Tu-Flo1000

Compressor
Service Parts
RemanufacturedExchange
Catalog 01-G-01

O0

OC

Bu9013 2004 Bendix Commercial Vehicle Systems LLC Printed in U.S.A. All rights reserved.
Bendix,
 4 26 25 ScheduleSee 13Schedule
12See See
14Schedule
46 4 43424) 4039 38 3 3 34 34
39408
3 288660
239409
288661 225351
203020 239411292129
202981 203016
212987
212985 212986 281893
211503 234811
281893
L38143 29815 240022
2886A6 240018 238144 239912238491238629238586236118228233228238 236215210468230935 231291240142240143
240023 240024 210106202979237648203145230672204820237696 No.Pc.
236126236125239395237648
234811234811
LFF
Quan.
2 4 4 2 4 4 2 4 A 220 4945147
4 4 48
Nut StudDescription 50
ETE
ECTING
ROD
earing
Machine
Screw
Oi
Washer
Lock
Crankcase
Gasket
Base Strap
Lock Strainer
Cotter
PinCap
Breather Plate Breather
Sleeve
MachineScr
nOigCompression
PISTON
RING
SET
lRing Ring0iKing Unloader
RingCompression
RiScraper
Unloader
Plunger
Unloader
Pston
Assy. Unloader
Spring
Unloader
Saddle
Spring
Unloader
Punger
Guide Unloader
Spring
Seat
Block-Body
CYLINDER BLOCK
ASSY.
Cyl. ValInlSeatvet Cyl. Discharge
Bushing Discharge
Spring
ValveValve
Discharge
CYLINDER
Cyl.
HEAD
ASSY. Spring
ValInlvetValve
InletGuide p Washer
vet LockScrewCaScreW
ValInlWasher Fit inScrew
Cap Lock D1scharge
Gasket g Cap
n.sert Filler Scraper
Compression Grommet
Piston Back-up
Ring Discharge
HeadCylVal. Seatve Inlet Inlet Hd.
Body
Block
Gage SCrew ValveValve Body
&
Body ValCavNutep
Plug
Assy.
SpringSpringAssy. GSTRAIASKET NER56
54
55
SeatInsert
STRAINER AIA
15
57
56
ADAPIER A

STR
95 993 929190 8988 87 8685 848382 8 80 78 7776
Schedule
See 757473 7170 6968 67Schedule
66See 65 64 63 62 61 60 59 585756 55 54 53 52 No

237686
239404
210897 239405
211347 212735235440
202926
239401 204131
237648 203227
231649 204137
224036 204151
224035 220186
204149
233410 211812
212083
204202
229006
211812 233008
217428 229005 211578 217425 229002 233008
239403
203028
232999
237315
237648
239402
292807
292830
292392
235416 238634230111 Pc.No.
43

41 40 39
38 31
1212 2 1010 1 Quan. 800A
1 1 1 1 4 2 2

Washer
Cap LockFrontCover
Screw EndCrankshaft
Front Key Nut Bearing Screw
Dowel
SealOil Ball Washer
Lock 0IL BASE Gasket
CRANKCASE
ASSY. SealOilCRANKCASE ASSY.Plug,6Pipe Cover
RearEndPlug,8PipScrew
Cap Lock RearPistonWrist PARTIAL
VIEW
SealOil e Washer PinWrist
Button Description
BlPin oGasket
Cylinder
Gasket ckHead Plug,
Cylinder AND
PistonPistonPin Retaining Plug.' R1ng Pipe 1b 5
PUMPStrainer ng Pipe
Assy.OilRiCrankcase CrankcaseScrewReliet
SetValAssy.
Plug.'ve P1pe Oil Body
Crankcase I
22
20
21 ASSY CYL.HD
Nut BoltPump Oil
CYLINDER
DETAILS.
BL0CK 19
End Base
BodyScrew
SetBushing
Washer Check End
UNLOADER
SHOWING
Cover ROD Cover 25
24
23
Rod Base Valve
Gasket & Gasket
&PISTON Body Assy 27 26 9n
Cap
Assy. ASSY. Assy. FRONT

87 97
93
A6

94
Q5
84
10

80
81

|279858 2 |9207630420748|27867,324 2RO|2751720298930920 297581I72|A206E29826|

3 |276247209920/8270//298930920 9822675102M8 |27521203275203 2 98262A29826 229000 REMANUFACTURED
. 275203 7A Equip. EXCHANGE
LUBRICATED-WATER
SELFCOOLE
Pc.No.
SELEION Orig.

