You are on page 1of 596

Trilogy EV300 Ventilator

Service Manual
For technical support and customer service, contact:

USA and Canada: 1-800-722-9377


Worldwide, visit Philips at www.healthcare.philips.com:
1. Select your location and language.
2. Select About.
3. Select Contact.

Philips Healthcare is a part of Royal Philips

© Koninklijke Philips N.V. 2020-2021

All Rights are reserved. Reproduction in whole or in part in any form or by any means, electrical, mechanical or
otherwise is prohibited without the written consent of the copyright holder. Unauthorized copying of this
publication may infringe copyright and reduce the ability of Philips to provide accurate and up-to-date
information to users. Non Philips product names may be trademarks of their respective owners.

Manufacturer
Respironics Inc.
1001 Murry Ridge Lane
Murrysville, PA 15668
USA

Respironics California, LLC. reserves the right to make changes to both this service manual and to the product
it describes. Product specifications are subject to change without notice. Nothing contained within this service
manual is intended as any offer, warranty, promise or contractual condition, and must not be taken as such.

Printed in the USA.


Table of Contents

1 Introduction and Intended Use ................................................. 9


1.1 Intended Use ...................................................................................................10
1.2 Recommended Equipment ..............................................................................11
1.3 Physical Description .........................................................................................14
1.3.1 Front View ........................................................................................14
1.3.2 Back View .........................................................................................15
1.3.3 Outlet Side View ..............................................................................16
1.3.4 Inlet Side View .................................................................................17
1.3.5 Accessories .......................................................................................17
1.4 Ventilator Power ..............................................................................................18
1.4.1 External Power Source .....................................................................18
1.4.2 Detachable Battery ..........................................................................18
1.4.3 Internal Battery ................................................................................18
1.4.4 Power Status Indicators on the Ventilator Screen ............................18
1.4.5 Power Status Alarms ........................................................................18
1.5 User Interface ..................................................................................................19
1.6 Startup and Shutdown .....................................................................................20
1.7 Navigating the User Interface ..........................................................................21
1.7.1 Menu Bar .........................................................................................21
1.7.2 Monitored Parameters Pane ............................................................21
1.7.3 Status Bar .........................................................................................22
1.7.4 Workspace .......................................................................................22
1.8 Symbols on Device Labels ................................................................................24
1.9 Symbols on the Device ....................................................................................26
1.10 Symbols on the Graphical User Interface ........................................................28
1.11 Where to Go for Help ......................................................................................30

2 Warnings, Cautions, and Notes ................................................ 31


2.1 General ...........................................................................................................32
2.2 Detachable and Internal Batteries ...................................................................34

3 Theory of Operation ................................................................ 37


3.1 System Overview .............................................................................................38
3.2 Pneumatic System ...........................................................................................38
3.2.1 Supply Gases ....................................................................................39
3.2.2 Blower Subsystem ............................................................................39
3.2.3 Monitoring Pneumatics ...................................................................40
3.2.4 Patient Circuit ...................................................................................41
3.2.5 Exhalation Subsystem ......................................................................45
3.3 Electrical System ..............................................................................................46
3.3.1 Power Supply and Management ......................................................47
3.3.2 User Interface ..................................................................................48
3.3.3 System PCBA ....................................................................................49
3.3.4 System Watchdog ............................................................................51
3.3.5 Electronic Signal Paths .....................................................................52
3.4 Operational Overview ......................................................................................52
3.4.1 Inspiration ........................................................................................52

1144577 Rev B Trilogy EV300 Ventilator Service Manual 3


Table of Contents

3.4.2 Exhalation ........................................................................................ 53


3.4.3 Operation During Fault Conditions .................................................. 53
3.4.4 Occlusion ......................................................................................... 53
3.4.5 Total Loss of Power .......................................................................... 53

4 Installation .............................................................................. 65
4.1 Installing the Ventilator ................................................................................... 66
4.2 Positioning the Ventilator ................................................................................ 66
4.3 Checkout Procedure ........................................................................................ 67
4.3.1 Customer Information ..................................................................... 67
4.3.2 Preliminary Inspection ..................................................................... 67
4.3.3 Initial Setup ...................................................................................... 67
4.3.4 Ventilator Information ..................................................................... 68
4.3.5 Circuit Calibration ............................................................................ 68
4.3.6 Active Circuit Leak Test .................................................................... 69
4.3.7 FiO2 Sensor Calibration ................................................................... 69
4.3.8 Disconnect Alarm Test ..................................................................... 70
4.3.9 Detachable and Internal Battery Test .............................................. 70
4.3.10 Preparing the Ventilator for Use ...................................................... 72
4.4 Checkout Procedure Data Form ...................................................................... 73

5 Maintenance ........................................................................... 75
5.1 Preventive Maintenance (PM) Schedule ......................................................... 76
5.2 Decontamination ............................................................................................. 78
5.2.1 Cleaning the Ventilator Exterior ...................................................... 78
5.2.2 Disinfecting the Ventilator Exterior ................................................. 79
5.2.3 Cleaning the Detachable Battery ..................................................... 80
5.3 Evaluation Procedure ...................................................................................... 81
5.4 Air Inlet Foam Filter ......................................................................................... 85
5.5 Particulate Filter .............................................................................................. 86
5.6 Annual PM ....................................................................................................... 87
5.7 8-Year PM ........................................................................................................ 88
5.8 Storage ............................................................................................................ 88
5.9 Repacking and Shipping .................................................................................. 88
5.10 Disposal ........................................................................................................... 90
5.10.1 Transferring the Product to Another Owner .................................... 90
5.10.2 Final Disposal of the Product ........................................................... 90

6 Diagnostic Codes and Troubleshooting .................................... 91


6.1 Introduction to Diagnostic Codes and Troubleshooting .................................. 92
6.2 Symptom-Based Troubleshooting ................................................................... 92
6.3 Diagnostic Codes and Corrective Actions........................................................ 93

7 Using the Service Tool ............................................................111


7.1 Downloading the Service Diagnostic and Test (SD&T) Tool ........................... 112
7.2 Starting the SD&T Tool .................................................................................. 113

4 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Table of Contents

7.3 Using the SD&T Tool ......................................................................................116


7.3.1 Main Screen Functions ...................................................................116
7.4 SD&T Tool - Toggle CAL Mode ........................................................................117
7.5 SD&T Tool - Toggle Blower State ....................................................................118
7.6 SD&T Tool - Blower Calibration ......................................................................120
7.7 SD&T Tool – Write Blower Hours ...................................................................121
7.8 SD&T Tool – PM Assessments ........................................................................122
7.9 SD&T Tool – Write Device Info .......................................................................123
7.10 SD&T Tool – Event Logs ..................................................................................124
7.10.1 Enable Firmware Restore ...............................................................127
7.10.2 Error 155 Vent Inop Fix ..................................................................129
7.10.3 Error 29 FW Upgrade Fix ................................................................130
7.10.4 Error 7 & 8 FW Upgrade Fix ...........................................................131
7.11 SD&T Tool – Ship Mode .................................................................................132
7.12 SD&T Tool – Final Test ....................................................................................134
7.13 SD&T Tool – Diagnostic Test ...........................................................................136
7.14 SD&T Tool – Refresh Information ..................................................................139
7.15 SD&T Tool – Save ...........................................................................................140
7.16 SD&T Tool – About .........................................................................................141

8 Reports and Software Downloads .......................................... 143


8.1 Saving a Copy of the Significant Event Log ....................................................144
8.2 Clearing the Significant Event Log .................................................................144
8.3 Downloading Ventilator Software .................................................................144
8.3.1 Downloading Ventilator Software From InCenter ..........................145
8.3.2 Downloading Software to the Ventilator .......................................145
8.4 Programming the Ventilator Serial Number and Blower Hours ....................149
8.4.1 Programming the Ventilator Serial Number ..................................149
8.4.2 Programming the Blower Hours .....................................................150

9 Removal and Installation ....................................................... 151


9.1 Introduction to Removal/Installation ............................................................153
9.2 Preliminary Cleaning and Inspection .............................................................153
9.3 Disconnecting All Power - Batteries and AC Power Cord ...............................154
9.4 Air Inlet Foam Filter .......................................................................................158
9.5 Filter Cover ....................................................................................................158
9.6 Particulate Filter ............................................................................................158
9.7 Detachable Battery Door ...............................................................................159
9.8 Connection Cover ..........................................................................................160
9.9 USB Connector Cover ....................................................................................161
9.10 O2 Fitting ........................................................................................................162
9.11 FiO2 Sensor .....................................................................................................164
9.12 Handle / Retention Plate ...............................................................................166
9.13 O2 Blending Module (OBM) Assembly ...........................................................167
9.14 Rear Cover .....................................................................................................168
9.15 OBM Harness .................................................................................................170
9.16 Base Assembly ...............................................................................................171

1144577 Rev B Trilogy EV300 Ventilator Service Manual 5


Table of Contents

9.17 Power Supply ................................................................................................ 172


9.18 AC Harness Assembly .................................................................................... 174
9.19 FiO2 Sensor Housing ...................................................................................... 175
9.19.1 Three-way Solenoid Valve .............................................................. 177
9.20 Vanity Cover .................................................................................................. 179
9.21 Alarm Bar ...................................................................................................... 180
9.22 Front Panel Assembly .................................................................................... 181
9.23 Keypad ........................................................................................................... 184
9.24 Display Retainers ........................................................................................... 186
9.25 Display ........................................................................................................... 188
9.26 Display Interface PCBA .................................................................................. 190
9.27 Display PCBA ................................................................................................. 192
9.27.1 Coin Cell Battery ............................................................................ 194
9.28 System PCBA ................................................................................................. 195
9.29 Speaker Assembly and Speaker Housing ....................................................... 203
9.30 Blower Cap .................................................................................................... 206
9.31 Blower Assembly ........................................................................................... 208
9.32 Bulk Capacitor ............................................................................................... 210
9.33 Proportional Valve (AECM) ............................................................................ 211
9.34 Three-Way Solenoid Valve (AECM) ................................................................ 213
9.35 Inlet Side Panel Assembly ............................................................................. 214
9.36 Detachable Battery PCBA .............................................................................. 218
9.37 Detachable Battery Housing .......................................................................... 219
9.38 DC Power Connector Cable ........................................................................... 220
9.39 Low-Flow O2 Connector and Tubing ............................................................. 221
9.40 Buzzer Assembly ............................................................................................ 222
9.41 Fan Assembly ................................................................................................ 223
9.42 Outlet Side Panel Assembly .......................................................................... 224
9.43 Dual-limb Cup and Ferrite Retainer ............................................................... 229
9.44 External Flow Sensor Cable ........................................................................... 230
9.45 USB Extension Cable ..................................................................................... 231
9.46 Flow Sensor Assembly ................................................................................... 232
9.47 System PCBA Retainer ................................................................................... 234
9.48 Blower Chassis Plate ...................................................................................... 235
9.49 Main Housing ................................................................................................ 237
9.50 Tubing Connection Guide .............................................................................. 238
9.50.1 System PCBA Tubing Connections ................................................. 238
9.50.2 Blower Chassis Plate Tubing Connections ..................................... 241
9.51 Component Replacement Data Form ............................................................ 245

10 Performance Verification .......................................................247


10.1 Performance Verification Tests ...................................................................... 248
10.2 Pneumatic Calibration Analyzer Setup .......................................................... 252
10.2.1 Measurement Selection Screen ..................................................... 252
10.2.2 Selecting Gas Conditions ............................................................... 254
10.2.3 Averaging Setup Menu .................................................................. 255
10.2.4 Trigger Options .............................................................................. 256
10.2.5 Saving Analyzer Configurations ..................................................... 257

6 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Table of Contents

10.3 Preliminary Procedures .................................................................................258


10.3.1 Preliminary Procedures ..................................................................259
10.3.2 Setting the Default Printer on Service PC ......................................259
10.3.3 Prepare Ventilator for Testing ........................................................259
10.3.4 Ventilator Information ...................................................................261
10.4 Test 1 – External Components .......................................................................263
10.5 Test 2 - FiO2 Components ...............................................................................281
10.6 Test 3- Base Components ..............................................................................301
10.7 Test 4 - Front Panel Components ...................................................................322
10.8 Test 5 - Display PCA ........................................................................................350
10.9 Test 6 - Core Components ..............................................................................384
10.10 Test 7 - Fan Components ...............................................................................431
10.11 Test 8 - Inlet Side Components ......................................................................469
10.12 Test 9 - Outlet Side Components ...................................................................507
10.13 Preparing the Ventilator for Use ....................................................................550
10.14 Performance Verification Troubleshooting and Repair ..................................551
10.15 Performance Verification Data Form .............................................................554

A Replacement Parts ................................................................ 555


A.1 Ventilator ......................................................................................................556
A.2 Accessories ....................................................................................................564
A.3 Roll Stand .......................................................................................................565

B Specifications ........................................................................ 567


