Professional Documents
Culture Documents
OIL DIVISION
FINAL REPORT
OIL DIVISION
JANUARY 1947
THE UNITED STATES
STRATEGIC BOMBING SURVEY
OIL DIVISION
FINAL REPORT
OIL DIVISION
First Edition 25 August 1945
Second Edition January 1947
This report was written primarily for the use of the
--5
C -
// .
& ©
V / / / /2
reports, minor changes have been made on the cover, title page and
some drawings.
11
134-4 r"
e---
DEPasired BY THE
-
&–3rael.”
2-/c-42- Foreword
UNITED STATES OF AMERICA
JUN 7 47
George W. Ball,
Harry L. Bowman,
John K. Galbraith, -
Rensis Likert,
Frank A. McNamee, Jr. •
Paul H. Nitze,
Robert P. Russell,
Fred Searls, , Jr.
Theodore P. Wright, Directors.
*
Charles C. Cabot, Secretary.
officers and 500 enlisted men. The Survey operated from headquarters
leaders. Germany was scoured for its war records which were found
111
sometimes, but rarely, in places where they ought to have been; some
Some two hundred detailed reports were made. During the course
*
Japan. -
The Survey studied the effects of the air attack on Japan and
further reports have been submitted to the Secretary of War and the Sec
retary of the Navy.
iV
CONTENTS
Page
General Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemicals ................................. . . . . . . . . . . . . . . . . . . . . 11
Synthetic Rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . - - -- - - - - - - - - - - 11
Explosives and Propellants. . . . . . . . . . . . . . . . . . . . . . . . . . . . •********* 11
* -
Strategic Air Attack on the German Oil Industry. . . . . . . . . . . . . . . . . . . . . . . 14
How and Why Air Attacks Crippled the German Oil-Chemical Industry. . 74
Natural Oil Targets. . . . . . . . . . . . . . . . . . 74
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Page
Synthetic Rubber Targets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
39 Boiler at Porta. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
...
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58 Production and consumption powder by the armed forces
of
in
Greater Germany facing 60
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59 Production and consumption of explosives by the armed forces
in
Greater Germany facing 60
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60 explosives by types (compared with production
in of
of
Production
nitrogen) Great Germany facing 60
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61 Violent secondary explosions off by incendiaries Lignose
at
set
Sprengstoff Werke, Schoenebeck, destroyed the TNT manufacuring
building 62
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62 Explosion resulting from fire started by incendiaries completely
destroyed the TNT granulating buildings Lignose Sprengstoff
of
Werke, Schoenbeck 62
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63 fire on explosives plant Lignose Sprengstoff
of
of
Destructive effects
Werke, Schoenebeck, following attack on 21 January 1944 by two
RAF Halifax heavy bombers 62
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64 secondary explosion when
in
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at a
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tons
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of
the
Kruemmel plant Dynamit A.G. broke the supporting columns
of
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of
result the
in
Zellerfeld plant 65
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of
Zellerfeld plant 66
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Figure Page
70 Column supports collapsed and the roof fell on the acid tanks when a
1,000-lb bomb hit the roof of the spent acid storage building of the
Clausthal-Zellerfeld plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
71 Results of hit by a 500-lb HE bomb in the attack of 11 April 1945 on
hydrogen peroxide storage tank at Deutsche Sprengchemie,
Kraiburg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
72 Crater caused by secondary explosion of a hydrogen peroxide tank at
Deutsche Sprengchemie, Kraiburg . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
73 A 500-lb HE bomb dropped by the Eighth Air Force hit the powder
magazine at Deutsche Sprengchemie, Kraiburg, on 11 April 1945,
completely destroyed the magazine, and lifted its roof . . . . . . . . . . . 68
74 Aerial view of Kruemmel plant of Dynamit A.G. . . . . . . . . . . . . . . . . . . 69
75 Map of Kruemmel plant of Dynamit A.G. . . . . . . . . . . . . . . . . . . . . . . . . 70
USSBS, based
on
oil
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Figure Page
112 Vertical aerial view of Leuna Works taken by the Luftwaffe in August,
1944 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
113 Relations between air attacks and production at Leuna . . . . . . facing 106
Figure Page
ft,
118 The Ludwigshafen-Oppau plant, looking north, from about 1,200
on May 1945 120
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119 The central part the Zeitz plant, looking south, 25 June 1945 123
as
of
of
120 Where our bombs fell facing 124
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Leuna Works, July 127
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high-pressure hydrogenation research area
at
122
of
Destruction
Dudwigshafen 126
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Breaks and repairs utility mains facing 128
at
123 Leuna.
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Leuna typifying the damage by
at
to
124 Excavation utilities caused
500-lb HE bombs 131
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Group Boehlen, cut by direct hit, and an exposed water
at
125
of
cables
a
main 133
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126 many piles plant damaged by
of
of
as
of
of
of
127 result blast
A
ft
150 a
from 4,000-lb HE bomb which detonated about 100 away. 139
ft
a
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group undamaged Schmalfeld gas generators 140
at
128
of of
Luetzkendorf.
A A
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129 group three Schmalfeld gas generators Luetzkendorf after sev
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1,000-lb bomb.
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133
of
Interior
a
134 Near miss by 1,000-lb bomb on 3,100-ton oil storage tank Euro
of
a
135 Ebano
a
137 house
the 10,000-lb-per-square-inch gas compressors with syn
of
two
chronous motor drives 144
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Figure Page
139 One of two fired heating coils for the distillation units at Zeitz prac
tically undamaged by several near misses from 500-lb and smaller
HE bombs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
140 Furnace at Zeitz completely wrecked by direct hit from a 4,000-lb
HE bomb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
141 Interior of reactor building at Luetzkendorf where a 4,000-lb bomb
dislodged the reactors and seriously damaged the building structure 148
146 One of six 4,000-lb bombs which failed to explode and was removed to
a collecting point near the Gewerkschaft-Victor plant . . . . . . . . . . . . 152
736512 0-47-2
TABLES
Number Page
e
* -o
5
#9 –
as
ā- STOCKS Expressed
wo
o
IMPORTS INDIGENOUS
# :#
g
5
- TOTAL JAN. 1ST Monthly Reserve
5
#
1936 4.921
m
s
s
- 3.377 it—f 0.3–":
* -
-
...
1940
3.3 MONTHS
| m
*
g
A
|
0
-
1.67 1041
|
1943 I-I
1.5 MONTHS
|
3.406 0.672 1.322
-
ANNUAL
RATE-FIRST
1944
#
# | | |
|
PLAN
FOR 1946
|.
H| | ||
|- | || | |-
|| |*||| H|| |||||
Figure
G ENERAL SUMMARY
An Empire Built on Coal, Air, and Water and explosives was interdependent. The five
synthetic nitrogen plants which produced 84.6
Wartime Germany was a chemical empire
per cent of the country's synthetic nitrogen also
built on coal, air, and water. Eighty-four and a
half per cent of her aviation fuel, 85 per cent made the process gas required for the production
of her motor gasoline, all but a fraction of 1 per of 20.6 per cent of the synthetic oil. The body
cent of her rubber, 100 per cent of the concen of this industrial organism was the gas-generat
ing plants which turned coal into process gases;
trated nitric acid, basic component of all mili
tary explosives, and 99 per cent of her equally its arms were the many plants that used those
gases and other material drawn from the coal to
important methanol were synthesized from these
three fundamental raw materials.
produce synthetic fuels and lubricants, chem
icals, rubber, and explosive products. The largest
Until the late thirties, most of Germany's liq
uid fuels were imported—she produced only a
German chemical plant, at Leuna, consumed
338,000,000 cubic feet of hydrogen-containing
third of her 1936 liquid fuel requirements (Fig
process gas a day and 54,000,000 cubic feet of
ure 1). Then extremely ambitious synthetic oil
and war chemicals programs were started. Ger fuel gas, a total of nearly twice the peak winter
many’s military and economic planners were so time consumption of all New York City. The
convinced that this program could be completed arms of this gigantic man-made creature could
be damaged or severed without killing
it,
and maintained without enemy interference that but
they went to war in 1939 with reserve stocks when the gas plants were hit the whole organism
equal to only: was weakened. When these plants could no
longer function, the whole group
of
3.1 months' war needs for aviation gasoline, industries
died.
1.9 months' war needs for motor gasoline,
1.8 months' war needs for tetraethyl lead,
2 months' war needs for nitrogen satis Primary Target: Oil
factory for explosives, and
In
S.
position, and throughout the war her oil stocks, group. The first four heavy attacks on oil took
particularly critical items like aviation and mo place on May 1944, but the heat was really
12
tor gasolines, were so tight that her whole mili turned on when General Carl Spaatz dis
8 A.
tary effort in the air and on the ground would patched his memorable cable June
to
of
the
have collapsed like a pricked balloon in three or Air Forces: “Primary strategic aim U.
of
S.
four months had her oil supply been dried up. Strategic Air Forces now deny oil enemy
to
as to
is
air be hit
Killing the German Industrial Octopus atically and severely air strength permitted,
as
The oil, chemical, explosives, and rubber in and they were be hit with sufficient frequency
to
dustries of Germany were bound together into a insure their being kept out production.
to
of
vast interlinking complex, so that attacking them Up May, 1944, the RAF and the USAAF
to
was like fighting an octopus. Hydrogen from together had dropped 509,206 tons”
of
bombs on
Leuna was used in making half of Germany's
rubber. In the Ludwigshafen-Oppau Chemical All bomb tonnages are short tons (2,000 lb) and all
*
Works, the production of oil, chemicals, rubber, production tonnages are metric tons (2,205 lb).
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
enemy targets in Europe, of which 5,670 tons, a 2,000-hp fighter engine would have been able
or 1.1 per cent, went down on German oil tar to deliver only 1,200-hp in the pinches—inade
gets. None of these attacks caused important loss quate against Allied planes. Without rubber, the
in German oil production. From 12 May 1944 war machine could not have rolled.
to 8 May 1945 (V-E Day), the combined air Germany's synthetic nitrogen and synthetic
forces dropped 191,256 tons on the 87 German methanol plants were few in number, though of
oil-producing targets, and production took the large capacity, but an ambitious expansion pro
downgrade. The output of aviation gasoline to gram was undertaken just as war broke out.
bogganed (Figure 2). The initial reaction of the With this program in view, the war planners
Luftwaffe was to offer increased resistance, and were apparently not too uneasy about the minute
consumption increased with a consequent terrific stock piles in September, 1939.
drain on the storage tanks. From August to the Tetraethyl lead, with all production prior to
end of the war (except December), consumption 1939 centered in one plant, was too scarce and
always exceeded production (Figure 3). Less concentrated for comfort. A second plant was
than 500 tons of aviation gasoline were made built, coming into operation in July, 1939, a
during February, 1945, only 40 tons were made French plant was captured, and a third German
in March, none at all in April. Stocks of aviation unit was scheduled for completion in 1945. An
gasoline on 1 February were only 82,000 tons— underground plant was also planned, but no
barely enough to wet the tank bottoms. equipment was ever installed. The stock pile of
With both production and stocks declining tetraethyl lead in September, 1939, was equal
rapidly, the most drastic curtailment of aircraft to just 1.8 months' war requirements. Ethylene
operation was put into effect. Training was elim dibromide, a vital ingredient for ethyl fluid, was
inated in September, and essentially all opera manufactured in only one plant.
tions except combat flying were prohibited. In Rubber for the war machine was also critically
the closing months of the war, Luftwaffe pilots scarce, but the development and fabrication of
were sent into combat with only 40 to 45 hours synthetic rubber had advanced successfully by
of flight training—sitting ducks for our well 1936 and 1937. The first large synthetic plant
trained air crews. Germany's large reserve of (at Schkopau) was in operation well before the
military aircraft stayed on the ground with war, and a second large plant at Huels came into
empty tanks, unable to oppose the advancing production in August, 1940, while a third plant
forces. The situation with regard to motor gaso at Ludwigshafen opened in March, 1943. The
line was no less disastrous. Tanks and armored rubber stock pile in September, 1939, was equal-
vehicles were moved to the front by oxen. Every to 2.4 months' requirements.
motor trip exceeding 60 miles had to be ap The planned expansion in the military explo
proved by a commanding general. A speed limit sives and propellants industries began secretly in
of 17 miles per hour was imposed. 1934. Many plants were built, and the expansion
and dispersal plans were well worked out, except
Synthetic Bottlenecks: Chemicals, Rubber, that the military were always reluctant to ap
Explosives prove adequate facilities for their basic raw ma
Among Germany's key war chemicals were terials, apparently finding it difficult to under
synthetic nitrogen, methanol (synthetic wood stand that without such raw materials their
alcohol), tetraethyl lead, and rubber. Without many over-capacity powder and propellants
plants could not run.
nitrogen, not a single ton of military explosives
or propellants could have been made, and there
would have been no fuel for some of the rocket Air Attacks on Chemicals, Rubber, and
Explosives
devices. Certain military explosives were entirely
dependent on synthetic methanol. Without tetra Neither the German chemical industry nor
ethyl lead, the octane number of the Luftwaffe's any vital segment of it was selected by the Allied
aviation gasoline would have been so low that air forces for deliberate concentrated attack. As
TOTAL SYNTHETIC FUEL PRODUCTION BY PROCESS
AVIATION GAsoLINE PRODUCTION AND TONNAGE OF BOMBs DROPPED
-
ON SYNTHETIC FACILITIES
-
2000 tons CfBOMes F. rols
--
EstimateD TO HAVE
DROPPED */T PLAM7 0.5 A.A.F |0|| 5
~ ||10|77||
||
6 ||10|| 6 || 7 || 5
|| 8 |<//€ 281/9 ed
I
38 O *
TOTAL
SYNTHETIC
~ 60 PRODUCTION +
# -
-
340 |-
|
320 |-
3 OO -- |
28 O +---
26 O
240
22 O
- +
--~~~~~~ l -
AVIATION
* GASOLINE
|PRODUCTION 1-\ \
+--
2O - -
is
–
O - -
THOUSANDS AVERAGES
I
F |M A M J F M .A
OF METRIC |
TONS PER 1942 1943
194O | 1941 1944 | 94.5
|, |-22
MONTH l l
CO/WF/DEA/TIAL Thousa/WDS of 70//5 £5 W/M47ED
ro save "r Plaxy's
orio 7 2 1.5
is 2 s so:
Figure 2
AVIATION GASOLINE
STOCKs, PRODUCTION, CONSUMPTION AND TONNAGE OF
BOMBS DROPPED ON THESE FACILITIES
GREATER GERMANY
-
6004–A–
550
%
| \ i
\
|
sTocks?
IN TONS
5OO
/
V
\
\||
/
45O
| |
-
4OO \| ||
-
-
/
35O
|
LEGEND ADDITIONS
TO STOCKs
3OO 1–
A --PRODUCTION || ||
- -
| | |
*
250 CONSUMPTION | |
-
DEDUCTIONS |
-
FROM STOCKS |\ |
2OO
—T-T— \ -
PRODUCTION. "
-\
\
-*—t
->
×
*>
:
| N- -
15O - -
-
- \
|
|OO 1– -
UCONSUMPIONT N
---
N |
5O |_|_S :
§
'#
"#"
O
1940
MONTHLY
1941
AVERAGE
1942 1943
J F | M-1 A M . J. J
1944
|A S O |N |D / J , F | M.
1945
A
lord-LEEEEEEEEEEE
*% # #'47ED
#572% AEFASOF7FFFSFOF
7//E 4/o/v7/y.
THE YEAR OF FIRST OF
© 477AC/S ARE 7//OSE MADE Ow/yrd/Voge:MAT/o/y PLA/V7's
W///C// MAA/UFACTUAED 997-24 Or 7//E AV/A7/OW 64SOL//VE
* //VCCL/DES //MAO/r/s and Mr.Sc.
Figure 3
GENERAL SUMMARY
less
is
single attack was dispatched against synthetic comprehensible.
nitrogen and methanol, despite the readily per There were 35 large explosives and propel
ceptible military consequences. Yet both lants plants, seven which made 70 per cent
of
of
of
these
vital chemicals were knocked out as bonus— the total production high explosives. These
of
of a
fortuitous perhaps and until the end the war plants were never selected for serious strategic
unrecognized—resulting from the vigorous cam attack, although may be argued that knocking
it
paign against oil (Figure 4). When two plants out these key plants might have curtailed pro
Ludwigshafen) were shut down by explosives with less expenditure
of
of
(Leuna and duction
dispatched against oil targets, Ger synthetic
air
of
attacks effort than the incidental knockout
many was deprived per her syn nitrogen plants. As the result single raid by
of
of
of
63 cent
a
nitrogen, per synthetic two Halifaxes which dropped two 2,000-lb.
of
ber. Damage
of
of
one
synthetic nitrogen 91 per destroyed and never recovered.
to
cent,
in
the nitrogen supply began vanish, agriculture How the Oil-Chemical Industry Was
was the first to feel the pinch. No synthetic Knocked Out
nitrogen was available for fertilizer after Septem
two principal ways stopping
of
There are
ber, 1944, and the anticipated drop the 1945
in
as
harvest from this cause alone was estimated at of
the German oil-chemical complex: They can be
per cent.
22
a
From September on, the Wehrmacht felt the they can be temporarily incapacitated by non
spite frantic attempts
to
of
and install
in
blow,
fatal injuries. The heart any plant
of
such
in
a
plants for converting by-product coke-oven nitro complex its supply basic process material.
of
is
gen into form satisfactory for explosives man In the German oil-chemical industry this was
a
(Figure 5). High explosives were only 33 fication plants, the compressors which com
or
ments
and ammonium nitrate 12 per cent
of
per cent pressed the gas, would have dealt heart blow
a
production. Thousands
of
peak finished shell the complex. The veins, arteries, and nervous
to
cases remained unfilled, and those that were system are the water, steam, and electric distri
filled contained up 70 per cent
to
to
rock salt
so
of
is
a
the Flak
to
fire
to
(a) the airplanes were attacking the target man oil-chemical plants shut down was damage
battery was supposed protect, (b)
to
which the
to
be
That nitrogen plants were given higher re repaired before the plant could be reopened,
a
pair priority than oil plants under although only per cent the building damage
to
easy
of
is
stand. Why Allied military intelligence—at least be repaired. By November, 1944, there
to
had
Oil Division personnel could learn— the water system
as
far
pick up knowledge alone, each which, according the plant man
to
of
to
failed
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
ager, "would have been considered in peace time 2. Which of the bombing techniques deliv
a serious disturbance to production.” The 22 at ered the most bombs on vital plant sections?
tacks on this plant resulted in more than 5,000 3. Which of the various types and sizes of
individual breaks in the utilities distributing sys bombs used against Germany caused the great
tems. But by achieving some production between est production loss per ton of bonubs dropped?
attacks, the plant managed to average about 9
per cent of normal output throughout the period. Tremendous Air Effort Required
Vital process installations were so effectively Under the conditions created in Germany by
protected by blast walls and reinforced concrete heavy flak, fighter opposition, bad weather, and
“dog houses” that essential, hard-to-replace effective smoke screening, it was necessary in a
equipment was seldom destroyed by the muni high percentage of the attacks to use instrument
tions generally employed. In a few instances, of bombing, which proved to be far less accurate
which the Bottrop-Welheim (Ruhroel) hydro than visual bombing. As a result, tremendous
genation plant is the most striking example, this bombing tonnages had to be flown from England
destruction was accomplished (Figure 6). In two in order to hit vital parts of plants with a rela
raids, 27 September and 31 October 1944, the tively small tonnage. Detailed plant records
RAF hit the high-pressure compressor house for three plants (Leuna, Ludwigshafen-Oppau,
with three 4,000-lb. and eight 1,000-lb. bombs.
Zeitz) show that, of 30,000 tons of bombs
The seven heavy compressors and boosters, dropped, only 3,781 tons hit within the plant
through which was funneled every cubic foot of
fences. Different aiming techniques gave the fol
the hydrogen required for the process, were com lowing results:
pletely destroyed. The plant could not operate
Percentage of Hits
until new compressors were installed. This Air Force and Technique Within the Plants
meant a twelve-month shutdown if new com Eighth Air Force, visual aiming .................... 26.8
pressors had to be built and a delay of three Eighth Air Force, part visual
and part instrument .................................... 12.4
months if replacements could be “lifted” from
Eighth Air Force, full instrument ................ 5.4
another plant. The four subsequent attacks on
RAF, night Pathfinder technique .................. 15.8
this plant were unnecessary. These results may Weighted average ........................................ 12.6
be compared with those at Leuna, which, after
being hit by 1,643 tons of bombs in 22 attacks, Figure 7 shows what happened to 146,000
could have reached 70 per cent of normal pro bombs released by the USAAF and the RAF in
duction capacity within a few months without
the strategic bombing of these three large Ger
the importation of any new heavy equipment. man oil-chemical plants. Their combined area
Knocking out vital utilities might be termed
is about 3% square miles; yet only 12.9 per cent
“the hard way” to stop war production since of the bombs dropped landed within the plant
the bomb dosage must be repeated so often. De
fence limits. Hitting within the plant fences does
stroying vital process equipment means that the
not tell the whole story. Some bombs failed to
plant need not be attacked again for months.
explode (carefully kept German plant records
indicate that 14.1 per cent of all of the bombs
Weapon Effectiveness and Bombing
hitting these plant areas failed to explode),
Techniques
some fell in open areas where no damage was
Through on-the-spot surveys, interrogation of caused, some hit unessential buildings, some fell
Luftwaffe, Wehrmacht, and industrial personnel, on the utilities distribution systems, and some
and examinations of captured German docu hit vital plant equipment. Only about 3 per cent
ments, the Oil Division found answers to these of all the bombs dropped hit buildings, equip
questions: ment, and other damageable structures. It is thus
1. How many tons of bombs had to be dis clear that the greatest single chance for bomb
patched in order that one ton might hit struc ing improvement in air attacks lies in even a
tures or equipment susceptible to damage? small increase in bombing accuracy.
EXAMPLES OF INTEGRATION OF GERMAN INDUSTRIES
EACM LINE
-
\
REPRESENTS
-
10). Of
TOTAL
-
GERMAN
PRODUCTION
150
140
130
SYNTHETIC
RUBBER
120
110
-
C.
NITRic Act
ACID
100
DIVIDEND: DAMAGE OR DESTRUCTION TO RELATED PRODUCTS
L
90
:
C
SYNTHETIC
50 - £|
NITROGEN
40 NITRIC.ACID
30
synthetic SYNTHETIC
NITROGEN METHANOL
TARGET
- -
-
10 -
-
- SYNTHETIC
NIROGEN
|
{{
AVIATION
.
LEUNA SCHKOPAU
4.
figure
:*
NITROGEN PRODUCTION AND ALLOCATIONS
GREATER GERMANY
NITROGEN PRODUCTION WAS NEVER ATTACKED AS SUCH THE BOMB TONNAGES
SHOWN ON THIS CHART WERE ACTUALLY DIRECTED AT OIL TARGETS
3. F. RA/
&OMP
f {:
-
R.A. 3 ||3 || 2 || 6 ||3 || 6 ||3 || 2 | 1
/OOO TOM'S Of BOME5 &Y
|U.S.A.A.A." /
DASHLINES INDICATE
ALLOCATION
TOTAL
PRODUCTION
CALGIUML
|LCYANAMIDE
BY-PRODUCT
COKE OVENS
L.
FERTUZER";
:SYNTHETIC|
WEHRMACHT NORECTS:
WEHRMACHT DIRECT
SMALL RECONVERSION
OF AMMO. SULFATE
THOUSANDS
OF METRIC
/ TONS PER
MONTH
Gow//DEA///a/.
-
Pre-attack view of the vital high-pressure compressors at the Bottrop-Welheim hydrogenation plant (Ruhroel),
which made Germany's best aviation gasoline. All the hydrogen required for synthetic oil manufacture was
compressed to 10,000 lb per square inch by seven large compressors, of which two are shown.
-
Same compressors after they had suffered 11 direct hits by large HE bombs (three 4,000-lb and eight
1,000-lb bombs), destroying all seven compressors. The four subsequent attacks were unnecessary.
Figure 6
-
5
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Unexploded Bombs Mean Wasted Missions out of 48 specific aiming points. In other words,
Unexploded bombs bespeak wasted missions only about one third of the airplanes attacking
Leuna aimed their bombs at the most vital and
and lives of fliers risked in vain. In two plants
surveyed, unexploded bombs amounted to 24 vulnerable part of the entire target.
and 31 per cent of those landing within the fence
lines. The average for 13 plants was 16 per cent Small Bombs Stopped Production, but Did
(see Table 46). A study of unexploded bombs It the Hard Way
found throughout Germany indicated that fre The small bombs generally used against Ger
quently the bombs had landed flat because the man oil-chemical targets were capable of creat
tail fins had become detached or had broken off ing breaks in vital utilities systems, thereby tem
during descent; other bombs still had the arm porarily shutting off plant production, but only
ing wires intact in their fuzes when they were very rarely were small bombs able to destroy
found; in others the fuzes had broken off. Seven vital equipment. (During the oil offehsive, the
500-lb bombs dropped in a single raid struck the average size of all the 508,512 high-explosive
reactor house of the Fischer-Tropsch plant at bombs dropped on oil producing targets by the
Castrop-Rauxel, a sufficient number to have de USAAF was 388 lb, and of the 263,942 dropped
molished it completely. None of them detonated, by the RAF, 660 lb. The average for both air
and the reactor house was intact on V-E Day. forces was 480 lb.) Winning a war with small
bombs requires a tremendous air force, but this
Targets and Aiming Points Should Be is possibly the only choice open if visual sight
Selected Very Carefully ing is not possible or if vital aiming points are
not chosen.
Prior to the oil offensive, 53 per cent of the
509,200 tons of bombs dropped on Germany
Only Large Bombs Destroy Vital Process
were aimed at cities and only 13 per cent at
industly, including only 1.1 per cent assigned to Equipment
oil targets. During the oil offensive, 27.5 per cent Few large bombs were used against German
of the 1,477,217 tons dropped were aimed at oil-chemical plants, and most of these were
cities, and 22 per cent at industries, including dropped by the RAF. It is the unanimous con
to oil targets (see Appen
15.9 per cent assigned viction of all Oil Division observers that, under
dix Table G-I). Why so many tons of bombs bombing conditions which permit sighting on a
were dropped on cities in preference to the more specific aiming point and with reasonable bomb
vital industrial targets is not known to the Oil ing accuracy, heavy bombs (2,000 to 4,000 lb.,
Division. No doubt exists, however, regarding instantaneously fuzed) are several times as ef
the benefits to humanity that would have re fective per ton as the lightweight bombs (500
sulted from an earlier knockout of these essen lb. or less) used principally against German oil
tial industries.
- targets (Figure 8).
Detailed plant examinations convinced Oil Di
vision engineers that, in spite of the bombing in
Incendiaries Were Seldom Used Effectively
accuracies involved, a vulnerable plant section Very few instances of appreciable production
chosen consistently as an aiming point could be loss were caused by the small number of in
destroyed. An outstanding example was the high cendiaries used against German oil producing
pressure research area at Ludwigshafen, which, targets (only 6,541 tons out of a total of 196,052
although it contributed practically nothing to the tons). In most instances, incendiaries burned
war production, was chosen as the aiming point in themselves out or were extinguished before
10 out of 25 attacks on the Ludwigshafen works. spilled oil or other inflammable material had
It was completely destroyed. At Leuna, although time to spread and become the focal point of a
the gas generation plant was known to be vulner serious fire. It was the opinion of German plant
able and the most vital part of the entire plant, managers, concurred in by all Oil Division ob
it and its vicinity were designated only 16 times servers, that incendiaries dropped after or set to
GENERAL SUMMARY
Compressor building at Boehlen. The 8-in. reinforced concrete Compressor building at Zeitz. A 1,000-lb bomb detonated 5 ft
£:
arch was damaged by a 500-lb HE bomb. Piping was damaged from this 8-in-thick reinforced concrete arch. The compressor
*
by fragments, but the compressor and motor were not damaged. housing was slightly hurt, but the arch shielded the machine.
* .." -
Compressor building at Boehlen. A 1,000-lb HE bomb scoring a This high-pressure compressor at Bottrop-Welheim was demol
direct hit penetrated the 12-in-thick reinforced concrete protec ished by blast of a 4,000-lb HE bomb. Seven similar compressors
tion arch and detonated within the shelter. The compressor was suffered similar destruction when this building received 11 direct
destroyed. hits by three 4,000-lb and eight 1,000-lb bombs.
Figure 8
ignite several minutes following high-explosive of the longer duration and lack of uniformity
attacks. would have resulted in far more serious of RAF raids –
each bombardier sighted his
fire damage. bombs independently, whereas the customary
practice in the Eighth Air Force was for pilots
Longer Raids Would Have Been to release their bombs on a signal from the lead
More Effective plane—RAF attacks were, by almost unanimous
The short duration of most USAAF raids en agreement among the Germans interrogated,
abled German defense personnel to leave shelter more terrifying and more damaging. Had it been
in time to deal with incendiaries and incipient found possible, within the limitations imposed
fires before conflagrations were started. Because by operational considerations, to vary the length
736.512 0–47––3
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
and pattern of USAAF raids, greater results Possible Application of German Protective
would have been achieved for the same expendi Techniques to American Industries
ture in bombs.
Air defenses for the United States far su
perior to those which prevailed in Germany
German Air Raid Protective Measures would still leave American industries vulner
Basically, German air raid protective mea able; passive defenses even more extensive than
sures consisted of: (a) active defenses, such as the German could not prevent destruction. To
fighter protection and flak; (b) passive defenses, move the American oil and chemical industries
such as smoke screens, barrage balloons, blast underground would be a task of staggering mag
walls, decoy plants, and camouflage; (c) con nitude and would still leave the industries sus
cealment techniques, such as the ambitious pro ceptible to strangulation through attacks on
gram for dispersed and underground plants. . transportation. Blast walls and “dog houses” lose
The German active anti-aircraft defenses even academic interest in the era of the atomic
caused heavy. Allied losses but did not prevent bomb and its successors. The only defense of
successful air attacks. Both fighter and flak de American industry envisaged by Oil Division
fenses were extremely heavy during the early personnel is the prevention of air attacks.
months of the oil-chemical offensive, but as short
ages in both gasoline and explosives became crit Conclusions
ical, the effect was discernible in a radical weak The Allied air offensive against the German
ening in the German defensive capacity. During oil-producing target systems:
the final months of the war, Allied bombers (a) Effectively stopped oil production with
roamed at large over the Reich, encountering decisive military consequences;
only negligible opposition. (b) As an unexpected bonus, effectively
Germany's passive defenses interfered with, stopped production of military explosives and
but did not prevent, successful air attacks. The propellants, thereby contributing an additional
-
effective use of smoke screens combined with decisive effect;
bad weather conditions resulted in a tremendous (c) Could have been accomplished with less
wastage of bombs. Decoy plants also attracted effort if bombing accuracy had been better, if
many bombs. During the first seven large-scale aiming points had been more wisely chosen, if
attacks on Leuna, nearly as many tons fell on munitions capable of destroying vital process
the decoy plant as on the real plant. Blast walls equipment had been employed whenever rea
and reinforced concrete “dog houses” were use sonable bombing accuracy was obtainable, and
less against 4,000-lb. bombs, but prevented seri if sounder military intelligence had been made
ous damage from near misses by 1,000-lb. bombs available;
and were effective against even direct hits of (d) Indicated that none of the German pro
500-lb. and smaller bombs. But the utility sys tective measures, even after major improve
tems were vulnerable, and the oil attacks were ments, would fully protect American industry
therefore successful. against enemy air attack.
Concealment techniques were not effective
against Allied air attacks. Even had the ambi Recommendations
tious underground and dispersal plant program On the basis of its findings, the Oil Division
been started six months earlier and completed recommends:
before Allied attacks on oil started, the entire (a) That intensive research on aiming tech
underground system would still have been nul nique be continued, since improvement in bomb
lified because the plants depended on Germany's ing accuracy, with a given weapon, offers the
transportation system, which was, for all prac greatest single chance of improving the effective
tical purposes, destroyed. Figure 9 indicates the ness of air attack.
planned and completed program — a clear-cut (b) men with sound industrial experi
That
case of “too little and too late.” ence at the operating level co-operate actively
WHERE
| %
OUR BOMBS
DROPPED:
N OPEN TERRAIN
UNEXPLODED
DECOy
PLANTS WITHIN TARGET AREA - OUISIDE TARGET AREA
COMPARISON - PLANNED
CAPACITY OF UNDERGROUND AND
DISPERSAL PLANTS WITH ACTUAL OIL PRODUCTION
GREATER GERMANY
5OO
45O
400
TOTAL
ACTUAL
PRODUCTION
- -
350 L.
TOTAL PUANNED
*
UNDERGROUND
3OO AND DISPERSAL
CAPACITY
250.
TELANNED
LUBE
CAPAGITY
200.
15O
%
|OO %
$
§
&
- .
5O 2
O --
THOUSANDS
OF METRIC
TONS
PER MONTH
Avia" -
-
- Gasolins -
- - ExPLOSIVE
PLANTS 150- OCTANE PLANT's
-
O (isobutanol)
O
MoroR a presel
FLEL #
--
ISO-OCTANE *\
-
PLANTs
HYDRöForming
PLANT's
NITRIC ACID
FER ruzER
(2)
C,
AP DE
B
- £
|
PLAN TS
(2)
-
|
- -mň.
TOLUENE
*- --
- -
(2)
|
BENZENE
eccles.
-- -,
Explos-
e.
-,
*
"
-
-
- -
(e
•) - - -
•
-
-
NTEGRATION of
GERMANY'S
PROCESS INDUSTRIES
Coking a
CARBON17ATION
GENERAL SUMMARY
with Air Force planning and operational groups those investigated in Germany, bombs large
in selecting enemy targets, in choosing aiming enough to destroy vital equipment be employed,
points, and in judging the effectiveness of air and that vital plant sections be chosen as aiming
attack. points whenever it is possible to select an aiming
(c) That vigorous research be undertaken point.
to prevent a recurrence of the unfortunately (e) That the United States establish an ade
large percentage of unexploded bombs found in quate intelligence agency so that any future at
Germany. tacks on enemy war industries may be under
(d) That, for attacks on plants similar to taken with a complete knowledge of the facts.
The greatest danger lies in the threat to the fuel supply. Here the destruction
of a relatively limited number of targets would result in completely para
lyzing the German Air Force, all motorized units, the military and civilian
-
means of transportation, and the Navy.
—From German Air Force Staff, Plans
t
The Germans waged World War II
with oil, Holten and Castrop-Rauxel; there was also an
chemicals, rubber, and explosives made largely other I.G. Farben nitrogen plant on the Rhine
from coal, air, and water. They had searched near Ludwigshafen and Oppau to which coal
their country thoroughly and found very little from the Ruhr could be brought by barges.
petroleum. They had imported it before the war, The synthetic oil industry of Germany lit
and they conquered important fields and cap erally grew out of this chemical industry. I.G.
tured sizable stocks during the war, but they Farben bought the Bergius patent rights and in
still had to use substitutes for crude oil. Less 1927 built at Leuna the first commercial hydro
than 15 per cent of their aviation fuel and only genation plant to produce synthetic gasoline.
a fourth of all their oil products made early in This was a logical development because the
1944 came from crude oil. The rest came from Leuna nitrogen plant could produce more hy
coal as did also nearly all of Germany's rubber, drogen than was needed to manufacture am
explosives, and other war chemicals (Figure 10). monia. The high-pressure apparatus and the ex
Like oil, coal contains carbon and hydrogen. perience needed to employ the Bergius process
With the hydrogen derived from coal and water, were also available at Leuna. Ruhrchemie ob
nitrogen can be taken from the air and “fixed” tained the patent rights to the Fischer-Tropsch
in the form of ammonia for use in either ferti process and built the first commercial plant of
lizer or explosives. Methanol (synthetic wood this type in its nitrogen works at Holten; other
alcohol), the raw material for many explosives concerns in the Ruhr also favored the Fischer
and chemicals, can be synthesized, with two Tropsch process because of the abundance of
gases, hydrogen and carbon monoxide, both of coke and coke-oven gases available there. Dur
which are obtainable from coal. Synthetic fuels ing the war, chemical and oil plants were also
can be made in two ways. In the Bergius process, established in Silesia where coal was available.
the complex molecules of coal are split, and hy The quest for self-sufficiency prompted the
drogen is forced into them to convert them into Germans to develop synthetic rubber as well as
liquid oil molecules. In the Fischer-Tropsch synthetic fuel. The process that was developed
process, molecules of hydrogen and carbon mon- . made use of materials obtained from coal; the
oxide, obtained by breaking up molecules of coal manufacture of synthetic rubber therefore de
with steam, are used to build oil molecules. The pended on the synthetic chemical and oil plants.
Germans employed these processes to manufac So I.G. Farben began producing rubber near
ture the fuel for their war planes, submarines, Leuna, in another new plant in the Ruhr, and in
and mechanized ground forces. a third at Ludwigshafen.
Germany's chemical industry was well devel The oil, chemical, rubber, explosives, and
oped long before the war. Its plants, naturally, other industries, in short, were interlocked not
were built in or near areas where the coal was only by their mutual dependence on coal but
available. One such area was in middle Ger also historically, geographically, and mechan
many, centering on the I.G. Farbenindustrie A.G. ically. They were so closely and intricately
nitrogen and methanol plants there, at Leuna, woven together, in fact, that they were need
another such area was the Ruhr, where Ruhr lessly vulnerable to strategic bombing –but
chemie and Victor also had nitrogen plants at Hitler did not complain until too late.
INTEGRATION OF OIL, CHEMICALS, RUBBER, AND EXPLOSIVES
The bulk of Germany's synthetic oil was made The main materials used to make synthetic
in Bergius hydrogenation plants. These used coal rubber are butadiene and styrene. The buta
or coal tars and high-pressure hydrogen. The diene was obtained from acetylene, which was
hydrogen was made from coke in water-gas gen made mainly from calcium carbide produced by
erators, purified thoroughly, and used under the chemical industry, except in one case where
pressures of from 3,000 to 10,000 lb per square it was derived from oil plant hydrogenation
inch. Huge, heavy compressors and reactors gases. The styrene was made from ethylene and
were needed. Aviation gasoline, motor fuels, and coking plant benzene. The largest synthetic rub
diesel fuels were made in this way. Germany ber plant in Germany, at Schkopau, depended,
needed so many things, however, that materials moreover, on the Leuna synthetic oil and chemi
from these hydrogenation plants were soon be cal plant for hydrogen. The rubber industry thus
ing used to manufacture many additional prod leaned on the oil and chemical industries. But it
ucts. Gases from the reactors were used as motor bolstered them by contributing an aviation gaso
fuel and for the manufacture of high-octane avia line blending agent — diethyl benzene, which is
tion blending agents such as iso-octane and alky similar to cumene – and aviation lubricants to
late. Even synthetic aviation lubricants and im the supplies for the Luftwaffe.
portant chemicals were made from these gases.
Hydrogenation plant gases also were fed to near Explosives and Propellants
by synthetic rubber plants.
In the Fischer-Tropsch process, gases are han Nitric acid, which is made from ammonia, is
used in all military explosives and propellants.
dled under less pressure, but complicated appa
Production of these necessities of war, conse
ratus is required for the actual synthesis of the
quently, depended on the production of am
oil. This apparatus could not be used to produce
aviation gasoline, but the products of Fischer monia. For the new explosives, hexogen and
Tropsch synthesis had special properties for nitro-panta, produced in Germany during the
war, methanol also was required. TNT, the
which many chemical uses were found during
the war. mainstay of the explosives industry, is made
from toluene, all of which came from the Ruhr
coking industry until 1940. Additional toluene
Chemicals
then was synthesized from methanol and ben
Of the thousands of products of the chemical zol. Toward the end of the war, more production
industry, nitrogen, methanol, and calcium car of toluene was planned by the employment of
bide were among the most important in the processes used in synthetic oil production. Ruhr
German war effort. Ammonia and methanol chemie was also building a plant to make toluene
were produced with equipment similar to that from normal heptane derived from the Fischer
used in synthesizing oils. Calcium carbide was Tropsch process. A shortage of natural glycerine,
manufactured from lime and coke in electric meanwhile, forced Germany to develop a substi
furnaces. tute, diethylene glycol, which was made by a
In addition to using ammonia and methanol to series of reactions starting with acetylene, a
make explosives, and calcium carbide to make product of the carbide industry. Germany's pro
rubber, the Germans made an aviation blending duction of explosives and propellants was thus
agent (iso-octane) from methanol via isobu enmeshed with the chemical and oil industries
tanol. This was apparently intended to disasso when the war began and became more so as the
ciate iso-octane production from oil, but one war continued.
plant was placed in the Ludwigshafen works Table 1 illustrates the concentration of oper
and others were placed in new oil-chemical com ations. Destruction of these six industrial com
plexes in Silesia, where the Luftwaffe was con plexes not only would have been a serious blow
fident they could not be attacked successfully. to Germany's production of synthetic liquid
11
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
fuels but also would have crippled production of was reported by the Germans to have been
chemicals, explosives, and rubber. The impor knocked out in the first raid on Leuna on 12
tance of the Leuna and Ludwigshafen plants May 1944, which possibly may have contributed
was further augmented by the great number of to the delay in the German development of
additional chemical products that they turned atomic power.
out. These two plants, for instance, produced The oil, chemical, rubber, and explosives in
76 per cent of the country's ethyl chloride for dustries had been planned as a single unit, co
tetraethyl lead. ordinated under government and military con
There were many bottlenecks, in fact, in this trol, and harnessed to the Nazi war plans (Fig
complicated industrial structure. Three plants ure 11). The strategic bombing of the oil
produced 94 per cent of Germany's synthetic plants made the vulnerability of this structure
rubber. Two plants produced four fifths of the so obvious that Hitler personally and publicly
sodium cyanide used to make airplane Plexiglas. rebuked Dr. Krauch, his general plenipotentiary
One plant made four fifths of the hydrazine hy for chemical planning. Krauch contended that
drate used as a rocket and V-weapon propellant. he had built large plants to conserve steel and
And one plant made virtually all of the ele make the maximum use of gas-producing facili
mental phosphorus needed for tracer bullets and ties, utilities, etc. The misplaced confidence of
chemical warfare. the Germans in the Luftwaffe's ability to protect
I.G. Farben at Leuna was engaged also in the them from aerial attacks, however, underlay the
production of heavy water for Germany's atomic whole plan by which they sought to free them
bomb in a plant of 2 to 3 tons per year planned selves from dependence on other countries for
capacity (actually they made slightly less than war supplies. Long after industrial leaders saw
1 ton per year). The building housing this plant the danger of such integration and concentration
TABLE 1
Sterkrade-
*
Ruhrchemie 1.3 - - 6.6 - Planned—not -
Holten completed
* If Auschwitz had been complete and had operated at capacity, it would have contributed about 19 per cent of
the total. -
* These figures are subject to considerable variation due to flexibility in shifting distribution of hydrogenation
products.