No.Pc. Exch.Remtr.
|7876
77

229000 6
12
1413 5

8 284101 27510 28.4101 279858 2 9839 279858.2842751I:0 0,

25208 27608 Upbors
 TU-FL0 1000 COMPRESSORS
COOLED
SELF LUBRICATED-WATE R

Stud
Cylinder Hd. Cylinder Crankcase Crankshaft or
Orig Cylinder Body Head Body Cap Screw
Head Body
Equip. Assy Assy.
Pc. No.
247845 239400 (1) 239401 230672
283615 283618
229000 239401 230672
283615 283618 247845 239981 (2)
HM 229826 230672
247845 239981 (2) 239401
283615 283618
229839 239401 230672
226315 236213 239400 (1)
IN 275170 226098
236213 239981 (2) 239401 230672
IN 275203 226098 226315
241318 230672
226098 226315 236213 239400 (1)
276324 230672
283618 247845 239400 (1) 239401
MH 276408 283615
239981 (2) 239401 233798
AI 276409 283615 283618 247845
239401 233798
A 277287 283615 283618 247845 239400 (1)
247845 239400 (1) 239401 230672
LH 279858 283615 283618
247845 239400 (1) 239401 230672
AJ 281118 283615 283618
247845 239400 (1) 239401 230672
281933 283615 283618
247845 239400 (1) 239401 230672
284101 283615 283618
(1) Oil Filler Front
(2) Oil Filler Rear-Subst1tute C.C. Assy.
229827 for Item 65.

MAINTENANCE KITS SHOWN ON PAGE 12.

Str Water Ports Crankcase

Air Air Straine Governor Base
Air Disch. Adapter Governor
Inlet Strainer dapter Gasket Location Inlet-Size Outlet-Size Body
Location Location
MID 226469 MID 239414 239413 BIk-RR-% HD. FR. % 239412

MID 226469 MID 239414 239413 RIGHT RR BIk-RR-3% HD. FR. 239412
MID 226469 MID 239414 239413 BIk-RR HD. FR. 239412
MID 226469 MID 239414 239413 226363 LEFT RR BIk-RR-% HD. FR. 239412
MID 226469 MID 239891 239413 227087 LEFT RR BIk-RR-% HD. FR. /a 239412
MID 226469 MID 239414 239413 BIk-RR-% HD. FR. % 239412
MID 226469 MID 239891 239413 RIGHT RR BIk-RR-% HD. FR. ½ 239412
MID 226469 MID 239414 239413 281884 LEFT RR Blk-RR-% HD. FR. h 239412
MID 226469 MID 239414 239413 277284 LEFT RR BIk-RR-% HD. FR. % 239412
MID 226469 MID 239414 239413 279160 BIk-RR HD. FR. Y½ 239412
MID MID 239414 279160 LEFT RR BIk-RR-3% HD. FR. % 245508
MID 226469 MID 239891 239413 BIk-RR-3A HD. FR. 2 245508
MID 226469 MID 239414 239413 281884 LEFT RR
BIk-RR-% 239412 HD. FR. h
A- ADD TWO (2) 240910 CAP SCREW. TWO (2) 237648 L.W., ONE (1)
ELBOW, ONE (1) 236577 GASKET. 205539 TUBING ELBOW, ONE (1) GOV.TUBE, ONE (1) 224318 /, TUBING
H- ADD TWO (2) 240730 CAP SCREW. FOUR (4)
237648 L.W., ONE (1) 245511 INLET COVER, ONE (1) 277218 INLET
GASKET, ONE(1) 238948 STR. PLATE, 237687 CAP SCREW. FITTING. THREEF (3) 2919ng
I- ADD TWO (2) 204820 GASKET, TWO (2)
J- ADD TWO (2) 204730 CAP 213042 DISCHARGE FlING, TWO (2) 233798 STUD, TWO (2)
203145 NIT
- ADD ONE )GASKET. ONESCREW, ONE (1) 245511 INLET COVER, lHRAA (3)
(1) 205539 TUBING ELBOW, ONE (1) 291909 GASKET, ONE (1) 238948 STR PUATE
M- ADD TWO (2) 240910 CAP
SCREW. 22431l8 TUBING ELBOW, ONE (1) 242032 GOV
N- ADD TWo (2) 240910 CAP TIRE
SCREW, TWO (2) 237648 LW., ONE (1)
236577 GASKET, ONE (1) 240328 GOV. TUBE. Z05539 TUBING ELBOW, ONE (1) 224318
TUBING EL BOW.ONE (1)
 C-ADD B-ADD 288578BC
WASHER,DISCHARGE
FITTING
287636 281614281368 279525229001 No.Pc. Orig
Equip
ONE TWO(2)
ONE (1)
292076
(1) 204820 239400239400239981239401
239400239401
239400 Body Case Crank
240120|
39400
MD CRANK
SHAFT 514
292075 FRONT 93 52
FAN, GASKET. 53
FAN ONE 291352239401 239401 Crank 94 LEFT 50 54 56
Shaft
ADAPTER. (1) ONE
O6
9
292077 (1) MID MID Location |887|8 ADAPTER
GASKET
MID MID MID Inlet Air 86 ST
220071 98
97
85
LUBRICATED-AIR
CO0LEDSELF
PULLEY, 279900226469226469226469226469226469 Strainer B4
58
DISCHARGE Air
82
59 STAAINERA9
AIA 56
I5
81 1L06 60
LEFT
FOUR 80
6
MILocation
AdapterDisch. JASE
MID MID MID MID MID D Air
B00Y
(4) FITTING,
TWO(2) 72 76 79 ADAPTEN STAAR