B.1 Ventilation Types and Modes ........................................................................568
B.2 Control Settings .............................................................................................568
B.3 Patient Data ...................................................................................................569
B.4 Environmental ...............................................................................................569
B.5 Physical ..........................................................................................................570
B.6 Electrical ........................................................................................................570
B.7 Audio .............................................................................................................571
B.8 Oxygen ...........................................................................................................571
B.9 Control Accuracy ............................................................................................571
B.10 Monitored Parameter Accuracy ....................................................................571
B.11 Wireless .........................................................................................................572
B.12 EtCO2 with Mainstream CO2 Sensor ...............................................................572
B.13 Pulse Oximeter ..............................................................................................573
B.14 Standards Compliance ...................................................................................574
B.15 Electromagnetic Compatibility (EMC) Information .......................................575
B.15.1 Guidance and Manufacturer’s Declaration -
Electromagnetic Emissions ............................................................576
B.15.2 Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity .............................................................577
B.15.3 Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity .............................................................578
B.16 Wireless .........................................................................................................579
B.16.1 ISED License Exemption .................................................................580

1144577 Rev B Trilogy EV300 Ventilator Service Manual 7


Table of Contents

B.17 Software Licensing ........................................................................................ 580

C Service Bulletins .....................................................................581

Glossary .........................................................................................583

Index .............................................................................................587

8 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


1 Introduction and Intended Use

1.1 Intended Use .......................................................................................................10


1.2 Recommended Equipment ...................................................................................11
1.3 Physical Description .............................................................................................14
1.3.1 Front View ..................................................................................................... 14
1.3.2 Back View ......................................................................................................15
1.3.3 Outlet Side View ........................................................................................... 16
1.3.4 Inlet Side View .............................................................................................. 17
1.3.5 Accessories ................................................................................................... 17
1.4 Ventilator Power ..................................................................................................18
1.4.1 External Power Source .................................................................................. 18
1.4.2 Detachable Battery .......................................................................................18
1.4.3 Internal Battery ............................................................................................. 18
1.4.4 Power Status Indicators on the Ventilator Screen ........................................ 18
1.4.5 Power Status Alarms .....................................................................................18
1.5 User Interface ......................................................................................................19
1.6 Startup and Shutdown .........................................................................................20
1.7 Navigating the User Interface ...............................................................................21
1.7.1 Menu Bar ......................................................................................................21
1.7.2 Monitored Parameters Pane ......................................................................... 21
1.7.3 Status Bar ......................................................................................................22
1.7.4 Workspace ....................................................................................................22
1.8 Symbols on Device Labels ....................................................................................24
1.9 Symbols on the Device .........................................................................................26
1.10 Symbols on the Graphical User Interface ..............................................................28
1.11 Where to Go for Help ...........................................................................................30

1144577 Rev B Trilogy EV300 Ventilator Service Manual 9


Introduction and Intended Use

The Trilogy EV300 ventilator provides invasive and noninvasive, continuous or intermittent
positive pressure ventilation to adult, pediatric, and infant patients with a minimum weight
of 2.5 kg. It is an electronically controlled, pneumatic ventilation system with an integrated
air compressing system. It is compatible with a range of accessories to provide a variety of
therapy modes.
The Trilogy EV300 ventilator can measure, display, record, and alarm SpO2, FiO2, CO2, and
pulse rate data when integrated with the appropriate accessories. The ventilator is suitable
for use in institutional and hospital settings, and non-emergency transport settings such as a
wheelchair.
The AVAPS-AE mode is intended for noninvasive use in adult and pediatric patients weighing
over 10 kg with obstructive sleep apnea (OSA), respiratory insufficiency, or respiratory
failure.

1.1 Intended Use


This service manual describes how to service the ventilator, and is intended for use by
biomedical service technicians who are authorized to service the ventilator.

10 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

1.2 Recommended Equipment


Table 1-1 summarizes the equipment required to service the ventilator. Alternate
equipment must meet the minimum specification requirements shown.
Table 1-1: Recommended equipment

Description Part number Order number

Trilogy EV300 service kit contents: 1146510 453561540571

• Adapter, 22-mm OD, both ends 1002505 453561506281

• Cable, 12/24-V battery with terminals (external battery cable) 1127401 989805662001

• Cable, external flow sensor 1134592 989805662321

• Cable, remote alarm RoHS RJ9 open end 1080249 989805635511

• Cap, blower inlet 1148862 989805667381

• Caps, silicone port caps (x4) 1141727 453561540581

• Circuit, dual-limb, active 1127306 989805661981

• Dual-limb active exhalation valve 1132110 989805663541

• Filter, disposable 1046860 989805654851

• FiO2 sensor 1134668 989805662341

• Flow sensor, external 1134711 989805662351

• Hose, 22-mm non-autoclavable 1008198 989805629251

• O2 enrichment attachment (x3) 312710 989805609421

• O2 input quick connect 1040390 989805647691

• Plug, circuit 1141727 453561540581

• Plug, FiO2 1141749 453561540591

• Reducer, tubing 1/8 to 3/32 ID (x2) 1141727 453561540581

• Syringe, 30 mL, w/ Male Luer PC/ABS 1117679 453561533931

• Test adapter, 0.25-in. 332353 453561517281

• Test lung, hard sided 1021671 989805611871

• Tubing, flexible pressure pick-off, 6.25-in. 1141727 453561540581

• Tubing, flexible pressure pick-off, 14-in. (x3)

• USB flash drive 2.0 1147305 989805664591

• USB cable, Type A to Micro B 1104765 989805664551

1144577 Rev B Trilogy EV300 Ventilator Service Manual 11


Introduction and Intended Use

Table 1-1: Recommended equipment

Description Part number Order number

Trilogy EV300 tubing/plug kit contents: 1141727 453561540581

• Cap, blower inlet

• Cap, silicone port (x4)

• O2 input quick connect

• Plug, circuit

• Reducer, tubing 1/8 to 3/32 ID (x2)

• Tubing, flexible pressure pick-off, 14-in. (x3)

Other equipment & supplies

Current leakage tester capable of measuring 0–1,999 μA -- --

DC power supply capable of providing 12 ± 0.2 V ­­ --

Kapton tape 1140103 453561540451

Krytox lubricant, Dupont GPL 226 1101835 453561529261

Label, electrical safety (x20) 1098020 453561528311

Label, preventive maintenance (x20) 1098019 453561528301

Pliers, needle nose -- --

PC running Windows 10 with a USB port ­­ --

Screwdriver, flat head -- --

Screwdriver, phillips -- --

Torx drivers, T8, T10, T15, T20 (capable of 45 to 226 N-cm or 4 to 20 -- --


in.-lb)

True RMS multimeter capable of measuring resistance between 0– ­­ --


10 MΩ with an accuracy of 1% of measured range. Device must have a
minimum resolution of one decimal point.

TSI certifier FA plus (measures flow, tidal volume, barometric and ventilator pressures, O2%, and frequency)
including:

• Controller 1037695 989805612991

• High-flow module 1037696 989805612971

• O2 sensor kit 1037156 989805612921

Tubing, Tygon ID 1/8”, OD 1/4”, 5’ L 1121145 453561535011

Wrench, 16-mm (5/8-in.) ­­ --

Wrench, 19-mm (3/4-in.) ­­ --

12 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

Adapter, 22-mm OD Cable, 12/24-V battery Cable, external flow Cable, remote alarm Cap, blower inlet
both ends with terminals sensor RoHS RJ9 open end

Caps, silicone port (x4) Circuit, dual-limb, active dual-limb active Filter, disposable FiO2 sensor
exhalation valve

Flow sensor, external Hose, 22-mm non- O2 enrichment O2 input quick connect Plug, circuit
autoclavable attachment

Plug, FiO2 Reducer, tubing 1/8 to Syringe, 30-mL Test adapter, 0.25-in. Test lung, hard sided
3/32 ID (x2)

Tubing, flexible pressure Tubing, flexible pressure USB flash drive USB cable, Type A to
pick-off, 6.25-in. pick-off, 14-in. (x3) Micro B

1144577 Rev B Trilogy EV300 Ventilator Service Manual 13


Introduction and Intended Use

1.3 Physical Description


This section describes the controls, indicators, and other important parts of the ventilator.

1.3.1 Front View


4

3
6
1 2

1 On/Off button
2 AC power indicator
3 Alarm silence button/alarm indicator
4 Alarm bar
5 Touchscreen
6 Ambient light sensor

14 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

1.3.2 Back View

6
5
3
7
4

1 Handle
2 FiO2 sensor door
3 Power cord clip
4 Air vents
5 Air inlet
6 O2 blending module (OBM)
7 High-pressure O2 inlet

1144577 Rev B Trilogy EV300 Ventilator Service Manual 15


Introduction and Intended Use

1.3.3 Outlet Side View

3
4

1 USB port
2 Inspiratory port (to patient)
3 Proximal pressure port
4 Active exhalation valve line connection for Active PAP and Active flow circuits
5 Dual-limb active exhalation valve connection (from patient)
6 Flow sensor cable connector

16 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

1.3.4 Inlet Side View

5
3
6
7

8
2

1 AC inlet (AC harness assembly)


2 Air vents
3 Low flow O2 inlet
4 Detachable battery door
5 Micro USB port for ventilator service
6 USB port
7 Remote alarm connector (RJ9)
8 DC power connector

1.3.5 Accessories
Use the Trilogy EV300 only with accessories intended for use with this ventilator. For a list of
accessories, such as patient interfaces, circuits, exhalation ports, and cables, see the Trilogy
EV300 ventilator ordering and accessories guide.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 17


Introduction and Intended Use

1.4 Ventilator Power


Power for the Trilogy EV300 ventilator can be supplied by four possible sources. The priority
is: (1) AC power supply (100 to 240 VAC at 50 and 60 Hz), (2) external battery, (3) detachable
battery, and (4) internal battery.

1.4.1 External Power Source


An external DC power source can be used to power the ventilator or charge the internal and
detachable batteries. An external battery requires the use of the Philips approved external
battery cable. The Philips external battery cable is fused, pre-wired, and properly
terminated to ensure a safe connection.

1.4.2 Detachable Battery


The detachable battery can power the ventilator when AC power or the external battery are
disconnected. Use the Philips detachable battery only. The detachable battery operating
time depends on ventilator usage. To view the charge percentage, remove the battery and
press the LED charge meter button on the battery. Green lights indicate the remaining
charge.

1.4.3 Internal Battery


The internal battery can power the ventilator when AC power, the external battery, and the
detachable battery are disconnected.

1.4.4 Power Status Indicators on the Ventilator Screen


A battery’s power status can be seen on the status bar on the user interface. The battery
operating time is an estimate of remaining power. During active therapy, select the battery
to view the estimated time remaining, or the percent of total capacity (for an external
battery). An arrow on the status bar indicates the battery in use. A charge icon appears
when the internal or detachable battery is charging.
In-use

Internal Detachable External


battery battery battery

1.4.5 Power Status Alarms


A high-priority alarm occurs when the last available battery can provide 10 minutes of
therapy, and when all power is lost. A medium-priority alarm occurs when the last available
battery can provide 20 minutes of therapy. A low-priority alarm occurs when the AC power

18 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

is disconnected, the internal battery is activated or depleted, or the detachable battery fails.
If all power is lost, the ventilator delivers therapy when power is reconnected.

1.5 User Interface


Table 1-1 shows the layout of the main screen.

2 4

Figure 1-1: Main screen layout

1 Menu bar
2 Workspace
3 Status bar
4 Monitored parameter pane

1144577 Rev B Trilogy EV300 Ventilator Service Manual 19


Introduction and Intended Use

1.6 Startup and Shutdown


To start the ventilator:
1. Press the On/Off button on the front panel.

2. Listen for a minimum of three beeps as the ventilator performs system startup
checks. The beeps test the alarm signals to ensure proper function. Ensure that no
error messages appear.
3. Watch as the light bar and alarm silence button blink once red and once yellow.
4. Confirm that the power sources are connected and power is sufficient.

20 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

To shut down the ventilator, press the On/Off button on the front panel.

1.7 Navigating the User Interface


Standard elements that appear on most screens include:
Menu
bar

Monitored
parameters
pane

Workspace

Status
bar

1.7.1 Menu Bar


Use the menu bar to navigate, manage alarms, set ventilator options, and see the active
prescription.

Options Prescription
Home Patient
List
Prescription type
Settings

Home Select to go to the Home window.


Prescription settings Select to work with prescriptions.
Options Select to work with ventilator options.
Patient type View the selected patient type.
Prescription list From the Home window, select to view a list of prescriptions.

1.7.2 Monitored Parameters Pane


The monitored parameters pane shows values during therapy. Depending on the accessory,
values such as SpO2 and pulse rate appear during ventilation and standby. Displayed

1144577 Rev B Trilogy EV300 Ventilator Service Manual 21


Introduction and Intended Use

parameters can include:

PIP
• EtCO2 (end tidal CO2)
27.8 cmH2O • FiO2 (fraction of inspired O2)
Vte • MinVent (minute ventilation)
505 mL • PIP (peak inspiratory pressure)
RR • RR (respiratory rate)
14 BPM
• SpO2 (saturation of peripheral O2)
MinVent
• Vte (exhaled tidal volume)
7.1 L/min
• Vti (inhaled tidal volume)
SpO2
99 %

1.7.3 Status Bar


Use the status bar to monitor device status and the availability of manual therapeutic
actions.