Basis taken is 1 May 1943 to 1 May 1944 for Leuna and Oppau. Blechhammer is on basis of April, 1944, figures only.
12
-
THE REGIMENTATION OF
GERMANY'S OIL AND
CHEMICAL INDUSTRY
sur-Rûr
COMMAND
OFTHEARMED
FORCES
"-
*T*
AR-AME
*
AND
wARPRODUCTION
for Problems
of the
CHEMICA1 "Dustry
*A*-CE
KRAUCH
Division
Policy-aking andadvisor,
forall- phoses
agency
-
ofplanning.
- -
":
- -
anddevel - PLANNING --
A
AAw ...its... -
-
- Heptact Division *FOR ECONOMIC
Division KEHRt.
---
Affairs
-
-sh
--
KEHRL
Production
control
DEPART-ENT Department
("-14
oil
lu
**
*ORTHECHEMICA1-
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INDUSTRY
Oil INDUSTRY
\ FISCHER
|COMMODITE
offices
-
" - - **ot
ECONOMI
GROUP11ould
*u-sty
co-ree or r=r
futt industry
* BUETEfisch/
Co- - * Activities of the RAW MATERIA
*
or ,
*Co-C-C our
Cr-aicalinstrust AND PLANNING D.IVISIONS or
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closely integrated. The same per
--Ali
*
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Most impoRTANTSuBDivisions IN THE
CHEMICALINDUSTRYGroup of THE GERMAN
ECONOMIC ORGANIZATION
caust-csopa A*D C-O
5ute-upand5utPausCowarounds
-o-, E
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Figure ll
PRODUCTION INDEx
#1"i" *-&
BASED ON AVERAGE OF JANUARY - APRIL 1944
PRODUCTION = |OO
*| | |
|
f/
\
|R.
"|
*
Q \|_+.
* -4 / |.
3|||||||||||||||||||}||
– *
£ # EP"
| | |
//
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It Vft|||
RISE AND FA:
OF GERMANY'S
*H:#||
3H CHEMICAL EMPIRE
| \!.' | | || ||
Go || || / *
H/HAAHHH!'
o | LIM lllllI MN ''\| .
l,
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|
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,000 tons
||
l
ŠL
|
%
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|\|| ||
O
"|----NITRogen
|-------.
AVIATION FUEL
For MUNTions
TOTAL SYNTHETIC, NITROGEN
||\
\ \| ||
.
|
\
\
––
O SYNTHETIC METHANOL
\ ..'. '
*:#
W
\
# \||
| •.
||
colol-l-l
| L.
1943 1944 gas
|
| 2 MAY 1944
START OF THE OIL OFFENSIVE
F1GURE 12
INTEGRATION OF OIL, CHEMICALS, RUBBER, AND EXPLOSIVES
of production facilities, the Luftwaffe continued of 1944 was taken as normal, or 100, in prepar
to promise them complete protection. ing this chart. The similarity of the curves is
Figure 12 shows the rise and fall of the Ger striking. Aviation gasoline production declined
man chemical empire as reflected in production first, but decline of the others followed quickly.
of aviation gasoline, synthetic nitrogen, synthetic The first two months of strategic bombing undid
methanol, and nitrogen supplied to the Army for the results of three years' strenuous work by the
munitions. Production in the first four months Germans.
The production of nitrogen, methanol, Buna, and fuel are critical points of
attack. These are basic materials, which are inherently bottlenecks, due to
the huge quantities required, together with the fact that they are manufac
tured in a very few large plants. Within the chemical sector these might be
first choice for a "short-term” target.
—From German Air Force Staff, Plans
The most remunerative targets for enemy air attacks—in the chemical field
13
STRATEGIC AIR ATTACK ON THE GERMAN OIL INDUSTRY
Germans used less than one fifteenth as much posed when the war began, and tightened
as
per person was being consumed Germany's plight became more desperate.
oil
as
in
in
1936
make Germany self
to
the United States. Efforts
The stimulus
of
Crude Production. subsidies
in
sufficient were already under way 1936, but
in
substantial import duties more than
to
more than six tenths of the nation's oil was still addition
being imported, mostly from the western hemi tripled exploratory drilling between 1933 and
sphere; the Reich's own fields supplied only 1937. No important new fields were found, but
7
crude production Germany rose from 230,000
in
per cent the country's requirements, and the
of
peak
to
about 1,000,000 tons
of
tons”
in
infant synthetic oil industry then supplied only 1932
a
1940. This production came mainly from well
in
about 30 per cent.
established areas northwestern Germany.
in
Hitler harnessed industry the government
to
govern
to
overcome this deficiency. Existing Anschluss with Austria gave the Nazis access
to
of
mental machinery was expanded, new agencies the
were created, and various industry and trade Prinzendorf field in the Vienna Basin enabled
produce crude
to
at
1,100,000
of
associations were turned into semigovernmental Austria rate
a
bodies. The brown coal producers, for example, tons year 400,000 more than the Germans
—
a
had anticipated by the end
of
were forced to combine to form the Braunkohle 1942. German
–
Benzin A. G. (BRABAG), which built several and Austrian production together, however,
produc never exceeded 2,000,000 tons year, and
in
large synthetic oil plants. Expansion one
of
tion facilities also was encouraged by import Germany needed four times that much.
duties—the tariff on gasoline rose 30 cents per
to
Synthetic Production.
of
gallon 1937—and the government contracted None the crude oils
in
so
buy aviation gasoline and aviation gasoline the
to
blending agents guaranteed prices. Thus, Germans counted on their synthetic oil industry
at
at
it
The government encouraged both exploration was the only process by which large quantities
exploitation
to
of
and German fields obtain more aviation gasoline could be produced. More
of
it
oil industry, based partly on bituminous coal but synthetic liquid fuels from brown coal (the only
mainly on brown coal, was developed. For
some parts Ger
a
of
alcohol,
as
such substitute fuels many), and was owned by the influential I.G.
it
The expansion
in of
metric
in
*
civilian consumption, but restrictions were im tons; tonnages, however, are given
in
14
ATTACK ON OIL
arized in Table 2. This plan, for which Herman take 4,500,000 tons of steel, or 0.62 ton of steel
Goering was made responsible, was conceived in per additional ton of annual capacity. This esti
1936, formally approved on 27 May 1937, and mate, moreover, probably did not cover steel
revised many times later. needed to mine the coal from which the oil was
to be produced.
The High Cost of synthetics Diversion of steel and labor to the production
of tanks, submarines, and other materiel cur
Gasoline produced from coal by either the
tailed and delayed the oil program, but actual
Bergius hydrogenation or the Fischer-Tropsch
deliveries of steel for the oil projects, between 1
process costs from four to five times as much as
July 1937 and 1 April 1944, were about 4,380,000
gasoline obtained from natural petroleum. From
tons. This amount of steel would have sufficed to
8 to 10 tons of brown coal, or 4 to 5 tons of
build a battle fleet four times as big as the U. S.
bituminous coal, are needed to make a single ton Navy was in January, 1940.
of gasoline. Fifteen times as much steel is re
quired for synthetic oil plants as for crude oil
refineries, and the comparative amount of labor The Manpower Requirements
necessary is almost equally staggering. The Karin Hall plan estimated that 57,600
The Germans continued, nevertheless, to ex construction workers would be needed for the
tend their plans for synthetic production. The oil program by 1 July 1939 and 70,000 from
four-year plan gave way in July, 1938, to the 1 October 1939 onward. Requirements by the
Karin Hall plan, which placed more emphasis end of 1941 were estimated by the office of the
on preparations for war. Existing plants and re Commissioner General for the Chemical Indus
fineries produced about 3,70°,000 tons of oil try at 135,000. But such numbers were never
products in 1938; the new plan called for pro obtained. When the war began, only 35,000 con
duction of 11,000,000 tons annually by the be struction workers were being used to build oil
ginning of 1944, and estimated that this would facilities. This number was more than doubled
by mid-1941, however, and employment of con
TABLE 2
struction workers on oil projects reached a peak
of 85,000 in the spring of 1943.
PLANNED PRODUCTION OF LIQUID FUELS The number of workers engaged in operating
(GASOLINE, DIESEL OIL, AND FUEL OIL)
and maintaining the oil plants was 34,000 in
UNDER GERMAN FOUR-YEAR PLAN OF
June, 1938. The Karin Hall plan called for 6,600
1936–37
additional operating personnel in mid-1939, to be
(Thousands of Metric Tons)
increased to 66,000 by the second half of 1942.
1936 1937 1938 1939 1940 In September, 1944, according to a statement
Synthetic - by the Economic Group of the Fuel Industry,
Hydrogenation 622 857 953 1,898 2,732 20,000 persons were employed in crude produc
Fischer-Tropsch 8 117 545 686 693
tion, 14,500 in crude refining, 89,200 in the syn
Total
synthetic 630 1,498 2,584 3,425
thetic industry, and 13,100 in coal tar distillation
974
— a total of 136,800. This estimate did not in
Refining indigenous
160 160 160 160 160 clude miners, and probably omitted construction
_crude"
Alcohol, benzol, tar workers. Hence, some 200,000 workers were
distillation, etc. 1,060 1,061 1,097 1,132 1,162 probably engaged in the production of oil in Ger
TOTAL 1,850 2,195 2,755 3,876 4,747 many. In the United States, about 270,000 per
sons were employed in drilling, producing, and
* The crude was worked up to produce maximum
lubricating oils rather than liquid fuels. The four-year refining oil in 1939, but this country's production
plan shows that about 150,000 tons per year of lubri then was more than twenty times the peak of
cating oils and 175,000 tons of special naphthas were also
8,000,000 tons per year which the Germans at
to be refined from indigenous crude. As subsequent tables
show, Germany was able to push her crude production tained shortly before the strategic bombers be
far above the figures set in these early plans. gan to smash up their plants.
15
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
In
The lag in Construction
buffer storage
to
have about 100,000 tons
of
Germany's economy was strained increasingly was
capacity transportation
so
by the demands for labor and steel to supply the that difficulties would
war machine with liquid fuels. Men and mate
not halt its operation.
rial were needed simultaneously for many other TABLE
3
projects. The oil industry's requirements, more
GERMANY'S 1938. PLAN FOR STORAGE OF
over, were especially burdensome on the steel
industry because alloy steels and special forg
LIQUID FUELS AND LUBRICANTS
(Thousands of Metric Tons)
ings constituted a substantial part of the tonnage
needed. Making the large high-pressure vessels Avia
required for the hydrogenation plants was a job tion Motor Lubri
Type Gaso- Gaso- Diesel Fuel cating
of
comparable to manufacturing naval guns. Steel Storage line line Oil Oil Oils Total
–
deliveries began to lag as early as 1938 and were Government
130,000 tons short of allocations when the war owned 1,500 500 150 2,900
750
began. Allocations from then on had to be cut
drastically and frequently.
Industry
owned 1,000 250 - 1,250
–
-
–
The oil industry, moreover, could not obtain Naval storage - 1,800 1,800
—
–
enough construction workers to put in the steel TOTAL 1,500 1,500 1,000 1,800 5,950
150
actually delivered. It was allocated 275,000 tons
of steel in the third quarter of 1941 and got Air Force Plans. The Luftwaffe masked its war
180,000 tons; its allocation for the next quarter preparations behind company formed the
in
a
was 290,000 tons and it received 170,000 tons. early 1930's and deceptively named the Wirt
To make effective use of the steel that was de schafts Forschungsgesellschaft, Economic Re
or
livered, the industry needed at least 90,000 of search Association. This firm, better known as
the 135,000 construction workers it had been WIFO, was created partly buy and store
to
promised for each quarter, but it actually had secret reserves of fuel and lubricants for the
only 71,000 workers in the third quarter of 1941 Luftwaffe, and was charge testing, blend
of
in
only 65,000 in the last quarter. ing, storing, and distributing gasoline and oil
to
and
Even before Germany went to war, the expan the air forces after Germany went war. WIFO to
sion program was far behind schedule. Several built great many storage depots, mostly under
a
plants (Wanne Eickel, Schwarzheide, Welheim, ground and well scattered throughout the Reich.
and the Scholven extension) were completed as new war production plan made late
in
A
1938
planned in 1938, but others (including Luetz government stor
to
age
missed the deadline by from three to six months.
Army Plans. The German army chose rely
to
of
had been delayed from one to nine months. The its own.
Luetzkendorf hydrogenation plant was thirteen
Industry Storage. was planned that industry
III and I
It
II,
1,000,000 tons
of
Store Up Fuel
to
The Effort cient for 1,650,000 tons by April, 1941, and for
Along with these efforts increase produc as much as 2,000,000 tons later since “stocks
of
in to
tion, the Germans, planned build up fuel and diesel oils can be regarded
as
to
1938 available
stock pile nearly 6,000,000 tons liquid raw material reserves for hydrogenation.”
of
of
A
a
fuel by April 1943. Table gives details statement prepared for the British Admiralty by
of
3
1
6
|
ATTACK ON OIL
Admiral Adam gives the German navy's storage total production aviation gasoline 1940,
of
bu
in
capacity on 1 July 1944 as 2,114,000 tons, was far from being enough.
it
mostly underground, and distributed as shown in In July, 1939, an official German review
o (
Table 4. the fuel situation showed that Hitler had
TABLE 4
hand only:
GERMAN NAVY STORAGE CAPACITY FOR OIL 480,000 tons aviation gasoline, enough
of
fo
AS OF 1 JULY 1944 3.1 months of war;
350,000 tons motor gasoline, enough
of
fo
(Thousands of Metric Tons)
war;
of
Underground 1.9 months
Storage Surface Tanks Total 760,000 tons of marine diesel and fuel oil
enough for 4.8 months war;
of
North Sea area 1,419 294 1,713
308,000 tons auto diesel oil, enough for
of
Baltic area 337 37 374
Interior 27 - 27
2.2 months of war.
in
a
available when the war started is not known, but such low stocks, Hitler obviously was poorly pre
a German document shows that by 12 Decem pared for long, global war.
as a
ber 1943 WIFO could store only 850,000 tons Even late as October, 1938, the Germans
of gasoline and the army's facilities would hold apparently had not expected
to
need maximum
only slightly more than 50,000 tons. Hence, al captured plan
of
reserves oil until much later.
A
though naval storage space increased according dated 30 January 1939 shows that the Luftwaffe
to plan, Germany's total storage capacity was then foresaw relatively small increase (be
a
never as great as contemplated. tween 270,000 and 420,000 tons per year)
in
its
consumption aviation gasoline the autumn,
to of
in
The Failure to Fill the Tanks presumably cover the Polish campaign.
A
The Nazis, however, were not able to fill the tremendous increase, 2,600,000 or even
to
tanks that they had built. The importers and 5,200,000 tons per year, was not scheduled
to
oil
marketers of products, controlled mainly by occur until October 1940, when the real war
1
have begun.
mands from Berlin that they increase their Embroilment global war full year be
a
stocks Germany beyond their reasonable re fore the Nazi war lords were ready for pre
in
it
quirements. Increasing international tension, for vented them from carrying out their aerial
eign exchange difficulties, and the complexity attacks with the savagery they envisioned.
of
“clearing” and barter agreements made the im Hitler gambled, obviously, on Britain's reluc
porters cautious. They kept their German cus fight. But he may have banked, too, on
to
tance
the period the surprisingly low fuel cost blitz attacks.
of
line were hampered by the limited world supply producing about 4,050,000 tons oil products
of
such gasoline. The Nazis, moreover, did not per year when war broke out. Figure
of
13
shows
dare go about this stock-piling too openly. Never Germany's principal oil produc
of
the location
theless, by undercover purchases over period ing areas and each area's production during the
a
years, WIFO built up 480,000-ton reserve war. Figure 14 shows the location refining
as of of
of
a
aviation gasoline. This was six times and synthetic oil facilities, including some which
as
much
was needed for civilian flying Germany were not completed until the war was nearly
in
in
America's
17
|
|
W
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Refineries. The total capacity of Germany's re to about 5,100,000 tons. The next spring, when
fineries, about 5,000,000 tons annually (a good they brought the “phoney” period to an end, the
part of which was merely topping capacity), was completion of more synthetic plants had raised
much more than sufficient for crude produced in this figure to 5,500,000.
Germany and imports from the Balkans. This
-
surplus served later, however, as a cushion TABLE 5
against the effects of aerial attacks on oil re
GERMAN SYNTHETIC OIL CAPACITY IN
fineries. About 29 per cent of this capacity OPERATION OR UNDER CONSTRUCTION
was deep in Germany, mainly in the vicinity of AT OUTBREAK OF WAR
Vienna and the Protectorate, but 71 per cent
(Thousands of Metric Tons per Year)
(2,268,000 tons per year in the Hamburg area,
540,000 tons at Hanover, and 780,000 tons scat Ultimate Capacity
Capac-
tered through northern and western Germany)
ity as Capac- Plants
was within the reach of French and British
of Sep- ity as Designed
bombers. tember, of May, Prior AM1
1939 1940 to War Plants
Synthetic Plants. Nearly 1,280,000 tons of syn
Western Germany
thetic oil products were produced in Germany Hydrogenation 246 386 1,014. 1,065
in 1939. When Poland was invaded, seven large Fischer-Tropsch 144 270 365 365
hydrogenation plants and seven Fischer-Tropsch
TOTAL 390 656 1,379 1,430
plants were operating. At least four more hydro
genation plants, including a large one at Poelitz, Central Germany
Hydrogenation 981 1,018 1,488 1,491
and two more Fischer plants were under con Fischer-Tropsch 96 138 182 182
struction. The Poelitz plant was scheduled to TOTAL 1,077 1,156 1,670 1,673
reach full production in the course of the next
Eastern Germany
year. During
the “phoney” stage of the war, be
-
tween September, 1939, and May, 1940, Ger
Hydrogenation
Fischer-Tropsch - 36
6
640
40
1,495
40
many's synthetic plant capacity was increased
TOTAL - 42 680 1,535
from roughly 1,500,000 tons to about 1,900,000
Total
tons annually.
Hydrogenation 1,227 1,440 3,142 4,051
Table 5 shows the capacity of the synthetic Fischer-Tropsch 240 414 587 587
plants in September, 1939, and May, 1940, the
1 TOTAL 1,467 1,854 3,729 4,638
ultimate capacity of plants designed by the end
of 1939, and the ultimate capacity of all pro
jected plants. Further Gains During the War
Table 5 indicates that about a fourth of Ger The German oil industry was increasingly pro
many's synthetic production when the war be ductive until the spring of 1944, when the strate
gan took place in western Germany, within easy gic bombing began. The increase was fairly
bombing reach of British and French Air Forces. steady—about 900,000 tons per year—and pro
Enlargement of these facilities continued, nev duction in the first quarter of 1944 was at a rate
ertheless, and their ultimate capacity was 37 of 8,000,000 tons per year.
per cent of the total. This disdain for the enemy's Starting in 1940, Allied airmen bombed Ger
proximity probably resulted from the Germans' many's oil production facilities occasionally, but
confidence in the Luftwaffe's ability to protect less than 6,000 tons of bombs were dropped on
them. They did not decide to build the large them prior to 1944, and the effects on over-all
synthetic plants in the East until long after they production were scarcely discernible.
Went to War. Table 6 shows the production of each major
Imports of finished products, mainly from product and the principal sources each year from
Roumania, brought the total annual production 1940 until the war ended. Figure 15 shows total
available to the Germans at the start of the war production according to sources.
736.512O–47–4
ATTACK ON OIL
TABLE 6
Alcohol 80 80
TOTAL 644 1,125 781 728 462 124 225 563 4,652
Alcohol 60 60
Benzol 31 360 206 597
TOTAL 889 1,150 1,114 811 584 108 298 588 5,542
1942
TOTAL 1,387 1,037 1,285 847 683 152 319 658 6,368
1943
-
19
-- a-- - -- - - ------
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TABLE 6 (continued)
1944
Benzol 45 :
TOTAL 1,044 961 911 887 648 124 837 # 5,412
-
1940 First Quarters
Crude refining” 8 108 180 184 396 132 4 224 1,236
Alcohol 36 36
TOTAL 480 1,012 704 712 408 132 168 436 4,052
Alcohol 36 36
TOTAL 2,016 1,432 1,244 924 900 168 452 840 7,976
Fischer-Tropsch synthesis 46 20 , 72
Coal tar distillation 48 96 144
Alcohol 72 72
A-
Benzol 4 128 132
2O
GERMAN PRODUCTION OF PETROLEUM PRODUCTS
BY PROCESS
:*}”
-
L
PRODUCTION
BENZOL 8, MI
£
FISCHER
HYDROGENA
CRUDE OLL
50
O
HOUSANDS
F METRI
MONTHLY AVERAGES J F | M A |M J J A S 0 | N | D J F |M A
PER
MONTH 1940 1941 1942 1943 1944 1945*
cowr/05//7/4. * twcludes Awarlow Gasoline, woroR 64soline, o/Eset out 4/Vo
4./QUEF/ED 6as ow.y
€ //wcLUDED w/r// coal ra/*, ocr-06C, 1944
Figure 15
GERMAN PRODUCTION OF PETROLEUM PRODUCTS
BY TYPE OF PRODUCT
EAC// bone
*000 tons of :*}” -
60/wes y *...*.*
{ U.S.A.A.A.
-
U.S.A.A.A.| to
wo.
//
Or Aards
6 || 10 || 6 // 1/6
/61441.26 13015.5.1341/615/ 157 || -
AL
PRODUCTION
-
MISO. PRODUCTS
|
|
|
LUBE. Oll
FUEL OIL 5.
DIESELOIL
MOTOR GASOLINE
AVIATION GASOLINE
#9:
£"
MONTHLY AVERAGES J F |M A M . J. J A S 0 |N |D J F |M . A
Production from Crude. Crude oil production some 3,800,000tons a year and providing the
in Germany declined, but, as shown in Table 7, Germans with 47 per cent of their supplies. The
this was offset by Austria's production, which hydrogenation plants, moreover, were even more
rose sharply as a result of the discovery of new important than these figures suggest—for they
fields. were the source of 99.7 per cent of the Nazis'
TABLE 7
aviation gasoline.
GERMAN CRUDE OIL PRODUCTION 1940-1944 Other Sources. Changes in the amounts of oil
(Metric Tons per Year) obtained from other sources were relatively
small. Slightly more use was made of coal tar,
Old Germany Austria Total
mainly to produce fuel oil. The use of alcohol
1940 1,052,000 413,000 1,465,000
in motor fuel, which was compulsory before the
1941 927,000” 635,000 1,562,000
war, diminished because the alcohol was needed
1942 817,000+ 869,000 1,686,000
for various chemical processes. The use of benzol
1943 776,000* 1,107,000 1,883,000
as motor fuel and for solvent purposes did not
1944, 1st quarter vary greatly from about 600,000 tons per year.
(annual rate) 768,000* 1,195,000 1,963,000
*Includes Pechelgronn from 1 July 1941 at the rate The Flexibility of the Plants
of about 60,000 metric tons per year. Germany's oil industry was extremely flex
ible. Its hydrogenation plants especially could
The refining capacity in Austria was increased, quickly change the proportions of various items
partly with equipment from France, and some which they produced. Table 8 shows, for ex
of the surplus refining capacity in northern Ger ample, how greatly the output of two hydrogena
many was utilized by transporting Austrian tion plants varied in different months.
crude to the Reich. The Germans also refined
about 800,000 tons per year of imported crude TABLE 8
They apparently did not suffer from a shortage Diesel oil – 10,932 – 8,295
of lubricants until some time after the Allies other 1,649 2,610 821 1,608 281
began to bomb refineries. Data on the lubricating TOTAL 21,187 20,131 26,838 14,450 16,387
2]
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Figure 16 shows the total production of all the Goering plan, dated the day after the
of
supplies detailed by products. Nazis invaded Russia, and based on the hope
of
The greatest increase was in the production obtaining Russian oil. Even these scaled-down
by
of aviation gasoline, which rose from 644,000 plans were not met the German industry.
tons in 1940 to an annual rate of slightly more Most serious was the failure to meet aviation
than 2,000,000 tons early in 1944. Motor gaso gasoline production.
line production increased but slightly. Diesel oil Figure 18 shows the planned and actual pro
production rose from 780,000 tons in 1940 to a this important item. The production
of
duction
peak rate of 1,700,000 tons annually in the goals set for this product were even higher
in
spring of 1943, but had declined considerably the plans made during the war than they had
-
by the time the strategic bombing started. This been prewar plans.
in
decline resulted almost wholly from greater use
TABLE
9
of hydrogenation plant facilities to produce avia
gasoline. GERMAN OIL PRODUCTION AS PERCENTAGE
A
tion and motor
OF THAT CALLED FOR IN VARIOUS PLANS”
---
Fuel oil production, based largely on distilla
tion of coal tar, increased from 728,000 tons in Production, Per Cent
Date
1940 to about 1,000,000 tons in 1943. Lubricat Plan of Plan 1940 1941 1942 1943 1944
ing oil production rose steadily throughout the
Four-year plan May, 1937 - - -
-
76
war, and was about twice as great by the spring
Karin Hall plan July
12
of 1944 as it had been in 1940.
1938 85 62 55 56 -
oil
The
it
supplies pro
Revised Karin 15 Sept.
- - -
of
various kinds
in
Goering
gasoline and diesel oil were always needed, too. 23
-
June
-
-
-
plan-A 1941 82 68
Hence, the plants never were called on de
in to
Goering
greater percentage their output 23 June
-
of
-
94 84
-
1941
aviation gasoline than was feasible.
of
form
New Goering 29 Oct.
plan 1942
61
–
-
66
-
1944
The industry's over-all production did not rise
the heights envisioned before the war. Figure Products covered vary from plan plan,
17 to
to
*
to
more difficult
It
is
a
the original four-year plan, al planned production all oil products because
of
of
continuation
lowed for construction delays experienced and different sources and different products were
expected before war was declared. Nevertheless, covered the various plans. Actual production
in
of
higher under theKarin Hall plan than, under the pared with the planners' expectations, however,
plan, and was Table which again
9,
to
to
rise
to
in
fighting forces' demands for steel and men would The Results of the Air Attacks
interfere- increasingly with the oil program. Between May 1944 and V-E Day, American
1
Hence, with one exception, the plans drafted and British airmen dropped 185,841 tons HE
of
thenceforth were more conservative than the bombs on oil production facilities Greater
in
variant
is
a
22
––
|
-
-
|
|
|
-
| |
##; #
i
400
-
350
3OO
N
250
G|
:
6.
2OO
G|t|
:P|
150
'|:
OO
5O
GN/
|
\
s
-.—lF
:".sLJ
:-|5D
:-NN
THOUSANDS
N:M
JFM/AMJIJAP',
:M
44o
t"S
|J
:-A
also No. F AM
|S
N Dd
#.o
OF METRIC w w
f
:—t::
TONS
A.Tl.
1936
.|--|:
|*
sJ4.
::
:*
PER MONTH
Planned case of
-6
*
in
figure 18
736.512 0-47
-
a---
GERMAN LOSS OF PRODUCTION
ALL PETROLEUM PRODUCTS-YEAR 1944
OTHERPROCESSES- - 2:
TRENDOf PLANNEDPRODUCTION - -
-I-I-I-I-I-
(Excess over 1*4 mos.1944)
R
Fische
ss of PLANNED
EXCESS
©
*
O
|
•
--
L
-- DIESEL.Oll
- -
-
O IIHYDROGENATION
v)
O #f
* toss OVERAVERAct"}: -
#:
|-EGEND
-© #| "4 Mos PRoduction
D
|
O
-
-
| MINERALOL PLAN
-- MOTORGASOLINE
AVERAGE FOR
4
FIRST MONTHs
OF 1944
-
AviaTiON
:IE)
#
-
AVERAGE
A
s
A
J
J
|
D
J
F
10 |N| M.
is
MONTHSOF 1944.PLUS PLANNED
by
*Loss figured suBTRActing actual PRODUCTION
FRow PLANNED PRODUCTION PLANNED PRODUCTION AVERAGEPRODUCTIONFOR FIRST
to
Increases accoRoing THE "MINERALöLPLAN"OF JAN,15,1944
4
IS
**LOSS DETERMINEDBY SUBTRACTINGACTUAL PRODUCTIONFROM FOR FIRST MONTHSOF 1944.
average, soovction
19
Figure
- - - - –!
ATTACK O N OIL
shown in Figure 15. From an average of 662,000 widely dispersed, and turned out less important
tons per month in the first four months of 1944, products. Many partially damaged refineries
it dropped to 422,000 tons in June, 260,000 were able to continue crude oil topping opera
tons in December, and 80,000 tons in March, tions. The products, however, were less helpful
1945. Figure 19 shows the production loss based, to Hitler. Plants which had previously operated
first, on the average rate in the first four months such complex facilities as solvent extraction
of 1944, and second, on production planned by units and lubricating oil units were able to pro
the Germans in January, 1944. Compared with duce only motor gasoline of poor quality, diesel
the rate early in the year, a total production of oil, and residual fuel oil. Thus, the quality as well
4,766,000 tons, or 60 per cent of that which as the quantity of production from the crude re
would have been produced, was lost. Based on fineries was affected by the bombing.
the production the Germans had planned, the
production loss resulting from the bombing was
TABLE 10
5,679,000 tons. Since the actual production PRODUCTION LOSS FROM MAY, 1944 TO MAY,
equaled or slightly exceeded the planned pro 1945 BY TYPE OF PROCESS
duction until the time of the bombing, it is (Metric Tons)
reasonable to conclude that this latter figure rep Difference between
resents the extent to which the Germans were Production and
deprived of oil by the strategic bombing. German
Jan. to
Apr., 1944 Plan of
Synthetic Production. Most of this downward Process Capacity Jan., 1944
plunge in total production resulted from the Hydrogenation 3,113,000, 3,901,000
damage done to the hydrogenation plants, as Fischer-Tropsch synthesis 358,000 418,000
shown in Figure 20. These plants were producing 800,000
Crude oil refining 800,000
an average of 316,000 tons per month when the 495,000 560,000
Other processes
attacks began. Their production fell to 107,000
TOTAL PRODUCTION LOSS 4,766,000 5,679,000
tons in June, and to 17,000 tons in Septem
ber, but rose to 72,000 tons in November, only
to be reduced to 7,000 tons in March, 1945. The Bomb Tonnages vs. Production losses
Fischer-Tropsch plants, too, were almost com The tonnages of bombs dropped on each class
pletely knocked out of production. Their output, of oil-producing facilities to inflict the losses cited
which had been averaging 43,000 tons per in Table 10 are given in Table 11 and Figure 21.
month, fell to 27,000 tons in June, 7,000 tons in
December, and 4,000 tons in March, 1945. Thus, Other Sources. Still lower bombing priority
in ten months, the synthetic oil industry, on which was given to the other German sources of oil
Germany had lavished 17 years of hard work and products such as the coal distillation and benzol
vast amounts of material, was rendered virtually plants. The production of these plants, conse
useless. quently, did not decline much until October,
1944. By then, the synthetic and crude oil plants
Crude Oil Refining. Production from the crude production was so reduced that benzol was the
oil refineries, as indicated in Figure 15, was not largest remaining source of German motor gaso
affected so seriously as synthetic production. line. The benzol plants then were bombed more
From an average of 167,000 tons per month be intensively, and benzol production fell from an
fore the bombing campaign, it fell to 102,000 tons average of 50,000 tons per month in the third
in December and 40,000 tons in March, 1945. quarter of 1944 to 21,000 tons—of which only
Crude oil refineries were able to continue sub 9,500 tons could be used as motor fuel-in Janu
stantial production longer than the synthetic ary, 1945.
plants, because (a) they had some spare capa The bombing of the hydrogenation plants was
city, and (b) the air forces did not give them such clearly more profitable than the bombing of
high priority, since the plants were smaller, more other facilities. These plants represented 48 per
---
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
cent of the prebombing productive capacity of but only half as high as the loss inflicted per ton
the German oil industry. Forty-seven per cent of of bombs aimed at hydrogenation plants. Miscel
the bomb tonnage was directed at them, and the laneous facilities were bombed only in the last
damage done to them accounted for 65 per cent few months of the war, so the tonnage of bombs
of the German losses of production. One ton of dropped per ton of production capacity was low;
bombs dropped at these plants caused an aver but the ratio of bomb tonnage to production
age loss of 36 tons of oil products. From data in losses was high — and would have been even
Tables 40 and 41 it is estimated that, of the higher if the losses had been measured over a
bombs aimed at hydrogenation plants, 13,000 longer period of time.
tons or about 15 per cent fell within the plant
fences. Of the bombs aimed at Fischer-Tropsch of Losses on Germany
Effects
plants, 5,800 tons or about 16 per cent fell within The most serious loss to the Germans was the
the plant.Based on these figures, the tons of pro loss in production of aviation gasoline,resulting
duction loss per ton of bombs dropped in the almost wholly from the bombing of the Bergius
plant was 236 for the hydrogenation, and 62 for hydrogenation plants. Figure 16 shows the effects
the Fischer-Tropsch plants. of bombing on the production of individual
So many bombs were aimed at the Fischer products, and Figures 22, 23 and 24 show the
Tropsch facilities, however, that the average loss loss separately for aviation gasoline, motor gaso
per ton from these bombs was only ten tons of line, and diesel oil.
production. Some of these attacks obviously Aviation gasoline production declined from
could have been directed elsewhere more advan 170,000 tons per month to 52,000 tons the
tageously. month after the bombing offensive began, was
The production loss per ton of bombs dropped reduced to 26,000 tons by December, and was
at the crude refineries was greater than the loss virtually eliminated by March, 1945. The drop
per ton dropped at the Fischer-Tropsch plants, in the production of other items, however, was
\
TABLE 11
WEIGHT OF HE BOMBS DROPPED ON GERMAN OIL PRODUCTION FACILITIES AND THE EFFECT
ON CAPACITY AND PRODUCTION
(Oil in Metric Tons; Bombs in Short Tons)
Line 1-Average monthly output in the first four months of 1944 before bombing of oil targets began.
Line 2–Based on capacity in line 1 from 1 May 1944 to 1 May 1945. These figures include plants knocked out and
then captured, which would otherwise possibly have required more bombing to keep them inactive.
Line 3–From 1 May 1944 to 1 May 1945. Includes
all
types
of
bombs used.
Line 4–Equals line divided by line
3. 1.
3
by
Bombs dropped
*
TOTAL SYNTHETIC FUEL PRODUCTION BY PROCESS
AVIATION GASOLINE PRODUCTION AND TONNAGE OF BOMBS DROPPED
ON SYNTHETIC FACILITIES
EACH BoAwe
:".
2000 TON'SOF BOMBs
DROPPED
In D/CATES TONNAGE
Estimated to have
mur PLA wr
*
*. A. F.
J.S.A.A.F. [125
- ||Po
wo, or mands
17 | 6 | pol & 1/7 || 5 | */ 1/2 |
|| ||6 |*/I/6 |*||19|| 6
to 3
||10|20
38 O
360
s:#icHETI
PRODUCTION
34 O
32 O * FisèHER \
TR9PSGH | || ||
3 OO
28 O
26 O
24 O
22 O
2 OO
| 8 O
| 2 O ==
AVIATION *-i---|--|--|--|--| -
-
:
GASOLINE |
| OO # =>
-> PRODUCTION
|--|--|--|-- | | |
8 O # - - N-----
60--- |
–
-
######## |
4 OH-
#
-
H-H
2O == ----->|--
-
-
O
THOUSANDS
OF METRIC
MONTHLY AVERAGES J F | M. A | M. J J A S O | N |D J F |M A
TONS PER | 940 | 1941 1942 1943 1944 1945
MONTH
Coalf-losa/7/4L ######,
of
Thousa/wds
EEEEEEEEEEE|
rows £57/Awared .7 || 0 || 7 ||2.1| 1.7|1.4|2.9||1.5| 1.512.3|1.9|0.5
Figure 20
GERMAN OL PRODUCTION
BOMBS DROPPED ON OIL INDUSTRY, AND
LOSS OF PRODUCTION BY PROCESS
#"|
*
BENZOL
8.9
- -
-
-
#.
-
>2///
%
TOTAL
CAPACITY
GERMAN
PERCENTAGE
OIL PRODUCTION
662,000 TONS PER MO.
CONTRIBUTED
BY EACH PROCESS DURING
FIRST FOUR MONTHS OF '944
-
©
© %
$ # %
%&
D %
TOTAL LOSS
OF GERMAN OIL PRODUCTION
4,766,000 TONS
PERCENTAGE CAUSED BY
BOMBING OF EACH PROCESS
FROM I MAY 1944 TO | MAY 1945
Figure 21
ATTACK ON OIL
-
not so precipitous, since these were produced Maintain Reserves
to
Measures
oil
largely in crude refineries, which were not
The Germans' strength throughout the war
quickly. Table shows produc
12
so
knocked out
depended on their ability (a) increase syn
to
four stages during the bombing
at
tion losses
campaign, and Table 13 shows total losses by thetic production, (b) obtain imports and cap
products. ture stocks, (c) restrict civilian consumption,
(d) use substitute fuels, and (e) hold down mili
TABLE tary consumption. Their success increasing
in
12
synthetic production until the strategic bombing
MONTHLY GERMAN PRODUCTION OF LIQUID
FUELS AND LUERICANTS campaign reduced sharply has already been
it
described, but the other factors remain
to
JANUARY, 1944 TO MARCH, 1945 be
considered.
(Thousands of Tons per Month)
Avia
or
Imports and loot. The Germans imported
tion Motor Lubri
captured about 31 per cent their total sup
of
Gaso- Gaso- Diesel cating Fuel
Product Jine line Oils Oils Oil plies aviation and motor gasoline and diesel
of
fuel during the war, Table 14.
as
Apr., 1944, shown
in
Jan.
to
of
170
June, 1944 52 75 69 55 95 most sources, except Hungary and Rumania.
December, those countries derived their oil prod
of
1944 26 50 66 29 59 Both
March, 1945 39 39 ucts from natural petroleum. The total output
0
is
TABLE 13 ords. The Germans apparently were unable,
however, reduce domestic consumption
in
GERMAN OIL PRODUCTION LOSS to
Hungary and Rumania greatly was re
as
as
it
MAY, 1944 TO MAY, 1945
duced the Reich. There some evidence, too,
in
is
(Metric Tons)
that they failed obtain extrava
to
their efforts
in
gant and detrimental withdrawals petroleum
of
Difference between Production and
Jan. April, 1944, German Plan of from Hungary's fields.
to
Product Capacity January, 1944 When the Germans invaded the Low Coun
Aviation gasoline 1,663,000 2,294,000 tries and France, they captured 245,000 tons of
gasoline aviation gasoline, 309,000 tons motor gaso
of
Motor 805,000 738,000
line, and 200,000 tons diesel oil, total of
of
a
754,000 tons; but they captured very little
in
340,000 590,000
oil
Fuel
Lubricating oils 520,000 555,000 their other campaigns (the quantities were so
small that they have been included imports
as
gone
piles global struggle, the Germans motor gasoline month. Drastic limita
to
win
of
tons
a
always needed more liquid fuels. The fluctua tions, imposed immediately, cut civilian con
aviation gasoline, motor sumption an average only 71,000 tons
of
of
gasoline, and diesel oil are shown separately month 1940. Even more stringent restrictions
in
in
Figures 22, 23, and 24, and compositely Fig later—especially after the failure
in
of
the Caucasus
other prod drive, from which the Nazis expected get addi
to
of
of
by Figure 25. Important events which affected along with still less the war continued. Allo
as
be
to
to
of
25
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TABLE 14
1940
Production* 643,000 1,138,000 781,000 2,562,000
Imports, etc.t 78,000 683,000 501,000 1,262,000
Captured stocks 245,000 309,000 200,000+ 754,000
1941
Production 889,000 1,160,000 1,114,000 3,163,000
Imports, etc. 21,000 1,124,000 612,000 1,757,000
TOTAL SUPPLY 910,000 2,284,000 1,726,000 4,920,000
1942 -
Production 1,370,000 1,002,000 1,285,000 3,657,000
Imports, etc. 102,000 1,021,000 208,000 1,331,000
TOTAL supply 1,472,000 2,023,000 1,493,000 4,988,000
1943
Production 1,788,000 1,133,000 1,358,000 4,279,000
Imports, etc. 129,000 804,000 435,000 1,368,000
1944
Production 998,000 935,000 889,000 2,822,000
Imports, etc. 107,000 542,000 371,000 1,020,000
*Products from imported crude and unfinished products refined in Germany are included under “Production.”
* In years other than 1940 “Imports, etc.” includes captured stocks. Imports include shipments from sources outside
Germany direct to German armed forces outside Germany.
#Estimated.