203821 239414239414239414239414239414239414 Strainer 78

77
Air
RIGHT
75
CAP 74
73
291909239413239413239413239413239413 Gasket
Strainer
Adapter |
47 4 AS A
47

SCREW, 203145 REAR

FOUR NUT, 288581239403239412 |

239403239403 239403
PARTIAL
AND

245508239403
6
COVER ENO REAF 66
Cover EndRear 65 CYCLINDER
VIEW 24
26
25
(4) ONE SHOWING COWPRES TU-FLO
1000
230497 (1) Crankcase
BLOCK
29
28
27 22

217246 292069 245508 239412 239412 3433)

Body Base UNLDADER
DETAILS

SHOWN KITS
MAINTENANCE

ON
PAGE
12
 ENGINE LUBRICATED-WATER COOLED TU-FLO 1000 COWPRES m
15 6

STRAINER
ADAPTER A
STR AIR 9 10
ADAPIER 6
STUD OR GASKET 4 5 STR.
CAP SCREW 0Y ASy

52 53
5A 55

|19 20 21

33 32
34
35 30

-36

45
47 37 PARTI&AL VIEW SHOWING UNCAOE
43 46
38
CYLINDER BLOCK DETAMLS
44

39
REMANUFACTURED EXCHANGE SECOOLED
ENGINE LUBRICATED-WATER LECTONS
LEFT Orig Remfr
Equip. Exch
40 Pc. No. Pc. No. Ootions
229990 229990 275286, 283482, 2840G
284788 286742 20930
42 41 275286| 229990 283482, 284048 284T
-7%" 275352277745 22990, 277744. 2776
279194
67 68 69 70
66
-56 276615276615 281876
57 277744| 277745 229990. 275352 2774
58 279161 229990 275286. 275352 27%
279194|229990 275286. 275352 2"
5 |279526|229990 275286,275352 22*
279766|279526 229990.275286 23
2h
64 |281091229990 275286. 275352
60
|281876|276615
275206.34
62 283276|283276 229990
279161.N
283482229990 275286. .N
28370)
-61
|283669|283669 283706
289802
|2837062836692870228722.
28222-2N
CRANKCASE
BASE 283706
283669 .X
283707 75%62295h
FRONT 229090 .3
27968
|283998 7528%
284048/229090 26N.AN
LEFT 275286
REAR |284788/229990
286742|286742 2837062811
|287232|283669

288930/288930
|289802 283669283706.
NCE KITS SHOWN ON PAGE 12.
 TU-FLo 1000 COMPRESSORS
ENGINE LUBRICATED-WATER C00LED
Air Str. Air
Air
Air
Disch. Governor Governor
Water Ports
Cyl. Hd
Stud or Dis StrAir Adapter Inlet Strainer
Locat
Location
Inlet Size Cank