11 22 33 45 56 67 78 89 9
10

10:52am
2:00 2:00

1 100% O2 delivery
2 100% O2 timer
3 Automatic algorithm restart
4 Bluetooth
5 Bluetooth data transfer
6 Alarm silence
7 Power source and status
8 Device action menu
9 Time

1.7.4 Workspace
Workspace contents vary depending on the device function. For example, the workspace
can show a standby window, prescription window, or monitoring window.
To select a monitoring view:
1. Select the Home button in the menu bar.

22 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

2. In the Home window, select the Views button.

Views

3. In the views list, select a view.


This table summarizes the selectable monitoring views:
Views list icon Monitoring window contents
• Small manometer pressure indicator
• Breath indicator: When the current breath is triggered by the patient, the circle next
to the manometer changes from light green to dark green.
Small manometer • Set parameters

• Large manometer pressure indicator


• Breath indicator: When the current breath is triggered by the patient, the circle next
to the manometer changes from light green to dark green.
Large manometer • Six calculated parameters
with parameters

• Set parameters
• Calculated parameters
• More parameters based on the prescription (including accessories)
Measured and
calculated
parameters

To customize the graphs, use the buttons in the window as follows:


Select the waveforms to graph. On the Select Waveforms dialog
box, select data for the top and bottom graphs
Customizable
waveform Pause graph
graphs

Automatically size the vertical scale to fit the data

6s Change time scale, select new time scale

1144577 Rev B Trilogy EV300 Ventilator Service Manual 23


Introduction and Intended Use

1.8 Symbols on Device Labels


Symbol Description
Refer to instructions (mandatory) (blue)

For airline use. Complies with RTCA DO-160G section 21, category M.

Bluetooth symbol

IP22: protection against finger-sized objects and protected against dripping water when

IP22
tilted up to 15 degrees

MR (magnetic resonance) unsafe

Temperature limits

Humidity limitation

Type BF applied part, which is equipment that gives a particular degree of protection
against electric shock, particularly concerning allowable leakage current and of the
protective earth connection.

Battery

European Conformity. Symbol may include an identifier for the notified body.

24 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

Symbol Description
EC (European Community) representative

Date of manufacture

Manufacturer

Catalog number

Lot or batch number

Serial number

Class II equipment

1144577 Rev B Trilogy EV300 Ventilator Service Manual 25


Introduction and Intended Use

1.9 Symbols on the Device


Symbol Description
On/Off button

Alarm silence button

Remote alarm connection

Low flow O2 inlet

Flow sensor cable connection

Proximal pressure out

AEV control line

DC power (direct current)

AC power (alternating current)

High-pressure O2 inlet

41-87 psi
(280-600 kPa)
1-150 l/min

26 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

Symbol Description
Patient in

Patient out

USB port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 27


Introduction and Intended Use

1.10 Symbols on the Graphical User Interface


Symbol Description
Prescription settings

Home window

Options

Help

Device action menu

Deliver 100% O2

Delete prescription

Touchscreen lock

Edit

Alarms tab

28 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Introduction and Intended Use

Symbol Description
Alarm silence timer

2:00
High-priority alarm

Medium or low-priority alarm

System message

Alarm reset

Reset
Bluetooth data transfer

USB data transfer

1144577 Rev B Trilogy EV300 Ventilator Service Manual 29


Introduction and Intended Use

1.11 Where to Go for Help


Contact your Philips representative for installation, service, and technical support:
In the United States call: 1-800-722-9377.
Worldwide, visit Philips at www.healthcare.philips.com:
1. Select your location and language.
2. Select About.
3. Select Contact.

30 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


2 Warnings, Cautions, and Notes
Warnings, cautions, and notes are used throughout this manual to identify possible safety
hazards, conditions that may result in equipment or property damage, and important
information that must be considered when performing service and testing procedures.
Please read this chapter carefully before servicing Trilogy EV300 ventilators.

WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death,
injury, or other serious adverse reactions associated with the use or misuse of the device.

CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in damage to
the device.

NOTE
Emphasizes information of particular importance, including equipment damage risk.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 31


Warnings, Cautions, and Notes

2.1 General
WARNING
• Do not operate this device in the presence of flammable gases.
• Do not cover the ventilator or place in a position that affects proper operation.
• Do not block the cooling and intake air vents.
• Do not operate the device in an environment that is outside the specified ranges.
Using the ventilator outside of this temperature range or above this altitude can
affect the device performance.
• Do not expose the device or detachable battery to temperatures above 60°C
(140°F) during use or above 70°C (158°F) during storage. This will reduce battery
life and may increase the risk of fire or damage the battery.
• Do not use the device within magnetic resonance (MR) environments. Using the
device within MR environments may affect the device or MR device performance,
damage the device, or harm individuals.
• Move the device away from any potential sources of electromagnetic interference
(EMI) including MRI equipment, medical imaging systems, security systems,
appliances, wireless communications equipment (such as cellular phones),
computers, and televisions.
• The device is not intended for anesthesia applications and is not intended to be
permanently mounted in EMS vehicles.
• When disposing of this device or any accessories, ensure that you comply with
your local regulations. Dispose of any potentially biohazardous waste according to
your local regulations.
• This device is intended for use in the specified electromagnetic environment
(section C.2). Ensure that the environment is compatible. Portable and mobile RF
communications equipment, including cables, should be no closer to any part of
the device than the recommended separation distance.
• The device is not made with natural rubber latex.
• Do not use this device in a hyperbaric chamber.
• Do not use this device in the presence of nitric or nitrous oxide.
• Do not use this device with helium or in the presence of mixtures that include
helium.
• Route all cables in a manner to prevent injury, such as tripping or strangulation, to
the patient or caregiver.
• If the device has been stored at very high or low temperatures, allow 2 hours for
the device to reach ambient temperature before using. This allows adequate time
for the battery to reach its operating temperature range for charging and
discharging.
• This device is not defibrillation-proof.
• Do not connect the device to an unregulated high-pressure O2 source.
• Turn off O2 when the device is not in use. When the device is not in operation and
the O2 flow remains on, O2 delivered into the tubing may accumulate within the
device enclosure.

32 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Warnings, Cautions, and Notes

WARNING
• To avoid electric shock, do not remove the enclosure cover. Only service personnel
should remove the enclosure. After cleaning and disinfecting, be sure that the
device is completely dry before reattaching accessories and connectors and before
reconnecting it to a power source. To avoid electrical shock, always unplug the
power cord from the wall outlet before cleaning the ventilator. If the device has
been exposed to dampness, dry the device (including the area around the power
cord connection) with the power cord disconnected from the device before
applying AC power.
• Do not rely solely on the audible indicator provided by a remote alarm system as
the primary indicator of the operating state of the device or of patient events. Use
of a remote alarm system should be considered a backup to the ventilator’s
primary alarm system. The remote alarm system is for use only in a medically
supervised environment.
• If a remote alarm system is in use, Philips Respironics strongly recommends using
a normally-closed system. Only a normally-closed system alarms if the remote
alarm cable becomes disconnected.
• Be sure that the remote systems used do not exceed 42.4 VAC peak or 60 VDC
under normal operating conditions.
• Do not disassemble open, drop, crush, bend, or deform, puncture, or shred the
detachable battery pack.
• If the detachable battery is dropped or mishandled, stop use of the battery and
contact Philips Respironics Customer Service.
• Do not modify, remanufacture, attempt to insert foreign objects into, immerse or
expose the battery to liquids. Do not expose the battery to fire, excessive heat, or
put in a microwave oven.
• Only use the battery for the systems for which it is specified.
• Only use the battery with a charging system specified by the manufacturer/
supplier.
• Do not allow metallic or conductive objects to contact battery terminals, which
may result in a short-circuit.
• Replace the battery only with another battery specified by the manufacturer.
Using an unqualified battery may present a risk of fire, explosion, leakage, or other
hazard.
• Improper battery use may result in a fire, explosion, or other hazard.
• Battery use by children should be supervised.
• Other equipment may interfere with this device, even if the other equipment
complies with CISPR 8 emission requirements.
• The Health Industry Manufacturers Association recommends that a minimum
separation of six inches be maintained between a wireless phone and a
pacemaker to avoid potential interference with the pacemaker. The Trilogy EV300
on-board Bluetooth communication should be considered a wireless phone in this
regard.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 33


Warnings, Cautions, and Notes

CAUTION
• To avoid device damage, do not immerse the device or allow liquids into any of
the controls or inside the enclosure. If this occurs, contact your equipment
provider for assistance. Use only the cleaning agents and methods described in
this section to clean and disinfect the device.
• Do not expose the battery to temperatures outside of the specifications. This may
increase the risk of fire or damage the battery.
• Do not leave the battery in a fully discharged state for an extended time.
• The service life of the detachable battery will decrease depending on the battery
age, the number of charge-discharge cycles, and operation or storage at higher
temperatures.
• As with most rechargeable Li-Ion batteries, exposing the battery to elevated
temperatures for extended times reduces the amount of power that battery can
store. For example, a battery may be stored for up to a year at 25 °C without
experiencing a significant impact to the amount of power that it can store. After
being stored for a year at 60 °C, that same battery may lose as much as 30% of the
power it can store.
• When traveling by air, inform the airline of the presence of wireless technology in
this device. Ensure that such devices are permitted.

2.2 Detachable and Internal Batteries


WARNING
Installation or replacement of Li-ion batteries by inadequately trained personnel could
result in a hazard.
CAUTION
• To reduce the risk of power failure to the ventilator, pay close attention to the
battery’s charge level. The battery’s operation time is approximate and is affected
by ventilator settings, discharge and recharge cycles, battery age, and ambient
temperature.
• Avoid allowing the ventilator battery to become completely discharged. Otherwise,
the battery may become over-discharged and require long recharge times. The over
discharged condition may permanently damage the battery so that it is unable to
recharge. To prevent the occurrence of a non-recoverable over-discharged battery,
it is recommended to fully charge the batteries before storing them. If the batteries
are put in a storage condition (not connected to AC power), they will automatically
go into Shutdown mode after 72 hours. Schedule regular preventive maintenance
to ensure battery health.
• The ventilator’s batteries should be fully charged before ventilating a patient. If the
batteries are not fully charged and AC power fails, always pay close attention to the
level of battery charge.

34 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Warnings, Cautions, and Notes

• Storing a battery for an extended period of time after its manufacture date without
being put into service, or at temperatures that exceed its limits, increases the risk of
discharge whereby the battery is unable to be recharged by the ventilator.
• Batteries that are not installed in the ventilator should be stored per the battery
labeling.
• Individually packaged Li-ion-ion batteries are shipped with a charge level of under
30%, which may further impact the time until the battery is charged and
discharged.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 35


Warnings, Cautions, and Notes

36 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


3 Theory of Operation

3.1 System Overview .................................................................................................38


3.2 Pneumatic System ...............................................................................................38
3.2.1 Supply Gases ................................................................................................... 39
3.2.1.1 Air Pathway ......................................................................................... 39
3.2.1.2 O2 Pathway .......................................................................................... 39
3.2.2 Blower Subsystem ........................................................................................... 39
3.2.3 Monitoring Pneumatics ...................................................................................40
3.2.3.1 FiO2 Monitoring .................................................................................. 40
3.2.3.2 Proximal Pressure Sensing .................................................................. 40
3.2.3.3 External Proximal Flow Sensing .......................................................... 40
3.2.3.4 CO2 Monitoring ...................................................................................40
3.2.3.5 SpO2 Monitoring ................................................................................. 41
3.2.4 Patient Circuit ..................................................................................................41
3.2.4.1 Passive Circuit .....................................................................................41
3.2.4.2 Active PAP (Positive Airway Pressure) Circuit ..................................... 42
3.2.4.3 Active Flow Circuit .............................................................................. 43
3.2.4.4 Dual-Limb Circuit ................................................................................ 44
3.2.5 Exhalation Subsystem ...................................................................................... 45
3.3 Electrical System ..................................................................................................46
3.3.1 Power Supply and Management ..................................................................... 47
3.3.1.1 AC Power and Power Supply ............................................................... 47
3.3.1.2 Internal and Detachable Batteries ...................................................... 47
3.3.2 User Interface ..................................................................................................48
3.3.2.1 LCD and Touchscreen Module ............................................................ 48
3.3.2.2 Display PCBA .......................................................................................48
3.3.3 System PCBA ................................................................................................... 49
3.3.3.1 Pneumatic Monitoring and Control .................................................... 49
3.3.3.2 Power Management ........................................................................... 50
3.3.3.3 Audio Alarm Circuits ........................................................................... 50
3.3.3.4 Display Interface ................................................................................. 51
3.3.4 System Watchdog ............................................................................................ 51
3.3.5 Electronic Signal Paths .................................................................................... 52
3.4 Operational Overview ..........................................................................................52
3.4.1 Inspiration ....................................................................................................... 52
3.4.2 Exhalation ........................................................................................................ 53
3.4.3 Operation During Fault Conditions .................................................................. 53
3.4.3.1 Ventilator Inoperative/Spontaneous Breathing
During Fault Conditions ...................................................................... 53
3.4.3.2 High Pressure Alarm Condition ...........................................................53
3.4.4 Occlusion ......................................................................................................... 53
3.4.5 Total Loss of Power .......................................................................................... 53