26
-
-e-I ----|
-E–--||-|-
--------
----#
_-I
---+||---I
–~
–Ż –
*
=\2^--
-*---#
>--:
-*#
-\
->
-|
->
#
-#
:||
i #--|| #|:|
:
|
|
# |
w)
-
---
#
|
--
or,
-----
- -
s
--
- -
-- ->
-- -- - -- -
->
#
<I
|
<
§S :
8 st 3 3. &
| :
ATTACK ON OIL
of the relief measures necessitated by the bomb quired most classes of civilians to use gas gen
ing of German cities. Since diesel oil was used erators, many of which burned wood, although
largely in agriculture, transportation, and other some burned anthracite coal and other fuels. By
essential work, civilian use of it could not be re August, 1944, gas generators had been put on
duced so drastically. Nevertheless, civilian con about 100,000 vehicles and were consuming
sumption of diesel oil declined from a prewar about 155,000,000 cu ft of wood, and quantities
average of 130,000 tons per month to an average of other fuel equivalent to 78,000,000 cu ft of
of 80,000 tons per month in 1941, and continued wood, per year. About 500,000 tons of gasoline
to decline as the war went on. were saved this way in 1944.
The drop in civilian consumption of motor
gasoline and diesel oil, and the extent to which Military Oil Consumption. The peaks in mili
substitutes were used are shown in Table 15. tary consumption, of course, coincided with the
big operations. Intervals of defensive warfare
Civilians got about the same amount of substi
permitted the oil industry to replenish supplies.
tutes as of regular fuels in 1943 and 1944. Even
so, they had to get along with less than a third As shown in Figure 22, the Polish campaign
as much fuel as they had used before the war. did not require much aviation gasoline, but con
sumption rose to about 100,000 tons per month
Substitute Fuels. Bottled gas, a mixture of lique during the invasion of the Low Countries and
fied butane and propane, which the Germans France and during the bombing of Britain later
called Treibgas, was used to some extent before in 1940. After a considerable decline, aviation
the war, and was the first substitute for motor gasoline consumption rose even higher in mid
gasoline that appeared in appreciable amounts. 1941, when Russia was attacked. The next
This gas, however, was a by-product from the peaks, in the summers of 1942 and 1943, were
manufacture of aviation and motor gasolines related to the activities in the East. The Allies'
and was produced mainly in the hydrogenation air offensive from the West forced the Ger
plants. The attack on these plants, consequently, mans to fight an air war on two fronts, and the
reduced the Germans' supply of Treibgas as well latter's consumption of aviation gasoline soared
as their supply of regular gasoline. When the to 195,000 tons in May, 1944. This was nearly
Caucasus offensive failed, the government re-, twice as much as had been used in their aerial
TABLE 1.5
Additional wood-generator
used by army.*
fuel
- *- - + 75 130
27
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
to
of
assault on Britain. reserves these items
not be refilled. The strategic bomb 1940. The stock pile
at
of
ever, could end remained this level
ing of oil targets, starting in May, 1944, reduced until Hitler attacked Russia. Instead of defeat
production ing Russia quickly expected, however, the
as
so much that the Luftwaffe had to
consumption 44,000 tons nearly
its
to
December. Nazis used half their reserves
in
in
cut 1941.
Since 112,000 tons had been consumed the pre The 800,000 tons on hand January 1942
1
vious December, this was far more than sea were enough for only two months' consumption
a
decline. the 1941 rate, and barely sufficed, no doubt,
to at
sonal
Military consumption motor gasoline went keep oil products flowing through the long
as of
up and down similarly, Figure 23, supply lines the various fronts. The stock pile
to
shown
but the greatest consumption such fuel–268, in this dangerously low level through
at
of
remained
one month—occurred when Germany out 1942, the year which the Germans were
in
in
000 tons
first invaded Russia. Consumption North Africa, Stalingrad, and
at
of
in
the same time, but rose higher the Caucasus. The switch defensive tactics,
to
at
to
in
soared
a
peak 100,000
tons one month after the and further sacrifices by civilians, helped the in
in
–
–
Allied landing 1944. This difference dustry rebuild the stock pile
to
France 1,372,000 tons
of in
in
consumption resulted partly from substitution The Germans must have felt then that they
diesel-powered tractors for gasoline-propelled were over the hump their long struggle for
in
of
Army vehicles. Consumption both motor gaso self-sufficiency oil, but the strategic bombing
of
in
during the strategic their plants, and the heavy consumption ne
of
in
aviation gasoline. One reason for this was the West reduced their stock pile 436,000
of
in
to
tion
Germany's motor gasoline and by
of
of
as
as
in
May, 1944, showed the Germans that they could
the Gauges
of
as
fast
Germany's oil industry was
so
flexible that
of it
the war can be measured more they had proposed that production be moved
accurately by the combined stocks
of
gasoline, motor gasoline, and diesel oil than by told that the war would be won before could
it
detail
in
in
as
to
ten changes
of
production increases and captured stocks boosted take care of minor leaks, and the Germans
planned from 40 changes per hour. Inspect
10
to
a
*
1,100,000-ton figure and there may be some small differ ing and maintaining properly built underground
ence in bases. plants would have been much less difficult and
28
DIESEL OIL
(EXCLUDING MARINE DIESEL)
-
-
GERMAN STOCKS PRODUCTION CONSUMPTION
&
-
PRODUCTION INCLUDES IMPORTS CAPTURED STOCKS CIVIL CONSUMPTION INCLUDES EXPORTS
T
-r
-
D
- -
of
|
||
a
in
GERMAN OFFENSIVE Russia AFRICAN CAMPAIGN OF EN
380 Q:">
-
|| |
- ––––. - - - - - - - -
|
--ri—H
|
+++
360 - |-- |M.
340 - -
t
#
--
t | t|
|
280
i:
–
|
260
| \!
t’
240
–
220
l
2OO
+
s
|
TOTAL Ż – |
Ž
\
ONSUMPTION
|
\
|
-
1
18O |
y/
|-
-
-
+
*
t
+
T
T
t
#~~
-
4.Ż
f |||
.
%
Ż2.
-
*
Ż
%
- -
>
|l
l
l
l
160 - - - - -
+
|
K
l\\/ I
--
-
-
-
If
f
-
140 – %- - -- - - -
--
-- 7"
-
+
- Ż
-
-
Ø - * %
%
2%
|
-%
%
120 Al
*
−. %
-
%%
-
-
Z
Ż
T
-
Ż 22. Ż Ż Ż
Ž
%
|
*~
Ž
-
~ - Ż
Ž
% Ø
/
-
%
% %
-
%
|OO ŽŻ Ż Ż%
- Ż -
+-
-
- -% - * - *~
24:#2 % Ż % ::3%
Ż% - ::::MZ
-
%
%
80. Ż Ż -
- Ż -
-
60
:::à
+
~
40
~ Ż
2O
#[IFAF:#
*:--
# --
|-
O! is:::::::::::::::: ############################
THOUSANDS
|F
||
J
O
A
NF-D M.
||
||
||
||
||
||
£| |*||al" - |*||al" - -|A|s|ol"lel: - - - —l
TONSPER -
1940 194
945
MONTH
|||
–
|
-
24
Figure
|l
ATTACK ON OIL
to
dangerous
A
subjected to periodical bombing—but the produce 19,400 tons aviation fuel per month,
of
plants
formulated their plans and began to was planned Niedersachswerfen. This was
at
to
Germans
in
dig too late.
a
On 31 May 1944, Albert Speer, the German underground V-1 and V-2 factory, Junkers' air
a
Minister for Armament and War Production, craft plant, and liquid-oxygen plant. The in
a
Edmund Geilenberg as General Commis have included two vapor-phase
to
chose stallation was
for Immediate Measures, and the under hydrogenation units operating series, and
in
sioner
a
and dispersal program that was adopted catalytic cracking unit
to
ground convert coal tar and
a few weeks later was entrusted to him. Geilen crude oil distillate into aviation gasoline; hydro
a
former miner who had become man forming unit
of to
berg was a increase the octane number and
ager of the Brunswick Steel Works. He was given aromaticity straight-run and hydrogenated
unlimited authority to take labor and materials gasoline, and an alkylation and butane dehydro
from other industries, and at one time he com genation unit produce iso-octane. When Ger
to
manded a labor force of 350,000 persons. “He many surrendered, however, the tunnels for this
is responsible,” Hitler decreed, “for tackling, with plant were only three-fifths completed, and only
a generous supply of manpower and material the equipment had arrived
at
of
small amount
a
and reckless energy, the work turned over to him. the site.
The speed of the work is not to be impaired The aviation fuel program also included sev
either by governmental or regional obstacles.” eral small plants and five units produce blend
to
The underground and dispersal program, as ing agents. One the latter units, capable
of
of
originally formulated, was expected to supply producing 1,400 tons diethyl benzene per
of
Germany with 82 per cent as much aviation gaso month, began operating during January, 1945,
in
line as had been produced in January, 1944, 25 chemical plant
at
per cent as much motor gasoline, half as much plants were under construction, but not finished,
lubricating oil of all types, two-thirds as much when Germany collapsed.
aviation lubricating oil, and 88 per cent as much
diesel oil. But, despite Geilenberg's prodigious Motor Gasoline. The motor gasoline program
efforts, only about a million barrels of straight was expected produce 41,000 tons per month
to
run gasoline and diesel oil and a small amount (12,000 bbl per day),
of
to
was be fed
of the war. (Figure 27). Forty-one dispersed plants, which
The program called for produc the crude oil produced
of
in
one above ground, to produce 92,000 tons of the woods, quarries, and sometimes under
in
standard aviation gasoline and jet-propelled air ground. Four more were planned,
of
which two
plane fuel per month. Six were to be fed tar from were started. These dispersed plants were camou
coal-carbonization plants, and two were to be fed flaged and too small and widely scattered
to
be
gas oil and residuum from crude. But three of attractive targets for bombers. They were com
the plants never got beyond the planning stage, pleted four months and each one had crude
in
two were dropped before excavating was started, capacity conservatively estimated 3,000 tops
at
another was switched to synthetic nitrogen pro per month. Steam for each one was provided by
and the war ended before excavations four locomotives captured Russia. In
or
duction, three
in
for
the remaining two were finished. addition, five primitive distillation units were
29
sTRATEG1c BoMBING survey, oil Division REpoRT
built in bombed-out industrial plants, where the 5,500 tons per month (1,500 bbl per average
actual wreckage camouflaged them. These were day), nearly finished nine months after
it
was
continuous shell stills built from steam boilers was planned. Figure 29 (see also
It
shown
in
is
and salvaged equipment. Figures 35 40). the war had continued, and
to
If
Tar from the dispersed crude distillation units transportation had been available, the Germans
was to have been used as feed for the lubricat probably would have been fairly well supplied
ing oil plants, but destruction of the latter forced with lubricants in the fall of 1945.
the Germans to store the tar in open pits. Two
Diesel Oil. For diesel oil, the Germans looked
thermal cracking units were built to use this tar
their crude refineries and dispersed dis
to
first
to produce gasoline, diesel, and fuel oils. These
tillation units, but late 1944 they decided to
in
were relatively modern units removed from dam
excess middle oil from low-tempera
of
make use
aged refineries to sites protected by cliffs or
ture coal-carbonization plants. This oil previ
woods (Figures 31 and 33). One of these plants ously had been fed hydrogenation units, but
to
had been stolen previously from France and the plants being destroyed, new plants
so
those were
other was moved from Luetzkendorf.
phenols from this oil were built. These
to
extract
Destruction of hydrogenation plants also left
would have produced diesel oil which could be
a
the Germans with an excess of tar from coal
made marketable by simple distillation. Five
carbonization, so they planned 33 small, primi
extraction plants were nearly finished, and one
tive cracking units to make use of This pro
it.
of
in
gram, however, did not get far.
Ten primitive units
to
The Germans also started to build ten small extract oil from shale
were also projected, and makeshift operations
Fischer-Tropsch plants aboveground,
to
make
were started in some of them. The shale was
motor gasoline out
of
ft
a
hydrogen from city gasworks (Figure 34). One
peat, and ignited. Air was then drawn through
good-sized American service station could sell
this mass and the combustion which occurred
gasoline these ten plants could pro
as
as
fast
produced enough heat crack oil vapors out of
to
duce it.
the shale. These vapors then were condensed to
lubricating There are several operating produce very low grade diesel fuel, usable
of
Oil.
a
steps the production lubricating oil, and only hot bulb (semidiesel) engines (Fig
of
in
in
considerable storage intermediate products ure 30). All told, the Germans expected get
to
of
is
necessary. Hence, dispersal these plants was 38,000 tons diesel oil per month from their,
of
of
be built
underground, and two were by-product from other operations, would have
to
be concealed
in
woods and valleys. These plants were given them 159,000 tons per month, but the use
to
have
been quite complete, with vacuum distillation, feed cracking units
to
of
of
waxing, sulfuric-acid-treating and clay-treating the output 103,000 tons per month (Figure
to
lubricating oil was have been produced. In addition these integrated projects for
to
to
If
completed, the concealed lubricating oil plants maintaining production gasoline, lubricating
of
would have produced 38,000 tons per month, oil, and diesel oil underground and dispersed
of
in
which 6,000 tons would have been aviation lubri units, several small plants were planned
to
take
cating oil. All grades, from light machine oils advantage
to
of
have been produced (Figure 28). the Scholven hydrogenation plant after was
it
More progress was made on these plants than bombed (Figures 42 45). Equipment for
to
on other parts the underground program. One these plants was scattered over
of
in of
the first
a
plant, Porta, with productive capacity large area wooded section near Huels. In the
at
of
a
30
TOTAL AVIATION GASOLINE, MOTOR GASOLINE AND DIESEL oil
GERMAN STOCKS - PRODUCTION - ConsUMPTION
&
-
PRODUCTION INCLUDES IMPORTS CAPTURED STOCKS Civil consumPTION INCLUDE's ExPORTs
D.
-
||
||
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| 4
TTTT. EMEREVEN >TTC.:...) TT T OFFENSIVE
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-
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1800 - - –l- - - - - - - -
-
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||
-
-
-
-
-
- - -
-
- - - - -
-
-
-
-
-
L
L
- |
-
STOCKS
-
-
-
-
-
*
-
-
--- - - - -
-
-
t
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T
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|
|
-
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800 -
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-
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ToTAL TöTAT
*
\
PRODUCTION ONSUMPTION
||
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700 T
4.
- ––
I
- \t-4 PARTLY
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-
6OO ESTIMATED
500
+
400 N--
3OO
1. -
zoo
:
#:
100.
:#
ź.
.*.*.
O
::::
THOUSAND
F
:: D
J|
A
|M||
OFMETRIC
Tons PER
MONTH 1945
Figure25
MONTHLY AVERAGE
ACTUAL
PRODUCTION
PLANNE STIMATED
PLANNED CAPACITY
U8D PROGRAM
BY COMPLETION DATES
£|
THOUSANDS
TONS PER
MONTH
|f|M|A|M|
1944
----->
J|J|A|s|o] N |D|J|f|M|A|M|J J|A|s|o]
1945
N. D. J. F|M|A |M|J
1946
J A
Figure 26
MONTHLY AVERAGE
ACTUAL
PRoDuction
PLANNE ESTIMATED
PLANNED CAPACITY
U8D PROGRAM
BY COMPLETION DATES
-\
|
Motor |
| FOR FEED stock for
|
Aviation GASOLINE
Figure 27
MONTHLY AVERAGE
|8O
17O
16 O
15 O
|4O
|3O
| 20
| |O
|OO
90
8O
7O ACTUAL
N PRODUCTION
\
6O
PLANNED CAPACITY
5O
©
U8, D PROGRAM
BY COMPLETION DATES
4O
A--T
3O \s I
r"
|
2O | I
|O
4------
O Z
THOUSANDS
OF METRIC J F M A M J J A s O N D J F M A J J A s O N D J F M A M J J A
TONS PER
MONTH 1944 1945 1946
Figure 28
|
on to
*
:
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<
5
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- #$$$C's s2
= \->
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is
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*-
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->
# 3
~ *=
C.
; : 5
£ a
ATTACK ON OIL
Oll- SHALE-45000T
CQUI".
flul GAJ' ---
COMBufflon
f*UPLNAC:
BLOWEP
3orf Ain. At 5oront EA/04/
LATED
>
ADDITION."
CONDEN.J.".
AND ELECTRO
FILTER
|
| Fuction
WEADEQL
f
1FT.
Zont of BURNING Oll-WATER
mover Up TO 12OOFT JrrPAQ-ATOR
2000 GAL/DAY
1800 TON//mo.
–2– oil
desperate effort conceal this plant, the reac Professor Krauch, Commissioner General for
to
tors (normally vertical) were mounted almost the Chemical Industry, estimated
of
Problems
horizontally spite their opera costly put plants
to
as
to
as
of
it
cliff, and another was dewaxing unit under Dr. Buetefisch, said the program could not
to
of
be
a
for lubricating oil brewery. have been completed time for World War II,
of
the basement
in
in
a
The whole program called for about 140 sep and Geilenberg himself—who was found repairing
arate plants, varying greatly size and type, bicycles exactly one year after taking over this
in
and was to cost 1,400,000,000 RM. Building, program—said he had told Goering October,
in
equipping, and supplying these plants would 1944, that the oil industry could not be saved
least 200,000 men's labor for unless enough fighters were put pro
at
to
full year. This more men than were engaged tect the refineries aboveground.
is
the United
in
Weakness
The scarcity labor and materials, the loss the underground
and dispersal program
of
in
ness
the advancing Allies, and was the reliance on railroad transportation. Most
to
of
construction sites
changing conditions compelled the Germans the plants depended on the railroads for both
in to
of
revise their plans repeatedly. The program, their raw materials and the distribution of their
fact, was cut products. This contributed the overloading
of
in
to
31
STRATEGIC BOMBING SURVEY: Oll DIVISION REPORT
Figure 31. Two fractionators and a flash drum of a cracking plant d Leggéndorf. The
installation was protected by a cliff along the Danube. This was one of two relatively
modern units built to produce gasoline, diesel oil, and fuel oils from tar.
32
--- - -
MONTHLY AVERAGE
PLANNED CAPACITY OF UNDERGROUND AND DISPERSAL PLANTS
COMPARED WITH TOTAL GERMAN PRODUCTION
DIESEL OIL
18 O
|7 O
|6 O
15 O
itsel oil. "QUI"d
for feed stoox fon
*ATION *L.
|4 O
13 O / A.
12 O
-
-TV
| #
©
**-***
i
•
t
| | O \ | (L-E."
#
/
| OO . \ P X
9O
V\ ACTUAL
*
|
-
\
PRODUCTION
T V
8O
- -
f planned
PLANNED CAPACITY
Estimated
7O - A- U 8 D PROGRAM
\| /ī/.|\
BY COMPLETION DATES
6O
5O
-
V-/ |
l
n
\I
-+-l
4O |
* I
|
3O
T
|
2 |
I
** |
| O l—
£|
|
|
O |
|
|-- |-
- -
- - -- -
Figure 33. Close-up of the cracking furnace of the plant at Leggendorf. It was under
construction when the war ended. This one project required six months labor by 4,000
men. This was the second time the equipment had been moved.
and some plants were set up to burn their own might have been run to the refineries from the
residuum, extracts, and fuel gas; but some out oil fields, and a network of distribution pipes
side fuel had to be brought to all of these plants. might have been extended throughout Germany:
Carefully planned, centralized underground The Germans then might have been able to sup
plants would have been much less vulnerable ply their military forces with a respectable quan
than the dispersed plants built by the Germans. tity of oil products despite the strategic bombing.
A few large underground refineries might have Germany's industrial strength might have en
been built near the oil fields, and several large abled her to move her relatively small oil indus
underground hydrogenation and carbonization try underground, if the planning had been done
plants might have been placed near the coal de more carefully and the work had been started
posits. These could have been subdivided and sooner. Moving America's big oil industry under
placed in separate tunnels, so that accidents in ground would be a much more staggering task.
one part would not have crippled other parts. For g. map of Germany showing the location
With no more steel than was used to repair of all of the underground and dispersal plants,
bombing damage to surface plants, pipe lines see Appendix, Figure 27. Reproductions of Ger
33
-
£-
#
\\
Figure 34. The Fischer-Tropsch plant at Leipzig was
the largest of ten dispersed plants attached to city gas
|
-
*
T
works throughout Germany. One American service . *
~
.
£**
|
station could sell gasoline as fast as all ten of these . t -
|* -
\.
plants could produce
\l.
12
\
it.
*
plant -
at
at
columns Porta were crowded into
a
this plant was estimated
of
of
one the tunnels. Cost
in
at 27,000,000 RM.
oil
Porta
46,000 yd sandstone were dug out
cu
of
of
where
a
vacuum distillation colunms extended about 50 Figure 37. These two tall vessels, placed underground
ft
above the point shown the picture. The Germans Porta, were separate gas from Furfural, treat
at
to
in
a
by
to
34
-- - -
- -
-|
-
-
--
-| -
Figure 38. The vacuum pump in the foreground served the Furfural unit, part of which
is shown. This was a three-story section of the plant, as can be seen from the two addi
tional levels in the background.
7:15.712( , 47 t; 35
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Figure 40. These long, coffin-like structures are dewaxing unit filters, crowded into a
oil
tunnel of the Porta underground lubricating plant. They are new type filter, never
a
man charts showing the plans for the use The Nazis did not plunge westward into
of
these
plants the oil industry appear Appendix France until nearly all the hydrogenation
of
as
in
31, inclusive.
continued need for oil was undoubtedly fac
a
Germany's strategy throughout World War Balkans. Their inadequate oil supply also ac
II
was undoubtedly determined partly by the na part for their failures the Near
in
in
counted
tion's oil supplies. Field Marshal Wilhelm Keitel East and North Africa. The Italian fleet was
said, when interviewed on 27 June 1945, that kept port because did not have
in
in
1942
it
they had not expected the invasion enough fuel for major action.
to
is of
Poland
of a
global war. This confirmed “In the case Russia,” Albert Speer, German
in
involve them
by the position the gauges on their oil storage Minister for Armament and War Production, said
of
tanks at that time. when questioned on 30 May 1945, “the need for
36
Figure 41. This dephenolizing plant at Attenburg was hidden in a clump of trees on
the side of a hill. Fractionators are on the right and condensers in the center.
Figure 42. In a dispersed hydrogenation plant, near Figure 43. High-pressure separator and control mani
Huels, reactors, normally vertical, were installed fold at a hidden plant. Camouflaged bunker at left
almost horizontally. contains control room.
37
Figure 44. Close-up of the distillation furnace and fractionators of the plant shown on
the opposite page. This view reveals how well the equipment was camouflaged; the
height of the furnace can be judged by noting the ladder at the right.
Figure 45. The illustration on page 39 shows the distillation unit used with the hydrogena
tion unit of the little Scholven plant shown in Figure 43. Units were a quarter of a mile
apart. The bunker on the left was the control house for this part of the plant.
–-
38
ATTACK ON OIL
certainly was prime motive” for the attack gasoline was one reason for not
in oil
of
said that lack
a
That need also contributed to the Rus
1941. making more use fighter planes.
of
sians' victories later. According Speer, the The bombing
to
oil targets also lessened the
of
Germans had 1,200 tanks concentrated against mobility and efficiency the ground forces. Von
of
the Baranow bridgehead 1945, but there was said, interrogated
in
Rundstedt when on 10 and 12
only enough fuel May 1945, that motor gasoline allocations were
or
to
at
sufficient
fuel, Speer said, reduced by the High Command between July
of
Had not been for the lack
it
Upper Silesia might not have been lost and the and September, 1944. The next month they were
Russians might have been held for long time. further reduced almost daily. Von Rundstedt,
The shortage a
aviation fuel hampered the consequently, called for still more economies and
of
of
was more extensive use
needed so badly that could not be spared It vehicles. All trucks were required pull trailers,
to
to
it
train pilots properly. Hence, more planes than men and horses moved artillery and ammuni
necessary were lost, both combat and acciden tion, even the front, without the help en
in
at
of
tally. Colonel Walter Schwartz indicated when gines, and by V-E Day gas generators had even
questioned on 21 May 1945 that the air training been put on 50 tanks.
program was discontinued September, 1944,
in
of
the aviation fuel shortage. Training
of
because
fields were closed and men were sent back to in Hitler started World War without enough
II
fantry units. Goering added, when interrogated liquid fuel. He had fight much
to
of
the time
June 1945, that the Heinkel 177 which for liquid fuel. He was deprived
of
of
on 29 the bulk
was used on the Russian front after being tried such fuel by the strategic bombing
of
his sources
against England had be grounded because oil targets the last year the war, and,
to
of
of
in
it
consumed too much gasoline. Goering also called when the Nazis could neither manufacture nor
to
losses
of
inexperienced pilots, and liquid fuel, Germany's defeat became inevitable.
of
Prevvar Status of the German markets, fixing of prices, and planning of pro
duction. After the war began, I.G. Farben men
Chemical Industry
headed the government agencies charged with
Germany's ability to wage war rested, in large
the control of chemical and explosives produc
part, on her famous chemical industries. Except tion.
for a brief period after World War I, Germany Germany was well supplied with the principal
has been in the foreground of the world's chem chemical raw materials—coal and limestone. She
istry, scientifically and industrially, for nearly a
also had substantial potassium salt supplies,
century. Before World War I, she controlled 88
which yielded by-product magnesium salts for
per cent of the world's dye trade, and before
the manufacture of light metals used in aircraft
World War II, she handled about 25 per cent of construction. Her principal raw material difficul
all the world's chemical business. Chemical prod ties were in certain metals, particularly those re
ucts made up 20 per cent of her exports. The quired for alloy steels, in sulfur, and in phos
industry employed 515,000 workers, 44 per phorus, which she lacked entirely.
cent of them in plants of over 1,000 employees,
and in 1938 its products were valued at about Geographic Distribution of the
5,000,000,000 Reichsmarks. Chemical Industry
Landmarks in Germany's chemical progress Coal and water power sources largely dictated
were Haber and Bosch's discovery (1912) of the the geography of the German chemical industry.
commercial synthesis of ammonia by fixation of Before the war its plants were concentrated in
atmospheric nitrogen, which made Germany in
the Rhine Valley, the Ruhr, and the Leipzig area.
dependent of Chilean nitrate, and Bergius' dis
When it was realized that bombing attacks on
covery (1920) that coal could be liquefied with
German industry could not be prevented, at
the use of high-pressure hydrogen to yield gaso tempts were made to establish new centers in
line, which pointed the way to self-sufficiency in
central Germany and Upper Silesia.
oil. -
Research results multiplied research. The Ger War Planning
man chemical combines employed great numbers German documents list the following as the
of chemists to search for new processes and prod most important war chemicals:
ucts. By 1937, 12,000 qualified chemists were on
Nitrogen Ethylene
the industry's payroll, and the government had
Methanol Sulfuric acid
set up the Reich Research Council to supervise
Calcium carbide Caustic soda
research, avoid duplication, and push priority
Tetraethyl lead Chlorine
projects. -
EH
MONTAN LTD.
wasPlants;wasro
constaucts
negotiate
(contracts)
wirw
***ateinpustry
for Production
T--------------,
# # $
CALCIUM CARBIDE NITROGEN calcum CARBIDE NiTRIC ACID
sulphuric ACID AND AND
CHLORINE *METHANOL DERivATIVES InDEPENDENT Plants Government
sodium HYDROxIDE owntoBYPRivate ownedPlants
sootum CARBONATE Only OnLY industry
sodiuM cyANIDE, ETC. inDEPENDENT Plants INDEPENDENT
Pulants
owntoBYPRIVATE ownedby PRivare
government INDEPENDEnTPLANT's industry industry oppau Dootnitz
ownedplants ownedby Private * Ltuna Pitstenitz
Industry oppau scrinopau notcast Langtu.saints
Leuwa **a*sack wou.frn LiMiz
Aftstrooßf Ludwigswaft" notcast Pitsteritz rot-nosauerTt tuestin
o'sses"uatk Levertrust" wolfen Ludwigswaffin woultin
stations notchist wallotinsurg furrsteinstrø wevotertox
crisisfianstadt utsotagen Pitsrerutz etc. sonoramaust"
all-fnoosef surfeistfeilo *tvotertow
:
ooetritz Leuwa Auschwitz onlysome
government
andwasy others scartopau LiMr
wit/fils *otnissnuttte Guarantees
fortPrices
wevotestCM *ooltern
ausch-witz *otten
Ratinfelota *1strnia
waapsack *auxel
wolfen etc.
zweckti.
genoorf
Doerritz
coswig
futsstrastro
*a*burg
**Latim
westergötlaw
andMany otwiths
* REGULATIONOFPRODUCTION
production
castrustainee)-neeulare of PnuaryMarenals
production (wemals,
wood,
rexrules,
frc) fos Annawanrs(wolnscrly"gouineo.sy
wennuacur/(e.g.
aluwwuw carrel)
courteestausscavesse)-neevlare of ulitaryitems(oinedrir
usedarwenwuacar) (e.g.
nau"rausschussranks)
iwref general
creascals sees-swermen acarrelwon acounsrrer Psopvction
wasaurwonized-rosecutarf owlyfor Powofss,explosives,
crea"catwarfareand
*any (including
waterials rocker p ropellawns)twene existedawascowarrrrtfor Powdens andfxplosives usestaugstofff
(Pulves )"rn seecial
sue cowrrers
(sonognausscnuss)
rowp-powpens, s-explosives,wr-emmasy andnooxerwarfsials,c-chemical **a*.was,
rosewoodcrowneoularlow of ori,suna, wrnoein,Mrranoiamo orwensorrif"Ecksmooucts, c.a.s.o.1 seecularauthorited ro act snour,
sonorwencreamcats risecoverwuent soamofor casuicals (reichssrella
carmie
J andwrit last Praloo(1943-44)ruf fonuarrow
of rurfoowould
oeucal industry(marschaftsgauers onewscwg industnut) wraf ax//*. *
Figure 46
ATTACK ON CHEMICALS
To become self-sufficient in these chemicals, carried out for the construction of plants at
the Nazi government created a huge complex set Doeberitz, Piesteritz, Embsen, Wolfen, Linz,
of agencies charged with expanding production Sondershausen, and Koenigshuette. Projects
capacity and allocating materials and products. were started also at Holten and Heydebreck, but
This bureaucracy grew progressively more in not completed. Plants for sulfuric acid, chlorine,
volved as the war developed. Figure 46 shows caustic soda, sodium carbonate, sodium cyanide,
the complexity of the controls at the end of the and ethylene, financed partly by private indus
war and indicates the responsibilities of the tries and partly with government funds, were
various offices and their relations to industry. erected at Niedersachswerfen in the Hartz and
Probably because the chemical industry had de Schoppernitz in Upper Silesia. Units for the
veloped considerable spare productive capacity manufacture of heavy chemicals were added in
before the war, the Germans made no serious several government-owned plants for explosives
attempt to build up stock piles of important and poison gas.
chemicals—until the development of the global War Production
war showed them, too late, that they had under
Even before intensive bombing began, the
estimated their needs. Nevertheless, the Goering
chemical industry was not meeting its quotas,
four-year plan, started in 1936, did allow for an
partly because of the competition of other in
increase in production in preparation for war.
dustries for power and building materials such
Figures 47 and 48 show the production of chem
as steel, and partly because of transportation
icals covered by the four-year plan. strain, labor shortages, the cutting off of key
materials by the Allied blockade, etc. Table 16
-
TABLE 16
indicates the extent to which production in 1940
PRODUCTION OF IMPORTANT CHEMICALS
failed to meet the plan.
IN 1940
As the war progressed, even more serious diffi
(Metric Tons) culties were encountered in the construction of
Production new plants. Not only were labor and structural
Percent materials short, but air attacks on factories mak
Four-Year
Plan Actual
of
Plan
ing chemical equipment –
Wilke at Brunswick,
where fractionation columns were made, and
Nitrogen 1,164,000 1,000,000 86 Krupp at Essen, producing stainless steel—ham
Sulfuric acid • 2,400,000 1,730,000 72 pered deliveries. Transportation difficulties, ac
Sodium carbonate 1,600,000 1,410,000 88 centuated by bombing, caused serious delays,
Caustic soda 650,000 570,000 88 particularly in Silesia and other eastern regions
Chlorine
400,000 365,000 91 remote from the Ruhr equipment factories. These
difficulties delayed or prevented the completion
Later plans for new capacity involved expan of important plants. Despite great government
pressure and high priority, such projects as
sion of existing plants (Ludwigshafen, Schkopau,
and Leverkusen), and the creation of the follow Auschwitz II(nitrogen, methanol, and ethylene
ing entirely new centers: derivatives), Fuerstenberg-Degussa (carbide),
Heydebreck II (nitrogen and ethylene deriva
(a) In the Hartz Mountains and central tives), Koenigshuette II (nitrogen), Knurow
Germany (emergency plants)
(ethylene derivatives), and Moosbierbaum (eth
(b) In Upper Silesia (Heydebreck, Blech ylene derivatives) were never completed.
hammer, and Auschwitz)
As a result, production fell further behind the
(c) On the Upper Danube (Moosbierbaum plans, even though the schedules were repeatedly
and Linz) revised downward. Table 17 compares planned
In addition, under a government-owned cor and actual 1943 production rates of 10 impor
poration, known as the Economic Research Asso tant German chemicals.
ciation (WIFO), secret plans were made and It will be seen that (a) production rose sur
41
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
at
synthetic oil benzol. Thus 92 per cent
or
PRODUCTION OF CHEMICALS IN
of
1943 the
(Metric Tons per Month) attacks on the vital German chemical industry
were purely incidental the attacks on oil pro
to
Actual, Plan for
duction. But 75 per Germany's nitrogen
of
Actual, Middle 1943 Made cent
1939 of 1943 in 1942
-
TABLE 18
80,000 80,000 91,000
Nitrogen
6,000 20,000 21,000
CHEMICAL PRODUCTION IN 1944
Mahind BEFORE BOMBING ATTACKS
Calcium carbide 88,000 140,000 160,000
Average, January April,
to
1944
cyanide 1,300 1,100 1,400
Sodium
4,000 7,500 12,000 Production Rate
Ethylene
Product Metric Tons per Month
Tetraethyl lead 400 400 400
Nitrogen 75,800
. .
acid 170,000 177,000 220,000
Sulfuric Methanol 21,600
Chlorine 30,000 42,000 45,000 Calcium carbide 126,000
.
.
.
Sodiumcarbonate 110,000 130,000 150,000 Tetraethyl lead 400
Sulfuric acid 175,000
Caustic soda 58,300
prisingly little above the prewar level, and (b) Chlorine - - 42,700
-
.
actual production fell well below the plan for Sodium carbonate 114,800
1943, although the plan had been revised down
ward in 1942. By early 1944, just before the oil industry was located synthetic oil plants, and
in
offensive began, chemical production these (Leuna and Oppau) produced over
of
bombing two
had fallen below the mid-1943 level. Table 18 per the synthetic nitrogen. Similarly,
of of
50 cent
shows production of the important German war 89 per cent Germany's methanol production
in the first four months of 1944. plants part
as
of
occurred attacked the oil
in
chemicals
figures indicate the actual production Every nitrogen meth
or
These offensive. attack that hit
realized by German industries before the heavy anol production was aimed
at
oil.
bombing of oil-chemical plants started in May, Other plants producing important chemicals
1944. More nitrogen could have been produced (largely calcium carbide and heavy chemicals)
at the expense of synthetic oil, and more meth
oil
of
did not contain
a
anol could have been produced at the expense of the plants producing these other chemicals were
and nitrogen. scarcely bombed
oil
Table 20,
at
all. As shown
in
both
non-oil-producing chemical plants with capa
a
Bombing Attacks on Chemical Plants city 554,000 tons per month were attacked
of
of
the loss German with only 4,700 tons bombs during the entire
of
an offensive.
unexpected bonus from the bombing synthetic
of
Because
it
is
of
cult
in
ticularly synthetic nitrogen and methanol, were single chemical bombing. The best
as
of
result
a
largely made
comparison
to
of
theticoil (see Table 19). Ludwigshafen-Oppa!' production particular chemical with the
of
of
a
one
total bombing effort against the plants produc
minor oil production, was bombed, annarently ing that chemical. Table 20 has been prepared
destroying oil production.
of
57,519 tons
of
caused
in
total
a
man plants producing chemicals. Of this total, starting June, The production
of
of
in
1944. loss
42
PRODUCTION PLAN
GOERING's 4 YEAR PLAN
AS OF / 94 O
NITROGEN
-|
C-
|
5 1400
> |
|
-
Oz
-
TOTAL -
# Izoo PRODUCTION
Q/)
|
Z
3 looo- | -
H
8004—||
1||
C2
5:
i.
-
|
-
|
O -
#
->
5
4oo.
|| |
*D
a
--
200.
H- TECHNICAL *
O
BASIC CHEMICALS
32OO
D --~
-
%
# 280
Cr-
ul
-*
>>
0- 2400
D--" -"|-T
SULPHURIC ACID
#
P- 2000
–T
SODIUM
D-r
CARBONATE
92
O-
P-
#
16OO
P-
-T
5
-"
1200
--"
# 8oo [GRUSTIC SODA
Od
3
it 4 OO
P-
A.
Cow/-/DEA/7744.
* 5.5G/M/V//V6 or 4 YEAA ALA/w
+/WCLUDES WE////MAC//7
Figure 47
PRODUCTION PLAN
GOERING'S 4 YEAR PLAN
As OF JAA/UA RY /943
NITROGEN
TOTAL
|O O O
FOR FERTILIZER
TECHNICAL
BASIC CHEMICALs
CK
#
C.
ul
0.
SULFURIC AC1
d
5
P
92
0
H
ul
->
li
O UM CARBONATE
(f)
C
#
*
i
O
*-
CAUSTIC SODA
-
SULFUR
1936
* 1937 1938 1939 1940 1941 1942 1943
of 1944 to only 20,000 tons in December, despite manufacture of synthetic rubber and nunnerous
desperate efforts to maintain the output by giv other important products.
ing nitrogen priority even above synthetic oil. Early in the war practically all the methanol
From August, 1944, on, all synthetic nitrogen was production was concentrated in one plant, Leuna.
allocated to munitions. Frantic attempts were During the war three additional plants were com
made also to convert ammonium sulfate stocks pleted in Upper Silesia, but, of the 1944 planned
to anhydrous ammonia for production of concen production, 47 per cent was still to be at Leuña.
trated nitric acid for explosives, but so little Production reached a peak of 25,000 tons in
equipment was available that less than 2,000 January, 1944; a year later it was only 3,600
tons of this nitrogen were produced from Sep tons. Leuna, which had produced 13,000 tons in
tember to the end of the war. Two Ruhr plants January, 1944, was completely knocked out. The
were converted to enable them to recover 2,000 bombing of Auschwitz and Heydebreck, which
tons of ammonia per month as ammonia water were thought to be producing synthetic oil, ac
for subsequent oxidation to nitric acid. These counted for most of the remaining loss of pro
combined efforts were sufficient to maintain the duction. As in the case of nitrogen, the Germans:
production of nitric acid for munitions at a some had made the mistake of locating their methanol
what higher level than was possible from syn manufacturing facilities largely in oil plants.
thetic nitrogen alone. By January, 1945, how There is evidence that the Germans did not
ever, even nitrogen allocations to munitions had need methanol as badly as they needed nitrogen
dropped to 20 per cent of the production avail or synthetic oil; hence the plants making it alone
able early in 1944. Ample capacity existed for did not rate a high bombing priority. The large
oxidizing ammonia to nitric acid, for the nitra complex plants where it was manufactured, to
tion of various chemicals to make explosives, and gether with other products, should, however,
for the filling of munitions. Without question, have had the highest priority.
it was the destruction of the ammonia plants
through the oil offensive that knocked out Ger Other Chemicals
many's production of munitions. Tetraethyl lead plants in Germany were never
Germany's nitrogen production facilities pos specifically attacked or damaged by bombing,
sessed all the attributes of a good strategic bomb although this product was an absolutely essen
ing target. Nitrogen was essential to Germany's tial component of German aviation gasoline, and
war effort, no substitutes were possible, produc its production was concentrated in two plants.
tion was concentrated in a few plants, and the Furthermore, there was very little spare capa
plants were vulnerable to air attack. These fac city. The equipment was also very vulnerable
tors made the bombing of this industry effective and difficult to replace. For these reasons, spe
and decisive, even though it was not undertaken cific attacks on tetraethyl lead plants would have
deliberately as the result of known facts. It was been disastrous to the Germans, and these plants
an unexpected and fortuitous by-product of the should have had a top priority in bombing.
oil offensive. Clearly, the large nitrogen plants The other principal chemicals were not at
should have had a priority equal to that of oil. tacked as specific targets, although some of the
43
TABLE.
- 19. CAPACITIES OF GERMAN CHEMICAL PLAn’rs
1
PRIOR TO MAY 1944
(Metric Torns per Mornth)
OIL PLANTS
Ludwigshafen-Oppau 17,000 1,400 2,700 4,000 600 500 1,700 2,000 1,100 8,300 5,250
T
Heydebreck 2,000 6,500 700 830 250
N.
Linz 5,000
+ +
£
Total Oil Plants 60,700 21,100 2,850 5,000 - 150 600 1,870 2,400 2,830 1,100 16,300 84,700
CHEMICAL PLANTS
-
Hart 18,000
Dormagen 3,100
6,000 220
- Burghausen 2,100 - 1,250 - -
Waldshut 1,500 10,000 800 100
-
Waldenburg 2,500
Sul Syn
.
Formal- Acetal- Sodium Ethy Caustic Sodium furic Acid thetic
Location dehyde Carbide dehyde Acetone Cyanide lene Chlorine Soda Carbonate (as SO3) Oil
Nitrogen Methanol
Chemical Plants (Concluded)
Falkenau 2,500
_Bobreck 3,000
Zweckel 470
-
Frankfurt (HIAG) 400
Liesing (HIAG) 20 20
Bruchhausen (HIAG) 30
-
Bitterfeld 5,750 5,200
-
Zscherndorf
:
1,800 2,000
21,000
- Rheinberg
Duisburg 15,000
Ewald 1,600
Trostberg 3,000
Gleiwitz 1,250
Mannheim 600
Other plants 10,350 130 280 7,000 100 10,790 20,360 51,250 115,250
Total chemical plants 20,100 940 6,210 38,500 56,270 125,900 157,700
2,700 3,550 130,000 33,650 1,090
Grand total 80,800 23,800 6,400 135,000 33,650 1,240 1,540 8,086 40,900 59,100 127,000 174,000 84,700
*Source: Various data on capacities and peak monthly productions. The figures are considered
of
to
at
represent roughly the capacities the plants the time. They differ, however, from the
on
7,
in
5
capacity figures Tables G-23 and G-24, which are plant production planned May
1944 for the fertilizer year 1944-1945.
an
+
as
it
oil
in
No production existed this plant, but was bombed oil target.