Body Head Cap

Screw
Charge
Fitting Adapter Gasket Locat
BIk -RR-,
Outlet-Size Lorat Case
Base
Oris Assy Body 226469 MID HD-FR
Asgy 239414 291909 MID Center RP
Equ 230672 |eft RR Bik -RR 240127
PeNo 283618 247845 291909 MID 226469 MID 277284 HD-FR
Lenter RR
283615 239891 240122
229990 283618 247845 230672 MID BIk-RR HD FR-,
283615 239414 2394 13 MID 226469 Center PP
240122
A 275286 283618 247845 230672 MID BIk -RR HD-FR
Center RR
283615 39413 MID 226469 240122
D 275352 241557 Bik -RR HD-FR-),
283615 283618 247845 226469 MID 227087 Left RR Center RR
239891 239413 MID 240122
D 276615 236213| 230672 BIk -RR HD-FR
Center RR
226098 226315 MID MID 240122
DN 277744 BIk -RR-% HD -FR
226098 226315 236213 226469MID 279160 Left RR Center RR
240122
D 277745 239414 291909 MID
247845 233798 213042 Left RR BIk -RR HD-FR-, Left RA
283615 283618 239413 MID 226469 MID 279160 240122
AD 279161 236213 230672 239414 BIk -RR-, HD-FR Left RP
226098 226315 277284 Left RR 240122
A 279194 239891 291909 MID 226469 MID
283618 247845 230672 BIk.-RR-, HD-FR-z Center RR 240122
283615 239413 MID 226469MID
A 279526
230672 239414 BIk-RR-, HD-FR-, Center RR 240122
283615 283618 247845 MID 277284 Left RR
279766 236213 230672 MID Center RR
HD-FR-2 241557
226098 226315 226469 MID BIk.-RR-,
A 281091 236170MID 240122
247845 230672 BIk.-RR-, HD-FR-g Center RR
ADP281676 283615 283618 236170 MID MID
283615 283618 247845 230672 HD-FR-'; Center RR 240122
P 283276 291909 MID 226469MID 277284 Left RR BIk.-RR
247845 233798 213042 239414 Center RR 240122
A 283482 283615 283618 239413 MID 226469 MID BIk.-RR-3, HD-FR-2
239414 Center RR 240122
D 283669 283615 283618 247845 226469MID BIk.-RR HD-FR
283618 247845 239414 239413| MID HD-,
D 283706 283615 BIk.-, Center RR 241557
MID MID AllOpen All Open
247845
283707 283615 283618 BIk -RR-3, HD-FR Center RR 240122
236170 MID MID 277284
283615 283618 247845 230672 HD-FR Center RR 240122
|A 283998
291909 MID MID Blk.-RR
283618 247845 230672 239414
283615 HD-FR Center RR 240122
DG 284048
291909 MID MID 277284 Left RR BIk.-RR
283615 283618 247845 233798 213042 239414
Center RR 240122
ADGI284 788 BIk -RR HD-FR
247845 230672 239891 291909 MID 226469 MID
286742 283615 283618 BIk -RR-3, HD-FR-n Center RR 241557
239414291909 MID 226469 MID
283615 283618 247845 230672 HD-FR-!, Center RR 240122
287232 MID MID BIk-RR-3,
283615 283618 247845 230672 BIk.-RR-3, HD-FR-lg Center RR 241557
D 288930 239414291909 MID MID
D 289802 283615 283618 247845
ELBOW. ONE (1) 236577 GASKET.
(1) 205539 TUBING ELBOW. ONE (1) GOV. TUBE. ONE (1) 224318 TUBING
ADD TWO (2) 240910 CAP SCREW, TWO (2) 237648 L.W., ONE
D-ADD TWO (2) 237705 , WING TYPE
DRAIN COCK. 291909 GASKET. TWO (2) 237315 CAP SCREW, ONE (1) 238948
245511 INLET COVER, ONE (1) 241340 INLET FITTING, THREE (3)
CADD TW0(2) 240730 CAP SCREW, FOUR (4) 237648 L.W., ONE (1)
STR. PLATE.
FITTING, TWO (2) 233798 STUD, TWO (2) 203145 NUT.
-ADD TWO (2) 204820 GASKET, TWO (2) DISCHARGE ONE (1) 236577 GASKET. ONE (1) 240328 GOV TUBE
N-ADD TWO 12) 240910 CAP SCREW, TWO (2) 237648 L.W., ONE (1) 205539 TUBING ELBOW, ONE (1) 224318 TUBING ELBOW.
236170 GASKET, TWO (2) 238948 STR. PLATE, FOUR (4) 237648 L.W.
P-ADD TWO0 (2) 236676 INLET ELBOW, FOUR (4) 232431 CAP SCREW, FOUR (4)
No Pc. No. Quan. Description
No Pc. No. Ouan. Description
3 240119 Cover Plate
237696 20 Cap Screw 37 203117 Cap Screw
204820 2 Discharge Fitting Gasket Lock Washer
203145 4 Nut 38 202981
3 39 292129 Lock Strap
237648 Lock Washer Crankcase Base Gasket
Cap Screw 40 239411
202979 41 202981 8 Lock Washer
6 210106 Cap Screw
7 237648 Lock Washer 42 203020 Mach1ne Screw
8 239395 Inlet Valve Guide CONNECTING ROD COMPLETE
236125 1 Inlet Valve 43 288661 4
10 236126 Inlet Valve Spring 40 239409 8 Bear1ng Insert
45 288660 4 Conn. Xod &Cap Assy
CYLINDER HEAD ASSY. 46 239408 8 Bolt
See Schedule
See Schedule Cyl1nder Head Body Assy. 47 230923 A Wrist P1n Bushing
11 240143 Inlet Valve Spring lnserts
12 240142 Inlet Valve Spring Seat 48 230111 2 P1pe Plug.
13 237291 Discharge Valve Seat 49 238807 8 Pipe Plug '
See Schedule Cylinder Head Body 50 238634 Cyl1nder Head Gasket
14 230935 Discharge Valve 51 238822 4 Pipe Plug. "
15 210468 4 Discharge Valve Spring 235416 2 Cyl1nder Block Gasket
16 236215 4 Discharge Valve Cap Nut 292392 4 Wrist Pin Button
292830 Wr1st P1n
17 228238 CYLINDER BLOCK ASSY 292807 Piston
18 228233 Cyl1nder Block Body Assy. 239402 Rear End Cover Gasket
19 236118 4 Inlet Valve Seat 57 237648 10 Lock Washer
20 236586 4 Bushing 58 237315 10 Cap Screw
21 238629 Cyl1nder Block Body
22 238491
59 203028 O Seal Ring
23 239972
Unlóader Spr1ng Seat 60 240121 Rear End Cover
24 240024 Unloader Spring 61 240118 Crankcase Body
24
Unloader Spring Saddle 62 235440 2 Ball Bear1ng
240022 Unloader Plunger GuIde 6.
26 240023 212735 Oil Seal
27 229875
Unloader Plunger 64 240120 Crankshaft
28238144
4
4
Unloader Piston Assy 202926 Nut
238143 4
Back-up Ring b6 211347 Key
29 Grommet 67 239405 Front End Cover
288646 Unloader Piston 68 239404 Front End Cover Gasket
30 288646 69 Lock Washer
PISTON RING SET 237686 12
234811 P1ston R1ng 70 210897 12 Cap Screw
234811 P1ston R1ng
281893 Piston R1ng
234811 Piston Ring
35 281893
P1ston R1ng
7
 FLANGE TYPE-WATER CO0LED
TU-FLO 10 0 CoWPRESN
I5 59 No
AIN

