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PPLib800xA 6.2

Product Guide
Pulp and Paper Library PPLib800xA
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PPLib800xA 6.2

Product Guide
Pulp and Paper Library PPLib800xA

Document Number: 3BTG811796-3013

Document Revision: A
Release: May 2019
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Notice
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EMC Directive 2014/30/EU and in Low Voltage Directive 2014/35/EU.

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Copyright © 2019 by ABB.
All rights reserved.
 Table of Contents

INTRODUCTION ............................................................................................................................... 5
General .............................................................................................................................................. 5
Product Overview ............................................................................................................................ 5

PPLIB800xA CORE PACKAGE......................................................................................................... 7

Package overview............................................................................................................................ 7
Element Library ............................................................................................................................... 8
Elements....................................................................................................................................... 8
Function Library ............................................................................................................................ 10
Elements..................................................................................................................................... 10
Displays ...................................................................................................................................... 12
UMC22 Library................................................................................................................................ 13
Elements..................................................................................................................................... 13
Displays ...................................................................................................................................... 13
Global Resource Settings ............................................................................................................ 14

PPLIB800xA ADD-ON .................................................................................................................... 15

Paper Expansion Library .............................................................................................................. 15
Elements..................................................................................................................................... 15
Displays ...................................................................................................................................... 15
Power Expansion Library ............................................................................................................. 16
Elements..................................................................................................................................... 16
Displays ...................................................................................................................................... 16
Smart Device Library .................................................................................................................... 17
Elements..................................................................................................................................... 17
Displays ...................................................................................................................................... 17

ORDERING ...................................................................................................................................... 19
Ordering PPLib800xA ................................................................................................................... 19
Expanding on Existing Order ...................................................................................................... 19
Upgrading Controller on Existing Order...................................................................................20
Sentinel ........................................................................................................................................... 20
 INTRODUCTION

General
PPLib800xA is a complete and comprehensive library for building industrial applications in
System 800xA with AC800M connectivity. Originally developed for building control
applications specific to the Pulp and Paper industry, it has since gained widespread use in
other industries such as Minerals, Energy, etc.
Benefits of using PPLib800xA include:
· Fully integrated with ABB System 800xA
· Complies with international standard for programmable logic controls IEC61131-3
· Standardized, reusable and flexible
o Provides standard displays and logic that can be easily duplicated and reused.
o Easily adaptable to users’ needs and/or process requirements.
For example, Customization of colors, alarm and event list, etc.
· Supported by tools to achieve maximum efficiency and quality
· Multi language support
It contains object types built in function block and can only be used with Control Builder M
Professional.

Product Overview
Smart Paper Power
Function UMC 22 Device Expansion Expansion
Library Library Library Library Library
(Optional) (Optional) (Optional) Global Resource
Settings

Element Library

Figure 1 Different packages of PPLib800xA

The PPLib800xA library comes in two offerings:

· PPLib800xA Core package, consisting of the Element Library, Function Library and
UMC 22 Library.
· PPLib800xA Add On package, consisting of Smart Device Library, Paper Expansion
Library and Power Expansion Library.
PPLib800xA is compatible with ABB System 800xA version 6.0 and is designed for use in the
Function Block editor or Control Diagram editor of Control Builder M.

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 INTRODUCTION
Product Overview

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 PPLIB800xA CORE PACKAGE

Package overview
PPLib800xA core package contains the basic building blocks and objects required for creating
project applications. The core package has been segregated even further by similar
functionalities and features.

UMC22 Lib
Single/Bi-
directional
motor Function Lib
Positioning
motorized valve PID Controller

Non positioning
motorized valve
Motors
VSDs
Element Lib
Valves
UMC22 digital
indicaiton Analog & Digital objects Common Data
Ramp Multiplexers Comparator ...
Types
Group & Sequence

Simulations Totalizer

Figure 2 Libraries within PPLib800xA core package

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 PPLIB800xA CORE PACKAGE
Element Library

Element Library
PP_ElementLib contains the most basic elements required for application programming. It
provides commonly used functions in the form of function blocks so that an application
developer, need not have to build these functions from scratch.
Note: All function blocks within PP_ElementLib are not configured as aspect objects and alarm
owners. Hence, they have neither graphical presentation nor alarm handling mechanism.

