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K-FLEX 2024

K-FLEX TECHNICAL SUBMITTAL

PROJECT NAME: Taif Project


INDEX

01. Fawaz Company Profile (Page 3)

02. K-FLEX Company Profile (Page 44)

03. K-FLEX Compliance Sheet (Page 51)

04. Technical Data sheets (Page 60)

05. Some K-FLEX Certificates & Verification Letters


(Page 69)
06. Country of Origin (Page 170)

07. Warranty Certificates (Page 172)

08. K-FLEX Reference Projects (Page 174)

09. K-FLEX Approvals and References in KSA (Page 178)

10. K-FLEX Quality Management System & Govt.


Certificates (Page 304)
11. K-FLEX Application Manual (Page 318)
SECTION 01

FAWAZ COMPANY PROFILE


SINKO INDUSTRIES LTD.

Fawaz-TRAD-Rev0, Nov 2017


TRADING
PROFILE

www.fawaz.com
TRADING
CONTENTS
Introduction 02 • Low Voltage and Security 28

Our Services 05 • Fire Fighting 35

Trading Departments • Home Appliances 40

• Copper 06 • Manufacturing 42

• Insulation 07 Our Projects 44


• Ventilation 09 Certifications and Registrations 64
• Pumps 18 HSE Policy & Certifications 66

BUSINESS LINE
• Refrigeration 21 Workshop 68
• Supporting Systems 23 Showrooms 72
• Air Conditioners (Commercial) 24 Warehouses 74
• Air Conditioners (Residential) 26 Contact Us 76
Introduction
Vision Mission Goals
For over 40 years, FAWAZ Group of Companies has been growing and taking great strides in
various fields, marking a remarkable legacy of great success.

The group is a leader in refrigeration and air-conditioning, firefighting, fire and security alarms,
ventilation systems and pumps. We provide innovative solutions through our electromechanical
To be the number one provider To empower our clients Develop and strengthen our relationship with our
engineering services, and contracting and installation operations. Holding ourselves to the
of comprehensive quality in their operations by global partners and suppliers.
highest standards, we maintain an excellent record in control and maintenance of major projects electromechanical engineering delivering quality products
Maintain the standard of proprietary products to
in the commercial, residential, institutional and industrial sectors respectively. services in the GCC, providing from international brands as
the evolving global quality standards.
integrated solutions for our well as custom parts, and by
clients. providing advanced expertise Build long-term mutually-beneficial relationships
Headquartered in Kuwait, we employ over 5000 highly skilled employees in our branches in
and support in design, with our clients based on valuable exchange.
Saudi Arabia, UAE, Bahrain, Oman, Qatar and Iraq. Constantly striving for the best, we make
manufacture, implementation Provide professional support and integrated
every effort to exceed customer requirements and attain full client satisfaction in all the sectors and maintenance. solutions to our clients that take into account their
in which we operate. unique requirements and operations.

The Trading Business Line has successfully flourished its business operations in the Middle
East for over 40 years.

We operate distinguished showrooms in several countries in the GCC, displaying an exclusive


portfolio of world-renowned industrial brands and products in the electromechanical services
sector.

Public Authority for Sport, Kuwait


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Our Services

The operations of the Trading Business Line are


represented by eleven departments:
• Copper
• Insulation
• Ventilation
• Pumps
• Refrigeration
• Supporting Systems
• Air Conditioners (Commercial)
• Air Conditioners (Residential)
• Low Voltage and Security
• Firefighting
• Home Appliances
• Manufacturing

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Copper All types and sizes of copper coils, pipes and fittings are available through our reputable agents.
These form an integral part of building infrastructure installations. Insulation This department services all insulation requirements, including tubes insulation,
sheets insulation and Glass and Rock Wool.

Pipes and Coils Fiber Glass Pipe, Sheet and Roll Insulation

Rubber Pipe and Sheet Insulation

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Insulation Ventilation Fawaz provides a range of equipment related to HVAC systems.

Duct Tape Aluminum Jacketing Industrial Fans

Flexible duct and accessories

Polyolefin Pipe, Sheet and roll Insulation

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Ventilation Specialising in industrial fans, air curtains and air filters, we supply products to most of the major projects in GCC.

Industrial Fans Commercial Fans

Wall / Window
Inline Centrifugal

Wall / Window
Inline Centrifugal

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Ventilation A range of products variying between VAV terminals, Dampers, Sound Attenuators, Fan Coils units and Steam Humidifiers.

Commercial Fans Air Curtains

Air Curtains

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Ventilation
Air Filters VAVs FCU

SINKO INDUSTRIES LTD.

Dampers Humidifiers

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Ventilation
De-Humidifiers Instruments

Sound Attenuators

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Pumps A comprehensive catalogue of pumps and their accessories to suit any function in commercial or
industrial sectors, and for submersible and wastewater projects, including custom models.
We have been a key partner to major contractors locally and regionally, mega projects with the governmental sector and the oil
and gas sector.

Standard Pumps Fire pumps

Custom Pumps and spare parts Cooling Towers Accessories (Expansion tank and Air separator)

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Pumps Refrigeration Fawaz provides a wide range of equipment including motors, evaporators and
unit coolers, and condensing units.

Accessories (Expansion tank and Air separator) Compressors

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Refrigeration Supporting Systems
A comprehensive solution provider for our clients, we support
We have also made a successful business in Evaporators towers. end-to-end customer operations to facilitate installation and
maintenance operations and smoothen the process for our clients.

Evaporators Condensing Units Mechanical Fixing Vibration Absorbers

Refrigerant Gases

R134A
R404
R407
R410A

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Air Conditioners (Commercial) All types of high quality central AC Chillers and accessories.

Package Units , Ducted Split Applied AC (Chillers, AHUs, FC and Ice tank)

Air Conditioning Thermal Energy Storage (TES) Air Cooled Packageed Precision Air Conditioning Water Cooled Packageed

8.5&10 Ton
Integrated Ice Cel Series
DBAIR II Series

dularIce Cel Series DBRC Series

Water Cooled Chiller


Package Units , Ducted Split Applied AC (Chillers, AHU’s, FC and Ice tank) Explosion proof AC (Oil sector)
Air Cooled Chiller

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Air Conditioners (Residential) Known for excellent commissioning, supply and installation capabilities of Air-conditioning units equipment for our clients, our
unitary products are in high demand. These include split units, window and free standing units.

Split, Free Standing, Cassette, others Split, Free Standing, Cassette

FREGO, FAWAZ’s flagship brand, features its products in a dedicated catalogue for the GCC.

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Low Voltage and Security A top accredited contractor by regional official bodies, the fire alarm and security products are present in the most reputable
projects, including fire alarm systems, access control systems and CCTV cameras.

Controllers, Sensors and Metres Fire Alarm

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Low Voltage and Security
Fire Alarm CCTV

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Low Voltage and Security
Security Systems, BMS, Fire rated cables

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Low Voltage and Security Firefighting
We are a top accredited contractor as per regional official bodies. We supply a wide
range that includes fire extinguishers, hose reels, canvas hoses, nozzles, landing
valves, breeching inlets, cabinets, flow meters, sprinklers and others.

Security Systems, BMS, Fire rated cables Equipment and Systems

Agent storage tanks Fire automatically detected by fusible links


and releasing unit

Manual remote
pull station
mounted on
exit point in Nozzles are located
kitchen over hazardous cooking
equipment behind
the filters and in the
extract spigots

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Firefighting We also provide kitchen suppression systems, foam systems, FM200 systems, and Deluge Systems to all the major restaurants.

Equipment and Systems Fire Trucks and Rescue Vehicles

Hose and Fittings

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Firefighting
Sprinklers and Accessories Valves and Accessories

Fire monitor and Valves Hose and Fittings

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Home Appliances
Refrigerators, Freezers Cookers and Ovens, Microwaves

Washing Machines, Dish Washers Water Dispensers

FREGO, FAWAZ’s flagship brand, features its products in a dedicated catalogue for the GCC.

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Manufacturing
Ducts, Duct Heaters, Sound Attenuators

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Our Projects MULTINATIONAL PRESENCE… PROWESS IN EXECUTION

KUWAIT Trading Projects KSA Trading Projects


• Al Hamra Tower • Kuwait National Assembly AL KHOBAR • Park Mall • Taibah University • Al Qasr Mall • Ithra Center (King Abdullah For • MOF - Villas
• Al Seif Palace • Kuwait National Museum • Al Khafji FDP Phase 1 Onshore • Petro Rabigh Development Plant • Water Cooling Plant • Al Rajhi Bank Knowledge & Culture) Aramco • MOH - 500 Bed Hospital
• American Camp • Kuwait University Facilities • Qurayyah Sea Water Treatment Plant JEDDAH • Al Rashid Offices • Jabal Omar • MOI - Police Station
• Arifjan Camp • Kuwait University - • Al Rashed Intercontinental Hotel • Rabigh Phase 2 Petrochemical Project • Fakih Hospital • Al Rass Technical Collage • Jazan University • Muzahmiyah Collage
• Avenues Phase 1 & Phase 2 Shadadiyah • Almuajiz Terminal • Rehabilitation Of Royal Commission • Jeddah - Medical Tower For • Al Salam General Hospital • Jazan& Najran Housing Project • Onizaha Mall & Arar Mall
• Babel Restaurant • Ministry Complex • Aramco Housing -Ras Tanoura Hospital Maternity & Children • Al Salam Palace • JEKAH • Pension Fund Complex
• Bayan Palace (Residential • Ministry of Defense • Battoyor Tower • Royal Commission Housing • King Abdulaziz University • Al Swailim Tower- Hayyat Regency • KAP-2 A • Petro Rabigh Refinery
Bldgs) • Ministry of Electricity & Water • Dammam University • SAFCO - SABIC • King Saud Mosque • Al Waseel Tower • KAP2C • Princess Noura University
• Burj Al Shaya Tower (Doha West Power Station/ • Dareen Mall • SATORP Refinery • Le Meridien Hotel • Al Wasil Compound • KAP2E & KAP5 • Quawayiyah Power Station
• Central Bank of Kuwait Doha East Power Station) • Dow Innovation Center • Saudi Commission For Health • Radisson Blu Hotel • Al Yarmouk S/S • KAP4 Security Forces • Qurtoba Compound
• Dar Al Shifa Hospital • Ministry of Health • Expand Dhahran Residential Specialities Tower • Ramada Hotel • Aramco • KAPSARC - Aramco • Ras Al Khair Power Station
• Doha Power Station, MEW • Ministry of Health (Sabah Community Sport Facilities • Saudi Kayan • United Doctors Hospital • Armed Forces Housing Mod • Kinfg Fahad Medical City • Rimal Gated Community
• EQUATE – Health & Safety Hospital, Zain Hospital) • Fadhili Buidling Integrator • Saudi National Guard MECCA • Bank Albilad - HQ • King Abdallah Finance District • Riyadh Metro Project
Building/Central Control • PAAET • Hawiyah Gas Plant Facilities • Hospitals - Sang • Al Jamarat Facility • Batha Hospital-Moh • King Abdulaziz University Hospital • Sabic Housing
Building (Petrochem) • Radisson Blu Kuwait • Jabal Omar Development Project • SEC Sub-Stations & Power Plants • Clock Tower • Centeria Mall • King Abdullah University (KAUST) • Sadara- Aramco
• Farwaniya Court Complex • Sabah Al Ahmad City • Jazan Refinery • South Dhahran Home Ownership • Muzdalifah Train Station • Courts Project • King Fahad Medical City • SAMA
• Jahra Court Complex • Kaust New Student Housing Housing RIYADH • Criminal Court • King Fahad Palace- Marbella- • SANG - King Salman Hospital
• Joint Operations Main Office • Khursaniyah Gas Plant - Producing • Taibah University • 2nd Industrial Area S/S • Dallah Hospital Espain • Shaybah - Aramco
Wafra Facilities AL MADINAH • Abyat • Eadi Al Dawaser Hospital • King Fahd Library • Soliman Al Habib Hospital
• Kharafi Villa • King Abdulaziz Center For World • Al Qiblateen Mosque • Al Anoud Tower • Elegance Tower • King Faisal Specialist • STC- Data Center
• KISR Ahmadi Petroleum Culture - KACWC • Bahaa El-Zahraa Hotel • Al Dara Hospital • Geant Store- Riyadh Gallary - Mall Hospital - Riyadh • Taibah University- Quraan &
Research Center • King Abdullah University Of Science & • High-Speed Rail • Al Fardan Tower • Grand Stand- Al Jnadriya • King Saud University Hadeeth
• KNPC (Clean Fuel Project) Technology • Intercontinental (Dar Al-Taqwa) • Al Hayer Stp Station • Hail University • King Saud University- Endowments • Tawaren Tower
• KOC (Housing Project) • King Faisal University • Islamic University • Al Hugayet Commercial Center • Human Rights • Madinaha - Dar Al Hejra • Tubuk Compound
• KOC (Small Boat Harbor) • Maaden Project • Jawharet Al Asema Hotel & Tower • Al Iman Hospital • Information Technology And • Mahaiel Aseer Hospital • TVGC
• Kuwait Business Town • Manifah Causeway Facilities • Madinah Cardiac Center • Al Jouf Collage Comunication Housing ( ITCC) • Majdoul Tower ( Twisted Tower )
• Kuwait Fire Brigade • Movenpick Hotel • Madinah Marriott Hotel • Al Jumaiah Tower • Information Technology And • Ministry Of Electricity And Water
Department • North Park Office Complex • Movenpick Anwar Al Madinah Hotel • Al Kharj Sub Station Comunication Complex (ITCC) • Ministry Of Interior (MOI) H.Q
• Kuwait Municipality • Nylon Plant • Prophet Mohammed Mosque • Al Mutawaa Tower • ITCC • Mobily Building

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Our Projects EYE ON EXCELLENCE… RELENTLESS DRIVE TO EXCEED

UAE Trading Projects BAHRAIN Trading Projects QATAR Trading Projects


• Acacia Avenues • Hotel Building G+23, Business Bay • 400 Kv Substaion • Busaiteen One Tower Social Insurance - GOSI Center • University Of Bahrain • Al Baraha Tower
• Ajman Housing Complex • Jewel Tower Media City • Aaa Home • Business Bay Tower • GOV (Bahrain Defense Force) • Middile East Hospital • US Navy • Al Handassa Complex
• Al Attar Tower • Jumeirah Open Beach • Abg Tower • Capital Plus Building • GOV (King Fahd Causeway) • Moda Mall • Villamar Towers • Al Manal Food Factory
• Al Falah Healthcare Center • Karama Residential Building By Al • Al Baraka Banking • Contrac International • GOV (Ministry Of Education) • Mondelez • Water Garden City • Al Meera Mall
• Al Fattan Downtown Wasl • Al falah School (US NAVY) • GOV (Ministry Of Electricity • Movenpick Hotel • Zamil Tower • Al Wajba Palace
• Al Fattan Sky Towers, Umm Ramool • Mada Tower, Burj Khalifa • Bahrain Financial Harbor • Crystal Tower & Water) • Mueller Plant • Zawia 1, 2 & 3 Amwaj Island • Aqua & Fisheries Research Center
• Al Qiyadah Mixed Used Development • Majestine Allure By Damac • Air Show • Cybarco Tower • GOV (Ministry Of Health) • Nest Tower • Zawia Tower 1, Tower 2, • Gulf Mall
• Aloft - 4 Star Hotel Building, • Mira Oasis Townhouses 1393 • Al Dur Substation • Diplomat City Towers • GOV (Royal Court) • One & Only Hotel & Tower 3 • Gwc-Logistic Hub @ Basulba
Palm Jumeirah • Nad Al Sheba Villas 482 - Phase 3 • Al Salam Hospital • Diplomat Hotel • Grand Tower Compound Package 2 & 3
• American Hospital • Nad Al Sheba Villas 489 - • Alba Expansion Projects • Direct New Horizon School • Gulf Hotel • Oryx Hills 66 Luxury Villas • Heart Of Doha
• Arcade Marina G+50 Phase 1 & 2 • Alba Line 6 Power • Direct New Millennium • Haji Hassan Group Building • Panorama Hotel • Holiday Villa (Hotel)
• Armada Residential Tower - JVT • Nshama Town Square Distribution System School • Hanging Gardens • Platinum Tower • Holiday Villa Hotel
• Bluewater Island District Cooling Development 764 • Almoayyed Tower • Dragon City • Hani Royal Hotel • Pumping Station • Kahramaa (Substations)
• Botonica Tower Marina G+45 • Opera Grand - Luxurious • Ama International University • Durrat Al Bahrain • Intercontinental Regency • Regent & Fortune Towers • Katara Cultural Village
• Commercial & Residential Building, Tower G+68 • Amwaj Island • Durrat Marina Hotel • Riffa Views • Merwab And Rotana Tower
Nad Al Hammar • Renaissance School, Dsc • Arcapita • Durrat Pumping Station • International Display • Rotana Hotel • Mowasalat
• Construction Shopping Mall • Residential Building G+10 • Awali Substation • Elite Resort & Spa Systems Ansar Gallery • Royal Hospital • Qatar Airways Crew Accomodation
At Mirdif • Residential Building G+18 - DSO • Bahrain International Airport • Emco & Utility (Bahrain City • Jaw Jail • S Hotel Bahrain • Qatar Islamic Museum
• Damas Towers • Residential Tower G+24 Modernization Centre) • KFCD - Avenues • Sabia Tower • Qatar Rail
• Dar Al Kamal Hospital - Hosmac • Safa Community School • Bahrain Land Survey • Emirates Tower • KFH Car Showroom • Seef Mall • Qatar Umm Al Houl Power PJT
• Dewa 132/11 Kv Substations • Shakhbout School - Musanada • Bahrain National Museum • Enma Mall • KHUH Onclogy Center • Seef Pearl Tower • Shangri La Tower
• Double Tree By Hilton Hotel • Staff Accomodation Tower/ • Bahrain Petroleum Company • Era Tower • King Hammed Hospital • Seef Terraces • St. Regis Hotel
• Dry 4 Star Hotel, DSO Tijara Tower • Bahrain TV • Fakhro Buildings • Lagoon Park • Tanger Buildings 1, 2 & 3 • The Pearl Qatar
• Dubai Hills Estate -Acacia At • Stella Dubai Hotel • Bahrain World Trade Center • Fontana Tower 1 & 2 • Le Mariam Interiors • The K Hotel • Umm Al Houl Power M & E
Park Heights • The Address Residences - • BAPCO • Fontana 3 Tower • Le Meridien Hotel • The Diplomat Radisson Blue • Woqod
• Gems Westminister School Fountain View • Biz Bay Tower • Forbes Tower • Lulu Hypermarket Hotel, Residence & Spa • Woqod In Old Al Ghanim, (Al
• Health Club Residential - Al Quoz • The Residences Marina Gate • BNH Office Building • Four Seasons Hotel • Malkiya Mall • The Ritz Carlton Hotel Rayyan, Mushaireb, Muntazah)
• Hotel Building G+20 - Rigga Al • Busaiteen Gulf Intermediate • Galleria Mall • Marassi Al Bahrain • Twin Tower
Butteen School • General Organization For • Medical Blocks & Training • United Tower

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Our Projects
OMAN Trading Projects
• Abdul Fatah Mohd Noor Co. • Ministry Of Defence (MOD)- • Salah Refregeration Co.
• Al Arami - Bouvelerd Mall, Al Small Arms Factory • Salalah Sanitary Drainage
Khoud, Muscat • Ministry Of Defence (Villa For Services Company SAOC
• Al Maradem Trading Co. The Minister Of Defence) • Sultan Qaboos Hospital
• Al Mouj Muscat- Majid Al • Ministry Of Fisheries • The Top Jewel Co. LLC
Futtaim (Freezers & Cold Room • Various Projects In
• Amarah Hotel-Bousher For Project In Muscat) Al Batinah & Muscat
Mr Qais Mubarak • Ministry Of Foreign Affairs Governorates
• Areej Vegetable Oils & (The Diplomatic Institute) • Various Projects In Jallan
Derivatives Co. • Ministry Of Health (Al Beni Bou Ali, ‎Ash Sharqiyah
• Bahwan Enginering Maseera Hospital) South Governorate & Muscat
Company • Ministry Of Health (Antibiotic Governorate
• Barka Farm Block (Phase-2) At Opp- • Various Projects In Oman
• Development Of Regional Salalah Project)
Airports Package No 2 - • Ministry Of Health (Khoula
Building Works Al Duqm Hospital, Muscat)
Regional Airport Projects • Ministry Of Health (Oman
• Diwan Of Royal Court Phramaceutical Salalah)
• Diwan Of Royal Court • Ministry Of Heritage And
(Government Complex Culture (Oman Museum)
Warehouses) • Ministry Of Heritage And
• Galfar Building In Ghalah Culture (Oman Museum 2)
Projects • Ministry Of Transport
• General Electric & Trading (Muscat Airport Project)
Co. LLC • Muscat Golden Services Co.
• Liwa Sub Station - Towell • Oman Fisheries Co. (Seeb
Group Fishery Harbour)
• Ministry Of Awqaf • Royal Oman Police (ROP
• Ministry Of Defence (Factory) Hospital) Prophet Mohammed Mosque, KSA

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Our Projects

Clock Tower, KSA Al Hamra Tower, Kuwait

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Our Projects

Doha West Power Station, Kuwait El-Jamarat Facility, KSA

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Our Projects

Fakih Hospital, KSA Double Tree By Hilton Hotel, UAE

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Our Projects

El-Qiblateen Mosque, KSA Bahrain Financial Harbour

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Our Projects

Bluewater Island District Cooling, UAE Central Bank of Kuwait

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Our Projects

Al Mashaaer Al Mugaddassah Metro Project

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Our Projects

Babel Restaurant, Kuwait Bahrain World Trade Center

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Certifications & Registrations

Scope of Certification: Provision of electro-mechanical facilities and maintenance services for residential, industrial, commercial and
institutional buildings/projects and trading of engineering/workshop products. Kuwait Oil Company (KOC)
BS OHSAS -18001: 2007 ISO 9001:2015 • Air, Water & Domestic Gas mains
BS OHSAS 18001: 2007
(TUV NORD) (TUV NORD) (TUV NORD) • Electrical Installation & Maintenance
• Quality Management System • Health & Safety Management
Provision of various services, including: System • Applied Air-Conditioning & Refrigeration
• Precison Air-Conditioning Systems – Maintenance
• Intelligent Building Systems
• Integrated Facility Managment Services • Applied Air-Conditioning & Refrigeration
Systems – Supply & Installation

Provision of Facilities Management services in Oil & Gas,


ISO 9001 & 14001: 2015 Petrochemical, Power, Institutional, Commercial and ISO 14001 : 2015 Kuwait National Petroleum Company (KNPC)
(TUV NORD) Residential sectors for HVAC, Mechanical, Electrical, (TUV NORD)
Plumbing, Fire Fighting, Fire Alarm, Instrumentation, • Environment Management
Provision of various services, including: • Plant Maintenance – Mechanical, Electrical & Instrumentation
Low Voltage, and Building Management & Control System
Systems covering Procurement, Installation, Service and • HVAC – Supply, Installation & Maintenance
• Supply, Installation, Operation, Servicing Operation & Maintenance.
& maintenance of HVAC Systems • Electrical (HT & LT) – Installation & Maintenance
• Security & firefighting systems Design, Supply, Installation, Servicing and Maintenance
• Trading of MEP & HVAC equipment of Fire Alarm, Fire Fighting, Security, Safety and HVAC • Fire Suppression – Supply & Installation
• Steel Fabrication, repairing & Systems and Trading of Engineering Equipment,
overhauling Accessories, Workshop & Consumer Products.

Manufacturing of Air Side Ducts & Accessories for HVAC


Systems.

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HSE Policy & Awards

It is the policy of Fawaz Refrigeration and Air-Conditioning Company to carry out all operations in a safe and health-conscious manner to
avoid risks of injury or harm to anyone caused by an activity the company is responsible for.
The overall responsibility for health, safety & environment rests at the highest level. However, all individual employees have an
important responsibility towards HSE and must participate in carrying out the implemented policy. Appropriate training, supervision
and information are provided to encourage and enable each individual to carry out their duties safely.
Regular inspection and monitoring of activities takes place. Any accident or incident is investigated promptly, so that appropriate action
is taken to prevent reccurrence. Unsafe work practices by an individual can often lead to accidents despite safe working environments.
Therefore, it is our goal to eliminate both unsafe working conditions and unsafe work practices.

It is the company policy to:


• Comply with all regulations governing Health, Safety & Environment on the job site
• Take expedient actions to correct or isolate unsafe conditions or work practices
• Promote Health, Safety & Environment awareness
• Hold each employee accountable for individual responsibility
• Make every reasonable effort to ensure that employees accomplish safe completion of assigned tasks
• Inculcate that safety overrides any other apprehension including urgency

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Workshop

Fawaz Workshop

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Workshop

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Showrooms

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Warehouses

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KUWAIT KSA - RIYADH
ARDIYA INDUSTRIAL AREA, AL ARDIYA P.O. Box: 2988, RIYADH, 12812, KSA
KUWAIT BLOCK 2 - BUILDING 2, NEXT TO BAHAR & T: +966 11 479 4499
BARDAWIL COMPANY P.O. Box: 20423, SAFAT (13065) F: +966 11 478 5354
KUWAIT E :as.riyadh@fawaz.com
T: +965 2294 2000,
Hot Line : +965 188801 KSA - JEDDAH
F : +965 2434 2633 / 243 44757 / 24346988
E : kw.info@fawaz.com P.O. Box: 13218, JEDDAH 21493, KSA
T: +966 12 659 1529
UAE - SHARJAH F: +966 12 6608 316
E : sa.jeddah@fawaz.com
INDUSTRIAL AREA, #01, AL WAHDA STREET
P.O. Box : 1170, SHARJA, UAE QATAR
T: +971 6 533 1344 / 5335100 / 533 4917
F: +971 6 5330342 NEW INDUSTRIAL AREA - PINK ZONE STREET No. 11,
E: ae.info@fawaz.com ZONE: 81, QATAR P.O. Box: 3086, DOHA, QATAR

TRADING
T: +974 443 60558 / 403 43803
UAE – DUBAI E: qa.general@fawaz.com

AL FAIROUS BUILDING, ADJACENT MAKTOUM OMAN


HOSPITAL P.O. Box : 8037, DUBAI, UAE
T: +971 4 228 2733 MUSCAT, AL KHUWAIR, WAY 3341, DOHAT AL ADAB
F: +971 4 222 9418 ST., BUSINESS CENTER BUILDING
E: ae.info@fawaz.com P.O. Box: 102 QURUM, MUSCAT
T: +968 244 88642
UAE - DUBAI F: +968 244 88731
E: om.info2@fawaz.com
ABU HAIL CENTER, OFFICE NO. FL 06, HOR AL ANZ EAST
P.O. BOX 8037, DUBAI, U.A.E. BAHRAIN
T: +971 4 272 7228
F: +971 6 533 0342 P.O. Box: 21886, AL MANAMA, BAHRAIN
T: +973 17 291365
KSA - AL KHOBAR F: +973 17 291392
E: bh.info2@fawaz.com

BUSINESS LINE
P.O. Box: 1189, AL-KHOBAR 31952, KSA
DAMMAM - KHOBAR COASTAL ROAD
T : +966 13 895 8666
F : +966 13 895 8510 / 20
E : sa.khobar@fawaz.com
SECTION 02

K-FLEX COMPANY PROFILE


K-FLEX® } COMPANY PROFILE

THE COMPANY

K-FLEX® is an Italian 100% private owned manufacturing products. The original manufacturing plant, located in Roncello
company specialised in the production of thermal and (north of Milan), was founded in 1989. UNI EN ISO 9001:2015
acoustic flexible elastomeric insulation materials. K-FLEX® has and ISO 14001 certified, the company offers a wide range
production facilities and subsidiary networks around the globe of products that ensure quality, reliability and compliance
in order to supply their products to a worldwide customer base. with market standards. K-FLEX® products also play a very
Its diversified products range provides solutions for various important role in conserving the environment by improving
market sectors, including building, transport, petrochemical the relationship between energy consumption and pollutant
and renewable energy. K-FLEX® is a worldwide market leader emissions, controlling energy consumption and reducing the
thanks to its focus on technology innovation and the quality of release of greenhouse gas in the atmosphere.
its products that play an essential role in energy consumption
control and reduction of the greenhouse gas emission.
K-FLEX® is an example of a successful Italian company that THIRTY YEARS OF HISTORY:
has established itself worldwide. The company is present in
63 countries, with production facilities in all continents and
more than 3000 employees. In addition, the company has
SYNONYMOUS WITH QUALITY,
commercial distribution branches, located all over the world,
for the efficient and effective global distribution process of its PROFESSIONALISM AND PASSION
THE STORY
K-FLEX® was founded in 1989 and, within 30 years, has become one of the most
ation
impressive FEF manufacturers in the world. With production plants all over the world More inform n
ve
and a widespread network of distributors, over time it has ensured a global reputation
on our pro
in terms of quality and services offered to meet the needs of all types of projects. e in our
experienc
Throughout its history K-FLEX® has understood the market needs by reinventing its y profile
product ranges according to the evolution of the markets and the needs of local realities. Compan

PLANT TIMELINE
K-FLEX® Foundation

K-FLEX® PORTUGAL
K-FLEX® MALAYSIA

K-FLEX® VIETNAM
K-FLEX® POLAND

K-FLEX® POLAND

K-FLEX® MEXICO

K-FLEX® MEXICO
K-FLEX® RUSSIA

K-FLEX® RUSSIA

K-FLEX® EGYPT
K-FLEX® CHINA

K-FLEX® DUBAI

K-FLEX® INDIA

2017 2nd plant

2019 2nd plant

2022 2nd plant

2022 2nd plant


SAGI K-FLEX®

K-FLEX® USA

K-FLEX® UK

K-FLEX® UK
(ITALY) 1989

1995

2001

2005

2006

2007

2008

2010

2011

2011

2018

2019

2020

2022

K-FLEX® POLSKA production plant


BUSINESS AREA

K-FLEX® is a reference point for excellence in the insulation market through the quality of its processes and products and the continuous search
for innovative solutions. K-FLEX® offers a wide range of products to meet the needs of the following areee market:

Air Conditioning and Refrigeration: Acoustics:


Thermal insulation of the machinery (facilities) K-FLEX® supplies specialised products
and pipework (distribution) of and solutions to the acoustic markets.
air conditioning and refrigeration units.

Solar Thermal Market:


Materials are used for the hydraulic
O. E. M.: connections from vessels or tanks to
K-FLEX® supplies products to the solar panels.
customers who install them in
equipment during their own
manufacturing processes. Firestopping:
Complete range of solutions for
fire protection, that will ensure the
compliance with the most stringent
Heating and Plumbing: regulatory requirements.
Sold through a structured distribution
network, made up of large distribution Industrial and Commercial:
companies that specialize in thermal, Includes both the distribution sales
hydraulic and sanitary products. network for companies that make
thermal insulation materials their core
Beverage: business (commercial) and specific industrial
Wide range of innovative segments, which consist of the markets for Oil
insulated systems products for and Petrochemical (Oil & Gas), Rail and Ship Building,
the beverage industry. Pharmaceutical and other industrial processes.

MISSION
To be the market leader in the production of insulation materials and to effectively answer the specific needs of its customers and markets,
while providing advanced technological solutions and innovative insulation systems.

LOGISTIC AND DISTRIBUTION


The high flexibility of our production structure allows us to up-date our
stock rotation based on sales forecasts. Being able to give thorough
answers to any request is one of K-FLEX®’s strong points. The K-FLEX®
warehouse enables high performance in terms of speed, handling
some 4,000 different products with a fast turnover. Our warehouse
has a dedicated goods despatch area, especially designed with
ergonomics and organisation in mind. This area has been constructed
on different levels with lifts to facilitate easy pallet handling. Through
these actions the shipping area of our Poland plant warhouse is able
to prepare and load a quantity of materials equal to 60 complete trucks
per day and more than 52000 complete trucks per year.
With our additional national logistic centers K-FLEX® is able to deliver
to almost all areas in Europe within 24 hours.

JULY 2022 5
K-FLEX® } COMPANY PROFILE

IN THE WORLD

K-FLEX® distributes products to over 63 countries. As part of


its business strategy, K-FLEX® will continue to seek to expand
its sales and market share in various international markets,
particularly in emerging regions.

K-FLEX®’s international production network is in response to


a rapidly expanding insulation market. Unlike other markets,
K-FLEX® does not globalize as a strategy to decrease labour
costs, but instead, is expanding in order to more efficiently
reach local markets. Thermal insulation materials are high
volume products and shipping costs have a strong impact on
pricing. Maintaining a close vicinity to the local market and
reducing transportation costs are, therefore, important strategic
factors in this industry. A close proximity to customers provides
K-FLEX® with the flexibility to adapt in this global market that is
constantly evolving.

One of the strengths of K-FLEX® is the ability to effectively Wielenin - Kolonia - Poland

answer the specific needs of its customers through a Coalville - UK


particularly flexible production structure, that enables inventory Prague - Czech Republic
Halle (Leipzig) - Germany
updates based on their sales forecasts. This flexibility allows Bodnegg - Germany
Champtoce Sur Loire - France
for a better level of service to the customer. Milan - Italy
Barcelona - Spain

Further Expansion Madrid - Spain


Oliveira de Frades - Portugal
K-FLEX® is focused on continuing to utilize its internationa
presence in order to strengthen penetration in the high growth Youngsville - North Carolina

emerging markets. K-FLEX® is particularly focused on pursuing Tijuana - Mexico


attractive growth opportunities in Asia Pacific, the Middle East, Monterrey - Mexico

Eastern Europe and North America. The aim of K-FLEX® is to


continue expanding its market share in key end markets by
further developing its product offer for these markets and by
growing relationships with existing and new customers globally.

 1989 Year of foundation Roncello Italy


 63 Countries with K-FLEX® subsidiaries
 5 Continents with Logistics centers
 17 Plants Worldwide
 4.000+ Employees Worldwide
 50.000+ Customers Worldwide

6 JULY 2022
LOCAL CENTRES FOR
WORLDWIDE DISTRIBUTION

Moscow - Russia

Suzhou - China

Japan

Hanoi - Vietnam

Pakistan
Pune - India

Dubai

Kairo - Egypt Kuala Lumpur - Malaysia

Singapore

Australia

Headquarter
Production Site
Sales Office
Distribution Company

JULY 2022 7
THERMAL
INSULATION
K-FLEX ® THERMAL INSULATION
The K-FLEX® range of thermal insulation products
offers everything necessary to meet the technical
insulation demands of both civil and industrial
installations, to reduce energy consumption and
prevent condensation and corrosion under insulation.

K-FLEX® products cover a range of temperature for


applications including cryogenic plants to chilled
water systems, and from domestic hot water systems
to solar thermal plants. Their high resistance to water
vapour diffusion is a key feature of all K-FLEX® closed
cell elastomeric insulation materials.

Typical applications include:


refrigeration and air-conditioning systems; plumbing,
industrial, chemical and pharmaceutical plant
engineering; insulation of pipes, fittings and other
equipment; insulation of tanks, solar systems and all
OEM applications requiring thermal insulation.

The product range for the civil sector already


complies with the current European testing for fire
resistance of building elements.

For more specific areas such as marine, rail, oil &gas,


K-FLEX® products already have the most important
and relevant international approvals and certification
in their field. The final choice of a suitable coating
completes the insulation system.
The different finishes (cladding) available for K-FLEX®
systems conform to industry standards and offer UV
protection, mechanical and chemical protection and
an aesthetic finish.

13
SECTION 03

K-FLEX Compliance Sheet


PROJECT NAME: Taif Project

Item Clause Compliance Remark


(Yes/No)
SECTION 15250 MECHANICAL INSULATION -
PART 1 GENERAL -
1.1 DESCRIPTION
The Work under this Section consists of furnishing and Noted
installation of all pipe, duct and equipment insulation and
accessories as indicated on the drawings and as specified herein.
1.4 SUBMITTALS -
A. Product Data: Submit manufacturer's technical product data and Comply
installation instructions for each type of mechanical insulation.
Submit schedule showing manufacturer's product number, K-
value, thickness, and furnished accessories for each mechanical
system requiring insulation.
B. Samples: Submit manufacturer's sample of each piping, duct and Comply K-FLEX submit a sample board for
equipment insulation type required. Affix label to sample K-FLEX ST Tube, K-FLEX ST Sheet,
completely describing product. K-FLEX ALCLAD SYSTEM and ST
Anticondensation Tape
C. Certificate of compliance Comply
1.4 TRANSPORTATION, HANDLING AND STORAGE Noted
1.5 WARRANTY Noted
1.6 QUALITY ASSURANCE -
A. Flame/Smoke Ratings: Provide composite mechanical insulation Comply K-FLEX ST is self hextingush
(insulation, jackets, coverings sealers, mastic and adhesives) material according to ASTM E 84 2”
with flame spread index of 25 or less, and smoke developed 5/15-tested according to UL 723
index of 50 or less, as tested by ASTM E 84 (NFPA 255) method. and NFPA 255, and it’s also in fire
rating class with B, s 3 , d0
according to EN standard 13501.
Test Results:
• FLAME SPREAD INDEX 10
• SMOKE DEVELOPED INDEX
40

Attached is ASTM E84


(Attachment in Some K-FLEX
Certificates and Verification letters).
PART 2 PRODUCTS -
2.1 GENERAL
A. All insulation systems, including jackets and adhesives, shall be Comply K-FLEX ST is self hextingush
fire rated with a maximum permanent flame spread rating of 25 material according to ASTM E 84 2”
and a smoke developed rating of 50 as per ASTM E84. Insulation 5/15-tested according to UL 723
shall have a thermal conductivity rating (K-value) of and NFPA 255, and it’s also in fire
approximately 0.035 W/mK. rating class with B, s 3 , d0
according to EN standard 13501.