ADAPTEA ADA
GASRE rRAINIR

CYI Hn
12 ASSY

10
Ses
Ses
12
13

14
15

18
I7
Drs hae ip
19 20 21l 3 24 20
21
22
LEFT 23

38 25 2
29 26

28
29
A
Unigader stor k
PART
AND CYLUNDER RIOC OADER
30
Grommat
Unigader Pton
-1025* 31
A
PISTON
PistonRIRnNG SET
33 Pctnn Rna
34 Piston Rung
60: 35 Piston Rong
59
51 36
Pston Ring
8
52 37 Loc Strap
56
CRANK -53
Crankcase ea
SHAFT
39 CONNECTING ROD CONPLETE
57. REAR END
COVER 40
4
Bearing inse
-54 4
CRANKCASE
Wrst Pn bus
43
BOOY
Pipe Plug
DIL
DRAJN 45
Cylinder Head Gasse
16 Pipe Plug ;
4
CRANKCASE 55 Cylinder Block Guske
Wnst Pin Ruton
4 Wrist Prn
FRONT LEFT REAR Pston
50 End Cover Gze
51 Lock Washer
Cap Strew
FLANGE MOUNTING Ol Seal Ring
ENGINE LUBRICATED-WATER COOLED Ball Beanng
Machine ScreA
Orig Rermfr Bal Beanng
Equip. Exch Ball Beanng Retane
Pe No Pc. No. Options 58 Nu

|275725276777 276777, 278562, 279162, 59

60
Ke
Machine Scre
282404, 282405, 282406, 61
12
Loch Washe
Cap Screw
283348, 285206 62
276777 276777 276777, 278562, 279162.
282404 Orig. Remtr.
Equip. Exch.
|278562| 276777 279162, 282404, 282405. Pc. No. Pc. No Options
282406, 283348, 285206 283340 283340
279162|276777 276777, 278562, 279162, 283348| 283348 MAINTENANCENIS
283348 275725. 276777. 278562.
1.
|279636| 279790 279162 SHOWNONPAGE
279790 279790 279636 284180 284252 284253
282404 276777 275725, 278562, 279162, 284252| 284252 284180, 284253
283348 284253|284252 284180
282405| 276777 275725,
278562, 279162.
283348
285193|2275725
285206| 85193 276777. 278562. 279162,
82406| 276777 276777, 283348
278562, 279162.
283348 288989\|2289907
289907| 88989
8
 COMPRESSORS
FLANGE TYPE-WATER C00LED