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TABLE 20
Total Chemical
Industry
Capacity 80,800 100.0 23,800 100.0 586,910 100.0 691,510 100.0
Total Bombs
Dropped 51,955 100.0 36,726 100.0 41,439 100.0 57,519
100.0
*From Table 19. Most German nitrogen plants made methanol and other chemicals. Plants making several prod
ucts have been included in each appropriate column. Therefore the bomb tonnages shown as total for the chemical
all
industry are not the sums for three categories, since several plants have been included more than one category.
in
May 1944 May 1945. Small bomb tonnages hitting plants spillovers from area attacks are not included.
as
to
From
1
8
*
hit. The declines their production, measure, plans were proposed disperse plants
to
in
plants were
Figure 49, were much less than to hillside slopes where certain units would be
in
as
indicated
the production synthetic oil, nitrogen, sunk into the ground, leaving the contour
of
of
the
in
those
methanol, and were the result mainly landscape unchanged. Late 1944, when the
in
of
the
or
general deterioration
though these chemicals were basically important, mans that complete protection could be gained
production losses would not have been felt as only through underground construction, plans
keenly oil nitrogen. for the so-called “Orion” project were drawn up.
or
as
quickly
of
or
losses
Therefore, plants making only these products This provided for single underground plant
a
month, or,
to
Dispersal Plans and Underground produce 5,000 tons methanol. The plant was
of
start on
1
ground locations
of
15,000
of
of
of
late
opinion always existed the plants was completed. Four meth
of
differences
of
Serious none
among German agencies and industrialists on this anol projects, also uncompleted, would have pro
According the predominant opinion, about 2,000 tons per
to
subject.
of
a
As
46
-
INDEX OF PRODUCTION OF BASIC CHEMICALS
MONTHLY AVERAGE 1943 = IOO
(SCALES OW A/G//7-ACTUAL TOW/WAGE //W METR/C 7OWS)
KE Y
ACTUAL PRODUCTION
-
PLAN PRODUCTION
|
# 912OO 12OH- L-
+:
12O —#1556OO
\
|||O #. -*.
# *-i- 836Oo |||O - -1408OO
r1 |- |
-
IOO 76OOO |OO 128COO
N
- -H1
90 \+= T- |-|-11152Oo
–
684OO 9C)
|--|-
–
8C) sosoo 8C) O24OO
7o
- \W-T-I- 532OO 7o
SöE."
896OO
-
6O 456OO eo 768OO
–t - OOO TONS
5o
4O
| NITROGEN
IOO=76.OOO TONS
\ 38COO
3C4OO
so |
4O L|
- + 64OOO
512OO
3O | 228CO
2O \ 152OO
14O
r-
57.26O
|
\ 130 - + 5317O
\ -F.T.
F#
l 76OO
IO
12OH-
O O
|
-– asceo
4499C)
-
17o 3485O
W
W-
\ 4O9CO
– --
n
|-
H
co
16O
15O !
*
H 3075o
328OO
so-
so-
-T |
|
368 lo
3272O
| | -
F
-
I +– CHLORINE
i-
14O | 287OO 286-O
!--
To loos 40,900 Tons. | 2s
13O +- 2665o so | 2454C)
12O
| | -
+ 246OO + 2O45O
\
5O
|
| |O
| 2255O
IOO
lI 2O5OO 12O | | V 2O88OO
|_fP. Y
-
|
+ H:
|| O
NMA- - 1914OO
-
9C) 1845O *-*
fiv'.
'HERN"VV"---':
W n
8OH-
\ |-||
174OOO
I
- |-- –
- O T
7O 1435C) so |
-
6O 1230C) 1392 OO
|
-
so
TH-A+--
—
5o 7o 12 18OO
METHANOU lozso +
4o - 100=20,500 TONs||
|
\ 82OO GO H-H toa-too
3O
W
| 615O
4 IOO
5Q
– l
87OOO
<
Cl
2O | 13O
"--- 5 e
|
H. /
|-> --> u: ". 3.
-
IO 2O5O 12O O
#
l |||O Ż
lao T
1754 OO
M-\ M
## 5
:ū #old=
13OH.
r-t-.
1638 OO IOO
- -
...
>
HN
\Y
-
35
-
-
7-TV 1512OO
= <
12O O
e
8O
<
|||O
*——'sseoo e:L
|
|
Z/
/
\
---126OOO 7O
-
\
1OO
::#5
–
VR *H-HICIAL
#
=
*#
90 134CO
|
V
W\
*E
8O IOO8OO 5O
:
CARBIDE
5
L-
5
*–1
:
882OO
"-
2
I-1
I
l
l
-
MOAMGE
s
:
METRIC M ETR 1C
on
#
Ol-cy
INDEX
-
~~~~~~~
Figure 49
ATTACK ON CHEMICALS
per month to be installed in five months in a Six lignol plants, with a proposed monthly pro
natural cave in Brixlegg, Austrian Tyrol. This duction of about 100 tons of Furfural, 60 tons of
project was given high priority and equipment chlorine, and 60 tons of caustic soda, were also
had been ordered, but construction had not planned and a project was proposed for the erec
started when the area was occupied by the tion of an acrylonitrile plant at Dyhrenfurth
Allied forces. with a productive capacity of 100 tons per
Some dispersal
of other chemical manufac month, construction to start on 1 January 1945.
turing was planned, but this either had not ma No part of this program was completed.
terialized or was incomplete at the end of the Even had these various plans been completed
war. These projects included the transfer of an so that the proposed plants could have started
acetone producing from Knapsack to
plant operation by the end of 1944, attacks on trans
Fuerstenberg-on-Oder, the erection of plants at portation had by then reached such intensity
Falkenau near Eger to make cyanide, and the that the plants could neither have received raw
reconstruction of the Frankfurt cyanide plant. materials nor shipped products.
My Fuehrer:—
If the attacks on the chemical industries continue in September
in the same strength and with the same precision as in August, the produc
tion of chemicals will be still further decreased, and the last stocks will be
consumed. Then those very materials essential for continuation of modern
warfare will be unavailable in the most important fields.
Heil Hitler!
—Albert Speer *
Reichminister for Arma
ments and War Production
736512 o–47–7
STRATEGIC AIR ATTACK ON THE GERMAN
RUBBER INDUSTRY
In World War I, Germany learned thoroughly alone; by 1930 they had developed Buna S, a
the necessity of having enough rubber to wage satisfactory tire rubber, and an oil-resistant rub
war successfully. She understood clearly the im ber for special uses.
portance of rubber for airplanes, tanks, and mo The basic raw material for all these rubber
torized transport. Yet she entered World War II substitutes was coal, which assured Germany of
on a shoestring, as far as rubber stocks were con self-sufficiency in case war cut her off from sea
cerned. borne supplies. The main raw materials used in
Before the war Germany was the third largest , the synthesis of Buna S are butadiene and
consumer of the world's rubber supplies, ranking styrene. Butadiene was made from acetylene
after the United States and the United Kingdom. derived either from calcium carbide or from the
Per capita, Germany used roughly a fourth as gases from coal hydrogenation, while styrene was
much natural rubber as the United States, com derived from coal tar, benzene, and ethylene.
pared to one fifteenth of United States consump Buna S manufacture is also heavily dependent
tion of oil. Germany's prewar imports and con on coal as a source of electric power, since it
sumption of natural rubber are shown in takes 18,000 to 19,000 kwh of power to produce
Table 21.* a ton of Buna. The whole synthetic rubber pro
gram consumed as much electric power as the
TABLE 21 great city of Philadelphia. Despite the abun
GERMAN IMPORTS AND CONSUMPTION OF dance of coal in Germany, the industry was vul
NATURAL RUBBER nerable because it was closely integrated and
(Metric Tons per Year) interrelated with the chemical and synthetic oil
industries.
Year Imports Cornsumption
Between 1936 and 1939, synthetic rubber pro
1936 73,415 73,440
1937 97,580 87,720 duction increased from 1,100 to 21,256 metric
1938 97,155 97,155 tons per year, and consumption rose from 1,020
1939 84,801 81,382
to 14,300 tons per year.
48
i
i | # | # | i : | | ; ;: : : | # # | | | | | | | : i |
-
|
: i|; |i |
# # ## | | | | | |O
- enso* - •p- • -
; :
[S]
[E]
|
l
.|| ;
G)
[s]
|
|
:
--
ATTACK O N RU BBER
seamless rubber goods, shoes, heels, rubberized for Economic Affairs decided to rely instead
fabrications, thread, adhesive, etc. upon cheap natural rubber from the Japanese.
By September, 1940, the government had
In addition to processing 73,000 to 97,000 changed its mind and pressed for a new plant at
metric tons of natural rubber a year before the
Ludwigshafen. This plant, designed to produce
war, Germany also processed between 29,000
30,000 tons of rubber annually from a new buta
and 35,000 tons of reclaimed rubber, mainly for
diene synthesis based on the reaction of acety
use in mechanical goods.
lene and formaldehyde, tied Buna production to
The German prewar situation on carbon
black, which she started to produce domestically methanol (via formaldehyde) and further inter
related the Ludwigshafen-Oppau production
in 1933, was quite satisfactory. In other raw ma
complex. This plant was not in full operation
terials (mineral oils, diverse chemicals, accel
until September, 1943.
erators, pigments, and textile fibers) Germany
The last step in the Buna plan involved the
was either self-sufficient or had developed suit
able substitutes. erection of a 36,000-ton plant (together with
chemical and oil plants) at Auschwitz, Poland,
War Plans for Rubber believed to be safe from air attack. Only a few
parts of this plant operated before its capture.
Synthetic Rubber Industry. In anticipation of Including the 6,000-ton pilot plant at Lever
war, Germany's new synthetic rubber industry
kusen, the ultimate planned capacity of the syn
was given a substantial tariff protection, cul
minating with a duty of 30.9 cents per pound thetic rubber plants was 192,000 metric tons a
year, about twice Germany's prewar consump
imposed on 21 March 1938. This compares with
tion of natural rubber. The geographic location
a 1939 New York market price for imported
of these plants is shown in Figure 51.
natural rubber of 16 cents per pound. In addi
tion, the I.G.'s Buna development was subsidized The Italians operated one small plant at
directly and, under the 1937 four-year plan, the Ferrara and planned but never completed a
larger one at Terni. A plant was projected for
government authorized the construction of three
France at Anglofort.
25,000-ton synthetic rubber plants, besides the
pilot plant at Leverkusen which was already in
Rubber Processing Industry. In terms of total
operation. The planned capacity of all these
rubber consumption, including reclaim, the pre
plants was slightly less than Germany's prewar
war capacity of the rubber processing industry
needs and was increased before construction was
was about 15,000 metric tons a month. Of this
completed on the first two plants, as follows:
capacity 57 per cent was devoted to mechanical
(a) Capacity at Schkopau, where opera and technical goods, 33 per cent to tires (includ
tions began in 1938, was increased to 72,000 ing solids), 7 per cent to bogie wheels, tank
tons. Schkopau's acetylene came from calcium
treads, and blocks, and 3 per cent to camelback
carbide made on the site, and the plant's annual and repair materials. -
Buna production rate stood at 25,000 tons by No new rubber manufacturing plants were
September, 1939. built after war broke out, but capacity of exist
(b) By the time construction began at ing machinery was increased by some 20 per
Huels in 1938, its design rating was 48,000 tons. cent—part for new war products, part to offset
The acetylene for Huels was produced by the production difficulties incident to conversion to
electric arc process from gases which came synthetic rubber. In general, however, after al
mainly from the near-by Scholven and Gelsen lowing for the greater difficulty of handling syn
berg hydrogenation plants. thetics, Germany's war potential in processing
was no greater than her prewar capacity.
Late in 1939 the third plant, at Rattwitz near
Breslau, was approved, but it was never com Government Controls. Dr. Krauch, Commis
pleted because after the easy victory in France sioner General for Problems of the Chemical
the High Command and the German Ministry Industry, was co-ordinator of controls over syn
49
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
as
rubber kusen once number
of
thetic the
1
oil,
a
Kautschuk) handled technical problems such priority target for the Fifteenth Air Force
as
ber
1
and costs (see Figure 11).
standardization three times.
StockPosition. Dr. Otto Friedrich, Deputy Di Attack Data. Table 22 shows the distribution
the Government Board for Rubber, re
of
of
rector the 19,458 tons
at
of
all Europe Au rubber plants.
of
in
a
the stock By By
only two months' supply. Period USAAF RAF Total
to
Because the synthetic rubber industry was Sept. 1939 10 June 1943 355 355
to to to
0
1
its infancy and the rubber processing in 10 June 1943 10 Nov. 1943 454 1,714 2,168
in
still
10 Nov. 1943 12 May 1944 1,087 112 1,199
dustry not yet converted synthetics, the Ger
to
sumption.
Ludwigshafen, where was aimed primarily
at at
it
Production and Air Attacks— oil installations, though synthetic rubber pro
of
loss
Synthetic Rubber Industry duction was also jeopardized. Of the total bombs
dropped both the rubber and oil industries,
at
much as
rubber industry formed highly vulnerable tar
direct and indirect bombing on syn
a
of
effects
get
the
a
plants were attacked sporadically priority ob German synthetic rubber and rubber raw mate
as
Huels)
Thereafter, since Auschwitz was captured by the signed synthetic rubber, but the 72 tons
to
of
Russians before getting into full production, bombs dropped by the RAF (particularly the
in
there were only four plants. But synthetic rub Huels attack 28/29 December 1941) caused
of
ber plants were not placed the first bombing noticeable break the upward production
in
in
a
10
Between November
category. They came off the priority list entirely 1943, synthetic rubber targets had number
3
a
May, 1944, when oil was given top priority. At the start this period, Schkopau and
in
of
again
priority. Lever Huels were nearly up rated capacity (5,800
to
50
-
s
A
w
R
w
s
Q BERLIN
Y
e
SA
*a*over
*
:
-
N
-
*.*.
f{
*
|s
*
"...
- “..
ce.
•
'l*\
*çnkopau
J
*...
**N
:--.
N.
"--.
S----
•.
*
LOCATION
-
OF
SYNTHETIC RUBBER PLANTS
in
witt-eTo-Na Moon.
* Good
Figure51
ATTACK ON RUBBER
and 3,800 tons a month, respectively) and Lud Thus, though only 15,736 tons of bombs were
wigshafen had come into partial production. dropped at its plants, the synthetic rubber in
Stocks of natural and synthetic rubber were dustry, because of its integration with oil and
down to one month's supply (9,000 tons). When chemicals, suffered a crushing blow. This is what
the Eighth Air Force attacked Huels on 22 June happened:
1943, they shut down the plant entirely for one
(a) Schkopau production was lost because
month, causing a loss of 12,000 tons of produc
the Leuna hydrogen producing facilities were
tion. The end result of this attack was to send
knocked out. The meager 2.6 per cent of Leuna's
total rubber stocks, excluding reclaim, to a low
its
hydrogen earmarked for Schkopau was sole
of 6,500 tons by September (see Figure 53), supply and stood Leuna's priority
at
of
the head
forcing the government planners to reduce the
list. Despite all Leuna could do, Schkopau lost
stock of finished tires to 1% months' supply, and 43,600 tons rubber production (compared,
of
to
holding production of tires and other rubber arti
its January–April average) during the oil of
cles at levels 10 to 15 per cent below schedule fensive.
for the last six months of 1943.
its
(b) Huels lost production because de
of
TABLE 23 pendence on gas from the bombed synthetic oil
plants Scholven and Gelsenberg. This was
at
PRODUCTION INDEX BASED ON FIRST FOUR
partially offset by bringing natural gas from
in
MONTHS OF 1944 AS 100
Bentheim and acetaldehyde from Bavaria.
Synthetic Aviation
Rubber . Gasoline (c) Ludwigshafen and Leverkusen rubber
production dropped because the bombing
of
at of
January-April, 1944 100 100
plants the former and chemical plants
at
of
September, 1944 42 1 6
October, 1944 compared
to to
of
49 12 the first four months 1944
November, 1944 48 29
amounted 75,000 tons.
December, 1944 15 15
January, 1945 40 6.5
Total loss of Production. difficult to eval
It
is
April, 1945 6* 0
ber production because, while the industry was
Source: Speer documents. subject was con
to
loss of Production during the Oil Offensive. this basis, the total production loss was 183,000
After the start of the oil bombing offensive, the tons. Even the actual loss was only the 91,000
if
decline in synthetic rubber production (see Fig tons already mentioned, each the 19,458 tons
of
ure 52) was not unlike that in aviation gasoline, expended synthetic
in of
51
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TABLE 24
A CIOS* estimate of the residual producing
capacity of the nine largest fabricating plants
ATTACKS ON THE RUBBER FABRICATING (Appendix Table C 10) indicates that, after
INDUSTRY
bombing, these plants had only 45 per cent of
Bomb Tonnage Dropped 1943 capacity.
By By
Period USAAF RAF Total Effects of Bombing on Production. Although
1 Sept. 1939 to 10 June 1943 0 2 2 there is substantial disagreement among sources
10 June 1943 to 10 Nov. 1943 286 0 286 on finished product production, particularly as
10 Nov. 1943 to 12 May 1944 0 0 0
to the latter months of the war, following are the
Subtotal 286 2 288 estimated results of the air attacks on the in
12 May 1944 to 8 May 1945 155 O 155 dustry:
TOTAL 441 2 443 (a) The pneumatic tire fabricating plants
during the period from 1 January 1944 to 1
Though only 443 tons of bombs were aimed at March 1945 were able to convert only 38,117
tire plants per se, according to available informa tons of rubber into tires, and the Oil Division
tion, many tire plants also underwent area at estimates that the total was probably no more
tacks because they were located in cities. The than 40,000 tons at the war's end. This amounts
effects of attacks on production of pneumatic to a loss, over the 16-month period, of about
tires of various types are shown in Figures 54 14,000 tons, or four-months' normal consump
and 55. Production schedules for individual tion (as compared with a normal of 3,400 tons
plants and total actual consumption of rubber per month).
for pneumatic tires are given in Appendix Table (b) The loss in actual tires produced for the
C 8. Before the bombing of Huels in the middle 12 months of 1944 (see Appendix Table C 11)
of 1943, normal consumption of rubber for pneu is summarized in Table 25.
matic tires was 3,300 to 3,400 tons a month.
These charts show that, in spite of some attacks * Combined Intelligence Objectives Subcommittee.
52
SYNTHE TIC RUBB ER
GREATER GERMANY
PLANNED AND ACTUAL PRODUCT | ON AND BOMB T ONNAGES
DROPPED ON THES E FA CILITIES
PLANNED
PRODUCTION
TOTAL
ACTUAL
PRODUCTION
-
#
£ -
%
scHKOPAUB:
£:*
TO *'''2' 1939||194ol
CONFEDEWT/4.
1941 |1942
ESTIMATED
J|F |M|A|M|J. J.
1943
Also ND|J
KU
E M AM J J Also ND|J|f|M|A
1944 1945
FiIgure 52
RUBBER CONSUMPTION AND STOCKS
GREATER GERMANY
source. DR. or To FREDRich, DEPUTY DIRECTOR REICHSTELLE KAUTSCHUk
CONSUMPTION
TOT
SYNTHETIC
-
NATURAL
RECLAIMED
STOCKS
SYNTHETIC
NATURALE
Ż
RECLAIMED
THOUSANDS
OF METRIC
MONTHLY AVERAGFS J |F |M|A |M|| J J |A |S|O |N|D|J|F |M|A |M|| J J A |s|O |N|D|J |F |M|A
T
'*|1939|194olleai is 42 1943 | 94.4 * * 1945
CO/VF/LE/V7/44.
* ESTIMATED
Figure 53
ATTACK ON RUBBER
(c)The loss in mechanical goods cannot be Division estimates for the rest of 1944. There
precisely calculated, but it is reflected in the after conditions in German industry were too
over-all consumption of rubber. See Figure 56 chaotic for further estimates.
and Appendix Tables C 12 and C 13 on ship
ments of mechanical goods. TABLE 26
tires. Main items contributing to the loss are (a) Deficit 6,616 1.2
53
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
while truck and bus tire stocks dropped from was prohibited from the outset of the war.
59,429 to 19,201, despite the fact that tire pro After the outbreak of war, production plan
ning was not altered frequently. However, as a
duction increased until August of that year. The
stock of these materials at the end of the year result of the combined bomber offensive, the
represented only a few days' requirements based following changes were made after mid-1943:
on prebombing conditions. Thus, as Appendix (a) The entire production program was in
Table C 13 shows in more detail, the army creased, and absolute priority was given to air
consumed increasing quantities of replacement plane tires until the autumn of 1944.
tires to make up for destruction and wear as the (b) Special government support was given
Allies pushed their land offensives. to production of tires for 3- and 4%-ton trucks,
even at the expense of other sizes of tires. Tank
Priority and Allocation Trends. Priorities for track production was increased and given the
fabricated rubber goods were set up in the fol same priority as truck tires.
lowing order:
(c) Submarine accessories (especially bat
(a) Tires. Airplane tires had the absolute teries) and airplane parts (especially fuel cells)
- priority, followed by truck and tire repair mate were given the highest priority in mechanical
rials and passenger and bicycle tires. The pro rubber goods.
duction program was stipulated each month (d) There were sharp reductions in rubber
and it was elastically adapted to the army's products for less essential industries, civilians,
requirements. and the export market.
(b) Mechanical goods. Tank and airplane In general, actual production lagged behind
needs came first, followed by gas protection planned production. The allocation of finished
equipment, and army and navy accessories. Pro products was strictly regimented. Representa
duction programs were set every three months tives of the armed forces and the government
at the most and were geared to the airplane, established quotas for the army and civilian
motor car, and tank programs. consumption. Actual distribution to the armed
54
SCHEDULED VS ACTUAL RUBBER CONSUMPTION
TIRE PRODUCTION
-
IN GERMAN PNEUMATIC
AUBBER S74.7/ST/CS AE/C//STELLE KAUTSC//UK
SOURCES:
of 9 iso/5/62474-#/chi/MisréR/JM for BEWAffnung
UAWD MU///7/OW A/VD USSBS PLA/V7 //VVEST/GAT/OWS
1944 1945
d F M A M J J A s O N D J F M A
-
BOMBING ATTACKS
Metzler July 11,12,1s
EMelBeeny May.ss.sv, *s
wgirth APR. es
|
r——
|- |
|
|
EneleBert sept.o
-TELER Oct 4
corrwental oct.ie, es
PotoenixocT.25
CONTIMENTAl DoT.so
Metzler APR. 24,25
werTwNow,5.9
wenthMAR.?? continental now,s, no
Pwoenix Nov.21,22
||
CONTINUM
tal. Man. • DUMLOPsituTDow Dec.12
Oto.No
CONTINMENTAL
cow"-NTal Dec.50,Jan.6
"T" ||
-A
|
35OO
*-e-
*~1':2:
|-
SCHEDULED
->
3 OO
- -
N\
£I
\\ N–
25 O ACTUAL \
CON
W
2 OO
150 O
\
| OOO
S~
5 OO
**'''ésl–I-|--|--|--|--|--|--|--|--|--|--|--|--|--
*
METRIC
COWAIDENTIAL Figure 54
MONTHLY GERMAN TIRE PRODUCTION
BY MAJOR TYPES
SOURCE : Are Conds or me /C/y's 7'EL Le Arad 7"scayuk"
AVY DUT
ASSENGE
LIGHT TRUCK
AEROPLANE
OTORCYCLE
TRACTOR
THOUSANDs J |A|S| 0 |N|D|J ||F |M|A |M|J J |A |S| 0 |N|D|J F |M|A |M| J J |A|S| 0 |N|D|J |F |M| A
OF UNITS
PER MONTH
1942 1943 1944 1945
Cowr/05//7/4d. Figure 55
ATTACK O N RU BBER
forces washandled by offices set up by the army, would have limited rubber consumption other
navy, air forces. Distribution for civilian
and wise. Stocks of black at the end of the war in the
consumption was handled by regional govern territory occupied by the American, British, and
ment offices. French forces amounted to only 3,000 tons, less
than one month's normal requirement.
Rubber Quality. During the early part of the
war, sufficient natural rubber was available so Attempt to Protect the Rubber Industry
that the Germans were not forced to make an from Bombing
all-synthetic rubber tire. In 1943, according to Although the decision to disperse and go un
Dr. Weber of Continental Rubber Company, derground in the oil industry had been taken in
they attempted the manufacture of 100 per cent June, 1944, it was not until the beginning of 1945
Buna Stires, but considerable difficulty resulted. that an underground Buna plant project was
There is some conflict in information obtained undertaken. A number of locations were selected
from the Germans as to subsequent develop but were rejected in favor of a large concrete
ments, particularly those occurring near the end vault at Muehldorf. The synthetic rubber plant
of the war. Some improvement in fabrication is was to have a capacity of 1,000 tons per month
reported to have been obtained in 1944 by the with the possibility of later expansion to 2,000
use of Buna S 3, a more adhesive and more
tons. It was to operate on acetaldehyde and ethyl
workable type of Buna. In general, it appears benzene brought in from near-by plants. A tire
that the fabricators had the alternative for tire factory to handle the rubber was also planned
manufacture of either (1) using 14 per cent in this same vault. Construction was undertaken
natural rubber and 86 per cent synthetic if nat in March, 1945, but excavation was not com
ural rubber were available or (2) employing plete and no equipment had been installed when
100 per cent synthetic with Koresin, a potent the vault was captured by the American Army.
tackifier discovered by the Germans. Koresin Underground tire fabrication was attempted
was always in short supply, however, because of at Tharandt near Dresden. Several of the
the bombing of the only producing unit at Lud bombed rubber fabricating plants had disman
wigshafen. Dr. Weber reports that tubes made tled equipment but had been unable to move it
of 100 per cent synthetic rubber were tried, but from plants to the underground location because
performance was so poor that after the middle
of transportation tie-ups. No information is avail
of 1944 it was decided to use 25 per cent natural able on the planned capacity of this plant.
rubber.
Accuracy of Intelligence Estimates
Carbon Black Production and Consumption The location of all the German synthetic rub
According to the Germans, carbon black sup ber plants was known to the Allied intelligence
plies were adequate for all rubber requirements agencies. The estimates of capacity varied con
during the war. The industry had a capacity siderably, with the British Ministry of Economic
rating of about 79,000 tons per annum before Warfare underestimating and the United States
bombing. Informal Rubber Committee overestimating the
Production, which exceeded consumption by plant capacity, as Table 28 indicates.
a small margin over the years 1942-44 ran from As regards actual production, the Ministry of
50,000 to 58,000 tons per year. Appendix Table Economic Warfare estimated that in May, 1944,
C 18 presents a detailed balance for the year the Germans were producing at the rate of
1944 prepared by the Degussa Company, large 104,000 tons per year of synthetic rubber, which
manufacturers of carbon black. Although some is in good agreement with the actual rate of
of the carbon black plants were out of action 108,000. The ministry estimated that natural
during the war as the result of bombing (see Ap rubber was coming in through blockade at the
pendix Table C 19), the decrease in require rate of 5,000 tons per year. Actually, shipments
ments as the result of bombing of the fabricating of natural rubber had ceased by that time,
plants prevented a shortage. Undoubtedly black although 1943 imports were about 6,000 tons.
55
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
The intelligence on the fabricating plants and an attack was not repeated. They testified that
their location was satisfactory, but the Ministry similar attacks on Schkopau, Ludwigshafen, and
of Economy Warfare underestimated tire pro Leverkusen could have paralyzed the rubber in
duction, placing the production of truck, motor, dustry and left Germany rubberless in two to
and airplane tires at 169,000 per month. Actual four months. -
May production was 233,000. Stocks of natural The 5 August 1944 report of the German Air
rubber were overestimated by the British agency Force Staff, Plans Division, states, “The destruc
at 10,000 tons in 1944, whereas actual stocks tion of Schkopau, together with one of the other
were about 4,500 tons at the end of 1943 and three plants (Huels, Ludwigshafen, Auschwitz)
sank steadily from that period to 2,470 tons in will cripple more than than two thirds of the
October, 1944. However, the Ministry of Eco total Buna production and have a catastrophic
nomic Warfare did predict that natural rubber effect on the rubber supply, vital to the arma
stocks would be critical by the summer of 1944. ment industry.”
Underlying the lack of interest in the syn
thetic rubber industry as a target was the belief
TABLE 28
that Germany had a sufficient cushion of raw ALLIED ESTIMATES OF GERMAN SYNTHETIC
materials and finished products to absorb the RUBBER PLANT CAPACITY
shock of an attack on the industry. (Metric Tons per Year)
As Estimated by
Conclusions
Ministry of U. S.
When war ended in Europe, damage to the
Economic Warfare, Committee, Actual
German rubber industry was insufficient to con Plant May, 1944 15 June 1944 Capacity
stitute a major factor in the Wehrmacht's de Schkopau 35,000 75,000 72,000
feat. The important damage that had been done Huels 30,000 75,000 48,000
was in large part an accidental dividend de Ludwigshafen 21,000 25-60,000: 30,000
rived from the all-out oil offensive that began Auschwitz 20,000 20-50,000 36,000
line alone stalled the German war machine, so TOTAL 106,000 195,000-260,000 192,000
56
DELIVERIES OF GERMAN RUBBER INDUSTRY
BY PRINCIPAL TYPES OF PRODUCTS
SOURCE: FACHGRUPPE KAUTSCHUkINDUSTRIE
://
| |
|
|4000 M
A.
M
\
|\
|
TECHNICAL AND
| \
|||||\/ \\---
13000
| 2000
| \/A |
| 1000
\W
IOOOO
9000
8000
7OOO
| PNEUMATIC
TUBES AND FLAPS
TRES
Ż
-
N
/
d
*\T a. A.
l
6000 f
/ V \ \ V
\--/ \V
Y
|
5000 HA
\l
W
4OOO
\
SOLID
LA TIRES LA A S.
- :...
3OOO
/
r -4- /
/ M
\e *Af N
\
|
2000
V ^{< CAMELBACK AND
/
-- -
- REPAIR GOODS
IOOO
-- "re-
T--"...-- ---4--"
*** *-
That this much damage was done almost in list, at least until after raw material plants had
advertently (except for the one Huels attack)— been taken care of.
or at least with very sporadic bombing priorities (3) The air forces target intelligence, while
directed against rubber production –
indicates essentially correct in appraising the German
how much more could have been accomplished rubber industry, erred in overlooking the insep
by a consciously co-ordinated attack. The fact arability as targets of rubber and other chemical
remains that, at the war's end, while the air plants, and overestimated the stock cushion.
force had put the rubber industry on the rocks,
(4) The best way to insure that Allied air
the German war effort had not been directly af
attacks inflicted the greatest harm to the over-all
fected by a shortage of rubber.
German war effort would have been to consider
The conclusions suggested are: synthetic oil, chemical, and rubber targets as a
(1) Synthetic rubber plants offered an ef group. Had the delicate interrelationship be
fective target system, easily identified, vulner tween Buna and the other chemical products
able, and slow to repair. Moreover, the product been defined and considered in operational plans
of these plants was absolutely essential to mod from the beginning, it is felt that an even larger
ern warfare. extra dividend would have resulted from the oil
(2) The fabricating plants were not an offensive in the form of a more complete
ideal target system since they were numerous, stoppage of synthetic rubber production in time
dispersed, and relatively easy to repair. As such to have contributed directly to the collapse of
they should not have been included on the target Nazi Germany.
two plants would have grave effect on German rubber production, despite
the fact that when the new plant reaches full capacity, the total production
will be back to two thirds of the original output.
—From German Air Force Staff, Plans
Division Report of 3 August 1944
57
STRATEGIC AIR ATTACK on GERMAN
POWDER, EXPLOSIVES, AND PROPELLANTS INDUSTRIES
The Versailles treaty scaled down Germany's nate these secret preparations for war. Since the
powder and explosives industry to about 6 per expansion in powder and explosives plants which
cent of its World War Isize. Its maximum World ensued went far beyond any civilian needs, the
War I production had been 12,000 metric tons of government provided the money and determined
powder and 20,000 metric tons of explosives a the policies. Montan built the plants and leased
month—about 55-60 per cent of World War II them to DAG, WASAG, and Wolff. These firms
output. After the war, three powder plants (at created subsidiaries to operate the plants and
Reinsdorf, Haslock, and Rottweil) and three ex supplied them with technical men and supervis
plosives plants (at Kruemmel, Doemitz, and ors. Raw materials were provided by the chem
Schlebusch) were permitted to make a limited ical industry and by new plants built by another
amount of military explosives, but most of the government-owned corporation, WIFO. A pow
nitrocellulose factories turned to making other der and explosives committee headed by Dr.
commodities, such as celluloid plastics, films, Sarrazin took charge of co-ordinating production
rayon, sausage casings, lacquers. and pooling technical information among the
The plants were small, employed few people, plants. (A chart showing the organization of the
required virtually no imports, and were an un industry appears in the Appendix as Figure 32.)
important part of Germany's economy. The The first step was to enlarge existing plants
leading concern was Dynamit A. G. (DAG), and rebuild and re-equip the unused World War
which became dominant after a series of inter I plants. But as early as 1934, plans were being
bellum amalgamations with I.G. Farbenindus drawn for secret new explosives factories, under
trie A.G. Next in importance was Westfalische the code name Wiese, and the first of them, at
Anhaltische Sprengstoff A.G. (WASAG) and its Geusen, had its initial section completed in Oc
subsidiaries. Other companies were Wolff and tober, 1935.
Company A. G. and Lignose Sprengstoff Werke In 1936, a secret schnell (quick) plan for ex
G.m.b.H. plosives expansion was launched, and 6,000 tons
of steel per month were allocated to There
it.
Secret Preparations for War after expansion proceeded rapidly. Plans were
Captured munitions and powder charges in revised upward
or
as
as
in
dicate that Germany began expanding produc single year. By 1942, according Dr. Krauch,
to
a
tion and accumulating explosives for World War the Commissioner General, 1,480,000 tons of steel
II in 1933. At first her factories produced single had been expended for new explosives plants.
base nitrocellulose propellants, which could be Between 1934 and 1938 the number of workers
made without building complex new nitroglyc the explosives industry rose from about 1,500
in
erin plants. But soon facilities were created for to 30,000; was 100,000.
in
1944
it
producing double-base, solventless propellants, Figure 57 shows how the industry expanded
and existing industrial-explosives plants greatly between 1933 and the last year
of
to
was increased
werke G.m.b.H., controlled by the Army Weap 5,000 tons per month, and explosives production
co-ordi 10,000 tons per month. About half
to
of
NITRIC ACID
(CONCENTRATED)
4.
THOUSANDS 1934 '35 '36 '37 '38 *39 194O '4! '42 "43 44 45
OF METRIC
TONS PER
- MONTH
MOTE: F/GURE's Ex77AAOLATED FROM 407/.4L PRODUCTIO/W AMD ALA/W/W/AWGFIGURES
Figure 57
ATTACK ON POWDER, EXPLOSIVES, PROPELLANTS
was pure high explosives, and the rest extenders Preparations against Bombing
or diluted explosives, chiefly ammonium nitrate. Expecting that the powder and explosives in
By the beginning of the war, the Germans had
dustry would be target for Allied bombing, the
a
built up a stock pile of 187,000 tons of powder.
German High Command provided very large
a
excess capacity for manufacture. Tables D2,
Raw Materials—A Critical Weakness
D3 and Figures 33, 34, 35, and 36 the Ap
in
The German position in explosives, however, pendix give the locations, production capaci
was vulnerable at some points. The weakest spot ties, and managements explosives plants.
of
It
is
was raw materials. The Germans seriously un evident from the maps that the industry was well
derestimated their needs. In 1939 they estimated dispersed throughout the interior Germany.
of
that they would use 27,500 toris a month of con place explosives
The Germans took care not
to
centrated nitric acid (Hoko) and 4,080 tons of plants the danger zone (Freimachungszone)
in
toluene; actually in 1944 their average monthly
from which they intended
to
evacuate industries.
consumption was 70,000 and 10,000 tons, respec
They followed no fixed pattern organizing
in
tively. They built few raw materials plants but
production. Some plants specialized powders
in
relied instead on private industry. They also
and/or explosives, some made fuzes and primers
failed to build up adequate stock piles. During
as well, and some even loaded shells. Munitions
1941-43, their average reserve stock of nitric
loading capacity kept pace with the expanding
acid, for example, was only a ten-day supply;
powder and explosives industry, and there was
they had less than a month's reserve of toluene,
excess capacity throughout the war. In the Ap
and no reserve at all of stabilizers. Their stock
pendix, Figure gives the data on the loading
37
of glycol was practically used up by the need plants, Tables D4, D5, and D6 and Figures 38-42
for anti-freeze in the winter of 1941-42.
the data on the principal raw materials plants.
The Germans also made a serious mistake in The industry was vulnerable bombing be
to
their appraisal of their early lessons in combat. its dependence on transportation. Nitro
of
cause
After their quick victories in Poland and France,
cellulose was usually made one plant and
in
they decided that blitzkrieg warfare required
shipped another, moist paste.
to
of
the form
in
little ammunition, and they stopped expanding Contrary American practice, only one plant,
to
explosives manufacture. Stalingrad and other re Christianstadt, made its own nitric acid. (All ni
verses in Russia made them resume expansion trating plants recovered spent acid.)
in 1943, but it was too late; they had fallen dan
Another vulnerable aspect was the concentra
gerously low in production of nitric acid and
certain important elements few bot
of
tion
in
a
show
(b) Development of a process for the synthe measured against consumption, for powders and
toluene from benzene and methanol;
sis
of
(d) Adoption
of
thesis
in is
is
known nitrocellulose
to
The Nazis built two synthetic glycerine plants, France. However, the production facilities acquired in
in
and one
at
one
a
tion
in
a
59
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Appendix Table D7 indicates that, until the The disastrous German position in explosives
middle of 1944, the Germans had ample ammu was reported to Adolf Hitler by Munitions Min
nition. In the middle of 1943, after Stalingrad ister Speer as early as 30 August 1944:
and later reverses in Russia, they gave explosives The last air attacks have again badly hit the most im
top priority, along with oil, and resumed the portant chemical plants—among them the three hydro
genation plants (Leuna, Brux, and Poelitz) have been put
building of new plants (certain raw materials,
out of operation for several weeks. . . . Methanol produc
notably diglycol and nitric acid, had top priority tion receded from the quota of 34,000 tons to 8,750 tons
from 1942 on). In 1943, and until the middle of in August. . . . In the field of the valuable explosives
(hexogen and TNT) . . . the production will fall 30 per
1944, explosives and powder production was close
cent short. . . . The production of nitrogen will amount to
to capacity, rising to peaks of 24,700 tons of a maximum of 45,000 tons, compared to the planned pro
powder and 51,000 tons of explosives in May duction for September of 85,000 tons.
June, 1944. There were other widespread effects. The first
Nevertheless, these strenuous efforts and the desperate move the Germans made, in order to
German reserves were not sufficient to meet the conserve nitrogen for explosives, was to cut
mid-1944 crisis resulting from heavily the nitrogen allocations for fertilizers
(1) The huge increase in munitions require and mining explosives. In prewar 1938-39, agri
ments after D Day and culture got 19.3 lb of nitrogen per acre (a total
(2) Stepped-up Allied bombing.
TABLE 29
Direct bombing of the industry did not begin
until very late in the war (early 1945). But the CUMULATIVE STOCK, AVERAGE
Allied bombing of four large oil plants (Leuna, MONTHLY CONSUMPTION FOR
Oppau, Linz, and Heydebreck) POWDER AND EXPLOSIVES
in 1944 had
brought the explosives industry practically to a Number of
Months
standstill. It not only destroyed much of the in Cumulative Average
Stock, Monthly for which
dustry's raw material resources, but also diverted Tons Consump- Stocks Were
much of its labor and equipment to repairing . tion Adequate
oil plants. It wrecked explosives, too, because, as 1 January 1941 98,100 5,870 17
pointed out in an earlier section of this report, 1 January 1942 163,133 13,746 12
1 January 1943 197,424 21,370 9
the Germans used their oil plants to produce
1 January 1944 227,824 28,800 7
critical raw materials for explosives as well. 1 January 1945 98,222 52,000 1.9
In order to arrive at some idea of the move
Similar calculations for powder will give the following
ment of stocks, the Oil Division has assumed that results:
J
no great stock piles were available on 1 anuary 1 January 1941 49,000 2,150 22.7
1940. On the basis of the monthly production 1 January 1942 107,900 4,450 28.2
1 January 1943 165,182 7,550 21.7
and consumption of high explosives, the picture 1 January 1944 253,382 8,350 30.0
was as shown in Table 29. 1 January 1945 209,382 17 OO0 12.3
Figure 60 shows how precipitously explosives
production féll after the knockout of nitrogen. of 745,000 metric tons). In 1943-44, it got 10.25 lb
The Germans diverted some nitrogen to explo per acre. For the season 1944-45 its allocation
sives from other industries, but it was not nearly was only 4.45 lb per acre. Obviously this had an
enough. By February, 1945, German explosives effect on food production. The situation in min
supplies had been reduced to a trickle–8,500 ing was not better. The curtailment of mining
tons per month. This was only about 25 per cent explosives reduced coal production, which in
of the output for October, 1944. By that time the turn reduced explosives production, creating a
Germans were driven to such emergency meas vicious circle.
ures as converting from 105-mm howitzers to 75 Another damaging result was the deterioration
mm, because the smaller guns could fire twice as of military explosives. The Germans had to give
many projectiles with the same amount of ex up almost entirely the manufacture of the power
plosives. ful explosive hexogen, which because of its in
--
|-f
:
-i.t|--
-||a4.