Test Results:
• FLAME SPREAD INDEX 10
• SMOKE DEVELOPED INDEX
40
K-FLEX ST’s K-Factor value:
• For thicknesses ≤ 25 mm:
+20oC = 0.035 W/mK
• For thicknesses > 25 mm:
+20oC = 0.038 W/mK

2.2 PIPE INSULATION


A. Glass Fiber Pipe Insulation: Rigid preformed glass fiber insulation Alternative K-FLEX ST is a flexible elastomeric
for potable cold water, hot water, chilled water and refrigerant Material foam that complies with ASTMC
piping shall conform to ASTM C 547, 534 Type 1 (Tubing), Type 1 and
Type I, 64 kg/m³ density, thermal conductivity of 0.032 W/m oC Type 2 (Sheet), Grade 1.
max. at 24 oC, with factory-applied and all-service vapor seal
jacket, FS HH-B-100B, Type I, laminated aluminum foil and glass K-FLEX ST is a closed cell, flexible
cloth provided with self-sealing lap. Pipe insulation for hot water elastomeric foam that may
and refrigerant piping shall be minimum 25 mm thick for pipe perform the same insulation
sizes up to and including 50 mm, 50 mm thick for pipe sizes over obligations using half the thickness
50 mm or as shown on drawings. required for glass fiber. And do not
Insulation thickness for chilled water piping shall be as shown on require a vapor barrier jacketing
drawings. All exposed piping shall have aluminum cladding due to its closed cell structure.

K-FLEX ST’s K-Factor value:


• For thicknesses ≤ 25 mm:
+20oC = 0.035 W/mK
• For thicknesses > 25 mm:
+20oC = 0.038 W/mK

The ideal density for a closed- cell,


flexible elastomeric foam (FEF)
should lie between 45 – 65 kg/m3

K-FLEX ST complies with these


values.

K-FLEX ST is a flexible elastomeric


foam rubber insulation that is anti-
sweat and moisture resistant due
to its closed-cell structure.

Water vapor permeability values


for K-FLEX ST is 0.03 perm-inch.

K-FLEX ST impact sound reduction


( ΔLW) is 25db.

Attached is K-FLEX ST’s technical


datasheet (Attachment 1).
B. Condensate Drain Pipe Insulation: Armaflex/Isoflex type foam Comply K-FLEX ST is a flexible elastomeric
rubber insulation, 20 mm thick, with adhesive as specified by foam that complies with ASTMC
the manufacturer. Insulation shall be installed in strict 534 Type 1 (Tubing), Type 1 and
accordance with the manufacturer's recommendations. Type 2 (Sheet), Grade 1.
Circumferential butt joints must be glued and vapor-sealed.
Longitudinal sections shall be overlapped and glued firmly at the K-FLEX ST is a closed cell, flexible
butt edges elastomeric foam that may
perform the same insulation
obligations using half the thickness
required for glass fiber. And do not
require a vapor barrier jacketing
due to its closed cell structure.

K-FLEX ST’s K-Factor value:


• For thicknesses ≤ 25 mm:
+20oC = 0.035 W/mK
• For thicknesses > 25 mm:
+20oC = 0.038 W/mK

The ideal density for a closed- cell,


flexible elastomeric foam (FEF)
should lie between 45 – 65 kg/m3

K-FLEX ST complies with these


values.

K-FLEX ST is a flexible elastomeric


foam rubber insulation that is anti-
sweat and moisture resistant due
to its closed-cell structure.

Water vapor permeability values


for K-FLEX ST is 0.03 perm-inch.

K-FLEX ST impact sound reduction


( ΔLW) is 25db.

Attached is K-FLEX ST’s technical


datasheet (Attachment 1).
2.3 DUCT INSULATION
A. Mineral-Fiber Board Thermal Insulation (Exposed to Weather Alternative K-FLEX ST is a flexible elastomeric
Duct): Glass fibers bonded with a thermosetting resin complying Material foam that complies with ASTMC
with ASTM C 612, Type IB, 48 kg/m³ density, thermal 534 Type 1 (Tubing), Type 1 and
conductivity of 0.037 W/m oC max. at 24 oC, with factoryapplied Type 2 (Sheet), Grade 1.
Foil Reinforced Kraft (FRK) vapor barrier. Block or board type
insulation shall not be less than 50 mm thick. The thickness shall K-FLEX ST is a closed cell, flexible
be reduced to 25 mm where acoustic lining is used. Insulation of elastomeric foam that may
external exposed duct work shall be covered with aluminum perform the same insulation
cladding. obligations using half the thickness
required for glass fiber. And do not
require a vapor barrier jacketing
due to its closed cell structure.

K-FLEX ST’s K-Factor value:


• For thicknesses ≤ 25 mm:
+20oC = 0.035 W/mK
• For thicknesses > 25 mm:
+20oC = 0.038 W/mK

The ideal density for a closed- cell,


flexible elastomeric foam (FEF)
should lie between 45 – 65 kg/m3

K-FLEX ST complies with these


values.
K-FLEX ST is a flexible elastomeric
foam rubber insulation that is anti-
sweat and moisture resistant due
to its closed-cell structure.

Water vapor permeability values


for K-FLEX ST is 0.03 perm-inch.

K-FLEX ST impact sound reduction


( ΔLW) is 25db.

Attached is K-FLEX ST’s technical


datasheet (Attachment 1).
B. Mineral-Fiber Blanket Thermal Insulation (Indoor Duct): Glass Alternative K-FLEX ST is a flexible elastomeric
fibers bonded with a thermosetting resin complying with ASTM Material foam that complies with ASTMC
C 553, Type II, 24 kg/m³ density, thermal conductivity of 0.036 534 Type 1 (Tubing), Type 1 and
W/m oC max. at 24 oC, with factory-applied Foil Reinforced Type 2 (Sheet), Grade 1.
Kraft (FRK) vapor barrier. Flexible glass fiber blanket insulation
shall not be less than 25 mm thick. K-FLEX ST is a closed cell, flexible
elastomeric foam that may
perform the same insulation
obligations using half the thickness
required for glass fiber. And do not
require a vapor barrier jacketing
due to its closed cell structure.

K-FLEX ST’s K-Factor value:


• For thicknesses ≤ 25 mm:
+20oC = 0.035 W/mK
• For thicknesses > 25 mm:
+20oC = 0.038 W/mK

The ideal density for a closed- cell,


flexible elastomeric foam (FEF)
should lie between 45 – 65 kg/m3

K-FLEX ST complies with these


values.

K-FLEX ST is a flexible elastomeric


foam rubber insulation that is anti-
sweat and moisture resistant due
to its closed-cell structure.

Water vapor permeability values


for K-FLEX ST is 0.03 perm-inch.

K-FLEX ST impact sound reduction


( ΔLW) is 25db.

Attached is K-FLEX ST’s technical


datasheet (Attachment 1).

END SECTION 15250


SECTION 04

Technical Data Sheets


K-FLEX®
ST
K-FLEX® ST
` Elastomeric insulation for all civil and industrial applications
` High performance for all applications in a temperature range
from -165 °C to +110 °C
` Prevents the risk of condensation and improves energy saving
` Reaction to fire Euroclass BL-s2, d0
` Very fine closed cellular structure and high technical
performance
` Resistant to mould, fungi and bacteria
` Light and flexible

K-FLEX ® ST TUBES

K-FLEX® ST products meet all the requirements demanded by civil and industrial refrigeration, air conditioning, plumbing, insulation of tanks,
fittings, water pipes and all other applications that need thermal insulation.

K-FLEX ® ST/SK TUBES


K-FLEX® ST/SK is a cut-to-length self-seal elastomeric insulation. This innovative technology includes adhesive tapes which are quick and easy to
use for the installer. This new system has been developed to save on installation time and reduce the use of other adhesives to improve working
conditions at the construction site. Also available as version with overlap - K-FLEX® ST/SK with overlap.

K-FLEX ® ST SHEETS
K-FLEX® ST SHEETS are ideal for sheet metal ducts and large size pipes. The height of 1000/1500 mm minimises segmentation of the coating and
simplifies installation, greatly reducing time and labour cost. Available in standard and adhesive.

K-FLEX® ST  TECHNICAL DATA

 Property   Value   Test method 


K-FLEX® ST Tubes: from -165 °C* to +110 °C
EN 14706
Temperature range K-FLEX® ST/SK: from -40 °C to +85 °C
EN 14707
K-FLEX® ST Sheets: from -165 °C* to +85 °C
Thicknesses ≤ 25mm Thicknesses > 25mm
-20 °C = 0,031 -20 °C = 0,034
EN 13787
Thermal conductivity λ W/(m•K) 0 °C = 0,033 0 °C = 0,036
EN ISO 8497
+20 °C = 0,035 +20 °C = 0,038
+40 °C = 0,037 +40 °C = 0,040
Corrosion prevention pH neutral (7±0,5) EN 13468
Permeability μ ≥ 10000 ≥ 7000 EN 12086
K-FLEX® ST Tubes: Euroclass BL-s2, d0 EN 13501-1
K-FLEX® ST/SK: Euroclass BL-s2, d0 EN 13501-1
Fire rating
K-FLEX® ST Sheets: Euroclass B-s3, d0 EN 13501-1
Class 0 BS 476 Part 6/7
Ecological data Without CFCs and HCFCs
* For industrial applications, product can be applied down to -198°C; for applications below -40°C please contact our technical department.

K-FLEX® reserves the right to change data and technical requirements without notice.

K-FLEX® ST  RANGE
 Length   Thicknesses   Diameters 
K-FLEX ST - Tubes
®
2m 6-9-13-19-25-32-40-50-60 mm from 6 to 210 mm
K-FLEX® ST/SK - Adhesive tubes 2m 9-13-19-25-32 mm from 12 to 114 mm
 Thicknesses   Height 
K-FLEX® ST - Sheets 3-6-10-13-16-19-25-32-40-50-60 mm 1000/1200/1500 mm
K-FLEX® ST - Adhesive sheets 3-6-10-13-16-19-25-32-40-50 mm 1000/1200 mm

12 JUNE 2020
K-FLEX ® ST TUBES

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

PIPE SIZE 50°F (10°C) 35°F (2°C) 0°F (-18°C) -20°F (-29°C)

 Normal Conditions (Max 85°F, 29°C - 70% R.H.) 


3/8” I.D. thru 1-3/8” I.D. 3/8” (10 mm) 1/2” (13 mm) 3/4” (19 mm) 1” (25 mm)
Over 1-3/8” thru 3” IPS 3/8” (10 mm) 1/2” (13 mm) 1” (25 mm) 1” (25 mm)
Over 3” IPS thru 4” IPS 1/2” (13 mm) 1/2” (13 mm) 1” (25 mm) 1-1/2” (38 mm)
Over 4” IPS 1/2” (13 mm) 3/4” (19 mm) 1” (25 mm) 1-1/2” (38 mm)
 Mild Conditions (Max 80°F, 26°C - 50% R.H.) 
3/8” I.D. thru 2-1/8” I.D. 3/8” (10 mm) 3/8” (10 mm) 1/2” (13 mm) 1/2” (13 mm)
Over 2-1/8” thru 3” IPS 3/8” (10 mm) 3/8” (10 mm) 1/2” (13 mm) 3/4” (19 mm)
Over 3” IPS thru 4” IPS 1/2” (13 mm) 1/2” (13 mm) 3/4” (19 mm) 3/4” (19 mm)
Over 4” IPS 1/2” (13 mm) 1/2” (13 mm) 3/4” (19 mm) 3/4” (19 mm)
 Severe Conditions (Max 90°F, 32°C - 80% RH) 
3/8” I.D. thru 1-1/8” I.D. 3/4” (19 mm) 3/4” (19 mm) 1-1/2” (38 mm) 1-1/2” (38 mm)
Over 1-1/8” I.D. thru 4” IPS 3/4” (19 mm) 1” (25 mm) 1-1/2” (38 mm) 1-1/2” (38 mm)
Over 4” IPS 3/4” (19 mm) 1” (25 mm) 2” (50 mm) 2” (50 mm)

K-FLEX ® ST SHEETS

THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATION

OUTSIDE TEMPERATURE 50°F (10°C) 35°F (2°C) 0°F (-18°C) -20°F (-29°C)

Normal Conditions (Max 85°F, 29°C - 70% R.H.) 1/2" (13 mm) 3/4" (19 mm) 1" (25 mm) 1-1/2" (38 mm)
Mild Conditions (Max 80˚F, 26˚C - 50% R.H.) 1/8" (3 mm) 1/4" (6 mm) 1/2" (13 mm) 3/4" (19 mm)
Severe Conditions (Max 90˚F, 32˚C -80% RH) 3/4" (19 mm) 1" (25 mm) 2” (50 mm) 2” (50 mm)

K-FLEX ® PRODUCTS AND ACCESSORIES


K-FLEX® ST TAPES K-FLEX® GLUES

Reinforced self-adhesive closed-cell elasto- Specifically designed for use with K-FLEX®
meric foam tape, with a disposable protective elastomeric foam insulation material.
lining.

K-FLEX® SUPPORTS K-FLEX® K-BOX


(With and without collar)
Specifically designed to ensure a correct Insulating boxes designed for the isolation of
insulation thickness where joints are made. singularities: valves, filters, flanges and other
accessories
ET_LEA_ST-EN_0319

www.kflex.com
K-Flex ST Sizing Chart
Thickness 09mm 13mm 19mm 25mm 32mm 40mm 50mm
ID
Insul(m Packing Packing Packing Packing Packing Packing Packing
ID Inches m) (mtrs/Box) (mtrs/Box) (mtrs/Box) (mtrs/Box) (mtrs/Box) (mtrs/Box) (mtrs/Box)
1/4" 6 352 200 100 64 44 24 14
8 - 200 98 - - - -
3/8" 10 266 172 98 60 42 24 14
1/2" 12 234 162 88 54 40 24 14
5/8" 15 192 136 78 52 36 22 12
18 166 118 72 50 32 22 12
3/4" 20 136 98 66 42 32
7/8" 22 136 98 64 42 32 22 12
1" 25 108 80 50 40 24 - -
1-1/8" 28 98 78 48 40 24 16 10
30 92 72 42 - - - -
1-3/8" 35 76 58 36 24 22 16 8
1-5/8" 42 60 48 32 22 16 16 8
1-7/8" 48 50 40 24 18 14 12 8
2-1/8" 54 46 34 24 16 12 10 8
2-3/8" 60 46 32 22 12 10 10 8
2-1/2" 64 46 30 18 12 10 10 8
2-3/4" 70 40 26 18 12 8 10 6
3" 76 40 26 18 10 8 10 6
3-1/8" 80 36 24 14 8 8 10 4
3-1/2" 89 36 24 14 8 8 10 6
3-5/8" 92 - 20 14 6 - - -
4" 102 - 18 14 6 6 8 4
4-1/8" 105 - 12 6 6 - -
4-1/4" 108 - 16 12 6 6 6 4
4-1/2" 114 - 16 12 6 6 6 4
4-7/8" 125 - 12 10 6 6 6 4
5-1/2" 140 - 8 4 4 6 2
6-1/4" 160 - 8 4 4 4 2
6-5/8" 170 - 6 4 4 4 2

K-Flex Gulf Manufacturing LLC,Dubai,UAE


K-FLEX ® ST

` Elastomeric insulation for all civil and industrial


applications

` High performance for all applications in a


temperature range from -165 °C to +110 °C

` Prevents the risk of condensation and improves


energy saving

` Class of reaction to fire euroclass BL-s2, d0

` Very fine closed cellular structure and high technical


performance

` Resistant to mould, fungi and bacteria

` Light and flexible


Site Video App. Manual

15
K-FLEX® } ST

TECHNICAL DATA

K-FLEX® ST  TECHNICAL DATA

 Property   Value   Test method 


K-FLEX® ST Tubes: from -165 °C* to +110 °C
EN 14706
Temperature range K-FLEX® ST/SK: from -40 °C to +85 °C
EN 14707
K-FLEX® ST Sheets: from -165 °C* to +85 °C
Thicknesses ≤ 25mm Thicknesses > 25mm
-20 °C = 0,031 -20 °C = 0,034
EN 12667
Thermal conductivity λ W/(m•K) 0 °C = 0,033 0 °C = 0,036
EN ISO 8497
+20 °C = 0,035 +20 °C = 0,038
+40 °C = 0,037 +40 °C = 0,040
Corrosion prevention pH neutral (7) EN 13468
Permeability μ ≥ 10000 ≥ 7000 EN 12086
K-FLEX® ST Tubes: Euroclass BL-s2, d0 EN 13501-1
K-FLEX® ST/SK: Euroclass BL-s2, d0 EN 13501-1
Fire rating
K-FLEX® ST Sheets: Euroclass B-s3, d0 EN 13501-1
Class 0 BS 476 Part 6/7
Ecological data Without CFCs and HCFCs
Environmental Product Declarations EPD UNI ISO 14025 & EN 15804:2012+A2:2019
R1-HL2 EN 45545-2: 2013
ECO-BAU and MINERGIE-ECO
CE-MARINE (Bureau Veritas)
Approvals ABS (American Bureau of Shipping)
DNV
Lloyd's Register
UL94
FM Approval
* For industrial applications, product can be applied down to -198°C; for applications below -40°C please contact our technical department.
K-FLEX® reserves the right to change data and technical requirements without notice.

K-FLEX® ST  RANGE
 Length   Thicknesses   Diameters 
K-FLEX ST - Tubes
®
2m 6-9-13-19-25-32-40-50-60 mm from 6 to 210 mm
K-FLEX® ST/SK - Adhesive tubes 2m 9-13-19-25-32 mm from 12 to 114 mm
 Thicknesses   Height 
K-FLEX® ST - Sheets 3-6-10-13-19-25-32-40-50-60 mm 1000/1500 mm
K-FLEX® ST - Adhesive sheets 3-6-10-13-19-25-32-40-50 mm 1000/1500 mm

16 FEBRUARY 2022
GENERAL INFORMATION

K-FLEX ® ST TUBES K-FLEX ® ST/SK TUBES


K-FLEX ® ST/SK TUBES with overlap

K-FLEX® ST products meet all the K-FLEX® ST/SK is a cut-to-length K-FLEX® ST SHEETS are ideal for sheet
requirements demanded by civil and self-seal elastomeric insulation. This metal ducts and large size pipes. The
industrial refrigeration, air conditioning, innovative technology includes adhesive height of 1000/1500 mm minimises seg-
plumbing, insulation of tanks, fittings, tapes which are quick and easy to use mentation of the coating and simplifies
water pipes and all other applications for the installer. This new system has installation, greatly reducing time and
that need thermal insulation. been developed to save on installation labour cost.
time and reduce the use of other adhe- Available in standard and adhesive.
sives to improve working conditions at
the construction site. Also available as
version with overlap - K-FLEX® ST/SK
with overlap.

PROJECTS
Germany

FEBRUARY 2022 17
SECTION 05

Some K-FLEX Certificates & Verification Letters


K-FLEX GULF
MANUFACTURING
FIRE TEST REPORT
SCOPE OF WORK
ASTM E84 TESTING ON K-FLEX ST - 19MM

REPORT NUMBER
104493389SAT-010

TEST DATE
MAY 7, 2021

ISSUE DATE
MAY 18, 2021

PAGES
11

DOCUMENT CONTROL NUMBER


RT-R-AMER-Test-2780 (9/19/18)
© 2017 INTERTEK
16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

REPORT ISSUED TO
K-FLEX Gulf Manufacturing LLC
Dubai Investment Park 1, Dubai, U.A.E
PO Box 112215

SECTION 1
SCOPE

Intertek Building & Construction (B&C) was contracted by K-FLEX Gulf Manufacturing LLC, Dubai
Investment Park 1, Dubai, U.A.E, PO Box 112215, to evaluate the flame spread and smoke
developed properties of “K-FLEX ST - 19MM”. Testing was conducted at the Intertek B&C test
facility in Elmendorf, Texas. Results obtained are tested values and were secured by using the
designated test method(s). A summary of test results and the complete graphical test data is
reported herein.

This report does not constitute performance certification of this product nor an opinion or
endorsement by this laboratory. Intertek B&C will service this report for the entire test record
retention period. The test record retention period ends four years after the test date. Test
records, such as detailed drawings, datasheets, representative samples of test specimens, or
other pertinent project documentation, will be retained for the entire test record retention
period.

Unless differently required, Intertek reports apply the "Simple Acceptance" rule also called
“Shared Risk approach,” of ILAC-G8:09/2019, Guidelines on Decision Rules and Statements of
Conformity.

For INTERTEK B&C:


COMPLETED BY: Richard Larque REVIEWED BY: Servando Romo
Technician IV Project Engineer
TITLE: Wire & Cable Safety Group TITLE:

SIGNATURE: SIGNATURE:
DATE: May 18, 2021 DATE: May 20, 2021

This report is for the exclusive use of Intertek's Client and is provided pursuant to the agreement between Intertek and its Client.
Intertek's responsibility and liability are limited to the terms and conditions of the agreement. Intertek assumes no liability to any
party, other than to the Client in accordance with the agreement, for any loss, expense or damage occasioned by the use of this
report. Only the Client is authorized to permit copying or distribution of this report and then only in its entirety. Any use of the
Intertek name or one of its marks for the sale or advertisement of the tested material, product or service must first be approved in
writing by Intertek. The observations and test results in this report are relevant only to the sample(s) tested. This report by itself
does not imply that the material, product, or service is or has ever been under an Intertek certification program.

Version: 9/19/18 Page 2 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 2
SUMMARY OF TEST RESULTS

Specimen I.D.: K-FLEX ST - 19MM

ASTM E84 Test Results


FLAME SPREAD INDEX SMOKE DEVELOPED INDEX
15 40
*See Section 8 for additional information and commentary

SECTION 3
TEST METHOD

The specimen was evaluated in accordance with the following:


ASTM E84-20, Standard Test Method for Surface Burning Characteristics of Building
Materials

SECTION 4
MATERIAL SOURCE/INSTALLATION

The test specimen was submitted to Intertek directly from the client. Samples were not
independently selected for testing. Intertek has not verified the composition, manufacturing
techniques or quality assurance procedures. The specimen, identified as “K-FLEX ST - 19MM”,
was received in good order at the Evaluation Center on April 8, 2021 and given identification
number SAT2104081603-001.

SECTION 5
LIST OF OBSERVERS

NAME COMPANY
Darrell Gonzales Intertek B&C
Thomas Gomez Intertek B&C

Version: 9/19/18 Page 3 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 6
TEST PROCEDURE

This report describes the results of testing conducted in accordance with ASTM E84-20,
Standard Test Method for Surface Burning Characteristics of Building Materials. The test method
is for comparative surface burning behavior of building materials by determining a flame spread
index (FSI) and a smoke developed index (SDI). This test is generally applicable to exposed
surfaces, such as finish materials for ceilings or walls, provided that the material or assembly of
materials, by its own structural quality or the manner in which it is tested and intended for use,
is capable of supporting itself in position or being supported during the test period.
“The use of supporting materials on the underside of the test specimen has the
ability to lower the flame spread index from those which might be obtained if
the specimen could be tested without such support. These test results do not
necessarily relate to indices obtained by testing materials without such support.
Testing of materials that melt, drip, or delaminate to such a degree that the
continuity of the flame front is destroyed, results in low flame spread indices
that do not relate directly to indices obtained by testing materials that remain in
place.” – ASTM E84-20 Sections 1.4 – 1.5

The purpose of the method is to determine the relative burning behaviour of the material by
observing the flame spread along the specimen. Flame spread and smoke developed index are
reported. However, there is not necessarily a relationship between these two measurements.
It is the expressed intent of the test method to provide only comparative measurements of
surface flame spread and smoke density of the tested material against measurements for select
grade red oak flooring and fiber-cement board when tested under specific fire exposure
conditions. The test method exposes a nominal 24-ft (7.32-m) long by 20-in. (508-mm) wide test
specimen to a controlled air flow and flaming fire exposure adjusted to produce a specific flame
spread distance vs time calibration using select grade red oak flooring.
The test method does not provide information regarding heat transmission through the tested
surface, the effect of aggravated flame spread behaviour resulting from the proximity of
combustible walls and ceilings, or the classification or definition of materials as non-combustible
using flame spread index alone.
This standard should be used to measure and describe the properties of materials, products, or
assemblies in response to heat and flame under controlled laboratory conditions and should
not be used to describe or appraise the fire hazard or fire risk of materials, products, or
assemblies under actual fire conditions. However, results of this test may be used as elements
of a fire risk assessment which takes into account all of the factors which are pertinent to an
assessment of the fire hazard of a particular end use.

There were no deviations from the requirements prescribed in ASTM E84.

Version: 9/19/18 Page 4 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 7
TEST SPECIMEN DESCRIPTION

MANUFACTURER* K-FLEX Gulf Manufacturing LLC


SPECIMEN CLOSED CELL ELASTOMERIC FOAM INSULATION REF NUMBER DM
DESCRIPTION* 2162
CONDITIONING TIME 30 days
24 ft. (four 5-ft. long sections & one 4-ft. long section of flexible
SPECIMEN LENGTH
elastomeric insulation)
SPECIMEN WIDTH 24 in.
THICKNESS 0.6 in. nominal
TOTAL WEIGHT 104 lbs.
COLOR White backer with black sample
ADHESIVE/COVERAGE
N/A
RATE
SIDE TO FLAME* Insulation side
SUPPORT USED* Self-supporting
MOUNTING METHOD Standard
SUBSTRATE USED* N/A
CEMENT BOARD 1/4 in. thick fiber cement board was placed on top of the sample.
*From the client's material description and/or instructions
Note: Specimens were conditioned as per the requirements of Section 6.4 of ASTM E84-20.

Version: 9/19/18 Page 5 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 8
TEST RESULTS

TEST RESULTS
Test Date May 7, 2021
Test Operator Darrell Gonzales
Flame Spread Index (FSI) 15
Smoke Developed Index (SDI) 40

TEST DATA
FSI (unrounded) 12.9
SDI (unrounded) 38.4
FS * Time Area (Ft * Min) 25.0
Smoke Area (% * Min) 30.8
Total Fuel Burned (Cubic Ft.) 44.46
Max Flame Front Advance (Ft.) 3.1
Time to Max Flame Front (sec) 259
Max Temp At Exposed T/C (°F) 611
Time To Max Temp (sec) 447

TEST OBSERVATIONS
Transient Ignition 0:19 min:sec
Steady Ignition 0:38 min:sec
Cracking was observed 1:00 min:sec
Observations After the Test:
0 – 5 ft. The specimen was slightly consumed, charred and
cracked.
5 – 10 ft. The specimen was charred and lightly cracked.
10 – 16 ft. The specimen was charred, slightly cracked and
slightly discolored.
16 – 24 ft. The specimen was slightly discolored.

Version: 9/19/18 Page 6 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 8 (Continued)
TEST RESULTS

COMMENTARY ON CLASSIFICATION
Neither ASTM E84 nor UL 723 include classification criteria for the results obtained from testing.
The International Building Code® (IBC), NFPA 101: Life Safety Code® (NFPA 101), and NFPA 5000:
Building Construction and Safety Code® (NFPA 5000) all describe a set of classification criteria
required for interior wall and ceiling finish materials based on Flame Spread Index and Smoke
Developed Index when tested in accordance with ASTM E84 or UL 723. The classification criteria
for all three model codes is the same:

Class Flame Spread Index Smoke Developed Index

A 0-25 0-450

B 26-75 0-450

C 76-200 0-450

Note that classification under this scheme for interior wall and ceiling finishes does not strictly
apply to all products or materials tested in accordance with ASTM E84 or UL 723 because not all
products or materials are recommended or suitable for use as interior wall or ceiling finish
materials in buildings, regardless of the surface burning characteristics. Consult with the
product manufacturer and the local authority having jurisdiction (AHJ) regarding specific
applications of a given product or material.

Version: 9/19/18 Page 7 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 9
PHOTOGRAPHS

Photo No. 1
Exposed Surface of the Test Specimen (Pre-test)

Photo No. 2
Unexposed Surface of the Test Specimen (Pre-test)

Version: 9/19/18 Page 8 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 9 (Continued)
PHOTOGRAPHS

Photo No. 3
Unexposed Surface of the Test Specimen (Post-test)

Photo No. 4
Exposed Surface of the Test Specimen (Post-test)

Version: 9/19/18 Page 9 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 10
GRAPHS

Graph No. 1 - Flame Spread Distance Versus Time

Graph No. 2 – Light Obscuration Versus Time

Graph No. 3 – Tunnel Air Temperature Versus Time

Version: 9/19/18 Page 10 of 11 RT-R-AMER-Test-2780


16015 Shady Falls
Elmendorf, Texas 78112

Telephone: 210-635-8100
Facsimile: 210-635-8101
www.intertek.com/building
TEST REPORT FOR K-FLEX GULF MANUFACTURING LLC
Report No.: 104493389SAT-010
Date: May 18, 2021

SECTION 11
REVISION LOG

REVISION # DATE PAGES REVISION


0 May 18, 2021 N/A Original Report Issue

Version: 9/19/18 Page 11 of 11 RT-R-AMER-Test-2780


CERTIFICATE
OF COMPLIANCE
50893-420
K-FLEX GULF Certificate Number

MANUFACTURING LLC, 24 Sep 2007 - 24 Sep 2024


Certificate Period

DUBAI Certified
Status
K-Flex ® ST Sheet S2S

UL 2818 - 2022 Gold Standard for Chemical Emissions for Building Materials, Finishes and Furnishings

Building products and interior finishes are determined compliant in accordance with California Department of Public Health (CDPH) Standard Method V1.2-2017 using an Office Environment.
Product tested in accordance with UL 2821 test method to show compliance to emission limits on UL 2818. Section 7.1 and 7.2.

UL investigated representative samples of the identified Product(s) to the identified Standard(s) or other requirements in accordance with the agreements and any applicable program service terms in place between UL and the Certificate Holder (collectively
“Agreement”). The Certificate Holder is authorized to use the UL Mark for the identified Product(s) manufactured at the production site(s) covered by the UL Test Report, in accordance with the terms of the Agreement. This Certificate is valid for the identified
dates unless there is non-compliance with the Agreement.
GREENGUARD Gold Certification Criteria for Building Products and Interior Finishes

Maximum Allowable
Criteria CAS Number Predicted Concentration Units
TVOC (A) - 0.22 mg/m³
Formaldehyde 50-00-0 9 (7.3 ppb) µg/m³
Total Aldehydes (B) - 0.043 ppm
4-Phenylcyclohexene 4994-16-5 6.5 µg/m³
Particle Matter less than 10 µm (C) - 20 µg/m³
1-Methyl-2-pyrrolidinone (D) 872-50-4 160 µg/m³
1/2 CREL
Individual VOCs (E) - or -
1/100th TLV
(A) Defined to be the total response of measured VOCs falling within the C6 – C16 range, with responses calibrated to a toluene surrogate. Maximum
allowable predicted TVOC concentrations for GREENGUARD Gold (0.22 mg/m ³) fall in the range of 0.5 mg/m³ or less, as specified in CDPH Standard
Method v1.2.
(B) The sum of all measured normal aldehydes from formaldehyde through nonanal, plus benzaldehyde, individually calibrated to a compound specific
standard. Heptanal through nonanal are measured via TD/GC/MS analysis and the remaining aldehydes are measured using HPLC/UV analysis.

(C) Particle emission requirement only applicable to HVAC Duct Products with exposed surface area in air streams (a forced air test with specific test
method) and for wood finishing (sanding) systems.
(D) Based on the CA Prop 65 Maximum Allowable Dose Level for inhalation of 3,200 ʅg/day and an inhalation rate of 20 m³/day
(E) Allowable levels for chemicals not listed are derived from the lower of 1/2 the California Office of Environmental Health Hazard Assessment (OEHHA)
Chronic Reference Exposure Level (CREL) as required per the CDPH/EHLB/Standard Method v1.2 and BIFMA level credit 7.6.2 and 1/100th of the
Threshold Limit Value (TLV) industrial work place standard (Reference: American Conference of Government Industrial Hygienists, 6500 Glenway,
Building D-7, and Cincinnati, OH 45211-4438).

UL investigated representative samples of the identified Product(s) to the identified Standard(s) or other requirements in accordance with the agreements and any applicable program service terms in place between UL and the Certificate Holder (collectively
“Agreement”). The Certificate Holder is authorized to use the UL Mark for the identified Product(s) manufactured at the production site(s) covered by the UL Test Report, in accordance with the terms of the Agreement. This Certificate is valid for the identified
dates unless there is non-compliance with the Agreement.
CERTIFICATE
OF COMPLIANCE
50894-420
K-FLEX GULF Certificate Number

MANUFACTURING LLC, 24 Sep 2007 - 24 Sep 2024


Certificate Period

DUBAI Certified
Status
K-Flex® ST Tube 2m (unslit)

UL 2818 - 2022 Gold Standard for Chemical Emissions for Building Materials, Finishes and Furnishings

Building products and interior finishes are determined compliant in accordance with California Department of Public Health (CDPH) Standard Method V1.2-2017 using an Office Environment.
Product tested in accordance with UL 2821 test method to show compliance to emission limits on UL 2818. Section 7.1 and 7.2.

UL investigated representative samples of the identified Product(s) to the identified Standard(s) or other requirements in accordance with the agreements and any applicable program service terms in place between UL and the Certificate Holder (collectively
“Agreement”). The Certificate Holder is authorized to use the UL Mark for the identified Product(s) manufactured at the production site(s) covered by the UL Test Report, in accordance with the terms of the Agreement. This Certificate is valid for the identified
dates unless there is non-compliance with the Agreement.
GREENGUARD Gold Certification Criteria for Building Products and Interior Finishes

Maximum Allowable
Criteria CAS Number Predicted Concentration Units
TVOC (A) - 0.22 mg/m³
Formaldehyde 50-00-0 9 (7.3 ppb) µg/m³
Total Aldehydes (B) - 0.043 ppm
4-Phenylcyclohexene 4994-16-5 6.5 µg/m³
Particle Matter less than 10 µm (C) - 20 µg/m³
1-Methyl-2-pyrrolidinone (D) 872-50-4 160 µg/m³
1/2 CREL
Individual VOCs (E) - or -
1/100th TLV
(A) Defined to be the total response of measured VOCs falling within the C6 – C16 range, with responses calibrated to a toluene surrogate. Maximum
allowable predicted TVOC concentrations for GREENGUARD Gold (0.22 mg/m ³) fall in the range of 0.5 mg/m³ or less, as specified in CDPH Standard
Method v1.2.
(B) The sum of all measured normal aldehydes from formaldehyde through nonanal, plus benzaldehyde, individually calibrated to a compound specific
standard. Heptanal through nonanal are measured via TD/GC/MS analysis and the remaining aldehydes are measured using HPLC/UV analysis.

(C) Particle emission requirement only applicable to HVAC Duct Products with exposed surface area in air streams (a forced air test with specific test
method) and for wood finishing (sanding) systems.
(D) Based on the CA Prop 65 Maximum Allowable Dose Level for inhalation of 3,200 ʅg/day and an inhalation rate of 20 m³/day
(E) Allowable levels for chemicals not listed are derived from the lower of 1/2 the California Office of Environmental Health Hazard Assessment (OEHHA)
Chronic Reference Exposure Level (CREL) as required per the CDPH/EHLB/Standard Method v1.2 and BIFMA level credit 7.6.2 and 1/100th of the
Threshold Limit Value (TLV) industrial work place standard (Reference: American Conference of Government Industrial Hygienists, 6500 Glenway,
Building D-7, and Cincinnati, OH 45211-4438).

UL investigated representative samples of the identified Product(s) to the identified Standard(s) or other requirements in accordance with the agreements and any applicable program service terms in place between UL and the Certificate Holder (collectively
“Agreement”). The Certificate Holder is authorized to use the UL Mark for the identified Product(s) manufactured at the production site(s) covered by the UL Test Report, in accordance with the terms of the Agreement. This Certificate is valid for the identified
dates unless there is non-compliance with the Agreement.
Hygiene-Institut
des Ruhrgebiets
Institut für Umwelthygiene und Toxikologie
Direktor: Prof. Dr. rer. nat. L. Dunemann
Träger: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V.

