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BULLETIN: MI 94-000
Cw COALESCER RENEWAL EEITIME, 03-01-03
MAINTENANCE INSTRUCTIONS | S¥:Suin: 6: 01-07-09
GM NNTTE WEG. CC 94-100 AND 994-500 SERIES AIR ORYERS
Salen ,Vo 24153-1099 SHEET | OF 2
TARNING
THIS 18 A COMPRESSED AIR DEVICE. COMPRESSED AIR 1S EXTREMELY DANGEROUS IF NOT HANDLED CAREFULLY.
DO NOT ATTENPT TO SERVICE, REPALR, OR BREAK ANY CONNECTIONS WITHOUT FIRST ASSURING THAT THE ENTIRE
PRESSURIZED DEVICE HAS BEEN VENTED OF ALL PRESSURE.
NOTES
1. LUBRICATE ALL RUBBER PRODUCTS WITH DOW CORNING S5M DR EQUIVALENT
2. DISCARD ALL REPLACED ITEMS IN AN APPRIVED MANNER
3, REPAIR KIT RK 94-000 CONTAINS MATERIALS FOR COALESCING ELEMENT CHANGE ON BOTH THE 994-100 AND
994-500 SERIES AIR DRYERS. THE KIT CONTAINS O-RINGS [TENS 1A AND 1B AND COALESCING ELEMENT
ITEM 2. ITEM JA IS THE SMALLER O-RING LSED WITH THE 994-500 SERTES AIR ORVER AND ITEM IB IS THE
LARGER O-RING USED WITH THE 994-100 AIR ORYER. QISCARD THE EXTRA O-RING
MAINTENANCE PROCEDURE 994-500 SERIES AIR DRYER:
1, REMOVE 6 NUTS (3), PLAIN WASHERS (4), AND LOCK WASHERS (5) FROM BOTTOM OF ORYER
2. REMOVE COALESCER CAP (6) USING TWO 5/16-18 X 3/4" JACKING SCREWS (CUSTOMER SUPPLIED)
IN OROER TO PREVENT BINDING, TIGHTEN THE JACKING SCREWS IN AN ALTERNATING FASHICN,
ONE OR TWO TURNS AT A TIME
REPLACE O-RING (1A). LUBRICATE WITH DOW CORNING SSM, OR EQUIVALENT
REPLACE COALESCER ELEMENT (2), LUBRICATE END SEALS ANO MATING SURFACES
PUSH CAP (6) FIRMLY TO SEAT IN DRYER. MAKE SURE TO ALIGN COALESCER CAP WITH BOTTOM MANIFOLD BOSS
REMOVE JACKING SCREWS BEFORE REINSTALLING CAP.
HEX NUTS SHOULD BE TORQUED IN TWO STEPS USING A CRISSCROSS PATTERN. 00 NOT EXCEED MAX TORQUE
OR CASTING DAMAGE WILL OCCUR,
STEP 1. 4 TO 6 FT-LBS
STEP 2. 14 TO 1B FT-LBS MAX
3
4
A IN DRYER BODY WITH DIW CORNING SSM PRIOR TO INSTALLING NEW ELEMENT.
6
KIT 94-000 CONTAINS
JA - 5994-526
1B - 5094-318
2 - 5994-049
994-500 DRYER
=
14,00 SERVICE CLEARANCE
CCOALESCER ELEMENT REMOVAL >
COALESCER CAP
[
aM
, TORQUE TD 16 FT-LBS. MAX BULLETIN; MI 94-000
G, COALESCER EEEELILVE 02-01-03
MAA | wx inTeNaNCE INSTRUCTIONS | sus c-28
Teo Lolorods street 994-100 AND 994-500 SERIES AIR DRYERS
Solen a 241531083 SHEET 2 OF 2
WARNING
THIS IS A COMPRESSED AIR DEVICE. CONPRESSED AIR IS EXTRENELY DANGEROUS [F NOT HANDLED CAREFULLY.
DO NOT ATTEMPT TO SERVICE, REPAIR, OR BREAK ANY CONNECTIONS WITHOUT FIRST ASSURING THAT THE ENTIRE
PRESSURIZED DEVICE HAS BEEN VENTED OF ALL PRESSURE.
NOTES:
LUBRICATE ALL RUBBER PROOUCTS WITH DOW CORNING SSM OR EQUIVALENT
2° DISCARD ALL REPLACED TEMS. IN AN APPROVED MANNER
3. REPAIR KIT RK 94-000 CONTAINS MATERTALS FOR COALESCING ELEMENT CHANGE ON BOTH THE 994-100 AND
964-500 SERIES AIR DRYERS. THE KIT CONTAINS O-RINGS ITEMS 1A AND LB AND CDALESCING ELEMENT.
TTEN 2. TTEN LA IS THE SMALLER O-RING USED WITH THE 994-500 SERIES AIR ORVER ANO ITEM IB IS THE
LARGER O-RING USED WITH THE 904-100 ALR ORYER. OISCARD THE EXTRA O-RING
MAINTENANCE PROCEDURE 994-100 SERIES AIR DRYER;
REMOVE @ NUTS (3), PLAIN WASHERS (4) AND LOCK WASHER (5) FROM BOTTOM OF ORYER.
2) REMOVE COALESCER CAP (8) USING ENE OF THE FILLOVING METHODS
‘A. TF COALESCER CAP HAS HOLES FOR JACKING SCREWS, USE TWO 5/16-18 X 3/4” SCREWS (CUSTOMER
SUPPLIED). IN ORDER 10 PREVENT BINDING, TIGHTEN THE JACKING SCREWS IN AN ALTERNATING
FASHION, ONE OR TWO TURNS AT A TIME
8. IF COALESCER CAP OOES NIT HAVE HOLES FOR JACKING SCREWS, USE THE CAPS SCREWORIVER SLOT
3. REPLACE O-RING (1B). LUBRICATE WITH DIW CORNING SSM, OR EQUIVALENT
4, REPLACE COALESCER ELEMENT (2), LUBRICATE END SEALS ANO MATING SURFACES
IN DRYER BODY WITH DOW CORNING 55M PRIOR TO INSTALLING NEW ELEMENT
5S. PUSH CAP (6), FIRMLY TO SEAT IN DRYER. REMOVE JACKING SCREWS BEFORE REINSTALLING CAP
6. HEX NUTS SHOULO BE TOROUED IN TWO STEPS USING A CRISSCROSS PATTERN. OO NOT EXCEED MAX TORQUE
OR CASTING DAMAGE WILL OCCUR
STEP 1, 4 TO 6 FT-LBS
STEP 2. [4 TO 16 FT-LBS MAX
9G4-100 ORYER
12.00 SERVICE CLEARANCE
2 COALESCER
(COALESCER ELEMENT REMLVAL )
ELEMENT KIT 94-000
1B O-RING
SS SCREWDRIVER SLOT
— 6 COALESCER CAP
PLAIN WASHER 4
LUDCK WASHER 5