---|+s
-+-|
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J
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-
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58
Figure
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--
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4.lR|
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|-|-|
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--
consumption
-- -i--|
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$5: - --
# * *--
-
5
ExPLoSIVES PRODUCTION BY TYPE
GREATER GERMANY
(IMCL. OCCUPIED TERR/TORy, EXCL. /TALY)
SOURCE SPEER DOCUMENTS
TTT ||
|| || || || ||
|
|| || || || /1
#. |-
|
55
+N -
- |
|#
|
.": il
40
.
MATERIALs
.
A:-
|
20
M%4.
. ..
|*|| W
15 %
% :
£
% % LOSIVE %
%
% %% % % |
#: F. M. A |M|| J J A || S
M A M J J A slo N 0 || |f|M|A |M|.
ATTACK ON POWDER, EXPLOSIVES, PROPELLANTS
61
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
62
ATTACK ON POWDER, EXPLOSIVES, PROPELLANTS
TABLE 30
Operable
Total Per Cent Temporary Per Cent on Per Cent
Product Capacity Total Loss of Loss of 15 Feb. of
100 Per Cent Tons/Month Capacity Tons/Month Capacity 1945 Total
Tons/Month Tons/Month Capacity
Concentrated nitric acid 62,500 9,950 15.9 1,600 2.6 50,950 81.5
* This table was taken from a captured German document. The figures for methanol
and ammonia are not in agreement with those established by Oil Division research.
63
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
by
hit
plant area was
of
inside, they destroyed column supports and col The 750-acre 95 tons HE
lapsed the roof, damaging heavy equipment. But bombs. Of the 214 buildings, 70 were hit and de
5
stroyed. Main damage was underground and sur
to
glancing hits and near misses left the heavy
piping, including per
to of
equipment undamaged. Hits between the build face 100 cent destruction
product mains and 70 80 per cent damage
to
ings and blast walls caused heavy destruction.
other lines. Six months were required bring the
to
The most severe damage in this plant was to the
production plant per
of
TNT back 50 cent
its in
to
this
piping system; the bombing knocked out the
preattack capacity.
products mains entirely and destroyed steam,
air, warm water, and sewage mains 70 to 80 per
cent. To restore 50 per cent of capacity would Schoenebeck. On 24 January 1944, two Hali
have taken three months for shell loading and fax bombers dropped high explosives
of
tons
2
six months for TNT (Figures 68, 69,70). incendiary bombs on this target.
of
it.
It
restore the electric fuse plant
to
about tons
6
62, 63).
lapse of the roof and ceiling. Heavy equipment suf struction was
fered only slight damage. stopped completely. The heaviest damage was
65
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
of
both ineffective. One was the construction of
a
large excess capacity plants well dispersed
in
over the country. This failed because
of
the raw
materials bottleneck.
The other was protection the plants them
of
selves. The buildings were well separated from
each other and arranged irregular patterns
in
(Figures 74 and 75).
They had reinforced concrete roofs, covered
with soil and growing vegetation for camouflage.
Buildings were surrounded by blast walls
of
a
figure 69. Lightly constructed walls were blown out,
he but
blast effect
in
the
a
ing plant.
of
the Clausthal-Zellerfeld
by secondary explosions.
In
of
powder
80
to
great
so
ft
was 200
blown down (Figures 71, 72, 73).
Troisdorf. One
in
bombers
British airplanes dropped two-ton bombs, Figure 70. Column supports collapsed and the roof
12
among others, and the total tonnage was 626. fell on the acid tanks when 1,000-lb bomb hit the
a
Troisdorf caught 100 tons this, the spent acid storage building the Claus
of
of
of
of
bomb hits. The metalworking building, making thal-Zellerfeld plant. Pipe lines and three acid pumps
casings for detonators, was completely des were destroyed by falling roof, and several tanks
troyed, and no attempt was made were severely damaged.
to
it.
rebuild
TABLE
/
31
6-to 27-ft reinforced concrete core with 12
a
LOSS OF EXPLOSIVES AND earth abutment on each side. The walls often
ft
because
Kraiburg 11 April 1945 1,800 (Pow) 1,800 ings, no fighter protection.
Figure 71. This hydrogen peroxide storage tank at Deutsche Sprengchemie, Kraiburg, had
been buried in the ground to a depth of one quarter of
its
by
hit
which the concrete structure was mounded. The mound was 500-lb HE bomb
in
a
either side.
ft
67
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
-
Figure 72. This crater was caused by the secondary
explosion of a hydrogen peroxide tank at Deutsche
Sprengchemie, Kraiburg.
into the
Special Propellants for Rockets and which the magazine was attached, suffered blast
Jet Propulsion
by
ft
had a special interest in propellants used for the dary explosions and fires usually augmented bomb
V weapons and jet-propelled airplanes and sub damage explosives plants, especially
to
done when
marines. The plants making these propellants plants were subjected high-explosive
to
the area
by
might well have been considered the Number 1 bombing, supplemented incendiaries,
736.512 0–47–4)
68
Figure 74. Kruemmel plant of Dynamit A.G., one of the largest in Germany, with a pro
duction capacity of 3,000 tons of TNT and 3,800 tons of raw cordite paste per month.
It also had a shell-loading plant and produced several other types of high explosives.
A total of 790 buildings of various types, ranging from ordinary wood construction to
reinforced concrete structures carefully protected by blast walls, were dispersed in an
area of 794 acres. The functional pattern of plant divisions is easily recognizable. The
natural camouflage and wide dispersion of structures are typical of nearly all German
-
explosives and powder plants.
69
-
Q:
faitt (1)."
*** *
Figure 75. In this map of the Kruemmel plant dispersion of the buildings is more plainly
seen than in the aerial view. There are blast walls around buildings. Small circles show
bomb hits. The plant was hit by 325 HE bombs on 7 April 1945. It would have required
5,000 to 6,000 working hours to restore TNT production to full capacity. The nitro
its
cellulose plant could have been restored per cent capacity within four
15
to
of
five
to
of
70
coroewnal T-STOFF-HYDROGEN PEROXIDE (85%)
GREATER GERMANY
ACTUAL PRODUCTION,PLANNED
W ThousA/WDS OF METR/C
ACTUAL
TOM'S PE* Mowr//
PRODUCTION
CAPACITIES, PLANNED PRODUCTION
TOTAL
PLANNED
CAPACITY
HEYDEBRECK
ACTUAL
PRODUCTION *:::::::::::::::::::
#RHUMSPRINGER:#
LAUTERBERG
£
6:":#| | |A|s|o |N|D
THOUSANDS
|| |A|s|o |N|D|J |f|M|A |M|| || |A|s|o |N|D| |f|M|A|M|
TONSPER -
1943 1944 1945
HollsiegelskREur"? V-1
Ž
LAUTERBERø JET fightenelane
*
OF METRIC
TONS PER
1945
* includes werssenstein-Aussia-Mummiween
Figure 76
B-STOFFE- HYDRAZINE HYDRATE
GREATER GERMANY
ACTUAL PRODUCTION, PLANNEDCAPACITIES, PLANNED PRODUCTION AND USES
HEILBRONN
TOTAL
PLANNED
ACTUAL
LUDWIGSHAFEN
LEVERKUSEN
O
METRIC J. J. A. S. O | N | D. J. F. M. A. M. J. J. A |S O | N |D J F | M A | M. J J A |S|O |N |D
TONS PER
MONTH 1943 1944 1945
-
kEY
TOTAL PRODUCTION TOTALUSEs
2OO
LUD-MAFEN
... navy
15 O
125
|OO
75
5O
25
%
METRIC || JAN. | FEB. MAR. APR. MAY JUN. JULY AUG. SEPT | OCT.
TONS PER
MONTH 1945
Figure 77
-
--
Figure 78. These views show a high degree of destruction by HE bombs on buildings of
Elektrochemische Werke Muenchen, Hollriegelskreuth. Only the five-story hydrogen
peroxide building remained intact. The plant (which included the adjacent plant of
Gesellschaft fuer Linde Eismachinen A.G.) was hit on 19 July 1944 with 242 HE bombs,
-
70 of which hit buildings.
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
for this purpose at Peenemunde. Another center cent concentration was obtained by the electro
at Kiel concentrated on development of jet-pro lysis of sulfuric acid or ammonium bisulfate:
-
pelled submarines. then this product was distilled to 85 per cent
The Germans tried a number of available oxi strength with special equipment. The two proc
dizing materials and fuels, including concen esses were often carried out in separate plants.
trated nitric acid, Visole (vinyl ethers), gasoline, Hydrazine hydrate was made by the controlled
light diesel fuel, etc. They finally settled on con reaction of sodium hypochlorite with ammonia,
followed by distillation for purification and con
centration. In the combined propellant the Ger
mans used a permanganate catalyst for decom
position of the peroxide.
Large-scale production of 85 per cent hydro
gen peroxide apparently began in 1941. By the
middle of 1943, the monthly requirements for
rockets and jet propulsion included, among
others, 7,000 metric tons of concentrated hydro
gen peroxide, 22,500 of nitric acid, 13,000 of
liquid oxygen, 4,000 of ethanol, 800 of hydrazine
hydrate, 9,000 of explosives. Of these, hydrogen
peroxide and hydrazine hydrate were the only
materials unique to the rocket program.
Dilute hydrogen peroxide (30 to 35 per cent)
was produced in ten plants, of which the most
important were those at Hollriegelskreuth, near
Munich, and at Bad Lauterberg, in the Harz
Mountains. Concentrated hydrogen peroxide
was produced in two plants at the same loca
ticns; at the end of the war other plants were un
der construction. Hydrazine hydrate production
was concentrated in three plants, at Ludwigs
Figure 79. Complete destruction of these hydrogen hafen, Leverkusen, and Gersthofen. One plant,
peroxide distillation columns shows the effectiveness in Hollriegelskreuth, produced all of the vital
permanganate catalysts.
of light (500-lb) high explosive bombs on lightly con
Methods and processes for producing these
structed chemical processing equipment. This damage
materials were neither so highly organized nor
occurred at the Elektrochemische Werke Muenchen,
so stable as those in the rest of the propellants in
Hollriegelskreuth, on 19 July 1944 and completely dustry. The Germans experimented constantly
stopped production. with new materials and processes. An interesting
sidelight was their persistent efforts to adapt
centrated hydrogen peroxide (85 per cent) as the nitric acid as an oxygen carrier. It turned out to
principal oxygen carrier, used with hydrazine be unsatisfactory for use in submarines, because
hydrate, pyrocatechol, or crude oil as a fuel. its exhaust gases left telltale bubbles in the wake
Liquid oxygen in combination with methyl or of the craft. During the last months of 1944, the
ethyl alcohol also was used. nitric acid shortage threatened to put a crimp in
The Germans, placing high hopes on rockets the Germans' V and jet-propelled weapons. But
and jet-propelled weapons, gave these materials they were expanding hydrogen peroxide produc
a very high priority. tion rapidly. Figures 76 and 77 show the rise in
Concentrated hydrogen peroxide (85 per cent) production in 1944 and the planned increases in
was produced in two stages: first a 30 to 35 per 1945.
72
ATTACK ON POWDER, EXPLOSIVES, PROPELLANTS
tional end, it is surprising that Allied bombing At Linde Eismaschinen, liquid oxygen produc
so thoroughly neglected the vital propellants tion was knocked out, but the plant's some 120,
plants. The hydrogen peroxide and liquid oxygen 000 cu m per month was probably no more than
plants were extremely vulnerable: they were 1 per cent of the total German liquid oxygen
of light construction, and much of their equip production. More useful damage occurred in this
ment was fragile-glass or chemical stoneware. plant to facilities for manufacture of gas lique
They also offered well-concentrated targets. faction equipment.
Their immunity may have been caused partly At Henkel and Company, hit in four separate
by inadequate intelligence work. Intelligence re " attacks but a primary target in only one, on 21
ported, for example, that hydrogen peroxide was May 1944, the 2.33 tons of bombs dropped caused
manufactured at the Linde Eismaschinen plant only slight damage and did not affect production.
in Hollriegelskreuth; actually the product These three plants had many well-concen
manufactured here was liquid oxygen. Some trated buildings. Analysis of the bombing results
bombed locations which intelligence identified as indicates that such plants should be hit with
factories turned out to be only storage depots. 500-, 1,000-, and 2,000-lb high-explosive bombs
Only two of the ten German plants making 30 and some incendiaries. The bombs should include
to 35 per cent hydrogen peroxide were ever hit, some with instantaneous fuzing and some with
and even those bombings caused only a few days' 0.025-fuze settings. A bomb density of 2 tons per
loss of production. The big plant for 85 per cent acre is recommended.
hydrogen peroxide manufacture at Bad Lauter But the fact remains that the 85 per cent hy
berg was never bombed, and there is no record drogen peroxide plants, the core of the rocket
that the important Gersthofen hydrazine hy propellants industry, were almost unscathed by
drate plant was a primary bombing target. bombing. The light bombing of this industry had
Surveys were made of the bombing effects on no effect on the German rocket program during
three rocket propellants plants—Elektrochem 1944 and early 1945.
Approximately 25 per cent of Germany's war tons per month, equal 55 per cent
to
of
the motor
time oil was supplied by 40 refineries, 25 of 80 per cent
or
of
and aviation oils the aviation
which were located in prewar Germany (Figure grade lubricating oil (see Figure 81).
80). Seventeen of these, accounting for 82,500
Process Description. In contrast synthetic oil
to
tons per month or 48 per cent of the total avail
plants, refineries are not aggregations proc
of
able crude, were grouped in northwestern Ger
organized standardized arrangements.
in
esses
many. The crude oil refined monthly totaled
They are equipped according
to
170,000 tons, of which 38 per cent came from the amounts
composition
to
of
prewar Germany, 59 per cent from Austria, and and the crude oil be run and
the products refinery usually
to
be made.
is
A
the remainder from “protected” countries. The
simple design and occupies about one eighth
in
products included most of Germany's highly im
the area covered by synthetic plant
of
of
portant airplane engine lubricants, motor oil, in the
a
dustrial oils, and some diesel fuels. same capacity. An average-size refinery produces
40,000 tons per month. occupies about 100
It
Production of lubricants, always bordering on
acres of which 13 are devoted to tanks, to
9
inadequacy, had become critical by August, 1943.
process equipment, utilities and general
to
The German air forces had increased their de
4
buildings, and the remainder fire lanes, road
to
mands for airplane engine oil from 62,000 to
ways, and space for expansion (Figure 82).
87,000 tons per year, an increase of 51 per
cent over production for July. The loss of the
In Germany, where the most needed product
Naples and Leghorn refineries increased Italy's was lubricants, the crude oil was first distilled
pipe shell still remove volatile mate
as or
to
in
to
widely practiced. Plans were made
oil
to
was
operations for removing impurities, increasing
increase the processing
of
equipment, and
of
as
lists Germany's 1944 production principal re
of
Survey Refineries. Oil Division teams made equipment was employed for cracking, removing
six plants representing
of
per cent
35
of
10,248
of
total
in
of
modern
a
74
REFINING CAPACITY IN GREATER GERMANY VIENNA AREA
AND PROTECTORATE 49 Shell-Floridsdorf Wien-Floridsdorf 13,000
Includes Rerunning Plants. Total Crude Distillation 50 Vacuum Oel A.G. Kagran (Wien) 9,000
Capacities (excluding Poland-Galician area), Dea-Noya
51 Schwechat (Wien) 15,000
3,000,000 Tons per Year
52 Benzol-Verband Vosendorf 7,000
Tons 53 Deutsche Gasolin Korneuburg 7,000
per 54 I.G. Moosbierbaum 12,500
No. Company Location Month
55 Ostmarkische
Old GERMANY Mineraloelwerke Lobau (Wien) 25,000
- :-
35 wintershall Salzbergen 5,250 POLAND-GALICLAN AREA
36 Deutsche Gasolin Emmerich 6,000 63 Kontinentale Oel Trzebinia 22,500
Vacuum Oel A.G. Dzieditz
*:
37 Deutsche Gasolin Dollbergen 4,200 64 8,500
Phoenix-Sengawald Hannover 1,700
Five refineries in
38 Mineraloel and |
, Asphalt A.G. Ostermoor 10,000
FISCHER-TROPSCH SYNTHESIS
17 Ruhrchemie 5,000
18 Victor 3,330
19 Rheinpreussen 5,500
20 Krupp 5,500
21 Essener Steinkohle 7,080
22 Hoesch 4,000
23 Schwarzheide 14,170
24 Schaffgotsch 3,333
-:
25 Luetzkendorf
Installed capacity at end of war.
1,000
;
-> -5 : ;
| |
-
:**
.*** *
*£
%.
s•
*
-N*
*.
*-S.
|*
Af-*
' •*f
HOW AND WHY ATTACKS AFFECTED PRODUCTION
frame and rugged construction, with cast iron About 22,000 tons came from refineries, which
or steel walls 1 to 2 in. thick. Consequently, they meant that they still retained about 60 per cent
are difficult to damage, except by direct hits crude distillation capacity.
of
from fairly heavy bombs (see Figure 83). The
Damage. The damage encountered
of
most
in
steam generating equipment is also solid in con
the reparable
of
struction, and there were very few German re the refineries examined was
finery power houses knocked out by bombs. type. Practically every attack which hit re
a
The most vulnerable installations were found finery target stopped operations for time, but
a
the damage was such that could usually be
it
to be the solvent dewaxing and gasoline chem
ical treating plants. These units were of light
repaired within few weeks with materials avail
a
construction, and large amounts of highly inflam able. In some instances, vulnerable solvent de-
.
waxing plants and similar units were destroyed
mable liquids were handled or stored in the im
by bombs fire, and the lubricant section was
or
mediate area. Storage tanks were also a vulner
operation for months. Permanent damage
of
able target, but investigation revealed that the out
compressors, pumps, and large engines would
to
Germans were operating out of and into railway
have deprived the enemy vital production,
of
tank cars with only slight inconvenience after
80 per cent of their tankage had been destroyed. but unfortunately this occurred all too seldom.
A weak spot in every refinery is its cooling water The Allied air forces demonstrated their strength
system, since fairly large quantities of low-pres over Hamburg, but left the large lubricating oil
refineries practically untouched. takes mini
It
sure water are circulated for condensing vapors
a
refinery. Had
to
at
of
mum ten months build
and cooling the oils. The water coolers are frag
a
the bombs dropped on Hamburg
of
ile and susceptible to blast damage, while the least some
during the attacks midsummer 1943 been di
in
water circulating pumps generally are of brittle
Germany's three principal lubricating
to
to
not difficult
to is
it
place. One or two bombs accurately placed could
stop all operations until these pumps were re trophic results the German war economy.
- The estimated residual capacity
of
placed. the nine
plants surveyed was 127,500 tons 60 per cent
or
Air Attacks. The 1943 air attacks on Hamburg, original capacity, after repairs which could
of
city which boasted 28 per cent of the refining be made ten weeks without the replacement
in
a
production, caused tremendous destruction but any major equipment. The quality prod
of
of of
failed to damage the highly essential refineries. ucts would not compare with the quality those
In fact, lubricant refining continued at an un strategic bombing,
of
of
since
in
industry was finally assigned top priority, necessity, replace the modern processes de
a
proximately their normal capacity. Between all plants surveyed, only nine deaths re
In
May, 1944, and V-E Day, the Allied air forces sulted from strategic bombing.
dropped 45,098 tons high-explosive bombs Appendix Table G16 contains bombing accu
at
of
the German refineries. These attacks proved racy data on the German refineries.
vastly more damaging than had been anticipated
War History Typical Refinery
of
ment remained virtually intact, the lubricant The Deurag-Nerag Refinery Misburg,
at
miles east
stroyed and the resulting situation was typical German refinery (see Figures 87,
as
serious
is
a
for Germany though all the equipment had 88, and 89). Its capacity input was 27,000 tons
as
prepare 43,000 per cants, diesel fuel and motor gasoline (see Ap
to
of
75
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TOTAL CRUDE
PROCESSING CAPACITY
TOTALAVIATIONLUBE
OlL(FROM CRUDEOIL
ONLY)
TOTAL REFINERY
% EMPLOYEES
INSURVEYEDPLANTS
%TOTALREFINERIES
BOMB TONNAGE
LOADED FORSURVEY
ED PLANTS KEY
"########EE
Figure 81
76
i
TABLE 32
GERMAN OIL REFINERY PRODUCTION OF FINISHED PRODUCTS
(Metric Tons)
|
1944 arolin. Solvents Kerosene Diesel Oil Fuel Oil Lubricants Total
|
Aviation Motor
Jan. - 14,486 11,907 12,924 38,921 3,805 69,487 151,530
-
June 247 7,859 9,382 11,900 30,480 5,611 51,496 116,975
77
in
figure 84. Nine refineries seen burning the Ham
burg-Harburg dock area. The refineries sustained only
in
temporary damage and were back operation
1.
a
within few weeks. The plants were: Ebano,
3.
Rhenania-Ossag, Harburg, Deutsche Petroleum,
2. 4
5.
6.
Julius Schindler, Albrecht,
Rhenania-Ossag,
7
8.
Grasbrook, Europaische Tanklager, Rhenania.
Ossag, Wilhelmsburg, 9.J. Hallerman.
*
TOTAL CRUDE OIL REFINERY RUNS
GREATER GERMANY
E.-,
*...*
50-5
Æ/*ESENTS /OOOJonoreed's as
ey
a
U
of somes] saar
TOTAL FINISHED
PRODUCTS
BUNKER
LIGHT ONLS
LIGHT OILs
FROM
PLANTS
THER LUBE's
-
AVIATION LUBES
USANDSO MonTHLY Avce. MAY 1JUN. JUL. AUG, SEP. OCT ||NOV. DEC. I JAN. F.E.B. MARJAPR.
TRIC
1943 1944 1945
AL BOMB TONNAGE
R ON PLANTS
2
TOTAL
|| 5
| -
4.
-
O
(/)
L5
O
On
C.
~6
<
(f)
~
O
*~~
|
Lll
CD
<I
-
~
|
O
-
->
5THERT
BRICANTS
O
D
AVIATION_LUBESã
NUMBER
MONTHLY AVGE. MAY JUN JUL | AUG |SEP OCT | NOV | DEC ||JAN | FEB | MARIAPR
Figure 86
-
79
"
--|
||
-|:#:|i> |
|
:
--
80
|
|i|#;
*#
-
:---
||
HOW AND WHY ATTACKS AFFECTED PRODUCTION
|
soon discarded for portable foam equipment. "…
High-pressure water spray was also used ex
tensively. The plant showed remarkably little
*H
fire damage. This is due partly to the efficient
fire fighting and partly to the energy of plant
personnel in dealing with incendiaries, which
they declared did not terrify them and could be
easily extinguished.
on
Figure 91. direct hit this vulnerable process
A
Absenteeism remained low and was never a equipment the Deurag-Nerag refinery by one
in
contributing factor toward production losses. 500-lb GP (U.S.) bomb fuzed 0.1 sec nose and 0.025
Morale, on the other hand, deteriorated badly sec tail caused secondary fire damage arid resultant
after the spring of 1944, and the plant reports permanent destruction solvent dewaxing plant.
to
a
contain estimates of as much as a 50 per cent damage comparatively
at
Fire was rare occurrence
a
drop in efficiency by the end of 1944. The nerv refineries.
Figure 90. A direct 500-lb bomb opened the Deurag-Nerag refinery was caused by direct
in
a
up
an
exchangers this crude topping unit, 500-lb high-explosive GP (U.S.) bomb fuzed
of
of
by
extremely vulnerable spot the Rhenania-Harburg sec nose and 0.025 sec tail. Damage caused
in
0.1
six
refinery. Repairs were completed weeks. this attack shut down the plant for four weeks.
in
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
ous strain of long hours plus close government the planes and half the weight of bombs if
supervision apparently had its effect on man larger bombs had been employed.”
agement and labor. There is evidence that, dur Because of the reparable nature of the dam
ing the final months of the war, an organized age inflicted, the refinery maintained a high rate
“go slow” campaign was carried on in the re of recuperability. In May, 1945, this plant was
finery. During the autumn of 1944, the manage able, under Allied control, to produce 18,000
Figure 93. This tank in the Deurag-Nerag refinery, a fairly vulnerable target, withstood
eight near misses of 500- and 250-lb high-explosive GP (U.S.) bombs fuzed short delay.
A fire started but was extinguished, and after minor repairs the tank was put back
- into service.
ment found it necessary to place additional tons per month or 65 per cent of capacity after
supervisory guards over forced repair labor in eight days of repair. Within 40 days, the produc
order to get essential jobs done. tion was up to 100 per cent of original capacity.
The products were of lower quality, however,
Impressions and Recommendations. The ac since the modern lubricating oil units had been
curacy in bombing attacks on this refinery was destroyed. The timing of raids was good, except
below the average. Out of 5,747 tons of high in a single instance when the plant was allowed
explosive bombs dropped, 290.2 tons actually hit one month of uninterrupted production.
within the refinery area, an accuracy of 5 per Against the equipment used in this type of
cent. The average bomb weight for all of the refinery, it is believed that bombs of 2,000 lb
raids was 487 lb. A memorandum of a meeting and larger are most efficient. Anti-personnel
at the refinery between the plant directors, Luft bombs would prevent fire fighters from leaving
waffe officers, and government repair officials shelters. Delayed action incendiaries or waves
contained this statement: “It is thought that of incendiaries dropped a few minutes after high
greater damage could have been attained by half explosives would ignite flammable gases and
82
TABLE 33. DAMAGE FROM AIR ATTACKS ON DEURAG-NERAG OIL REFINERY AT MISBURG
Daily Daily
Tons of Production Production Estimated
of
to
Tons of Bombs on before after Description Darnage Units Recuperability after the Attack Dama
R
1
1944 Restart Aug. Top vacuum unit: tanks 70 per cent dam Coubrough unit: did not operate af
aged. Coubrough vacuum unit: pump house ter this attack. Furfural unit: will
1
and tanks 90 per cent damaged. Furfural operate 40 per cent by August.
unit: heavily damaged, pump house and Contact plant: will operate 40 per
4
foundation destroyed, tanks 80 per cent de cent by August. Extraction plant:
to
stroyed. Contact plant: damaged. New con dispersed Porta. Acid treating
in
tact plant: furnace destroyed, pump house plant: operated last 1943. New
and tanks heavily damaged. Old dewaxing acid treating plant: old unit rebuilt
and refrigeration plant: filter and pump house at new location, almost finished on 26
in
destroyed, refrigeration unit and two com November 1944, never been op
pressors damaged. New dewaxing and refrig eration. Old dewaxing and refriger
eration plant: two towers displaced by blast. ation unit: will operate 40 per cent
8
Blending and mixing plant: 50 per cent de by August. New dewaxing and
stroyed. Propane deasphalting unit: heavily refrigeration plant: operated only
damaged, tanks 100 per cent destroyed, one occasionally, using refrigerating unit
compressor and all pumps damaged. Transfer of old dewaxing plant. Blending and
pump house: lightly damaged. Boiler and mixing plant: only 50 per cent re
:
in
power house: power house destroyed, treat paired, never put operation. Pro
ing water system and conveyor damaged pane deasphalting unit: will operate
1
and power lines and piping: 80 per cent de unit: no feed stock operate. Load
10
stroyed, tanks damaged, crude oil storage July. Drum filling building repaired
70 per cent destroyed. Office building, labo by 10 August. Workshop repaired
14
24 August 217 44.7 1,350 None Nerag Deurag and Nerag back on stream 1,000,000
1
30
1944 Restart Sept. Furfural unit: piping and building per by September
cent damaged; furnace, pumps, instruments
*.
TABLE 33. DAMAGE FROM AIR ATTACKS ON DEURAG-NERA.G OIL REFINERY AT MISBURG-Continued
-
Daily Daily
Production Production Estimated
-
Tons of - --
of
to
Tons of Bornbs on before after Description Darnage Units Recuperability after the Attack Damage
Attack Bombs Target Attack, Attack, in RM
Date Dropped Area Tons Tons
Deurag
Dubbs cracking unit: heavily damaged. Pip
ing, fuel gas system, hot oil pump house, of
fice building, and laboratory: heavily dam
aged. Loading rack, boiler house, water pump
house, transformer station and power lines,
9
and 18 tanks damaged. Tankage: tanks
destroyed
11-12 Sept. 306 54.9 620 None Nerag Deurag and Nerag back on cream 2,000,000
15
1944 Restart 15 Oct. Top vacuum unit: furfural unit and contact by October
#
plant: heavily damaged. Propane deasphalt
ing unit: medium damage. New dewaxing and
refrigeration plant, boiler and power house:
lightly damaged
Deurag
Dubbs cracking unit, piping, cooling tower
and system, transformer station and power
lines: heavily damaged. Boiler house, two
crude oil tanks, and laboratory: completely
destroyed. Topping unit, kerosene treating
plant, transfer pumps, loading racks: dam
aged
20 Nov. No record 3.5 1,150 None Nerag Deurag and Nerag back on stream 500,000
1944 Restart 23 Dec. Furfural unit: damaged by 23 December
Deurag
Stabilization topped gasoline stabilizer and
piping: heavily damaged. Loading rack dam
-
aged
0
26 Nov. 892 2(...? None Nerag Deurag and Nerag back on stream 3,000,000
1944 Restart 23 Dec. Furfural unit, old dewaxing and refrigeration by 23 December
plant, new dewaxing and refrigeration plant,
propane deasphalting unit: light damage
Deurag
Topping unit, piping, transformer stations
and power lines, railroad tracks: heavily
5
damaged. Tankage: tanks destroyed and
10 tanks damaged. Stabilization unit, gas
polymerization unit and loading rack: dam
aged
0
29 Nov. 1,160 1.2 None Deurag Deurag and Nerag back on stream 1,000,000
1944 Restart 23 Dec. Stabilizing unit, gas polymerization unit and by 23 December
loading rack: damaged
-
31 Dec. 233 29.5 470 Restart 14 Feb. Nerag Nerag 4,100,000
1944 Furfural unit, acid treating plant, blending Top vacuum unit repaired by 26
and mixing plant, boiler and power house: February. Furfural unit repaired by
heavily damaged. Top vacuum unit, contact 31 March. Old and new contact plant
plant, new contact plant, old dewaxing and repaired by 26 February. Propane
refrigeration plant, new dewaxing and refrig deasphalting unit: did not operate
eration plant, propane deasphalting plant, after this attack. Transfer pump
15
Deurag Deurag
Topping unit, Dubbs cracking unit, cooling Topping unit repaired by 14 Feb
Qo tower and system, transformer station and ruary. Dubbs cracking unit repaired
©n
power lines: heavily damaged. Stabilization. by 20 February. Stabilizing unit re
unit, gas polymerization, redistillation, trans paired by 15 March. Loading rack
fer pumps, loading rack, piping, drum filling repaired by 31 January. Piping,
building, office building, laboratory, and cooling tower and system repaired
workshops: damaged by 15 February. Drum filling build
ing repaired by 26 February. Work
shops repaired by 20 January
0
13-14 Feb. 36 12.0 None Nerag Units damaged by this attack will No data
1945 Restart 26 Feb. Furfural unit: heavily damaged. Propane de be repaired by 26 February
asphalting unit: damaged
Deurag
Dubbs cracking unit: damaged
0
14-15 Mar. 1,233 7.2 None Nerag This attack caused an indefinite 7,500,000
1945 Shut Down Boiler and power house: damaged shutdown
Deurag
Ethyl blending, cooling tower and system,
transformer station and power lines, railroad
8
Figure 94. Destruction of a small electric power plant in the Deurag-Nerag refinery by
three direct hits and two near misses of 500-lb high-explosive GP (U.S.) bombs fuzed
0.1 sec nose and 0.025 sec tail. Since the generators were destroyed, replacements
would have been needed to repair the damage.
liquids spilled from broken tanks and pipe lines. hitting the target, production data, description
Thus more extensive fire damage should result. of damage, and recovery capacity estimates.
Table 33 is an attack and damage log, includ Figures 90 through 94 show types of damage
ing dates of attacks, bombs dropped, bombs which were found in oil refineries.
During the first four months of 1944, syn method, whereas 47.8 per cent was made in 16
thetics accounted for more than one half of plants employing the high-pressure hydrogena
Germany's total oil supply, reaching a peak of tion method invented by Bergius.
381,000 tons per month in March, 1944. Of
the total oil, only a small part (6.7 per cent) Bombing Offensive Against Synthetic Oil. Be
was made in 9 plants by the Fischer-Tropsch tween 12 May 1944 and 8 May 1945 the Allied
86
GERMAN ESTIMATES OF PRODUCTION OF LIQUID FUELS
DURING STRATEGIC BOMBING OFFENSIVE
AS COMPARED WITH PRODUCTION ACTUALLY REALIZED
AVIATION GASOLINE
spee" 7-29-4
-
Assuming wofurther
GEeechen "-27-
AssumingNo furthern Rands
speen 1-19-45
wo funner *Ards
*d/ds COMrinue
speen 10-5-44
Assuming
Wo further *d/Ds
*A/Ds Cowr//wue
-------
MOTOR GASOLINE
Geree
chem 7-27-4
Assuming no furthern R4/
speen no-5-44
455uM/MG sPEER 1- 19-45
speen 7-29-44 r */DS
Fur Tarn mand *Alds AvoFunrne Rands
Rands
A-Tual
10//
DIESEL Oll
speen 7- 29-44
ssuming woFunraçRR4
speeR /-/*-45
- - wo fuñrne RI Raids
-
GEsfore & 7-27 4.4 R4/05
55umingwo furt.TheR R4/05
speen no-5-44
Assuming
Furt.Theft| Rand's
*4/05 covrinue
ACTUAL
PRODucrlow
DS | --
OF METRIC
MAR. APR. || MAY | JUN. JULY AUG, SEPT. OCT. NOV. DEC. || JAN. | FEB. MAR. APR.
TON'S PER
MONTH. 1944 1945
574/77 OF 57/7476.6/C 60/M6//VG offe/VS/VE
Figure 95
Oll. PRODUCTION FROM FISCHER-TROPSCH
PLANTs wiTHIN GREATER GERMANY
:* -
AND TONNAGE OF BOMBS DROPPED
-
EAC// BOMB -
#. f
[
REPRESE/WTS R.A.F. || 3 6 d
TOM'S OF BOMes U.S.A.A.A. | | || J &
60
---
:
5O
:
TOTAL |
PRODUCTION
^T\ -
40+
\
.."
3O
2O
2
-
#######
RMEIMP-Eussex
Of
AVERAGES
M
MONTHLY
O
D
N
A
f
S
J
J
F
J
J
|
METRICTONS
PER MONTH 1940 1941 1942 1943 1944 1945
-
|
Figure 96
HOW AND WHY ATTACKS AFFECTED PRODUCTION
air forces dropped 185,841 tons of high-explo mon facilities such as gas production plants for
sive bombs on 87 German oil producing targets furnishing gas to two or more synthesis com
(16 hydrogenation plants, 9 Fischer-Tropsch plexes. Leuna, for example, as already men
plants, 40 refineries, and 22 benzol plants), fly tioned, contained hydrogenation, nitrogen fixa
ing 61,712 sorties. At first, production losses tion, and methanol plants; Victor operated ni
were extremely sharp, because the plants had trogen fixation and Fischer-Tropsch plants;
not been hit before and production loss resulted Ludwigshafen-Oppau contained nitrogen fixa
no matter what sections were hit. In later attacks tion and hydrogenation plants, in addition to a
bombs which hit sections of the plant already large number of chemical plants; Luetzkendorf
knocked out obviously could not contribute to included a hydrogenation plant, a Fischer
further production loss. As the intensity of the Tropsch plant, and an oil refinery. Such integra
attacks increased, production continued to fall tions were not uncommon, however, and the tar
until September, despite the frantic efforts of a gets studied could be considered representative
350,000-man emergency repair organization. of the German synthetic oil producing industry.
Production increased slightly in October and Table 34 indicates the installed capacities of
still more in November, mostly because weather the synthetic oil plants in Greater Germany and
conditions interfered with bombing accuracy also which plants were subjected to detailed and
(10.1 per cent of the bombs dropped on syn partial study. Figures 96 and 97 show the trend
thetic plants in these months were by visual of production of synthetic oil during the period
sighting, as compared with 41.5 per cent during of the strategic bombing offensive. The produc
the previous four months). Production cascaded tion curves for all hydrogenation and Fischer
again in December. Less than 500 tons of avia Tropsch plants parallel rather closely the com
tion gasoline were made in February, 1945, only parable figures for the plants investigated. This
40 tons in March, and none at all in April. fact lends support to the conclusions that studies
Working desperately to cope with the disaster of individual targets may be applied to the
which threatened to overwhelm their oil indus planning of offensives against similar targets
try, the Germans improved their defenses by elsewhere.
introducing faster fighter planes and new jet
Synthetic Oil by Two Processes. The two syn
propelled craft. Heavier caliber flak artillery was
thesis systems employed in Germany differ
provided, and smoke screening was adopted only in method. The end product of both is oil
throughout industrial areas. The workers were
in its different forms, and both are based on the
also promised that “secret weapons” would soon
conversion of coal. In the hydrogenation proc
remedy the situation, but later events proved
ess, part of the coal is decomposed into coke,
that these were either in an infant stage of de liquids, and gases, and part is treated with steam
velopment or existed entirely in the Goebbels
to make hydrogen which is subsequently com
broadcasts. Reports to Hitler by his military and
bined with the coal derivatives under high pres
economic advisers became increasingly pessi
sure to produce oil. In the Fischer-Tropsch proc
mistic. In the end the Strategic Air Forces made ess, coke or brown coal is blown with steam and
even these estimates optimistic (see Figure 95).
either air or oxygen to prepare hydrogen and
Survey of Synthetic Oil Plants. Oil Division sur carbon monoxide which are then allowed to
vey teams made detailed examinations of seven combine in a chemical reaction to produce a
plants (four hydrogenation and three Fischer high-quality crude oil. In both processes, the
Tropsch plants representing 27 per cent of the initial step is the preparation of gas, and, with
hydrogenation capacity and 20 per cent of the certain exceptions, the gas preparation processes
Fischer-Tropsch). are similar in principle and construction.
In some of the plants investigated, the syn The magnitude of the gas preparation step
thetic oil sections represented only fractions of can be visualized if one considers that the gas
the entire target area, and the studies were, required for one gallon of oil by the Fischer
therefore, complicated owing to the use of com Tropsch process would heat an average home
87
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
ducted
The Meerbeck Fischer-Tropsch plant re
* Capacities are based on installed capacity as of approx
imately the end of the war. ferred to contained
*The ultimate capacity: Blechhammer 396,000; Heyde
parallel sets hydrogen sulfide removal
of
4
ft
for 1 to 1% winter days, and the quantity of gas high and diameter;
12
30
in
ft
ft
15
for the same period. adsorption systems, each containing towers;
The coal required to make
2
7
O|L PRODUCTION FROM HYDROGENATION
PLANTS WITHIN GREATER GERMANY
AND TONNAGE OF BOMBS DROPPED
wo or 477 AC/(S
--
-
EAC// BoM6
P
DROPPED
{RAf |-| 4
t
REPRESE/WTS 1000 7 |n || 3 || 2 || 5 || 5 6 7 || 3
&Y U.S.A.A.
(vs. 4.4.5E.
TO/WS or bo/we * | *O /5 /6 ||14 ||25 | 15 || 3 || 6 || ||
1.G.PLATEs (6-42)
TOTAL PRODUCTION
BLEC-A-ER
HEYDEBRECK
BRUEx
NOT
MooseleRBAUM
INVESTIGATED
POELITZ
BY
GELSE-BERG
U.S.S.B.S.
SCMOLVEM
MAGDEBURG
wessELING
weLHELM
LudwigsHAFEN
INVESTIGATE
Luetzkendorf
& BoERLEN
BY
U.S.S.B.S.
ZEITZ
LEU-A
THOUSANDS
OF METRIC
MONTHLY AVERAGES
TONS PER
MONTH 1940 | 1941 1942 1943
Figure 97
|:
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i# D# >|
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-
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-
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*
:
*-/**
------ -----
--
-*
|
:
#=}-
: |
HOW AND WHY ATTACKS AFFECTED PRODUCTION
2 stabilization systems in which gasoline was unconverted coal substance and oil are drawn off
separated from gaseous substances; and in separate streams. The liquid thus interme
2. distillation plants. diately produced must be processed further to
convert it to gasoline. Oil is recovered from the
The reactors alone covered an area of about
slurry by centrifuging and by decomposing the
, V4acre, and the building in which they were
housed covered 21/2 acres.
pasty mass through subjection to heat. The li
quid is separated into two parts by fractionation,
The most critical targets in a Fischer-Tropsch the lighter part being sent through a second
plant are the sulfur removal systems, because processing step, and the heavy part being used
sulfur, if left in the gas, renders ineffective the
for making paste with fresh coal powder (see
catalyst which promotes the combination of the Figure 99).
gaseous components. This equipment is light in
Hydrogenation is conducted at pressures
construction and susceptible to damage by both ranging from 3,000 to 10,500 lb per square inch.
fragmentation and blast. It represents an impor
To attain these pressures, the gas must be passed
tant complex that can be easily identified by at through a large number of heavy compressors.
tacking airplanes. Moreover, partial destruction
Because of the pressure under which the syn
of the purification system necessarily leads to thesis takes place, the equipment through which
proportional loss in production.
the mixture of coal, oil, and gas subsequently
The other elements in a Fischer-Tropsch com passes is also heavily built, the piping and ves
plex are, for the most part, made up of multiple
sels resembling heavy artillery pieces in con
parallel units, any unit of which could be elimi
struction. Moreover, the installations operate at
nated without completely stopping production. temperatures from 600 to 1,000°F. and even in
Thus, the elimination of one out of ten water
peacetime are surrounded by heavy concrete
gas sets would have reduced productive capacity
walls for protection' against breaks in lines or
at the Meerbeck plant by about 10 per cent, or joints. It
is,
is
the elimination of one of 100 reactors would
hope destroying such equipment except by
of
have decreased production by 1 per cent. A third well-placed hits from the heaviest bombs.
item, in order of vulnerability, is probably the
In contrast Fischer-Tropsch plants, hydro
to
activated charcoal vapor recovery plant, because genation plants require large amounts energy
of of
fully 50 per cent of the synthesis product has to
for compressing the huge quantities gases.
be recovered by means of this equipment.