Hygiene-Institut · Postfach 10 12 55 · 45812 Gelsenkirchen


HYGIENE-INSTITUT,
Rotthauser Str. 19UMWELT
Rotthauser Str. 21
L´ISOLANTE K-FLEX GmbH 45879 Gelsenkirchen
Birkenstraße 6/1
Phone (0209) 9242-239
88285 Bodnegg-Rotheidlen Fax (0209) 9242-222
E-Mail f.wedke@hyg.de
Internet www.hyg.de
Our reference: W-305560e-18-WD
Responsible: F. Wedke (B.Eng)
Gelsenkirchen, den 16.11.2018

TEST REPORT
Test of the microbial metabolisation pursuant to DIN EN ISO 846 (10/1997)

Client: L´ISOLANTE K-FLEX GmbH


Birkenstraße 6/1
88285 Bodnegg-Rotheidlen

Ordering Date: written order of 21.09.2018 / Order No.: 180924-0249

Test material: “K-Flex ST bzw. ST PLUS”

Size/ colour of the test object: black expanded material, coated on both sides,
size 5 cm x 5 cm

Date of receipt of test samples: 07.09.2018

Commencement of tests: 09.10.2018 (method A)


11.10.2018 (method C)

Case handler: Herr F. Wedke (B.Eng)

Our reference: W-305560e-18-WD

Scope of the report: 5 pages

Die Ergebnisse unserer Prüfungen und die Bewertungen gelten für die untersuchten Prüfgegenstände und die zum
Zeitpunkt der Prüfung geltenden gesetzlichen Regelungen. Dieses Dokument darf ohne unsere ausdrückliche schriftliche
Genehmigung nur in vollständiger und unveränderter Form veröffentlicht oder vervielfältigt werden.

Träger: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V., Vereinsregister: VR 519 Amtsgericht Gelsenkirchen, USt.-ID: DE125018356
Vorstand: Prof. Dr. Werner Schlake (Vors.), Prof. Dr. Jürgen Kretschmann, Dr. Emanuel Grün, Volker Vohmann, Prof. Dr. Lothar Dunemann (geschäftsführ. Vorstand)
Hygiene-Institut des Ruhrgebiets W-305560e-18-WD
Institut für Umwelthygiene und Toxikologie page 2 of 5

1. Preliminary remark
For the usability of structural elements and appliances it is crucial to determine the properties of all
used materials with regard to bacteria and moulds because these pose a potential risk of infection
for humans. Furthermore, materials that promote the growth of microorganisms usually require a
higher level of cleaning and disinfecting maintenance for the respective components and
appliances.

2. Implementation
Testing was performed pursuant to DIN EN ISO 846 „Evaluation of the effect of microorganisms on
synthetic materials“, methods A and C. The evaluations were based on visual assessment.

This test is used to evaluate the behaviour of materials regarding the influence of specific moulds
and bacteria.
Using methods A and C it can be determined - under respective test conditions (pursuant to DIN
EN ISO 846) - whether the test materials behaviour remains inert or if it serves as a nutrient source
for moulds (method A) and bacteria (method C).

Method A (Testing of the resilience towards moulds):


The samples were disinfected with an Ethanol- water mixture prior to the attempt.

Preparation of a spore suspension with the following test moulds:

• Aspergillus niger ATCC 6275


• Penicillium funiculosum CMI 114933
• Paecilomyces variotii ATCC 18502
• Gliocladium virens ATCC 9645
• Chaetomium globosum ATCC 6205

Application of specimens onto a carbon-free* or low-carbon culture medium and inoculation of


specimens with the spore suspension (5 parallel sets),
Preparation of 3 parallel sterile samples onto each of which 3 ml of ethanol-water-mixture is
pipetted in a mass ratio of 70: 30,
Incubation of test specimens over a period of 4 weeks at a steady temperature of 24 ± 1°C and a
relative humidity of > 95%,
Visual inspection of the test specimens with the naked eye as well as with a stereoscopic
microscope (at 50 x magnification) for mould growth after 2 weeks and after 4 weeks followed by
an evaluation of the growth in comparison to the control samples.

* - terminology pursuant to DIN EN ISO 846

Träger des Hygiene-Instituts: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V., Gelsenkirchen
Hygiene-Institut des Ruhrgebiets W-305560e-18-WD
Institut für Umwelthygiene und Toxikologie page 3 of 5

Method C (Testing of the resilience towards bacteria):


The samples were disinfected with an Ethanol- water mixture prior to the attempt.

Preparation of a bacteria suspension with the following test strain:

• Pseudomonas aeruginosa ATCC 13388

Blending of said bacteria suspension with a carbon-free* or low-carbon culture medium which was
liquefied and cooled down to 45°C,
Filling the Petri dishes with the inoculated agar,
Placing the specimens onto the cooled agar and then dousing the specimens with the inoculated
agar (approx. 1mm cover layer on the specimens) (5 parallel sets),
Preparation of 3 parallel sterile samples onto each of which 3 ml of ethanol-water-mixture is
pipetted in a mass ratio of 70 : 30,
Incubation of test specimens over a period of 4 weeks at a steady temperature of 29 ± 1°C and a
relative humidity of > 95%,
Visual inspection of the test specimens with the naked eye as well as with a stereoscopic
microscope (at 50 x magnification) for bacterial growth after 2 weeks and after 4 weeks followed by
an evaluation of the growth in comparison to the control samples.

3. Evaluation
The evaluation of the microbial growth on the test specimens was done according to Table 1 and in
comparison to the control samples

Table 1: Evaluation of the microbial growth (pursuant to DIN EN ISO 846)


Growth
Evalution
intensity

0 no growth on microscopic examination identified

1 no growth visible to the naked eye but clearly visible under the microscope

2 Growth visible to the naked eye, up to 25% of the sample surface covered

3 Growth visible to the naked eye, up to 50% of the sample surface covered

4 significant growth, over 50% of the sample surface covered

5 strong growth, entire sample surface covered

* - Terminology pursuant to DIN EN ISO 846

Träger des Hygiene-Instituts: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V., Gelsenkirchen
Hygiene-Institut des Ruhrgebiets W-305560e-18-WD
Institut für Umwelthygiene und Toxikologie page 4 of 5

The interpretation of the results according to methods A and C was conducted pursuant to or
respectively following Table 2

Table 2: Interpretation of the results according to methods A and C (pursuant to DIN EN ISO 846)
Growth
Evaluation of the test material
intensity
Material is not used as a nutrient for microorganisms, it is "inert" or "fungistatic" /
0
"bacteriostatic"
Material contains nutrients and is only slightly soiled, so that only slight growth is
1
possible
Material is not resistant to microorganism infestation and provides nutrients for
2 bis 5
the development of microorganisms

4. Test results

Table 3: Test results


Growth intensity of the microbial growth
according to Table 1
Test material
Method A Method C

0 0
0 0
“K-Flex ST bzw. ST
0 0
PLUS”
0 0
0 0

None of the specimens pursuant to method A and C showed bacterial or fungal growth in
comparison to the negative control samples.

This signifies that the material “K-Flex ST bzw. ST PLUS”, evaluated in accordance with DIN EN
ISO 846, cannot serve as a nutrient for microorganisms (see table 2, growth intensity 0), because
under the afore mentioned test conditions no fungal or bacterial growth was detectable.

Träger des Hygiene-Instituts: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V., Gelsenkirchen
Hygiene-Institut des Ruhrgebiets W-305560e-18-WD
Institut für Umwelthygiene und Toxikologie page 5 of 5

Therefore, the tested material fulfills the requirements regarding the microbial metabolization
pursuant to VDI 6022, page 1 (01/2018). Additional material requirements in accordance with VDI
6022 have to be tested separately.

Gelsenkirchen, November, 16th 2018

The Director of the Institute


p.p.

(Priv.-Doz. Dr. G.-J. Tuschewitzki) (F. Wedke B. Eng.)


Head of the Department of Water Administrator of Air Conditioning
Hygiene and Environmental technology
Microbiology Department of Water
Hygiene and Environmental
Microbiology

Träger des Hygiene-Instituts: Verein zur Bekämpfung der Volkskrankheiten im Ruhrkohlengebiet e.V., Gelsenkirchen
CERTIFICATE OF PRODUCT CONFORMITY
Dubai Central Laboratory Department (DCLD) of Dubai Municipality
hereby attests that the product(s)

Insulation Materials
(Details as per the attached Scope of Certification)
manufactured by:

K FLEX GULF MANUFACTURING LLC


P.O. Box 112215, Building 598-1775, 78th Street, Dubai Investment Park 1, Dubai, U.A.E.
have been assessed in accordance with DCLD Document Ref. No. DM-DCLD-RD-DP21-2001 (IC) "General Rules for DM third party product
certification system through factory assessment" and the relevant Specific Rules, and were found in conformity with the standard specification:

2018 UAE Fire and Life Safety Code of Practice


Accordingly, DCLD hereby authorizes the above manufacturer
to affix the DCL Product Conformity Mark on the above-mentioned product(s).

ARIF AL MARZOOQI
for/ Certification
and Quality Control of Products Section Manager
Dubai Central Laboratory Department-Dubai Municipality

Certificate No: CL19020678 Current Issue Date: 13/05/2023


Valid Until: 12/05/2024 Original Issue Date: 13/05/2019

The attached Scope of Certification bearing the same Certificate Number forms an integral part of this Certificate.
This Certificate is an electronic document subject to the Terms and Conditions of the Product Certification System and shall not be reproduced except in full.

DM-DCLD-F-IC-2031 Rev 21
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL19020678

Certificate Issued To: K-FLEX GULF MANUFACTURING LLC


P.O. Box 112215, Building 598-1775, 78th Street, Dubai
Investment Park 1, Dubai, U.A.E.

Applicable Standard Specification: 2018 UAE Fire & Life Safety Code of Practice

Applicable Specific Rules: DM-DCLD-RD-DP21-2210 (IC) - Specific Rules for Factory


Assessment (FA) Certification of Insulation Materials for
Compliance to the requirements of 2018 UAE Fire & Life
Safety Code of Practice

S/N PRODUCT DESCRIPTION BRAND NAME PRODUCT DETAILS

1.1 Elastomeric NBR Foam for Pipe and Duct Insulation


1. Elastomeric NBR Foam for K-FLEX – Un-faced
Pipe and Duct Insulation (ST, ST-SA, LS,
Density: 45 – 60 kg/m3
(See Note 3) LS-SA)
Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Fire Properties complies with
Tube ID / Tube Length: 6 to 170 mm / 1.8 to 2 m
the
FSI max 25 & SDI max of 50
as per Table 10.1 clause
1.2 Elastomeric NBR Foam for Pipe and Duct Insulation
3.1.iii of 2018 UAE Fire and K-FLEX
with Alu-Glass Facing
Life Safety Code ALU GLASS
(See Note 2) (ST, ST-SA, LS, Density: 45 – 70 kg/m3
LS-SA) Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Tube ID / Tube Length: 6 to 170 mm / 1.8 to 2 m

Page 1 of 5 DM-DCLD-F-IC-2032 R10


P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫ﺑﻴﺎﻧﺎت ﻣﻔﺘﻮﺣﺔ‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL19020678

K-FLEX R42 SA 1.3 Elastomeric NBR foam K Flex Ductliner manufactured


without facing

Density: 55 – 70 kg/m3
Sheet Thickness: 25 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m

1.4 Elastomeric NBR Foam for Pipe and Duct Insulation


K-FLEX
manufactured with Al-Clad Facing
AL-Clad

Density: 45 – 80 kg/m3 min


Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Tube Inside diameter: 6 mm to 170 mm
Tube Length: 1.8 to 2 m

Page 2 of 5 DM-DCLD-F-IC-2032 R10


P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫ﺑﻴﺎﻧﺎت ﻣﻔﺘﻮﺣﺔ‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL19020678

XLPE Foam for Pipe & Duct K FLEX 2.1 XLPE Foam for Pipe and Duct Insulation
2.
Insulation K PROTECT “K Flex K Protect” brand
(See Note 3) Manufactured with Aluminum Foil Facing on one side &
self-adhesive on the other side

Density of 30 kg/m3 min


Fire Properties complies with Sheet / Tube Thickness: 3 to 50 mm
the Sheet Length: 0.9 to 50 m
FSI max 25 & SDI max of 50 Sheet Width: 1.0 to 1.2 m
as per Table 10.1 clause Tube Length: 2 meter
3.1.iii of 2018 UAE Fire and Tube Inside diameter: 6 mm to 670 mm
Life Safety Code
(see Note 2)

Page 3 of 5 DM-DCLD-F-IC-2032 R10


P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫ﺑﻴﺎﻧﺎت ﻣﻔﺘﻮﺣﺔ‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL19020678

3.1 XLPE Foam for Pipe and Duct Insulation


XLPE Foam for Pipe & Duct K FLEX
3. “K Flex K Protect” brand
Insulation K PROTECT
Manufactured with Aluminum Foil Facing on one side &
(See Note 4) self-adhesive on the other side

Density of 30 kg/m3 min


Sheet / Tube Thickness: 3 to 50 mm
Fire Properties complies with Sheet Length: 0.9 to 50 m
the Sheet Width: 1.0 to 1.2 m
FSI max 25 & SDI max of 50 Tube Length: 2 meter
as per Table 10.1 clause Tube Inside diameter: 6 mm to 670 mm
3.1.iii of 2018 UAE Fire and
Life Safety Code
(see Note 2) K FLEX 3.2 XLPE Foam for Pipe and Duct Insulation
K FOAM “K Flex K Foam” brand
Manufactured with self-adhesive on one side & without
facing on the other side

Density of 25 kg/m3 min


Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 50 m
Sheet Width: 1.0 to 1.2 m
Tube Length: 2 meter
Tube Inside diameter: 6 mm to 670 mm

Note 1: This document forms an integral part of the Certificate of Product Conformity bearing the same certificate
number.
Note 2: The fire safety test results meet the requirements of the 2018 UAE Fire and Life Safety Code of Practice as
an insulation material.
Note 3: These products are manufactured in K-FLEX Gulf Manufacturing LLC - Dubai.
Note 4: These products are manufactured in K-FLEX Outsourced Facility, CF-493.

Page 4 of 5 DM-DCLD-F-IC-2032 R10


P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫ﺑﻴﺎﻧﺎت ﻣﻔﺘﻮﺣﺔ‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL19020678

Original Issue Date: 13 May 2019


Current Issue Date: 13 May 2023
Valid Until: 12 May 2024

ARIF HUSAIN AL MARZOOQI


for/ MANAGER
CERTIFICATION AND QUALITY CONTROL OF PRODUCTS SECTION

Page 5 of 5 DM-DCLD-F-IC-2032 R10


P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫ﺑﻴﺎﻧﺎت ﻣﻔﺘﻮﺣﺔ‬
CERTIFICATE OF PRODUCT CONFORMITY
Dubai Central Laboratory Department (DCLD) of Dubai Municipality
hereby attests that the product(s)

Pipe and Duct Insulation


(Details as per the attached Scope of Certification)
manufactured by:

K FLEX GULF MANUFACTURING LLC


P.O. Box 112215, Building 598-1775, 78th Street, Dubai Investment Park 1, Dubai, U.A.E.
have been assessed in accordance with DCLD Document Ref. No. DM-DCLD-RD-DP21-2001 (IC) "General Rules for DM third party product
certification system through factory assessment" and the relevant Specific Rules, and were found in conformity with the standard specification:

2020 AL SA'FAT DUBAI GREEN BUILDING SYSTEM


Accordingly, DCLD hereby authorizes the above manufacturer
to affix the DCL Product Conformity Mark on the above-mentioned product(s).

ARIF AL MARZOOQI
for/ Certification and Quality Control of Products Section Manager
Dubai Central Laboratory Department-Dubai Municipality

Certificate No: CL16020358 Current Issue Date: 03/05/2023


Valid Until: 02/05/2024 Original Issue Date: 03/05/2016

The attached Scope of Certification bearing the same Certificate Number forms an integral part of this Certificate.
This Certificate is an electronic document subject to the Terms and Conditions of the Product Certification System and shall not be reproduced except in full.

DM-DCLD-F-IC-2031 Rev 21
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

Certificate Issued To: K-FLEX GULF MANUFACTURING LLC


P.O. Box 112215, Building 598-1775, 78th Street,
Dubai Investment Park 1, Dubai, U.A.E.

Applicable Standard Specification: 2020 Al Sa’fat – Dubai Green Building System

Applicable Specific Rules: DM-DCLD-RD-DP21-2185 (IC) Specific Rules for


Factory Assessment Certification of Pipe and Duct
Insulation as per 2020 Al Sa’fat – Dubai Green
Building System

Product
S/N Brand Name Product Details
Description

1.1 Elastomeric NBR Foam for Pipe and Duct Insulation


1. Elastomeric NBR Foam K-FLEX
manufactured without facing
for Pipe and Duct
(ST, ST-SA, LS, LS-SA)
Insulation
Thermal Conductivity (max) – 0.037 W/(m-°K)
(See Note 4)
@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


CFC Free
the requirements of Table 1 of BS 5422:2009
(See Note 3)

Density: 45 – 60 kg/m3
Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Tube ID / Tube Length: 6 to 170 mm / 1.8 to 2 m

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

1.2 Elastomeric NBR Foam for Pipe and Duct Insulation


manufactured with Alu-Glass Facing
K-FLEX ALU GLASS
Thermal Conductivity (max) – 0.037 W/(m-°K)
(ST, ST-SA, LS, LS-SA)
@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density: 45 – 70 kg/m3
Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Tube ID / Tube Length: 6 to 170 mm / 1.8 to 2 m

1.3 Elastomeric NBR foam K Flex Ductliner


manufactured without facing

K-FLEX R42 SA
Thermal Conductivity (max) – 0.038 W/(m-°K)
@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density: 55 – 70 kg/m3
Sheet Thickness: 25 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

1.4 Elastomeric NBR foam K Flex Titan Tube


manufactured with Co-Polymer blend jacket facing

K-FLEX Titan
Thermal Conductivity (max) – 0.038 W/(m-°K)
@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density: 48 – 95 kg/m3
Tube Thickness: 13 to 25 mm
Tube ID: 6 to 76 mm
Tube Length: 1.0 to 2.0 m

1.5 Elastomeric NBR Foam for Pipe and Duct Insulation


manufactured with Al-Clad Facing
K-FLEX AL-Clad
Thermal Conductivity (max) – 0.038 W/(m-°K) @ 35 0C
& 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density: 45 – 80 kg/m3 min


Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1 to 1.2 m
Tube Inside diameter: 6 mm to 170 mm
Tube Length: 1.8 to 2 m

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

2.1 XLPE Foam for Pipe and Duct Insulation


XLPE Foam for Pipe and “K Flex K Protect” brand
2.
Duct Insulation Manufactured with Aluminum Foil Facing on one side &
(See Note 5) self-adhesive on the other side

K FLEX Thermal Conductivity (max) – 0.047 W/(m-°K)


CFC Free K PROTECT @ 35 0C & 60% RH

(See Note 3) (Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density of 30 kg/m3 min


Sheet / Tube Thickness: 3 to 50 mm
Sheet Length: 0.9 to 50 m
Sheet Width: 1.0 to 1.2 m
Tube Length: 2 meter
Tube Inside diameter: 6 mm to 670 mm

2.2 XLPE Foam for Pipe and Duct Insulation


“K Foam” brand
Manufactured with self-adhesive on one side & without
facing on the other side
K FLEX
Thermal Conductivity (max) – 0.047 W/(m-°K)
K FOAM
@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density of 25 kg/m3 min


Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 50 m
Sheet Width: 1.0 to 1.2 m
Tube Length: 2 meter
Tube Inside diameter: 6 mm to 670 mm

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

3.1 XLPE Foam for Pipe and Duct Insulation


3. XLPE Foam for Pipe and
K FLEX “K Flex K Protect” brand
Duct Insulation
Manufactured with Aluminum Foil Facing on one side &
(See Note 4) K PROTECT
self-adhesive on the other side

Thermal Conductivity (max) – 0.047 W/(m-°K)


CFC Free
@ 35 0C & 60% RH
(See Note 3)
(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting
the requirements of Table 1 of BS 5422:2009

Density of 25 kg/m3 min


Sheet / Tube Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1.0 to 1.2 m
Tube Length: 2 meter
Tube Inside diameter: 6 mm to 670 mm

K FLEX 3.2 XLPE Foam for Pipe and Duct Insulation


K FOAM “K Foam” brand
Manufactured with self-adhesive on one side & without
facing on the other side

Thermal Conductivity (max) – 0.045 W/(m-°K)


@ 35 0C & 60% RH

(Water Vapor Permeance = 0.00 g/Pa-s-m2) is meeting


the requirements of Table 1 of BS 5422:2009

Density of 25 kg/m3 min


Sheet Thickness: 6 to 50 mm
Sheet Length: 0.9 to 30 m
Sheet Width: 1.0 to 1.2 m

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
DUBAI CENTRAL LABORATORY DEPARTMENT
DCLD-CQPS PRODUCT CONFORMITY CERTIFICATION SCHEME

SCOPE OF CERTIFICATION
FOR CERTIFICATE NO. CL16020358

NOTE 1: This document forms an integral part of the Certificate of Product Conformity
bearing the same certificate number.
NOTE 2: The above product shall bear the DCLD Conformity Mark.
NOTE 3: CFC/HCFC Free as per declaration from the company, in accordance with the
2020 Al Sa’fat - Dubai Green Building System.
NOTE 4: These products are manufactured in K-FLEX Gulf Manufacturing LLC - Dubai.
NOTE 5: These products are manufactured in K-FLEX Outsourced Facility, CF-493.

Original Issue Date : 03 May 2016


Current Issue Date : 03 May 2023
Valid Until : 02 May 2024

ARIF HUSAIN AL MARZOOQI


for/ MANAGER
CERTIFICATION AND QUALITY CONTROL OF PRODUCTS SECTION

DM-DCLD-F-IC-2032 R10
P.O. Box 67, DCL, Zabeel Road, Karama, Dubai, UAE
OPEN DATA / ‫بيانات مفتوحة‬
Certificate of Compliance
This certificate is issued for the following:

K-FLEX ST THERMAL INSULATIONS

Prepared for:

K-Flex Gulf Manufacturing (LLC)


P.O. Box 112215
Dubai Investment Park
Dubai, U.A.E.

FM Approvals Class: 4924

Approval Identification: 3043497 Approval Granted: 13 January 2012

Said Approval is subject to satisfactory field performance, continuing follow-up Facilities and Procedures Audits, and strict
conformity to the constructions as shown in the Approval Guide, an online resource of FM Approvals.

For more than 160 years FM Approvals has partnered with business and industry
to reduce property losses.

Richard P. Ferron, P.E.


Asst. Vice President, Group Manager
FM Approvals
1151 Boston-Providence Turnpike
Norwood, MA 02062
1/17/24, 4:42 PM OCDT2.E363211 - Miscellaneous Insulating, Ceramic, Metallic and Conducting Materials - Component | UL Product iQ

Miscellaneous Insulating, Ceramic, Metallic and Conducting Materials - Component


See General Information for Miscellaneous Insulating, Ceramic, Metallic and Conducting Materials - Component

K-FLEX GULF MFG L L C E363211


DUBAI INVESTMENT PARK
PO BOX 112215
DUBAI, UNITED ARAB EMIRATES
RTI
Min
Mtl Thk Flame
Dsg Color (mm) Class HWI HAI Elec Mech HVTR D495 CTI
Imp Str

Nitrile Rubber (NBR), foam, "K-Flex", furnished as sheets, tubes.

ST, EC BK 2.4 V-0, 5VA — — 50 50 50 — — —

12.2 V-0, 5VA — — 50 50 50 — — —

ECO GN 9.0 V-0, 5VA — — 50 50 50 — — —

Nitrile Rubber (NBR), "K-FONIK", furnished as sheets.

240 BK BK V-0, 5VA — — 50 50 50 — — —

Marking: Company name and material designation on container, wrapper or molded-on finished part.
Last Updated on 2018-02-28

The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured under UL Solutions' Follow - Up Service. Only
those products bearing the UL Mark should be considered to be Certified and covered under UL Solutions' Follow - Up Service. Always look for the Mark on the product.

UL Solutions permits the reproduction of the material contained in Product iQ subject to the following conditions: 1. The Guide Information, Assemblies, Constructions, Designs, Systems,
and/or Certifications (files) must be presented in their entirety and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from
Product iQ with permission from UL Solutions" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the following format:
"©2024 UL LLC."

https://iq.ulprospector.com/en/profile?e=103286 1/1
‫إدارة مختبر دبي المركزي‬
Organization/Unit: :‫الوحدة التنظيمية‬
Dubai Central Laboratory Department
TEST REPORT
Document Title: WATER VAPOR TRANSMISSION OF INSULATION :‫عنوان الوثيقة‬
MATERIALS
Doc. Ref. : DM-DCLD-F-CM-0100 ‫ل‬:‫رقم الوثيقة‬
CONSTRUCTION MATERIAL LABORATORY SECTION
GREEN BUILDING PRODUCT UNIT
Report No: 682937 Request No: EMTX-2023-0042280

Project No: BP-2023-1105 Report Date: 26/12/2023 03:05PM


Project Name: TESTING SERVICE FOR K FLEX GULF MANUFACTURING LLC

Consultant: K . FLEX GULF MANUFACTURING ( L L C )

Contractor: K . FLEX GULF MANUFACTURING ( L L C )


Location: * factory
Source: * K-FLEX GULF MANUFACTURING (LLC)
Sample Description: * ELASTOMERIC INSULATION
Product Name: * K-FLEX ST

Sampling Date/Time: * 24/11/2023 09:00AM Lot/Batch/Coil/Heat No.* NA

Receiving Date/Time: 28/11/2023 08:52AM Lot Size: * -


Sample Size /Quantity: 6 pieces Sender No: K-FLEX ST
Material/Mix Type: * NA Laying Date/Production Date: * NA
Nominal Size / Working Block Size (mm) : 600x 600x 25

TEST RESULTS
PARAMETER RESULTS

SUPPORT / FACING* NIL


NOM. THICKNESS (mm)* 25
NOM. DENSITY (kg/cubic m)* NG
SPECIMEN NOM. THICKNESS (mm) 25
TEST METHOD USED DESICCANT METHOD
TEST ROOM TEMP. & RH 23+/-1Degree, 50+/-2% RH
COMPOSITION OF SEALANT USED PURIFIED PARAFFIN WAX
TEST ASSEMBLY PREPARED ON 12-12-2023 12:28:46 PM
TEST DURATION (h) 264
SPECIMEN NO. 1 2 3
SPECIMEN MEASURED THICKNESS (mm) 24.3 24.5 25.0
SPECIMEN MEASURED DENSITY (kg/cubic 46.9 47.0 46.7
m)
WATER VAPOR TRANSMISSION (g/h m2) - 0.000 0.000 0.000
*METRIC UNIT
PERMEANCE (g/Pa. s. m2) - *METRIC UNIT 0.00E+00 0.00E+00 0.00E+00
WATER VAPOR TRANSMISSION (grains/h. 0.00 0.00 0.00
ft2) - *INCH-POUND UNIT
PERMEANCE (perms) - *INCH-POUND UNIT 0.00 0.00 0.00
AVG. WATER VAPOR TRANSMISSION (grain 0.00
s/h. ft2) - *INCH-POUND UNIT

PO Box 67, Dubai, UAE - Tel: (+971 4) 3027216 - Email: labs@dm.gov.ae - Website: http://www.dm.gov.ae
This report shall not be reproduced except in full without approval of the laboratory.
Date of Issue : 02/05/2021 Rev No. : 3
Shared - Confidential /‫ خاص‬- ‫مشترك‬ Level of Confidentiality / ‫درجة السرية‬ Page 1 of 2
‫إدارة مختبر دبي المركزي‬
Organization/Unit: :‫الوحدة التنظيمية‬
Dubai Central Laboratory Department
TEST REPORT
Document Title: WATER VAPOR TRANSMISSION OF INSULATION :‫عنوان الوثيقة‬
MATERIALS
Doc. Ref. : DM-DCLD-F-CM-0100 ‫ل‬:‫رقم الوثيقة‬
CONSTRUCTION MATERIAL LABORATORY SECTION
GREEN BUILDING PRODUCT UNIT
Report No: 682937 Request No: EMTX-2023-0042280
AVG. PERMEANCE (perms) - *INCH-POUND 0.00
UNIT

Sampled By: CLIENT REPRESENTATIVE / DIPU Tested By: AKKUNNATH


Sampled Brought By: CLIENT REPRESENTATIVE / DIPU Testing Date: 28/11/2023 08:52AM
Sampling Method: NOT GIVEN Sampling Report No: NA
Test Method: ASTM E96/E96M-16 Test Method Variation: NIL

Remarks: CUSTOMER PERFORMED SAMPLING AND PROVIDED THE SAMPLE; THE RESULTS APPLY ONLY TO THE SAMPLE AS
RECEIVED AND TESTED.

Disclaimer : * Information is supplied by the customer and Laboratory is not responsible for this data.

To verify this document please go to : https://www.dm.gov.ae/#check-tab5


Enter Document ID: EMTX-2023-0042280 and Verification Code: 1145025
or Scan the QR code below.

*** END OF REPORT ***


This report is computer approved and authorized by Head of Unit and does not require any signature .

PO Box 67, Dubai, UAE - Tel: (+971 4) 3027216 - Email: labs@dm.gov.ae - Website: http://www.dm.gov.ae
This report shall not be reproduced except in full without approval of the laboratory.
Date of Issue : 02/05/2021 Rev No. : 3
Shared - Confidential /‫ خاص‬- ‫مشترك‬ Level of Confidentiality / ‫درجة السرية‬ Page 2 of 2
‫إدارة مختبر دبي المركزي‬
Organization/Unit: :‫الوحدة التنظيمية‬
Dubai Central Laboratory Department
TEST REPORT
Document Title: THERMAL TRANSMISSION PROPERTIES BY HEAT :‫عنوان الوثيقة‬
FLOW METER (THERMAL COND)
Doc. Ref. : DM-DCLD-F-CM-0100 ‫ل‬:‫رقم الوثيقة‬
CONSTRUCTION MATERIAL LABORATORY SECTION
GREEN BUILDING PRODUCT UNIT
Report No: 677486 Request No: EMTX-2023-0042280

Project No: BP-2023-1105 Report Date: 12/12/2023 04:00PM


Project Name: TESTING SERVICE FOR K FLEX GULF MANUFACTURING LLC

Consultant: K . FLEX GULF MANUFACTURING ( L L C )

Contractor: K . FLEX GULF MANUFACTURING ( L L C )


Location: * factory
Source: * K-FLEX GULF MANUFACTURING (LLC)
Sample Description: * ELASTOMERIC INSULATION
Product Name: * K-FLEX ST

Sampling Date/Time: * 24/11/2023 09:00AM Lot/Batch/Coil/Heat No.* NA

Receiving Date/Time: 28/11/2023 08:52AM Lot Size: * -


Sample Size /Quantity: 6 pieces Sender No: K-FLEX ST
Material/Mix Type: * NA Laying Date/Production Date: * NA
Nominal Size / Working Block Size (mm) : 600x 600x 25

TEST RESULTS
PARAMETER RESULTS

SUPPORT / FACING* NIL


NOM. THICKNESS (mm)* 25
NOM. DENSITY (kg/m3)* NG
SPECIFICATION LIMIT NG
TYPE OF MATERIAL USED FOR STANDARD REFERANCE MATERIAL 1450d569
CALIBRATION
R VALUE @ 35deg C [ (M2 K) / W ] 0.7169
DATE OF CERTIFICATION 10-12-2010 12:00:00 AM
SOURCE OF CERTIFICATION National Institute of Standards & Technology [NIST] - U.S.A.
EXPIRY & CERTIFICATION TEST NUMBER Refer NIST special publication 260-130
NOMINAL THICKNESS OF SPECIMEN (mm) 25
TEMPERATURE, RH & TIME AT WHICH 35 deg C, 60%RH & 48Hr.
SPECIMEN CONDITIONED
DATE OF CALIBRATION 11-12-2023
MEAN TEMP.(SET) deg C 35
TEMPERATURE DIFFERENCE (deltaT) deg C 20
NO. OF HEAT FLUX TRANSDUCER USED 2
TEST ARRANGEMENT HORIZONTAL
METERING (TEST) AREA 100mm X 100mm
Uncertainty of measurement Uncertainty of measurement for thermal conductivity 0.0010 W/m2·K @ 95% confidence level, k factor
2 Abridged ASTM C 518 Test Report.

PO Box 67, Dubai, UAE - Tel: (+971 4) 3027216 - Email: labs@dm.gov.ae - Website: http://www.dm.gov.ae
This report shall not be reproduced except in full without approval of the laboratory.
Date of Issue : 02/05/2021 Rev No. : 3
Shared - Confidential /‫ خاص‬- ‫مشترك‬ Level of Confidentiality / ‫درجة السرية‬ Page 1 of 2
‫إدارة مختبر دبي المركزي‬
Organization/Unit: :‫الوحدة التنظيمية‬
Dubai Central Laboratory Department
TEST REPORT
Document Title: THERMAL TRANSMISSION PROPERTIES BY HEAT :‫عنوان الوثيقة‬
FLOW METER (THERMAL COND)
Doc. Ref. : DM-DCLD-F-CM-0100 ‫ل‬:‫رقم الوثيقة‬
CONSTRUCTION MATERIAL LABORATORY SECTION
GREEN BUILDING PRODUCT UNIT
Report No: 677486 Request No: EMTX-2023-0042280
TEST NO / SPECIMEN NO. 1
MEASURED THICKNESS (L) (mm) 24.00
MEASURED DENSITY (kg/m3) 48.43
MEAN TEMPERATURE ACHIEVED (deg C) 34.81
AVERAGE HEAT TRANSFER (q) µV 4271
THERMAL CONDUCTIVITY, W/(m K) 0.0342
THERMAL CONDUCTIVITY, Btu-in /h.square 0.2371
ft.degF
THERMAL RESISTANCE, (Square m K) / W 0.7018
THERMAL RESISTANCE, ft square / Btu 3.9857
AVERAGE TEMPERATURE GRADIENT (K/m) 834.52
WEIGHT DIFFERENCE (%) 0.067
TEST DURATION ( h:mm:ss ) 01:10:35

Sampled By: CLIENT REPRESENTATIVE / DIPU Tested By: AKKUNNATH


Sampled Brought By: CLIENT REPRESENTATIVE / DIPU Testing Date: 28/11/2023 08:52AM
Sampling Method: NOT GIVEN Sampling Report No: NA
Test Method: ASTM C518-21 Test Method Variation: NIL

Remarks: CUSTOMER PERFORMED SAMPLING AND PROVIDED THE SAMPLE; THE RESULTS APPLY ONLY TO THE SAMPLE AS
RECEIVED AND TESTED.

Disclaimer : * Information is supplied by the customer and Laboratory is not responsible for this data.

To verify this document please go to : https://www.dm.gov.ae/#check-tab5


Enter Document ID: EMTX-2023-0042280 and Verification Code: 1145024
or Scan the QR code below.

*** END OF REPORT ***


This report is computer approved and authorized by Head of Unit and does not require any signature .

PO Box 67, Dubai, UAE - Tel: (+971 4) 3027216 - Email: labs@dm.gov.ae - Website: http://www.dm.gov.ae
This report shall not be reproduced except in full without approval of the laboratory.
Date of Issue : 02/05/2021 Rev No. : 3
Shared - Confidential /‫ خاص‬- ‫مشترك‬ Level of Confidentiality / ‫درجة السرية‬ Page 2 of 2
Environmental Product Declaration (EPD)
of thermal insulation products
in accordance with ISO 14025:2006 and with EN15804:2012+A2:2019

Programme: The International EPD® System, www.environdec.com


Programme operator: EPD International AB
Registration number: S-P-01947
Date of publication: 2022/08/02
Date of validity: 2025/09/24
Date of revision: 2021/06/04
CPC 3623 – Tubes, pipes and hoses of vulcanized rubber other than hard rubber
PCR 2019:14: “Construction products” version 1.0 valid until 20/12/2024
C-PCR-005 “Thermal insulation products (EN 16783:2017)”
Geographical area: Europa

An EPD should provide current information and may be updated if conditions change. The stated validity is therefore subject to the continued registration and publication at
www.environdec.com
COMPANY INFORMATION
THE COMPANY
K-FLEX® is an Italian manufacturing company specialised in the production of thermal and acoustic flexible elastomeric insulation materials. K-FLEX®
has production facilities and subsidiary networks around the globe in order to supply their products to a world-wide customer base. Its diversified
products range provides solutions for various market sectors, including building, transportation, petrochemical and renewable energy. K-FLEX® is a
worldwide market leader thanks to its focus on technological innovation and the quality of its products that play an essential role in energy
consumption control and reduction of the greenhouse gas emission.

K-FLEX® is an example of a successful Italian company that has established itself worldwide. The company is present in 63 countries, with production
facilities in all continents and more than 2500 employees. In addition, the company has commercial distribution branches, located all over the world, for
the efficient and effective global distribution process of its products. The original manufacturing plant, located in Roncello (north of Milan), was founded
in 1989 and today it is the largest in the world for the production of elastomeric insulation.