1144577 Rev B Trilogy EV300 Ventilator Service Manual 37


Theory of Operation

3.1 System Overview


The Trilogy EV300 ventilator is a portable life support ventilator intended for mechanical
ventilation in a long-term care facility or skilled nursing facility. It may be used in a hospital
or other acute settings. It provides both pressure support and volume modes of therapy. It is
intended to provide therapy that ranges from noninvasive bilevel to invasive volume
ventilation. The ventilator is designed for use at the bedside or for intra-facility transport.
The ventilator provides invasive and noninvasive ventilation through a single- or dual-limb
circuit and the appropriate patient interface. Patient interfaces include tracheal tubes (for
invasive ventilation) and masks (for noninvasive ventilation). Single-limb circuits may be
either passive circuits, with an exhalation port built into the circuit, or active circuits, with an
exhalation valve built in to the circuit. Dual-limb circuits require an active exhalation valve
accessory.
To produce the air/O2 mixture to be delivered, the ventilator uses ambient air, pressurized
by the internal blower, and O2 (high-pressure O2 or low-pressure, low-flow O2).
The ventilator runs on AC power, external DC power, a detachable Li-ion battery, or an
internal Li-ion battery. The batteries protect against AC power failure, and provide power
during patient transport. Power management circuitry switches between the power
sources, prioritizing them as follows: (1) AC power, (2) external battery, (3) detachable
battery, and (4) internal battery.
The ventilator’s graphical user interface (GUI) includes a touchscreen, buttons, and alarm
indicators. Visual and audible alarms activate when patient or ventilator parameters exceed
their default or preset limits.
The ventilator’s two USB ports permit communication with a CAPNOSTAT 5 CO2 sensor and
Nonin PureLight pulse oximetry sensor.
The ventilator can be placed on a tabletop or mounted to a roll stand. An optional O2
manifold allows O2 cylinders to be connected to the ventilator, allowing oxygenation to
continue during patient transport.
Figure 3-2 on page 3-55 is a functional block diagram of the Trilogy EV300 ventilator system.
The following sections describe the pneumatic and electrical components of the ventilator.

3.2 Pneumatic System


Figure 3-3 through Figure 3-6 show the relevant pneumatic components for each of the four
Trilogy EV300 patient circuit configurations. The tables next to each figure list the pneumatic
components by number, and summarizes their functions.

38 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.2.1 Supply Gases


To deliver the user-set air/O2 mixture to the patient, the pneumatic system uses these
supply gases:
• Ambient air
• O2, from either a high-pressure O2 source or a low-flow O2 source (such as a concentra-
tor)

3.2.1.1 Air Pathway


High-pressure air from a blower inside the ventilator provides the source air for the gas
mixture delivered to the patient.
Ambient air is drawn through the air intake and through the air intake filter by the
centrifugal, variable-speed blower. The blower accelerates and decelerates to control the
pressure and flow of the air.

3.2.1.2 O2 Pathway
O2 comes from either a high-pressure O2 source or a low-flow O2 source:
• The high-pressure O2 components are contained within the O2 blending module
(OBM). High-pressure O2 enters the ventilator through a high-pressure, gas-specific
inlet fitting (DISS male, DISS female, NIST, or SIS) with an integral filter. The O2 pressure
sensor measures the pressure to ensure that it is within specifications. Then the O2
passes through the O2 proportional solenoid valve. This valve opens and closes to con-
trol pressure and flow, and it restricts O2 flow to the blower assembly based on the
FiO2 setting. The O2 flow sensor measures flow exiting the O2 proportional solenoid
valve. This flow sensor measurement is used to adjust the O2 proportional solenoid
valve. An optional O2 manifold allows the ventilator to connect to more than one O2
source.
• Low-flow O2 passes through a check valve, which prevents backflow from the high-
pressure O2 supply.

3.2.2 Blower Subsystem


A blower inside the ventilator provides the source air for the gas mixture that is delivered to
the patient. The blower subsystem draws in ambient air and O2, which then enters a
centrifugal, variable-speed blower. The blower changes speed to control air flow and
pressure. The blower’s brushless DC motor uses an impeller to accelerate the air as it enters
the ventilator.
The blower delivers a maximum pressure of less than 90 cmH2O in a dead-head condition,
can accelerate from 10,700 to 32,000 revolutions per minute (RPM) in 100 milliseconds
from a nominal 4 to 50 cmH2O pressure rise at peak current of 10 A and peak flow of 75 lpm.
The maximum motor speed is approximately 50,000 RPM.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 39


Theory of Operation

The blower output enters a mass flow sensor. This blower flow sensor monitors the flow and
temperature of the gas mixture, and it provides feedback for controlling delivered volume,
pressure, and O2 concentration.
The POUT control pressure sensor monitors the pressure of the flow sensor output. This
pressure measurement is used to provide patient pressure measurements when using a
passive circuit.

3.2.3 Monitoring Pneumatics


The ventilator supports the monitoring of FiO2, proximal pressure, proximal flow, ETCO2, and
SpO2, depending on the configuration.

3.2.3.1 FiO2 Monitoring


An FiO2 cell measures the O2 concentration at the blower outlet. The blower output passes
through a solenoid valve, which opens during inspiration to permit FiO2 monitoring. It is in a
bypass configuration with the tube connected at the blower outlet and return to the blower
inlet.

3.2.3.2 Proximal Pressure Sensing


When an active circuit is used, proximal pressure is sampled through the proximal pressure
line in the circuit. This gas sample enters the ventilator through the proximal pressure
connector, then is filtered and its pressure measured by the proximal pressure sensor. The
proximal pressure sensor reading is used for control and monitoring purposes.

3.2.3.3 External Proximal Flow Sensing


An external, proximal flow sensor assembly may be added to the patient circuit. The flow
sensor assembly contains the electronics used to convert the pneumatic signals into
electrical signals. The signals are fed to the system PCBA, and used for display and control
purposes.
When the external proximal flow sensor is not used, the flow measurements are based on
readings from the machine flow sensor along with mask leak information.

3.2.3.4 CO2 Monitoring


A Philips CAPNOSTAT 5 mainstream CO2 sensor may be added to the patient circuit and
connected to the ventilator through one of the two USB ports. ETCO2 measurements are
displayed and are used as inputs to the alarm system.

40 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.2.3.5 SpO2 Monitoring


A Nonin pulse oximeter may be connected to the ventilator through one of the two USB
ports. SpO2 and pulse rate measurements are displayed and are used as inputs to the alarm
system.

3.2.4 Patient Circuit


The Trilogy EV300 supports four basic patient circuit configurations, which are described in
the following subsections.
For details about the circuit components, see Figure 3-3 through Figure 3-6.

3.2.4.1 Passive Circuit

1
2 3

1 Bacteria filter
2 Tubing
3 Leak device

This simple, single-limb circuit includes an exhalation port. During inspiration, gas passes
through the inspiratory filter on the way to the patient. During exhalation, the patient’s
exhaled gas is expelled through the exhalation port in the patient circuit.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 41


Theory of Operation

3.2.4.2 Active PAP (Positive Airway Pressure) Circuit

1
5
4

2 3

1 Bacteria filter
2 Proximal pressure port
3 Active exhalation valve line connection
4 Tubing
5 Active exhalation valve

This single-limb circuit includes an external exhalation valve.


During inspiration, gas passes through the inspiratory filter on the way to the patient.
During exhalation, the exhalation valve is piloted open to produce the operator-set EPAP/
CPAP/PEEP pressure, and the patient’s exhaled gas is expelled through the exhaust port in
the exhalation valve.
Proximal pressure is monitored, via the proximal pressure line, by the proximal pressure
sensor on the system PCBA. The proximal pressure measurement is used for control and
monitoring purposes.

42 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.2.4.3 Active Flow Circuit

1
5 6
8

7
2
3 4

1 Bacteria filter
2 Proximal pressure port
3 Active exhalation valve line connection
4 Flow sensor cable connector
5 Tubing
6 Active exhalation valve
7 Flow sensor cable
8 Flow sensor connected to circuit

This single-limb circuit includes an external exhalation valve and an external (proximal) flow
sensor.
During inspiration, gas passes through the inspiratory filter and the external flow sensor on
the way to the patient.
During exhalation, the exhalation valve is piloted open to produce the operator-set EPAP/
CPAP/PEEP pressure, and the patient’s exhaled gas is expelled through the exhaust port in
the exhalation valve.
Proximal pressure is monitored, via the proximal pressure line, by the proximal pressure
sensor on the system PCBA. The proximal pressure measurement is used for control and
monitoring purposes.
Proximal flow is monitored by the external flow sensor, which combines the pneumatics and
electronics into a single assembly. The flow/volume readings are sent to the system PCBA,
where they are used for display and control purposes.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 43


Theory of Operation

3.2.4.4 Dual-Limb Circuit

1
5 6
8

2 7
3 4

1 Bacteria filter
2 Proximal pressure port
3 Dual-limb active exhalation valve (AEV)
4 Flow sensor cable connector
5 Tubing
6 Wye connector
7 Flow sensor cable
8 Flow sensor connected to circuit

This dual-limb circuit requires an external active exhalation valve (AEV) accessory and an
external (proximal) flow sensor.
During inspiration, gas passes through the inspiratory filter and the external flow sensor on
the way to the patient.
During exhalation, the exhalation valve is piloted open to produce the operator-set EPAP/
CPAP/PEEP pressure, and the patient’s exhaled gas is expelled through the exhaust port in
the exhalation valve.
Proximal pressure is monitored, via the proximal pressure line, by the proximal pressure
sensor on the system PCBA. The proximal pressure measurement is used for control and
monitoring purposes.
The external flow sensor monitors the proximal flow. The flow sensor combines the
pneumatics and electronics into a single assembly. The flow/volume readings are sent to the
system PCBA, where they are used for display and monitoring purposes.

44 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.2.5 Exhalation Subsystem


When an active circuit (with exhalation valve) is used, the patient’s exhaled gas is exhausted
through an opened exhalation valve. The exhalation valve may be a part of the circuit (in
active, single-limb circuits) or it may be a separate accessory (in dual-limb circuits). The
exhalation valve adjusts its position to prevent leakage through the gas exhaust port during
inspiration, and to regulate EPAP/CPAP/PEEP during exhalation.
The pilot pressure used to pilot the exhalation valve opened or closed is provided by the
active exhalation valve control module (AECM). To generate this pilot pressure, an in-line
filter filters gas from the blower, and the AECM proportional valve regulates the gas to the
required pilot pressure. The pilot pressure sensor (on the system PCBA) samples the
pressure and provides feedback to the AECM.
During exhalation, the exhalation pilot solenoid valve is de-energized, opening the
exhalation valve as required to produce the operator-set EPAP/CPAP/PEEP pressure.
During inspiration, the exhalation pilot solenoid valve is energized. It closes to prevent
delivered gas from venting to the atmosphere.
If there is a catastrophic failure, such as an occlusion, the exhalation valve is piloted fully
open, providing a low-resistance pathway for the patient to breathe ambient air.
In a dual-limb circuit, a separate AED (active exhalation device) accessory is added to the
expiratory inlet. The expiratory filter filters the patient’s exhaled gas, which then enters the
AED.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 45


Theory of Operation

3.3 Electrical System


The ventilator has four major electrical components: the power supply, the system PCBA,
the display PCBA, and the LCD display with touchscreen. A shows the Trilogy EV300
electrical block diagram.
The ventilator has three microcontrollers: the therapy microcontroller and the power
management microcontroller (on the system PCBA) and the display microcontroller (on the
display PCBA). The therapy microcontroller handles breath delivery control and monitoring
functions. The display microcontroller reads and interprets information to/from the user via
the keyboard and touchscreen displays. The power management microcontroller monitors
and switches between power sources. If there is a temporary loss of communication
between the therapy and display microcontrollers, the therapy microcontroller continues to
operate independently of the display. The microcontrollers monitor the proper functioning
of each other to help ensure safe operation.

Trilogy EV300 Detachable Li-Ion


Battery Pack Buzzer Speaker

Remote alarm Internal Li-Ion Battery


Pack

LCD AND TOUCHSCREEN


DC Inlet

DISPLAY PCBA

SYSTEM PCBA
OBM
Connector

AC Inlet POWER
SUPPLY

EtCO2
Pulse Oximetry Connector External Flow
USB A USB micro B
Connector (For Future Sensor
USB A Use) Connector

Figure 3-1: Electrical Block Diagram

46 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.3.1 Power Supply and Management


Power for the Trilogy EV300 ventilator can be supplied by any of four possible power
sources, as described in the following subsections. The priority is: (1) AC power, (2) external
battery, (3) detachable battery, and (4) internal battery. A power management circuit on the
system PCBA detects the presence of each of the four power sources, and selects the
appropriate source based on priority and voltage. See section 3.3.3.2 for details.
To manage and conserve battery power, the system enters a state of low power
consumption when the blower off and AC power is disconnected. The system exits the low-
power state in either of these cases:
• When AC is reconnected: The Off screen is displayed.
• When the On/Off button is pressed: The Standby screen is displayed
• When a detachable battery (that is not in shutdown mode) is connected: The Off
screen is displayed.