The power plant an average-size hydrogena
of
A Fischer-Tropsch plant is practically self tion plant would be sufficient for supplying light
sustaining from the standpoint of energy supply,
and power city 250,000, population.
to
of
a
because large quantities of steam are generated Hydrogenation-plants could be rendered inoper
in the synthesis process. A small power plant is power supplies were completely cut off,
able
to if
necessary for converting this steam into elec accomplish this means the destruction of
but
tricity, but it affords only meager possibilities as
large groups heavy equipment. Realizing the
of
a bomb target.
the power and steam supply,
of
critical nature
the Germans usually installed generating equip
Hydrogenation Process. The hydrogenation process requirements, and
of
ment far
in
excess
process is considerablymore complicated than emergency power was also obtainable from the
the Fischer-Tropsch. In this process, coal is well-integrated power grids.
ground to powder, mixed with heavy oil to form
a paste, pumped through heat interchangers Water. Both syntheses require enormous quan
where, in the presence of compressed hydrogen, water for cooling and steam generation.
of
tities
the temperature is increased to about 800° F., Germany, natural water was usually satu
In
involved
separators in which gas, liquid, and a slurry of therefore, limited fresh water supplies and
to
as
89
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
found it necessary to circulate large amounts of distillation systems) reduced or entirely stopped
water through easily damaged cooling towers. production until new equipment could be ob
The elimination of these cooling towers was ex tained from manufacturers or “cannibalized.”
ceptionallyeffective in shutting down plants, and Reparable damage (breaks in pipe lines and
the bombing of the Moehne and Eder dams dis cables, fragmentation damage to towers, tanks,
rupted production in several of the Ruhr plants and gasholders, damage to process equipment
for a number of days. which could be repaired on the spot) was usu
ally effective in reducing or even halting pro
How Production Was Stopped. Production was
duction for short periods of time, but to keep
stopped, for the most part, by physical damage
production down by this type of damage neces
to plant equipment and facilities. Secondary
sitated frequent series of attacks.
causes of production loss included destruction of
The type of damage inflicted on the plants,
raw materials, destruction of transportation fa
which were surveyed in detail, and their subse
cilities, destruction of personnel, reduction of
quent “residual capacity” or percentage of nor
morale, and other minor factors. None of these
mal capacity, which could be attained after the
secondary causes contributed heavily to pro
completion of simple repairs, are summarized in
duction loss in the synthetic oil plants, although
Table 35.
in individual plants it was evident that in a pro
longed war they might have figured significantly
Vital processing equipment, although effec
tively protected with blast walls and reinforced
in the over-all production loss.
“dog houses,” was occasionally destroyed. The
Physical Damage. Physical damage, the main Bottrop-Welheim hydrogenation plant provides
cause of production loss in both Fischer-Tropsch an impressive example of a plant rendered per
and hydrogenation plants, may be grouped into manently inactive by the destruction of a rela
-
two classifications: tively small amount of equipment. In two raids,
(1) Permanent damage, 27 September and 31 October 1944, the RAF
(2) Reparable damage. hit the high-pressure compressor house with
Plants surveyed show that both types were ef eight 1,000-lb and three 4,000-lb bombs. The
fective in reducing or eliminating production. heavy compressors and boosters, in which every
Permanent damage (destruction of vital equip cubic foot of hydrogen required for the conver
ment such as compressors, turbogenerators, sion of coal to gasoline was compressed to 10,500
transformers, reactors, gas purifying systems, and lb per square inch, were completely destroyed
TABLE 35
Capacity (thousand metric tons per month) 50 25 12.5 5.5 3.3 386
Average weight of bombs (pounds) 405 321 487 736 518 483
* Based on records of Survey teams. Believed to be more accurate than official figures.
:
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HOW AND WHY ATTACKS AFFECTED PRODUCTION
(see Figure 6). The plant closed down and even Figure .100 tells the story of its struggle to re
today could not be operated unless new com cover in the face of repeated blows delivered by
pressing equipment were obtained. the Allied air forces.
Production loss at Ammoniakwerk Merse 12 May 1944, knocked pro
The first attack,
burg, at Leuna, on the other hand, was due en
duction from 100 per cent down to zero. On
tirely to reparable damage. Following the first
28 May, when the plant was showing signs of re
two attacks, 94 per cent of the utilities damaged covering, a second raid knocked it flat again but
had to be repaired before the plant could start only for six days. At this point the management
up again. Compressors and pumps could run with
drew up a plan that would have returned the
tarpaulins strung overhead, but pipe and cable plant to 75 per cent production in 27 days. The
breaks had to be patched up. By November, recovery followed the plan closely, reaching 75
there had been over 1,500 breaks in the Leuna per cent in 29 days. Four days later a third at
water piping system alone, and in all 22 attacks tack sent production back to zero. The recovery
on the plant over 5,000 individual breaks were capacity was still strong, however, and the plant
sustained by the utilities distributing systems. was back to 51 per cent in 11 days on a plan
Figure 123 shows graphically the plant's unsuc
which called for 80 per cent recovery in 13
hit
cessful attempt to cope with accumulating pipe days. At this point Attack 4 the plant, knock
breaks. ing production for three days. After this
of
out
it
The permanent damage inflicted on Welheim restarted production and achieved 35 per cent
of it
in two raids with 10 tons of bombs may be com normal five days, when Attacks and on
in
6
5
pared with the reparable damage at Leuna 28 and 29 July stopped production for the fifth
which, after being hit by 1,643 tons of bombs in time. This time the plant's recovery was slower,
22 raids, would have been able to attain 70 per and five additional attacks on the now inactive
cent of its preattack production capacity within plant kept production down until
15
October.
a few months without importing any new heavy recovery schedule drawn up this time pro
at
A
-
equipment.
vided for 50 per cent production by the middle
December. Despite two light attacks, this plan
of
pair labor, and freedom from further attacks attacks kept down until 29 December when
it
until repairs could be completed. Through par production was resumed on schedule that
in a
ticularly effective bombing or fortuitous hits, called for 30 per cent recovery one month and
45 per cent two. Recovery had reached 15 per
in
from raids was largely a question of repair ma shut down the plant for the ninth and final time.
terial, labor, and time. Allied occupation prevented any further re
covery.
A typical example of the recovery capacity
of a plant is provided by the records of the Am The Leuna versus Allied air forces bout re
moniakwerk Merseburg, at Leuna. Because of sembled some ways prize fight. The plant
in
this plant's great importance to the German war was knocked down nine times but never out, and
economy, it is safe to assume that repair work recovered rapidly first but more slowly
at
as
the
was not held up by lack of material or labor. accumulating punishment began tell. Its re
to
91
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
covery capacity also slackened as indicated by The German workers usually assumed a fatal
the decreasing percentages of the recovery plans. istic attitude toward the bombing attacks, rea
It might be said that the plant was finally de soning that they were part of total war and that
feated on points. To have achieved a complete the tables had turned against Germany. For the
knockout, the Allied air forces would have had most part they were indifferent to damage to the
to destroy its recovery capacity, and they did plant in which they worked or to the necessity
not deliver a sufficiently strong punch to accom of keeping oil production at the highest possible
plish this. level. During the heavy attacks of 1944 the
syn workers in several plants defied the control or
Personnel. In September 1944 the German
ganization and ran to the shelters at every alert.
thetic oil industry was employing 89,200 plant
personnel, including 13,148 German women and
In other instances they refused to leave the
shelters.
22,769 foreigners. Loss of personnel due to air
Cleaning up after raids and repairing dam
raids on plants averaged approximately 1 per
aged equipment, while officially the tasks of
cent, this low figure resulting principally from
Wehrmacht labor detachments, the Todt Organ
an efficient air raid warning system and safe
ization, and the Geilenberg Staff, also required
shelters both inside and outside plant buildings.
the services of large numbers of plant personnel,
Losses among off-shift workers were higher, be
although there is no indication that diversion of
cause of the spillover of bombs on near-by
labor for this purpose was allowed to interfere
workers' settlements which were inadequately
with plant production. Working a 60-hr week,
provided with shelters.
laborers and office staff alike were required to
In a number of plants absenteeism averaged
devoted the hours in excess of the 8-hr shift pe
approximately 5 per cent for the entire war
riod to clean-up and repair work. Some plants
period and in three typical plants rose during
found it cheaper to employ a large staff of repair
the heavy bombing period after May, 1944, to
construction workers than to wait for repair
between 7 and 10 per cent. On single days fol
squads from the outside. In August, 1944, there
lowing heavy attacks, percentages of 18 and 30
were 150,000 men engaged in repair of hydro
were reported in individual plants. Certified ill genation plants alone, and in January, 1945,
ness at one plant for which records were avail
350,000 were employed rebuilding the oil
able averaged 8.2 per cent.
industry.
The quality of labor decreased, particularly in
1944, owing to the calling up of skilled workers War History of a Typical Fischer-Tropsch
to the armed services, the increasing age level Plant
of workers, the increased employment of female The Meerbeck plant of Rheinpreussen, a typi
labor, and the use of foreign workers in growing cal Fischer-Tropsch plant located about 3 miles
numbers. northwest of Homberg on the west bank of the
Morale in some of the plants was high; in Rhine, is one of the smaller synthetic oil plants
others it was maintained largely by terrorization. of Germany but one of the larger Fischer
Workers, both German and foreign, who failed Tropsch installations. It occupies an area of 100
to meet set standards were sent to re-education acres (built-up area 31.5 acres or 31 per cent).
camps run by the S.S., brutally punished for a With a productive capacity rating of 5,500 tons
fortnight or longer, and then sent back to the per month, it accounted, during the first four
plant. This system was effective, but it built up months of 1944, for 11.2 per cent of the Fischer
a store of hatred against certain plants which Tropsch production and 0.8 per cent of the total
found expression during the final weeks of the German oil production. Using coke, coke-oven
war when the control collapsed. Orgies of destruc gas, and coke-oven “wash oil” as raw materials,
tion, killing, and looting, in which both German the plant produced motor gasoline, diesel oil,
and foreign workers participated, resulted in Treibgas (a light hydrocarbon mixture used
major damage to plant records and hitherto pro principally as bottled gas for motor fuel), and
tected equipment. Wax.
92
HOW AND WHY ATTACKS AFFECTED PRODUCTION
Figure 101. Effect of direct hit by a 1,000-lb bomb Figure 102. Typical arrangement of several low
detonating on the bell of a gas holder used for pressure reactors of the type most frequently found
oil
storage of inflammable hydrocarbon gases in a in Fischer-Tropsch synthetic plants. The reactors
Fischer-Tropsch plant. Lack of any evidence of fire are extremely intricate design and contain thou
in
square feet cooling tubes.
of
indicates that the holder had been emptied.
of
sands
Air Attacks. The most interesting feature in the was believed that they served pin
to
because it
raid history of this plant is the great loss of pro point the target.
resulting from the very small tonnage Camouflage reed mats on wire netting was
of
duction
of bombs which actually exploded in the plant. used on the oil cracking plants and storage tanks
Following small attacks in June and early July, but was not considered satisfactory because
it
the first major attack occurred on 20 July when hindered fire fighting.
145 RAF bombers dropped 817 tons of bombs, Like most German oil plants, Meerbeck had
of which 25.6 tons exploded in the target area. decoy plant 2.7 miles west which was equipped
a
Eighty per cent of the total plant was heavily for igniting deceptive fires. Until May, 1944, the
damaged or destroyed, and it was estimated that decoy was successful attracting airplanes
in
reconstruction would take many months. This away from the main plant and was bombed on
was the knockout blow and, except for a slight several occasions.
revival for three days in October, the plant did . Reinforced concrete blast walls were placed
not produce again. In 12 further attacks an addi around vital machinery and were effective
tional 6,446 tons of bombs were dropped, of against both blast and fragmentation from small
which 112.5 tons hit the inactive plant, effec compliance with the govern
In
caliber bombs.
tively checking reconstruction work. (See Fig March, 1944, for the dispersal
of
of
ment order
exposed spots, the equip
to
flak, barrage balloons, camouflage, decoy piants and the cracking plant for brown coal low-tem
with deceptive fires, protective shelters and blast perature tar was set up near Magdeburg. Neither
walls, and plant dispersal. The plant was de these plants had begun production when the
of
Morale. Morale
plants in east or central Germany. Barrage bal May, 1944, when the attacks began. Because oil
loons were tried only once and then discontinued was such demand, the plant was not closed
in
93
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
during air raids. Instead, small individual shel types of attacks were planned and carried out:
ters for operators of machines were placed inside target attacks, and Terrorangriffe or terror at
the buildings. This system was not successful, tacks, in which bombs were strewn indiscrimi
however, and workers ran to the heavy concrete nately over populated areas. Of the 7,866 tons
shelters at every alert without waiting to see of bombs dropped at this plant, 2,259 tons, or
whether the attack was intended for the plant. roughly 30 per cent, were dropped after 2 No
Absenteeism averaged slightly less than 5 per vember 1944, when the plant was abandoned as
cent, but following the heavy attacks it jumped a production unit.
to as much as 18 per cent for single days. Investigation of this plant supported the con
viction that, because of its extensive pipe system
Impressions and Recommendations. An out and the lightness of constructional materials
standing feature in the bombing of this plant used in vital equipment, the conventional type
was the lack of accuracy in 2mming. Of the bombs of Fischer-Tropsch plant that has once been
aimed at this target, 97 per cent missed. Ger heavily damaged could be permanently kept out
mans in this district were convinced that two of production with a few accurately placed
94
HOW AND WHY ATTACKS AFFECTED PRODUCTION
its
oil
for the offensive, received
first attack on
May was hit by 102 tons
12
of
1944 when
it
high-explosive and incendiary bombs. Damage
gasholders, hydrogenation stalls, scrubbers,
to
and exchangers put the plant out
of
action for
a
period which the German managers estimated
(See Figures
13
Figure 104. Damage from one 1,000-lb bomb and would not exceed weeks. 106
one 500-lb bomb to an activated charcoal adsorption
and 107.)
second heavy attack on 28 May, when 187
A
plant. Such plants were widely used in Fischer
Eighth Air Force planes placed 82.6 tons high
of
Tropsch and benzol plants for recovering lighter
explosive bombs the plant, further damaged
in
liquid hydrocarbons. The manifolding of the towers
is quite complicated (three to four different gases and disrupted the recovery schedule. Opera
it
in
are injected at various times during their operating
attack on 16 August, an additional 113 tons
of
cycle). The plant was completely inoperable, and
bombs fell the plant, causing damage
in
to
repairs would take many months the
Linde plant, the gas and water scrubbers, gen
a
bombs dropped at short intervals. Repairs to erator, feed pumps, two stalls, and the high
pressure pump house, gasholders,
to
as
as
these plants with their many vulnerable installa well
tanks, and coolers.
tions require considerable amounts of material
and long periods of freedom from air attacks. At this point was estimated that production
it
the
cent). This plant was fairly important to the one shown Figure 104. The manifolding system
in
German war economy, producing 6.7 per cent of was damaged by have
to
the total hydrogenation products and 3.2 per been 1,000-lb high-explosive bomb. Repair would
a
cent of the total German oil supply. During the have required new, prefabricated parts.
95
TABLE 36
*
FUEL PLANT AT MEERBECK
-
Average
Daily
Produc
tion for Daily Production
3
Average Days after Attack,
of
HE Weight Bombs before Metric Torns
-
Bornbs HE Bombs Exploded Attack,
as
- Recuperability Esti
in
Dates of Dropped, Dropped, Target Metric 2nd 7th mated by Plant, Per Estimated Dam
of
of
1944 attacks Tons Pounds Area, Tons Tons Day Day Cause Production Loss and Other Major Damage Cent Capacity age,Reichsmarks
0
*
25/26 June 49 710 1.8 176.3 66.2 Hydrogen sulfide removal plant, organic sulfur re
in
moval plant, and pipe lines damaged by fragmen- 50 10 days
to
3
0
*
0
of
6
30 June/1 July 63 1,820 7.8 103.2 Destruction compressed air main. Severe damage None for days;
to
four gas holders and one cooling tower then 30 increasing Not available
as
to
100 help be
came available
5
0
+
0
of
1/2 July 500 118.9 118.8 No interruption repairs, no added damage None
$
0
6
to
to
0
ge.
3/4 July 500 0.6 130.2 Damage two Fischer-Tropsch reactors, No additional delay
holder, pump house, pipe lines, and electric calles; over estimate after Not available
in
also fire damage polymer and alcohol plant previous attack
6
11/12 July 500 130.8 not affected None
0
12/13 July 11 500 133.5 not affected None
6
0
13/14 July 500 136.7 not affected None
0
*
in
in
to
1
3
in
16/17 July 65 2,070 0.9 137.5 93.6 Damage process equipment and lines gas- 25 day, 40
in
in
cracking and gas conversion plants. Fire damage days, 70 days, 60,000
97
0
0
of
20/21 July 817 710 25.6 107.9 80 per cent the total plant heavily damaged Reconstruction will
millions
to
+
23/24 Aug. 500 not affected None
0 0
+
3 3
.
25/26 Aug. 500 not affected None
0 0 0
0
0
+
27 Aug. 877 510 40.7 Water-gas generators, gas purification plants, reac- Will delay recon
-
of
at
tor house, pumping installations, power house, tank- struction plant 2,000,000
age, and pipe lines heavily damaged least one month
TABLE 36 (Continued)
Average
Daily
Produc
tion for Daily Production
3
Average Days after Attack,
HE Weight of Bombs before Metric Tons
Bombs HE Bombs Exploded Attack, Recuperability as Esti
in
Dates of Dropped, Dropped, Target Metric 2nd 7th mated by Plant, Per Estimated Dam
of
1944 Attacks Tons Tons
of
Pounds Area, Tons Day Day Cause Production Loss and Other Major Damage Cent Capacity age,Reichsmarks
5
0
+
0
26/27 Sept. 500 not affected
0
0
0
+
14 Oct. Attack not 6.6 Damage to oil condensation, cooling towers, and Will delay recon- 40,000
reported railway track throughout the plant struction somewhat
O
*
25 Oct. 1,089 750 6.3 42.5 Reactor house and reactors damaged; also Lacon- Will delay recon- 300,000
dary installations struction somewhat
1
*
0
+
to
Nov. 919 950 4.7 48.0 Only damage roads and garages Reconstruction con- 20,000
tinues
wo
2
0
+
0
to
* Nov. 938 1,160 20.3 48.0 Heavy damage, water-gas generators, hydrogen No estimate, recon
to
8
0
to
Nov. 734 1,050 13.1 0+ Heavy damage water-gas generating equipment, No estimate possible,
gas cracking plant, pipe bridges, cable system, and reconstruction con- 800,000
trackage tinues
0
0
*
to
20 Nov. 973 720 9.0 0+ Heavy damage water-gas generators, Fischer- Reconstruction 1,300,000
Tropsch reactors, and gas purification equipment stopped
0
0
20/21 Nov. 11 500 not affected None
0
0
0
+
to
21 Nov. 893 710 11.8 Heavy damage water-gas generating equipment, Reconstruction
gas purification system, adsorption plant, and rail- abandoned 1,200,000
way track
8
1
0
0
0
0
+
Dec. 500 No added damage
to
Attacked again prior this date.
*+
Caused by previous attack.
TABLE 37
.
Average Production Attack, Metric
of
Weight Bombs before Tons
Bombs. HE Bombs Exploded Attack, Recuperability as Esti
Date of
in
Dropped, Target Metric
–2nd Zth 14th mated by Plant, Per Estimated Darn
Attack *:::: ons Pounds Area, Tons Tons
of
of
day day day Cause Production Loss and Other Major Damage Cent Capacity age,Reichsmarks
0
o
12 May 1944 260.1 294 100.0 519 Gas plant: scrubbers, compressors, and gasholders
damaged. Hydrogenation: stalls, exchangers, and tar
-
pump damaged. Product finishing: gas recovery,
stabilizer, gasoline and diesel washing, lubricating oil 20 in 13 weeks
finishing, and phenol removal damaged. Tankage: 30 in 16 weeks Both raids
- -
or
tar and process tankage damaged destroyed. Utili- 70 in 21 weeks 27,070,000
+
O
0
0
o
28 May 1944 447.3 142 82.6 ties, etc.: shops, power house, two transformer build- 100 in 26 weeks
ings, pipe lines, and underground cables destroyed.
to
Considerable damage pumps, motor accumula
Š
of
12
- tors, and instruments. The raid May centered
of
on gas plant area; the raid 28 May concentrated
on feed preparation and tankage
0
o
o
O
*
16 Aug. 1944 226.1 248 113.0 Gas plant: Linde plant, gas and water scrubbers,
-
generator, water pump, gas holder, and coke unloader
damaged. Hydrogenation: feed pumps, gas boosters,
two stalls, one stall crane, and high-pressure pump
house damaged. Product finishing: product rerun
6
unit badly damaged; one gasoline washer destroyed. Partial in weeks 14,990,000
Tankage: crude tar tankage damaged, tar unloading
pumps wrecked. Utilities: two boilers and turbines
(half the capacity) and feed pumps badly damaged;
switching gear, substations, water mains, and process
piping damaged
o
O
0
30 Nov. 1944 693.5 250 26.3 300 Scattered bomb damage over plant; oxygen plant 50 by Dec. 20
severely damaged; gas holder wrecked. Main damage 75 by Dec. 25 3,250,000
of
to
1
of
Weight Bombs before Tons
Bombs HE Bombs Exploded Attack, - - Recuperability as Esti
in
Dates of Dropped, Dropped, Target Metric 2nd 7th 14th mated by Plant, Per Estimated Dam
of
Tons Pot'nds Area. Tons Trns
of
Attack day day day Cause Production Loss and Other Major Damage Cent Capacity age,Reichsmarks
0
0
0
16 Jan. 1945 1,462.7 760 254.0 521 Gas plant: oxygen plant building, refrigeration, two
gas holders, gas producers, various buildings dam
aged; one gas blower and separator wrecked; Claus
plant: gas scrubber and phenol rernoval units se
to
verely damaged; slight damage nitrogen gas
3
$
4
feed pump, crane rail track supports severely dam 100 in months 32,700,000
aged; several buildings, numerous water mains, and Partial production
in
o
O
o
of
31 Mar. 1945 339 412 25.6 383 Considerable damage moderate extent, power 50 18 days
plant damage repair requiring longest time 75 24 days
in in in
Allied occupation
of
*
Because previous attacks.
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
100
HOW AND WHY ATTACKS AFFECTED PRODUCTION
days of resuming operation following a bomb and extremely vulnerable to bomb damage. Re
ing raid. This is attributable to the low average pairs presented no major problem, however, and
weight of the bombs dropped (321 lb), to the once they were completed the plant was ready
fact that most of the damage inflicted could be to resume at its normal capacity. More damage
repaired by the plant forces, and to the effective to heavy equipment would have complicated re
shelters and blast walls surrounding compressors, pairs and rendered quick recovery impossible.
generators, and other vital equipment. A fifth A history of the changes in plant production
attack, in which 254 tons of bombs including as the air offensive progressed is shown graphic
twenty 4,000-lb. bombs hit the plant, accounted ally in Figure 109. It is interesting to note how
for 40 per cent of the total bomb damage in little permanent damage was inflicted on the
flicted during the war, according to German plant despite the high percentage of bombs ex
estimates. ploding in
it.
The installations in this plant were more log the attacks, including bomb loads, the
of
A
widely separated than those in any other single bombs hitting the plant, summary
of
of
tons
a
plant investigated. Consequently, overhead and major equipment damage, and effect on produc
underground pipes and cables were overextended tion, given Table 37.
in
is
BENZOL TARGETS
Benzol, derived from coal, constituted approx benzol recovery plants were made by Oil Divi
imately per cent Germany's motor fuel. Its sion field teams, consideration the equipment
of
of
17
production was widely dispersed throughout and operational features such plants indicates
of
Germany's coal-rich areas about 75 small that the bombing techniques and weapons found
in
plants, usually adjacent collieries. In 1943, most satisfactory for oil refineries should prove
to
643,000 tons benzol were produced, equally effective for benzol refinery plants.
of
of
which
60 per cent came from the coke ovens the The coking equipment which produces the
in
Ruhr district, per cent from eastern Germany, benzol appears, from brief study the Rhein
17
of
a
per cent from the Saar, and the remainder from preussen coke ovens, be very sensitive
to
to
9
in
Of the total benzol production 60 units connected by common
to
of
25
1944, 56 per cent was used fuel lines and tar collecting manifolds. Therefore
of
months motor
in
fuel, 24 per ce:ht high-explosives manufacture, any one unit by bomb neces
of
the elimination
in
per cent chemicals, and per cent sitates shutdown and consequent quick cooling
15
rubber
in
in
a
5
manufacture. At times small amount was also an entire battery. The newer ovens, lined with
of
a
diethyl benzene,
to
of
aviation gasoline. The benzol plants directly occurs, the entire battery ceases be productive
to
in
provided 68 per cent all the toluol (raw mate for many months. Such batteries usually pro
of
rial for TNT manufacture) produced Ger vide easily identifiable targets several hundred
in
many, and per cent the toluol went into high feet long and about 20 wide, which should be
87
ft
of
explosives. Under the impact the bombing at attacked force whenever reasonable accuracy
in
of
the
Air Attacks. While oil refineries and synthetic
high explosives and, between
of
as
Vulnerability. While no detailed surveys ber, total of 1,451 tons of bombs was aimed at
of
101
sTRATEG1c BoMBING survey, oil Division REPoRT
benzol plants, and by January, 1945, the total the benzol output of the Ruhr area had dropped
bomb load had increased to 5,654 tons. During from 30,300 tons per month to 11,500 tons, a loss
February and March, 1945, an additional bomb of 62 per cent, although the benzol industry had
load of 11,520 tons was dropped, bringing the not by this time been singled out as a strategic
total weight up to 17,174 tons (see Table 38 and target for attack.
Figure 110 and also the Appendix, Figures 45,
Since the start of the oil offensive, the cumu
46, and 47).
lative loss in production up to the end of Janu
Production loss. By January, benzol produc ary amounted to 113,400 tons of benzol, about 18
tion had dropped to 38.4 per cent of the January per cent of the preattack annual production. This
April, 1944, capacity, and by March, production loss is not devastating when compared with the
in the Ruhr had practically ceased. The benzol oil industry totals. Probably the most serious
production loss was not due solely to the weight effect was the loss of the coproduced toluol,
of bombs dropped directly on the benzol plants. which meant that explosives production was seri
A large percentage of the loss was the incidental ously affected. A survey made in the middle of
result of bombing other industries located near April, 1945, by the Benzol Association disclosed
the plants, as well as coke ovens, water supplies, that the Ruhr benzol industry was then capable
and transportation systems. By November, 1944, of producing about 360 tons per month.
TABLE 38
| A 94 4 | 1945
|
|Jan.-Apr., | |
| Average May June July Aug. Sept. Oct Nov. Dec Jan.
Total production* 53.6 56.5 49.2 50.3 44.2 40.4 29.3 27.8 20.6
Cumulative production loss” 4.4 7.7 17.1 30.3 54.6 80.4 113.4
Per cent of production maintained 100 105.4 104.1 91.8 93.8 82.4 75.4 54.6 51.9 38.4
To motor fuel." 30.3 29.8 31.2 22.3 21 21.1 20.5 15 17.6 9.5
To aviation fuel." 0.2 4.4 4.5 3.9 3.4 1.2 0.7 0.8
To toluol and xylol" 9.1 10.3 10.1 8.6 8.4 6.9 6.6 4.7 3.2 2.7
f Between April 1945, an additional bomb load of 11,520 tons, not included in these figures, was
1 February and 30
dropped on the benzol industry, bringing the total bomb load aimed directly at the benzol industry to 17,174 tons.
7:#512 0-47–12
102
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BENZOL PLANTS
ACTUAL MONTHLY PRODUCTION AND TONNAGE
£e
OF BOMBS DROPPED ON THESE FACILITIES
wo, OFAA/DS
Each Boing *Aft
500 TOW's Of Bowgs ðy
J.S.A.A."
*-* O 10 1 - || || || 6 || || || ||
U.S.- I- - -
|
5
--|--
... -
--- PRODUCTION
13.2
LOSS
- FRööuctio | | ||
201–
1054
—"liou
–4–LCC:}|-#* -
75
£
£|*|*| " *
MONTH
O
MONTHLY AVERAGE
|
1943
J
of
A | M J J
1944
| A
Produc//ov
J | F |M
1945
A
Figure 110
HOW AND WHY ATTACKS AFFECTED PRODUCTION
Ammonia and methanol were starting mate heavy-walled equipment. Methanol and the
in
rials for a large part of the German chemicals higher alcohols are made the same way except
production, both organic and inorganic. These that the gases employed are hydrogen and car
products were made by two basic syntheses from bon monoxide, and different catalysts and slightly
gases: hydrogen and nitrogen for ammonia, hy different operating conditions are employed.
drogen and carbon monoxide for methanol. The To produce hydrogen, nitrogen,
or
carbon
syntheses were very similar, being carried out monoxide, the same raw materials, coal
or
coke,
at high pressures (3,500 lb per square inch), at air (or oxygen), and steam are used; the same
high temperatures, and in almost identical equip equipment units, water-gas generators and gas
ment. The gases for both processes were made producers, are employed. The composition
of
the
from coal, air, and water in common equipment. finished gas dependent on the distribution
of
is
Because all three basic processes use the same the steam, air, and oxygen used; the distribution
raw materials and same types of equipment, they between water-gas generators and gas producers
were frequently all found in the same plant. (often interchangeable); and the method
of
final
Consequently, although methanol and ammonia purification. The gases must be purified re
to
plants were not priority targets for air attack, the plants studied
to
move sulfur (recovered
in
plants were attacked in conjunction with
these make sulfuric acid and pure sulfur), carbon di
the synthetic oil units with which they were in oxide, and carbon monoxide (for the ammonia
tegrated. The production of explosives, fertil synthesis), and must be treated catalytically
to
izers,and other chemicals was thus fortuitously adjust the carbon monoxide content. The gas
curtailed,and an opportunity was afforded for producing and purification equipment bulky
is
studying the effects of bombing on such targets. light construction, operat
of
and intricate.
It
is
a
Survey of Ammonia and Methanol Plants. Of
Thus the gas producing and purification facilities
the plants listed in Tables 1 and 19 Oil Divi
offer an excellent bombing target owing
to
their
sion survey teams made detailed examina
size and structural weakness, and finally because
tions of three, Gewerkschaft Victor at Castrop
their elimination would cause break the
in
a
Rauxel and I.G. Farbenindustrie A.G. plants integrated production.
of
chain
at Leuna and Ludwigshafen-Oppau, representing
two thirds of Germany's synthetic nitrogen and
On the other hand,
these plants are made up
At
Synthetic Ammonia and Synthetic Methanol. gas producers (for gas with nitrogen).
In
or
the
There is little resemblance between ammonia same plant were 40 activated carbon-type gas
and methanol physically and chemically; yet the desulfurizing units supplied by 18 gas blowers.
methods of producing them synthetically are so The plant had 139 gas converters for the shift
similar that they may as well be considered to reaction. To knock the gas plant out completely,
gether in studying the effects of bombing the be damaged, fairly
to
of
plants. Both are made by the basic synthesis of difficult task. All this equipment, however, was
from the same raw materials: coal or coke, pre
of
power (electricity, steam, or gas), and water. the plants studied, the gas generating and puri
Ammonia is made by passing a mixture of fication equipment had not been extensively hit
relativelypure nitrogen and hydrogen over a by bombs, although should have been pri
it
bed of catalyst at high pressure (3,000 to 3,500 mary aiming point more often.
per square inch) and temperature (750°F) heavy
lb.
103
STRATEGIC BOMBING SURVEY: Oll DIVISION REPORT
walled vessels (reactors, coolers, separators) of damaged the plant be shut down. The
to
if
is
alloy steel, transfer lines and heaters of heavy synthesis plants, therefore, were not choice tar
walled pipe, and the high-pressure compressors gets, especially when the bombs were small and
-
and pumps. All of this equipment is vital in that, the aiming conditions unfavorable.
if it is damaged beyond repair, months are re The enormous utility requirements high
of
a
quired for its replacement. On the other hand, pressure synthesis plant—steam for gas produc
most of it was well protected by concrete and tion, power for gas compression, and water for
brick walls. Unless such equipment received di cooling (with corresponding sewer capacities)–
rect hits from bombs or near misses from very power plants utility
or
suggest the choice
as of
large bombs, it was not damaged. Flying frag transfer equipment target. They were not
a
Examples feasible targets, however, since they covered
it.
ments of bombs had little effect on
500-lb bombs exploding within such large area. Not many hits were observed
of of
were found
a
a
yard high-pressure compressors pro generators, but there were some ef
or
or
so on boilers
tected by concrete walls without damaging the fective ones. Likewise, water treating or pump
compressors. Direct hits near misses by large ing plants are vulnerable. The Germans ex
or
bombs on compressors effectively put them out pressed surprise our not bombing the coal
at
commission, but since large plant consists unloading and transfer equipment Oppau,
of of
at
in a
numerous compressors parallel, all must be which would their opinion have been very
in
pictures taken some years before the war. The tall chimneys
13
104
| ;
|
-
.*
-
---
by
105
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
effective. Utility transfer lines including sewers production), is located at Leuna near the Saale
were damaged frequently by the numerous River. It is over 11,000 ft long, up to 3,500 ft
bombs, large and small, falling in the plants wide and occupies 757 acres, of which area 23
studied. per cent is occupied by buildings and tanks. The
plant produces liquid fuels, ammonia, methanol,
How Production Was Stopped. In the methanol and the higher alcohols, by three basic high-pres
and ammonia plants studied, production was sure syntheses from gases derived from coal, coke,
stopped largely by the destruction of man-hours air, oxygen, and steam. Chemical derivatives from
rather than equipment. The physical damage the basic materials comprise some 80 products,
caused by the bombing was largely of a repa including synthetic fuels and lubricants, fertil
rable nature. The return of the plant to produc izers, acids, various solvents, organic chemicals,
tion was therefore usually a question of how plastics, etc. In 1943 the monthly production
quickly repair could be made. of the plant was 21,000 tons of nitrogen, over
While there were numerous isolated cases of 14,900 tons of methanol, and 600 tons of isobutyl
permanent damage to equipment such as com alcohol. This was approximately 32 per cent of
pressors, pumps, and electric transformers, this
the synthetic nitrogen and 72 per cent of the
damage (usually occurring on pieces of equip methanol production of Germany.
ment present in multiple units) did not in most Some idea of the size of the plant may be
cases curtail production because of the excess gained from the following figures. It consumed
capacity of the individual sections of the Ger
annually over 1,000,000 tons of by-product coke,
man plants. The greatest single factor in shut 400,000 tons of brown coal coke, and 9,000,000
ting down the plants producing methanol and
tons cf brown coal; gas production in the plant
ammonia was the destruction of utility transfer for process and fuel exceeded 390,000,000 cu. ft.
equipment, especially electric cables, water lines,
daily; water was consumed at a rate of up to
sewers, and steam lines. While the materials re
180,000 gpm; the steam generating capacity was
quirements were not excessive, the strain on man
4,300,000 lb per hour and the connected electric
power in making repairs was heavy, and the pro
load 390,000 kw (see Figures 111, 112).
duction loss accumulated.
The loss of production at both Ludwigshafen
Air Attacks. The Leuna plant was attacked
and Leuna was the result of repeated bombings,
from the air 22 times starting on 12 May 1944.
most of which temporarily stopped production
The striking feature of these attacks was that,
of the plant by reparable damage, usually to every time more than a ton of bombs hit the
utility lines. As soon as the plant could be re
plank, production came to a halt, but not per
paired and production resumed, another attack
manently. After each attack the Germans indus
would be carried out and the cycle repeated. At triously repaired the damage and attempted to
Leuna the production of the plant averaged only get the plant in operation. Production seldom
about 9 per cent of capacity (7 per cent for approached an appreciable proportion of capac
methanol and ammonia because of priorities) ity before a new attack again terminated the
after the air attacks recommenced in May, 1944. activity. This is illustrated graphically in Fig
At Oppau the plant production for the four
ure 113, which shows the production of nitrogen,
month bombing period ending December 15 was methanol, and the closely related (from a
about 30 per cent. From then, on it was essen process viewpoint) isobutyl alcohol, for the year
tially nothing.
1944.
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--
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-2
HOW AND WHY ATTACKS AFFECTED PRODUCTION
plant was still in such a basically sound condi one fourth were 128-mm guns, the rest 108-mm
tion that it could have been returned to 70 per and 88-mm.
cent of normal production capacity in a few
months without requiring the replacement of
Impressions and Recommendations. It is prob
essential equipment.
able that the production would have been
stopped for longer periods had the physical dam
Personnel. The plant employed during and just age exceeded the capacity of the plant personnel
previous to the war about 33,000 persons, in to repair it swiftly. This obviously could have
cluding 10,000 foreigners and 2,300 German been realized by either of two methods:
women. There were 4,100 office workers (815 (a) Dropping more bombs on the plant by
German women) and 400 chemists and engi increasing the size or number of the attacks.
neers. During the strategic bombing period 301
(b) Hitting the plant more frequently by
workers (1 per cent) were killed and 795 (2.4 more accurate aiming.
per cent) were injured. These figures are typical
Only 10.1 per cent of the bombs dropped fell
of the industry. The morale was generally good
except after the first two attacks when inade within the plant area, leaving a considerable
opportunity for improvement in this respect.
quate air raid shelters led to panic and absen
teeism. Production could have been stopped for longer
periods had the nature of the damage been such
Defense Measures. Over 19,000 (about 60 per that repair materials from outside sources were
cent) of the plant's employees were organized required, or had vital equipment, such as heavy
in a very effective air raid protection organiza compressors, pumps, and electric generators, been
tion. About 30,000,000 RM were spent up to destroyed. For a more effective stoppage of pro
1942 for equipment for personnel, decoy plants, duction in an ammonia and methanol plant like
protection against bomb fragments, air raid shel Leuna, permanent dislocation of some vital part
ters, etc. Smoke screens were generally used, of the plant should be effected. This requires the
and they were effective. On several of the first use of large bombs on some vital part of the
eight attacks (the only ones where data are plant, such as gas production and purification
available) more bombs fell on the decoy plants units.
than on the Leuna Works. The active defense by Table 39 is an attack and damage log show
anti-aircraft batteries was very effective, espe ing bombs dropped, bombs hitting the plant, pro
cially during the late summer and early fall of duction status before and after raids, damage
1944 when 500 to 600 guns were in use. Of these inflicted, and recuperability.
107
TABLE 39
DAMAGE FROM AIR ATTACK ON SYNTHETIC AMMONIA AND METHANOL PLANT AT LEUNA
Estimated
of
Bombs Daily Production, Per Cent Normal
Exploded Recuperability,
in
Bombs Target 2nd Day 7th Day t
1'.' c: #. an ":
of
#: P#. 4: # £. £ Attack Causes Production Loss and Other Major Damage #: %: ":
0
to
12 May 1944 490 95 96 Damage utilities: Steam lines, over 100 major Operations started 45,800,000
in
breaks; water lines, over 50 major breaks; power 10 days
cables, 100 major breaks. Telephone system and
sirens were out. 15 large fires started. Building dam
of
age: 7,000,000 cu. ft. building volume totally
ft.
destroyed; 5,000,000 cu. severely damaged;
19,000,000 cu. ft. moderately and 67,000,000 cu. ft.
lightly damaged
0
of
0
to
8
133 41 22 Complete loss all utilities due 150 new major 20 12 days
28 May 1944
in
15
70 22 days
of
ft.
in in in in
ft.
destroyed; 12,000,000 cu. severely damaged;
ft.
ft.
0
7
#
31 76 31 General damage, but no important single items. 194
7
July 1944 93 40 days
in
major breaks utility lines 80 14 days 5,900,000
0
of
11
20 July 1944 361 87 53 35 The southern part the plant was severely hit. 264 50 days 14,120,000
in
new breaks were found the pipe line system. Gas 70 14 days
in in in in in
00
00
00
of
0
to
17
1,361 77 Complete loss all utilities due 410 major breaks 20 days 66,320,000
-
in
in
to
to
to
14
in
at
24 Aug. 1944 Waterworks Daspig hit, and the boiler house put 25 30 days 16,900,000
in
of
out commission. 273 major breaks were located 33 60 days
utility lines. Gas productions and purification areas 42 90 days
of
were severely hit. Alkylation plant would be out 52 120 days
in in in in in
production for weeks 70 180 days
11
in
240
in
Sept. 1944 Gas recovery units Hydrogenation Division were No delay 13,100,000
damaged. Smoke acid production will be out for previous plan
of
weeks because hits. The Linde plant and the
in
Haeuber installation the ethane plant were dam
aged. Gas holders were destroyed
at
13 Sept. 1944 330 Waterworks Daspig received 70 hits. Water in Four weeks' delay Included in
in
takes, filters, boiler house, and main pump house previous plan above figure
to
seriously damaged. Repairs the inlet line esti
mated to take weeks. Sewers also received hits.