Elements
Category Element Name

Bit / Registers Move_B / Move_IL / Move_R

operations (Move - Boolean / Integer / Real)
Reg_IL / Reg_R
(Register - Integer / Real)
SR_D
(Set Reset memory - Data input)
Bitwise Function B16ToDInt / B32ToDInt / B16ToDword / B32ToDword
(Convert Boolean16 / Boolean32 to Integer / Dword)
DIntToB16 / DIntToB32 / DwordToB16 / DwordToB32
(Convert Integer / Dword to Boolean16 / Boolean32)
GetBitDInt / GetBitDword
(Get bits value from Integer / Dword)
SetBitDInt / SetBitDword
(Set bits value from Integer / Dword)
Comparators Comp_I / Comp_R
(Integer comparator / Real comparator)
Converters CONV_BI / CONV_IB
(CONVerter - Boolean to Integer / Integer to Boolean)
Counters Count_L
(Counter - Limiter)
Filters Filt_1P / Filt_2P
(Filter - 1 Pole / 2 Pole)
Limiters Alarm_Lim2 / Alarm_Lim4
LIM
Lim_N
(Limiters 1-of-N address)
Mathematics Avg
(Average)
Add_MR
(Multipler Real)
Div_R
(Divider Real)
Fung_1V
(Function generator - 1 variable)
Multiplexers / Mux_I_B / Mux_I_IL / Mux_I_R
Demultiplexers (Multiplexer with Integer address - Boolean / Integer / Real)
Mux_MI_IL / Mux_MI_R
(Multiplexer with Memory and Integer address - Integer / Real)
Mux_MN_R
(Multiplexer with Memory and 1-of-N address - Real)

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 PPLIB800xA CORE PACKAGE
Element Library

Category Element Name

Mux_N_IL / Mux_N_R
(Multiplexer with 1-of-N address - Integer / Real)
MuxA_I
(Multiplexer Array - with Integer address)
DeMux_MI_IL / DeMux_MI_R
(DEMUltiplexer with Memory and Integer address - Integer / Real)
Selectors Max_R / Min_R
(Maximum / Minimum selector Real)
Simple Event B16SimpleEvent / B32SimpleEvent / DIntSimpleEvent / DwordSimpleEvent
(Simple event - Boolean16 / Boolean32 / DInt / Dword)
Switches SW_B / SW_R
(Switch - Boolean / Real)
SW_C_B / SW_C_R
(SWitch Changeover - Boolean / Real)
Time AnalogDelay
TimePuls / Mono/ Osc_B
(Time Pulse, Trigger, Oscillator - Boolean)
Others PI / INTegrator / DERivator
(Control regulator)
ConPU1
(CONtroller - PUlsed 1)
Ramp
Thresh_L
(Threshold - Logic)

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 PPLIB800xA CORE PACKAGE
Function Library

Function Library
PP_FunctionLib contains function blocks which models the commonly used process
equipment, such as basic signal objects, motor control, regulatory control, etc. These blocks
are represented as Object Types in System 800xA and are typically configured as Aspect
Objects. Most of which contains graphical presentation, faceplate, alarm & event handling and
trends.

Elements
Categories Object Types Displays
Graphic Faceplate Object Interloc
Elements Display k
Display

Basic objects AIS01 √ √ √ -

for process (Analog input signal)
I/O signals AOS01 √ √ √ -
(Analog output signal)
DIS01 √ √ √ -
(Digital input signal)
DOS01 √ √ √ -
(Digital output signal)
Flow01 √ √ √ -
(Temperature & Pressure
Compensation of Flow Measurement)
Basic objects AIC01 √ √ √ -
for (Analog Input Calculated)
calculated AOC01 √ √ √ -
signals (Analog Operator Control)
DIC01 √ √ √ -
(Digital Input Calculated)
DOC01 √ √ √ -
(Digital Operator Control
Direct entry Bool01 / Bool02 √ - - -
and (Boolean)
Indications Real01 / Real02 √ - - -
(Real)
DInt01 / DInt02 √ - - -
(Integer)
Text01 / Text02 √ - - -
(String)
Time01 / Time02 / Time03 √ - - -
(Time)
Valve Motval01 √ √ √ √
controls (Non-Positioning Motorized Valve)
Motval02 √ √ √ √
(Positioning Motorized Valve)
Valve01 √ √ √ √
(On/Off Valve)
Regulatory Man01 √ √ √ √
controls (Manual Station)
PID01A √ √ √ √
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 PPLIB800xA CORE PACKAGE
Function Library