3.3.1.1 AC Power and Power Supply


Primary AC power is routed to the supply through a power receptacle and detachable power
cord. The allowable AC input power is a nominal input voltage range of 100 to 240 Vac at 50
and 60 Hz. The AC power cord connects to the ventilator through a standard IEC 320
connection, and it is secured to prevent an accidental disconnection.
The power supply generates a 20-Vdc bus. Other voltages needed are derived on ventilator
PCBAs.

3.3.1.2 Internal and Detachable Batteries


The external and internal batteries are Li-ion batteries that provide backup power during
patient transport or if there is power failure. Each battery pack incorporates a gauge that
measures capacity, and it provides safety mechanisms to detect fault conditions. The power
management CPU communicates with the batteries through the SMBUS.
If only the internal battery is available, and the battery capacity falls below the minimum
required level, the system alarms.
The battery operating time varies depending on usage. The ventilator displays an estimate
of the remaining battery time.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 47


Theory of Operation

3.3.2 User Interface


The user interface includes:
• An LCD and touchscreen module
• An alarm indicator bar (containing LCD lights) on top of the ventilator to indicate alarm
priority (high, medium, or low).
• An ambient light sensor that can automatically adjust screen brightness according to
the ambient light.
• Hard buttons on the front panel, including the On/Off button and alarm silence but-
ton.
• LED indicators on the front panel, including the AC power available LED and the alarm
LED.
The display PCBA (section 3.3.2.2) controls and drives these functions.

3.3.2.1 LCD and Touchscreen Module


The LCD and touchscreen module consists of a 203-mm (8-in.) TFT-LCD (thin-film-transistor
liquid-crystal display) with a resolution of 800 x 480 pixels and a projective capacitive (PCAP)
touchscreen and controller. The PCAP sensor can accept a two-finger-touch input for
gesturing functionality, and it is sensitive enough to accept inputs with a surgical gloved
hand.

3.3.2.2 Display PCBA


The display PCBA control and drives the ventilator’s user interface. It incorporates one of the
three system microcontrollers, the display microcontroller, which controls the function of
the LCD and touchscreen.
The display PCBA incorporates the following functions:
• Display microcontroller and memory
• LCD driver
• Wireless communication interface: Facilitates Bluetooth/Wi-Fi communication.
• Wired communication interface: Provides two type A USB ports, which permit com-
munication with external devices. One of the ports connects to a USB flash drive or a
Philips CAPNOSTAT 5 mainstream CO2 sensor.
• Speaker driver
• System PCBA interface: Manages communication between the display and system
PCBAs.

48 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.3.3 System PCBA


The system PCBA is the electromechanical subsystem that interfaces with the pneumatic
circuitry, power supply, and display subsystems to control mechanical ventilation. It contains
two microcontrollers: the therapy (the primary system) microcontroller, which performs
therapy processing and motor control functions, and the power management
microcontroller. A system (self-health) monitor checks on-board voltage levels to determine
the proper functionality of components.
The functions of the system PCBA are described in the following subsections.

3.3.3.1 Pneumatic Monitoring and Control


The system PCBA includes the following pneumatic monitoring and control circuits:
• Blower motor control driver: Controls the blower motor speed and ultimately the
delivered outlet pressure. If a blower motor current or voltage fault is detected, a
shutdown circuit disconnects the motor bus voltage.
• Sensor management. Manages the following listed sensors. All sensors listed, except
for the O2 pressure and flow sensors, are mounted on the system PCBA and pneumati-
cally connected to the patient circuit through a manifold and flexible tubing. To reduce
the possibility that a single fault causes all sensors to fail, sensors used for control pur-
poses are powered independently from sensors used for monitoring purposes. In pres-
sure modes, the control pressure sensor is used for control purposes, and the monitor
pressure sensor is used for monitoring purposes. In volume modes, either the
machine or the proximal/exhalation flow sensor is used for control purposes, and the
monitor pressure sensor is used for monitoring purposes.
• Machine flow sensor: A mass flow sensor used to measure total machine flow
exiting the ventilator.
• O2 flow sensor (on the OBM): Measures the flow exiting the O2 proportional
valve, the valve that controls the O2/air mixture.
• O2 pressure sensor (on the OBM): A gauge pressure sensor that measures the
O2 inlet pressure.
• Proximal/exhalation flow sensor: A mass flow sensor. In the active flow
circuit, it measures proximal patient pressure (to indicate proximal flow
downstream from the active exhalation valve). In the dual-limb circuit, it
measures exhaled volume.
• Control pressure sensor: Measures the gauge pressure at the ventilator
outlet. It is used to control the blower in pressure-controlled breaths.
• Monitor pressure sensor: A gauge pressure sensor that is connected in
parallel to the control pressure sensor. It is only used to check the integrity of
the control pressure sensor.
• Patient pressure sensor: A gauge pressure sensor used to monitor the
proximal patient pressure in active modes.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 49


Theory of Operation

• Pilot pressure sensor: A gauge pressure sensor used to control bias flow when
the active exhalation valve is used.
• Barometric pressure sensor: An absolute pressure sensor. Feedback from the
sensor is used to compensate for variations in atmospheric pressure,
primarily due to altitude.
• Ambient humidity and temperature sensor: Feedback from the sensor is used
to convert proximal flow measurements to volumetric units, BTPS or ATPD.
• Motor temperature sensor: A thermistor incorporated within the coils of the
blower motor. Used to detect blower overheating.
• O2 blending module (OBM) interface: Interfaces with the O2 flow sensor, proportional
O2 control valve, O2 pressure sensor, which compose the OBM. Samples the flow and
pressure sensors, and drives the valve.
• Active exhalation valve (AEV) drive circuit: Controls the proportional and solenoid
valves in the AEV.

3.3.3.2 Power Management


The system PCBA includes the following power management circuits:
• Power management: Detects the presence of each of four possible power sources,
and selects the appropriate source based on priority and voltage. The priority is: (1) AC
power, (2) external battery, (3) detachable battery, and (4) internal battery. For details,
see “Power Supply and Management” (section 3.3.1).
• Battery charging circuit: Manages the internal and external (detachable) battery
charging, under the control of the power management microcontroller. These batter-
ies can be charged from either AC or an external DC power source. The charger queries
the battery for status and manages battery charging rates. A serial link between the
therapy and power management microcontrollers allows the therapy microcontroller
to gather the battery status and set the charging schedule.
• Power fail (INOP) alarm circuit: Annunciates a power fail alarm if the power manage-
ment microcontroller does not detect a signal from the therapy microcontroller during
therapy. The power management microcontroller lights the red LED on the light bar.
During a power failure, the supercapacitor is used as the power source.
• External (detachable) battery pack interface: The battery pack incorporates a gauge
that measures capacity and provides safety mechanisms to detect fault conditions.

3.3.3.3 Audio Alarm Circuits


The system PCBA includes the following audio alarm circuits:
• Speaker monitor: Checks speaker operation. A microphone on the therapy microcon-
troller, along with current feedback signal from the display PCBA, is used to check the
speaker operation.
• Buzzer driver: Controlled by either the therapy or power management microcontrol-
ler. Buzzer current is used to monitor the buzzer operation.

50 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

3.3.3.4 Display Interface


The system PCBA includes the following display interface circuits:
• Hard button interface: Routes the inputs from the On/Off button and the alarm silence
button from the front panel to the power management microcontroller.
• LED control: Controls the AC power indicator (via the power management microcon-
troller) and the alarm indicator (via the therapy microcontroller). In addition, the ther-
apy microcontroller drives the red and yellow LEDs in the ventilator’s alarm bar.
• Display PCBA interface: Manages communication between the system and display
PCBAs.

3.3.4 System Watchdog


The three EV300 microcontrollers cross-check each other’s functionality. The
microcontrollers communicate with each other over a serial link. If one microcontroller fails,
the cross-checking microcontroller attempts to reset the failing microcontroller.
There are five possible failure scenarios and mitigations with this scheme:
• The therapy microcontroller is not operational: The power management microcontrol-
ler tries to reset the therapy microcontroller, then sounds the buzzer and activates the
red alarm LED. Therapy stops.
• The power management microcontroller is not operational: The therapy microcontrol-
ler tries to reset the power management microcontroller, then sounds the buzzer and
activates the red alarm LED. Because the therapy microcontroller is operational, ther-
apy continues.
• The display microcontroller is not operational: The therapy microcontroller tries to
reset the display microcontroller, then sounds the buzzer and activates the red alarm
LED. Because the therapy microcontroller is operational, therapy continues.
• The link between the therapy and display microcontrollers is broken, although both
microcontrollers are operational: The therapy microcontroller tries to reset the display
microcontroller, then sounds the buzzer and activates the red alarm LED. Because the
therapy microcontroller is operational, therapy continues.
• The link between the therapy and power management microcontrollers is broken,
although both microcontrollers are operational: The therapy microcontroller tries to
reset the power management microcontroller, then sounds the buzzer and activates
the red alarm LED. Because the therapy microcontroller is operational, therapy contin-
ues.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 51


Theory of Operation

3.3.5 Electronic Signal Paths


Table 3-1 summarizes the electronic signal paths for ventilator components
Table 3-1: Electronic signal paths for ventilator components

Component Signal Path


Battery, detachable Detachable battery PCBA, detachable battery harness, system PCBA

Battery, internal System PCBA

Blower assembly System PCBA

Buzzer assembly System PCBA

Capacitor, bulk System PCBA

Display assembly Display interface PCBA, display interface cable, display PCBA, system PCBA

External battery DC power connector cable, System PCBA

Fan assembly System PCBA

FiO2 sensor System PCBA to FiO2 sensor cable, system PCBA

Flow sensor, external External flow sensor cable, System PCBA

Flow sensor, machine Machine flow sensor to system PCBA cable, system PCBA

Keypad Display PCBA, system PCBA

O2 blending module (OBM) assembly O2 blending module (OBM) harness, system PCBA

PCBA, detachable battery Detachable battery harness, system PCBA

PCBA, display System PCBA

PCBA, display interface display interface cable, display PCBA, system PCBA

Power supply AC harness assembly, power supply to system PCBA cable, System PCBA

Speaker assembly Display PCBA, system PCBA

USB port, outlet side Display PCBA, system PCBA

Valve, proportional (AECM) System PCBA

Valve, three-way solenoid System PCBA

3.4 Operational Overview

3.4.1 Inspiration
During inspiration, the blower produces a mixture of air and O2, which is delivered to the
patient. For active circuits, the exhalation valve is piloted closed.
If the proximal pressure line is connected, the proximal pressure sensor provides the patient
pressure reading for display purposes. For passive circuits, which lack a proximal pressure
line, patient pressure measurements are based on readings from the POUT control sensor.

52 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

If the external proximal flow sensor is connected, it provides the patient flow reading used
for display and control purposes. If the external flow sensor is not connected, flow
measurements are based on readings from the machine flow sensor along with mask leak
information.

3.4.2 Exhalation
During exhalation, the blower motor stops, and the flow through the patient circuit reverses
direction.
For active circuits, the exhalation valve is piloted open to maintain the operator-set EPAP/
CPAP/PEEP. This allows the patient’s exhaled gas to flow through the opened exhalation
valve and be exhausted through the valve.
For passive circuits, patient’s exhaled gas is exhausted through the exhalation port in the
patient circuit.

3.4.3 Operation During Fault Conditions

3.4.3.1 Ventilator Inoperative/Spontaneous Breathing During Fault


Conditions
When the system self-test detects a critical failure or component malfunction, the ventilator
enters the ventilator inoperative state. The blower motor stops. For active circuits, the
exhalation valve reverts to its normally open state, providing a path for the patient to
breathe. For passive circuits, the patient can breathe through the exhalation port in the
circuit.

3.4.3.2 High Pressure Alarm Condition


When the high pressure alarm limit is reached, the ventilator limits the circuit pressure by
terminating the inspiration and cycling to exhalation.

3.4.4 Occlusion
When the ventilator detects an occlusion, the ventilator relieves the pressure by
commanding the exhalation valve to open. The machine pressure sensor measures circuit
pressure.