Three 1,700-lb boilers received direct hits. Gas pro
duction and purification department was hit again.
in
Several compressors used ammonia synthesis re
in
ceived hits. Some fractionation columns the Hy
drogenation Division received direct hits. This would
in
of
be the bottleneck the starting up the hydro
in
genation plant. Water pumps methanol plant
damaged. Formaldehyde, propionaldehyde, and al
kylate plants received hits. The whole plant must
3
be prepared for winter operation, which will slow
of
down repairs. The number major pipe breaks
from this and the preceding attack was 304
28 Sept. 1944 725 Coal conveyor for boiler house Me 203 was severely One week's delay 3,270,000
in
to
damaged; would take months make repairs. The earlier plans
it in
5
switchgear power plant Me was again destroyed.
to
7
Oct. 1944 278 Water lines from Daspig were hit again. One week 10 in 10 days 53,000
to
in
58 90 days
2
to
1,324 Outside electric power failed owing direct hits. No delay 116,000
attacks
in
8
Nov. 1944 498 New
in
in
owing following
attacks
TABLE 39 (Continued)
of
Bombs Daily Production, Per Cent Normal Estimated
Exploded Recuperability,
in
Bombs Target Before 2nd Day 7th Day 14th Day Per Cent of Damage,
Date of Dropped, Area, Attack After After After Capacity by Plant Reichs
of
L.
Attack Tons suo Attack Attack Attack Causes Production Loss and Other Major Damage After Attack marks
0
0
25 Nov. 1944 1,747 55 New Coal conveyor for boiler house Me 204 hit again. No data available 5,130,000
to
to
in
attack One boiler Me 202 destroyed. Electric power owing following
Daspig failed attacks
o
0
1
it
of
30 Nov. 1944 595 39 New Hits on railroad put out commission for several No data 6,245,000
in
attack days. The electric switch installation compressor
building Me 187 was severely damaged. Distillation
in
units the Hydrogenation Division received direct
of
hits. The south end the plant was hit by 200
bombs. Cables, sewers, and water lines were very seri
ously damaged. Cooling tower Me 984, the alkyla
tion plant, catalyst manufacturing plant, and the
Mersol and Mesomoll plants were severely hit
6
O
O
O
8
to
Dec. 1944 1,044 46 Railroad yard received 20 30 hits. West camp No data 25,620,000
completely destroyed, leaving 1,700 persons without
s
in
a
Me 108 hit causing two-week shutdown boiler
in
6
0
0
A
6/7 Dec. 1944 1,828 72 large flue was destroyed; four boilers, two bunkers No data Included in
in
in a
in
12 Dec. 1944 Coal conveyor Me 990 received four hits causing 10 18 days 1,980,000.
two- to three-weeks shutdown. Tank fire broke out 19 30 days
a in
35
in in in
Hydrogenation Division (Me 825). Building dam 60 days
in
age DHD installation. Lubrication oil, Haeuber,
and activated carbon plants were damaged. Main
sewer received one hit
260 15
in
14 Jan. 1945 2,413 Gas production and purification installations were Start up 30 days 57,800,000
hit heavily. Last operable shift reaction building 18 60 days
to
heavily damaged. Damage was also sustained ex 25 90 days
of
of
traction unit sulfur removal, north end water 30 120 days
gas plant, blower house, and coke conveyors. Recir 35 150 days
in
in in in in in
11
culating compressors ammonia plant Me were 70 270 days
to
damaged. Damage occurred the following equip
in
ment the Hydrogenation Division: Recirculating
compressors, paste pumps, oven stalls and control
rooms, large crane, distillation unit, DHD unit, and
centrifuge building. The Organic Division was hit
in
the following places: Methanol and isobutyl oil
=
distillation and tank storage, alkylate plant, Mersol
of
.a
plant and great number all pipe bridges. All
shops were hit hard. Outside power supply was cut off.
Some boilers received direct hits. Feed water treat
ing plant Me 288 was damaged, which reduced the
in
A
available steam supply. chimney boiler house
4
Me collapsed. Railroads and coal transportation
was badly interrupted; central kitchen was destroyed.
Telephone system was badly crippled. Office build
ings were barely usable. 712 major breaks were
in
found utility lines
in
A
4/5 April 1945 1,113 61 20 large fire started the Hydrogenation Division, 60 to 70 in No data
at
in
another the camp Daspig. Water supply was 10 months available
in
The equipment used in synthetioruober plants Vulnerability. Synthetic rubber plants are vul
is similar in most respects to that employed in nerable to air attacks much in the same respects
refineries and hydrogenation plants. There are, of as refineries and synthetic oil plants. The various
course, numerous items which are required for items of critical equipment include low-temper
processing steps specific to rubber synthesis. The ature gas fractionation plants, compressors for
plant at Huels, with an actual capacity of 40,000 hydrogen, adsorption towers, fractionation tow
tons per year, occupies an area of 541 acres ers, pumps, autoclaves, cranes for transporting
(about 10 per cent built up), and cost approxi heavy vessels, and various special types of equip
mately 400,000,000 RM, of which the greater ment peculiar to the chemical industry. Gas
part was invested in crude rubber manufacturing holders are highly important, as in the case of
equipment. This compares with the 100,000,000 Fischer-Tropsch plants. Cooling towers are also
RM cost of a hydrogenation plant occupying 188 numerous because tremendous quantities of wa
acres and producing 150,000 tons per year. ter are required. At Huels, the power plant sup
plying the electric arcs was an important target,
Process. Synthetic rubber, a complex hydro
particularly since no excess power-generating fa
carbon, was prepared from coal in an intricate
cilities existed. From the standpoint of inflicting
series of chemical processes. Butadiene, used in
reparable damage, the mazes of pipe bridges and
the preparation of synthetic rubber of the Buna
electric cables provided vulnerable objectives.
type which is now being manufactured in the
Breaks in the pipe lines supplying gas from out
United States from petroleum or grain, was man
side the plant confines rendered the plant tem
ufactured in Germany primarily from acetylene.
porarily inoperable.
This gas, it will be recalled, was used in early
These plants should be markedly vulnerable
automobile and bicycle lamps and, in recent
to incendiaries properly employed, since hydro
years, has become better known as a welding
gen, butadiene, ethylene, natural gas, acetylene.
gas. The Germans had devised several methods
etc., all highly inflammable, are piped through
for preparing acetylene.
out the entire plant. Moreover, numerous inflam
Schkopau, Leverkusen, and Ludwigshafen
mable liquids, such as alcohols, aldehydes, sty
used the most familiar one in which water is
rene, ethyl benzene, and the like, circulate
sprayed on lumps of “carbide.” A more recent
through the various stills. Rubber fires are also
development, which involves subjecting the hy.
extremely difficult to control, as was evidenced
drocarbon gases to the high temperature of an
at the Huels rubber storage warehouse. An es
electric arc, causing the gases to decompose to
sential condition, however, is an adequate use of
acetylene, was used at Huels. The acetylene is
high-explosive bombs to release inflammable
purified, converted in the presence of a mercury
materials.
catalyst to a new material, acetaldehyde, which
is then transformed chemically to aldol and sub Air Attacks. The synthetic rubber industry was
sequently to butylene glycol by hydrogenation rarely given top priority by the target selection
at 3,000 lb per square inch. The butylene glycol groups. During the strategic bombing offensive,
is then dehydrated to butadiene, one of the two starting 12 May 1944, 480 tons of bombs were
principal raw materials for Buna. Part of the directed at Huels, 826 tons at Leverkusen, and
acetylene is hydrogenated at low pressure to 13,670 tons at Ludwigshafen. The high tonnage
ethylene, which is treated with benzol to make dropped at Ludwigshafen was directed at oil
ethyl benzene and subsequently dehydrogen production. The relatively smaller tonnage di
ated to styrene, the other principal constituent rected at Huels and the absence of attacks on
of Buna rubber. These two substances are al Schkopau—far more important rubber produc
lowed to combine to form latex in a series of ers—indicate the low priority of rubber targets.
mixing vessels, and then coagulated, washed on Late in 1944, Huels suffered a production loss
a wire screen, dried, and, pressed into sheets. owing to the combined effects of lack of gas and
| 12
HOW AND WHY ATTACKS AFFECTED PRODUCTION
–
destruction of rail facilities the latter factor with considerable resultant damage. There was
eliminating operation with externally purchased also heavy loss of life (186 persons killed). Work
intermediates. Schkopau was rendered inactive ers standing in the open were admiring what .
by air attacks on Leuna which prevented deliv they thought was an admirable Luftwaffe spec
eries of hydrogen. Leverkusen, a small rubber tacle when the bombs came down. The plant was
producer, was bombed out by attacks on its shut down for one month for repairs, and full
chemical plants. production was not again for six months.
achieved
Aside from a few sporadic bombs and ineffective
War History of a Typical attacks just prior to occupation of the area by
Synthetic Rubber Plant the Allied forces, Huels was unmolested for the
rest of the war and operated until 29 March 1945,
The Chemische Werke Huels represents the
the day the plant was occupied by elements of
latest and most modern design of German syn
the U. S. Ninth Army. The plant, at this time,
thetic rubber plants. Controlled and operated
under the direction of the I. G. Farbenindustrie, was practically intact and, except for lack of gas,
could have started rubber production at essen
the plant, located in the Ruhr, north of Essen,
tially full capacity. During the entire period of
had a rated capacity of 4,000 metric tons per
the war, 1,367 tons of bombs were directed at
month, making it the second largest Buna plant
this plant, of which approximately 12.5 per cent
in Germany. It was built under the auspices of
hit the target. In a single raid on 17 March 1945,
the German four-year plan and began produc
480 tons of bombs were reported aimed at the
tion in August, 1940.
plant but none of them hit
it.
Production. Huels was the only plant in Ger
Damage. The plant was built up, for the most
many which manufactured acetylene by the
part, parallel operating units
so
of
of
series that
a
of
of
destruction all one
coal-tar plants in the Ruhr, and ethylene was
ment through which the critical process streams
produced at Huels. Related organic rubber soft
pass. The following list
to
of
had indicative the
is
eners, including sulfur, were also manufac
precautions taken by the Huels management
of to
tured. The capacity of the plant increased grad
ually from 300 tons during the first month to insure partial production even though parts
4,000 tons by January, 1943. Except for slight
the plant were rendered inoperable by air attack.
interruptions, this production was maintained
Major Processing Equipment Number Installed
until 22 June, when the plant was shut down by
Turbogenerators 15
a bombing attack. There was a sharp decline
.
.
.
.
.
.
.
during the last half of 1944 and the first quarter more under
(3
source was able to supply only 35 per cent of Butylene glycol dehydration reactors
1
light mission over Germany, dropped 448 tons Ethyl benzene alkylation units
Ethyl benzene dehydrogenation units
1
of
Bombs Exploded Weight Cause of Production Loss and Recuperability after Attack, Reichsmarks,
in
Date of Attack Dropped, Plant, HE Bombs, Other Major Damage Estimated by Plant Reported
Tons Tons Pounds by Plant
6
12/13 June 1941 670 None reported None
6/7 Sept. 1941 49 2.90 580 Water main broken; secondary damage by Few days 1,193,000
1
flooding. man badly wounded
0
12/13 Sept. 1941 36 1,106 None reported None
to
14
28/29 Dec. 1941 67 29.28 1,046 Pipe bridge destroyed; Buna finishing days repair Buna finishing; 6,846,000
fired. Gasholder blew up. Explosion de- gasholder damage would take
of
4
stroyed other gasholders. High-pres- months; complete repairs line
F
at
4
sure gas line hit, gas caught fire. Fire breaks would require least
as
to
to
quarter 1942
of
3**
of
10
13 June 1943 3** 3,000 One HE exploded below roof power Loss per cent production for 71,000
9
1
to
house hitting turbines. generator and June. Power taken from grid
of
%
22 June 1943 88.59 552 “Practically all manufacturing buildings Estimate capacity by begin 32,345,000
in
difficulty.” Total casualties 186 dead; ning of August. Full production
of
500 slightly wounded possibly by beginning 1944
in
capacity 40 days, 72 per cent in
:
1
1*
5
12+
of
22/23 May 1944 1,000 Contact plant butadiene reactor build- days production loss 1,200,000
ing and gasholder hit. Fragmentation
in
damage pipe lines. dead; 22 slightly
wounded
8
March 1945t 260 39.37 508 Damaged mostly offices, garages, and re- Estimate 2,000 tons per month None reported
pair shops. Buna storage fired by HE. 500 production loss
tons Buna burned
:
3
killed; 14 wounded Butadiene would be short
14 March 1945 6* 5.25* 500 Benzol columns hit. Styrene columns hit. 2-3 weeks loss None reported
Cooling tower for power house damaged.
Graphite electrode shop destroyed. Ex
of
plosion acetylene line and holder. Water
line hit. Turbine with generator damaged.
3
dead; 29 wounded
o
17 March 1945 480 746 None reported
in
**f
Not official Army Air Force records.
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
In addition to the main rubber raw materials and erected on the netting to resemble trees and
rubber producing equipment listed, the equip shrubbery. The cost of installation was 4,000,000
ment used for making miscellaneous chemicals RM. Aerial photographs indicated its ineffective
was also installed on the parallel system prin ness. Reinforced concrete bunker type shelters
ciple. were provided following the heavy casualties in
In the important raids, the damage which tem the 22 June attack.
porarily eliminated production was mainly of the One complete acetaldehyde plant and one
reparable type. Pipe lines, cables, water mains, ethyl benzene plant were dispersed to an under
and gas distribution systems were damaged. ground location in Mettenheim, Bavaria, but had
There was relatively little damage to process not begun production when the war ended.
equipment. Such items as were affected and the
Personnel. For full operation, the plant re
munitions responsible were:
quired a total personnel of 10,400 employees, of
Crude ethylene compressor damaged by two 1,000-lb which 2,400 were women. Two thousand addi
bombs.
tional persons were employed for maintenance
Air separation units destroyed by one 1,000-lb bomb.
2 transformers destroyed by two 1,000-lb bombs. and construction work. Morale was not put un
1 turbine in turbogenerator set destroyed by three 1,000-lb. der a heavy strain and, consequently, remained
bombs. high. Absenteeism averaged approximately 5
Gas compressor destroyed and 5 others (also switchgear)
per cent.
damaged by one 1,000-lb bomb.
Conveyor belt system in carbon black plant destroyed by
one 1,000-lb bomb. Conclusions. The brief attack history of this
3 centrifuges and motors in aldol plant destroyed and 8 synthetic rubber plant, one of the most vital units
centrifuges damaged by one 1,000-lb bomb.
in the entire Nazi war economy, indicates that
In the butylene glycol distillation, 20 pumps and 9 small plants of this type can be shut down for short
vessels destroyed, and 3 vessels and 8 pumps damaged
by two 500-lb bombs. periods by damage to utilities and for long peri
Numerous gasholders destroyed. ods by destruction of vital equipment. Any part
of the plant is vulnerable to bombs. In this par
The fact that vital equipment suffered only
ticular plant, the most vulnerable section was
minor damage was undoubtedly largely respon
probably the water supply which was pumped
sible for the rapid recovery to maximum pro
from the Lippe River by a single pumping sta
duction level.
tion. Destruction of the water pumping facilities
Defense Measures. The Huels plant was de would have kept the plant out of operation, by
fended by a fairly heavy flak concentration and German estimate, for at least three months. The
also had the advantage of the Ruhr area de destruction of any step in the interlocking system
fenses, which included searchlight belts, heavy of processes would have put the entire plant out
flak, and fighter interception bases. The plant of action. Production can be stopped more effec
was equipped with installations for smoke screen tively for a long period of time by the total de
ing, but, because of the short distance involved, struction of a single vital plant than by strewing
it was found impossible to blanket the area be bombs over the entire works and damaging a
fore the bombers reported crossing the Channel number of plants.
were over the target. The most elaborate camou - Table 40 is an attack and damage log, in
flage system encountered anywhere in Germany cluding dates of attacks, bombs dropped, bombs
was employed at this plant. It consisted of wire hitting the target, description of damage, and
netting and glass wool, with small structures estimate of recovery capacify.
| 16
HOW AND WHY ATTACKS AFFECTED PRODUCTION
From synthetic and reclaimed crude rubber, industry was never a first-priority target for air
278 plants manufactured rubber goods of all sorts raids, but these plants were located in large cities
from tires and tubes to rubber boots and fruit and were badly damaged by area raids and spill
jar rings. Of these, the two largest were Conti overs from attacks on other targets. Normal pro
nental Rubber at Hannover and Dunlop at Han duction levels were maintained through 1943 and
au. In 1943, Continental accounted for 45 to 55 early 1944. Damage caused by raids was repaired
per cent of the tire production of Germany and rapidly, and when vital equipment was damaged
Dunlop for 14 per cent; Phoenix at Harburg, the the production was allocated to other plants.
fifth largest plant, made 5 per cent of Germany's Production charts of Continental, Dunlop, and
tires. In addition, these plants produced large Phoenix indicate how production was affected
quantities of footwear and other rubber goods. (Figures 114-116). Of these, only Continental
suffered appreciable damage before October,
TABLE 41
1944.
CONSUMPTION OF CRUDE AND SYNTHETIC
RUBEER IN GERMAN FABRICATING PLANTS Damage. On 12 December 1944 the Dunlop
Approxi
factory was shut down when 30 tons of bombs
mate
Consumption of Per Cent aimed at the marshaling yards about one third
Crude and Syn- of Total
thetic Rubber, Consump of a mile away hit the plant. It would have recov
Plant 1943, Tons tion Products
ered about 20 per cent of its capacity by the mid
Continental- 36,000 40 Tires, tubes, dle of February, 1945, but attacks on the mar
Hannover mechanicals
shaling yards and the town of Hanau on 6 and 7
Dunlop-Hanau 11,000 Tires, tubes
12. January 1944 eliminated it for the rest of the
Phoenix- 5,500 6 Tires, tubes,
Harburg mechanicals war because materials were not available for
All others 38,500 42
repair.
TOTAL
The Phoenix plant at Harburg was hit by 7
GERMANY 91,000
tons of bombs aimed at the near-by Rhenania Oil
Refinery on 25 October 1944 and 3 tons more on
Vulnerability. The manufacture of tires is a 21 November 1944. These two attacks resulted in
complicated process involving the compound
an 80 per cent loss of production which had not
ing, mixing, and milling of Buna and reclaimed
been recovered when the plant was shut down
rubbers with chemicals, carbon black, and oils; completely by attacks on 7 and 31 March 1945.
preparation of cords, treads, and beads; and as
The bombs which hit Phoenix found key points
sembling them into tires. The tires are then vul such as the mixing, spreading, and tire depart
canized under pressure by means of steam heat. ments, and shut the plant down without demol
This processing requires heavy machinery as ishing could have been brought back
to
it.
It
60
well as conveyors and other equipment for han per cent normal production
of
of
52
of
areas required.
were totally destroyed severely damaged, and
or
117
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
the buildings were badly damaged, the heavy Production of mechanical goods was also sub
machinery of the plant survived and could be stantially reduced by bombing. Paguag at Dues
reinstalled in one of the other plants in Han seldorf was hit on 23 September 1944 and elimi
nover without much lost time. nated by the attacks of 2 and 3 November 1944.
Of the 105 attacks made on the city of Han Clouth at Cologne was knocked out 3 October
nover and the adjacent areas, 14 resulted in hits 1944, and the Gummi Faden Fabrik at Cologne
on the Continental plant, which received a total was hit on 15 and 28 October. These plants
of 73 tons of bombs.Hits totaling 2% tons on 9 turned out such items as belting, rolls, rubber
and 18October 1943 resulted in a temporary loss threads, gas masks, and packing.
of 30 per cent in production, and the attack of 9
March 1944 caused a loss of 13 per cent. From Conclusions. The results of bombing of these
October, 1944, curtailed electric power supply plants indicate that they can be knocked out
caused by the area raids reduced the Buna rub most completely by destroying the mixing room,
ber consumption to less than 1,500 tons per if its location is known. In most plants mixing is
month. Periodic hits after that time caused tem centralized and is vital to the operation of the
porary interruptions in production until 25 March plant. However, it should be noted that destroy
1945, when 49 tons of bombs struck the plant and ing the mixing room would require many hits
closed it down (see Figure 114). In spite of the with large bombs (1,000 lb or heavier) and fuze
serious damage done to the buildings, the plant settings for maximum fragmentation damage.
could have been brought back to 30 per cent of Of equal importance is damage to the steam boil
normal capacity in about four months. ers, because rubber fabrication plants are help
Other important plants, such as Metzler at less without high-pressure steam for vulcaniza
Munich and Gummiwerke at Fulda, were also tion. Destruction of the fabric preparation de
put out of action late in 1944. partments and the loss of prepared fabric would
This series of blows cut tire production to less stop the production of tires. This would require
than one third, as indicated by natural and syn a heavy concentration of incendiaries after de
thetic rubber consumptions: 3,078 tons in Sep struction of the roof by high explosives. In gen
tember, 1944; 1,065 tons in January, 1945; and eral, destruction of roofs and buildings is quite
953 tons in February, 1945 (Figure 55). Esti effective in slowing down production, because
mates of the residual capacity of the nine largest these plants cannot operate without weather pro
fabricators is given in Appendix Table C10. tection.
I 18
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ii
PRODUCTION OF RUBBER GOODS
DEUTSCHE DUNLOP
SOURCE:
GUMM! -
PLA/VT RECORDS
COMPAGNIE A.G.
TOTAL | -
ODUCTION
MECHANICAL
OTHER TIRES
INCLUDING TUBES
G1ANT TIRES
:: AIRCRAFT TIRE
LONG
TONs
J F |M A | M. J J A S O | N D FM AM J J A so |N D J F |M|A
PER MONTH 1943 1944 1945
PRODI'C//0/W
F/GURESweRE Awo7.Ava/lable for Avoye
*be// OK F///57 Ayals of DeceAwbeAt
eur P/Woduc//ow com/r//yu.edon the 54Me level as OCTO&E. A. Pavolouc from ceased
arre & ara arraca or decrazee.A re. -
Figure 115
PRODUCTION OF RUBBER GOODS
HARBURGER GUMMIWAREN
SOURCE.
- FABRIK
- ALA/W7 AECORDS
PHOENIX A.-G.
# |
l
| MECHANICAL Goods
(Rubber only) kilograms
J|f|M|A|M|| ||
1943
|A|s on D J Fm A M J J
1944
A so no l J. F.
1945
-
M. | A
Figure 116
-
--
-
in
by
of
Figure 117. View Leuna Works, taken the Eighth Air Force May, 1945. Fore
ground, the organic products division. Right middle distance, the hydrogenation area.
11
in
power plants.
of
To
on
Figure 118. The Ludwigshafen-Oppau plant looking north from about 1,200
May 1945. The older part the Ludwigshafen plant the foreground and Oppau
of
in
is
in 7
120
WEAPONS EFFECTIVENESS AND BOMBING TECHNIQUES
No discussion of the effectiveness of Allied area of 3.5 sq. mi. and producing 22.4 per cent
weapons can refute the obvious fact that with of Germany's total synthetic fuel) revealed
these weapons in hand our fighting men tri the accuracy achieved by 146,000 high-explosive
umphed over every enemy. The object of all bombs. As this number comprises 38.3 per cent
bombing was to destroy the enemy's capacity of the total number dropped at all German hy
and will to wage war. This was accomplished drogenation plants and 19 per cent of the bombs
more completely than many believed possible. dropped at all German oil-producing targets, the
In surveying the results of our strategic bomb data can be regarded as representative for the
ing offensive on the German oil-chemical indus industry as a whole (see Appendix Tables G1
try from the point of view of weapons effective and G15 for details).
ness, Oil Division personnel studied facts and Of the bombs dropped on these three targets,
compiled statistics to show how efficiently our only I in 29 hit structures essential to production.
weapons performed, what conditions governed As shown in Figure 120, 87.1 per cent of the
their effectiveness, and how in certain instances bombs were spread over the surrounding coun
objectives could have been attained with less tryside, including at least 3 per cent on decoy
cost to the Allies in human life. To assemble the plants. Only 12.9 per cent hit within the fence
facts, the Oil Division investigated in detail lines. Of these, 1.8 per cent failed to explode, 7.6
2,062 bombing incidents, checked German air per cent landed in open spaces, doing little or no
raid reports, interrogated plant directors, engi damage, 1.3 per cent hit pipe lines and other
neers, and air raid wardens, and made detailed utilities, and 2.2 per cent hit damageable build
damage surveys of 26 representative oil, chem ings and equipment. In round numbers, out of
ical, rubber, and explosives plants. An analysis every 100 bombs dropped:
of the material amassed points to general con 87 missed the target, 3 hitting decoy plants,
clusions regarding: 8 landed in open spaces inside the target
Bombing efficiency. area, causing little or no damage,
Choice of targets and aiming points. landing inside the fence lines failed to
Raiding tactics. explode,
Bomb sizes and types. hit pipe lines or other utilities, doing re
The use of incendiaries. parable damage, and only
Unexploded bombs. 2 hit buildings and important equipment.
Air Force intelligence.
air
release tons
plant get ton on plant struc
to
over order
in
a
Delivering the Bombs that Counted Was an tures. The Oil Division has no information on
Expensive Operation how many additional tons had
to
be flown from
Information accumulated from multiple England (to make up for aircraft shot down,
that, prevailing conditions, abortive missions, etc.)
to
a truly tremendous effort was required to deliver tons over the targets. clear that greater
It
is
a given weight of bombs on damageable plant bombing accuracy would have paid handsome
sections. A detailed study, augmented by care dividends.
fully kept and meticulously documented Ger
Aiming Conditions Were Major Factor
in
121
STRATEGI C BOMBING SURVEY: OIL DIVISION REPORT
TABLE 42
was only
to
new lease on life and began
It
rise.
BOMBING ACCURACY,+ through the colossal expenditure 23,922 tons
of
in of
AS A FUNCTION OF AIMING CONDITIONS November, compared with 8,858
as
bombs
in
(Leuna, Ludwigshafen-Oppau, and Zeitz) August, that the bombs hitting inside the plant
fence lines were again brought
to
2,883 tons (see
Total Tons of
Tons Bombs Per Cent Table 43) and oil production resumed its down
Type of Aiming of Bombs Hitting of Hits ward course.
Dropped Plant
8th Air Force visual 3,993 1,069 26.8 Municipal Targets versus Industrial Targets
8th Air Force part visual,
part instrument 4,553 Until the oil offensive began May, 1944, only
in
566 12.4
8thAir Force full per cent the bombs dropped on Germany
at of
1.1
instrument 11,870 641 5.4
oil plants, while per cent were
53
RAF night “Pathfinder” were aimed
technique 9,540 1,505 cities. Of the total 509,206 tons drop
at
of
15.8 aimed
TOTAL OR ped by the combined Allied air forces before
OVER-ALL May, 1944, per cent were directed industry,
at
13
29,956 3,781 12.6
including oil; per cent transportation; and
at
14
* Detailed data are given in Appendix Table G14.
20 per cent tactical targets (see Appendix
at
forced our bombers to high altitudes (25,000 to Table G1). During the oil offensive, 1,477,217
ft), and sometimes drove them off their tons were dropped, which 27.5 per cent were
of
30,000
course. Weather was often bad, and effective cities, 22 per cent industry, 30.5 per
at
at
aimed
transportation, and 20 per cent
at
at
smoke screens were widely used (see Figure cent tactical
121). Detailed German hit data for 29,956 tons of
bombs dropped in 40 attacks on Leuna, Lud TABLE 43
wigshafen-Oppau, and Zeitz show variations BOMB HITS ON SYNTHETIC OIL TARGETS
ranging from 5.4 per cent hitting the plants in DURING OIL OFFENSIVE
Eighth Air Force full instrument aiming, to 26.8
per cent in Eighth Air Force visual aiming, with Tons Estimated”
Total To Have Hit "Estimated
the RAF night attacks ranging between with Tons Within Plant Per Cent
15.8 per cent. Table 42 gives data for the 29,956 Dropped Fences of Hits
tons (about a quarter of the total tonnage drop 1944
ped on all synthetic oil plants). Appendix Table May 2,509 673 26.8
June 5,095 966 19.0
oil
G16 gives corresponding figures for refineries. July .10,459 1,698 16.2
Table 42, fair estimate can be
of
On the basis
a
of
-
“hits” for one quarter syn 1945
at
of
1,
September and October, 1944, despite the heavy OVER-ALL 123,586 19,029 15.4
in
in
122
WEAPO NS EFFECTIVE NESS AND BOM BING TECHNIQUES
targets. Oil targets received 234,806 tons or 15.9 19.5 per cent at industry, including 12.1 per cent
per cent of the total tonnage. Of the 1,986,423 directed at oil targets.
tons of bombs dropped on Germany during the . In their official reports German air raid war
entire war, 34 per cent were aimed at cities and dens and military observers distinguished be
Figure 119. The central part of the Zeitz plant, looking south, as of 25 June 1945.
The more important installations are: 1. Winkler gas generators. 2. Hydrogenation
stalls. 3. Compressor house. 4. Hydrogen sulfide removal plant. 5. Gas purification
columns. The Winkler generators present a distinctive appearance. If knocked out, they
all
123
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
TABLE 44
Gas plant area (water-gas generators, Vital and vulnerable. Severe damage 16
purification and absorption plants, and to and around these aiming points
repair shops) would stop all plant output.
Waterworks, compressor houses, steam Vital, but difficult to damage seriously 18
and power plants by bombing attack
High-pressure hydrogenation stalls and If knocked out would affect only part 14
general high-pressure area, gas phase of plant production. Very difficult to
distillation units, organic products damage seriously by air attack
area
TOTAL 48
tween strategic targets and “terror attacks” (Ter points, an average of 2.6 aiming points per at
rorangriffe) on their cities. Political, industrial, tack. In some attacks, as many as five briefed
and military spokesmen frequently expressed aiming points were assigned to different groups;
both amazement and gratification over the Allied in three large USAAF attacks (6, 15, and 17)
choice of targets. Their belief, concurred in by averaging 566 bombers each, only a single aim-,
practically every civilian interrogated, was that ing point was used. Table 44 summarizes the
cities could be rebuilt but that industry was vital briefed aiming points for 20 of the attacks on
to the pursuit of war. It is not known in the Oil Leuna.
Division whether the decisions which resulted in Only a third of the briefed aiming points at
such a heavy tonnage being dropped on cities be Leuna were in the gas plant area, which was the
fore the oil offensive began were based on lack most vital and vulnerable section of the whole
of knowledge of the tremendous importance of target. Another third of the briefed aiming points
the oil, chemical, and rubber industries, or on the were in plant sections which, although vital to
inability of the air forces during those early days the entire plant's production, were difficult to
of the war to achieve precision bombing. No damage seriously by bombing attack. The 18
doubt exists, however, regarding the benefits to heavy, reinforced concrete stalls housing high
the rest of the world that would have resulted pressure hydrogenation reaction vessels were
from an early knockout of these vital industries. stated in official target folders to be very diffi
cult to damage, and this view was borne out when
Vital Plant Sections Should Be Chosen as
a 12,000-lb bomb detonating in front of a row of
Aiming Points heavy stalls housing high-pressure equipment
This report has emphasized previously that completely gutted one stall while the adjacent
certain sections in each type of oil-chemical plant ones remained virtually intact. Nevertheless,
are truly vital. It appears obvious that key sec stalls were chosen as aiming points on six at
tions, susceptible to knockout by air attack,
tacks by the Eighth Air Force and on one by the
should normally be picked as aiming points. Yet RAF.
frequently this was not done.
The RAF, because of its attack technique, in Vulnerable Areas Chosen Consistently as
general chose only a single aiming point. The Aiming Points Were Destroyed
USAAF followed a different practice and in most The high-pressure research laboratories at
attacks used multiple aiming points within a Ludwigshafen-Oppau, which contributed noth
single plant. On 17 USAAF attacks on Leuna, ing to oil or war chemical production and were
for example, there were 44 briefed aiming not even particularly effective during 1943-44,
124
| WHERE
100% *-&
OUR BOMBS
DROPPED:
- *-&
* \-4
*N
S
S.
*NS
*NS
"S.
TS
*-&- - -
~
|S
~
S
$
§
\
WEAPO NS EFFECTIVEN ESS AND BOM BING TECHNI QUES
were chosen as 10 out of the 25 aiming points on Selection of Bombs for the Job at Hand
ten large-scale attacks, apparently on the theory A hunter intending to shoot quail does not set
that the “brains” of the I.G. Farbenindustrie
out with an elephant gun; likewise, an elephant
were located there and could be destroyed by
hunter does not rely on birdshot. Bombing is
bombs. Under relatively unfavorable aiming governed by the same principles. For maximum
conditions, 19.3 per cent of the bombs that fell in
results with minimum expenditure of effort, the
the plant in 12 attacks hit within 1,000 ft of the
bombs must be just as carefully chosen. The ob
aiming points. As Figure 122 clearly demon ject in a strategic bombing attack is to deprive
strates, structures within the area were prac
the enemy of productive facilities. The oil tech
tically obliterated (see Appendix Table G17). nologist knows that in oil plants certain pieces
This instance may, it is believed, be accepted as of production equipment are irreplaceable. He
proof that a damageable plant section chosen as
also knows that, while it is possible to damage
an aiming point in a number of attacks can be
certain auxiliary facilities and shut down the
demolished.
plant, these can be replaced or repaired without
Real knowledge concerning plant vulnerabil
too much difficulty. Therefore, he will un
ity, vital plant areas, and the type of damage
doubtedly suggest a weapon that will destroy
that will cause greatest and most prolonged pro
the irreplaceable.
duction loss is extremely difficult to get from Surveys in the field by technologists estab
text books and reports. To Oil Division person
lished certain incontrovertible facts regarding
nel it seems most important that men with sound,
the strategic bombing offensive, namely: (a) not
broad experience in building, operating, and re enough permanent damage was done to equip
pairing plants of the type to be attacked should
ment, loss of which could have shut plants down
participate not only in decisions regarding the
permanently, and (b) a great number of mis
target systems to be attacked but also in choos
sions were flown in order to counteract repairs
ing the plant section to be hit.
which were speedily made to “minor injuries.”
Longer Raids Would Have Been
TABLE 45
More Effective
The brevity of most USAAF raids was ex AvERAGE weight OF BOMBs DROPPED ON OIL
AND SYNTHETIC CHEMICAL PLANTS
ploited by German defense personnel as an un
(Average Weight of Bomb, Lb)
expected but eagerly seized advantage. They
were able to leave shelter in time to deal with Dropped Dropped Combined
incendiaries and incipient fires before conflagra by RAF Average
were thus able to make appropriate prepara Over-all average 388 660 482
125
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
—only enough to prick the skin. (The RAF aver That both types of attack were effective in
aged 678 lb.) Except in a few isolated attacks, eliminating production is a matter of record. At
the USAAF approach predominated. The result the first five plants named, units were rendered
was that, while plants were temporarily put out ineffectual by damage to water mains, power
of action, the air forces had to return repeatedly cables, coal conveyors, sewers, and other small
to open up old wounds and possibly inflict new but necessary items. When the bombs hit them,
ones. Such situations prevailed at Leuna, Zeitz, damage was also done to light buildings, garages,
Boehlen, Ludwigshafen-Oppau, and Victor at storehouses, offices, tanks, gasholders, cooling
Castrop-Rauxel. Two other plants investigated towers, and light machinery. The “bird-shot”
were rendered permanently nonproductive by failed, however, to affect destruction if the
straight shooting with adequate weapons-Rhein quarry was protected by blast walls. The near
preussen's plant at Meerbeck and the Ruhroel miss value was also discouragingly slight.
plant at Bottrop-Welheim. At Meerbeck and at Sterkrade-Holten, it was
Figure 122. These views reveal the very high level of destruction sustained by the high
pressure hydrogenation research area at Ludwigshafen which received 4 tons of bombs
per acre. Most of the damage was done by the attacks of 8 and 13 September 1944
hit
when 1,000-lb high-explosive density 1.24 tons per acre. This area
of
bombs with
a
an
on
127
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
possible to show that the proper choice of weap seven high-pressure compressors, thirough which
could pay large di zidends. all the hydrogen used the process had
to
pass
in
ons
A 500-lb bomb scored a direct hit on a Fischer and without which the plant could not operate,
Tropsch reactor, blowing a hole approximately 3 was hit by eight 1,000-lb and three 4,000-lb
bombs. Every one the compressors was de
of
ft in diameter and 2 ft deep into the tightly
stroyed. The plant was finished productive
as
spaced plates and tubes of the oven. A 1,000-lb
a
bomb, detonated on top of another reactor, the unit.
second of a battery. The first reactor in the bat
tery was blown through the end of building hous Fuzes Must Initiate the Explosion
the Right Time
be at
it,
be
the third
in
at
set off
The steel structure supporting the reactors was proper point the right time. blasting
at
the
A
twisted and torn apart, and the spandrel walls expert coal mine drills his hole, sets his
in
a
approximately
of
were blown out for distance charge, and the proper moment activates his
at
a
50 ft.
set off the charge. He complete
to
detonator
in
of is
2,000-lb bomb penetrated the roof and op all times. The control an explosive
in at
control
A
im
is,
the ground charge however, possible only
to
erating deck and detonated bomb
in
a
mediately re degree.
of
of
delayed
ft
or
10 bomb fuzed for instantaneous
A
a
to
ft
is
it
stroyed, and seven additional ones were badly do. Those fuzed detonate instantaneously ex
to
damaged. All equipment an area about 75 by
in
a of
the building was seriously
of
the corner
in
100
in
is
damaged by blast and fragmentation, the entire horizontal direction above the surface. the
If
main gas piping system was destroyed, the steel permitted penetrate
to
same bomb were into the
structure supporting the three destroyed reactors ground before going off, most
of
of
the force the
the base, nine 8-by-12-in.
at
in
beams supporting the main operating deck were earth. The earth would also “catch” most of the
bent off center, and the main operating deck 30 fragments. Except for underground utilities sys
above the point detonation was dislodged.
of
4,000-lb bomb penetrated the roof and oper equipment built below the surface normal
in
A
is
ating deck and detonated on the earth floor Germany, substantially all the
in
times. Even
in
of
demolished twelve reactors covering an area 80 On the other hand, considerable amount of
a
by 115 ft, blew out the entire end wall equipment built high into the air. Water-gas
of
the
is
building, demolished 91 the side walls, sets, for example, are fitted with superstructures
of
ft
sheared off four 12-by-24-in. H-columns which more above the ground. Rea
or
supported the roof and the crane, and tore loose soning that instantaneously fuzed bombs striking
from their moorings three 12-by-30-in. main High equipment would expend their force ineffec
girders. Two 12-by-24-in. H-columns located 75 tively, whereas delay fuzed bombs would have
a
respectively from the center detona penetrate into the vitals equipment
to
of
of
95
chance
ft
and
tion were bent by blast, and an 85 length exploding, bombing strategists compro
of
the before
ft
in
At Ruhroel, the Survey observed an outstand indicated that the instantaneously fuzed bombs
ing example large bombs were more effective for the types equipment
of
of
of
the usefulness
in
128
WEAPO NS EFFECTIVEN ESS AND BOMBING TECHNIQUES
with 0.025 sec and 0.1 sec delay. They penetrated ent, the damage might have shifted from the re
roofs of buildings, damaging piping, instrument parable variety to the permanent type. To be
panels, conveyors, etc. The damage was usually sure, incendiary bombs were sometimes carried
reparable. Since the area occupied by buildings to the targets and dropped, and small fires were
was in most plants only a small fraction of the started. The efficient efforts of trained fire-fight
total area, most of the bombs buried themselves ing squads, however, usually prevented large
in the ground and dug craters. Little or no dam fires. Had these people been kept in their shel
age was done unless the bombs struck in the ters longer, the fires might have become un
vicinity of underground cables or pipes. At one controllable. It was the impression of the Survey
refinery, members of the Survey were told that parties that the incendiaries had not been used
the common use of such bombs during the later to their best advantage. The Germans reported
phases of the bombing practically eliminated the
* that incendiaries were often snuffed out by high
need for blast walls, since there were so few frag explosive bombs. They were frequently found
ments and so little blast. The major issue was
oil
inside tanks—extinguished. Others were found
not, however, whether small bombs instantan embedded pitch-unexploded.
in
eously fuzed were more destructive than small Survey members concluded that uncontroll
bombs delay fuzed, but whether small bombs able fires could be started if: (a) delayed ac
were more destructive per ton than large bombs. tion incendiaries were used or fire bombs were
The answer was conclusively in favor of large dropped after high-explosive attacks had opened
bombs. Adequate data on the fuzing of large up lines, vessels, etc., and released inflammable
bombs were not available because, except for materials, and (b) anti-personnel bombs were
1000-lb bombs, those used on German industry dropped keep plant protection forces under
were almost without exception instantaneously to
cover. Moreover, incendiary attacks should be
fuzed. prevent high-explosive bombs from
to
timed
snuffing out the small flames developed when the
The Fire Hazard in Oil-Chemical Plants
incendiary bomb first explodes. Phosphorus
Should Be Exploited should be incorporated incendiary bomb
in
The large and efficient fire-fighting squads charges whenever possible. Its revivification
which were found in every plant investigated by properties upon drying caused no end
of
trouble
the Survey in Germany bear witness to the ever to the Germans.
present fear of fire. It is, perhaps, because of the Incidentally, was found that the Germans
it
existence of these forces that so little fire damage were extremely well informed concerning the
was observed in the plants visited. In the few markings of Allied bombs and were schooled
in
instances where fires got out of control (the establishing the identity
of
however, fires were quickly extinguished. Mem representative German oil-chemical plants
13
bers of the Oil Division were impressed with the and refineries, 16.4 per cent failed explode.
to
potentialities offered by incendiary bombs in oil One every six bombers sent on these attacks
in
chemical plants. On numerous occasions, oil was might just effectively have loaded its bomb
as
spilled by high-explosive bombs which, ignited, bays with scrap iron. Missions were wasted and
would have wrought serious damage (the pitch airmen lost flying junk Germany. This
to
of
lives
tanks at Bottrop-Welheim were burst by high distressing discovery was made by Oil Division
explosive bombs, and pitch covered several acres personnel Germany. Realizing fully the ser
in
of the plant area but was not ignited). On other iousness of this statement and the extent of its
occasions, gas mains were opened up, alcohols implication, investigators
to
went unusual
spilled, and other inflammable materials spewed lengths verify every item
to
of
information and
into the open. Had an active fire point been pres data assembled in the different localities.