Water Ports Rear

Crank
Inlet End
Air Governor Outlet Size Location Cover
Case
ir lnlet Size Cover
Air Strainer Governor Location
Ai Disch.
Oris Inlet Strainer Location Gasket BIk-% Hd-' Center RR 240121
Equip. Location Al Plugged 240847
Pc. No. A Plugged
226469 MID 2394 13
MID
BIk HD-, Center RR 240121 240847
275725 All Plugged All Plugged
MID 226469 MID 239413
BIk HD-, Center RR 240121 240847
276777 All Plugged
277284 Left RR All Plugged
226469 MID 239413
MID
BIk HD Center RR 240121 279691
278562
All Plugged Al Plugged
MIO
MID HD-, Center RR 240121 279691
279162 BIk-3

MIO 226469 MID 239413 Al Plugged All Plugged

240121 279691
HD-! Center RR
All BIk-8
279636
Plugged All Plugged
MID 240847
MIO HD-, Center RR 240121
279790 BIk-8
All Open All Open
MID 240847
282404 MID 240121
BIk HD Center RR
MID All Open AlIOpen
282405 MID 240121 240847
BIk-s HD Center RR
MID AlOpen All Open
282406 MID 240121 240847
BIk HD Center RR
283349 Left RR RR FR
MID
AEK 283340 MID 240847
BIk-% HD-, Center RR 240121
MID 239413 279160 Left RR AlI Plugged All Plugged
283348 MID 226469 240847
A
BIkk-% HD-, Bottom RR 249603
MID 277284 Left RR All Open Al Open
AH 284180 MID 240847.
Blk HD-'; Bottom RR 249603
277284 Left RR All Open AllOpen
MID MID
|AH 284252 HD-' 249603 240847
Blk Bottom RR
MID All Open All Open
284253 MID
BIk HD-; Center RR 240121 240847
226469 MID 239413 All Plugged All Plugged
285193 MID
HD-, 240121 240847
Left RR
Bik-% Center RR
MID 283349 All Plugged All Plugged
AFI 285206 MID
BIk-, HD-, Center RR 292315 288990
MID 226469 MID 239413 277284 Left RR All Plugged All Plugged
288989
Blk HD-, Bottom RR 249603 240847
277284 Lett RR AllOpen
AH 289907 MID MID All Open

, TUBING ELB0W, ONE (l) 240032 GOV. TUBE, ONE (1) 224318, TUBING ELBOw, ONE (1) 236577
240910CAP SCREw, TWO (2) 237648 LW., ONE (1)205539
A-ADD TWO (2)
GOV. GASKET STR. PLATE.
CAP SCREW, FOUR (4) 236170 GASKET, TWO (2) 238948
E-ADD TWO (2) 237461 INLET ELBOW, FOUR (4) 237315 CAP SCREW, TWO (2) 238948 STR. PLATE, FOUR (4) 236170 SR. GASKET
F-ADD TWO (2) 277218 INLET FITTING, FOUR (4) 237687 291909 GASKET. ONE (1) 238948 STR.
245511 INLET COVER, ONE (1) 277218 INLET FITTING, THREE (3)
H-ADD TWO(2) 240730 CAP SCREW, FOUR (4) 237648 L.W., ONE (1)
PLATE, TWO (2) 237687 CAP SCREW
FITTING, TWO (2) 233793 6 x 1% STUD, TWO (2) 203145 NUT.
- ADD TWO (2) 204820 GASKET, TWO (2) 213042 DISCHARGE
203145 NUT, TWO (2) 230672 STUD, TWO (2) 204820 GASKET
K-ADD TWO (2) 233018 DISCHARGE FITTING, TWO (2)

Stud Or Dis Air Air Str.