K-FLEX HISTORY
K-FLEX® was founded in 1989 in Roncello, located north of Milan, Italy, with the first production plant of elastomeric materials for thermal insulation.
K-FLEX® quickly developed its presence in the market and grew rapidly. In 1993, K-FLEX® had already established a significant market share in Italy. It
subsequently expanded into other European markets such as France and Spain, opening in Barcelona in 1995 and in Madrid in 1998. Almost ten years
after its foundation, K-FLEX® began its expansion outside Europe starting up K-FLEX® China. Based in Guangzhou was the first of two manufacturing
plants with a second plant built in Suzhou, which opened in 2009.The Company built further production facilities in the US, in Russia in 2005, in
Malaysia, Poland, India and Dubai. In order to expand its commercial footprint, the Company opened distribution branches and various other
distribution / sales companies in Germany (2000), Scandinavia (2005), United Kingdom (2006), Romania (2008), Japan (2008), Ukraine (2009), South
Korea (2009). In the 2008 another strategic activity was the 100% share acquisition of BevEx Ltd. BevEx offers an important diversification opportunity
for K-FLEX® through its presence in the Food & Beverage sector. At the end of 2009, K-FLEX® opened its headquarter in Roncello, housing a 50,000 sq.
meter production facility. In the last few years K-FLEX® has been expanding the production facilities in Russia, Poland, India and USA in order to better
answer to the local market request. In June 2014, the company changed its legal form from limited liability company (S.r.l.) to joint stock company
(S.p.A.). In 2017, the plant in the USA was extended towards the biggest and most modern plant worldwide. Also the Polish plant was extended in 2017
and represents the biggest and most modern plant in Europe.In 2018, a new production site in Egypt was opened. In 2018, the new K-FLEX® logistics
centre “K-FLEX®Logistikzentrum Leipzig-Halle” in Germany was opened. It is now the biggest distribution centre for elastomeric foams in whole
2
Europe. In 2019, a new production site in Vietnam has been opened in support of the Asian region market request. In the same year K-FLEX®
implemented his Polish factory with a new polyethylene production plant. In 2020, a new production site in Mexico was opened to support the growing
of South American market. Based in Apodaca, N.L., Mexico, its 600,000 sf (56,000 m2), 2-building campus, it represents the third bigger production site
of the Company and one of the largest in the world. It is dedicated to the manufacture of the full range of K-FLEX® thermal insulation products based on
Flexible Elastomeric Foam (FEF) and Polyethylene Foam (PEF).

In late 2020, the foundation stone of a new production and warehouse complex was laid in Moscow region, Istra urban district, Denkovo village. The
production site-aimed at increasing productivity and bringing new thermal insulation materials to the market-came into operation in the third quarter
of 2021. The third building at the Polish site, which will be used as a new warehouse, was also opened during the same period. While in the first quarter
of 2022 work began on the fourth building, which will be dedicated that will be devoted to the production of underfloor heating/cooling systems.
This declaration refers to products made in the Polish plant in Uniejów.

PRODUCT INFORMATION
The insulation product is a material that, thanks to particular characteristics, prevents the transmission or diffusion of thermal, acoustic, electrical or
other energy, depending on the application for which it is intended. The present LCA study refers to six thermal insulation products made by K-Flex,
which are summarized and described below:

• K-FLEX® ST, K-FLEX® ST PLUS and ISOLINE are suitable for all applications both civil and industrial that require the use of insulation material,
without neglecting the price/quality relationship: refrigeration, air-conditioning, heating and plumbing, tanks, pipe fittings and water ducts;
• K-FLEX® EC is suitable for all applications both civil and industrial that require the use of insulation material;
• K-FLEX® ECO is a real “safe and secure” answer to reducing energy consumption while, at the same time, protecting the environment.
Elastomeric insulation material formulated and produced without using halogens. Thanks to its composition, any fumes given off during a fire
are transparent and non-toxic to anyone in the vicinity. Approval and certification of product values are part of the company’s strategy aimed at
optimizing and continuously improving basic requirements;
• K-FLEX® SOLAR the perfect solution for solar panels and industrial processes up to150°C. Revolutionary new packaging, tailor-made for the
client, with practical and economical advantages for use and distribution;
• K-FLEX® SRC ECO: insulating product comprising a closed cell expanded elastomeric layer and a protective coating. Thanks to the particular
mixture of the halogen-free expanded elastomer, it guarantees that, in the event of a fire, the fumes emitted are free of dangerous halogen acids
3
and organochlorine compounds. The K-FLEX SRC ECO sheets further raise the level of safety achieved in the event of a fire, representing the
ideal solution for the protection of people.

The following tables show the technical characteristics of each type of product.

Characteristics of thermal insulation product K-FLEX ST, K-FLEX ST PLUS and ISOLINE

Property Value Standard


K-FLEX ST TUBES: from -165°C to +110°C EN 14706
Temperature range
K-FLEX ST SHEETS: from -165°C* to +85°C EN 14707
Thickness ≤ 25mm Thickness > 25mm
-20 °C = 0,031 -20 °C = 0,034
Thermal conductivity λ W/(m*K) EN 13787
0 °C = 0,033 0 °C = 0,036
EN ISO 8497
+20 °C = 0,035 +20 °C = 0,038
+40 °C = 0,037 +40 °C = 0,040
Corrosion problems pH neutral (7±0,5) EN 13468
Permeability μ ≥ 10000 ≥ 7000 EN 12086
K-FLEX ST TUBES: Euroclass BL - s2, d0
Fire EN 13501-1
K-FLEX ST SHEETS: Euroclass B-s3, d0

Characteristics of thermal insulation product K-FLEX EC

Property Value Standard


EN 14706
Temperature range K-FLEX EC: to +110°C
EN 14707
Thickness ≤25mm Thickness >25mm
-20°C=0,031 -20°C=0,034
EN 13787
Thermal conductivity λ W/(m*K) 0°C=0,033 0°C=0,036
EN ISO 8497
+20°C=0,035 +20°C=0,038
+40°C=0,037 +40°C=0,040
Corrosion problems pH neutral (7±0,5) EN 13468
Permeability μ ≥7000 EN 12086
Fire Euroclass BL- s3, d0 EN 13501-1

4
Characteristics of thermal insulation product K-FLEX ECO

Property Value Standard


EN 14706
Temperature range from -165 °C to +120 °C
EN 14707
-20 °C = 0,036
EN 13787
0 °C = 0,038
Thermal conductivity λ W/(m*K) EN 12667
+20 °C = 0,040
EN ISO 8497
+40°C=0,042
Corrosion problems pH neutral (7±0,5) EN 13468
Permeability μ ≥ 3000 EN 12086
K-FLEX ECO TUBES: Euroclass DL - s2, d0
Fire EN 13501-1
K-FLEX ECO SHEETS: Euroclass E
Ecological data halogenfree - No PVC, No CFC e HCFC, No formaldehyde
LR - DNV - M.M ITALIANA
Ship approval
CE-MARINE (Bureau Veritas) - US NAVY
Smoke classification (toxicity) IMO RES 61(67)
Smoke density (camera NBS) ≤ Dm 200

Characteristics of thermal insulation product K-FLEX SOLAR

Property Value Standard


EN 14706
Temperature range from -40°C to +150° C
EN 14707
EN 13787
0°C=0,040
Thermal conductivity λ W/(m*K) EN12667
40°C=0,044
EN ISO 8497
Corrosion problems pH neutral (7±0,5) EN 13468

Fire Euroclass E EN 13501-1

5
Characteristics of thermal insulation product K-FLEX ECO SRC

Property Value Standard


EN 14706
Temperature range from -40°C to +85° C
EN 14707
-20 °C = 0,036
0 °C = 0,036 EN 13787
Thermal conductivity λ W/(m*K)
+20 °C = 0,040 EN 12667
+40°C=0,042
Corrosion problems pH neutral (7±0,5) EN 13468
Short-term water absorption WS < 0.1 % EN 13472
Permeability μ ≥ 3000 EN 12086
Fire K-FLEX ECO SHEETS: B-s2, d0** EN 13501-1
Releasable chlorides < 500 ppm EN 13468
Ecological data halogenfree - No PVC, No CFC e HCFC, No formaldehyde

6
LCA INFORMATION
DECLARED UNIT
This life cycle analysis, defined as "from-cradle-to-gate with modules C and module D", takes into consideration the production phases of raw materials,
their transportation to the production site, the manufacture and the end of life of the product, excluding the distribution and use phase. As regards the
flows of matter and energy, declared unit is defined as:

1 m3 of thermal insulation product, including packaging

The density considered for the products derives from an average of the production of the reference year (2021) and it is shown in the following table.

Density of thermal insulation products


Product Density
K-FLEX ST 50 Kg/m3
K-FLEX ST PLUS 50 Kg/m3
ISOLINE 50 Kg/m3
K-FLEX EC 50 Kg/m3
K-FLEX ECO 60 Kg/m3
K-FLEX SOLAR 75 Kg/m3
K-FLEX ECO SRC 60 kg/m3

SYSTEM BOUNDARIES
The system boundaries determine the process units to be included in the LCA study and which type of data "input" and / or "output" to the system can
be omitted. In accordance with the PCR 2019:14 version 1.0 document and EN 15804, the life cycle of the acoustic insulation products made by K-Flex
includes the extraction of raw materials and production cycle, transport and manufacturing, divided in the Upstream (A1), Core (A2 and A3) and End of
Life (C) and Benefits and loads beyond the system boundary (D) phases. The construction process stage and the use stage (phases from A4 to B7 of PCR
2019:14) are not taken into account in this life cycle analysis.

7
Supplementary
LIFE CYCLE INFORMATION
information
Benefits and
Construction
Product stage Use stage End of life stage loads beyond the
process stage
system boundary
A1 – A3 A4 – A5 B1 – B5 B6 – B7 C1 – C4 D

Operational water

Waste processing

Reuse, recovery,
De-construction
Refurbishment
Manufacturing
Raw material

Replacement
Construction

Maintenance

Operational
installation

demolition
energy use
Transport

Transport

Transport

recycling
potential
Disposal
supply

Repair
Use

use
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
Module
X X X ND ND ND ND ND ND ND ND ND X X X X X
declared
PL EU
Geography WORLD WORLD
PL PL PL PL PL PL
Specific
>90%
data
Variation
<10%
– products
Variation
Not relevant
– sites
ND: Module not declared

8
The Upstream (A1) phase includes raw material extraction and processing, and in particular:
✓ Extraction and processing of raw materials (e.g. mining processes);
✓ Generation of electricity, steam and heat from primary resources, also including their extraction, refining and transport;

The Core (A2-A3) phase includes following processes:


✓ Transportation up to the factory gate and internal transport (A2);
✓ Production of ancillary materials or pre-products (A3);
✓ Manufacturing of products and co-products (A3);
✓ Manufacturing of packaging (A3);
✓ Processing up to the end-of-waste state or disposal of final residues (A3).

The End of life (A2-A3) stage includes following processes:


✓ De-construction, demolition (C1);
✓ Transport to waste processing (C2);
✓ Waste processing for reuse, recovery and/or recycling (C3)
✓ Disposal (C4).

Module D includes reuse, recovery and/or recycling potentials, expressed as net impacts and benefits.

In the end of life stage, the K-Flex thermal insulation product is sent exclusively to landfill. As there are no possibilities to separate the insulation
product from tanks, pipe fittings, water ducts etc., phase C1 (de-construction and demolition) is irrelevant; moreover, the product is only disposed, so
phase C3 (waste treatment for reuse, recovery and / or recycling) is equal to zero. The result of phase D is also equal to zero, because there are no
benefits deriving from the end of life (recycling, recovery and / or reuse).

PRODUCTION PROCESS
Weighting out raw materials from the warehouse according to the recipe for the actual production. Mixing weighted out all components in a mixer, and
after in a roll mill to complete the mixing of the “Masterbatch”.

All raw materials are dosed into the mixer and mixed together with “Masterbatch”, and after in the ROLLMILL. Small samples are prepared for quality
controls. After the cooling down, the Final batch is transported to the extruders area, where the material is extruded according to the shape and size
needed. The extruded rubber pass directly into the oven for vulcanization and foaming process. Water bath is used to cool down the expanded rubber
that is successively dried in a dedicated tunnel. The last step before packaging is the ink printing and cutting to required lengths. Small samples of
finished products are constantly picked-up during the whole production.

9
SYSTEM DIAGRAM
SILOS RAW MATERIALS
MASTERBATCH BATCH-OFF
MIXER BANBURY CYLINDER MIXER PACKAGING
GENERAL SERVICES
MASTERBATCH MASTERBATCH MASTERBATCH MASTERBATCH
DOSAGE
pneumatic transport
MIXER BANBURY CYLINDER MIXER BATCH-OFF
FINALBATCH FINALBATCH FINALBATCH
SILOS RAW MATERIALS
fume extraction
FINALBATCH
DEGASSING
air treatment

EXTRUSION compressed air

OVEN AND GAS BOILER chiller


CUTTING, STAMPING AND
PACKAGING IN PP internal transport
PACKAGING ON PALLET COOLING TAPE
CUTTING, STAMPING AND
waste management
PACKAGING IN PAPERBOARD

SYSTEM DIAGRAM – ECO SRC


SILOS RAW MATERIALS
MASTERBATCH
MIXER BANBURY CYLINDER MIXER BATCH-OFF PACKAGING
MASTERBATCH GENERAL SERVICES
MASTERBATCH MASTERBATCH MASTERBATCH

DOSAGE
pneumatic transport
MIXER BANBURY BATCH-OFF
CYLINDER MIXER
FINALBATCH FINALBATCH
FINALBATCH
SILOS RAW MATERIALS fume extraction
FINALBATCH
DEGASSING
air treatment

EXTRUSION
10
compressed air

OVEN AND GAS BOILER chiller


DATA QUALITY AND CUT-OFF
Inventory analysis was conducted using specific data from K-Flex., relating to the year 2021 and to the production site of Uniejów. The data refer to the
consumption of raw materials and electricity, the production of the thermal insulation products and the waste connected to it.

Selected generic data from international databases were used (Ecoinvent 3.8) regarding the production processes of raw materials and auxiliary
materials used for the production, generation and distribution of electricity, means of transport and waste treatment processes related to the
production that takes place in the plant. In addition, data on ground transportation distances were calculated using the Google Maps online calculator
and those by sea using the Searates online tool.

In accordance with the cut-off rule, packaging of raw material and ancillary were excluded from the assessment.

CONTENT INFORMATION
Content declaration of 1 m3 of thermal insulation products K-FLEX ST, K-FLEX ST PLUS and ISOLINE
Post-consumer material, Renewable material,
Product Product components Weight, kg %
weight-% weight-%
Polymers 10,0 21,6% 0% 0%
Fillers 17,6 37,8% 0% 0%
Plasticizer 9,3 20,1% 0% 0%
Chemical additive (vulcanization agents) 5,3 11,3% 0% 0%
K-FLEX ST

Others 4,3 9,2% 0% 0%


TOTAL 46,5 100% 0% 0%
Packaging components Weight, kg Weight-% (versus the product)
Paperboard 7,8 16,8%
Pallet 4,6 9,9%
TOTAL 12,4 26,7%

11
Content declaration of 1 m3 of thermal insulation products K-FLEX EC
Post-consumer material, Renewable material,
Product Product components Weight, kg %
weight-% weight-%
Polymers 10,5 21,6% 0% 0%
Fillers 18,3 37,8% 0% 0%
Plasticizer 9,7 20,1% 0% 0%
Chemical additive (vulcanization agents) 5,5 11,3% 0% 0%
K-FLEX EC

Others 4,5 9,2% 0% 0%


TOTAL 48,5 100% 0% 0%
Packaging components Weight, kg Weight-% (versus the product)
Paperboard 10,8 22,3%
Pallet 6,4 13,2%
TOTAL 17,2 35,5%

Content declaration of 1 m3 of thermal insulation products K-FLEX ECO


Post-consumer material, Renewable material,
Product Product components Weight, kg %
weight-% weight-%
Polymers 18,7 25,1% 0% 0%
fillers 28,2 37,8% 0% 0%
Plasticizer 7,5 10% 0% 0%
K-FLEX ECO

Chemical additive (vulcanization agents) 9,8 13,1% 0% 0%


Others 10,4 14% 0% 0%
TOTAL 74,5 100% 0% 0%
Packaging components Weight, kg Weight-% (versus the product)
Paperboard 13,5 18,1%
Pallet 8,1 10,9%
TOTAL 21,6 29,0%

12
Content declaration of 1 m3 of thermal insulation products K-FLEX SOLAR
Post-consumer material, Renewable material,
Product Product components Weight, kg
weight-% weight-%
Polymers 23,4 27,8% 0% 0%
fillers 36,5 43,4% 0% 0%
Plasticizer 16,9 20,1% 0% 0%
K-FLEX SOLAR

Chemical additive (vulcanization agents) 10,7 12,7% 0% 0%


Others 2,5 3% 0% 0%
TOTAL 84,0 100% 0% 0%
Packaging components Weight, kg Weight-% (versus the product)
Paperboard 10,5 12,5%
Pallet 6,3 7,5%
TOTAL 16,8 20,0%

Content declaration of 1 m3 of thermal insulation products K-FLEX ECO SRC


Post-consumer material, Renewable material,
Product Product components Weight, kg %
weight-% weight-%
Polymers 33,60 21,0% 0% 0%
fillers 70,08 43,8% 0% 0%
Plasticizer 11,20 7,0% 0% 0%
K-FLEX SRC ECO

Chemical additive (vulcanization agents) 13,12 8,2% 0% 0%


Others 32 20,0% 0% 0%
TOTAL 160 100% 0% 0%
Packaging components Weight, kg Weight-% (versus the product)
Paperboard 13,5 62.5%
Pallet 8,1 37,5%
TOTAL 21,6 100%

K-FLEX products not contain substances that are listed in the “Candidate List of Substances of Very High Concern for authorisation” in concentrations
greater than 0,1%.
13
ENVIRONMENTAL INFORMATION
In order to reach the results reported below, one of the most widespread application software was used for the evaluation of the product life cycle,
namely SimaPro 9. Furthermore, the most recent databases on the production of materials, the production cycles in the metallurgical and chemical
sector, transports and energy systems were used (Ecoinvent 3.8).

ASSESSMENT METHOD
The assessment methods adopted for the LCA study reported in this EPD are described in EN 15804 annex C “Impact categories and related indicators,
methodologies and characterization factors”.

14
Results of environmental impacts of 1 m3 of K-FLEX ST, K-FLEX ST PLUS and ISOLINE

Potential environmental Total


Unit A1 A2 A3 C1 C2 C3 C4 D
impacts A1-A3
GWP-fossil kg CO2 eq 1,32E+02 6,59E+00 7,97E+00 1,47E+02 0E+00 3,45E-01 0E+00 5,51E+00 0E+00
GWP-biogenic kg CO2 eq 1,99E-01 3,82E-04 6,33E-01 8,32E-01 0E+00 2,02E-05 0E+00 3,77E-04 0E+00
GWP-luluc kg CO2 eq 5,30E-02 5,88E-05 4,97E-02 1,03E-01 0E+00 2,79E-06 0E+00 1,39E-05 0E+00
GWP total kg CO2 eq 1,32E+02 6,59E+00 8,66E+00 1,48E+02 0E+00 3,45E-01 0E+00 5,51E+00 0E+00
ODP mg CFC-11 eq 1,83E-05 1,55E-06 1,06E-06 2,09E-05 0E+00 8,20E-08 0E+00 4,61E-08 0E+00
AP moli H+ eq 8,65E-01 4,39E-02 3,61E-02 9,45E-01 0E+00 1,20E-03 0E+00 2,39E-03 0E+00
EP-freshwater kg P eq 1,49E-01 8,28E-04 5,64E-03 1,55E-01 0E+00 4,40E-05 0E+00 2,40E-01 0E+00
EP-marine kg N eq 2,09E-01 1,23E-02 2,03E-02 2,42E-01 0E+00 3,84E-04 0E+00 1,06E-01 0E+00
EP-terrestrial moli N eq 1,69E+00 1,36E-01 1,16E-01 1,94E+00 0E+00 4,23E-03 0E+00 1,11E-02 0E+00
POCP kg NMVOC eq 4,52E-01 3,59E-02 2,99E-02 5,18E-01 0E+00 1,15E-03 0E+00 4,25E-03 0E+00
ADP-min&met* g Sb eq 1,14E+00 2,64E-07 1,54E-06 1,14E+00 0E+00 1,50E-08 0E+00 1,15E-08 0E+00
ADP-fossil* MJ 2,56E+03 9,23E+01 1,16E+02 2,77E+03 0E+00 4,89E+00 0E+00 3,21E+00 0E+00
WDP* m3 eq 6,34E+01 -1,56E-02 3,12E+00 6,65E+01 0E+00 -8,18E-04 0E+00 3,44E-03 0E+00
* The results of this environmental impact indicator shall be used with care as the uncertainties of these results are high or as there is limited experience with the indicator.

Potential environmental
Total
impacts – additional Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
indicator
GWP-GHG** kg CO2 eq 1,29E+02 6,54E+00 8,40E+00 1,44E+02 0E+00 3,43E-01 0E+00 4,75E+00 0E+00
** The indicator includes all greenhouse gases included in GWP-total but excludes biogenic carbon dioxide uptake and emissions and biogenic carbon stored in the product. This indicator is
thus equal to the GWP indicator originally defined in EN 15804:2012+A1:2013.

GWP-fossil = Global Warming Potential fossil fuels; GWP-biogenic = Global Warming Potential biogenic; GWP-luluc = Global Warming Potential land use and land use
change; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential, Accumulated Exceedance; EP-freshwater = Eutrophication potential,
fraction of nutrients reaching freshwater end compartment; EP-marine = Eutrophication potential, fraction of nutrients reaching marine end compartment; EP-
terrestrial = Eutrophication potential, Accumulated Exceedance; POCP = Formation potential of tropospheric ozone; ADP-minerals&metals = Abiotic depletion potential
for non-fossil resources; ADP-fossil = Abiotic depletion for fossil resources potential; WDP = Water (user) deprivation potential, deprivation-weighted water
consumption.

15
Results of use of resources, waste production, output flows of 1 m3 of K-FLEX ST, K-FLEX ST PLUS and ISOLINE

Total
Use of resources Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
PERE MJ 5,30E+01 1,15E-01 3,63E+01 8,94E+01 0E+00 6,18E-03 0E+00 3,55E-01 0E+00
PERM MJ 1,38E+01 2,48E-02 4,83E+01 6,22E+01 0E+00 1,33E-03 0E+00 4,20E-02 0E+00
PERT MJ 6,68E+01 1,40E-01 8,46E+01 1,52E+02 0E+00 7,51E-03 0E+00 3,97E-01 0E+00
PENRE MJ 2,73E+03 9,80E+01 1,25E+02 2,95E+03 0E+00 5,20E+00 0E+00 3,39E+00 0E+00
PENRM MJ 1,07E+01 5,46E-06 1,28E-02 1,07E+01 0E+00 3,08E-07 0E+00 5,56E-05 0E+00
PENRT MJ 2,74E+03 9,80E+01 1,25E+02 2,96E+03 0E+00 5,20E+00 0E+00 3,39E+00 0E+00
SM kg 0E+00 0E+00 7,80E+00 7,80E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
NRSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
FW m3 6,34E+01 -1,56E-02 3,12E+00 6,65E+01 0E+00 -8,18E-04 0E+00 3,44E-03 0E+00

Total
Waste production Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
HW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
NHW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
RW kg 3,16E-03 6,61E-04 4,07E-04 4,22E-03 0E+00 3,50E-05 0E+00 2,53E-05 0E+00
Hazardous and non-hazardous waste is only declared if the treatment takes place outside the system boundaries. The amount of radioactive waste comes from the use
of nuclear energy in the national electricity production mix of the different countries along the life cycle.

Total
Output flows Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
REUSE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RECYLE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EN-REC kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-EL MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-ET MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources
used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary
energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable
primary energy re-sources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net
fresh water; HP = Hazardous waste disposed; NHW = Non-hazardous waste disposed; RW = Radioactive waste disposed; REUSE = Components for reuse; RECYCLE =
Materials for recycling; EN-REC = Materials for energy recovery; EE-EL = Exported energy, electricity; EE,TH = Exported energy, thermal.
16
Results of environmental impacts of 1 m3 of K-FLEX EC

Potential environmental Total


Unit A1 A2 A3 C1 C2 C3 C4 D
impacts A1-A3
GWP-fossil kg CO2 eq 1,18E+02 5,39E+00 1,00E+01 1,33E+02 0E+00 3,45E-01 0E+00 5,51E+00 0E+00
GWP-biogenic kg CO2 eq 2,53E-01 3,12E-04 8,19E-01 1,07E+00 0E+00 2,02E-05 0E+00 3,77E-04 0E+00
GWP-luluc kg CO2 eq 7,96E-01 4,93E-05 6,42E-02 8,60E-01 0E+00 2,79E-06 0E+00 1,39E-05 0E+00
GWP total kg CO2 eq 1,19E+02 5,39E+00 1,09E+01 1,35E+02 0E+00 3,45E-01 0E+00 5,51E+00 0E+00
ODP mg CFC-11 eq 2,02E-05 1,26E-06 1,32E-06 2,28E-05 0E+00 8,20E-08 0E+00 4,61E-08 0E+00
AP moli H+ eq 6,46E-01 4,07E-02 4,61E-02 7,33E-01 0E+00 1,20E-03 0E+00 2,39E-03 0E+00
EP-freshwater kg P eq 4,64E-02 6,75E-04 7,19E-03 5,43E-02 0E+00 4,40E-05 0E+00 2,40E-01 0E+00
EP-marine kg N eq 1,71E-01 1,12E-02 2,62E-02 2,08E-01 0E+00 3,84E-04 0E+00 1,06E-01 0E+00
EP-terrestrial moli N eq 9,76E-01 1,24E-01 1,49E-01 1,25E+00 0E+00 4,23E-03 0E+00 1,11E-02 0E+00
POCP kg NMVOC eq 3,15E-01 3,26E-02 3,68E-02 3,84E-01 0E+00 1,15E-03 0E+00 4,25E-03 0E+00
ADP-min&met* g Sb eq 2,92E-04 2,10E-07 1,88E-06 2,94E-04 0E+00 1,50E-08 0E+00 1,15E-08 0E+00
ADP-fossil* MJ 2,34E+03 7,53E+01 1,45E+02 2,56E+03 0E+00 4,89E+00 0E+00 3,21E+00 0E+00
WDP* m3 eq 6,43E+01 -1,27E-02 3,94E+00 6,83E+01 0E+00 -8,18E-04 0E+00 3,44E-03 0E+00
* The results of this environmental impact indicator shall be used with care as the uncertainties of these results are high or as there is limited experience with the indicator.

Potential environmental
Total
impacts – additional Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
indicator
GWP-GHG** kg CO2 eq 1,16E+02 5,36E+00 1,06E+01 1,32E+02 0E+00 3,43E-01 0E+00 4,75E+00 0E+00
** The indicator includes all greenhouse gases included in GWP-total but excludes biogenic carbon dioxide uptake and emissions and biogenic carbon stored in the product. This indicator is
thus equal to the GWP indicator originally defined in EN 15804:2012+A1:2013.

GWP-fossil = Global Warming Potential fossil fuels; GWP-biogenic = Global Warming Potential biogenic; GWP-luluc = Global Warming Potential land use and land use
change; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential, Accumulated Exceedance; EP-freshwater = Eutrophication potential,
fraction of nutrients reaching freshwater end compartment; EP-marine = Eutrophication potential, fraction of nutrients reaching marine end compartment; EP-
terrestrial = Eutrophication potential, Accumulated Exceedance; POCP = Formation potential of tropospheric ozone; ADP-minerals&metals = Abiotic depletion potential
for non-fossil resources; ADP-fossil = Abiotic depletion for fossil resources potential; WDP = Water (user) deprivation potential, deprivation-weighted water
consumption.

17
Results of use of resources, waste production, output flows of 1 m3 of K-FLEX EC

Total
Use of resources Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
PERE MJ 5,23E+01 9,35E-02 4,69E+01 9,93E+01 0E+00 6,17E-03 0E+00 3,54E-01 0E+00
PERM MJ 1,11E+01 2,01E-02 6,28E+01 7,39E+01 0E+00 1,33E-03 0E+00 4,20E-02 0E+00
PERT MJ 6,34E+01 1,14E-01 1,10E+02 1,73E+02 0E+00 7,50E-03 0E+00 3,96E-01 0E+00
PENRE MJ 2,50E+03 8,00E+01 1,57E+02 2,74E+03 0E+00 5,20E+00 0E+00 3,39E+00 0E+00
PENRM MJ 8,13E+00 4,37E-06 1,32E-02 8,14E+00 0E+00 3,08E-07 0E+00 5,56E-05 0E+00
PENRT MJ 2,51E+03 8,00E+01 1,57E+02 2,75E+03 0E+00 5,20E+00 0E+00 3,39E+00 0E+00
SM kg 0E+00 0E+00 1,08E+01 1,08E+01 0E+00 0E+00 0E+00 0E+00 0E+00
RSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
NRSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
FW m3 6,43E+01 -1,27E-02 3,94E+00 6,83E+01 0E+00 -8,18E-04 0E+00 3,44E-03 0E+00

Total
Waste production Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
HW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
NHW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
RW kg 2,90E-03 5,39E-04 5,01E-04 3,94E-03 0E+00 3,50E-05 0E+00 2,53E-05 0E+00
Hazardous and non-hazardous waste is only declared if the treatment takes place outside the system boundaries. The amount of radioactive waste comes from the use
of nuclear energy in the national electricity production mix of the different countries along the life cycle.

Total
Output flows Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
REUSE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RECYLE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EN-REC kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-EL MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-ET MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources
used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary
energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable
primary energy re-sources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net
fresh water; HP = Hazardous waste disposed; NHW = Non-hazardous waste disposed; RW = Radioactive waste disposed; REUSE = Components for reuse; RECYCLE =
Materials for recycling; EN-REC = Materials for energy recovery; EE-EL = Exported energy, electricity; EE,TH = Exported energy, thermal.
18
Results of environmental impacts of 1 m3 of K-FLEX ECO

Potential environmental Total


Unit A1 A2 A3 C1 C2 C3 C4 D
impacts A1-A3
GWP-fossil kg CO2 eq 1,98E+02 1,03E+01 4,75E+01 2,56E+02 0E+00 4,15E-01 0E+00 6,62E+00 0E+00
GWP-biogenic kg CO2 eq 2,65E-01 5,98E-04 8,06E-01 1,07E+00 0E+00 2,42E-05 0E+00 4,53E-04 0E+00
GWP-luluc kg CO2 eq 1,18E-01 9,70E-05 6,34E-02 1,82E-01 0E+00 3,35E-06 0E+00 1,67E-05 0E+00
GWP total kg CO2 eq 1,98E+02 1,03E+01 4,84E+01 2,57E+02 0E+00 4,15E-01 0E+00 6,62E+00 0E+00
ODP mg CFC-11 eq 1,95E-05 2,40E-06 1,00E-05 3,20E-05 0E+00 9,84E-08 0E+00 5,54E-08 0E+00
AP moli H+ eq 1,08E+00 8,69E-02 1,70E-01 1,33E+00 0E+00 1,44E-03 0E+00 2,87E-03 0E+00
EP-freshwater kg P eq 1,24E-01 1,29E-03 3,19E-02 1,58E-01 0E+00 5,28E-05 0E+00 2,87E-01 0E+00
EP-marine kg N eq 2,35E-01 2,36E-02 7,39E-02 3,32E-01 0E+00 4,61E-04 0E+00 1,28E-01 0E+00
EP-terrestrial moli N eq 1,63E+00 2,61E-01 5,79E-01 2,47E+00 0E+00 5,07E-03 0E+00 1,34E-02 0E+00
POCP kg NMVOC eq 5,73E-01 6,83E-02 1,56E-01 7,97E-01 0E+00 1,38E-03 0E+00 5,10E-03 0E+00
ADP-min&met* g Sb eq 2,36E-04 3,95E-07 3,52E-06 2,40E-04 0E+00 1,80E-08 0E+00 1,38E-08 0E+00
ADP-fossil* MJ 3,44E+03 1,44E+02 6,65E+02 4,25E+03 0E+00 5,87E+00 0E+00 3,85E+00 0E+00
WDP* m3 eq 7,73E+01 -2,44E-02 3,86E+00 8,11E+01 0E+00 -9,82E-04 0E+00 4,13E-03 0E+00
* The results of this environmental impact indicator shall be used with care as the uncertainties of these results are high or as there is limited experience with the indicator.

Potential environmental
Total
impacts – additional Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
indicator
GWP-GHG** kg CO2 eq 1,92E+02 1,03E+01 4,77E+01 2,50E+02 0E+00 4,12E-01 0E+00 5,69E+00 0E+00
** The indicator includes all greenhouse gases included in GWP-total but excludes biogenic carbon dioxide uptake and emissions and biogenic carbon stored in the product. This indicator is
thus equal to the GWP indicator originally defined in EN 15804:2012+A1:2013.

GWP-fossil = Global Warming Potential fossil fuels; GWP-biogenic = Global Warming Potential biogenic; GWP-luluc = Global Warming Potential land use and land use
change; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential, Accumulated Exceedance; EP-freshwater = Eutrophication potential,
fraction of nutrients reaching freshwater end compartment; EP-marine = Eutrophication potential, fraction of nutrients reaching marine end compartment; EP-
terrestrial = Eutrophication potential, Accumulated Exceedance; POCP = Formation potential of tropospheric ozone; ADP-minerals&metals = Abiotic depletion potential
for non-fossil resources; ADP-fossil = Abiotic depletion for fossil resources potential; WDP = Water (user) deprivation potential, deprivation-weighted water
consumption.

19
Results of use of resources, waste production, output flows of 1 m3 of K-FLEX ECO

Total
Use of resources Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
PERE MJ 1,05E+02 1,78E-01 4,68E+01 1,52E+02 0E+00 7,40E-03 0E+00 4,25E-01 0E+00
PERM MJ 1,78E+01 3,84E-02 6,17E+01 7,96E+01 0E+00 1,60E-03 0E+00 5,04E-02 0E+00
PERT MJ 1,23E+02 2,17E-01 1,08E+02 2,32E+02 0E+00 9,00E-03 0E+00 4,76E-01 0E+00
PENRE MJ 3,69E+03 1,53E+02 7,09E+02 4,56E+03 0E+00 6,23E+00 0E+00 4,06E+00 0E+00
PENRM MJ 4,42E+00 8,23E-06 1,55E-02 4,43E+00 0E+00 3,70E-07 0E+00 6,68E-05 0E+00
PENRT MJ 3,70E+03 1,53E+02 7,09E+02 4,56E+03 0E+00 6,23E+00 0E+00 4,06E+00 0E+00
SM kg 0E+00 0E+00 1,35E+01 1,35E+01 0E+00 0E+00 0E+00 0E+00 0E+00
RSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
NRSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
FW m3 7,73E+01 -2,44E-02 3,86E+00 8,11E+01 0E+00 -9,82E-04 0E+00 4,13E-03 0E+00

Total
Waste production Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
HW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
NHW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
RW kg 4,34E-03 1,03E-03 4,22E-03 9,60E-03 0E+00 4,20E-05 0E+00 3,04E-05 0E+00
Hazardous and non-hazardous waste is only declared if the treatment takes place outside the system boundaries. The amount of radioactive waste comes from the use
of nuclear energy in the national electricity production mix of the different countries along the life cycle.

Total
Output flows Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
REUSE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RECYLE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EN-REC kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-EL MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-ET MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources
used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary
energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable
primary energy re-sources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net
fresh water; HP = Hazardous waste disposed; NHW = Non-hazardous waste disposed; RW = Radioactive waste disposed; REUSE = Components for reuse; RECYCLE =
Materials for recycling; EN-REC = Materials for energy recovery; EE-EL = Exported energy, electricity; EE,TH = Exported energy, thermal.
20
Results of environmental impacts of 1 m3 of K-FLEX SOLAR

Potential environmental Total


Unit A1 A2 A3 C1 C2 C3 C4 D
impacts A1-A3
GWP-fossil kg CO2 eq 1,63E+02 9,46E+00 2,95E+01 2,02E+02 0E+00 5,18E-01 0E+00 8,27E+00 0E+00
GWP-biogenic kg CO2 eq 1,75E-01 5,51E-04 7,27E-01 9,02E-01 0E+00 3,03E-05 0E+00 5,66E-04 0E+00
GWP-luluc kg CO2 eq 2,01E+00 7,94E-05 5,72E-02 2,07E+00 0E+00 4,19E-06 0E+00 2,08E-05 0E+00
GWP total kg CO2 eq 1,65E+02 9,46E+00 3,03E+01 2,05E+02 0E+00 5,18E-01 0E+00 8,27E+00 0E+00
ODP mg CFC-11 eq 2,03E-05 2,23E-06 5,93E-06 2,85E-05 0E+00 1,23E-07 0E+00 6,92E-08 0E+00
AP moli H+ eq 9,21E-01 4,43E-02 1,09E-01 1,07E+00 0E+00 1,80E-03 0E+00 3,58E-03 0E+00
EP-freshwater kg P eq 6,67E-02 1,20E-03 1,99E-02 8,77E-02 0E+00 6,60E-05 0E+00 3,59E-01 0E+00
EP-marine kg N eq 2,29E-01 1,32E-02 4,91E-02 2,92E-01 0E+00 5,76E-04 0E+00 1,60E-01 0E+00
EP-terrestrial moli N eq 1,42E+00 1,46E-01 3,65E-01 1,93E+00 0E+00 6,34E-03 0E+00 1,67E-02 0E+00
POCP kg NMVOC eq 4,68E-01 3,90E-02 9,94E-02 6,06E-01 0E+00 1,73E-03 0E+00 6,37E-03 0E+00
ADP-min&met* g Sb eq 3,79E-04 3,98E-07 2,74E-06 3,82E-04 0E+00 2,25E-08 0E+00 1,73E-08 0E+00
ADP-fossil* MJ 3,58E+03 1,33E+02 4,15E+02 4,13E+03 0E+00 7,34E+00 0E+00 4,81E+00 0E+00
WDP* m3 eq 6,61E+01 -2,24E-02 3,63E+00 6,97E+01 0E+00 -1,23E-03 0E+00 5,17E-03 0E+00
* The results of this environmental impact indicator shall be used with care as the uncertainties of these results are high or as there is limited experience with the indicator.