3.4.5 Total Loss of Power


If power is lost, the exhalation valve reverts to its normally open state, and the high-
pressure O2 reverts to its normally closed state.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 53


Theory of Operation

54 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

FiO2
Sensor
Fan1 Fan2 Valve
Low
Flow
O2 Blower
Filter Machine Flow
Sensor / Outlet Flow Path HME Track Adapter
Element SFM3300 Filter w/^ƵĐƟŽŶŝŶŐ
Inlet Flow Path Port
Air Inlet
OBM Dual AEV
High
Flow
O2 Flow Cap PCA CO2
Sensor Limb /
O2
PAP
Window
O2 Press Expiratory
DC AECM Filter
Detachable Detachable Internal
ĂƩĞƌLJ ĂƩĞƌLJŽŶŶĞĐƚ ĂƩĞƌLJ

Power
AC
Supply

Nurse Monitor Outlet Pilot


Call Pressure Pressure Pressure
Proximal Prox
Temp/
Pressure Press
Humidity

Micro USB Pwr Mgmt MCU Barometric


Microphone Pressure Prox Flow
System MCU
System PCA
Data Power

Display PCA Capnostat

WŶĞƵŵĂƟĐŽŶŶĞĐƟŽŶ
USB
ůĞĐƚƌŝĐĂůŽŶŶĞĐƟŽŶ

sĞŶƟůĂƟŽŶŶĐůŽƐƵƌĞ
outline
USB Display MPU
Speaker
WĂƟĞŶƚŝƌĐƵŝƚ
Display

Buzzer
PCAP
Alarm Touchscreen
Blower
Silence
On/Off
ƵƩŽŶ
Alarm LED Power LED LED Bar
NFC Antenna

Future Ambient
ƵƩŽŶƐ Light
Expansion
Sensor

Membrane switch

Figure 3-2: Trilogy EV300 functional block diagram

1144577 Rev B Trilogy EV300 Ventilator Service Manual 55


The following table refers to Figure 3-3.

Item Component name Basic functional description Item Component name Basic functional description
Q Air intake (inlet) Duct that allows fresh air to be drawn into the ventilator during inspiration. The air intake is at the o Exhalation port A passive, fixed-orifice leak device in the patient circuit that permits CO2 flushing.
back of the ventilator.
p Exhalation port filter Filters air exhausted through the exhalation port.
W Air intake filter (air inlet Prevents particles from being drawn into the ventilator during inspiration. The filter is operator
foam filter) replaceable. [ ATM To atmosphere.

E Particulate filter A NIOSH (U.S. National Institute for Safety and Health) P100-rated filter. It blocks 99.9% of ] Patient connection port Connects to the patient through the mask or tracheal tube.
particles 0.3 μm or larger. The filter is operator replaceable. (To patient port)
R Low-flow O2 inlet Accepts input from a low-flow O2 source, such as an O2 concentrator or O2 cylinder. Can A AECM (active exhalation Protects the AECM valves. It removes particles 43 μm or larger.
accommodate a quick-connector fitting. The O2 source must not exceed 30 LPM at 50 psig. controller module) filter
T High-pressure O2 inlet Accepts input from a high-pressure O2 source. Accommodates region-specific fittings (DISS, NIST, S AECM proportional A two-way, normally closed proportional solenoid valve. During exhalation, it is energized,
fitting and SIS). The fitting has an integral filter. A DISS male fitting is part of the O2 blending module solenoid valve providing the pilot pressure to open the exhalation valve as required open to maintain EPAP/
(OBM), and can be replaced separately. CPAP/PEEP.
Y O2 inlet filter Removes particles 40 μm or larger. D Three-way AECM solenoid A three-way solenoid that has a normally open port, a normally closed port, and a common port.
valve
U O2 pressure sensor Measures O2 pressure at the high-pressure O2 inlet. The sensor is part of the OBM, which is
replaced as an entire assembly. F Pilot pressure sensor for Static pressure gauge used to control pressure on the exhalation valve diaphragm. Measures the
exhalation valve pilot pressure for the exhalation valve.
I O2 proportional solenoid A two-way normally closed solenoid valve. During inspiration, the valve is energized, creating a
valve path for O2 to flow toward the blower. It controls O2 flow using feedback from the O2 flow sensor. G Proximal pressure sensor Measures the pressure of the delivered gas at the patient connection. The measurement is used
The valve is part of the OBM, which is replaced as an entire assembly. to compensate for losses downstream from the control sensor (for example, in the patient circuit),
improving the pressure accuracy of the delivered gas.
O O2 flow normalizer A stainless steel wire filter that removes particles of 43 μm or larger from the high-pressure O2.
H Proximal pressure filter Protects the proximal pressure sensor. It removes particles 43 μm or larger.
P O2 flow sensor Measures the flow of supplemental O2 into the blower housing. The reading from the O2 flow
sensor, along with the reading from the machine flow sensor, is used to control the FiO2 setpoint. J Proximal pressure Connects to the proximal pressure line.
The flow sensor combines the pneumatics and electronics into a single part. The sensor is part of connector
the OBM, which is replaced as an entire assembly. Connector for exhalation Connects to the pilot pressure line for the exhalation valve in active, single-limb circuits.
K
{ Barometric pressure An absolute pressure sensor that measures the pressure of ambient air. Its readings are used to valve pilot pressure
sensor convert flow measurements to BTPS or ATPD units, compensating for variations in atmospheric CO2 window adapter Airway adapter used in conjunction with the Capnostat 5 module for measuring ETCO2.
L
pressure, primarily due to altitude.
: Heat and moisture Heats and humidifies patient airways.
} Low-flow O2 check valve Prevents backflow of high-pressure O2 into the low-flow O2 path.
exchanger (HME)
q Blower A brushless DC motor with a custom impeller designed to generate pressures and flows required Expiratory filter A bacterial/viral filter that prevents contamination of the expiratory gas pathway.
a
by the system. A thermistor incorporated within the coil measures motor winding temperature.
s External (proximal) flow Measures the flow to the patient (active flow configuration) or the flow in the expiratory limb
w FiO2 solenoid valve Prevents leakage from the ventilator when the O2 sensor is not installed. The valve is energized
sensor (dual-limb configuration). It combines a thermal sensor element, signal processing, and digital
when the O2 sensor is installed, creating an O2 path through the O2 sensor.
calibration on a single chip.
e O2 (FiO2) sensor A galvanic sensor that measures O2 concentration at the blower outlet.
d Active exhalation valve A proportionally controlled, pneumatically activated pressure relief valve in the patient circuit. It
r Machine pressure sensor Monitors the pressure at the ventilator outlet. If the primary sensor fails, the machine pressure • Dual-limb valve opens during exhalation to permit the exhaust of exhaled gases. It provides for low resistance and
(Pout monitor) sensor can function with reduced accuracy. • Dual-limb valve with a improved CO2 flushing during exhalation.
Machine flow sensor Measures the gas flow and temperature at the blower outlet. The flow sensor combines the PAP (positive airway The dual-limb valve is a disposable, pneumatically piloted valve that uses the active valve control
t
pneumatics and electronics into a single part. The blower flow sensor provides feedback for pressure) system. The valve is designed to accept an ISO 22-mm patient circuit.
controlling delivered volume, pressure, and O2 concentration. A mechanical element that configures the ventilator for dual-limb or single-limb active circuits
with PAP. It does so by internally routing the pilot pressure line for the AECM and exposing either
y Machine pressure sensor Measures the gas pressure at the blower outlet. the 22-mm patient port or the pilot port, as required.
(Pout control)
If pressure in the ventilator breathing system exceeds the pressure targeted by the ventilator, the
u Inspiratory outlet (to A 22-mm conical male connector to connect the patient circuit. exhalation valve is designed to open mechanically.
patient port)
f Capnostat sensor A sensor that is used for continuous, non-invasive CO2 monitoring.
i Inspiratory filter (bacterial/ A bidirectional bacteria filter that prevents cross-contamination of the inspiratory gas pathway.
viral filter or bacteria filter)

56 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

FiO2
Barometric pressure
{ sensor sensor e
FiO solenoid
w valve2

ATM
NC NO
[
ExhalaƟŽŶ
p
COM

Air intake port filter


filter ExhalaƟŽŶ
Air intake
PĂƌƟĐƵůĂte port o
Q W E filter
r t y u i ]
Low-flow Machine pressure Machine pressure Inspiratory
O2 check valve sensor Machine flow Inspriatory PaƟent
sensor outlet
R Low-flow q sensor filter cŽŶŶĞĐƟŽŶ
O inlet2 } Blower port

O2 flow
OBM
O inlet
2
normalizer O2 flow sensor
filter Y O P

T U
Oφ pressure
High-pressure sensor
O2 inlet
ĮƫŶŐ
prŽƉŽƌƟŽŶĂů
I Osolenoid
2

valve

Figure 3-3: Pneumatic Schematic - Single-Limb Passive Circuit

1144577 Rev B Trilogy EV300 Ventilator Service Manual 57


The following table refers to Figure 3-4.

Item Component name Basic functional description Item Component name Basic functional description
Q Air intake (inlet) Duct that allows fresh air to be drawn into the ventilator during inspiration. The air intake is at the o Exhalation port A passive, fixed-orifice leak device in the patient circuit that permits CO2 flushing.
back of the ventilator.
p Exhalation port filter Filters air exhausted through the exhalation port.
W Air intake filter (air inlet Prevents particles from being drawn into the ventilator during inspiration. The filter is operator
foam filter) replaceable. [ ATM To atmosphere.

E Particulate filter A NIOSH (U.S. National Institute for Safety and Health) P100-rated filter. It blocks 99.9% of ] Patient connection port Connects to the patient through the mask or tracheal tube.
particles 0.3 μm or larger. The filter is operator replaceable. (To patient port)
R Low-flow O2 inlet Accepts input from a low-flow O2 source, such as an O2 concentrator or O2 cylinder. Can A AECM (active exhalation Protects the AECM valves. It removes particles 43 μm or larger.
accommodate a quick-connector fitting. The O2 source must not exceed 30 LPM at 50 psig. controller module) filter
T High-pressure O2 inlet Accepts input from a high-pressure O2 source. Accommodates region-specific fittings (DISS, NIST, S AECM proportional A two-way, normally closed proportional solenoid valve. During exhalation, it is energized,
fitting and SIS). The fitting has an integral filter. A DISS male fitting is part of the O2 blending module solenoid valve providing the pilot pressure to open the exhalation valve as required open to maintain EPAP/
(OBM), and can be replaced separately. CPAP/PEEP.
Y O2 inlet filter Removes particles 40 μm or larger. D Three-way AECM solenoid A three-way solenoid that has a normally open port, a normally closed port, and a common port.
valve
U O2 pressure sensor Measures O2 pressure at the high-pressure O2 inlet. The sensor is part of the OBM, which is
replaced as an entire assembly. F Pilot pressure sensor for Static pressure gauge used to control pressure on the exhalation valve diaphragm. Measures the
exhalation valve pilot pressure for the exhalation valve.
I O2 proportional solenoid A two-way normally closed solenoid valve. During inspiration, the valve is energized, creating a
valve path for O2 to flow toward the blower. It controls O2 flow using feedback from the O2 flow sensor. G Proximal pressure sensor Measures the pressure of the delivered gas at the patient connection. The measurement is used
The valve is part of the OBM, which is replaced as an entire assembly. to compensate for losses downstream from the control sensor (for example, in the patient circuit),
improving the pressure accuracy of the delivered gas.
O O2 flow normalizer A stainless steel wire filter that removes particles of 43 μm or larger from the high-pressure O2.
H Proximal pressure filter Protects the proximal pressure sensor. It removes particles 43 μm or larger.
P O2 flow sensor Measures the flow of supplemental O2 into the blower housing. The reading from the O2 flow
sensor, along with the reading from the machine flow sensor, is used to control the FiO2 setpoint. J Proximal pressure Connects to the proximal pressure line.
The flow sensor combines the pneumatics and electronics into a single part. The sensor is part of connector
the OBM, which is replaced as an entire assembly. Connector for exhalation Connects to the pilot pressure line for the exhalation valve in active, single-limb circuits.
K
{ Barometric pressure An absolute pressure sensor that measures the pressure of ambient air. Its readings are used to valve pilot pressure
sensor convert flow measurements to BTPS or ATPD units, compensating for variations in atmospheric CO2 window adapter Airway adapter used in conjunction with the Capnostat 5 module for measuring ETCO2.
L
pressure, primarily due to altitude.
: Heat and moisture Heats and humidifies patient airways.
} Low-flow O2 check valve Prevents backflow of high-pressure O2 into the low-flow O2 path.
exchanger (HME)
q Blower A brushless DC motor with a custom impeller designed to generate pressures and flows required Expiratory filter A bacterial/viral filter that prevents contamination of the expiratory gas pathway.
a
by the system. A thermistor incorporated within the coil measures motor winding temperature.
s External (proximal) flow Measures the flow to the patient (active flow configuration) or the flow in the expiratory limb
w FiO2 solenoid valve Prevents leakage from the ventilator when the O2 sensor is not installed. The valve is energized
sensor (dual-limb configuration). It combines a thermal sensor element, signal processing, and digital
when the O2 sensor is installed, creating an O2 path through the O2 sensor.
calibration on a single chip.
e O2 (FiO2) sensor A galvanic sensor that measures O2 concentration at the blower outlet.
d Active exhalation valve A proportionally controlled, pneumatically activated pressure relief valve in the patient circuit. It
r Machine pressure sensor Monitors the pressure at the ventilator outlet. If the primary sensor fails, the machine pressure • Dual-limb valve opens during exhalation to permit the exhaust of exhaled gases. It provides for low resistance and
(Pout monitor) sensor can function with reduced accuracy. • Dual-limb valve with a improved CO2 flushing during exhalation.
Machine flow sensor Measures the gas flow and temperature at the blower outlet. The flow sensor combines the PAP (positive airway The dual-limb valve is a disposable, pneumatically piloted valve that uses the active valve control
t
pneumatics and electronics into a single part. The blower flow sensor provides feedback for pressure) system. The valve is designed to accept an ISO 22-mm patient circuit.
controlling delivered volume, pressure, and O2 concentration. A mechanical element that configures the ventilator for dual-limb or single-limb active circuits
with PAP. It does so by internally routing the pilot pressure line for the AECM and exposing either
y Machine pressure sensor Measures the gas pressure at the blower outlet. the 22-mm patient port or the pilot port, as required.
(Pout control)
If pressure in the ventilator breathing system exceeds the pressure targeted by the ventilator, the
u Inspiratory outlet (to A 22-mm conical male connector to connect the patient circuit. exhalation valve is designed to open mechanically.
patient port)
f Capnostat sensor A sensor that is used for continuous, non-invasive CO2 monitoring.
i Inspiratory filter (bacterial/ A bidirectional bacteria filter that prevents cross-contamination of the inspiratory gas pathway.
viral filter or bacteria filter)