129
-
MAY 1944
-|36.5120–47
STRATEGIC BOMBIN G SURVEY: OIL DIVISION REPORT
Many of the plants surveyed maintained care Where there was any doubt regarding the source
unexploded bombs of bomb, was listed as “unidentified.”
ful
of
it
of
the number
a
records
which fell inside their fence lines. Information Seeking an explanation for these disconcert
from these records, checked against on-the-spot ing figures, Oil Division personnel made several
findings, presented Table 46, which shows discoveries. In wooded area near the Gerwerk
in
a
is
the frequency unexploded bombs schaft Victor synthetic oil and nitrogen plant
of
13
in
these
- unexploded bombs which
of
plants. were found scores
the bombs hitting these plants, had been removed from the plant and surround
Of
12.2 per cent those dropped by the USAAF ing district. Among them were ten 1,000-lb
of
failed
a
those dropped by the RAF pile estimated
of
to
of
per cent 500- and 250-lb bombs.
A
18.9
explode, contain between 2,500 and 3,000 fuzes was found
to
failed
per cent another part
to
of
24
of
of
unidentified bombs failed the woods. On the basis
in
a
explode, partial count, was computed that 60 per cent
it
per cent the weighted over-all aver the fuzes were from British bombs and 40 per
of
of
16.4
explode. cent from American.
to
age failed
TABLE 46
-
NUMBERS
PLANT'S AND REFINERIES
Per Cent of
-
Plant Bombs Hiting Target Bombs Exploded Unexploded Bombs Unexploded Bombs Total
on Target on Target on Target
8th RAF uniden. 8th uniden sun uniden- stn Uniden. Per Cen
AF tified AF RAF tified AF RAF tified AF RAF tified UXB's
-
Leuna 7,425 1,218 6,330 926 1,095 292 14.8 24.0 16.0
Ludwigshafen 2,396 1,203 2,132 980 264 223 11.0 18.5 13.5
Oppau 1,097 975 1,013 740 84 235 7.7 24.1 15.4
Zeitz 3,500 1,020 3,100 860 400 160 11.4 15.6 12.3
1
3
Rhenania-Ossag,
Harburg 1,256 362 1,155 334 101 28 8.1 7.7 7.9
Europaische
Tanklager 637 224 590 215 47 7.4 4.0 6.5
9
Ebano Asphalt
-
Werke 231 98 223 89 3.5 9.1 5.2
9
8
Deutsche
Vacuum Oel 82 200 78 197 4.9 1.5 2.5
4
--
Castrop-Rauxel 1,177 894 283 24 24.0
-
Bottrop-Welheim 3,025 2,645 380 12 12.0
Scholven 3,450 2,286 1,164 33.7 33.7
Subtotal
Total bombs,
16,620 6,154 7,652 14,624 4,986 5,825 2004 1,168
-
1,827 12.2 189 24.0
-
all sources 30,434 25,435 4,999 16.4
in
that
in
ploded bombs.
Sterkrade-Holten, the plant management
At
estimated the
2,500bombs hitting the plant failed explode.
to
130
-
Figure 124. This excavation at Leuna typifies the damage to utilities caused by 500-lb
high-explosive bombs fuzed 0.1 sec and 0.025 sec delay. Thousands of such breaks
to sewers and water lines stopped Leuna's production for short periods.
131
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
The arming wires from a few fuzes had not naissance was carried out. Photographs went to
been removed. Only three burned-out primer the Central Interpretation Unit (CIU) where
detonators were found. These had apparently British and American experts interpreted them
been taken out of unexploded bombs, and their and compared their interpretations of the evi
scarcity seemed to indicate that, with relatively dence shown, estimating when knocked-out
few exceptions, the bombs had exploded when plants would resume operation and to what ex
the fuzes functioned properly. Some fuzes (all tent production in damaged plants was reduced.
apparently from bombs that landed flat) had Recommendations were also made regarding
broken off on contact with solid structures. A bomb sizes and types for different targets. The
study of the many bombs lying in the woods pro Working Committee of the Combined Strategic
vided at least one explanation for the failure of Targets Committee, composed of military and
so many to detonate. A large proportion of them civilian representatives of British and American
were dented on the side, indicating that they had agencies, met each Monday in London to ex
landed flat. None of the removed fuzes appeared amine all available intelligence and recommend
to be damaged, an indication that the bombs had target priority systems for the week. With this
not hit on their noses. information in their hands, the air forces went
Seven 500-lb bombs had penetrated the roof to work.
of the reactor building at the Gewerkschaft Vic An important duty of the Target Committee
tor plant. Each punched an oblong hole in the was to rate the monthly capacity and estimate
roof, indicating that the bomb was falling im
the monthly production of each plant selected as
properly when it struck the roof. None of the a target. Germany's total production was over
bombs exploded. This evidence indicated that estimated by about 10 per cent in 1940, the dis
the tail either had failed to keep the bomb prop crepancy increasing to approximately 33 per cent
erly aimed, or had become separated from the
at the time the oil offensive began. Throughout
bomb. Evidence gathered from other sources the sharp decline, the Target Committee con
confirmed the fact that the tails of many unex tinued to overestimate production. At the time
ploded bombs had become separated from the the bombing offensive began, production in the
bombs while in flight. While being interrogated, hydrogenation plants was overestimated by 23
a German ballistics expert asked an Oil Division per cent, and during the last months of the year
representative, “What experiments are the Allies the Target Committee's estimate was more than
conducting on tailless bombs?” He stated that
double the actual production. The output of the
he had frequently observed bombs falling with Fischer-Tropsch synthetic plants was grossly
out tail fins, and this statement was confirmed by overestimated throughout the war. At the begin
other sources. ning of the oil offensive, the capacity figure an
nounced by the Target Committee was 1,350,000
Intelligence and Photo Interpretation Were tons per year, whereas the actual figure was 450,
Vitally Important 000. German crude oil production was under
Behind the scenes of the mighty air attack on estimated by about 200,000 tons per year during
Germany's industries, air force intelligence the first part of the war, but the estimation of
groups worked in collaboration with the opera increase rose more rapidly than the actual in
tional commanders, recommending targets for crease so that by May, 1944, the estimate was 30
raiding and then interpreting the damage done per cent above actual production.
to them. Comparing the estimates and assess The interpretation from aerial photographs of
ments of these groups with the actual situation damage done and estimates of its effect on pro
as revealed by plant records and on-the-spot duction were on the whole remarkably accurate.
findings, Oil Division personnel were able to The predicted dates for resumed operations in
reach conclusions regarding the accuracy with plants which had been closed by raid damage
which this work was done. usually fell within a few days of the actual date
During and after attacks, photographic recon as indicated by plant records. These predictions
WEAPO NS EFFECTIVEN ESS AND BOMBING TECHNIQUES
provided an excellent calendar for bombing op thetic oil plant as pump houses was in reality the
erations. Various factors including weather con much more important power house and trans
ditions and other strategic tasks, however, some former house. The loading station at Castrop
times precluded the rebombing of the plants on Rauxel was designated as a new Fischer-Tropsch
the dates recommended. In some instances, reactor house and was much more heavily
periods of several weeks of almost full produc bombed than the actual reactor house. Other dis
tion were allowed to pass before the plants were crepancies of this type were encountered.
again bombed, and German Ministerial reports Weakness in Air Force Intelligence seemed,
indicate how important, especially during the for the most part, to be based on faulty general
final 12 months, these uninterrupted periods were information concerning plant capacities and the
to the continuance of the war. location within the plants of the different units.
Unexplained discrepancies which undoubtedly Sound prewar intelligence would have pre
sometimes affected the choice of aiming points vented these errors. Some parts of the oil indus
were encountered in the designation of buildings try would not have been overbombed; other seg
in the plants. A complex described in the official ments might have received requisite attention
target ground plan of the Rheinpreussen syn earlier. \
Figure 125. Water mains and buried electric cables were damaged frequently. This
hit
an
view shows a group of cables at Boehlen cut by a direct and exposed water main.
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
Photographic interpretation, a comparatively caused heavy Allied losses but did not prevent
new field, was performed with an accuracy that successful air attacks. Both fighter and flak de
was always satisfactory and at times remarkable. fenses were extremely heavy during the early
months of the oil-chemical offensive, but as short
German Air Raid Protective Measures ages in both gasoline and explosives became crit
Basically,German air raid protective meas-- ical, the effect was discernible in a radical weak
ures (described in detail in Appendix F) consis ening in the German defensive capacity. During
ted of: (a) active defenses, such as fighter pro the final months of the war, Allied bombers
tection and flak; (b) passive defenses, such as roamed at large over the Reich, encountering
smoke screens, barrage balloons, blast walls, de only negligible opposition.
coy plants, and camouflage; (c) concealment Germany's passive defenses interfered with,
techniques, such as the ambitious program for but did not prevent, successful air attacks. The
dispersed and underground plants. effective use of smoke screens combined with
The German active anti-aircraft defenses bad weather conditions resulted in a tremendous
TABLE 47
Water, steam and power plants, and electric sub- Easily Easily Easily Rarely
stations repaired repaired repaired damaged
Utilities distribution systems, water, sewers, ca- Easily Rare but Easily Rarely
bles, interplant gas lines, steam and power lines repaired easily repaired damaged
repaired
Light process equipment, including gas generat- Could be Could rarely Could be Rarely
ing and purifying systems, gasholders, distillation repaired be repaired repaired damaged
units, tankage control instruments, cooling tow
ers, Fischer-Tropsch reactors
Very heavy process equipment, including reactor Rarely Not Rarely Not
vessels, heat exchangers, gas separators, and rub- damaged damaged damaged damaged
ber fabricating equipment
* A near miss assumes that the bomb hit up to the following distance from the nearest
edge of structure or equipment:
5 ft for 100- and 250-lb bombs
10 ft for 500-1b bombs
15 ft for 1,000- and 2,000-lb bombs
25 ft for 4,000-lb bombs
Secondary effects are excluded from consideration because they varied with the con
tents of each individual line, tank, holder, etc. -
Buildings are not included because damage to buildings alone rarely had any effect
on plant production. Damage to buildings usually was not repaired. Any repairs that were
made usually followed the resumption of production.
134
WEAPO NS EFFECTIVEN ESS AND BOM BING TECHNIQUES
wastage of bombs. Decoy plants also attracted been started six months earlier and completed
many bombs. During the first seven large scale before Allied attacks on oil started, the entire
attacks on Leuna, nearly as many tons fell on the underground system would still have been nul
decoy plant as on the main plant. Blast walls and lified because the plants depended on Germany's
reinforced concrete “dog houses” were useless transportation system, which was, for all prac
against 4,000-lb bombs, but prevented serious tical purposes, destroyed. Figure 9 indicates the
damage from near misses by 1,000-lb bombs planned and completed program — a clear-cut
and were effective even against direct hits of case of “too little and too late.”
500-lb and smaller bombs. But the utilities sys
tems were vulnerable, and the oil attacks were Recommendations:
therefore successful. Table 47 summarizes Oil Division findings re
Concealment techniques were not effective garding the ability of munitions of various sizes,
against Allied air attacks. Even had the ambi variously fuzed, to damage plant equipment in
tious underground and dispersal plant program the oil, chemical, and rubber industries. The
TABLE 47
TOTAL 2,062
Reparable damage is defined as damage that can be well enough repaired by plant
forces and imported labor so that operation can be resumed. Plates, bricks, cement, pipe
lengths, bars, rods, angles, and other materials usually part of plant maintenance stocks
are assumed to be available.
135
STRATEGIC BOMBING SURVEY: OIL DIVISION REPORT
same findings are presented pictorially in Fig borne radar available, and air conditions which
ures 124 to 144, which illustrate the most im frequently existed over Germany), 500- and
portant findings on this subject. 1,000-lb bombs should be used in what is really
It is the conviction of all Oil Division ordnance area attack. It is clear that such attacks shut
officers, fire damage appraisers, and design, down the German plants in these industries, but
con
struction, and maintenance engineers who have attacks had to be repeated frequently (every two
participated in plant surveys that, for the muni to four weeks) because the type of damage
tions available for use against Germany, caused was so readily repaired. Figure 123 shows
1. Instantaneously fuzed large bombs (2,000 the number of major breaks in water lines at
to 4,000-lb) should be employed against all tar Leuna as well as the progress made repairing
gets in these industries whenever bombing tech them. It was this type of damage that kept Leuna
nique, under prevailing aiming conditions, can from producing more than a fraction of her pre
ensure dropping a reasonable percentage of attack capacity.
bombs on vital aiming points. 3. Actual findings on incendiaries are very
2. Under conditions that reduce bombing ac limited since they were used so infrequently dur
curacy (full instrument attack, the types of air ing the attacks studied, and those dropped nor
- -
Figure 126. One of many piles of cable in the Luetzkendorf plant damaged by 500-lb
high-explosive and smaller bombs. Damaged cable had to be repaired or replaced
before operation of the plant could be resumed.
136
WEAPO NS EFFECTIVEN ESS AND BOM BING TECHNIQUES
mally were extinguished before spills of inflam 4. Delayed action anti-personnel bombs
mable material had a chance to spread, become should be used in order to delay the fire fighting
ignited by the incendiaries, and serve as focal and in order to get maximum results from any
points for serious fires. Survey personnel believe fires started.
that incendiaries dropped several minutes after 5. Immediate steps should be taken to ascer
high-explosive attack, or equipped with delay tain the reasons for the excessive number of un
elements good for, say five minutes, would be exploded bombs and to correct whatever defects
most effective in any attack on these industries. in bombs or techniques are revealed.
Mainly 100-lb bombs were used in the earlier attacks later the majority
were 300-lb or 500-lb bombs and finally 1000-lb bombs. The heaviest
damage during the attacks occurring toward the end of July were done by
1000-lb bombs and resulted in a prolonged shutdown of the plant. The
management considers the guided English night attacks with heavy caliber
bombs to be more dangerous than the American day attacks, especially
,when the flak is handicapped by low visibility.
—Major General Gerlach of the Staff of the Luftwaffe
Anti-Aircraft Defense of Leuna, November, 1944
Berlin
19 January 1945
My Fuehrer
oil
addition
to
1944
in
all
of
to
addition, repairs take longer time. must also stated that the now
If
a
frequent night attacks are more effective than the day raids
as
heavier
extraordinary accuracy achieved; therefore,
an
to
proceed undisturbed, the planned production, which during the final quarter
last year seemed possible, can longer
be
no
of
achieved.
Heil Hitler!
Albert Speer
Reichsminister for Armaments Production
137
OIL DIVISION: CONCLUSIONS;
RECOMMENDATIONS: APPLICATIONS
munitions capable of destroying vital process tacks on enemy war industries may be under
equipment had been employed whenever rea taken with a complete knowledge of the facts.
sonable bombing accuracy was obtainable, and
if sounder military intelligence had been made
Application of German Protective
available.
Techniques to American Industries
Recommendations Air defenses for the United States far superior
On the basis of its findings, the Oil Division to those which prevailed in Germany would still
recommends: - leave American industries vulnerable; passive
(a) on aiming tech
That intensive research defenses even more extensive than the German
nique be continued, since improvement in bomb could not prevent destruction. To move the
ing accuracy, with a given weapon, offers the American oil and chemical industries under
greatest single chance of improving the effec ground would be a task of staggering magnitude
tiveness of air attack. and would still leave the industries susceptible to
(b) That men with sound industrial experi strangulation through attacks on transportation.
ence at the operating level co-operate actively Blast walls and “dog houses” lose even academic
with Air Force planning and operational groups interest in the era of the atomic bomb and its
in selecting enemy targets, in choosing aiming successors. The only defense of American in
points, and in judging the effectiveness of air dustry envisaged by Oil Division personnel is
attack. the prevention of air attacks.
138
Figure 127. Pipe bridge at Zeitz. A length of 150 ft collapsed as a result of blast from a
4,000-lb high-explosive bomb which detonated about 100 ft away.
139
Figure 128. A group of undamaged Schmalfeld gas
generators at Luetzkendorf.
Figure 129. A group of three Schmalfeld gas generators at Luetzkendorf after several
by 500-lb explosive bombs. The damage was reparable. Because of conges
its
direct hits
tion, this equipment would have suffered seriously from heavy instantaneously fuzed bombs.
140
Figure 130. Compressor building at Boehlen. The 8-in. reinforced concrete arch was
damaged by a 500-lb high-explosive bomb. Piping was damaged by fragments, but
the compressor and motor remained intact.
141
t
Figure 131 compressor building at Zeitz. A 1,000-lb Figure 132. Compressor building at Boehlen. A
high-explosive 1,000-lb high-explosive bomb penetrated the 12-in.
bomb detonated 5 ft from this 8-in.-
thick reinforced concrete protection arch. The com- thick concrete protection arch and detonated within
pressor housing was slightly damaged, but the arch the shelter. The compressor was destroyed.
shielded the machine.
Figure 133. The interior of a compressor house at Boehlen after Allied occupation.
by
all
Except for the one compressor shown in Figure 133 machines were intact. Hits
superficial damage the building.
to
()-47– -15
7.46512
142
by
Figure 134. Near miss by 1,000-lb bomb on a 3,100
ft)
Figure135. Near miss 500-lb GP (U.S.)
(4
oil
storage tank Europaische Tanklager and bomb fuzed 0.1 sec nose and 0.025 sec tail on
of
a
ton
Ebano Asphalt Werke,
oil
protected storage tank
of
Transport refinery, Finkewander-Hamburg. The tank
on
was entirely undamaged although the edge Harburg-Hamburg. striking
of
the The bomb detonated
to
of
35-ft crater extended within inches the tank. heavy reinforced concrete blast-wall apron. The
by
an
example limited damage resulting from damage that was caused blast and fragmentation
of
This
is
of
total 699
A
4.84 tons
in
capacity.
143
- - - -- - - -- -
Figure 137. The compressor house at Bottrop-Welheim before the war, showing two of
the 10,000-lb-per-square-inch gas compressors with synchronous motor drives.
144
Figure 138. Compressor house at Bottrop-Welheim after three 4,000-lb and eight
hit
1,000-lb high-explosive bombs the building and machines. All seven machines with
their motors, starters, relays, and hydrogen lines were destroyed.
145
::::::: :::
Figure 139. The installation beyond the hut is one of two fired heating coils for the
d ve ral n e Clr m is se s frOm
la
til
io its Cl
d
Z
is
e
n
-
:::
::
s
::
t*
ig6
:I
'4
.\
Figure 140. This unit was similar to the one in Figure 138. It was completely wrecked by
hit
direct from 4,000-lb high-explosive bomb. Restoration would have required building
a
new unit.
a
147
Figure 141. Interior of reactor building at Luetzkendorf where a 4,000-lb bomb dis
lodged the reactors and seriously damaged the building structure. The main gas header
is visible in the background.
148
-- - -- -
Figure 142. A 4,000-lb high-explosive bomb hit this reactor building at Luetzkendorf
and destroyed a large part of the installation.
149
Figure 143. Furfural unit at Deurag-Nerag refinery, Misburg-Hannover. A 4,000-lb high
explosive bomb instantaneously fuzed scored a near miss on this unit in an attack on
13/14 February 1945. The bomb struck approximately 20 ft from the side of the structure,
ft,
steel-frame brick construction with concrete foundation and floor (white outline) was
completely destroyed by blast. The open steel Furfural structure
as
alignment, and all glass wool insulation was blown off towers; there
to
of
out
ft
2
l
was minor fragmentation damage. As the result blast damage caused by this bomb,
of
be
150
Figure 144. The propane deasphalting unit at the Deurag-Nerag refinery, Misburg
Hannover, received four direct hits and four near misses by 500-lb GP bombs fuzed
0.1 sec nose and 0.01-0.025 sec tail, or 250-lb GP bombs fuzed instantaneously 0.1 sec
nose and 0.025 sec tail in three attacks: 24 August, 12 September, and 31 December
1944. There was light blast and fragmentation damage. Two high-pressure settling
tanks, 6 ft in diameter and 18 ft in length, were seriously damaged. Repair work was
begun with limited labor 1 May 1945, and the unit was operating at approximately
80 per cent of capacity by 1 June 1945, indicating the minor extent of the damage
inflicted.
-
Figure 145. Unexploded bombs from the Gewerk
oil
of
146. One
collecting point about
at
to
a
plant Castrop-Rauxel.
at
Figure 147. Approximately 3,000 fuzes (60 per cent bombs indicated that malfunctioning resulted prin
British, 40 per cent U.S.) removed from unexploded cipally from flat landing. Most unexploded bombs
collecting point near the were flat landers.
at
Gewerkschaft-Victor plant.
-
152
UNITED STATES STRATEGIC BOMBING SURVEY
LIST OF REPORTS
The following is a bibliography of reports resulting from 21 Vereinigte Deutsche Metallwerke, Hildesheim, Ger
the Survey's studies of the uropean and Pacific wars. many
Those reports marked with an asterisk (*) may be pur 22 Metallgussgesellschaft G m b H, Leipzig, German
chased from the Superintendent of Documents at the 23 Aluminiumwerk G m b H, Plant No. 2, Bitterfeld,
-
Government Printing Office, Washington, D.C. Germany
£
24 Gebrueder Giulini GmbH, Ludwigshafen, Germany
25 Luftschiffbau, Zeppelin G m b H, Friedrichshafen
European
L'
War on Bodensee, Germany
26 Wieland Werke AG, Ulm, Germany
OFFICE OF THE CHAIRMAN 27 Rudolph Rautenbach Leichmetallgiessereien, Solin
£
gen, Germany
*1 The United States Strategic Bombing Survey: Sum 28 Vereinigte Aluminiumwerke AG, Lunen,
mary Report (European War ermany
*2 The Strategic Bombing Survey: Over 29 Vereinigte Deutsche Metallwerke, Heddernheim,
all Report (European War)
*3 The Effects of Strategic Bombing on the German 30 Duerener Metallwerke AG, Duren Wittenau-Berlin
War Economy & Waren, Germany
#
stadt, Austria Cologne Field Report
Bonn Field
Hanover Field port
Aero Engines Branch
Hamburg Field Report—Vol I, Text; Vol II, Exhibits
15 Bussing NAG Flugmotorenwerke G m b H, Bruns Bad Oldesloe Fiel Report
wick, Germany Augsburg Field Report
Reception Areas in Bavaria, Germany
16 Mittel-Deutsche Motorenwerke G m b H, Taucha,
German
17 Bavarian Motor Works Inc, Eisenach & Durrerhof, EQUIPMENT DIVISION
£,
Germany
18 Bayerische Motorenwerke A G (BMW) Munich, Electrical Branch
-
19 Henschel Flugmotorenwerke, Kassel, Germany *48 German Electrical Equipment Industry Report
49 Brown Boveri et Cie, Mannheim Kafertal, Germany
Light Metal Branch
Optical and Precision Instrument Branch
Light Metals Industry X. Aluminum
of Germany {#
Part II, Magnesium *50 Optical and Precision Instrument Industry Report
Abrasives Branch Submarine Branch
*51 The German Abrasive Industry
52 Mayer and Schmidt, Offenbach on Main, Germany German Submarine Industry Report
Maschinenfabrik Augsburg-Nurnberg A G, Augs
* Anti-Friction Branch burg, Germany
Blohm and Voss Shipyards, Hamburg, Germany
*53 The German Anti-Friction Bearings Industry Deutschewerke A. G, Kiel, Germany
#
Deutsche Schiff und Maschinenbau, Bremen, Ger
Machine Tools Branch main V
Machine Tools & Machinery as Capital Equipment Friedrich Krupp Germaniawerft, Kiel, Germany
Howaldtswerke A. G., Germany
Machine Tool Industry in Germany
Herman Kolb Co., Cologne, Germany Submarine Assembly Shelter, Farge, Germany
Collet and Engelhard, Offenbach, Germany Bremer Vulkan, Vegesack, Germany
Naxos Union, Frankfort on Main, Germany
Ordnance Branch
MILITARY ANALYSIS DIVISION
The Defeat of the German Air Force *101 Ordnance Industry Report
V-Weapons (Crossbow) Campaign 102 Friedrich Krupp Grusonwerke A. G Magdeburg
Air Force Rate of Operation Germany
Weather Factors in Combat Bombardment Opera 103 Bochumer Verein fuer Gusstahlfabrikation A G,
Bochum, German
tions in the European Theatre :
Bombing Accuracy, USAAF Heavy and Medium 104 Henschel & Sohn, Kassel, Germany
Bombers in the ETO 105 Rheinmetall-Borsig, Dusseldorf, Germany
Description of RAF Bombing - 106 Hermann Goering Werke, Braunschweig, Hallendorf,
64a The Impact of the Allied Air Effort on German Germany
gistics Lo: 107 Hannoverische Maschinenbau, Hanover, Germany
MORALE DIVISION 108 Gusstahlfabrik Friedrich Krupp, Essen, Germany
*64b The Effects of Strategic Bombing on German Morale
(Vol I and Vol II)
oIL DIVISION
*109 Oil Division, Final Report
Medical Branch *110 Oil Division, Final Report, Appendix
*65
*111 Powder, Explosives, Special Rockets and Jet Pro
The Effect of Bombing on Health and Medical Care ellants, War Gases and Smoke Acid (Ministerial
in Germany eport #1)
112 Underground and Dispersal Plants in Greater Ger
MUNITIONS DIVISION many
Heavy Industry Branch
113 The German Oil Industry, Ministerial Report Team
78
The Coking Industry Report on Germany 114 Ministerial Report on Chemicals
Coking Plant Report No. 1, Sections A, B, C, & D
Gutehoffnungshuette, Oberhausen, Germany
Oil Branch
Friedrich-Alfred Huette, Rheinhausen, Germany
Neunkirchen Eisenwerke A G, Neunkirchen, Ger
many 115 Ammoniakwerke Merseburg G m b H, Leuna, Ger
Reichswerke Hermann Goering A G, Hallendorf many—2 Appendices
Germany 116 Braunkohle Benzin A G, Zeitz and Bohlen, Germany
August Thyssen Huette AG, Hamborn, German Wintershall AG, Leutzkendorf, Germany
Friedrich Krupp AG, Borbeck Plant, Essen, Ger 117 Ludwigshafen-Oppau Works Qf IG
Farbenindustrie
many A G, Ludwigshafen, Germany
Dortmund Hoerder Huettenverein, A G, Dortmund, 118 Ruhroel Hydrogenation Plant,
*
Bottrop-Boy, Ger
Germany many, Vol, I, Vol. II
Hoesch AG, Dortmund, Germany 119 Rhenania Ossag Mineraloelwerke A G, Harburg
Bochumer Verein fuer Gusstahlfabrikation A G, Refinery, Hamburg, Germany -
Bochum, Germany 120 Rhenania Ossag Mineraloelwerke A G, Grasbrook
Refinery, Hamburg, Germany
Motor Vehicles and Tanks Branch 121 Rhenania Össag Mineraloelwerke AG, Wilhelmsburg
Refinery, Hamburg, Germany
German Motor Vehicles Industry Report 122 Gewerkschaft Victor, Castrop-Rauxel, Germany, Vol.
Tank Industry Report I & Vol. II
Daimler Benz AG, Unterturkheim, German 123 Europaeische Tanklager und Transport A G, Ham
Renault Motor Vehicles Plant, Billancourt * Paris burg, Germany
Adam Opel, Russelheim, Germany 124 Ebano Asphalt Werke A G, Harburg Refinery, Ham
DaimlerBenz-Gaggenau Works, Gaggenau, Germany burg, Germany
Maschinenfabrik Augsburg-Nurnberg, Nurnberg, 125 Meerbeck Rheinpreussen Synthetic Oil Plant—Vol. I
Germany * & Vol. II
Auto Union A G, Chemnitz and Zwickau, Germany
Henschel & Sohn, Kassel, Germany
Maybach Motor Works, Friedrichshafen, Germany Rubber Branch
Voigtlander, Maschinenfabrik AG, Plauen, Germany-
Volkswagenwerke, Fallersleben, Germany 126 Deutsche Dunlop Gummi Co., Hanau on Main,
Bussing NAG, Brunswick, Germany Germany -
Muehlenbau Industrie A G (Miag) Brunswick, Ger 127 Continental Gummiwerke, Hanover, Germany
many 128 Huels Synthetic Rubber Plant
Friedrich Krupp Grusonwerke, Magdeburg, Germany 129 Ministerial Report on German Rubber Industry
£
Propellants Branch 184 Daimler-Benz AG, Mannheim, Germany
- 185 Synthetic Oil Plant, Meerbeck-Hamburg, Germany
130 Elektrochemischewerke, Munich, German 186 ewerkschaft Victor, Castrop-Rauxel, Germany
131 Schoenebeck Plant, Łignose prengstoff 187 Klockner Humboldt Deutz, Ulm, Germany
Werke G m b H, Bad Salzemen, Germany Ruhroel Hydrogenation Plant, Bottrop-Boy, Germany
132 Plants of Dynamit AG, Vormal, Alfred Nobel & Co, 189 Neukirchen Eisenwerke AG, Neukirchen, Germany
Troisdorf, Clausthal, Drummel and Duneberg, 190 Railway Viaduct at Altenbecken, Germany
Germany 191 Railway Viaduct at Arnsburg, Germany
133 Deutsche Sprengchemie GmbH, Kraiburg, Germany 192 Deurag-Nerag Refineries, Misburg, Germany
193 Fire Raids on German Cities
OVER-ALL ECONOMIC EFFECTS DIVISION 194 IG Farbenindustrie, Ludwigshafen, Germany, Vol I
& Vol II
134 Over-all Economic Effects Division Report 195 Roundhouse in Marshalling Yard, Ulm, Germany
Gross National Product------- Special papers IG Farbenindustrie, Leverkusen, Germany
Kriegseilberichte------------- which together 197 Chemische-Werke, Huels, Germany
Herman Goering Works------- comprise the 198 Gremberg Marshalling Yard, Gremberg, Germany
Food and Agriculture--------- above report 199 Locomotive Shops and Bridges at Hamm, Germany
134a Industrial Sales Output and Productivity
TRANSPORTATION DIVISION
PHYSICAL DAMAGE DIVISION
#
*200 The Effects of Strategic Bombing on German Trans
Physical Damage Division portation
134b (ETO)
135 Villacoublay Airdrome, Paris, France 201 Rail Operations Over the Brenner Pass
Repair Yards, Malines, Belgium 202 Effects of Bombing on Railroad Installations in
136 Railroad Regensburg, Nurnberg and Munich Divisions
137 Railroad Repair Yards, Louvain, Belgium 203 German Locomotive Industry During the War
138 Railroad Repair Yards, Hasselt, Belgium .
139 Railroad Repair Yards, Namur, Belgium
204 German Military Railroad Traffic
140 Submarine Pens, Brest, France
141 Powder Plant, Angouleme, France UTILITIES DIVISION
6:
142 Powder Plant, Bergerac, France
143 Coking Plants, Montigny & Liege, Belgium *205 German Electric Utilities Industry Report
144 Fort St. Blaise Verdun Metz, France 1 to 10 in Vol I“Utilities Division Plant Reports”
145 Gnome et Rhone, Limoges, France 207 11 to 20 in Vol II “Utilities Division Plant Reports”
146 Michelin Tire Factory, Clermont-Ferrand, France 208 21 Rheinische-Westfalische Elektrizitaetswerk A G
147 Gnome et Rhone Aero Engine Factory, Le Mans,
France Pacific War
148 Kugelfischer Bearing Ball Plant, Ebelsbach, Germany
149 Louis Breguet Aircraft Plant, Toulouse, France OFFICE OF THE CHAIRMAN
150 S. N. C. A. S. E. Aircraft Plant, Toulouse, France
151 A. I. A. Aircraft Plant, Toulouse, France *1 Summary Report (Pacific War)
152 V Weapons in London Japan's Struggle to End The War
153 City Area of Krefeld The Effects of Atomic Bombs on Hiroshima
£
*3 and
154 Public Air Raid Shelters in Germany Nagasaki
155 Goldenberg Thermal Electric Power Station, Knap
sack, Germany
CIVILIAN STUDIES
156 Brauweiler Transformer & Switching Station, Brau
weiler,
Storage Depot, Nahbollenbach, Germany Civilian Defense Division
157
158 Railway and Road Bridge, Bad Munster, Germany
159 Railway Bridge, Eller, Germany Field Report Covering Air Raid Protection and Allied
£rt
Subjects, Tokyo, Japan
160 Gustloff-Werke Weimar, Weimar, Germany Field Covering Air Raid Protection and Allied
161 Henschell & Sohn G m b H. Kassel, Germany Subjects, Nagasaki, Japan
162 Area Survey at Pirmasens, Germany
163 Hanomag, Hanover, Germany Field Report Covering Air Raid Protection and Allied
Subjects, Kyoto, Japan
164 M A N Werke Augsburg, Augsburg, Germany
Friedrich Krupp AG, Field Report Covering Air Raid Protection and Allied
£
165 en, Germany
Subjects, Kobe, Japan
166 Erla Maschinenwerke G m b H, Heiterblick, Ger
many Field Report Covering Air Raid Protection and Allied
Subjects, Osaka, Japan
167 A T G Maschinenbau GmbH, Mockau, Germany Field Covering Air Raid Protection and Allied
168 Erla Maschinenwerke G m b H, Mockau, Germany Subjects, Hiroshima, Japan—No. 1
169 Bayerische Motorenwerke, Durrerhof, Germany
*10 Summary Report Covering Air Raid Protection and
170 Mittel-Deutsche Motorenwerke G m b H, Taucha,
Germany Allied Subjects in Japan
171 Submarine Pens Deutsche-Werft, Hamburg, Germany
*11 Final Report Covering Air Raid Protection and
172 Multi-Storied Structures, Hamburg, Germany Allied Subjects in Japan
173 Continental Gummiwerke, Hanover, Germany
174 Kassel Marshalling Yards, Kassel, Germany Medical Division
175 Ammoniawerke, Merseburg-Leuna, German *
176 Brown Boveri et Cie, Mannheim fafertal, ermany *12 The Effects of Bombing on Health and Medical Serv
177 Adam Opel A G, Russelsheim, Germany ices in Japan
178 Daimler-Benz AG, Unterturkheim, Germany *13 The Effects of Atomic Bombs on Health and Medical
179 Valentin Submarine Assembly, Farge, Germany Services in Hiroshima and Nagasaki
180 Volkswaggonwerke, Fallersleben, Germany
181 Railway Viaduct at Bielefeld, Germany Morale Division
182 Ship Yards Howaldtswerke, Hamburg, Germany
183 Blohm and Voss Shipyards, Hamburg, Germany *14 The Effects of Strategic Bombing on Japanese Morale
£
ECONOMIC STUDIES *33 Nissan Automobile Company
Corporation Report No. XVIII
Aircraft Division (Nissan Jidosha KK) ,
(Engines)
*15 The Japanese Aircraft *34 Army Air Arsenal & Navy Air Depots
*16 Mitsubishi Heavy Industries, Ltd. Corporation Report No. XIX
Corporation Report No. I (Airframes and Engines)
(Mitsubishi Jukogyo KK) *35 Underground Production of Japanese Aircraft
(Airframes & Engines Report No. XX
*17 Nakajima Aircraft Company, Ltd.
orporation Report No. II
(Nakajima Hikoki KK)
Basic Materials Division
(Airframes & Engines)
*18 Kawanishi Aircraft Compan *36. Coal and Metals in Japan's War Economy
Corporation Report No. }II
(Kawanishi Kokuki Kabushiki Kaisha) Capital Goods, Equipment and Construction Division
(Airframes)
*19 Kawasaki Aircraft Industries Company, Inc. *37 The Japanese Construction Industry
Corporation Report No. IV *38 Japanese Electrical Equipment
(Kawasaki Kokuki Kogyo Kabushiki *39 The Japanese Machine Building Industry
Kaisha)
(Airframes & Engines) Electric Power Division
*20 Aichi Aircraft Company
Corporation Report No. V
(Aichi Kokuki KK) *40 The Electric Power Industry of Ja
*21
(Airframes & Engines)
Sumitomo Metal Industries, Propeller Division
Corporation Report No. VI
*41 The
#"
ports
Power Industry of Japan (Plant Re
(Sumitomo Kinzoku Kogyo KK, Puropera Manpower, Food and Civilian Supplies Division
Seizosho)
(Propellers)
*22 Hitachi Aircraft Company
*42 The Japanese Wartime Standard of Living and Utili
Corporation Report No. VII zation of Manpower *
£
(Airframes & Engines) Military Supplies Division
*23 Japan International Air Industries, Ltd.
Corporation Report No. VIII *43 Japanese War Production Industries
-
Kokusai Koku Kogyo KK) *44 Japanese Naval Ordnance
Airframes) 45 Japanese Army Ordnance
*24 Japan Musical Instrument Manufacturing Company *46 Japanese Naval Shipbuilding
Corporation Report No. IX *47 Japanese Motor Vehicle Industry
(Nippon Gakki Seizo KK) *48 Japanese Merchant Shipbuilding
(Propellers)
#:
*25 Tachikawa Aircraft Company
Corporation Report No.
Oil and Chemical Division
Hikoki KK)
Airframes) 49 Chemicals in Japan's War
*26 Fuji Airplane Company 50 Chemicals in Japan's War—Appendix
Corporation Report No. XI 51 Oil in Japan's War
(Fuji Hikoki KK) 52 Oil in Japan's War—Appendix
(Airframes)
*27. Showa Airplane Company Over-all Economic Effects Division
Corporation Report No. XII
(Showa Hikoki Kogyo KK)
(Airframes) *53 The Effects of Strategic Bombing on Japan's War
Economy (Including Appendix A: U. S. Economic
*28 Ishikawajima Aircraft Industries Company,Ltd.
Intelligence on Japan-Analysis and Comparison;
Corporation Report No. XIII Appendix B: Gross National Product on Japan
(Ishikawajima Koku Kogyo Kabushiki
Kaisha) and Its Components; Appendix C: Statistical
(Engines) Sources).
*29 Nippon Airplane Company
Corporation Report No. XIV Transportation Division
(Nippon Hikoki KK)
(Airframes) *54 The War Against Japanese Transportation, 1941–
*30 Kyushu Airplane Company 1945
Corporation Report No. XV /
(Kyushu Hikoki KK) Urban Areas Division
(Airframes)
*31 Shoda Engineering Company *55 Effects of Air Attack on Japanese Urban Economy
Corporation Report No. XVI (Summary Report)
(Shoda Seisakujo) *56 Effects of Air Attack on Urban Complex Tokyo
(Components) Kawasaki-Yokohama
*32 Mitaka Aircraft Industries *57 Effects of Air Attack on the City of Nagoya
Corporation Report No. XVII - *58 Effects of Air Attack on Osaka-Kobe-Kyoto. .
(Mitaka Koku Kogyo Kabushiki Kaisha) 59 Effects of Air Attack on the City of Nagasaki
(Components) 60 Effects of Air Attack on the City of Hiroshima
MILITARY STUDIES 87 Report of Ships Bombardment Survey. Party (En
I),
on
closure Comments and Data Effectiveness
Military Analysis Division of Ammunition
Ships Bombardment Survey Party (En
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88 Report
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Air Allied with the United States in the War
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61 Forces Accuracy
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Against Japan Firing
Japanese Air Power Reports
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Japanese Air Weapons and Tactics Surface Bombardments on
# Japanese War Potential
The Effect of Air Action on Japanese Ground Army
Logistics -
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66 The Strategic Air O rations of Very Heavy Bom the Incendiary Bomb Attacks on Japan
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90 Effect -
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Air Force) 91 The Effects of the Ten Thousand Pound Bomb on
67 in China, Burma, India—World War Japanese Targets Report on Nine Incidents)
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92 the Atomic Bomb on Hiroshima, Japan
of of of
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94
Effects
Effects
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the Four Thousand Pound Bomb on Japa
69 Air Force in the War Against Japan Targets Report on Five Incidents)
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70 The Seventh and Eleventh Air Forces in the War 95 Two Thousand, One Thousand, and Five
of
Against Japan Effects
Hundred Pound Bombs on Japanese Targets
(a
71 The Fifth Air Force in the War Against Japan Report on Eight Incidents)
Report on Physical Damage Japan (Summary
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A
Naval Analysis Division Report)
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*72 Interrogations of Japanese Officials (Vols. and G-2 Division
*73 Campaigns of the Pacific War
The uction of Wake Island 97 Japanese Military and Naval Intelligence
98 Photographic Intelligence the Japa
of
Evaluation
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*75 The Allied Campaign Against Rabaul
nese Homeland, Part Comprehensive Report
I,
76 The American Campaign Against Wotje, Maloelap,
Mille, and Jaluit (Vols. I, II and III) Photographic Intelligence the Japa
of
99 Evaluation
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*77 The Reduction of Truk nese Homeland, Part II, Airfields
78 The Offensive Mine Laying Campaign Against Japan 100 Photographic Intelligence the Japa
of
Evaluation
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79 Report of Ships Bombardment Survey Party–Fore nese Homeland, Part III, Computed Bomb Plotting
word, Introduction, Conclusions, and General Photographic Intelligence the Japa
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101 Evaluation
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Summary nese Homeland, Part IV, Urban Area Analysis
80 Report of Ships Bombardment Survey Party (En 102 Evaluation Photographic Intelligence
of
the Japa
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#
V,
nese Homeland, Part Camouflage
Bombardment Survey Party (En
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Report of Photographic Intelligence the Japa
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103 Evaluation
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Report of Ships Bombardment Survey Party (En Photographic Intelligence the Japa
of
104 Evaluation
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Report of Ships Bombardment Survey Party (En nese Homeland, Part VII, Electronics
105 Photographic Intelligence the Japa
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Report of Ships Bombardment Survey Party (En nese Homeland, Part VIII, Beach Intelligence
E), *106 Photographic Intelligence the Japa
of
Evaluation
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closure Muroran Area
Report of Ships Bombardment Survey Party (En nese Homeland, Part IX, Artillery
Evaluation
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closure Shimizu Area
Report of Ships Bombardment Survey Party (En nese Homeland, Part X, Roads and Railroads
closures G and H), Shionomi-Saki and Nojima Photographic Intelligence the Japa
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108 Evaluation
Saki Areas nese Homeland, Part XI, Industrial Analysis in
736.512