Potential environmental
Total
impacts – additional Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
indicator
GWP-GHG** kg CO2 eq 1,61E+02 9,40E+00 2,98E+01 2,00E+02 0E+00 5,15E-01 0E+00 7,12E+00 0E+00
** The indicator includes all greenhouse gases included in GWP-total but excludes biogenic carbon dioxide uptake and emissions and biogenic carbon stored in the product. This indicator is
thus equal to the GWP indicator originally defined in EN 15804:2012+A1:2013.

GWP-fossil = Global Warming Potential fossil fuels; GWP-biogenic = Global Warming Potential biogenic; GWP-luluc = Global Warming Potential land use and land use
change; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential, Accumulated Exceedance; EP-freshwater = Eutrophication potential,
fraction of nutrients reaching freshwater end compartment; EP-marine = Eutrophication potential, fraction of nutrients reaching marine end compartment; EP-
terrestrial = Eutrophication potential, Accumulated Exceedance; POCP = Formation potential of tropospheric ozone; ADP-minerals&metals = Abiotic depletion potential
for non-fossil resources; ADP-fossil = Abiotic depletion for fossil resources potential; WDP = Water (user) deprivation potential, deprivation-weighted water
consumption.

21
Results of use of resources, waste production, output flows of 1 m3 of K-FLEX SOLAR

Total
Use of resources Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
PERE MJ 1,07E+02 1,67E-01 4,19E+01 1,49E+02 0E+00 9,25E-03 0E+00 5,32E-01 0E+00
PERM MJ 1,54E+01 3,61E-02 5,54E+01 7,08E+01 0E+00 2,00E-03 0E+00 6,30E-02 0E+00
PERT MJ 1,22E+02 2,03E-01 9,73E+01 2,20E+02 0E+00 1,13E-02 0E+00 5,95E-01 0E+00
PENRE MJ 3,83E+03 1,42E+02 4,43E+02 4,42E+03 0E+00 7,79E+00 0E+00 5,08E+00 0E+00
PENRM MJ 5,37E+00 8,20E-06 1,82E-02 5,39E+00 0E+00 4,62E-07 0E+00 8,35E-05 0E+00
PENRT MJ 3,84E+03 1,42E+02 4,43E+02 4,42E+03 0E+00 7,79E+00 0E+00 5,08E+00 0E+00
SM kg 0E+00 0E+00 1,05E+01 1,05E+01 0E+00 0E+00 0E+00 0E+00 0E+00
RSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
NRSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
FW m3 6,61E+01 -2,24E-02 3,63E+00 6,97E+01 0E+00 -1,23E-03 0E+00 5,17E-03 0E+00

Total
Waste production Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
HW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
NHW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
RW kg 5,01E-03 9,54E-04 2,48E-03 8,45E-03 0E+00 5,25E-05 0E+00 3,80E-05 0E+00
Hazardous and non-hazardous waste is only declared if the treatment takes place outside the system boundaries. The amount of radioactive waste comes from the use
of nuclear energy in the national electricity production mix of the different countries along the life cycle.

Total
Output flows Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
REUSE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RECYLE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EN-REC kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-EL MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-ET MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources
used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary
energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable
primary energy re-sources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net
fresh water; HP = Hazardous waste disposed; NHW = Non-hazardous waste disposed; RW = Radioactive waste disposed; REUSE = Components for reuse; RECYCLE =
Materials for recycling; EN-REC = Materials for energy recovery; EE-EL = Exported energy, electricity; EE,TH = Exported energy, thermal
22
Results of environmental impacts of 1 m3 of K-FLEX ECO SRC

Potential environmental Total


Unit A1 A2 A3 C1 C2 C3 C4 D
impacts A1-A3
GWP-fossil kg CO2 eq 3,57E+02 8,74E+00 4,75E+01 4,13E+02 0E+00 4,15E-01 0E+00 6,62E+00 0E+00
GWP-biogenic kg CO2 eq 5,21E-01 5,06E-04 8,06E-01 1,33E+00 0E+00 2,42E-05 0E+00 4,53E-04 0E+00
GWP-luluc kg CO2 eq 5,80E-01 8,15E-05 6,34E-02 6,44E-01 0E+00 3,35E-06 0E+00 1,67E-05 0E+00
GWP total kg CO2 eq 3,58E+02 8,74E+00 4,84E+01 4,15E+02 0E+00 4,15E-01 0E+00 6,62E+00 0E+00
ODP mg CFC-11 eq 2,24E-05 2,03E-06 1,00E-05 3,45E-05 0E+00 9,84E-08 0E+00 5,54E-08 0E+00
AP moli H+ eq 2,17E+00 7,17E-02 1,70E-01 2,41E+00 0E+00 1,44E-03 0E+00 2,87E-03 0E+00
EP-freshwater kg P eq 1,82E-01 1,09E-03 3,19E-02 2,15E-01 0E+00 5,28E-05 0E+00 2,87E-01 0E+00
EP-marine kg N eq 3,89E-01 1,95E-02 7,39E-02 4,82E-01 0E+00 4,61E-04 0E+00 1,28E-01 0E+00
EP-terrestrial moli N eq 3,41E+00 2,16E-01 5,79E-01 4,21E+00 0E+00 5,07E-03 0E+00 1,34E-02 0E+00
POCP kg NMVOC eq 1,08E+00 5,66E-02 1,56E-01 1,29E+00 0E+00 1,38E-03 0E+00 5,10E-03 0E+00
ADP-min&met* g Sb eq 8,82E-04 3,36E-07 3,52E-06 8,86E-04 0E+00 1,80E-08 0E+00 1,38E-08 0E+00
ADP-fossil* MJ 4,72E+03 1,22E+02 6,65E+02 5,51E+03 0E+00 5,87E+00 0E+00 3,85E+00 0E+00
WDP* m3 eq 8,82E+01 -2,06E-02 3,85E+00 9,20E+01 0E+00 -9,82E-04 0E+00 4,13E-03 0E+00
* The results of this environmental impact indicator shall be used with care as the uncertainties of these results are high or as there is limited experience with the indicator.

Potential environmental
Total
impacts – additional Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
indicator
GWP-GHG** kg CO2 eq 3,47E+02 8,69E+00 4,77E+01 4,04E+02 0E+00 4,12E-01 0E+00 5,69E+00 0E+00
** The indicator includes all greenhouse gases included in GWP-total but excludes biogenic carbon dioxide uptake and emissions and biogenic carbon stored in the product. This indicator is
thus equal to the GWP indicator originally defined in EN 15804:2012+A1:2013.

GWP-fossil = Global Warming Potential fossil fuels; GWP-biogenic = Global Warming Potential biogenic; GWP-luluc = Global Warming Potential land use and land use
change; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential, Accumulated Exceedance; EP-freshwater = Eutrophication potential,
fraction of nutrients reaching freshwater end compartment; EP-marine = Eutrophication potential, fraction of nutrients reaching marine end compartment; EP-
terrestrial = Eutrophication potential, Accumulated Exceedance; POCP = Formation potential of tropospheric ozone; ADP-minerals&metals = Abiotic depletion potential
for non-fossil resources; ADP-fossil = Abiotic depletion for fossil resources potential; WDP = Water (user) deprivation potential, deprivation-weighted water
consumption

23
Results of use of resources, waste production, output flows of 1 m3 of K-FLEX ECO SRC

Total
Use of resources Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
PERE MJ 2,52E+02 1,51E-01 4,68E+01 2,99E+02 0E+00 7,40E-03 0E+00 4,25E-01 0E+00
PERM MJ 2,22E+01 3,25E-02 6,17E+01 8,39E+01 0E+00 1,60E-03 0E+00 5,04E-02 0E+00
PERT MJ 2,75E+02 1,84E-01 1,08E+02 3,83E+02 0E+00 9,00E-03 0E+00 4,76E-01 0E+00
PENRE MJ 5,05E+03 1,30E+02 7,09E+02 5,89E+03 0E+00 6,23E+00 0E+00 4,06E+00 0E+00
PENRM MJ 3,65E+00 6,99E-06 1,55E-02 3,67E+00 0E+00 3,70E-07 0E+00 6,68E-05 0E+00
PENRT MJ 5,06E+03 1,30E+02 7,09E+02 5,90E+03 0E+00 6,23E+00 0E+00 4,07E+00 0E+00
SM kg 0E+00 0E+00 7,80E+00 7,80E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
NRSF MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
FW m3 8,82E+01 -2,06E-02 3,86E+00 9,20E+01 0E+00 -9,82E-04 0E+00 4,13E-03 0E+00

Total
Waste production Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
HW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
NHW kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0E+00 0,00E+00 0E+00 0,00E+00 0E+00
RW kg 6,51E-03 8,73E-04 4,22E-03 1,16E-02 0E+00 4,20E-05 0E+00 3,04E-05 0E+00
Hazardous and non-hazardous waste is only declared if the treatment takes place outside the system boundaries. The amount of radioactive waste comes from the use
of nuclear energy in the national electricity production mix of the different countries along the life cycle.

Total
Output flows Unit A1 A2 A3 C1 C2 C3 C4 D
A1-A3
REUSE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
RECYLE kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EN-REC kg 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-EL MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
EE-ET MJ 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00 0E+00
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of renewable primary energy resources
used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of non-renewable primary energy excluding non-renewable primary
energy resources used as raw materials; PENRM = Use of non-renewable primary energy resources used as raw materials; PENRT = Total use of non-renewable
primary energy re-sources; SM = Use of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non-renewable secondary fuels; FW = Use of net
fresh water; HP = Hazardous waste disposed; NHW = Non-hazardous waste disposed; RW = Radioactive waste disposed; REUSE = Components for reuse; RECYCLE =
Materials for recycling; EN-REC = Materials for energy recovery; EE-EL = Exported energy, electricity; EE,TH = Exported energy, thermal
24
Information on biogenic content of 1 m3 of K-FLEX ST, ST PLUS, ISOLINE, EC, ECO, SOLAR

K-FLEX ST
K-FLEX ECO
Biogenic carbon content Unit K-FLEX ST PLUS K-FLEX EC K-FLEX ECO K-FLEX SOLAR
SRC
ISOLINE
Biogenic carbon content in product kg 0 0 0 0
Biogenic carbon content in packaging kg 5,51E+00 7,64E+00 9,60E+00 7,47E+00 9,60E+00

DIFFERENCES VERSUS PREVIUOS VERSION


2020-03-13 Version 1
2021-06-04 Version 2
2022-07-15 Version 3
Changing in some indicators is minus than 10%
New indicator method: New metohd for calculating the Eutrophication indicator

ADDITIONAL ENVIRONMENTAL INFORMATION


UNI EN ISO 9001:2015 and ISO 14001 certified, the company offers a wide range of products that ensure quality, reliability and compliance with market
standards. K-FLEX® products also play a very important role in conserving the environment by improving the relationship between energy
consumption and pollutant emissions, controlling energy consumption and reducing the release of greenhouse gas in the atmosphere.

25
REFERENCES
1. ISO 14040:2006 Environmental management – Life cycle assessment - Principles and Framework
2. ISO 14044:2006 Environmental management – Life cycle assessment – Requirements and provides guidelines for life cycle assessment (LCA)
3. General Programme Instructions for Environmental Product Declarations, version 3.1 datata 18/09/2019
4. PCR 2019:14 Construction products; version 1.0 valid until 2024.12.20
5. C-PCR-005 Thermal insulation products
6. EN 15804:2012+A2:2019 Sustainability of construction works – Environmental product declarations – Core rules for the product caregory of
construction products
7. EN 16783:2017 Thermal insulation products – Product category rules (PCR) for factory made and in –situ formed products for preparing
environmental product declarations
8. Rapporto LCA prodotti isolanti, revisione 00 – 2021.05.24 – aggiornamento a Maggio 2022
9. Association of Issuing Bodies, European Residual Mixes 2019

CONTACTS
K-FLEX Gianluca Consentino, gconsentino@kflex.com
Ambiente Italia S.r.l. Simona Canzanelli, simona.canzanelli@ambienteitalia.it

K-FLEX http://www.kflex.com
International EPD® system http://www.environdec.com

26
Programme information
The International EPD® System

EPD International AB
Box 210 60
Programme: SE-100 31 Stockholm
Sweden

www.environdec.com
info@environdec.com

The EPD owner has the sole ownership, liability, and responsibility for the EPD.

EPDs within the same product category but from different programmes may not be comparable. EPDs of construction products may not be comparable if
they not comply with 15804. For further information about comparability, see EN 15804 and ISO 14025.

CEN standard EN 15804 serves as the core Product Category Rules (PCR)
Product category rules (PCR): 2019:14 Construction products, version 1.0; C-PCR-005 Thermal insulation products (EN 16783:2017)
PCR review was conducted by:
The Technical Committee of the International EPD® System. See www.environdec.com/TC for a list of members. Review chair: Claudia A Pena, Univerity of
Concepcion, -cile. The review panel may be contacted via info@environdec.com.
Independent third-party verification of the declaration and data, according to ISO 14025:2006:
☒ EPD process certification ☐ EPD verification

Third party verifier:


Guido Croce
Approved by: The International EPD® System Technical Committee, supported by the Secretariat
Procedure for follow-up of data during EPD validity involves third party verifier:
☐ Yes ☒ No

27
SECTION 06

Country of Origin
Country of Origin

To Whom it may concern

Sub: K-Flex ST,LS & K-Protect XLPE, Pipe/Sheet Insulation Material

This to confirm that K-Flex ST,LS & K-Protect pipe/Sheet insulation


materials are being manufactured by K-Flex Gulf Manufacturing LLC ,
Dubai , UAE ,
K-Flex Gulf Manufacturing plant is located in Dubai Investment park
(DIP) Dubai, UAE.
Product will be having properties as we declared in respective data
sheet, and the properties of material will not lose or degrade during its
life time( at least 20 years) subject to proper and adequate storage and
method of application,

Mohammed Minhajuddin
Sales Manager, Saudi Arabia & Bahrain
SECTION 07

Warranty Certificate
Warranty Letter

To whom it may concern

Sub: K-Flex ST,LS,& K-Protect XLPE, Pipe/Sheet Insulation Material

We, Confirm That the Insulation Characteristics of K-Flex ST,LS,& K-


Protect XLPE, Pipe/Sheet Insulation Material supplied will be under
warranty for 2 years from the date of receipt of material,
Furthermore Product will be having properties as we declared in
respective data sheet, and the properties of material will not lose or
degrade during its life time( at least 20 years) subject to proper and
adequate storage and method of application,

Mohammed Minhajuddin
Sales Manager, Saudi Arabia & Bahrain
SECTION 08

K-FLEX Reference Projects


1. K-FLEX© SPAIN: Wanda Metropolitano Stadium

The new Wanda Metropolitano stadium, home of the Atlético de


Madrid Football Club, was opened on September 16th, 2017, in Madrid, Spain.

The new stadium can hold more than 68,000 spectators, together with 24
multifunctional spaces for conferences, seminars, VIP areas, and private boxes.
There are also excellent restaurant facilities.

The entire complex has been conceived to offer the optimum in convenience
using the latest designs and hi-tech materials, together with the world’s top brands
such as K-FLEX© insulation.

Page. 1
1. K-FLEX© RUSSIA: Russia 2018 World Cup Stadium

Since the first half of 2012, K-FLEX© Russia has been supplying technical
heat insulation for several large Russian stadiums: Moscow, Saint-Petersburg,
Saransk, Kazan, Ekaterinburg, Sochi…

K-FLEX© products were installed for heating pipes, water supply, air
conditioning, ventilation systems, and acoustic insulation.

Page. 2
2. List of Some K-Flex Projects (Globally):

K-Flex Oil & Gas Projects: K-Flex Civil Projects:


• Dakota Gas Company Project- • New Polo Exhibition of Milan- Italy.
North Dakota. • Aircraft Carrier Cavour- Italy.
• ISAB Project- Italy. • Volkswagen- Wolfsburg, Germany.
• ExxonMobil- Korea. • Disneyland- Paris, France.
• Qarn Alam, Saipem- Oman. • Emirates Tower- Dubai, U.A.E.
• Thebaud Platform, • Kanada Haus- Berlin, Germany.
ExxonMobil-Canada. • Top Tower- Darmstadt, Germany.
• Moliqpak Platform, Shell- Russia. • Stadium Brazil 2014- Brazil.
• Tpg 500, BP- Azerbaijan. • Ferrero- Alba, Italy.
• D-6 Platform, Lukoil- Russia. • Stadium Euro 2012- Poland.
• Fpso P54, Petrobras- Brazil.
LNG Terminal Arzew- Algeria.
• Polytechnic- Singapore.

• “Clean Room” Project- Philippines.
• Nitrogen-Oxygen Plant, SIAD- Italy.

Page. 3
SECTION 09

K-FLEX Approvals and References in KSA


Document Review Response Form
RSG-DC-FRM-0002

RED_SEA_PROJECT

General Information
Program Name R04 Project Code R04R09

Project Name Golf Villas & Ancillary Buildings Report No.

Contractor BJV - BK Gulf - IHCC JV Report Date

Contract No. R04-R09C03-5010

DRF Ref. No.: R04-R09C03-BJV-MAT-ME-0002_DRF DRF Rev. : C0 Project Stage: Construction

Engineer in Charge: DRF Date: 17/1/2024 Discipline: Mechanical

Doc or Dwg Title: HVAC Refrigerant Piping Insulation (VRF System)

The document(s) reviewed under this DRF, were issued "For Review and Comments" under Transmittal Ref- 00, dated on 00-00-2022, and are hereby return to the issuer with the following return code and actions request
(Overall return code will be worst among individual assessment code below)

Assessment Code
A= Accepted B= Accepted with Comments C = Revise and Resubmit D = Rejected

Supervision Consultant / RSG (Red Sea Global) Contractor Supervision Consultant


Identification of Reference Number of
S/N Reviewer's Name/Organization comment's source: (title Observations / Comments Discipline Doc. or Drwg. (include Returned Code Response Sign-Off (Open/Closed)
/page /clause) Revision)

K-flex insulation for refrigeration suction and hot gas piping approved as noted R04-R09C03-BJV-
1 Project vendor list Mechanical
and found as per approved project MEP vendor list. MAT-ME-0002 C0

Indoor piping insualtion schedule: K-flex ST tube 25 mm flexible relastomeric


2 Project specifcation
foam insulation for refrigeration suction and hot gas piping.
Khaja Naseeruddin Siddiqui/Atkins Outdoor,Above ground piping insulation schedule: K-flex ST tube 50 mm B
3 flexible relastomeric foam insulation for refrigeration suction and hot gas
piping.

4 Accessories like Glue,thinner must be as per manufacturer recommendation.

5 Warranty must be inline with project requirement.

Document Review Response (RSG-DC-FRM-0002)


Rev. 00, 01-Oct -2022 Page 1 of 1
SUBMITTAL REVIEW COMMENTS
Desert Rock Hotel #13 Red Sea
Project Name: Employer: Red Sea Development Co.
Saudi Arabia
Design
Contractor: AFCC Oppenheim Architecture
Architect:
Multi- Design
Disciplinary WSP Supervision WSP
Consultant: Consultant

Submittal Ref R01-H13C08-AAJ- Rev R01 Date of Review: 15 Feb 2023


MAT-PL-0041
Description: Plumbing Pipe Insulation Review Status: A☐ B☐ C☐ D☐

Reviewer
Serial Item/Part/Area Comment/Instruction/Observation
(Initials)
Proposed make K-FLEX Closed Cell Elastomeric Foam Insulation is KS
1. Make
acceptable
Ancillaries such as glue, thinner, self-adhesive tape etc..which is to KS
be used for the proposed insulation shall be from the insulation
2. General manufacturer. Compatibility of the glue material with the pipe material
shall be confirmed by the manufacturer.

3. Warranty Warranty shall be provided as per project specification. KS


Final acceptance is subject to sustainability, TRSDC and comply to KS
4. General
project specification
Name: Kiran Shetty
Date: 15-02-2023
Signature:
Note: The Engineer’s approval shall not in any way relieve the Contractor of his obligation under the Contract. The Contractor shall be solely
responsible for the soundness and the correctness of the submitted Method Statements, Materials, Shop Drawings, Calculations and other
Documents as per the Contract.

Codes: A: No Objection B: No Objection subject to comments C: Objection, Revise & Resubmit D: For Information
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4/3/23, 11:38 AM Aconex

 13 Sindalah Island   4800000206DCC Nesma & Partners 


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13 Sindalah Island
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MAIL TYPE MAIL NUMBER REFERENCE NUMBER


Workflow Transmittal DAH-WTRAN-006058 DAH-WTRAN-006058

Final (WF-030091) 13-4800000206/018-IN-Construction - IFR(MAT - PLD, FPR, MEC (VAC)

From Mr CTS DAR DC - Dar Al-Handasah (Shair and Partners) - Saudi Arabia

To (4) Neom Pmc Region 13 - AECOM (+3 more...)

Cc (27) Mr Mohammad Alhawi - AECOM (+26 more...)

Sent Tuesday, March 28, 2023

MESSAGE

Workflow Review History

The attached documents have completed the "13-4800000206/018-IN-Construction - IFR(MAT - PLD, FPR, MEC (VAC)" workflow with the following results :

This transmittal was automatically generated.

Doc No Step Participant Review Outcome Comments

13-122001-4800000206-NAP- B - Incorporate Comments - Refer to comments on attached


NEOM/AECOM_Review C DAR DC
MEC-CRS-000182 Proceed CRS

13-122001-4800000206-NAP- B - Incorporate Comments - Refer to comments on attached


NEOM/AECOM_Review C DAR DC
MEC-MAT-000063 Proceed CRS

https://ksa1.aconex.com/hub/index.html 1/1
Page 1 NEOM CRS Template

NEOM COMMENTS RESOLUTION SHEET

REVIEWED DOCUMENT DATA CRS DATA

Transmittal / Document Ref. 13-122001-4800000206-NAP-MEC-MAT-000063 CRS Identification: 13-122001-4800000206-NAP-MEC-CRS-000182 01

Transmittal / Document Title


4800000206/018 – Material Submittal for Closed Cell Status Code: Incorporate Comments - Proceed B
Elastomeric Rubber Insulation from K-FLEX cluster work

Document Type Material Submittal CRS Prepared by:

PMC/Design Reviewer CRS Reviewed by:


PMC/Design Reviewer CRS Approved by:
Discipline(s) involved Mechanical

Location
NEOM No Objection :
Transmittal received date by NEOM

Disclaimer : Permission to proceed shall not constitute acceptance or approval of design details, calculations, analyses, test methods or materials developed or selected by the Contractor and shall not relieve the Contractor from full compliance with Contractual obligations and NEOM requirements

Status Codes: All codes must be as per NEOM Documents NEOM-NPR-PLN-101 (Design Management Plan) & N E O M - N E N - P R C - 030 (Project Document Numbering and Revision Procedure)
A = Work may proceed , B = Incorporate Comments - Proceed , C = Revise & Resubmit - Do not Proceed , D= Rejected, E = Review not required - Proceed

Responded
No. Doc/Section/ Page NEOM`s Design Reviewer/PMC Comments Comments made by Initial Status Contractor Response Revised Status
By
Relevant Discipline No:1 Mechanical
13-122001-4800000206-NAP-MEC-MAT-
1 provide smaple to site engineer for quality check as required in specs 230700 , clause 1.4.D M.AboAli/Dar E
000063_01

13-122001-4800000206-NAP-MEC-MAT-
2 submit certificate of origin with shipment M.AboAli/Dar E
000063_01

13-122001-4800000206-NAP-MEC-MAT- K-FLEX ST with aluminum foil pipes facing and sheet is accepted for area of application and thickness as mentioned
3 M.AboAli/Dar B
000063_01 in specs 230700 clause 3.19,3.20,3.22 and specs 220700 clause 3.6

13-122001-4800000206-NAP-MEC-MAT-
4 please consider all requirement mentioned in specs 230700 clause 3.9 while installation. M.AboAli/Dar E
000063_01

Relevant Discipline No:1 Mechanical


The proposed insulation meets the VOC emissions evaluation and complies with IEQ credit: Low Emitting Materials.
13-122001-4800000206-NAP-MEC-MAT-
1 However, VOC content and emissions for the all the adhesives and paints used in the insulation system (k414glue, Sara/Dar B
000063_01
glue thinner and finish paint) should be submitted and be complied with the requirements of the credit.

Page 1 NEOM CRS Template


SUBMITTAL REVIEW COMMENTS
Desert Rock Hotel #13 Red Sea
Project Name: Employer: Red Sea Development Co.
Saudi Arabia
Design
Contractor: AFCC Oppenheim Architecture
Architect:
Multi- Design
Disciplinary WSP Supervision WSP
Consultant: Consultant

Submittal Ref R01-H13C08-AAJ- Rev R01 Date of Review: 15 Feb 2023


MAT-PL-0041
Description: Plumbing Pipe Insulation Review Status: A☐ B☐ C☐ D☐

Reviewer
Serial Item/Part/Area Comment/Instruction/Observation
(Initials)
Proposed make K-FLEX Closed Cell Elastomeric Foam Insulation is KS
1. Make
acceptable
Ancillaries such as glue, thinner, self-adhesive tape etc..which is to KS
be used for the proposed insulation shall be from the insulation
2. General manufacturer. Compatibility of the glue material with the pipe material
shall be confirmed by the manufacturer.

3. Warranty Warranty shall be provided as per project specification. KS


Final acceptance is subject to sustainability, TRSDC and comply to KS
4. General
project specification
Name: Kiran Shetty
Date: 15-02-2023
Signature:
Note: The Engineer’s approval shall not in any way relieve the Contractor of his obligation under the Contract. The Contractor shall be solely
responsible for the soundness and the correctness of the submitted Method Statements, Materials, Shop Drawings, Calculations and other
Documents as per the Contract.

Codes: A: No Objection B: No Objection subject to comments C: Objection, Revise & Resubmit D: For Information
1/6/24, 2:24 PM Aconex

4800000492 CH2 DCC Site Supervision Final (WF-079427) 13-‎4200000086/000‎-IN-Construction -… 10:45 AM


JACOBS ENGINEERING GROUP INC. WORKFLOW TRANSMITTAL JCB-WTRAN-002891

13 Sindalah Island
Riyadh, KSA
Riyadh
Saudi Arabia

MAIL TYPE MAIL NUMBER REFERENCE NUMBER


Workflow Transmittal JCB-WTRAN-002891 JCB-WTRAN-002891

Final (WF-079427) 13-‎4200000086/000‎-IN-Construction - IFR (MAT)

From 4800000492 CH2 DCC Site Supervision - Jacobs Engineering Group Inc.

To (2) Mr Neom Pmc Region 13 - AECOM (+1 more...)

Cc (15) Mr Imran Shahid - AECOM (+14 more...)

Sent Saturday, January 6, 2024 10:45:11 AM AST (GMT +03:00)

Status N/A

DOCUMENT ATTACHMENTS (2)

(0 selected)

Revision
File Document No Revision Title Status
Date

4200000086/000 - Material Submittal Pipe


13-213001- B - Incorporate
insulation cold Water network and mineralized
4200000086-BEI- 02 1/3/24 Comments -
network - PLD - For Cluster 3 (K-Flex)
PLD-CRS-000086 Proceed
Renewal Banner for Trading
4200000086/000 - Material Submittal Pipe
13-213001- B - Incorporate
insulation cold Water network and mineralized
4200000086-BEI- 02 1/3/24 Comments -
network - PLD - For Cluster 3 (K-Flex)
PLD-MAT-000046 Proceed
Renewal Banner for Trading

MESSAGE

Workflow Review History

The attached documents have completed the "13-‎4200000086/000‎-IN-Construction - IFR (MAT)" workflow with the following results :

This transmittal was automatically generated.

Doc No Step Participant Review Outcome Comments

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1/6/24, 2:24 PM Aconex

13-213001-4200000086- 4 CH2 DCC Site B - Incorporate Comments


JACOBS Review Please find attached CRS
BEI-PLD-MAT-000046 Supervision - Proceed

13-213001-4200000086- 4 CH2 DCC Site B - Incorporate Comments


JACOBS Review Please find attached CRS
BEI-PLD-CRS-000086 Supervision - Proceed

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MATERIAL APPROVAL REQUEST
Program: King Abdullah Financial District MAR No.: KAFD-MUP-MTC-MEC-MAR-00065
Employer: KAFD DMC Rev. No.: 0 Date: 12-Dec-23
PMCM: Saudi Arabian Parsons Ltd Supv Consultant: SAUD CONSULT
MOHAMMED AL RASHID TRADING AND
Contractor: Purpose/Use: AC Insulation
CONTRACTING

MATERIAL DESCRIPTION
Description AC Insulation Brand Name: K-FLEX

Material Status: Specified Alternative Contract Ref: KAFD00277

Discipline/Trade Mechanical Specification: SECTION 230700

Cluster/Parcel No.: 3.02, 3.06,3.11 and 3.01 BOQ Ref. No.:


Production Verification Sample Comparison Sheet Compliance Statement
Attachments:
Third Party Test Report Catalogue Previous Approval Others (______________________________)

MANUFACTURER DETAILS SUPPLIER DETAILS


Company Name: K-FLEX Company Name: FEZECO
FEZECO MIDDLE EAST LLC.
PO Box 4130 | Jubail 31951
Address: PO Box 127328 Address:
Kingdom of Saudi Arabia
Dubai, UAE
Contact No.: 971 4 252 4836 Contact No.: 538815988
Email: sales@fezecosa.com Email: sales@fezecosa.com

DELIVERY DETAILS
Country of Origin: DUBAI Availability: Locally Available Imported
Date Material Required on Site: 07-Jul-24 Estimated Date of Arrival on Site: 01-Aug-24
We certify that the above submitted items have been reviewed in detail and are correct and in strict conformity with the contract drawings and specifications except otherwise stated; also the
material sources indicated above have been reviewed and that they will supply the submitted items in full conformity with timely delivery

For the Contractor:


Name: Saad Syed Signature: Date: 12-Dec-23

SUPERVISION CONSULTANT'S REVIEW


Remarks:

Is Employer's Approval required Yes No

Status Code: Approved Approved with Comments Revise & Resubmit Rejected No Objection with Comments

Name: Signature: Date:

PMCM'S REVIEW (Optional)


Remarks:

Name: Signature: Date:

EMPLOYER'S APPROVAL (Optional)


Remarks:

Name: Signature: Date:


Approval shall not relieve the Contractor of its obligations and liabilities under the Contract or constitute authorization of any change to Contract Documents, and therefore, shall not imply on
recognition whatsoever of additonal time or cost to the Contract

Form No. KAFD-MUP-SAP-QMS-FRM-00031 R00 23-Aug-2022 Page 1 of 1


PROJECT REFERENCE LIST

K-FLEX CLOSED CELL ELASTOMERIC INSULATION PRODUCTS


HAVE BEEN SUCCESSFULLY USED IN THE UNDER MENTIONED
PROJECTS.
Sl No Name of Project Name of Consultant Name of Contractor

1 Al Rimal Gated Community DAR Al Riyadh Saudi Constructioneers Ltd


2 King Faisal Air Academy DAR Al Riyadh BSS Joint Venture
3 King Abdullah Science and technology KAUST HBRP S A Baytur
King Abdullah Ibn Abdul Aziz Project for
Development of Security Fascilities for
4 MOI KAP2 B2 N K Y ArchitectS and Engineers Al Arrab Contracting Co LLC
MH-60R Aircraft Fascilities and Infra
5 structure(Naval Base) Al Ayuni Saudi Air Con
6 Bachelor Hopusing Project Saudi Aramco METAG Construction Company
Al Muhaidib Construction
7 King Abdullah Sports City Saudi Aramco Company
Tadawul Tower King Abdullah Financia
8 District Nikken Sekkei Samsung CCE JV
Saline Water conversion Corporation Fichtner Co,Consulting Saudi Services for Electro
9 SWCC Engineers Mechanical Works SSEM
10 LO1 Palace DAR MBL
11 MISK City School Campus Phase 1 V3 Middle East S A Baytur
Absal John Paul Contracting
12 Parcel 1.16 KAFD -A1-PIF Tower Saudi Arabian Parsons Ltd Company
KFUPM Ammad Buisness Park Hospitality Mustang Faisal Jameel Al Sino Hydro Corporation
13 Package 03 Hejailan Company Ltd
Bus Station and Parking for phase 1B of
Riyadh Bus project( Riyadh Metro Bus ADA-SM Ar Riyadh
14 station) development Authority Saudi Constructioneers Ltd
Re Habilitation and Development of
Ohud General Hospital Al Madinah( NAMARIQ Engineering
15 Ministry of Health) Consultants Al Fanar Contractor
Saudi Consolidated
TBCs Schools Infrastructures Programme Engineering Company(Khatib Wave One project Company
16 & Alami) ltd, Al Bawani
CLI ENT/ PROJECT: CONTRACTOR:

AL RIMAL GATED COMMUNITY

J::La c iII ~:~gC1WI C6 ~I


~ ~"/1.:0~~ "-I....Ji l--j...J'I
General Organtzobon for SoctOI Nuronce l SAUDI CONSTRUCTIONEERS ud

MATERIAL SUBMITTAL FORM


SUBJECT: Elastomeric rubber foam insulation for Domestic Cold & Hot and Chilled Water Piping

Specs. Code & Ref. B.O.Q. Code Ref. Drawing No. Submittal No. M5- JVI- ~~~~
Date Submitted: OS- /V?A~- Ul'-
23 0719 221116 A1-P201 & SA-M 201
HVAC Piping Insulation (as example) (as example) Date Returned:

Sub-contractor
Name: Address: Phone:

Manufacturer Supplier/ Agent


( Name: K-FLEX GULF MANUFACTURING (LLC) Name: K-FLEX GULF MANUFACTURING (LLC)
Address: P.O. Box 112215, Dhabi, UAE Address: P.O. Box 112215, Dhabi, UAE
Phone: +971 4 884 8339 Fax: +971 4 885 8001 Phone: +971 4 884 8339 Fax: ~!j]>jj'iias 8Q:fi
Information submitted and attached: . rr SAUDICO

~
- ~e_e~ :~ ~-~-~s-Bro~ch_u_re- - - - - ~ =~ ~~~~-r~_·-~
Manufacturer's Data & Specs.
Shop Drawings
Samples
Contractor's Comments:
D
0
0
.~_~_·r_._T_~,_~E:r~;l=eplt·~aDr=tla~:rL~:n ~s- ----------~~--~~~----~
__

ALTERNATIVE SUBMITTAL TO PREVIOUS APPROVED MATERIAL SUBMITTAL TO AVOID SHO


M

PRODUCTION PROBLEMS DUE TO HUGE DEMAND REQUIRED BY THE PROJECT

Note: This review does not relieve the contractor (Contractor)


of his responsibilities under the terms of the / ~ Signature:
contract nor authorize additional
compensation. ~Date:

Status: Discipline Sign & Date Resident Engineer


Approved A D D Arch.
Approved as noted
Revise and submit
Rejected
B
c
D
~
D
D
D
8'
D
Mech
Civil

Elect
Sign:
Date: Tt'}ifiti
g HVAC
D
Client Comments and Signature
• ( L • \'\_!<I<. '-.}
Ooc. Ref. 6 4-t; See- J . ~ _#:.·J· c..r .4-..s Ale ~~~/h-r~
~ 1~ ~ ;< .·~.-.-.~js-o, f~tt..-S,jp-.·_bC~ac4rN'.j,'"' c_,_:I-;/,'GA::,~
fV,fo ,;1:1::; ~UJ). ~ 'J.f .
{i)tfG,fre-~'f,·~ . . ~ }!/;' J<-fL&x' (;UL.f isC... ~ik--eJ rofdc~A·r s~....;~~Ofrt"o"Yd~TJ:r.j
40-50 mm thickness t11bes
available upon request.

19 . 3/4
11
, 25. 1 11
32 . 1 - 1/4 11

32x22

32x28

~ 32x ·35
-> 32 l( 42
i 32x48

13 X 54 12

32 X 60 10
32 x64 10

32 x70
32 x76
~ 32 x80
32x89

32x102
~~ 105_ _
32 X 114

L.:.