Categories Object Types Displays

Graphic Faceplate Object Interloc
Elements Display k
Display

(Closed Loop Controller with Auto

Tuner)
PID01 √ √ √ √
(Closed Loop Controller)
Ratio01 √ √ √ √
(Ratio Station)
Generic GenConO - - - -
Controls (Operator output)
GenCon01 √ √ √ √
(Generic Controller)
Motor DRICON_S √ √ √ √
controls (Variable Speed Motor ACS550 / 600 /
800 / 850 / 880)
DRICON_S02 √ √ √ √
(Variable 2 Speed Motor ACS550 / 600
/ 800 / 850 / 880)
Mot01 √ √ √ √
(One Speed or Direct Motor)
Mot02 √ √ √ √
(Two Speed or Reversing Motor)
MotFreq √ √ √ √
(Variable Speed Motor)
Group and GroupStart1 √ √ √ √
Sequence (GroupStart Control)
controls GroupStart2 - - - -
(GroupStart extension)
Seq01 √ √ √ √
(Sequence Control)
Interlocks Intlk_IAs - - - -
(Interlock IA)
Intlk_IBs - - - -
(Interlock IB)
Intlk_ICs - - - -
(Interlock IC)
Totalizer Total01 √ √ - -
(Totalizer)
Totalizer01 √ √ √ -
(Totalizer with shift)
Reporting ReportConfig - - - -
(Report Configuration)
ReportData01 √ - √ -
(Report Presentation)
Others Gain Sched - - - -
(Gain Scheduler)
ModeSel √ √ - -
(Mode Selector)

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 PPLIB800xA CORE PACKAGE
Function Library

Displays

Figure 3 Faceplates and displays of PID01

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 PPLIB800xA CORE PACKAGE
UMC22 Library

UMC22 Library
PP_UMCLib contains functions blocks for UMC22 related devices. These blocks are
represented as Object Types in System 800xA and are typically configured as Aspect Objects.
Most of which contains graphical presentation, faceplate, alarm & event handling and trends.

Elements
Categories Object Types Displays
Graphic Faceplate Object Interloc
Elements Display k
Display

Motor UMC22 √ √ √ √
controls (Uni/bi directional motor)

Valve UMC22_Act √ √ √ √
controls (Non-Positioning Motorized Valve)
UMC22_Act02 √ √ √ √
(Positioning Motorized Valve)
Indication UMC22_DI - - - -
(Digital Indication)
Simulation UMC22_Sim - - - -
(Simulation for UMC22)
UMC22_Act_Sim - - - -
(Simulation for UMC22_Act or
UMC22_Act02)

Displays

Figure 4 UMC22 faceplates and displays

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 PPLIB800xA CORE PACKAGE
Global Resource Settings

Global Resource Settings

PPLib800xA provides the ability to define global settings from a single location in System
800xA. These settings are then automatically applied across all PPLib800xA objects used in
the system. Currently the following settings are available:
· Color schemes
· National language texts in faceplates
· Customized alarm and event messages

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 PPLIB800xA ADD-ON

Paper Expansion Library

PP_PaperExpLib contains function blocks for specific use in the paper machine area. These
blocks are represented as Object Types in System 800xA and are typically configured as
Aspect Objects. Most of which contains graphical presentation, faceplate, alarm & event
handling and trends.

Elements
Categories Object Types Displays
Graphic Faceplate Object Interloc
Elements Display k
Display

Refiner Refiner01 √ √ √ √
controls (Refiner interface)
Refiner01A - - - -
(Refiner control)

Displays

Figure 5 Faceplates and displays of Refiner

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 PPLIB800xA ADD-ON
Power Expansion Library

Power Expansion Library

PP_PowerExpLib contains function blocks for specific use in the power plant area. These
blocks are represented as Object Types in System 800xA and are typically configured as
Aspect Objects. Most of which contains graphical presentation, faceplate, alarm & event
handling and trends.