Orig. Cylinder Cyl. Hd. Crank Crank Flange
Cap charge Strainer Adapter Type
Equip. Head. Body Case shaft Screw Fitting Adapter Gasket
Pc. No. Assy. Assy.
240819 240820 230672 239414 239413 DDAD 0° TILT
275725 283615 283618
240820 230672 239891 231909 DDAD 0° TILT
276777 283615 283618 240819
A 278562 240819 240820 230672 239891 239413 DDAD 0° TILT
283615 283618
A 279162 283615 283618 240819 240820 233798 213042 239414 239413 DDAD 0° TILT
279636 283615 283618 247845 240819 240820 230672 239414 239413 DDAD 0° TILT
279790 283615 283618 247845 240819 240820 230672 239891 239413 DDAD 0° TILT
282404 283615 283618 247845 240819 240820 239891 239413 DDAD 0° TILT
282405 283615 283618 247845 240819 240820 239891 239413 DDAD 0° TILT
282406 283615 283618 247845 240819 240820 239891 239413 DDAD 0° TILT
AEK 283340 283615 283618 247845 240819 247393 230672 233018 DDAD 0° TILT
283348 283615 283618 247845 247347 240820 233798 213042 239414 291909
H 284180 DDAD 0° TILT
283641 283638 247848 240819 248463 239891 239413 DDAD 0° TILT .50" OIL CRAIN
284252 283641 283638 247848 240819 248463 239891 239413
284253 283641 283638 247848 240819 248463
DDAD 9° TILT
285193 239891 291909 DDAD 0° TILT
283615 283618 247845
AFI 285206 249360 240820 230672 239414 291909 DDAD 6° TILT
283615 283618 247845 240819 240820 233798 213042
AH
288989
289907 283615 283618 247845 292314 240820
236170 DDAD 0° TILT
230672
283641 283638 247848 293065
239891 291909 DDAD 0° TILT
293057
239891 231909 CAT 0° TILT
 ENGINE LUBRICATED-ATR CO0LEn
TU-FLO 10 0 COMPRE
AIR STR
ADAPTER
GASKET AIR STA
ADA
DAPIEA

802

28 29 30

49 42
43
50
44

45
4
PARTI
ANDAL VIEW SHOWING UNLOAD
LEFT
CYLINDER BLOCK DETAIOAOEF
LS
RIGHT
48 47

-7.625

-J1.06
72 73 74 75
70 71

.61

INLET
-63
6A MAINTENANCE KIS
SHOWN ON PAGE I2

67

65

FRONT
LEFT REAR

Orig.
Equip.
Pe. No.
Air
Inlet Air Air
AirStr.
Adapter
A 281761 Location Discharge
Location Governor Governor
Location
Strainer
Adapter
Gasket
MID MID 231909
281762 277284 R.R. LEFT 239414
287233
MID MID 239414
239413
MID 231909
A-ADD TWO (2) 240910 CAP SCREW. TWOMID(2) 237648 L.W., ONE (1) TUBING ELBOW. ONE
239414
(1)242032GOVTUBE.
ONE (1) 224318
TUBING ELBOW. ONE (1)
 TU-FLO 1000 COMPRESSORS
ENGINE LUBRICATED-AIR COOLED

No Pc. No. Ouan. Description

Description
Pc. No. Quan. 42 240119 Cover PIate
No

245825 20 Washer 203117 Cap Screw

43
237696 20 Cap Screw 44 202981 Lock Washer
Discharge Fitting Gasket
204820 45 292129 8 Lock Strap
3 Stud
230672 46 239411 Crankcase Base Gasket
203145 Nut Lock Washer
Lock Washer 47 202981 8
237648 48 203020 8 Machine Screw
202979 Cap Screw
226469 Air Strainer
4 Cap Screw 49 288661 CONNECTING ROD COMPLETE
210106 239409 3 Bearing lnsert
Lock Washer 50
10 237648 Inlet Valve Guide 51 288660 4 Conn. Rod &Cap Assy.
11 239395 8 Bolt
Inlet Valve 52 239408
12 236125 53 230923 4 Wrist Pin Bushing
13 236126 4 Inlet Valve Spring
2 CYLINDER HEAD ASSEMBLY 54 230111 Pipe Plug, "
14 275017 Cylinder Head Gasket
275018 2 Cyl. Hd. Body Assy. 55 238634
15 5 235416 2 Cylinder Block Gasket
16 240143 4 Inlet Valve Spring Insert
240142 4 Inlet Valve Spring Seat 57 292392 Wrist Pin Button
17
18) 237291 43 Discharge Valve Seat 58 292830 4 Wrist Pin
240141 Cyl. Head Body 59 292807 4 Piston
19
230935 4 Discharge Valve 60 239402 1 Rear End Cover Gasket
20
210468 4 Discharge Valve Spring 61 237648 10 Lock Washer
22 236215 4 Discharge Valve Cap Nut 62 237315 10 Cap Screw
63 203028 0ilSeal Ring
23 228239 2 CYLINDER BLOCK ASSEMBLY 64 240121 Rear End Cover
24 228240 2 Cyl. Block Body Assy. 65 240118 1 Crankcase
25 236118 4 Inlet Valve Seat 66 240122 1 Crankcase Base
26 238586 4 Bushing 67 235440 2 Ball Bearing
27 238630 2 Cyl. Head Body 68 212135 1 Oil Seal
28 238491 2 Unloader Spring Seat 69 240120 1 Crankshaft
239972 2 Unloader Spring 70 202926 1 Nut
240024 Unloader Spring Saddle 71 211347 Key
31 240022 Unloader Plunger Guide 72 239405 1 Front End Cover
32 240023 Unloader Plunger 73 239404 1 Front End Cover Gasket
33 229875 Unloader Piston Assy. 74 237686 12 Lock Washer
34
238144 Back-up Ring 75 210897 12 Cap Screw
238143 Grommet
35 240018 Unloader Piston
36 288646 PISTON RING SET
37 234811 Piston Ring
38 234811 Piston Ring
39 281893
40
Piston Ring
234811 Piston Ring
41 281893 Piston Ring

