FİLO HAVA KURUTUCU

Fk Series Air Dryer

User Manuel EN

YENİCİ MAKİNA KOMPRESÖR SAN. TİC. LTD. ŞTİ.

İkitelli Organize Sanayi Bölgesi Dersankoop Sanayi Sit. S-1-D Blok No: 203 BAŞAKŞEHİR / İSTANBUL
 YENİCİ MAKİNA KOMPRESÖR SAN. TİC. LTD. ŞTİ.

Yenici makina was founded by UĞUR YENİCİ in 1980 with a small

workshop production. After serving for the industry of Turkey for long years,
it has taken an important place in the industry of compressor and air dryers
by growing in Ikitelli organized industrial zone with the name ‘Yenici Makina
Kompresör San. Tic. Ltd. Şti.’ in 2007. There is a total of 2200 m2 closed area as
1100 m2 of compressor production section and 1100 m2 of air dryer production
section.
Our company improves its services day by day with its service service
staff which expands, its after sales services, its sales and its spare parts produc-
tion for Filo brand screwed compressors, Filo air dryers and Filo line filters.
 CONTENTS

INTRODUCTION.......................................................................................1
GENERAL SAFETY MEASURES ...........................................................................2
SAFETY IN LIFTING AND CARRYING................................................................2
MEASURES TO BE CONSIDERED DURING INSTALLATION...................................3
MEASURES BEFORE OPERATION......................................................................4
SYMBOLS AND LABELS.....................................................................................5
Dryer Label.................................................................................................5
Cabinet Signs..............................................................................................5
INSTALLATION AND ASSEMBLY INSTRUCTIONS.......................................................6
LOCATING AND ASSEMBLING THE DRYER.....................................................6
By-Pass System...........................................................................................8
Line Filters.................................................................................................9
DRYER’S ELECTRICAL AND INSTALLATION CONNECTION.............................10
DRYER’S GENERAL OPERATION PRINCIPLES.....................................................11
Cabin Interior Design.................................................................................12
DRYER’S OPERATION......................................................................................14

Daily Maintenance....................................................................................15
Weekly Maintenance...............................................................................15
Annual Maintenance................................................................................15
Miscellaneous Faults................................................................................16
Removal of the Water from Line Filters.............................................17

ELECTRICAL DIAGRAMS.........................................................................................19
FK 1200-2200 Electrical Diagram............................................................... 19
FK 3000-6000 Electrical Diagram................................................................ 20
FK 8500 - 50000 Electrical Diagram............................................................. 21
FK 8500M - 50000M Electrical Diagram.....................................................22
WARRANTY TERMS...............................................................................................23
 FK SERIES EN

INTRODUCTION

We thank you for buying Filo air dryer and wish you enjoy it.

The product you purchased is an extremely smooth and reliable product if the
-
ons in this booklet.

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odical control and maintenance of your dryer. This booklet was prepared for you to use

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 FK SERIES EN

GENERAL SAFETY MEASURES

Make sure that the features of your air dryer meet your needs. Get support from

Make sure that the cables that are connected to the electricity are not open .
Use proper fuses and cables according to the machine’s power.

SAFETY IN LIFTING AND CARRYING

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 FK SERIES EN

slipping.

the dryer.
-

on a pallet.

chain hoist.

-
-
ned if necessary.

MEASURES TO BE CONSIDERED DURING INSTALLATION

completely cut.

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 FK SERIES EN

Make sure that there is adequate grounding to the dryer and there is a fuse betwe-
en the mains supply and the dryer.

-
dic maintenance.
-

pressure drop.

MEASURES BEFORE OPERATION

All air hoses to be used must be of appropriate size and pressure-resistant. Make
sure there is no pressure in the system before changing any air hose or before
making any changes to the air line.
Do not operate the Air Dryer at pressures lower or higher than the limits set by
the producer.
-

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 FK SERIES EN

SYMBOLS AND LABELS

Dryer Label

1. Type: Indicates the dryer’s model.

2. Capacity: Indicates the maximum work flow of the dryer.
3. Inlet Temperature: Indicates the maximum allowed inlet temperature.
4. Min/Max Pressure (Bar): Indicates the operating range of the dryer as pressure.
5. Power: Indicates the value of the dryer in kW.
6. Serial No: Numbers given by the factory to each dryer individually
7. Coolant Gas: Indicates the type of gas used.
8. Production Year: The date when it was produced in the factory.
9. Voltage: Indicates the voltage and frequency required for the dryer to operate
10. Quantity Of Gas: Indicates the amount of gas used in the dryer in grams.