Elements
Categories Object Types Displays
Graphic Faceplate Object Interloc
Elements Display k
Display

Sootblower SBSeq01 √ √ √ √
controls (Sequence control)
SBSeq02 √ √ √ √
(Sequence control)
SBMotor01 √ √ √ √
(Sootblower motor)

Displays

Figure 6 Faceplates and displays of Sootblower sequence and motor

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 PPLIB800xA ADD-ON
Smart Device Library

Smart Device Library

The Smart Device Library provides user the ability to model any intelligent devices easily. It
addresses the complexities of handling the different diagnostic data structures from
different devices internal so that user only need configure as required.
The Smart Device Library provides a collection of templates, in the form of function blocks,
which can be used to model any smart devices according to project requirements. Each of
these templates comes with graphical elements, faceplates, interlock displays, object displays
and even diagnostic displays.

Elements
Category Element Name

Motors NewMCC
(Single / Bi-directional motor)

NewVSD
(Variable Speed motor)
Valves NewACT01
(Non-positioning motorized valve)
NewACT02
(Positioning motorized valve)

Displays

Figure 7 Faceplates and displays of UMC 100

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PPLIB800xA ADD-ON
Smart Device Library

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 ORDERING
You will find the latest price list and the Wizard Price Set File for PPLib800xA in the IIT and OCS
Pricing Database.
Starting from PPLib800xA 5.2, a new licensing model is put in place, where licensing is now
scaled on installed controller capacity.

Ordering PPLib800xA
Note: You will need to note of the number of AC800M controllers that will be installed.

Identify article and indicate quantity in order module of

ABB Automation Wizard for 800xA

Generate .edi file

Send .edi file to PulpAndPaperOrderBox@sg.abb.com

Expanding on Existing Order

Note: If you like to expand your existing license to include more controllers, you will need to
have a copy of your existing license document (*.sla).

Identify article and indicate quantity in order module of

ABB Automation Wizard for 800xA

Generate .edi file

Send .edi file and existing license document to

PulpAndPaperOrderBox@sg.abb.com

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 ORDERING
Upgrading Controller on Existing Order

Upgrading Controller on Existing Order

If there is a change in the type of controllers used in the project, you may change your existing
order to match the same type. (E.g Upgrading from PM856 to PM860).
The price list describes the different upgrade options available.
PM851 to PM856 Software Expansion License, 800xA 6.0
PM856 to PM860 Software Expansion License, 800xA 6.0
PM860 to PM861/PM861A Software Expansion License, 800xA 6.0
PM861/PM861A to PM864/PM864A Software Expansion License,
800xA 6.0
PM864/PM864A to PM865 Software Expansion License, 800xA 6.0
PM865 to PM866 Software Expansion License, 800xA 6.0
PM866 to PM891 Software Expansion License, 800xA 6.0

To order, you will first need to have a copy of your existing license document (*.sla).
Using the Order Module in ABB Automation Wizard for 800xA:
· Identify the upgrade options listed in the price list that matches your desired AC800M
controllers.
· For more complicated upgrades, (e.g. PM861 to PM891), you will have to include the
intermediate upgrade options in your order.
PM861/PM861A to PM864/PM864A Software Expansion License,
800xA 6.0
PM864/PM864A to PM865 Software Expansion License, 800xA 6.0
PM865 to PM866 Software Expansion License, 800xA 6.0
PM866 to PM891 Software Expansion License, 800xA 6.0
· For each of the option, indicate the quantity that you would like to upgrade.
· Generate an EDI file (*.edi).
· Attach your existing license document together with the EDI file and send it via LN to
PulpAndPaperOrderBox@sg.abb.com

Sentinel
Sentinel subscription is available for existing PPLib800xA license holders, which allows for
free upgrades as well as technical support throughout the validity of the subscription.
Sentinel subscription is priced according to the number of concurrent users and is valid for 3
years, from the date of shipment. Payment can either be made annually or one lump sum.

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 ORDERING
Sentinel

Identify article based on number of concurrent users and

payment mode

Generate .edi file

Send .edi file, automation audit sheet and existing license

document to PulpAndPaperOrderBox@sg.abb.com

More information about the Sentinel subscription can be found in the corresponding
PPLib800xA Sentinel Product Guide (3BTG811792-3008)

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