REMANUFACTURED EXCHANGE SELECTIONS

ENGINE LUBRICATED-AIR COOLED
Orig. Remfr.
Equip. Exch. Options
Pc. No. Pc. No.
281761 281761 281762
|281762 281761
|287233|287233
 oO0 cOWPRESSO,

eng1ne driven, four cyl1nder,.

The Tu-Flo
1000
Compressor is an
displacement of. 24 cu. ft. per min. at 1250 RPM reciprocat1ng
type
compressor with a Ilubricated vertical mount-water cooled, sel!
cooled-engineelubricated and
availableas
vertical
llange cooled-self
mount-air lubrncated, vertical mount-hater
mount-water cooled-engine lubricated. It is available in belt drve and direct drive single

Itis Maximum crankshaft speed with air cooling-

flangemountcontigurations. 2400 RPM
OPERATING LIMITATIONS: Maximum crankshaft speed with water cooling- 3000 RPM
Maximum discharge temperature 400°F.
INSTALLATION SEE SD-01-2 MAINTENANCE PAMPHLET
MAINTENANCE &
FOR

Original Equipment Piece Numbers(New) are furnished with external fittings such as Air Strainers, Inlet Fitings, Discharge
Tubing, Tubing Fittings Etc.
Remanufactured Brackets,
Compressors do not carry any external fittings as described above. The worn unit being exchanged must have
Fittings, Governors, Gov. reinstalled on the remanufactured unit.
customer, to be
fittings removed bythe
the external

COMPR.
FIELD MAINTENANCE KITS &SERVICE PARTS LISTINS
MAINTENANCE KITS FOR TF-1000
ARE REOD.
TWO(2) KITS PER COMPR. Description
MAINTENANCE KIT Field Maintenance Kit
UNLOADER FIELD 229417
THE FOLLOWING:
PC. NO. 279615 CONSISTS OF Unloader Kit 29615
Description
Quan. Pc. No.
229875 Unloader Piston Complete Piston Ring Set (Std.) 28646
2
(Pre-lubricated) Piston Ring Set (,010 0S) 298647
2 240023 Unloader Plunger Piston Ring Set (,020 OS) 288648
240022 Plunger Guide 288649
Unloader Spring Saddle Piston Ring Set (.030 0S)
240024
Piston &Wrist Pin Set (Std. 28928
238491 Unloader Spring Seat
239972 Unloader Spring 289929
Piston & Wrist Pin Set (.010 0S)
1 243430 Strainer Gasket 28930
TU-FLO 500 MAINTENANCE KIT PC NO. 229417
Piston &Wrist Pin Set (,020 0S) 20931
CONSISTS OF THE FOLLOWING: Piston & Wrist Pin Set (.030 0S) 289029
Quan. Pe. No. Description **Nodular Iron Conn, Rods w/o Inserts 282751
1 279615 Unloader Kit
239395 Conn. Rod Insert Kits (Std.) 2:239408
Inlet Valve Guide
236125 Inlet Valve Each Kit Contains
0S)
236126 Inlet Valve Spring Conn. Rod Insert Kits (010 22E19
238634 Cyl. Hd. Gasket (Water Cooled) Each Kit Contains 28253
238633 Cyl. Hd. Gasket (Air Cooled)
230935 Conn. Rod Insert Kits (.020 0S)
Discharge Valve
210468 Discharge Valve Spring Each Kit Contains
204820 Cyl. Hd. Fitting Gasket (030 0S)
239292 Filter Element Conn. Rod Insert Kits
236577 Governor Gasket Each Kit Contains
Carton
"Two(2) Required. Ten(10)PerHandhng
Packaged 226W
Note: Insert Kits are Ten(10)to Facilitate
Pt.No
Order In Lots of Insert
w/o Conn.Rods
**Supersedes Alum. Rod
Aluminum the
Nodular Iron and four (4)must be
used together. All

12