Cabinet Signs

OUTLET
from the right sidewhere these symbols are located.

shown in blue.

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 FK SERIES EN

INSTALLATION AND ASSEMBLY INSTRUCTIONS

LOCATING AND ASSEMBLING THE DRYER

and you will consume more electricity than necessary.

A - COMPRESSOR
B - COMPRESSOR VENTILATION OUT- F – BY-PASS LINE
LET G - CLEAN AIR INLET H - OUTLET
C - FLEXIBLE HOSE D - ROOM HOT AIR FILTER
OUTLET I - DRYER
E – AIR TANK J - INLET FILTER

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 FK SERIES EN

It is recommended not to directly connect to the air dryer from the pressuri-

The air dryers are used only for holding the moisture in the air. They do not
-

damaged.
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away from both walls and the other machines around. This will allow your dryer to cool

the dryer.

inlet and outlet signs. Inlet should be used for the air released from the compressor

The ground where the dryer will be installed should be able to carry the ma-

and factory when you need.

air in the room with help of a fan.

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 FK SERIES EN

By-Pass System

The by-pass system and how it should be done is shown below roughly.

to the system before it gets in the air dryer. This system is called by-pass system.

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 FK SERIES EN

Line Filters

from damaging the machine.

-

dryers.

from the air.

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DRYER’S ELECTRICAL AND INSTALLATION CONNECTION

will be installed.
-

s table.

FK 3000

FK 30000

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 FK SERIES EN

DRYER’S GENERAL OPERATION PRINCIPLES

compressor holds some of the moisture of this compressed air. The rest goes to the

machines or the enterprise.

may corrode the parts of your machine and cause unexpected costs. We recommend

air;

with moisture with the compressed air that it takes from the line. When the cleaning

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 Cabin Interior Design

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FK SERIES EN

Note: Drawings are only shown for identification of materials. Different parts can be used in the models.
 Ref. No

Type

Dryer
Liquid
Liquid

Model
Drayer
Deposit

Indicator
Discharge
Expansion

Exchanger
Fan Motor
Thermostat
Manuel Mekanik Accumulator
Manuel Mekanik
Manuel Mekanik
Manuel Mekanik
Fk 3000 FE 3000 Dijital Mekanik

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Dijital Mekanik
Dijital Mekanik
Dijital Mekanik
Dijital Mekanik
Dijital Mekanik
Dijital Mekanik
3 Dijital Mekanik
Dijital Mekanik
Dijital Mekanik
Fk 30000 FE 30000 Dijital Mekanik
9 Dijital Mekanik
Dijital Mekanik
FK SERIES EN

Note: Drawings are only shown for identification of materials. Different parts can be used in the models.
 FK SERIES EN

DRYER’S OPERATION

the exchanger system and reduces the temperature of the compressed air present in

chamber according to the type of the exchanger. The accumulated liquid is discharged

the system from the dryer.

the machine.
-
hine. There is also a panel for the temperature indicator.

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 FK SERIES EN

Note: Make sure that there is no pressure or electricity in any part of the

Daily Maintenance

Weekly Maintenance

Annual Maintenance

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Miscellaneous Faults

Check the electrical plug and socket. There may not be electricity.

2- Water gets into the system.

The dryer may not be working. See item 1.

and cleaning the discharge solenoid’’.

There may be dust in the solenoid or it ma

’’.

The condenser may be very dirty and clogged. Check and clean.

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Removal of the Water from Line Filters

be discharged daily.

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 FK SERIES EN

The air reaching the dewing point in the

-

discharged by staying open in a certain period at

it is instantly seen if the discharge is running.

Details of Discharge Solenoid

-

it is clean in their plots. It is recommended to light-

ly lubricate the outer surface manually in order for

plot. It should then be assembled again and tested

Timer appearance

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ELECTRICAL DIAGRAMS

FK 1200-2200 Electrical Diagram

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FK 3000-6000 Electrical Diagram

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FK 8500 - 50000 Electrical Diagram

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FK 8500M - 50000M Electrical Diagram

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 FK SERIES EN

WARRANTY TERMS

dryer and the dryer itself.

-
horized by the producer.
3.

are repaired.

contract.

not be within warranty.

9. -

warranty.

The warranty terms apply to our products operated out the country.

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