58 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

FiO2
e
sensor

w FiO
valve
solenoid
2

NC NO
Barometric pressure
{ sensor
Machine pressure Inspriatory

Air intake PĂƌƟĐƵůĂte


COM

r sensor filter

filter filter i
Air intake WE
Q Machine pressure
y u Inspiratory
Low-flow
O2 check valve
t Machine
sensor
flow
sensor outlet : ]
Heat and moisture
sensor G
Proximal pressure PaƟent
Low-flow
O2 inlet } q exchanger cŽŶŶĞĐƟŽŶ
port

R
Blower
A AECM filter Proximal pressure d
filter H ĐƟǀe exhalaƟŽŶ
ATM
valve
S AECM prŽƉŽƌƟŽŶĂů
solenoid valve J Proximal
pressure
connector

O2 flow
OBM
O inlet
2
PO2 normalizer O2 flow sensor
filter Y O P
Connector for

T U F K exhalaƟŽŶǀalve
pilot pressure
Pilot pressure
High-pressure sensor for exhalaƟŽŶ
O2 inlet Oφ pressure
ĮƫŶŐ sensor I Osolenoid
prŽƉŽƌƟŽŶĂů
2

valve
valve

AECM
Dsolenoid valve
NO NC

COM

AECM exhausts outside


[ ATM AECM the enclosure

Figure 3-4: Pneumatic Schematic - Single-Limb Circuit with Active PAP

1144577 Rev B Trilogy EV300 Ventilator Service Manual 59


The following table refers to Figure 3-5.

Item Component name Basic functional description Item Component name Basic functional description
Q Air intake (inlet) Duct that allows fresh air to be drawn into the ventilator during inspiration. The air intake is at the o Exhalation port A passive, fixed-orifice leak device in the patient circuit that permits CO2 flushing.
back of the ventilator.
p Exhalation port filter Filters air exhausted through the exhalation port.
W Air intake filter (air inlet Prevents particles from being drawn into the ventilator during inspiration. The filter is operator
foam filter) replaceable. [ ATM To atmosphere.

E Particulate filter A NIOSH (U.S. National Institute for Safety and Health) P100-rated filter. It blocks 99.9% of ] Patient connection port Connects to the patient through the mask or tracheal tube.
particles 0.3 μm or larger. The filter is operator replaceable. (To patient port)
R Low-flow O2 inlet Accepts input from a low-flow O2 source, such as an O2 concentrator or O2 cylinder. Can A AECM (active exhalation Protects the AECM valves. It removes particles 43 μm or larger.
accommodate a quick-connector fitting. The O2 source must not exceed 30 LPM at 50 psig. controller module) filter
T High-pressure O2 inlet Accepts input from a high-pressure O2 source. Accommodates region-specific fittings (DISS, NIST, S AECM proportional A two-way, normally closed proportional solenoid valve. During exhalation, it is energized,
fitting and SIS). The fitting has an integral filter. A DISS male fitting is part of the O2 blending module solenoid valve providing the pilot pressure to open the exhalation valve as required open to maintain EPAP/
(OBM), and can be replaced separately. CPAP/PEEP.
Y O2 inlet filter Removes particles 40 μm or larger. D Three-way AECM solenoid A three-way solenoid that has a normally open port, a normally closed port, and a common port.
valve
U O2 pressure sensor Measures O2 pressure at the high-pressure O2 inlet. The sensor is part of the OBM, which is
replaced as an entire assembly. F Pilot pressure sensor for Static pressure gauge used to control pressure on the exhalation valve diaphragm. Measures the
exhalation valve pilot pressure for the exhalation valve.
I O2 proportional solenoid A two-way normally closed solenoid valve. During inspiration, the valve is energized, creating a
valve path for O2 to flow toward the blower. It controls O2 flow using feedback from the O2 flow sensor. G Proximal pressure sensor Measures the pressure of the delivered gas at the patient connection. The measurement is used
The valve is part of the OBM, which is replaced as an entire assembly. to compensate for losses downstream from the control sensor (for example, in the patient circuit),
improving the pressure accuracy of the delivered gas.
O O2 flow normalizer A stainless steel wire filter that removes particles of 43 μm or larger from the high-pressure O2.
H Proximal pressure filter Protects the proximal pressure sensor. It removes particles 43 μm or larger.
P O2 flow sensor Measures the flow of supplemental O2 into the blower housing. The reading from the O2 flow
sensor, along with the reading from the machine flow sensor, is used to control the FiO2 setpoint. J Proximal pressure Connects to the proximal pressure line.
The flow sensor combines the pneumatics and electronics into a single part. The sensor is part of connector
the OBM, which is replaced as an entire assembly. Connector for exhalation Connects to the pilot pressure line for the exhalation valve in active, single-limb circuits.
K
{ Barometric pressure An absolute pressure sensor that measures the pressure of ambient air. Its readings are used to valve pilot pressure
sensor convert flow measurements to BTPS or ATPD units, compensating for variations in atmospheric CO2 window adapter Airway adapter used in conjunction with the Capnostat 5 module for measuring ETCO2.
L
pressure, primarily due to altitude.
: Heat and moisture Heats and humidifies patient airways.
} Low-flow O2 check valve Prevents backflow of high-pressure O2 into the low-flow O2 path.
exchanger (HME)
q Blower A brushless DC motor with a custom impeller designed to generate pressures and flows required Expiratory filter A bacterial/viral filter that prevents contamination of the expiratory gas pathway.
a
by the system. A thermistor incorporated within the coil measures motor winding temperature.
s External (proximal) flow Measures the flow to the patient (active flow configuration) or the flow in the expiratory limb
w FiO2 solenoid valve Prevents leakage from the ventilator when the O2 sensor is not installed. The valve is energized
sensor (dual-limb configuration). It combines a thermal sensor element, signal processing, and digital
when the O2 sensor is installed, creating an O2 path through the O2 sensor.
calibration on a single chip.
e O2 (FiO2) sensor A galvanic sensor that measures O2 concentration at the blower outlet.
d Active exhalation valve A proportionally controlled, pneumatically activated pressure relief valve in the patient circuit. It
r Machine pressure sensor Monitors the pressure at the ventilator outlet. If the primary sensor fails, the machine pressure • Dual-limb valve opens during exhalation to permit the exhaust of exhaled gases. It provides for low resistance and
(Pout monitor) sensor can function with reduced accuracy. • Dual-limb valve with a improved CO2 flushing during exhalation.
Machine flow sensor Measures the gas flow and temperature at the blower outlet. The flow sensor combines the PAP (positive airway The dual-limb valve is a disposable, pneumatically piloted valve that uses the active valve control
t system. The valve is designed to accept an ISO 22-mm patient circuit.
pneumatics and electronics into a single part. The blower flow sensor provides feedback for pressure)
controlling delivered volume, pressure, and O2 concentration. A mechanical element that configures the ventilator for dual-limb or single-limb active circuits
with PAP. It does so by internally routing the pilot pressure line for the AECM and exposing either
y Machine pressure sensor Measures the gas pressure at the blower outlet. the 22-mm patient port or the pilot port, as required.
(Pout control)
If pressure in the ventilator breathing system exceeds the pressure targeted by the ventilator, the
u Inspiratory outlet (to A 22-mm conical male connector to connect the patient circuit. exhalation valve is designed to open mechanically.
patient port)
f Capnostat sensor A sensor that is used for continuous, non-invasive CO2 monitoring.
i Inspiratory filter (bacterial/ A bidirectional bacteria filter that prevents cross-contamination of the inspiratory gas pathway.
viral filter or bacteria filter)

60 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

FiO2
sensor e
FiO2 solenoid
Barometric pressure
sensor w valve
NC NO

{ Machine pressure
r sensor
COM

Air intake PĂƌƟĐƵůĂte


filter filter
Air intake WE
Q t
Machine pressure
y u Inspriatory
External
sL
Low-flow
sensor
i filter
flow
: ]
Proximal pressure G
Machine flow Inspiratory sensor CO μ
O2 check valve HME
Low-flow q sensor
sensor
outlet window
adpater
PaƟent

O2 inlet } Blower
A AECM filter
cŽŶŶĞĐƟŽŶ
port
Proximal pressure
H d
R filter ĐƟǀe
exhalaƟŽŶ
Proximal
valve
S AECM prŽƉŽƌƟŽŶĂů
solenoid valve J pressure
connector

OBM O2 flow
O2 inlet normalizer O2 flow sensor
filter
Y O P
T F Connector for
K exhalaƟŽŶǀalve
High-pressure
U I O2 prŽƉŽƌƟŽŶĂů Pilot pressure pilot pressure
O2 inlet Oφ pressure solenoid valve sensor for exhalaƟŽŶ
ĮƫŶŐ sensor valve

AECM
D solenoid valve
NO NC

COM

[ ATM AECM
AECM exhausts outside
the enclosure

Figure 3-5: Pneumatic Diagram - Single-Limb Circuit with Active Flow

1144577 Rev B Trilogy EV300 Ventilator Service Manual 61


The following table refers to Figure 3-6.

Item Component name Basic functional description Item Component name Basic functional description
Q Air intake (inlet) Duct that allows fresh air to be drawn into the ventilator during inspiration. The air intake is at the o Exhalation port A passive, fixed-orifice leak device in the patient circuit that permits CO2 flushing.
back of the ventilator.
p Exhalation port filter Filters air exhausted through the exhalation port.
W Air intake filter (air inlet Prevents particles from being drawn into the ventilator during inspiration. The filter is operator
foam filter) replaceable. [ ATM To atmosphere.

