.
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International oil companies commonly combine "un- [4] HU Suyun, ZHAO Wenzhi, HOU Lianhua, et al. Devel-
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