·T

K-FLEX ST Sheet flat


Thickness 2m x 1m sheet
Type

PL06
Pl.10
PL1 3
PL1 6
PL19
L PL ;25
PL 32
PL 40
PL 50
K-FLEX ST closed cell elastonaeric- thern~al insulation
Data sheet

Thermal co nductivity Resistance to oil and greases Good


~~-- o ·c - o.a331•v.:::w-'K)
DIN 52613 DIN 52612
BS 874 part 21986
---:7"-+40 ·c- 0::137 INt(m•'K) Res:stance to U.V. and weather

Odor Negligil11e
~ pipes -200 ·c to+ 105'"C
Temperatu·e range
sheets -200 'C to ~ 85"C I
-

---
lgnitabift t:
Water v~pour diffusion ~ . . . ..
IJIIJI:!S .:::~1 700 ~ BS 476 Part 7 1987 @ ass 0

V:x
.
resistance facmr DIN 52615 h· ··.-
lSO 9346 --::7s ~e1s . p 8000

Water vapo..tr permeabil ty


I ~ pgrnJN.h. T
Surface spread of flame
fire pro~agation :
LOass fil
BS 4370 DIN 52165 1<12, ~<1)
BS 476 Part t> 1989
Water absorption % by
< 1.1
volume after 28 days DIN 1988/7 corrosion risk Meet limit values

Excellent NOise reduction DIN 4109

Ozone resistance Good 'l·o closcd ce II s

Antimicrobial Protected Euroclass: B,S~,c10 (EN 13823, 13501) sheets


ODP & GWP 0 BL'S3,,d0 pipes upto 50mm
FM Approved
UL 94 VO Rating
3rd Party supervisiDn

K-FLEX GULF MANUFACTURING (LLC)


P.O. Box 11 2215
Dubai Investment Park, Dubai, U.A .E.
Te1:+9714- 884!3339, Fax: +9714 8858001
W ebsite: www.kilex.com
~K-FLEX Date of Issue:
14.07.14

REV. NR.
0002
Product Information Sheet
in accordance with Regulation (CE) n. 1907/2006 (REACH)

K·FLEX ST

9. PHYSICAL AND CHEMICAL PROPERTIES


9. 1. Information on basic physical and chemical properties
Appearance and colour: solid black
Odour: characteristic
pH: 7 (aqueous extraction)
Melting point: not applicable
Solid/gas flammability: Euroclass 8 (EN 13501)
Water solubility: insoluble
I!Jensity:40-100 kg/m
3

Decomposition temperature: >200 "C


[ 0
9.2. Other information (\ , .J... , LL. 0 _ \ .'f af ft_, ·I ~l~ ? J
None * ?'o...c.~ ~;, '\....-Ae.S 1/\. )1~/'.. {)IN'l ,.,_... • •

10. STABILITY AND REACTIVITY


1 0.1. Reactivity
Stable under normal conditions.
10.2. Chemical stability
Stable under normal conditions.
10.3. Possibility of hazardous reactions
Reaction may occour with strong oxidizing agent.
10.4. Conditions to avoid
Eliminate ignition sources.
10.5. Incompatible materials
Strong mineral acids (nitric acid, hydrochloric acid, sulfuric acid, hydrofluoric acid) ,
bromine, chlorine, hydrogen peroxide, aniline, benzene, chloroform, Freon 11, fuel FAM ,
carbon tetrachloride,trichloroethylene and xylene (reaction moderate or intensive).
Avoid contact with strong oxidants.
10.6. Hazardous decomposition products
Decomposition products in case of fire: carbon oxide (CO), carbon dioxide (C02) , and
alogens (Br, Cl).

11. TOXICOLOGICAL INFORMATION


11.1. Information on toxicological effects
Toxicological information of the article:
Not Available.
If not differently specified, the information required in Regu lation 453/201 0/ EC listed below must
be considered as not available:
a) acute toxicity;
b) skin corrosion/irritation;
c) serious eye damage/irritation ;
d) respiratory or skin sensitisation ;
e) germ cell mutagenicity;
f) carcinogenicity;
g) reproductive toxicity;
h) STOT-single exposure;
i) STOT-repeated exposure;
j) aspiration hazard.

K-Fiex ST
Page n. 4 of 7

~pAIIrTii IC-FIB S.p.A. WI leonardo Da V111ci. 36 Cap. Soc. € 25.200.000 i.v.


'2f:IJ77 Roocello (MB)- Italy Codice fiscale 09470180150
Tel.: +39 039.6824.1 (r.a.) Partrta rYA IT 02423640966
fax: +39 039.6824560 Reg.lmpr. Monza e Brianza n. MB 09470180150
www.kflex.com • inlo@isolante.com R.E.A 1868777
AL RIMAL GATED COMMUNITY

SPECIFICATION COMPLIANCE STATEMENT

PLUMBING & CHILLED WATER PIPING INSULATION


SPECIFICATION SPECIFICATION SECTION SPECS.
SN ITEM SPECS CLAUSE REF. SPECIFICATION DESCRIPTION COMPLIANCE STATEMENT
REFERENCE DESCRIPTION PAGE

MANUFACTURER QUALIFICATION REGARDING EXPERIENCE IN


MANUFACTURING THERMAL AND ACOUSTIC ELASTOMERIC
INSULATION MATERIALS TH E PROPOSED MANUFACTU RER K-
MANUFACTURER
1 Manufa cturer Qualifications FLEX GLUF MANUFACTURING LLC WAS ESTABLISHED &
QUALIFICATIONS
STARTED PRODUCTION IN _2011 (PARENT COMPANY K FLEX
ITALY ESTABLISH IN 1989}_ THAT MEANS THE COMPANY IS IN
THE BUSINESS FOR 26 YEARS

PIPE INSULATION Pipes shall be thermally Insulated with closed cell Comply as noted

2
COLD WATER & HOT WATER
PLUMBING
23 0720 HVAC PIPING INSULATION 2.06 A 2 4
elastomeric foam rubber Insulation with density of 65-80
Kg/M3, having a thermal conductivity factor of 0.037
W/m.K at 20 deg. C and 0.040 W/m.K at 40 deg. C.
Wlm.K a~..L-
Density: 65 kg/m3.
---
Thermal conductivity 0.033 W/m.K at 0 deg. C and 0.037

0
V(_
~
~

All these water pipes shall be insu lated with closed cell
elastomeric rubber foam insu lation with density of 50-
70 kg/m3 plus a water proof 20x20 Woven glass cloth
PIPE INSULATION
cover painted with two coats of approved lagging Comply
COLD WATER & HOT WATER
3 23 0720 HVAC PIPING INSULATION 2.06 A 7 3 adhesive. Insu lation t hickness shall be 19mm Finish all Th ickness: 19mm
PLUMBING
these pipes w ith 20x20 woven glass cloth cover adhered Density: 65 kg~
between two coats of the fi re resistant fu ngicidal
) Protective lagging adhesive and a final coat of vapour
barrier.

Comply
Pipes shall be thermally Insulated w ith closed cell
Density of 65 Kg/m3
elast omeric foam rubber Insulation with density of 65-
2.06 B 3 Thermal cond uctivity 0.033 W/m.K at 0 deg. C and 0.037
80 Kg/M3, having a thermal cond uctivity factor of 0.037
W/m.K at 20 deg. c an d 0.040 Wlm.K at 40 deg. C.
Wlm.K at 40 deg. C.
0
K ~
. . . . . . . . . . . . . . . . ........ ... . .............. ................... . .. .................................................. . . ... . . . . ............................ ... . . ....... . . . ...................................................................................T·· I O.!::l.PJ \

I
~Cit! ~;Jw::.w.J

PIPE INSULATION ~ .- c~TRI.ICTIONEERS Ltd


4 CHILLED WATER 23 0719 HVAC PIPING INSULATION 3 Pipes shall be covered with water proof 20x20 woven AlJDI [ 1•1... ,T\o;;.ll'
101000
glass cloth cover painted with two coat s of approved R- ]
lagging adhesive. Insulation thickness shall be 19 P.OBOX1a7 - ,.v~,~ ..,.
2.06 B 8 mm.Finsish all these pipes with 20x20 w oven glass cloth Comply ~
0 \ R:Yfl!lH 11411 ..,..jj.,.... 1 lltiiJ\.1.) 1
cover adhered between two coat s of t he fire resist ant
fungicidal protective lagging adhesive and a fi nal coat of
vapour barrier ~&~~
\\ ~~'~ ...., ~ ~
_
P.M
.....
- ------
K.K ·-
,,..,
. ~.·~5-f-c~ 5{3
TECH.O v ycNSLJ\(!eNT: CLIENT/ PROJECT: CONTRACTOR:
f-1EP IV STORE A L RIMAL GATED COMMUNITY
F.l r / SAFE1Y
I"it ~ "' LJ :.... .... _ ~ · ,_. ut;= ::1
Pl. D
., ~ ," ·r IAROO R YADH ($) [ J,LaciII ii:!•g=&ll i6 p:.lI
f:~<TCIN ~.\A.\:Ar.r
~'<T~R\ ~ ·
'>'TRUC "' :L..t-c~"jl..:.~laJl.......t..a.J t .__j.....J I
m SAUDI CONSTRUCTIONEERSLtd
-- General Orgonlzohon for Social Insurance

MATERIAL SUBMITTAL FORM


SUBJECT: Elastomeric rubber foam insulation for Duct & Refrigerant piping

Specs. Code & Ref. B.O.Q. Code Ref. Drawing No. Submittal No. MS- Nl- 10.3
23 0713 & 23 0719 23 23 00 A1·M201
Date Submitted: oS- MA~- UJ/6
(as example) (as example) Date Returned:

Sub-contractor
Name: Address: Phone:

Manufacturer Supplier/ Agent


( Name: K-FLEX GULF MANUFACTURING (LLC) Name: K-FLEX GULF MAN UFACTURING (LLC)
Address: P.O. Box 112215, Dhabi, UAE Address: P.O. Box 112215, Dhabi, UAE
Phone: +971 4 884 8339 Fax: +971 4 885 8001 Phone: +971 4 884 8339 Fax: +971 4 885 8001

Information submitted and attached :


Certificates
Technical Brochure
Manufacturer's Data & Specs.
Shop Drawings
Samples
Contractor's Comments:

KINDLY APPROVED ALL SUBMIITALS TO AVOID SHORTAGE, STOCK, PRODUCTION PR


HUGE DEMAND REQUIRED BY THE PROJECT
See Attachment 0
Note: This review does not relieve the contractor
of his responsibilities under the terms of the
contract nor authorize additional
compensation. t (Contractor)
Signature:

Date:

Status:
Approved A 0 0 Arch.
Approved as noted B ~ 0 Civil
Revise and submit c 0 ~ Mech
Rejected D D D Elect
w HVAC
D
AL RIMAL GATED COMMUNITY
SPECIFICATION COMPLIANCE STATEMENT
DUCT INSULATION & HVAC PIPING INSULATION

SPECIFICATION SPECS.
NO. ITEM ITEM DESCRIPTION SPECIFICATION CLAUSE SPECIFICATION DESCRIPTION COMPLIANCE STATEMENT
REFERENCE PAGE

MANUFACTURER QUALIFICATION REGARDING


EXPERIENCE IN MANUFACTURING THERMAL AND
ACOUSTIC ELASTOMERIC INSULATION MATERIALS THE
MANUFACTURER'S PROPOSED MANUFACTURER K-FLEX GLUF
1 Manufacturer Qualifications
QUALIFICATION MANUFACTURING LLC WAS ESTABLISHED & STARTED
PRODUCTION IN _2011 (PARENT COMPANY K FLEX ITALY
ESTABLISH IN 1989}_ THAT MEANS THE COMPANY IS I]'J /
THE BUSINESS FOR 26 YEARS d) V':y

Flexible Elastomeric Insulation: Closed-cell, sponge- to


If!;/
2 ELASTOMERIC INSULATION 23 0713 DUCT INSULATION 2.04A 2 expanded-rubber materials. Comply with ASTM C534,
Type II for sheet materials.
Comply
v
The closed cell elastomeric foam insulation shall have the
2.04 B
following characteristics:
. . Comply as noted
2.04 B.1
Thermal conduct1v1ty: 0.037 w/m/degrees Cat 24 Th d . .
erma 1 con uct1v1ty: 0.033
W/ K
0
m. at ~
d c an d 0 .037
degreesC. -
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... . . . . . . . . . . . . .. . . . . . ... ..
~··.······:
Wlm.K at 40 deg. C.
.
·~;~·~ i;·~: ~::d·; ·· ~,. ; . i·<f·il. . iGJ1~J;.··e~) ... . .. . ....r
3 ELASTOMERIC INSULATION 23 0713 DUCT INSULATION 2.04 B.2 2 Water vapor permeability, 8.91 x 10-11 kg/(m.hr.Pa). b. . (O /N h)
Water vapor p ermea 111ty .09 j..lgm . .7L'
tt:..nt'f?4.' ~
............................................................................................................................................... ··················· ········································· ·············· ····································· .... . . . ............f
o~v
comply
2.04 B.3 Density: 65 to 80 kg/m3.
Density: 65 kg/m3.

Comply as noted,
All conductivity figures are rated at an average
2.04 B.4 All conductivity figures are rated at an a~:_rag~.J\,.,~.
temperature of 24 degrees C.
temperature of 0 to 40 degrees C. ~,
'
Concealed Cold Air Ducts: Unless otherwise Indicated
insulate all ductwork (supply air duct in return air path,
fresh air and extract) with 13mm thick closed cell
elastomeric rubber foam Insulation sheets. Supply duct
not in return air path shall be insulated with 19 mm thick
closed cell elastomeric foam Insulation sheet. Fasten the
insulation with adhesive as recommended by the
4 ELASTOMERIC INSULATION 23 0713 DUCT INSULATION 2.04 c 2 Manufacturer on 200 to 250 mm centers. But all Joints
lightly and seal all breaks and joints by overlapping with
75 mm wide. All longitudinal & transverse joints shall be
sealed by providing 6 mm thick, 50 mm wide nitrile
rubber tape. Finish all concealed and exposed duct
insulation with a 20x 20 woven glass cloth cover adhered
between two coats of fire resistant fungicidal protective
I 2:e:ine: adhesive and a f inal coat vapour barrier
J..&oc.iU ;; ,....,,."'II;;"-, •, II
" '
AL RIMAL GATED COMMUNITY
SPECIFICATION COMPLIANCE STATEMENT
DUCT INSULATION & HVAC PIPING INSULATION

SPECIFICATION SPECS.
NO. ITEM ITEM DESCRIPTION SPECIFICATION CLAUSE SPECIFICATION DESCRIPTION CO MPLIANCE STATEMENT
REFERENCE PAGE

2.04 D Exposed Cold Ai r Du cts

Ducts exposed In non-air conditioned areas, shall be


insulat ed in t he same m anner as descri bed for concealed

~j~~~~d~~~~f~i~~~~~j~~~~~~t~~~~n Co~ ly- ~1t


2.04 D.1

5 ELASTOMERIC INSULATION 23 0713 DUCT INSULATION 2 All ductw ork exposed ext ernally to t he building,
inst alled on roof and within plant rooms is
t o be insulated using method described for exposed
duct s, but using insulation wit h a
2.04 D.2 comply
minimum thickness of 32mm, closed cell elastomeric
ru bber foam insulation finished t he same as described
for concealed air du cts and then clad with aluminum

.. . . . . . . . . ... . . .... . ................................. ............... .............. . ................ ... ........................ . ......7.............. . ...
sheet 0.9mm t hick w ith stoned fin ish

Where duct s penetrate t he building shell, the duct shall


2.04 D.3 be flashed and w aterproofed before any insulation Noted
applied

~
Pipes inside t he building and in shafts including risers and
2.05 A internal distribution shall be i nsulated Comply
FLEXIBLE ELASTOMERIC
6 23 0719 HVAC PIPING INSULATION 2 with cl osed cell rubber insulat ion.
CELLULAR INSULATION ··············································································································································· ···············································································································································
Thickness: Thickness shall be 13mm Thk as indicated in Comply /\{<...... /
2.05 A.1
cont ract Drawi ng No. SA-MOOG Thickness 13mm, Density: 65 kg/m3. 6~
Insulation: Preformed flexible elastomeric cellular rubber
insulation com plying with ASTM
2.05 B comply
C534/ C534M Grade 3; use molded tubular material
w herever possible.
FLEXIBLE ELASTOMERIC Comply (-200°C)
7
CELLULAR INSULATION
24 0719 HVAC PIPING INSULATION 2.05 B.1 2
Minim um Service Temperature: -40 degrees F (-40
degrees C) .
0--1-..
2.05 B.2
M aximu m Service Temperature: 220 degrees F (104
degrees C).
Comply (105 oq oY-
2.05 B.3 Connection : Waterproof vapor barrier adhesive. comply

~ iu:::ag.c.w.J! C6 J~l
SAU~J
C.R. 10
P.O.SOX
C
Jb•
RUCT?ct~S Ltd
\9C_~.,;; _.
,.v..,..,.
RIYAOH11411 ' ' •• IH \1 .... ~1
Al Arrab
Contracting Co. ‫ﻣﺷروع ﺧﺎدم اﻟﺣرﻣﯾن اﻟﺷرﯾﻔﯾن ﻟﺗطوﯾر اﻟﻣﻘرات اﻷﻣﻧﯾﺔ – اﻟﻣرﺣﻠﺔ اﻟﺛﺎﻧﯾﺔ ب‬
King Abdullah Ibn Abdulaziz Project For Development
(L.L.C)
of the Security Facilities for MOI KAP2 B2

‫وﻛﺎﻟﺔ اﻟﺗﺧطﯾط واﻟﺗطوﯾر اﻷﻣﻧﻲ‬

MATERIAL SUBMITTAL FORM /‫ﻧﻤﻮذج طﻠﺐ ﺗﻘﺪﯾﻢ ﻣﻮاد‬

Site No/‫رﻗم اﻟﻣوﻗﻊ‬. 000 Site Name /‫أﺳم اﻟﻣوﻗﻊ‬: All Sites Project No. /‫رﻗم اﻟﻣﺷروع‬ K2B2

AL QASSIM
Bldg. No. /‫رﻗم اﻟﻣﺑﻧﻰ‬ 000 Bldg. Name /‫أﺳم اﻟﻣﺑﻧﻰ‬: General Location /‫اﻟﻣﻛﺎن‬
AL JOUF ARAR

To/‫ إﻟﻰ‬: NKY – Architects & Engineers Submittal No/‫ رﻗم اﻟﺗﻘدﯾم‬. : K2B2-MA-ME-000-0216-R0

Attention/ ‫ﻋﻧﺎﯾﺔ‬: Eng. Majed Al Shehri – Acting Project Director Date & Time / ‫اﻟوﻗت و‬ 19-May-2021 03:00 PM
From/‫ ﻣن‬: Engr. Eyad Kiswani - Project Director Request Return Date :
v

MATERIALS DETAILS /‫ﺗﻔﺎﺻﯾل اﻟﻣﺎدة اﻟﻣﻘدﻣﺔ‬

Material Description/‫ وﺻف اﻟﻣﺎدة‬: Rubber Pipe Insulation (K-Flex) UL Listed


Standard / Specifications ‫اﻟﻣواﺻﻔﺎت‬ 15250
Supplier/Manufacturer /‫اﻟﻣورد‬/‫اﻟﻣﺻﻧﻊ‬: Fawaz Trading / K Flex UAE
Contact Person/‫ اﻟﻣﺳؤول‬: Eng Hussam +966 056 484 7070
Address Details/‫اﻟﻌﻧوان‬: P.O.Box:112215 Dubai UAE E-mail:Mminhaj@Kflex.com
Local Agent/‫اﻟوﻛﺎﻟﺔ‬:
Contact Person /‫اﻟﻣﺳؤول اﻟﻣﺣﻠﻲ‬:
Address Details/‫اﻟﻌﻧوان اﻟﻣﺣﻠﻲ‬:

Availability /‫اﻟﻣﺻدر‬ Local /‫ﻣﺣﻠﻲ‬ Imported /‫ﻣﺳﺗورد‬


Status / ‫اﻟﺗوﺻﯾف‬ Specified /‫ﻣوﺻف‬
َ Alternative /‫ﺑدﯾل‬

ENCLOSURES /‫اﻟﻣرﻓﻘﺎت‬
Catalogue /‫ﻛﺎﺗﺎﻟوج‬
Technical Data Sheet
(1 BOARD) Sample- /‫ﻋﯾﻧﺎت‬ List of Suppliers /‫ﻗﺎﺋﻣﺔ ﻣوردﯾن‬

Data Sheet, Approvals, and Test


Product Verification /‫ﺷﮭﺎدة ﺗوﺛﯾﻖ‬ Comparison Sheet /‫ﻗﺎﺋﻣﺔ ﻣﻘﺎرﻧﺔ‬
Reports
Contractor’s Note /‫ﻣﻼﺣظﺎت اﻟﻣﻘﺎول‬:

Submitted for/‫ اﻟﻐرض ﻣن اﻟﺗﻘدﯾم‬: X Approval/‫ﻟﻺﻋﺗﻣﺎد‬ Information/‫ﻟﻠﻣﻌﻠوﻣﯾﺔ‬ Coordination/‫ﻟﻠﺗﻧﺳﯾﻖ‬


Contractor: (By completing the form the Contractor certifies that the document complies with contract specifications).
‫ ﻋﻧد ﺗﻌﺑﺋﺔ اﻟﻧﻣوذج ﯾﺷﮭد اﻟﻣﻘﺎول أن اﻟوﺛﺎﺋﻖ ﺗﺗطﺎﺑﻖ ﻣﻊ ﻣواﺻﻔﺎت اﻟﻌﻘد‬:‫اﻟﻣﻘﺎول‬
Signature/‫اﻟﺗوﻗﯾﻊ‬: Signature/‫اﻟﺗوﻗﯾﻊ‬:
Date/‫اﻟﺗﺎرﯾﺦ‬:
Engr. Eyad Kiswani
Material Eng. ‫ﻣﮭﻧدس اﻟﻣواد‬: Engr. Hamza Hamdan Date/‫اﻟﺗﺎرﯾﺦ‬
Contractor’s Representative /‫ﻣﻣﺛل اﻟﻣﻘﺎول‬:
Engineer : (For Engineer’s use only) stamp

Received by Received Date Received Time


‫أﺳم اﻟﻣﺳﺗﻠم‬: ‫ﺗﺎرﯾﺦ اﻹﺳﺗﻼم‬: ‫وﻗت اﻹﺳﺗﻼم‬::

Engineer Comments/‫ ﺗوﺻﯾﺎت اﻹﺳﺗﺷﺎري‬:


Rubber pipe insulation (X-Flex ) UL Listed from Fawaz Trading approved.
Warranty to be as per contract documents.
Submit required certificate with delever materials to sites.
‫ ھذه اﻟﻣواﻓﻘﺔ ﻻ ﺗﺧﻠﻲ اﻟﻣﻘﺎول ﻣن ﻣﺳؤوﻟﯾﺗﮫ ﺣﺳب ﻣﺗطﻠﺑﺎت اﻟﻌﻘد‬/ This approval does not relieve the contractor of his responsibility as per the contract.
Engineer Signature T. Mousa Title: Date 23/05/2021
‫ﺗوﻗﯾﻊ اﻷﺳﺗﺷﺎري‬: ‫اﻟوظﯾﻔﺔ‬ ‫اﻟﺗﺎرﯾﺦ‬

Result:

A-Approved B-Approved as Noted C- Revise & Resubmit D-Rejected


‫ﯾﻌﺗﻣد‬ ‫ﯾﻌﺗﻣد ﺑﻣﻼﺣظﺎت‬ ‫ﯾراﺟﻊ وﯾﻌﺎد اﻟﺗﻘدﯾم‬ ‫ﻣرﻓوض‬
I- For Information N- No Action T- Terminated N- Not Applicable
‫ﻟﻠﻣﻌﻠوﻣﯾﺔ‬ ‫ﻻ إﺟراء‬ ‫ﻣﻠﻐﻲ‬ ‫ﻏﯾر ﻗﺎﺑل ﻟﻠﺗطﺑﯾﻖ‬
Distribution Copy /‫ﻧﺳﺧﺔ‬ MOI NKY CONTRACTOR S/C
Document no. BU1-O-FM-04/ 2 Date: 27/01/2016 - File Name: Material Approval Form Rev.02
BSS JV - King Faisal Air Academy

Material Approval / Supplier Submittal Form

Consultant : Dar Al Riyadh Contract No : 152245

BSS Joint Venture Phase No : PHASE 00 - Project Common


Contractor :

Discipline : ME - Mechanical General Buldg/Facility : GE00 - Common

Document Type : Material Approval Submittal No : BSS-SB-0-GE00-DC-1223 Rev : 00

Spec No : Date : 01/01/2021

Description: Material Submittal for Duct and Pipe Insulation by (KIMMCO/ NAPCO/ ABRO/ PABCO/ K-FLEX)

Item No. Doc. No. Rev Title Issued for Status Reviewed By Date

1 00 Material Submittal for Duct and Pipe Insulation by (KIMMCO/ NAPCO/ ABRO/
IFR - Issued PABCO// Approval
for Review K-FLEX)
BSS-0-GE00-ME050-0015 Code B TASALE 21-Jan-2021

Issued By: Millard Lano Issuance Date 1-Jan-2021

Issued To: DAR Recieved Date 21-Jan-2021

Contractor's Clarification If Any

Consultants Comment If Any

Please refer to the attached files for DAR response.

Note:

Construction / Fabrication / Installation may be undertaken


Approval dosen't authorize changes in contract sum or contract time
In resubmitting, limit corrections to the Items Marked

Disclaimer:

1- Review & Approval are for conformance with information given and the design concept of the project as expressed in the contract documents
2- Dar Al Riyadh Review & Approval of the Contractor's Submittals shall not relieve the contractor from any obligation contained in the contract documents
3- no responsibility is assumed for accuracy or completeness of submittal dimension, quantity or details.
4- Corrdinate with the other contractor and field verfiy all dimensions perior to fabrication, construction or installation
5- Coordinate with the other contractor for all adjacent and/or related disciplines, equipment and materials

Code A = Approved, Code B = Approved With Comment, Code C = Revise & Resubmit, Code D = Rejected, Code E = Review Not Required

23-Jan-21 8:18 am DAR-KFAA-QMS-DC-FRM-01-R00 Page 1 of 1


1. K-Flex is approved as a manufacturer for closed cell elastomeric foam duct and pipe insulation for Misk school project.
2. Density of duct insulation to be min 55 kg/m3 to ASTM D1667 & pipe insulation to be min 70 kg/m3 to ASTM D1667 as per project specifications.
3. Provide certificate for UL greenguard gold certification for low VOC emissions issued to K-Flex.
4. Thickness and density of insulation to be as per project specifications based on the area of application and conditioned/unconditioned space.
5. UL/Listed and FM approved products only to be supplied to the project.
6. Material test certificates and country of origin to be provided upon delivery at site.
7. Provide samples for final approval.
8. Installation shall be as per approved shop drawings and manufacturer's recommendations.
9. Warranty shall be as per contract conditions.

01-08-2021
PROJECT NAME:
Branch of Sinohydro Corporation AMAAD Business Park -Hospitality
Limited PACKAGE 03
Wood •• CONTRACT NO: BPCC-19-BP-0002
AI Hejallon
CLIENT: Business Park Complex Company
~~ , ~ (BPCC)
llli!JIQB
POWIUM:H INA
'*' l!l llt If!
S I H'GitYDRO

ENGINEER: Mustang, Faisal Jameel AI Hejailan


MATERIAL SUBMITTAL LOCATION: Daharan

Submittal No.: PKG3-SH-WAH-MTR-M-0017 A Submittal Date: 21-Dec-20


Revision No.: 01
Document Type:
. Material Technical Submittal O sample

FIBERGLASS I ROCKWOOL/ PHENOLIC I ELASTOMERIC INSULATION FOR HVAC


Material:
AND PLUMBING

Manufacturer Details : K-FLEX I ROCKWOOL I A FICO


-------------------------------------------------------------------------------------------------------------------
Country of Origin: U.A.E I K.S.A
Supplier Detai ls: -----~-~~~~~-~!"i-~?..~-~~~~~~~:~~~~L?_~_~_<?.:'.:~-~-~~~2!:g~~~-s;g_~£~~-~-(~~ ___________________ _
Attachments : _____y_~~-it-!~!9_~~~-~~-~!:l-~-~PJ~-~L---------------------------- -- ---------------------- ____________________ _
Approved by: Rami AL -Hassan Position: ..~.~.?J.~.~~..IY!.?..~ .~~·~·~ ······ Signature:

Reviewed By: Benedict De Torres Position: QA/QC Manager <:Sig~f .

Discipline: O s tructurai/Civil D Architectural IllMechanical 0 Electrical


Cons ultant's Comment:

.... . ..... .:~. . . J.. .~~ . ..d±t"~~ . . SQ.~.t.l\ ..eM.\J.. . :~....~m.~\l..~k....:. ...................................................................................
: : : : : :::::::::::::::::::::::::::::::::::::::::::::::::: : : : : ::: : ::::::::: : : :::::::::::::::::::::::::::::::::::::::::::::::::.:::::::::::::::::::::::::::::.: .: : : :::::::::::::::::::::::: ;;~· · : : : ::: : : : : :
I.".A-:.~"'~·0~

';;·
.................................................................................................................................................................................................... ..~.s>s···· ·~=··~~r~~·~·...............
-.~.,.'1
· /;)..,RK • HO::..:~~.
oooooooOOOO O OOOOO O OOOOOOOOOOOOOOO O OOOIOOO O O OO O OOOOOOOOOOOOOOo•ooO O OOOOOOOO O OO O O.OOOoO•ooooooOOOOO O O. O O OO O OO .O OO•o o•oo•ooOOOOOOOOOO O O OO O OOOOOOOOOOOO•oo••••••••••ooOOOOOOOOOOOOOOOOOOOO•OOOOO•oo•ooooo•ooooo•o•• •• oo"':':-• .--Ho• o o "'O"''' :':'!:.~,,,,,,,,,,,,,. ,,,,,, , ooo o

Status: D Approved - A Approved as Noted -B D Revise & Resubmit - C D Rejected - D

Reviewed by: Approved by :


Woo~ •• •
dPCC
u;m
J~bl~l 9 ~
KFUPM Business ·· 11rk Complex Company AI He1ailan
Business Park Complex Company Project No: BPCC-19-BP-0002

Subject: FIBERGLASS I ROCKWOOL I PHENOLIC I Approval Status:


COMMENTS CONTROL LOG
ELASTOMERIC INSULATION FOR HVAC AND PLUMBING "Aooroved as noted"
Sino Hydro Submittal No: PKG3-SH-WAH-MTR-M-0017A Rev: 01 Date: 29-12-2020

Contractor revised proposal for HVAC duct Insulation in un air-conditioned spaces


1 I ref. Clause 2.1.2 Section 23 07 00 Model MBD-AFICO (density-64kglm3) is I Mechanical
approved.
Contractor revised proposal for Plumbing Pipe Insulation Type-B ref. Clause 2.2
2 1 I Mechanical
Section 22 07 00 Model PI- AFICO (Density 64kglm 3 ) is approved.
Contractor revised proposal for Chilled Water Pipe Insulation (Eiastomeric) as
specified in Table 1.3.1 Section 23 07 00 Model K-Fiex ST (K-Fiex) along with k-
3 I Flex ST accessories is approved. I Mechanical 1 B
Insulation shall have a factory applied reinforced aluminium foil of min.
8.00micron ... (Clause 2.2.6 Section 23 07 00}.
Manufacturer recommended procedures to be followed for transportation, storage,
4 1 I Mechanical
handling, and installations.
Contractor response as "Noted/Complied" for consultant comments submittal
~ 1 I Mechanical
PKG3-SH-WAH-MTR-M-0027A Rev.OO is deemed accepted by the contractor.
Contractor separated LEED compliance statement with LEED V4.
.2 I All the submittals have to be reviewed and signed by the Contractor LEED I LEED
Enaineer to ensure comoliance with the LEED V4 reauirements

604200-WAH -CON-FRM-00033 Rev 0 Dated: 19 NOV 2020


..,_. .._/

I ' STI
apgDJ.Lll6.!-cli.oJIC!l6i-JI
VJs,o~. c..._jg,

2.::·~"!'·::10::..;.-'-·3 0
SAUDI TECHNIC INDUSTRIES

SN CONSULTANT COMMENTS SUPPLIER/ MANUFACTURER COMMENTS

ATTACHED BELOW (PAGE 2-18)


PIPE & DUCT : K-FLEX- ST (PROPOSED MODEL-KFLEX ST)
PROPOSED MATERIAL LIST TO BE ATTACHED SHOWING
DUCT LUNIER: PROPOSED MODEL( K-FLEX DUCT LINER
ITEM DESCRIPTION, PROPOSED MATERIAL,
1 R42SA)
MANUFACTURER, COUNTRY OF ORGIN ETC FOR NEXT
KFLEX FOAM TAPE & PVC TAPE
MATERIAL SUBMITTAL
K-FLEX ADHESIVE (K-FLEX R414)
MAKE: UAE
ADHESIVE,SEALENTS, VAPO UR BARIER, PAINTS,
COATING, ETC SHALL MEET GREEN BUILDING K-FLEX ADHESIVE (PRPOSED MODEL: K-414)
2 REGULATION & SPECIFICATION REQUIREMENTS FOR MAKE: UAE
VOLATILE ORGANIC COMPOUNDS(VOCs) CONTENT LIMIT REFER (PAGE NO 10 -16)
(CLAUSE 1.1.2 SECTION 23 07 00)

FOR INSULATION IN AIR CONDITIONED SPACES DETAILED


3 IN SPECS CLAUSE 2.1.1 SECTION 23 07 00 PROPOSED NOTED
MODEL FDW, MBD-AFICO IS APPROVED
~ .

For insulation in un air-conditioned spaces, mechanical rooms


~~ORO~~
and shafts shall be rigid board of fibre glass with a resin binder a
density of not less than 41b/ft3 (64 kg/m) and a K-factor of not REVISED WITH 64 KG/M3 DE
~~ '·- .r,'
-~ , -
~-
more than 0.21 Btu-in/t. hr F (0,030 W/ mK) at a mean COMPLIANCE SHEET REVIi N THE Slll3MI» L
4
temperature of 50°F (10° C) for outdoor application (Clause MODEL PROPOSED-AFICO-f'! D: MAKE : KS!- ~
~I?
2.1 .2 Section 23 07 00) , Proposed model FDW , MBD-AFICO
(density-56kg/m3) is not approved as the density less than the
REFER( PAGE NO 19-21) ·.\?.
\ ~
·~
'""-

,_J
~ -T !lC ~·

,.~
.
project requirements of 64kq/m3
Manufacturer recommended procedures to be followed for
TH~Arff~ioN GUIDE
5
transportation, storage, handling and installations.

Pure AIR >Lightnin· > Plenty·


NOTED AND WILL PROVIDE

Ne~une ll'r-11 K-FLEX ~~ 41ARCO


--~
~T
......
QDOlliNGER• QPLENTY• fl lTRA1 1U"
unt.FR~ UtxERS --- ~ """'-~.,_,._~u.. i-.;:1
dP8SJ!

P.O Box 7434, AI·Khobar 34235, Kingdom of Saudi Arabia Tel. +966 (13) 814 0326 I I A I -Ar f ojHo l d i ng 00 (@) e
Tariq Ibn Ziyad St, Qurtoba District. AI·Khobar Fax. +966 (13) 858 0202 CR. 2050109400
Offrce No. 9, Building No. 3859 sales@saudi-technic.com
www.saudi-technic.com
IT/7STI SIGN c..____!~

2 -,-··:: 30
...•..
_::-_·_, x O.:.
C,!.::>go.u.ll 6.!-cl.Lc.JI ~I
~ ·-·
SAUDI TECHNIC INDUSTRIES l

Aluminium cladding shall be applied to all insulated pipes


(Galvanized and Pre-insu lated) running exposed on roof, ou
6 building, inside parking floors and in plant rooms. (Clause 2.4.4 NOT IN OUR SCOPE OF SUPPLY; SUB CONTRACTOR WORK
Section 22 07 00). Refer other details in C lause 2.4 to
according ly
For Pipe Insulation Type-A details as per project specs Clause
7 NOTED
2.2 Section 22 07 00, K-Fiex ST Insulation is approved
WE PROPOSE AFICO PIPE INSU LATION
For Pipe Insulation Type-B details as per project specs Clause MODE L: HEAVY DENITY PIPE INS ULATION(PI)
22 Section 22 07 00, K- Fiex ST Insulation is not approv ed DENITY AVAILABLE 64KG/M3
8 Specs requirement is for preformed rigid section fibrous glass COMPLIANCE SHEET ATTACHED ON REVISED SUBMITTAL
moulded in cylindrical form pipe insulation . Refer Clause 2.32 REFER (PAGE 19-2 1)
Section 22

Contractor proposal for Saudi Rockwoollnsulatio n (Material


No SRW.BL 25D 35 A LU) is approved for ducts in air
conditioned space and (Material No SRW .P 50 D 64 ALU) un air
9 NOT ED
conditioned space are approved. Material No SRW P 75 D 200
A LU in approved as per requirement mentioned in proj ect specs
C lause 2.3 .1 Section 23 07 00.
WE PROPOSE K-FLEX INSULATION (MODEL: K -FLEX ST)
For Pipes with phenolic ins ulation as specified in Table 1.3.1 MAKE: UAE
10 Section 23 07 00 alternate proposal from Saudi Rockwool COMPLIANCE SHEET REVISED IN THE TECHNICAL SUBMITTAL
Factory is not approved Proposal s hall match project specs FOR SECTION 23 07 00
REFER( PAGE NO 2- 8)

()DOLLINGER QPLENTY•
Pure AIR
FllTRATIQN
} Lightnin· } Plenty· Nel!!.'!!!~
U I ~F"~ MIXERS ~ K-FLEX ~1 4JARCO
..,....,.......&~C.....,.l.Ja.

P.O Box 7434, Af-Khobar 34235, Kingdom of Saudi Arabia


Tariq Ibn Ziyad St. Qurtoba District . AI-Khobar
Tel. +966(13)8140326
Fax. +966 (13) 858 0202
I CR. 2050109400
I AI - ArfojHolding 00 (@)@

Office No. 9, Building No. 3859 sales@saudi-technic.com


www.saudi-technic.com
.,.,--.

K-FLEX INSUL ATION


Area of
S.No PROJECT SPECIFICATION Submittal Descripti on . 1\ Manufacturer MAKE Manufacture Product Model
Annli ,.,~tin l•" •
water pipe line, Hot water pipe K-Fiex Gulf Manufacturing
1 22 07 00 Plumbing piping Insulation UAE K-Fiex ST
lin~ LLC Dub"i LJAE
K-Fiex Gulf Manufacturing
2 23 07 00 HVAC Insulation Chilled water pipe line insulation UAE K-Fiex ST -Aiuglass
Ll C Dub"i LJAF
K-Fiex Gulf Manufacturing
3 23 07 00 HVAC Insulation Cold Air Duct outer Insulation UAE K-Fiex ST -Aiuglass
LLC Dub,LLJAE
K-Fiex Gulf Manufacturing K-Fiex Duct Liner R42 SA-13 mm
4 23 07 00 HVAC Insulation Cold Air Duct Liner, Inside duct UAE
LLC.DubaiUAE Ithickness
K-Fiex Gulf Manufacturing
5 23 07 00 HVAC Insulation Condensate Drain pipe UAE K-Fiex ST -Aiuglass
I r: n,h ~ LUAE

6 23 07 00 Adhesive (Glue) All Insulation


K-Fiex Gulf Manufacturing
UAE K-Fiex Glue K-414
.....----
1 I r: n,h ~i. UAE
K-Fiex Gulf Manufacturing ,_/
7 23 07 00 PVC Tape All Insulation UAE K-Fiex PVC Tape -AT 070
r: n,r,~i LJAE
K-Fiex Gulf Manufacturing
8 23 07 00 Foam Gasket All Insulation UAE K-Fiex Foam Tape 50mmx3mmx9mtr
LLC.Dubai.UAE
AFICO INSULATION
in air-conditioned
1 23 07 00 HVAC Insulation ARABIAN FIBERGLASS- AFICO SAUDI ARABIA MODEL: FDW
soaces
un airconditioned
2 23 07 00 HVAC Insulation ARABIAN FIBERGLASS- AFICO SAUDI ARABIA MODEL: MBD
soaces
HVAC Insulation duct liner ARABIAN FIBERGLASS- AFICO SAUDI ARABIA (24 kg/m3) Thickness 1 (25)
22 07 DO
3 Plumbing piping Insulation PIPE INSULATION ARABIAN FIBERGLASS- AFICO SAUDI ARABIA MODEL: PI
2.3 Pipe Insulation - Type B
ROCKWOOL INSULATION

MODEL:75mm thick x 200 Kg/m3


1 23 07 00 (2.3.1 ) Kitchen hood exhaust duct DUCT INSULATION SAUDI ROCKWOOL SAUDI ARABIA Density Board with One side 0 Class
Aluminum Foil Facing
PROJECT NAME:
Branch of Sinolly dro Corporation AMAAD Business Pari<-Hospitality
Limited PACKAGE 03
BPCC Wood •• • CONTRACT NO: BPCC-19-BP-0002
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CLIENT: Business Park Complex Company
~, ~ (BPCC)
<lJ(!Jtt!lJI
I'UWtnclllnA
•I• 1!1 Ill <IJ
SIUfA IYORO
ENGINEER: Mustang, Faisal Jameel AI Hejailan
IVIATERIAL SUBIVIITTAL
LOCATION: Daharan
Submittal No.: PKG3-SH-WAH-MTR-M-00 17A Submittal Date: 28-0ct-20
Revision No. : 00
Document Type:
Material Technical Submittal Osample

FIBERGLASS I ROCKWOOL/ PH ENOLIC I ELASTOMERIC INSULATION FOR HVAC


Materi al:
AND PLUMBING

Manufact urer Details: 1<-FLEX I ROCKWOOL I AFICO


------------------------------------- .. -------- .. ---------------------------- .... ------ -------- .. ----- .. --------------- .. -
Country of Orig in: U.A.E II<.S.A
Supplier Details:
Attachments :

Approved by: Rami AL -Hassan Position :--~-~.?!.~.~-~ ..~-~-'-~-~~-~.:....... Signature:

Reviewed By: Ben edict De Torres Posi tion: QA/QC Manager

Disciplin e: O s tructurai/Civil DArchitectural .Mechanical

Cons ultant's Comment:

..........................S...e..~...... ~~~J. . .C&..~.~eM\l . . . ~ . . ~Q:I-~\6 . ~.!&. ......:....................................................................


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ar:.cc
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KFUPM Business Pa • .< Complex Company
Project No : BPCC-19-BP-0002
V\/ood o o o
J

Business Park Complex Company AI H ejailan

COMMENTS CONTROL LOG Package-3, Parcel 2- Approval Status: Revise and resubmit
FIBERGLASS I ROCKWOOL I
PHENOLIC I ELASTOMERIC ..
INSULATION FOR HVAC AND
PLUMBING !

Sinohydro Submittal No: PKG3-SH-WAH-MTR-M-0017A Rev: 00 Submittal No.: Date: 09.11.2020


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Proposed Material List to be attached showing item description, proposed material, manufacturer, country of origin etc. for the
-~- '-
- ~
-~ ~-
--
1 next material submittals
Adhesives, sealants, vapour barriers, paints, coating, etc, shall meet "Green Building Regulations & Specifications" requirements
2 for Volatile Organic Compounds, (VOCs) content lim its (Clause 1.1.2 Section 23 07 00)
For insulation in air-conditioned spaces detailed in specs Clause 2.1 .1 Section 23 07 00 proposed model FDW-AFICO (faced duct
3 wrapped) is approved.
For insulation in un air-conditioned spaces, mechanical rooms, and shafts shall be rigid board of fibre glass with a resin binder and
a density of not less than 41blft3 (64 kgl m 3 ) and a K-factor of not more than 0.21 Btu-ln/ft2 .hr.°F (0.030 Wl m °K) at a mean
4 temperature of 50°F (1 0° C) for outdoor application (Clause 2.1.2 Section 23 07 00). Proposed model FDW, MBD-AFICO (density-
56kgl m3) is not a1212roved as the density less than the project requirements of 64kg/m 3 .

5 Manufacturer recommended procedures to be followed for transportation , storage, handling and installations.
Aluminium cladding shall be applied to all insulated pipes (Galvanized.:an·q-pre::i~s,ulated) running exposed on roof, outside
6 building, inside parking floors and in plant rooms. (Clause 2.4.4 Sectibri'2~ttl-G.O): 'Refer other details in Clause 2.4 to comply
I
accord.mgly. __ / ---.::;:_:_ -=-~ . . , ._
;:, c.::
; ; fiOV 2~ZD

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Page 1 of 2 . \
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7 For Pipe Insulation Type-A details as per project specs Clause 2.2 Section 22 07 00, K-Fiex ST Insulation is approved
For Pipe Insulation Type-B details as per project specs Clause 2.2 Section 22 07 00, K-Fiex ST Insulation is not approved . Specs
8 requirement is for preformed rigid section fibrous glass moulded in cylindrical form pipe insulation. Refer Clause 2.3.2 Section 22
07 00 for details.
Contractor proposal for Saudi Rockwoollnsulation (Material No. SRW.BL 250 35 ALU) is approved for ducts in air conditioned
9 space and (Material No. SRW.P 50 0 64 ALU) un air conditioned space are approved. Material No. SRW.P 75 0 200 ALU is
approved as per requirement mentioned in project specs Clause 2.3.1 Section 23 07 00.
For Pipes with phenolic insulation as specified in Table 1.3.1 Section 23 07 00 alternate proposal from Saudi Rockwool Factory is
10
not approved. Proposal shall match project specs.

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Wood • • •
AI Hejailan
BPCC
v~ ir ur, 6-+l'.u,.t.
POWEJ\CHINA Slt<'dHYDRO .,..Ji ••r\ ~' Cf!n~PlllJ

BRANCH OF SINOHYDRO MUSTANG. FAISAL JA MEEL AL BUSINESS PARK COMPLEX


CORPORATION LTD. HEJAILAN COMPANY

Date: 19·12.2020 MTS No. SHD- AMAAD·P2· 084A Rev. 01

MATERIAL TECHNICAL SUBMITTAL

FIBER GLASS/ROCKWOOL/PHENOLIC/ELASTOMERIC
INSULATION FOR
HVAC AND PLUMBING

PROJECT TITLE: AMAAD BUSINESS PARK- HOSPITALITY

CONTRACT NO. : BPCC·19·BP·0002

Saudi
ll STI
opqcml6).c.IUlJIO!lOlll
O!IJ!il ~ AFitO Rock
WOO 1 ~=·
~:IC~.cLU,II
SAUDI TECHNICINDUSTRIES

MTS I SHD-AMAAD-P2-084A Re v.Ol


~ , '*' ~ Wood • • BPCC
¢J[EI(!JS Ill JJI If!
POWt!ftCHINA .Sit<OHYORO AI Hejailan .J'-<114...>1t~•U,.II
"""""'_,-' ,,\ c..n.k• ,..,.,_,

BRANCH OF SINOHYDRO MUSTANG, FAISAL JAMEEL AL BUSINESS PARK COMPLEX


CORPORATION LTD. HEJAILAN COMPANY

FIBER GLASS/ROCKWOOL/PHENOLIC/ELASTOMERIC
INSULATION FOR
HVAC AND PLUMBING

Table of contents

MTSAPPROVALSHEET
2 TECHNICAL COMPARISON SHEETS
3 COUNTRY OF ORIOIN
4 APPROVAL
s PROJECT SPECIFICATIONS
6 TECHNICAL DATA SHEET I PRODUCT CATALOO.
7 BRIEF COMPANY PROFILE

A L A fli A J

IJ STI
Q)Jqou.l Oj.c.ILoJI 6.!illlll

~pjl ~AFitO SAUDI TECHNIC INDUSTRIES


f iK~I Ik.
IO"AK\~-.:lO
nQI.U t

MTS I SHD-AMAAD-P2-084A Rev.Ol


~~ I~
~ llll@lZ
"' Ill JJ~ II!
Wood
AI Hejailan
••
~WfRCHINA Slt<OMYDRO

BRANCH OF SINOHYDRO MUSTANG, FAISAL JAMEEL AL BUSINESS PA RK COMPLEX


CORPORATION LTD. HEJAILAN COMPANY

1.1- MTS APPROVAL SHEET

A L A IH A I
tl 0 L 0 I,. 0

IJ STI
~K-FLEX
CJJ<)CJ.ll.l O!clillll C!lfilll
l 012JSI ~AFICO woo 1 1,\::IC)Uilll
Rock ~~~ SAUDI TECHNIC INDUSTRIES

MTS I SHD-AMAAD-P2-084A Rev.Ol


MATERIAL TECHNICAL SUBMITTAL

~~ , ~
~~f~~
Wood • • •
r::lliJliii!HI
..-oWVte:... IHA
'*' Ill )Jt ~
SIN"~ AI Hejailan

To, AMAAD BUSINESS PARI< NO OF COPIES, SUBMmAL CODE


CONTRACT No.
' BPCC-19-BP-ooo2 A U ARCHITECTURAL

SPECS REF., Section 23 07 00 C 0 CIVIL


Section 22 07 oo
ATTN, !AMES KAKISH S 0 STRUCTRURAL
PROJECT DIRECTOR PROJECT TITLE
WOOD AL-HEJAILAN
' ' AMAAD BUSINESS PARK- HOSPITALITY
M • MECHANICAL
DRAWING REFERENCES,
LOCATION
' DAHRAN- SAUDI ARABIA E 0 ELECTRICAL
FROM, Sinohydro Corporation LTD.
DAMMAM 32415, SAUDI ARABIA
MATERIAL DESCRIPTION
I 0 TELECOMMUNICATION
TEL , 013 869 2220

FIBER GLASS/ROCKWOOL/PHENOLIC/ELASTOMERIC ( INSULATION )


0 0 OTHERS

FOR ( HVAC AND PLUt..4BING )

New Submittal 0 REFERENCE SUBMmAL NO. REV.NO. DATE D TESTCERTIFICATE D INSPC.DATE


ATTACHMENTS DATA SHEET I DATALOGUE
Re-submittal SHD-AMAAD-P2-o84A 1 19.122020 D OTHER DOC.
D Nn

MANUFACTURER NAME & CONTACT (FOR CONSULTANT USE ONLV)


SN MATERIAL DESCRIPTION VENDOR NAME & CONTACT DETAILS
DETAILS REVIEW/COMMENTS/ APPROVAL/ACTION

01

FIBER GLASS/ROCKWOOL/PHENOLIC/ELASTOMERIC
INSULATION
K-FL EX I ROCKWOOL
AFICO-KSA
AbdullatW Mohammed AI-Arfaj & brothers
holding
G APPROVED ~APPROVED WITH COMMENTS
FOR
DUBAI-UAE I RIYADH-KSA Co (Saudi Technic lndustrie!)
@] ~
HVAC AND PLUMBING
CORRECT & RESUBMIT
, ~-:.· REI: : :Y I
,,.
- /
~ ~
....
(1001r/'(~o0956)
~~ (!IJE~-V
~<
DELIVERY TIME: ( 3-4 WEEKS) BPCC/ARAMCO ARAMCO ~ENDOR 1[}. 10012147
RAHIM JUlT~
LOCATION, PARCEL 02
l(i ,\ / .
"::(.) ~~t/f'
~~
FOR HVAC AND PLUMBING
I
MATERIAL DISCIPLANE
~
<
MATERIAL CODE, MEC-o14 Ill SPECIALSIT
i GINEER
ON
PREPARED BY REVIEWED BY, APPROVED BY, / I 2'2 - /Jt?cr~ <VI trvl w
~ AMIR HASSAN SAFDAR SHAFEEO
~ EMAD b ./ ~ANAMIR / RAM~HASSA; I DATE ATE DATE

s~,~~ ~G \~ \
~GER APPROVED BY

~
~ER
PROJECT

~
J>.GER
(
ii!-9· I 2..,. ~~
~E
"':-....
'--1~
HOUSAM NAKOUZI
~G~
DATE . / ) 'ATE
?? DATE 'blfiE
) PROJECT MANA GER DATE
MATERIAL SUBMITTAL
>-
-
+bJl- &*b &%o. ,pJ$l &A L W l &lpJ13 vKJ1 j+lj jthij
BUS STATIONS AND PARKING FOR PHASE 1B OF RIYADH BUS PROJECT
I

h SAUDI COWSTRUCTIONEERS~ t d Y T ADA- SM


--
DRAWING REFERENCE SUBMmALS COMWNENTS ORIGIN REMARKS S U B M m A L NO: BRT-PlB/WHA/MAT/MK/OTHI003BOIO2
CODE -- --

-- 15083 Rev.02 UAE


REF IN
#I80922903
-- WE CERTIFYTHATTHEY MATERIM
-~. 1- II - II I
DESCRIPTION OF MATERIALS : MANUFACTURER SUPPUER

Material Submittal for Pipe insulation to be used in BRT, Ancillary. Terminal buildings ARE NOT MANUFACTURED ARE
(South & East)
~- .-
AL-SAYED CENTER AIC IL
~ ~

(Attached: Hard 8 Soft COPY)


K-FLEX GULF M A N U F A m R I N G REFRIGERATION
SAMPLE INCLUDED: II no MATEWLS ARE NOT AVAIL ARE

PRI-QUAURCATION REF. BRT-PlB/WWPRQMEUOM/W573/W 1 I


CONTRAOT)R.S REMARKS:

1
--
p i p inruktian to be u@

1. Dmeditic hot and


in BRT, ~ncilhw
& ~ e n n b aBuildinas

RecirsulatedMwater
l (south & east) fw the following.
t
2. cmdmsate Draln

3. Expos& ranimy drain and water pipes

ADA - SM

- -- - -- -

- -- -
- -
(=mP)

APPROVAL CODE
Y
(APPROVED A P P R W E D I S NOTED, RESUBMIT DISAPPROVED r;l NO.CnDN
Submittal Reviewed Comments Sheet

DETAILED REVIEWED NOTES 8 CONCERNS:

ASTM E841 NEPA 2251 ANSI 142.51 UL 723- With reference to the submitted letter from

rReviewed By
(Print).
-
Varbhav Mohakar Signature.

Position, Matertal Engrneer Date: 27 Sept 2018


W
K-FLEX GULF MANUFACTURING (LLC)
PO BOX 112215 Duba~Investment Par4 Dubal, U A E
Tel+9714 8848339, Fax +9714 8858001
Webs~te w kRex com

Date: 22/09/2018
Name of Project : Riyadh Metro Bus station
Contractor : CAP France
Supplier : Al sayed A/C and refrigeration material
Manufcaturer: K flex Gulf manufacturing LLC

Dear %/Madam
We confirm that K flex ST Insulation material size thickness 13 rnm ,19
mm and 25 mm will be manufactured by K flex Gulf manufacturing LLC
,Dubai,UAE.and supplied by Our distributor M/s Al sayed center for A/C
and Refrigeration material, Riyadh KSA,
K flex ST Insulation material thickness 13mm, 19mm and 25 mm comply
to ASTM C534 standard,
And we k flex ensure that submitted test results of ASTM E84 and water
absorption test, for thickness 13mm and 19 mm ,will have same results

Vijay Vaidyanathan
b'$\
for thickness 25 rnp .

4
.
1
'

Technical Manager-GCC

K flex Gulf Manufacturing LLC,Dubai,UAE.


FM Approvals - Appmval Guide

r l ~ n h a h n a t 7 g g m a cam
n Hap ,
my ~ c s c w l ~ogout

I Search CNmcatlon V &arch

Building Materhlr T

f&'&~ooflng PmduclsandAeembtia. (FM Approval Ch- Numberr44?


@'G Extenor Roofmg and Sidmg (FM Appmv* Chsr Number 4880) Guide Content Search Results
ti

2 &<>Heat and Smke vents for RWfs (FM Appmval Numbw 4430)
--
I3 P~peand Duct Insulation [FM Approval Class Number 4924) RPipe and D u d Insulation
,a &'~~&Wails. and Cebngr (FMApprwol Cbss Number. 4411,4651,4880,.
fi m 9 = & F i r eProledive Coatin*
.a @J'k.i.Explosbn Venting Cmd~lclion(FM Appmrsl C l a n Number 440)
ProductsidentIRed vAth the symbol have atbib- h a t are considered to be "sustainable" by Eertaln outalds omanhatlont
u & ">4Wll& Floor Psnelntlon Flra Stops(FM Appwal Class Number 4 s ...
2 @'!,;$. Fuc Door., Frames and Acwseorios (FM Approvol Olsso Numbor B
XI @j'<4cDOline Tawers (FM A p p m l C h a Number 4933) K-Flex ST and K-Flex ST SA Thermal Insulations
m'%~ii
- Hondling. System C a m ~ n t s

,&'-zPlpe and Duct lnwlal~on(FMAppmval Clssa Number4924) 6- ax ST tuoulsr thormsl insulstim $ s blsck, mxsblo olp.tomer(c t h e m 1 lnsdmbn p m d n t euppllw on w d l Wskmuos horr
.
-
&'a Pipe lrm w c t 1nsu1qtm

&* , & P ~ ~ I ~ # " I EPIPU


R~~
plpea y,to a 51 mm (2 In I P S alameter MuRlpie Inlorn of sh-1 insulation may ba h m l l o a over plplng up to a m x h u m 10:

K-Flex ST thermal skeet lneulatlon is a bleok, flexible, elastomerk thermal InaulPh~npmdueta supplied in wall thwnesma Imm

fi B ' & ~ x p m d ~ dplo~ti. ~ o~ a P I ~ I kCt ~ ; r u o~k~


~~ ~~ i ~ K-Flex
~ ~ ST ~ SA self adhesive thermal shed ineulation is a blaok, flexlMe, equipped m7h 6 d f adhesive backing, elastomorlc thorn
sheet rorm for spplcstnn aver pipea and duok.
B t & ~ i r e s t o p Conlradom F M Apprwd Clnss Nuhlmbar4991)
d &'~?<FI~MJ Malemen! Equipment (FM Approval Class Number2510)
- This pmduct contains no um~lbrmeldehyde.
@ ' l h ~ k y l g h l e Tor Roofs (FM Appmvol as.
Number 4431) - T M pmducr
~ contains no CFC or HCFC.

@'hopnShdv,oy for Re&$ (FMApprwol Ctoss 6914)

&)'>wafer Carrie= far use 8n Cmeanraom Occupmcles 1" IheSemaardu


Company
.---
. -.-. -- -
.~. d-
--- d---:I

~ cListing:
t /NO

Listing Country: U n M Amb Emirates


CertlflcaUon Type: FM Approved
Primew Clasr of W o k 4924-Pipe and Dud lnsulatian

@ 2007-20ta FM Approvals All rlghts r e r r m d . m a l l FM Approvals I Condfflas ~4 U e I mvacy policy I *bout this sit.

httpt l h w appmvaiguida
~ cormCC~haVpagedc~~tomIlomplaWFM/inde~
cfm?lina=3820&saarc~=produd(Lkevwwds=K-RexU2OST 111
SITE TRANSMITTAL of TRANSMITTAL NO : SAB-AHR-MS-074-M
Shop Drawings, Materials, etc. REV : R0

To: KEO International Consultants

PROJECT DIV/PACKAGE OWNER CONTRACTOR


Aman Hegra Resort Mockup Awtad Al Ula - Kun Inv. Saudi Arabian Baytur Cons.
BP-01A
Villa Holding Co.

WE ARE SENDING HEREWITH THE DRAWINGS / DOCUMENTS / SAMPLES LISTED BELOW


FOR YOUR REVIEW.
ITEM DRW., SPEC. ACTION
NO. OR BOQ. REF GENERAL DESCRIPTION AND REVISION DETAILS TYPE (i) COPIES CODE (ii)

22 0700 Plumbing Insulation(Foam Insulation) MD 1 B


1

We certify that the items submitted herewith have been reviewed in detail and are in strict conformance with the Contract Drawings
and Specifications except as otherwise stated.

CONTRACTOR : Baris Ecevit RECEIVED BY KEO :

DATE: 11-05-22 DATE:

KEO'S REMARKS :
1.No objection to the proposed Foam pipe insulation, Aluminum foil tape & adhesives manufactured by K-flex is from the specified vendor’s list.
2. Insulation thickness, density, and thermal conductivity shall be as per project specification
3.Type-C K-flex K-Protect pipe insulation is approved to use for HWS&HWR in Partition walls or Chase
4.Type-B K-flex ST/SK pipe insulation is approved to use for CWS pipes in ceiling space used as HVAC return plenums and storm water drainage pipes.
5. Installation to be as per manufacturer recommendations, approved shop drawings, and project specs.
22-05-22
6.Bill of lading and COO to be provided during delivery time. Reviewed by Shaik Maheboob
Corrections or comments made relative to submittals during this review does not relieve the contractor from compliance with the
requirements of his Contract, drawings and specifications. This review is only in respect of general conformance with the design
intent of the project and general compliance with the information given in the Contract documents. The contractor remains
responsible, among other things, for the design of the project or such parts of the project he has design responsibility for (if design
forms part of the Contract), for confirming and correlating all quantities and dimensions, selecting fabrication processes and
techniques of construction, coordinating his work with that of other trades, and performing his work in a safe and satisfactory
manner, all in accordance with the Contract.

KEO CM / RE S.Sh. RECEIVED BY CONTRACTOR :

DATE:
23.05.2022 DATE: 23-05-2022
(i) TYPE: SD: Shop Drawings (ii) ACTION CODE:
SM: Sample A: No objection
GT: Guarantee B: No objection subject to incorporation of all comments as noted
MD: Manufacturer's Data C: Rejected, to be resubmitted
CT: Certificates
OT: Others

FORM: PPM-19.3-SITE TRANSMITTAL (June 09)


© KEO International Consultants W.L.L.
SECTION 10

K-FLEX Quality Management System & Govt.


Certificates
SECTION 11

K-FLEX Application Manual


EDITION 2023

K-FLEX®
APPLICATION MANUAL

www.kflex.com
K-FLEX® } APPLICATION MANUAL

K-FLEX®
APPLICATION
MANUAL

Insulating piping for cooling, heating or air-conditioning systems requires a


INDEX methodical approach, as well as the right tools to do the job properly.

Introduction Pg. 3 K-FLEX® fproducts are backed up by a comprehensive range of accessories


Insulation of pipes (up to 125mm) Pg. 6 specifically designed to help the installer.
Insulation of pipes (with standard or self adhesive tubes) Pg. 7
Insulation of elbows (up to 125mm) Pg. 8 This manual contains a wealth of information and practical tips, along with
clear, step-by-step, illustrated instructions to ensure you get the best results
Insulation of “T-fittings” (up to 125mm) Pg. 12
quickly and easily.
Insulation of valves (up to 125mm) Pg. 14
Insulation of reducer (up to 125mm) Pg. 15
Insulation with pipe supports Pg. 16
Insulation of end caps Pg. 16 GUIDE TO SYMBOLS
Insulation of pipes (over 125mm) Pg. 18
Insulation of elbows (over 125mm) Pg. 20
Insulation of “T-fittings” (over 125mm) Pg. 22 A blue arrow: iindicates parts or sections to be glued.
Insulation of reducer (over 125mm) Pg. 24
Insulation of flanges Pg. 25
Insulation of valves (over 125mm) Pg. 27
Insulation of tanks Pg. 33 Green lines and arrows: indicate a dimension to be measured.
Insulation of ducts Pg. 35
Insulation with PVC foil Pg. 36
Insulation with ALU Pg. 38 A red line with an arrow: indicates the direction for measuring
Insulation with K-FONIK Pg. 41 or fitting.
Insulation with K-ROCK Pg. 43

2
K-FLEX® produces flexible elastomeric foam, polyethylene and mineral wool insulating pipes and sheets.

Self-adhesive versions are also available.

A variety of product types, from tubing to flat sheeting, is available with specific technical characteristics for individual applications. Whenever applied outdoors
K-FLEX® products must be covered or clad for UV and wheater protection (e.g. Aluminum, steel, K-FLEX® AL CLAD, K-FLEX® IC CLAD or K-FLEX® IN CLAD)

Where the tubing has to be cut for applications purposes, its thermal insulating characteristics are maintained using the proper K-FLEX® glue.

With large diameter pipes or conduits, insulation is carried out using elastomeric sheets cut to size.

For technical information on K-FLEX® products and details of sizes available, please refer to the individual data sheets which are available from K-FLEX®
Technical Dept.

K-FLEX® recommends that fitting has to be carried out to the highest possible standards to optimise the insulation effectiveness.

ACCESSORIES
K-FLEX® ADHESIVES K90 ELBOWS and “TEES”

K-FLEX® provides different types of adhesive: A useful accessories pre-cut in the thickness and
K-414 for the most common civil application diameter required.
K-420 recomended for high performance
insulation in both civil and oil&gas project K-425
recomended for high temperature insulation with
SOLAR HT insulation product

K-FLEX® THINNER K-FLEX® INSULATED PIPE SUPPORTS

It is recommended that surfaces to be insulated Specifically designed to ensure that thickness


should first be cleaned with K-FLEX® thinner, of the insulating material is absolutely correct,
which is suitable for use with K-FLEX® glue. The especially in the fixing points.
glue will adhere perfectly to surfaces cleaned with
the proprietory thinner. K-FLEX® thinner can also
be used to clean tools (brush, spatula, etc.).

K-FLEX® FINISH K-FLEX® ADHESIVE INSULATING TAPE

K-FLEX® finish is an acrylic paint that can be Special, 3mm thick, selfadhesive, 5 cm wide
diluted in water to protect insulation both indoors insulating tape for covering gaps or sealing
and outdoors. The paint is environmentally safe insulated sections.
and odorless, making it particularly suitable for use
in confined spaces. It gives a professional, durable
finish. It dries rapidly, and provides excellent
coverage. When used as a primer, subsequent
layers of white paint retain their color even in dark
surroundings. Colors are fade resistant. K-FLEX® GLUE DISPENSER

It facilitates the gluing of the surface avoiding the


continuous dipping of the brush in the can. The
controlled flow of the adhesive allows proper and
regular quantity on the surface to glue.

3
K-FLEX® } APPLICATION MANUAL

USING PRODUCTS AND ACCESSORIES


CLEANING SURFACES
The surfaces to be glued must be perfectly clean and free of grease (use K-FLEX® thinner).
Ensure that the surface of the K-FLEX® insulating material is also clean, otherwise it will not stick properly.

COATED SURFACES
Where surfaces have previously been painted, ensure that the glue is compatible and will adhere to the paint.
Do not use the glue on surfaces that have been treated with products containing asphalt, bitumen or linseed oil.
Use only chrome-zinc rust inhibitors and removers.

USING THE GLUE


Preparation and storage. Before use, stir the K-FLEX® glue thoroughly.
To store the glue, close the lid tightly to prevent the solvents evaporating.
If the glue should become too hard (eg. when stored in contact with the air), dilute with K-FLEX® thinner. At low ambient temperature, don’t dilute but heat it up to
approx 20°C.
Method of application. When using a large quantity (eg. a tin of 2.6 litres), pour a small amount out into a separate container and top off when necessary.
When applying K-FLEX® insulation to metallic or other surfaces, the glue must first be applied to the insulating material, then to the corresponding surface.
Conditions for use. Do not apply to systems that are in use.
Do not use in sunlight. Wheather protect where is possible.
The insulation should be left to dry for 36 hours before turning the system back on.
The ideal working temperature of the glue is +20° C.
Do not use the glue at temperatures below +5° C as drying times are excessive.
At temperatures above +30° C, the glue dries very rapidly.
Dilute K-FLEX® glue using K-FLEX® Thinner only.
In case of spray application, dilute K-FLEX® glue up to max 5%.

HARDENING TIME : 36 hours


STORAGE : in cool conditions, away from cold and heat
SHELF LIFE : one year
QUANTITIES USED : with insulation sheets, approx 7m2 per liter

CHOOSING K-FLEX® INSULATING MATERIAL


Before starting, choose the right type of K-FLEX® insulation for the parts to be lagged. Use the thicknesses and sizes which are most suitable for the individual parts
of the installation. Don’t forget - your K-FLEX® dealer can give expert advice.

USING K-FLEX® INSULATIONG MATERIAL


Insulating tubing that is oval or flattened (eg. the larger cross-sections) should be cut along the flattened surface

USING REFRIGERATION PLANTS AND AIR -CONDITIONING SYSTEMS


- Treat steel surfaces with rust inhibitor prior to applying insulation.
The paint should be left for a minimum of 24 hours to dry.
- Take special care over glueing critical areas such as curved sections, flanging and support brackets. Ensure that the ends of the insulating material are always firmly
attached to the piping.
- Do not apply insulation where parts are too close together, as this will result in the insulation becoming squashed and losing some of its properties.
When carrying out particularly complicated installations on nickel steel, refer to our Technical Office.

TOOLS
A selection of good tools is essential for carrying out jobs to the highest standards.

0
1
2
3

RIGID AND FLEXIBLE METAL BAND


4
5
ETIHW

CHALK AND COMPASS


7
8
0
9
1 10

TAPE MEASURE to help cut insulating sheets


2
3 11
4
5
12
6 13

to draw reference lines for


7
8
14
9
10
15
11 16
12

for measuring and tracing at the end of large diameter


13
17
14 18
15
16 19
17 20

measurements and cuts.


18
19 21
20
22
21
22 23

lines to cut. pipes.


23
24
24
26 25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

CUTTERS AND KNIVES BRUSHES (VARIOUS)


SCISSORS
use both long and short AND FLEXIBLE SPATULA
to facilitate cutting insulating
bladed knives, with spare for spreading glue and
material.
blades. painting.

CALLIPER CIRCULAR PUNCHES


for measuring the external with a cutting edge to make
diameter of surfaces to be holes in the insulation in a
insulated. range of sizes.

4
PRATICAL TIPS USING OFF-CUTS
Many tasks encountered when insulating a
system are repetitive. We have attempted to
provide examples which can help bring optimum
results straight away, saving time and effort.

MEASURING A CIRCUMFERENCE

The measurement is obtained by using a strip of


K-FLEX® of the same thickness to be used as
the insulation. This gives you the measurement
of the circumference, including the thickness of
the insulating material itself. Do not stretch the Off-cuts from K-FLEX® tubes and sheets can be
strip when encircling the pipe, as this will alter the re-used when filling in gaps, or where smaller
measurement. Mark the strip with chalk where the quantities of material are required.
two edges overlap.

GLUEING THE After spreading the


EDGES OF A TUBE glue, ensure that it
CUT ALONG ITS has dried properly
LENGTH before attempting
to stick the edges
To glue the edges, together. The best
wrap the tube test is by touching
around a larger the surface with your
diameter pipe so that finger: if K-FLEX® glue
the edges do not no longer sticks to
overlap and apply your finger forming
the glue. Then slide threads, it is ready to
the tubing over the be positioned.
pipe to be insulated,
taking care to avoid
the edges sticking
before the tube is in place.

If the tube is not very When attaching the


long, or is not very two surfaces, press
thick, it can be rolled them together firmly
up and glued. This with your fingers,
way, the tube can starting at the far
be quickly and easily ends, then the centre
applied to the pipe. and lastly along the
intermediate points to
avoid an irregular joint.

GLUEING THE Use a straight-edged


EDGES OF A spatula to spread the
K-FLEX® SHEET glue over larger areas. If
the whole of the surface
When insulating is to be insulated, first
large diameter pipes, apply the glue to the
sheeting should be K-FLEX® sheet, then to
cut to fit and both the surface it is to be
edges glued. For stuck to. When the glue
the best results, a has dried sufficiently,
thin, even layer of apply the sheet to the
K-FLEX® glue should surface.
be applied using a
brush with short,
hard bristles.

5
K-FLEX® } APPLICATION MANUAL

INSULATING PIPES UP TO 125 MM IN DIAMETER


Around 80% of Bring the edges of
piping used in
civilian buildings
the tubing to be glued
together and press 4
can be insulated tightly.
before fitting. This
simplifies the task
and saves time,
taking advantage of
the wide range of
applications offered
by an elastomeric product like K-FLEX®.

PIPES TO BE If the underlying pipe


FITTED
1 has to be brazed, free
an area 25/30 cms 5
Slide the K-FLEX® long between the part
tube directly over to be soldered and
the pipe from one the edge of the tubing.
end. Do not force the Once the pipe has
tube while fitting as cooled, the insulation
this will deform the can be completed.
material. Instead push
it smoothly without
exercising undue
pressure.

When a section Test for strength


of tubing has
been positioned 2 around critical stress
points in the pipes, 6
satisfactorily, stick at such as elbow
least one extremity to joints, branches or
the pipe with K-FLEX® stopcocks, before
glue. proceeding to glue the
tubing around them.

Apply glue to the


edge of the tubing
already in place and
3
the edge of the next
section of tubing to be
positioned.

6
FITTED PIPES
If the piping has When making a joint
already been installed,
the K-FLEX® tubing
between two lengths
of tubing, cut the 4
must be cut along its insert a little longer
length to fit it. than necessary (a
couple of millimetres).
If the insert is not long
enough, the insulating
properties in that area
will be reduced.

Use only the sharpest


knife for cutting - this
makes the subsequent 1
glueing far easier.

Position the tube Cut the insert along its


so that the edges
are separated, and 2 length and glue into
place. 5
apply an even layer of
K-FLEX® glue.

Once the glue has


SELF-ADHESIVE INSULATION TUBING
dried, reseal the tube,
pressing the edges 3 Flexible K-FLEX® tubing for insulating fitted pipes.
firmly together.

K-FLEX® self-
adhesive insulation
is particularly useful in
situations where the piping
is already in place. Its advantage
is its extreme ease of use which
increases the speed of installation.
K-FLEX® self-adhesive tubing can even
be attached to bends in pipes with little effort.
Carefully read the installation suggestions that follow.

7
K-FLEX® } APPLICATION MANUAL

90° ELBOW FITTINGS


An elbow is a pipe ... then glue the two
with a 90° bend, either
curved or fitted. The
sections..
3
attachment points
themselves may
present a different
diameter to the pipes
either side.

INSULATING AN After letting the glue


ELBOW FITTING
with tubes of the 1 dry, cut the rightangled
section along its length 4
same diameter on the inside.

Cut a K-FLEX® tube


to the right length to
cover the elbow. Cut
it in the middle at an
angle of 45°. Use the
K-FLEX® cutting board
as a template for the
angle of the cut. A
long-bladed knife is
required.

Twist one of the pieces Position it on the pipe


of tube until you form a
90° angle... 2 and glue the two
edges. 5

8
Press the edges INSULATING
together to seal.
6 AN ELBOW with
tubing of different A
diameters

Should the elbow


fitting be substantially
different in size to
the pipes either side,
the latter should be
insulated first.the
angle of the cut. A
long-bladed knife is
required.

Then find a section of


tubing with an internal
diameter that is the B
same as the external
diameter of the smaller
ones either side...
Carefully glue the
edges of the elbow
section to the straight 7
tubes to be positioned
either side.

... and cut the right-


angled joint so that
it overlaps the ends. C
(see illustration).

If the straight sections


have already been
glued into place, the 8
right-angled section
will have to be
accurately measured
to fit.

9
K-FLEX® } APPLICATION MANUAL

SEGMENTED Rotate the two ends


INSULATION OF AN
ELBOW FITTING
to obtain a 90° angle
section. 5
with tubing of the
same diameter

An elbow can also


be insulated using
jointed sections of
tubing. This requires
two angled cuts to be
made.

Cut a piece of Glue the three sections


K-FLEX® tubing to the
right length to cover 1 together.
6
the elbow.

Calculate the tube’s Cut the segmented


external diameter and
trace two parallel lines 2 elbow section along
its length on the inside 7
this far apart in the surface only.
middle. Draw a line
between the two to
mark the centre line.
Then make two marks
(C and D) either side
of the centre line one
centimeter from it, and
draw two lines running
A to C, and B to D
(see diagram).
3
Slide the elbow
section over the pipe
and carefully glue the 8
K-FLEXedges together.

Cut along lines AC


and BD.
4

10
After completing SEGMENTED
this stage, fix the
elbow section to the 9 INSULATION OF AN
ELBOW FITTING
A
tubing either side with with tubing of
K-FLEX® glue. different diameters

If the pipes either


side of the elbow are
smaller in diameter,
first insulate the
straight pipe sections.

If the adjacent tubes Then find a tube with


are already in place,
the length of the elbow 10 an internal diameter
the same as the B
section will have to be external diameter
accurately measured. of the neighbouring
insulation.
Cut the length of tube
required a little longer
than it should be and
trim it if necessary.
EX
K-FL

In this way, the


segmented elbow
section will overlap the C
edges of the insulation
either side.

11
K-FLEX® } APPLICATION MANUAL

“T-FITTINGS’’
The T-fitting can be Glue the cut edges
insulated with or
without the tubing
and stick them
together in the shape 4
either side having been of a “T”.
applied. The latter is
the simplest method,
and is thus the one
illustrated here. There
are two methods of
insulating a T-fitting:
by dovetailing two
tubes with a 90° cut-
out, or by punching a
circular hole.smaller in
diameter, first insulate
Cut the lower half
the straight pipe
sections.
of the “T” along its
entire length so that it 5
fits snuggly over the
T-junction. Then once
more apply a layer of
K-FLEX® glue to the
edges.
INSULATING A
T-FITTING with a 90°
cut-out 1
Cut a section of
K-FLEX® tubing into
a third and two-thirds
of its original length
respectively. The
Stick the insulation to
6
overall length should
the T-junction. Then
obviously be sufficient
the three straight
to cover the three
tube sections can be
pipes leading from the
attached and glued
fitting.
together

Using the K-FLEX®


cutting board, cut the
end of the shorter 2
tube twice at an angle
of 45°.

Where the adjacent


pipes are smaller in
diameter than the
7
T-junction, these can
be insulated before the
T-junction itself.

Taking the second,


longer segment, make
two 45° cuts in the 3
middle. The cut-away
section should have
the same cross-
section as the outside
of the tube so that the
two sections (see 2)
dovetail perfectly.

12
Make a T-section INSULATING A
joint as before (see
pages 24-25), using, 8 T-FITTING with a
round insert A
however, a tube with
an internal cross- Using a punch or
section the same as metal tube with a
the external diameter cutting edge of the
of the neighbouring same diameter as the
tubes. K-FL
EX
tubing, make a hole in
the insulating tubing at
the point where the “T”
is to be formed.

Apply the joint which Cut the tube along


should overlap the
edges of the other
9 its length and slide it
onto the pipe so that
B
insulating tubes. the hole is positioned
Carefully glue and stick around the third pipe.
the edges and those Then stick the edges
surfaces in contact back together.
with the other tubes.

The joint for the lower


branch is created by
cutting a U-shaped
C
section from a second
piece of tubing.

Align the lower tube


so that it fits the hole
in the upper section
D
snuggly and glue the
whole together.

13
K-FLEX® } APPLICATION MANUAL

Cut a section of
VALVES
These can be
K-FLEX® tubing
as long as the B
circumference of the
insulated in a number tubing already in place,
of ways, depending on and cut it along its
the type of valve. length.

Small valve stem Flatten the tube

From the edge of the


1 out and make a
longitudinal cut with C
K-FLEX® pipe, make a hole punched at its
a cut long enough to end to take the valve
house the valve and housing.
punch a hole to fit the
stem.

Fit the tube snuggly Position this around


round the valve
and glue the edges
2 the valve so that
the sleeve overlaps
D
together with K-FLEX® the ends of the two
glue. Then attach the underlying tubes.
edges of the insulating
tubing to the next If necessary, remove
section. the valve if this gets in
the way.

Large diameter Glue and stick the


valve stem
A sleeve’s edges. If
necessary, the stem of
E
Insulate the pipe right the valve can also be
up to the valve on both insulated by applying
sides. Wrap K-FLEX® a ring-shaped section
self-adhesive insulating from one of the off-
tape around the base cuts.
of the valve.

14
Trim the smaller end to
SPECIAL APPLICATIONS
INSULATING A
the length at which its
diameter matches that 5
1
of the smaller tube.
REDUCER

When insulating a
reducer that connects
two pipes of different
diameters, leave
sufficient space
between the sections
of insulating tubing
either side of it.

Take a piece of Shorten the other


K-FLEX® the same
diameter as the larger 2 end, too, so that
the coupling can be 6
of the two pipes, and inserted neatly into the
cut it slightly longer space left between the
than the space left two existing sections.
between the two
sections of tubing
already in place.

At one end, cut out Cut the coupling along


two equally-sized
wedges opposite
3 its length to install it on
the pipe.
7
each other to create
a reduction in
circumference that will
fit the smaller tube.

Glue the edges of the After positioning it


cut-outs together so
that the diameter of 4 on the pipe, glue
the edges of the 8
the tubing reduces. lengthwise cut with
K-FLEX® glue and
bond the edges of the
sleeving to the other
two sections of tubing.

15
K-FLEX® } APPLICATION MANUAL

Fix clamp to
INSULATION FOR PIPE SUPPORT
To grant perfect
suspension system.
4
insulation continuity
through areas
interested by
suspension decives
K-FLEX® suggest to
installers the use of
a specific support
designed for the
function with a wide
range of diameters
in order to allow
easy and efficient
installation.
Join after gluing the
1 edges of K-FLEX®
pipes with the support. 5

Open the two


halves of the
support and place
it around the pipe in
correspondence with
the suspension point.

END CAPS
Glue support edges
with K-FLEX® glue and
join the two halves on 2 Using the correct size punch,
make a plug from a spare piece
the pipes. of K-FLEX® sheeting. Glue all the
facing surfaces and insert in the
open end of the insulating tube.

INSULATING “Y” BRANCHES


Seal the support by
overlapping the self
adhesive band. 3 a) Cut a section of K-FLEX®
tubing to the right length.

b) Use a punch to pierce a hole at a


the angle required.

c) Cut the tube along its length,


position it on the “Y” branch and
glue the edges together with b
K-FLEX® glue.

d) Using a second piece of


tubing, cut out a U-shaped indent
at the correct angle and cut the
tube along one side to attach it to c
the branch.

e) Fit the tubing on the “Y” branch


and glue it in place with K-FLEX®
glue.
d

e
16
SEGMENTED ELBOW FITTINGS
CURVES (over 90°)

When it is not possible This is a joint created


to slide the tubing by welding two
around bends in the sections of pipe at an
piping, a segmented angle over 90°.
curve can be made.

Take a section of 1) The adjacent


tubing of the correct
diameter and cut it 1 tubes would normally
already be in place
1
either three or five when calculating
times at the same the length of tubing
angle at 90° to necessary to complete
each other. Use the the insulation of the r
K-FLEX® cutting board joint. We recommend A
to ensure accurate cutting the central
results. section slightly longer
r
than strictly necessary
so that it can be B
trimmed down to size
when fitting. Measure
the radius of the
external circumference
and draw two parallel
Twist every other lines that far apart in
segment thus
obtained through
2 the middle. Draw a line
at an angle between
2
180° and assemble points A and B.
them together to get a
curved section. 2) Cut along this
line and rotate one
of the sections until
the required angle is
obtained. Glue the two
After sticking all the
3
parts together with
sections together
K-FLEX® glue.
with K-FLEX® glue to
complete the bend,
3) Cut along the inner
make a lengthwise cut
surface of the joint.
in the lower half so that
it can be fixed onto the
4) Trim the joint to
piping.
fit between the two
adjacent tubes and
then glue all the edges
together.

3
Position the insulating
tubing over the bend
in the pipe and bond
4
the edges of the
lengthwise cut with
K-FLEX® glue. The
a
side sections (a-b)
must be positioned
so that they match
the extremities of the 4
tubing on either side.

17
K-FLEX® } APPLICATION MANUAL

INSULATING PIPING OVER 125 MM IN DIAMETER


INSULATING A Wrap the insulation
STRAIGHT PIPE sheet around the
pipe and press the 5
glued edges together
starting at the ends,
then the center and
Wrap a strip of then working along the
K-FLEX® of the same
thickness as that to 1 rest of the length.

be used around the


pipe to be insulated
and measure the exact
length required.

Glue the insulating


sheeting to the
subsequent sections 6
along the length of the
pipe.

If the tubing thus


created is not correctly
lined up, push one
Mark out the length against the other
required on a K-FLEX®
sheet. 2 slipping the brush in
the gap and twist until
they are aligned.

Cut carefully along


the line.
3
To ensure accurate
results, use a metal
ruler.

Apply an even layer of


K-FLEX® glue along
each edge and allow 4
to dry.

18
Glue the edges of
MULTY-LAYER INSULATION
If it is necessary to
the sheet to be fitted.
Do not stick the two 4
layers together, as the
apply more than one individual sheets may
layer of K-FLEX®, one be subject to different
sheet can be stuck on degrees of expansion
top of another. or contraction
when the plant is
Contact our operational.
Technical Office if
you have to insulate
piping transporting
fluids below -40° C.

Wrap the insulation


sheet around the
tubing, ensuring that
5
the seam does not
overlap that of the
underlying insulation.

Clean the surface


of the first layer of
insulation.
1

Adjacent sections
of insulation should
be glued at their
6
respective ends.

Measure the overall


diameter with the first
sheet in place.
2

When installing the


second layer, make
sure that the seams
7 LONGITUDINAL
do not overlap those CROSS-SECTION
underneath (see
diagram). This ensures
that, when the plant is
operational, maximum
insulating properties
Cut out the second
sheet to the size
required.
3 are maintained as the
materials expand or
contract. CROSS SECTION

19
K-FLEX® } APPLICATION MANUAL

Add the outer radius


ELBOWS
To insulate an elbow in
to the measurement of
the inner radius and, 5
using the same axis,
a large-diameter pipe,
calculate its radius 1 draw a semicircle onto
the sheet with the
and mark it out on a
K-FLEX® sheet. compass.

For diameters over


500mm, “fishtails”
elbow drawing is
suggested.

First of all, measure


the internal radius
of the curve using a
ruler and a rule lying
perpendicular to it, as Cut the sheeting
shown in the diagram. accurately along the
arc of the circle. 6
If imperfections are
found along the cut
edges, smooth them
slightly to assure a
more precise match.
Using a compass,
mark the out-line of
the internal radius on 2
the K-FLEX® sheeting,
using the corner of the
square marked out on
the insulating material
as the axis.
Place the section
obtained on the
reverse side of another 7
sheet and use it as a
template to cut out a
second, mirror image
section.

Measure the exact


circumference of the
pipe using a strip of 3
K-FLEX® of the correct
thickness (do not
stretch the strip).

Holding the two


sections together with
the smooth surface on
8
the outside, apply glue
to the outer edges.

Divide the
circumference by two,
and mark the middle
4
of the strip accordingly.

20
Allow the glue to dry Wrap the K-FLEX®
and stick the edges
together, starting from 9 insulation around the
pipe and press the 13
the two extremities. edges tightly together.

Apply pressure in the Use the metal band


center, too.
10 as a guide to trim the
extremities ... 14

Make sure that the ... so that they butt


two sections have
bonded securely on 11 precisely up against
the tubing to be fitted 15
the inside as well, either side.
pressing with your
fingers along the joint.

Next spread the glue


along the inside edges
and leave to dry. 12

21
K-FLEX® } APPLICATION MANUAL

INSULATING 90° BENDS WITH K 90


“T” FITTINGS
K-FLEX® produces prefabricated bends in K-FLEX®, K 90 bends, in various
thicknesses and diameters in order to save labor time and eliminate waste Take the
material. measurements for the
shape of the T-fitting. 1
K 90 bends are mechanically modeled on computerized schemes and their
precision gives an excellent fit.

Measure the diameter


of the piping to be
insulated and choose A
the appropriate K 90
bend at a K-FLEX®
retailer’s.

Some examples Mark the


of product
correspondence:
measurements on the
sheet and trace the 2
shape of the through-
Ø THICKNESS 19 THICKNESS 25 section. The radius
of the semi-circle
48 19 x 48 25 x 48 corresponds to that on
114 19 x 114 25 x 114 the piping.

Application is
extremely easy. Use
K-FLEX® glue inside B
edges of the K 90
bend. Two pieces
elbow is showed as
installation example. A
segmented elbow may Cut along the outline
be provided instead of
the two pieces one.
and glue the matching
edges. 3

Position the K 90
piece on the bend to
be lagged. C

Position the through-


section shape on the
piping and join the
4
glued edges.

Bond the glued edges


together by applying
pressure. D

22
On another section Position the prepared
of sheeting, trace the
shape of the coupling 5 section on the
coupling arm joining 9
arm, leaving enough the parts of the
overlap for the next T-fitting. Glue the
section (a). chamfered curves to
the throughsection.

Take the INSULATING T-FITTINGS WITH K 90


measurements of the
coupling arm section 6 K-FLEX® produces prefabricated T-fittings in K-FLEX®, “T” K 90, in various
by resting the cut thicknesses and diameters to simplify their application with considerable saving
sheeting on it as a of time and material.
basis for measuring. Thanks to the precise production methods, the “T” K 90 give the installer
excellent results.

Some examples of product correspondence:

Ø THICKNESS 19 THICKNESS 25

48 13 x 48 19 x 48

89 13 x 89 19 x 89

Mark the Position the correct


measurements of the
section on the overlap 7 size “T” on the cross
piping, after applying
A
of the previous tracing K-FLEX® glue to the
and draw the circles inner edges to be
which define the bonded.
section’s elbows.

Cut along the final Join the glued edges


outline and glue the
matching edges.
8 by applying pressure.
B
Chamfer the edges
of the upper, convex
curves, towards
the K-FLEX®’s inner
surface.

23
K-FLEX® } APPLICATION MANUAL

Measure the
REDUCERS
To insulate a reducers
circumference of the
widest pipe using a 5
section that connects
pipes of different
1 Min diameter strip of K-FLEX® of the
same thickness as the
sheet.
diameters, take
measurements and
mark them out on
a K-FLEX® sheet.
Measure the height
of the collar section,
including the welded
joints. h

Mark the center of the


circumference on the
strip, and line it up on
the larger of the two
arcs. Draw two lines
from the ends of the
strip to the center of
convergence.
Max diameter 6
Use the calliper to Carefully cut out.
measure the maximum
and minimum pipe
2 7
crosssections and add
twice the thickness of
the K-FLEX® to each
measurement (see
figure 1).

Carry over all the Glue the edges and,


measurements
(maximum diameter,
3 after they have dried,
fit the insulation to 8
minimum diameter, the collar. Press the
height) onto the two edges together
sheet. Draw two lines starting at the far ends.
from the ends of the
measurements until
they converge on a
center point.

Using the compass, Glue the upper and


measure the distance
between the point of
4 lower edges and
attach the other 9
intersection and the K-FLEX® sections.
two diameters and
draw two arcs.

24
After calculating
FLANGES
Insulating a flange is
the two radii, draw
the inner and outer 4
circumferences of the
reasonably simple, rings on two separate
but requires the squares of K-FLEX®.
K-FLEX® sheeting to
be accurately cut into Attaching a sharp
two rings. blade to the tip of
the compass allows
the first incision to be
made so that a knife
can then be used
to cut out the ring.
However, a knife alone
can give acceptable
results.
Firstly, insulate the
pipes as far as the
flange on either side.
1

Cut the rings out and


make an opening on
one side to attach 5
them around the
pipes.

Measure the pipes’


circumference with the
K-FLEX® around it...
2

Position the rings


around the ends of
the insulating tube and 6
glue the opening with
K-FLEX® glue.

.... along with that of


the flange. Use the
measurements of
3
the two diameters
to calculate the
respective inner and
outer radii.

25
K-FLEX® } APPLICATION MANUAL

Use a strip of K-FLEX® Mount it around the


of the same thickness
to measure the 7 rings and glue the
edges. 11
circumference of the
insulating rings.

Measure the distance Stick the sleeve


between the two rings,
including the thickness 8 section to the outer
edges of the rings, 12
of the insulating then stick the inner
material itself. surface of the rings
to the ends of the
adjacent tubing.

Draw the
measurements out
onto a K-FLEX® sheet 9
to get the outline of
the sleeve that will
complete the flange’s
insulation. If required,
to reduce material
scrap, use a K-FLEX®
strip of proper
dimension.

Cut the sleeve section


out.
10

26
Make an opening so
VALVES
Before starting to
that they can be fitted
over the pipes. 4
insulate the valves
housing, first fit tubing
to the pipes either side
of it.

Measure the diameter Put a ring on the


of the insulated pipes
and the flanges. Use 1 outside of each flange
and glue their edges 5
these measurements together with K-FLEX®
to calculate the glue.
relevant radii.

After calculating the Stick the inner


radii, mark out the
respective inner and 2 surfaces of the rings
to the ends of the 6
outer circumferences insulating tubing
on two separate covering the pipes.
squares of K-FLEX® of
the same thickness.

Carefully cut out the Using a strip of


rings.
3 insulation of the same
thickness, measure 7
the circumference of
the rings.

27
K-FLEX® } APPLICATION MANUAL

Measure the distance If there are any


between the rings,
including the 8 imperfections along
the cut edges, smooth 12
thickness of the rings them slightly so that
themselves. they bond precisely.

Draw the outline of Once the glue is dry,


the sleeve section
measurements onto a 9 fit the sheeting around
the rings and stick the 13
sheet of K-FLEX® and edges together.
draw a line down the
middle.

Measure the diameter Next, calculate


of the stopcock
housing. 10 the shape of the
disc for the front 14
flange. Measure the
circumference of the
supporting flange and
the form of the face
plate around which the
Ø disc must fit.

Divide the diameter by Mark out the


two to get the radius.
Place the compass at 11 measurements on a
piece of K-FLEX® and 15
the end of the sleeve’s cut the disc out.
center line and draw a
semicircle at each end.

28
Make an opening so Measure the distance
that the disc can be
fitted over the face 16 between the disc and
the existing lagging at 20
plate. its nearest and furthest
points.

Position the disc


and stick the edges
together with K-FLEX® 17
glue. Make sure to
stick the inside edges
to the face plate, too.

Mark the two different


measurements on the
dividing lines of the 21
tracing, as illustrated,
then draw the
intersecting lines from
one extremity of the
shape to the other.
Once it is in position,
measure the
circumference of the 18
disc.

Mark the Using the difference


measurement out on
a piece of K-FLEX® of 19 in the two lengths as
a radius, draw circles 22
the same thickness around the ends of the
and divide its length lines. Using the arcs
into four equal parts. of the circles, draw a
continuous line linking
them up, as illustrated.

29
K-FLEX® } APPLICATION MANUAL

Carefully cut along Check the various


the line.
23 parts which haven’t
been stuck together 27
yet. Use a brush to
insert glue between
the surfaces to be
stuck together and
press them together.

Chamfer the edges The stopcock is now


of the upper, convex
curves towards the 24 completely sealed.
28
K-FLEX®’s inner
surface.

Glue the leading,


straight edges, let
them dry, then fit the 25
resulting sleeve around
the disc.

Stick the sleeve onto


the insulation around
the main stopcock 26
housing using
K-FLEX® glue.

30
Measure the
ANGLED VALVES
Before insulating an
circumference of the
rings. 4
angled valves, first lag
the pipes either side of
the flanges.

Following the same Mark the


procedure as on page
49 (insulating flanges), 1 measurements of the
rings’ circumference 5
make two rings of out on a sheet of
K-FLEX® and fit them K-FLEX® (figure
over the tubing next to 4), along with the
the flanges. semicircles for the
base of the housing
(figure 3) positioned
along the length of
the sleeve according
to the measurements
taken in figure 2.

Measure the distance After cutting the piece


between the two
K-FLEX® rings, 2 out, wrap it around
the rings to seal the 6
including the material central stopcock
itself, and the distance housing, then stick the
between each ring and edges together using
the stopcock housing. K-FLEX® glue.

Measure the Cut out a second


diameter of the base
of the stopcock
3 sleeve section to fit
around the stopcock 7
housing. Use this to mechanism.
calculate the radius
needed to draw the
circumference in
point 5.

31
K-FLEX® } APPLICATION MANUAL

Cut out a ring of Chamfer the curved


K-FLEX® the size
of the stopcock 8 edge towards the
inner surface. 12
wheel. The inner
diameter should
be the same as the
outer circumference
of the sleeve already
attached.

Measure the distance Attach the insulation


between the ring
and main housing 9 material around the
ring and glue all the 13
insulation at the two surfaces it comes into
points, a and b. contact with.
b

Draw the shape Make a cylindrical, h


of the sleeve on a
K-FLEX® sheet, using 10 removable cap with a
strip of K-FLEX®. The 14
a compass and the dimensions to use are h
measurements taken. shown in the figure.
a
The reference circle
in the middle has a
radius equivalent to a b b
quarter of the diameter
of the stopcock
housing already
insulated (see figure 6).

Join the two The cap should slide


semicircles and cut
along the line. 11 on and off easily. Once
this is ensured, stick 15
the edges together
with K-FLEX® glue.

32
Use the diameter
TANKS
Before insulating,
to calculate the
radius and draw 4
the complete
clean the whole circumference.
surface carefully with
K-FLEX® thinner.

First of all, insulate


the tank walls. Use
the same method as 1
with piping. Measure
the circumference of
the tank with a strip
of K-FLEX®, and
measure the height.
Cut the circle out
accurately.
5

Mark the dimensions


out on a K-FLEX®
sheet and cut out. 2
Spread K-FLEX® glue
over the entire surface
of the sheeting with a
flexible spatula and,
with a brush, over
the walls of the tank.
Coat the disc...
Glue the edges of
the sheet, then stick
the insulation to the
6
tank, joining the edges
together.

To insulate the domed


surface, first measure ...and the top of the
its overall diameter
with a strip of the
tank with K-FLEX®
glue. 7
same K-FLEX®.

As the area to cover


is substantial, ensure
you have enough
insulating material and
glue sheets together if
necessary.

33
K-FLEX® } APPLICATION MANUAL

Place the K-FLEX®


disc on the top of
the tank and press it 8
down firmly from the
center outwards to
avoid it moving.

When the sheet has


stuck, glue the edges
all the way round. 9

Leave to dry, then


press firmly together.
10

34
INSULATING DUCTINGS INSULATING DUCTINGS WITH
WITH STANDARD SHEET SELF-ADHESIVE SHEET

Use K-FLEX® thinner Using self-adhesive


to thoroughly clean
the surface to be 1 sheeting, carry out the
same cleaning and 1
insulated. Insulation cutting procedures
is not recommended as indicated for
where there is standard sheeting.
incrustation or other The backing paper
flaws which could must be removed
prevent the sheeting from the adhesive side
from sticking perfectly. before sticking it to the
conduit surface.

Mark the
measurements of the
surface to be insulated
2 Position the uncovered
edge at the starting
2 a
on the sheeting and point (a). Pull the
cut the required size backing paper off
out of the roll. gradually, pressing
the material down
as you go. Use
K-FLEX® glue to join
the edges together.
In the example given,
for the best results
we recommend
first to insulate the
lower surface of the
conduit, then the side
walls and lastly the
Apply K-FLEX® glue top. This will prevent
to the surface which
has to adhere to the 3 the penetration of
humidity. 3
conduit, and to the
conduit surface. Use
K-FLEX® glue to join
the edges together.
In the example given,
for the best results
we recommend
first to insulate the
lower surface of the
conduit, then the side
walls and lastly the
top. This will prevent Use K-FLEX® glue
the penetration of to join the edges
humidity. together.

or
For outdo with
ions (only
applicat
Use K-FLEX® glue
rial)
to join the edges
ia lly c la dded mate
sp e c ater
together.
e s s a ry to avoid w
it is n e c ntal
o n a lo n g the horizo
stagnati e material
fo r which th
se c ti o n s d so as
e re fo re be installe
must th ot
ra n te e a slope of n
to gu a
3° - 5°
less than

35
K-FLEX® } APPLICATION MANUAL

K-FLEX ® PVC ACCESSORIES K-FLEX ® PVC: SHEETS AND BENDS


PROTECTING
K-FLEX® PACK RS 590

Protective sheet. This is a self-winding, rigid PVC


INSULATING
TUBING WITH 1
K-FLEX® PACK RS
sheet with a smooth, grey coloured surface, in
590 SHEET
rolls.
Cut a section of the
sheet to the same size
as the circumference
of the insulating
tubing (a), with a few
centimeters extra for
the overlap.
K-FLEX® PACK BENDS CA 200 W type
Wrap the sheet over
90° PVC single-piece bends in laminated plastic,
suitable for threaded-welded fittings. Easy to
the insulating material,
overlapping the edges. 2
install, they are fixed with plastic tacks.

ADHESIVE TAPE IN PVC grey/black AT 070

Adhesive insulating tape. Special PVC insulating


tape for covering gaps or finishing off insulated
sections. The tapes come in various sizes.
With the end of an
awl, make holes along
the overlap, going 3
through both layers of
the sheet.

K-FLEX® PACK CURVES SE 90 S type

90° PVC curve, one single piece moulded in


laminated plastic. Easy to install, it is fixed by
means of plastic rivets.

Drive the tacks into


the holes and as far as
the layer of insulating 4
FIXING MATERTIALS material.

Plastic awl and rivets for correct fixing of K-FLEX®


PACK blade and relevant curves.

ALUMINIUM TERMINALS IN ROLLS

Special terminal tapes in ribbed aluminium for


sealing the ends of piping insulated with PVC.
Available in: pale grey, blue or red.

36
PROTECTING FINISHING WITH AT
90° BENDS WITH
K-FLEX® PACK SE 1 Type s
070 PVC ADHESIVE
TAPE
90 type S and CA
200 type W The joints in the
K-FLEX® PACK sheets
After taking the and bends must
measurements be sealed to insure
and choosing the continuous insulation.
most suitable type
of K-FLEX® PACK
bend, position it on
the part to be lagged.
The inner edges will
overlap to allow for
fixing.

Wind the tape tightly


around the joints on
the straight sections... 1

Make holes through


the two parts on the
bend, using the awl 2
head.

...and at the bends.


2

Drive the plastic


tacks into the holes,
using the awl. 3
Continue covering
the insulating tubing
with K-FLEX® pack
sheet (a).

37
K-FLEX® } APPLICATION MANUAL

PROTECTING
K-FLEX ® ALU: FOILS AND ELBOWS
PROTECTING
THE INSULATING
TUBING WITH 1
K-FLEX®
THE INSULATING
TUBING WITH 1 a EMBOSSED ALU CB
200 BENDS
K-FLEX®
EMBOSSED ALU R After measuring,
200 SHEET apply it to the part to
be lagged. The inner
Cut a section of edges will overlap to
sheet to the size of allow fixing.
the insulating tubing’s
circumference (a),
plus a few extra
centimetres for
overlap.
Make the necessary
hole through both
parts covering the 2
bend.

Wrap the sheet around


the tubing, overlapping
the edges. 2

Drive the metal tacks


into the holes and use
the awl to turn them at 3
right angles. Continue
covering the insulating
piping with K-FLEX®
ALU sheet (a).

Fix the aluminium


sheet with metal tacks.
a) Fix the tack into the 3
awl’s magnetic slot.
b) Drive the tack into
the sheet, by pressing
down the awl. a

a b

c) Rotate the awl 90°


d) Check that the tack
is at right angles to the 4
entrance slot.

c d

38
FINISHING APPLYING
WITH WOVEN
REINFORCED
ALUMINIUM
TERMINALS 1
ALUMINIUM
TAPE AR 107 AND The adhesive
K-FLEX® ALU AA aluminium terminal a
130 tape is available in 4
colours which can be
The joints on K-FLEX® used to identify the
ALU sheet lagging and different piping in a
bends must be sealed system. This product
to ensure perfect can be used on every
insulation. type of insulating
material. Glue a plug
of insulating material
to the end of the
terminal (a). Cut a strip
of terminal tape which
more than covers the
circumference of the
insulating pipe.

Wind the tape tightly Wind the terminal


around the joints on
the straight sections... 1 tape around the end
of the insulated pipe, 2
covering the edges of
the joint.

...and on the bends. Fix the terminal tape


2 with suitable adhesive
tape. 3

39
K-FLEX® } APPLICATION MANUAL

PROTECTING PROTECTING
INSULATING
TUBING WITH 1 INSULATING
BENDS WITH 1
K-FLEX® BLECH K-FLEX® BLECH
MT 500 CU 501

Prepare K-FLEX® Open the bend


BLECH MT 500 lengthwise enough to
covers of the required fit it over the piping.
diameters and with
the number of male/
females necessary.
The diameter of the
cover should be
slightly larger than the
pipe so it can be easily
fitted. Open the cover
lengthwise enough to Release the bend so it
fit it over the piping. closes over the piping.
The overlapping edges 2
are for fixing. Then
close the edges with
short screws in the
ready-made holes (a).

Release the cover


so the edges close
over the piping. The 2
overlapping edges are
for fixing.
a

Put the next section


on and join to the
previous section 3
with the male/female
edges.

Close the edges with


short screws in the
ready-made holes. 3

Repeat the same


operation with the
opposite section, 4
completing protection
of the bend (b).

Put the next section


on and join to the
previous section 4
with the male/female
edges.

40
Special pieces
K-FLEX ® K-FONIK ST GK insulation
Smooth elastomeric sound insulation panel in various thicknesses, coupled with 6
Wrap a strip of
a high density elastomeric sheet.
K-FLEX® ST GK of
the same thickness
as that to be used
around the pipe to be
insulated and measure
the exact length
4
required. 5

Draw the mesure on a


K-FLEX® ST GK sheet
adding at least 5cm as
overlap.

Drainage pipes Cut carefully along


insultaion the line. To ensure
accurate results, use a
metal ruler. Mesure of 1 2 3
Wrap a strip of
K-FLEX® ST GK of circumference of the
the same thickness most common pipe
as that to be used sizes including overlap:
around the pipe to be ø 76 = 37 cm
insulated and measure ø 90 = 41 cm
the exact length ø 110 = 47 cm
required. ø 125 = 53 cm

Draw the mesure on a The sheet or the


K-FLEX® ST GK sheet special pieces must
adding at least 5cm as adhere perfectly to
overlap. the surface and the
joints must have an
Cut carefully along overlap of at least 50
the line. To ensure mm; they must then
accurate results, use a be fixed with PVC
metal ruler. adhesive tape, wire or
metal/plastic straps.
Mesure of
circumference of
the most common
pipe sizes including
overlap:
ø 76 = 37 cm
ø 90 = 41 cm
ø 110 = 47 cm
ø 125 = 53 cm

The sheet or the


special pieces must
adhere perfectly to
the surface and the
joints must have an 6
overlap of at least 50
mm; they must then
be fixed with PVC
adhesive tape, wire or
metal/plastic straps.

90° BEND
Overlap 2
First, apply piece
n° 2 onto the bend.
Then, place the two
n° 6 pieces with the
chamfered sides
towards the bend to 6
complete the covering.

41
K-FLEX® } APPLICATION MANUAL

90° BRANCHES Insulation of walls

Piece n° 1 is first 1) Light plasterboards


applied onto the walls.
horizontal part of the 3
piping; next, piece Cut the GK/GV panel
n° 3 closes over the to the shape needed.
branch. 1 Apply K-FLEX® glue
to GK/GV and to the
plasterboard surface.
Use screws to fix the
plasterboards with
GK/GV to the metallic
frame.

2) Solid walls
45° BRANCHES
Cut the GK/GV panel
Piece n° 4 is applied to the shape needed.
onto the oblique arm Use nylon plugs and
of the branch. Piece fixing to fix GK/GV to
5 2) Solid walls
n° 5 completes the the wall
insulation.
4

Insulation of Installation of
metallic panels K-FONIK OPEN
and casings CELL on metallic
panels and
Metallic cases of casings
noisy systems can
be acoustically K-FONIK OPEN
insulated using CELL up to 25mm
K-FONIK material. can be installed
Proper thickness directly glued on
must be chosen metallic substrate.
according to the Cut the K-FONIK
desired performance. OPEN CELL panel to
K-FONIK GK/GV up the shape needed.
to 2mm thickness Use K-FLEX® thinner
(4kg/m2) can be to thoroughly clean
glued directly on the the surface to be
metal surface. Cut insulated. Apply
the GK/GV panel to K-FLEX® glue to
the shape needed. K-FONIK OPEN
Use K-FLEX® thinner CELL and to the 3) Installation of K-FONIK Open Cell in walls
partitions
to thoroughly clean 1) Light plasterboards walls metallic surface. Put
the surface to be the K-FONIK OPEN
insulated. Apply CELL on the metallic
K-FLEX® glue to GK/GV and to the metallic surface. Put the GK/GV on the panel. For thicker material (over 30mm thick) use additionally a mechanical
metallic panel. A 50mm overlap between two consecutive panels will give better fixing with screws or pins every 50cm. Open Cell can be glued also on GK/
results avoiding acoustic bridges. For thicker material (over 4kg/m2 weight) use GV substrate Apply K-FLEX® glue to K-FONIK OPEN CELL and to the GK/
additionally a mechanical fixing with screws or pins every 50cm. GV surface. Put the K-FONIK OPEN CELL on the panel. For thicker material
(over 30mm thick) use additionally a mechanical fixing with screws or pins every
50cm.

3) Installation of K-FONIK OPEN CELL in walls partitions

K-FONIK OPEN CELL can be installed inside plasterboard walls. Place


K-FONIK OPEN CELL with proper thickness according to the application
within the metallic structure of the wall and provide mechanical fixing with
screws.

42
K-FLEX ® K-ROCK
The mineral wool At an angle of 90°, cut
1 insulation pipe section
with aluminum
5 through the mineral
wool pipe section at
covering is slit on an angle of 45° as
one side and can be described below -
wrapped around the Ø make sure that the
pipe to be insulated. longitudinal seam is
at the top. Make two
A parallel markings in the
middle of the mineral
wool pipe section,
Ø the distance between
them corresponds
to the dimension of
B the outer diameter of
Before sealing, the

2 mineral wool pipe the insulation and cut


section must be diagonally from A to
pressed together B through the mineral
exactly. It is important wool pipe section.
to ensure that all
adhesive points are
free of dust, grease,
and moisture before
At an angle of 45°, cut
6
closing the adhesive
the mineral wool pipe
tape!
section in the middle
at an angle of 22.5°
- taking care that the
longitudinal seam is
at the top. Make two
parallel marks in the
r middle of the mineral
The longitudinal joint
wool pipe section,
3 can then be sealed
with the factory-fitted A the distance between
them corresponds
longitudinal overlap.
to the radius of the
Ensure the Adhesive
insulation and cut
overlap is pressed
r diagonally from A to B
on well to ensure
through the insulation
complete adhesion.
B pipe section. Then
seal the butt seams
with suitable adhesive
tape.

To minimize heat In the case of T-pieces


4 loss when installing
horizontally, align the 7 with 90°; cut the
mineral wool pipe
longitudinal seam so section of the outgoing
that it is at the bottom pipe to a point, using
of the pipe! 1) two 45° cut starting
from the center point.
Then cut a wedge of
90° from the center
of the mineral wool
pipe section length.
45° 45° The width of the
cut-out part should
correspond to the
outer diameter of the
pipe shell.

90°

43
K-FLEX® } APPLICATION MANUAL

Cross joints of the It is recommended


8 mineral wool pipe
sections are to be 9 to additionally secure
the mineral wool
fixed without any pipe section with
gaps and additionally aluminium bands or
secured with suitable soft galvanised binding
adhesive tape supplied wire. 2)
by the manufacturer.

EXPERT TIPS:

 Avoid continuous exposure to the sun in the case of film-coated trays.

 For pipes with low medium temperatures, the pipe shell must be provided with a continuous vapour-tight outer jacket barrier.

 All surfaces must be dry, free of dust and grease.

 Store trays in a warm environment before processing in the cold season (to avoid surface condensate).

 Always start with pipe bends and T-pieces.

 Always bind joints with color-matched adhesive tape so that they are tight.

 The processing temperature of the self-adhesive trays and the associated adhesive tapes is +10 °C to +35 °C Always overlap the adhesive tapes!

 Mineral wool pipe trays are not suitable for outdoor use.

This prevents tensile stresses due to the weight of the shell on the adhesive points. Tensile stresses on the overlap bond must generally be avoided!
1)

At ambient temperatures above 40 °C and in the case of subsequently inaccessible cables, the mineral wool sections must also be secured with aluminium
2)

bands or binding wire!

44
45
CONTACT

L'ISOLANTE K-FLEX S.p.A.


Via Don Locatelli, 35 - 20877 Roncello (MB) - Italy
E-mail: internationalsales@kflex.com
Tel.: +39 039 6824.1
www.kflex.com

© K-FLEX®. INT_MAN_V1_0221; K-FLEX® reserves the right to change data and technical requirements without notice.

2023

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