E Particulate filter A NIOSH (U.S. National Institute for Safety and Health) P100-rated filter. It blocks 99.9% of ] Patient connection port Connects to the patient through the mask or tracheal tube.
particles 0.3 μm or larger. The filter is operator replaceable. (To patient port)
R Low-flow O2 inlet Accepts input from a low-flow O2 source, such as an O2 concentrator or O2 cylinder. Can A AECM (active exhalation Protects the AECM valves. It removes particles 43 μm or larger.
accommodate a quick-connector fitting. The O2 source must not exceed 30 LPM at 50 psig. controller module) filter
T High-pressure O2 inlet Accepts input from a high-pressure O2 source. Accommodates region-specific fittings (DISS, NIST, S AECM proportional A two-way, normally closed proportional solenoid valve. During exhalation, it is energized,
fitting and SIS). The fitting has an integral filter. A DISS male fitting is part of the O2 blending module solenoid valve providing the pilot pressure to open the exhalation valve as required open to maintain EPAP/
(OBM), and can be replaced separately. CPAP/PEEP.
Y O2 inlet filter Removes particles 40 μm or larger. D Three-way AECM solenoid A three-way solenoid that has a normally open port, a normally closed port, and a common port.
valve
U O2 pressure sensor Measures O2 pressure at the high-pressure O2 inlet. The sensor is part of the OBM, which is
replaced as an entire assembly. F Pilot pressure sensor for Static pressure gauge used to control pressure on the exhalation valve diaphragm. Measures the
exhalation valve pilot pressure for the exhalation valve.
I O2 proportional solenoid A two-way normally closed solenoid valve. During inspiration, the valve is energized, creating a
valve path for O2 to flow toward the blower. It controls O2 flow using feedback from the O2 flow sensor. G Proximal pressure sensor Measures the pressure of the delivered gas at the patient connection. The measurement is used
The valve is part of the OBM, which is replaced as an entire assembly. to compensate for losses downstream from the control sensor (for example, in the patient circuit),
improving the pressure accuracy of the delivered gas.
O O2 flow normalizer A stainless steel wire filter that removes particles of 43 μm or larger from the high-pressure O2.
H Proximal pressure filter Protects the proximal pressure sensor. It removes particles 43 μm or larger.
P O2 flow sensor Measures the flow of supplemental O2 into the blower housing. The reading from the O2 flow
sensor, along with the reading from the machine flow sensor, is used to control the FiO2 setpoint. J Proximal pressure Connects to the proximal pressure line.
The flow sensor combines the pneumatics and electronics into a single part. The sensor is part of connector
the OBM, which is replaced as an entire assembly. K Connector for exhalation Connects to the pilot pressure line for the exhalation valve in active, single-limb circuits.
{ Barometric pressure An absolute pressure sensor that measures the pressure of ambient air. Its readings are used to valve pilot pressure
sensor convert flow measurements to BTPS or ATPD units, compensating for variations in atmospheric L CO2 window adapter Airway adapter used in conjunction with the Capnostat 5 module for measuring ETCO2.
pressure, primarily due to altitude.
: Heat and moisture Heats and humidifies patient airways.
} Low-flow O2 check valve Prevents backflow of high-pressure O2 into the low-flow O2 path.
exchanger (HME)
q Blower A brushless DC motor with a custom impeller designed to generate pressures and flows required a Expiratory filter A bacterial/viral filter that prevents contamination of the expiratory gas pathway.
by the system. A thermistor incorporated within the coil measures motor winding temperature.
s External (proximal) flow Measures the flow to the patient (active flow configuration) or the flow in the expiratory limb
w FiO2 solenoid valve Prevents leakage from the ventilator when the O2 sensor is not installed. The valve is energized
sensor (dual-limb configuration). It combines a thermal sensor element, signal processing, and digital
when the O2 sensor is installed, creating an O2 path through the O2 sensor.
calibration on a single chip.
e O2 (FiO2) sensor A galvanic sensor that measures O2 concentration at the blower outlet.
d Active exhalation valve A proportionally controlled, pneumatically activated pressure relief valve in the patient circuit. It
r Machine pressure sensor Monitors the pressure at the ventilator outlet. If the primary sensor fails, the machine pressure • Dual-limb valve opens during exhalation to permit the exhaust of exhaled gases. It provides for low resistance and
(Pout monitor) sensor can function with reduced accuracy. • Dual-limb valve with a improved CO2 flushing during exhalation.
PAP (positive airway The dual-limb valve is a disposable, pneumatically piloted valve that uses the active valve control
t Machine flow sensor Measures the gas flow and temperature at the blower outlet. The flow sensor combines the
pressure) system. The valve is designed to accept an ISO 22-mm patient circuit.
pneumatics and electronics into a single part. The blower flow sensor provides feedback for
controlling delivered volume, pressure, and O2 concentration. A mechanical element that configures the ventilator for dual-limb or single-limb active circuits
with PAP. It does so by internally routing the pilot pressure line for the AECM and exposing either
y Machine pressure sensor Measures the gas pressure at the blower outlet. the 22-mm patient port or the pilot port, as required.
(Pout control)
If pressure in the ventilator breathing system exceeds the pressure targeted by the ventilator, the
u Inspiratory outlet (to A 22-mm conical male connector to connect the patient circuit. exhalation valve is designed to open mechanically.
patient port)
f Capnostat sensor A sensor that is used for continuous, non-invasive CO2 monitoring.
i Inspiratory filter (bacterial/ A bidirectional bacteria filter that prevents cross-contamination of the inspiratory gas pathway.
viral filter or bacteria filter)

62 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Theory of Operation

Barometric pressure
sensor FiO2
{ sensor e
FiO2 solenoid
w valve
NC NO

Machine pressure
COM

r sensor
Air intake
Air intake W E PĂƌƟĐƵůĂte
filter filter

Q Machine pressure
y i Capnostat
Low-flow
O2 check valve
t sensor
u
Inspiratory Inspriatory
f sensor
Machine flow
Low-flow d q sensor outlet filter
O2 inlet } Proximal pressure
G
ĐƟǀe Blower
A
sensor
Expiratory
a
R exhalaƟŽŶ AECM filter filter
valve

H sL :]
External COμ HME PaƟent
flow window cŽŶŶĞĐƟŽŶ
S AECM prŽƉŽƌƟŽŶĂů
solenoid valve
Proximal pressure
filter sensor adapter port

O2 flow Proximal
J
O2 flow sensor
OBM normalizer pressure

O P connector

T
High-pressure
O2 inlet Y U F K ĐƟǀe
ĮƫŶŐ O2 inlet Pilot pressure d exhalaƟŽŶ
filter Oφ pressure
sensor I Osolenoid
prŽƉŽƌƟŽŶĂů
2
valve
sensor for exhalaƟŽŶ
valve
Connector for
exhalaƟŽŶǀalve
valve

pilot pressure

AECM
NO NC
D solenoid valve

COM
AECM exhausts outside
the enclosure
[ ATM AECM

Figure 3-6: Pneumatic Diagram - Dual-Limb Circuit

1144577 Rev B Trilogy EV300 Ventilator Service Manual 63


64 Trilogy EV300 Ventilator Service Manual 1144577 Rev B
4 Installation

4.1 Installing the Ventilator .......................................................................................66


4.2 Positioning the Ventilator ....................................................................................66
4.3 Checkout Procedure .............................................................................................67
4.3.1 Customer Information ................................................................................ 67
4.3.2 Preliminary Inspection ............................................................................... 67
4.3.3 Initial Setup ................................................................................................ 67
4.3.4 Ventilator Information ................................................................................ 68
4.3.5 Circuit Calibration .......................................................................................68
4.3.6 Active Circuit Leak Test ............................................................................... 69
4.3.7 FiO2 Sensor Calibration .............................................................................. 69
4.3.8 Disconnect Alarm Test ................................................................................ 70
4.3.9 Detachable and Internal Battery Test .........................................................70
4.3.10 Preparing the Ventilator for Use ................................................................ 72
4.4 Checkout Procedure Data Form ............................................................................73

1144577 Rev B Trilogy EV300 Ventilator Service Manual 65


Installation

This chapter describes how to install and test the EV300 ventilator. Use the form at the end
of the chapter to record all data.

NOTE
It is not required that Philips install the ventilator, but this option may be available at an
additional cost.

4.1 Installing the Ventilator


To install the ventilator, follow these steps:
1. Assemble all accessories, including the roll stand, according to the installation
instructions that accompany each accessory.
2. Install the air inlet foam filter (section 5.4).
3. Install the particulate filter (section 5.5).
4. Install the detachable battery (section 9.3).
5. Install the AC power cord and retainer (section 9.3).
6. Replace the O2 fitting if necessary (section 9.10).
7. Install the FiO2 sensor (section 9.11).

4.2 Positioning the Ventilator


While the ventilator is typically placed on a level surface or on a roll stand, it can operate in
any orientation as long as the air intake port and exhalation valve are not blocked.
• Do not allow items such as bedding or curtains to block the air vents.
• Do not place the ventilator near any heating or cooling equipment or air supplies such
as forced air vents, radiators, or air conditioners.
• Ensure that the USB and detachable battery panel doors remain closed when not in
use.
• If the ventilator was stored outside specified operating conditions (section B.4), allow
the ventilator to acclimate to the proper conditions before use.
• See guidance on possible electromagnetic interference (section C.2.)

66 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Installation Installation

4.3 Checkout Procedure


The Checkout Procedure is performed after installing the ventilator or after a software
upgrade. Record all information and test results on the Checkout Procedure Data Form.
Required equipment (section 1.2):
Dual-limb patient circuit with proximal pressure line
Dual-limb active exhalation valve
External flow sensor
High-pressure O2 hose

4.3.1 Customer Information


1. Record customer information on the Checkout Procedure Data Form:
• Facility name
• Contact name
• Address
• City/State/Zip
• Phone
• Email
The ventilator information is complete.

4.3.2 Preliminary Inspection


1. Visually inspect the ventilator for damaged or missing components.
2. Inspect/install the air inlet foam filter.
3. Inspect/install the particulate filter.
The preliminary inspection is complete.

4.3.3 Initial Setup


1. Connect the ventilator to an AC outlet.
2. Connect the following:
• Dual-limb active exhalation valve
• External flow sensor
• Dual-limb patient circuit
• High-pressure O2 source
3. Press the On/Off button.
• Listen for a minimum of three beeps as the device performs system startup checks
• Ensure that no error messages appear

1144577 Rev B Trilogy EV300 Ventilator Service Manual 67


Installation

• Watch as the light bar and Alarm Silence button blink once red and once yellow
• Verify that the AC power indicator is on
4. In the menu bar, select the Prescription Settings icon.
5. Select the Circuit tab and select:
• Type: Dual Limb
• Circuit Size: Adult (20-22mm)
• Active Humidification: Off
6. Select Accept.
7. Select the Mode tab and select A/C-VC.
8. Select Accept.
9. In the menu bar, select the Options icon.
10. In the Options window, select Device Options.
11. In the Device Options window, select FiO2 Sensor.
12. Select On.
13. Select the Check Mark.
14. Select the Home icon.
The initial setup is complete.

4.3.4 Ventilator Information


1. In the menu bar, select the Options icon.
2. Select Information.
3. Record the following information on the Checkout Procedure Data Form:
• Model Number
• Serial Number
• Software Version Number
• Hardware Version Number
• Internal Battery Serial Number
• Detachable Battery Serial Number
• Operational Hours - Total Blower Hours
• Operational Hours - Total Patient Hours
The ventilator information is complete.

4.3.5 Circuit Calibration


1. In the menu bar, select the Options icon.
2. In the Options window, select Calibration & Setup.
3. In the Calibration & Setup window, select Circuit Calibration.

68 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Installation Installation

4. In the Circuit Calibration window, select Calibrate.


5. Follow the onscreen instructions and then select Start.
• If any part of the test fails, correct the issue suggested on the screen and then
select Retest to continue the test.
• To cancel the test, select Quit.
6. Select OK.
7. Select the Check Mark.
8. Select the Home icon.
The circuit calibration is complete.

4.3.6 Active Circuit Leak Test


1. In the menu bar, select the Options icon.
2. In the Options window, select Calibration & Setup.
3. In the Options window, select Active Circuit Leak Test.
4. Follow the onscreen instructions and then select Start.
• If any part of the test fails, correct the issue and then select Retest.
• To cancel the test, select Quit.
5. Select OK.
6. Select the Home icon.
The active circuit leak test is complete.

4.3.7 FiO2 Sensor Calibration

NOTE
If the FiO2 sensor is not installed, proceed to the next section.

NOTE
Both exhaust fans may run for several minutes after completing the test.

1. Connect the high-pressure oxygen source (41 to 87 psig) to the ventilator.


2. In the menu bar, select the Options icon.
3. In the Options window, select Calibration & Setup.
4. In the Options window, select O2 Sensor Calibration.
5. Follow the onscreen instructions and then select Start.
• If any part of the test fails, correct the issue and then select Retest.
• To cancel the test, select Quit.
6. Select OK.
7. Select the Home icon.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 69


Installation

8. Disconnect the high-pressure oxygen source from the ventilator.


The FiO2 sensor calibration is complete.

4.3.8 Disconnect Alarm Test


1. In the menu bar, select the Prescription Settings icon.
2. Set the following:

FiO2 Tidal volume Flow pattern PEEP


21% 250 ml Square 5 cmH20

Insp. time Breath rate Trigger Type Trigger sens


1.0 s 12 BPM Flow Trigger 5 L/min

3. Select Accept.
4. Attach a test lung to the end of the patient circuit.
5. Select Start Ventilation.
6. Verify no alarms are activated, if so adjust the alarm settings accordingly.
7. Disconnect the test lung and confirm that Low Inspiratory Pressure / Prox. Press.
Disc. and the audible alarm is activated.
8. Reconnect the test lung and confirm that any active alarm(s) automatically reset.
9. Select the alarm reset icon.
The disconnect alarm test is complete.

4.3.9 Detachable and Internal Battery Test


1. Verify that AC power is connected to the device.
2. Verify that the green AC LED on the front panel is on.
3. Turn the device on and verify that the detachable and/or internal battery symbol
appear on the display.
• If either battery is less than fully charged, the charge symbol will display on the
respective battery.
4. Disconnect the AC power source from the device.
5. Verify that the AC Power Disconnected alarm message appears on the display and
the green AC LED is off.
6. Select the alarm reset icon.

NOTE
If the detachable battery is not installed, proceed to step 11.

7. Verify the following:

70 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Installation Installation

• Detachable battery symbol is visible


• Detachable battery symbol indicates the level of charge
• appears above the detachable battery symbol
• Operation is uninterrupted
8. Disconnect the detachable battery pack from the ventilator.
9. Verify that the Detach Batt Disconnected and Internal Batt. In Use messages appear
in the alarm window on the menu bar.
10. Select the Reset icon.
11. Verify the following:
• The internal battery symbol is visible
• The symbol indicates the level of charge
• appears above the internal battery symbol
• Operation is uninterrupted
12. Reconnect the following:
• The detachable battery
• The AC power source
13. Verify the following:
• AC power LED on the front panel is on
• Internal and detachable battery symbols are visible
• Operation is uninterrupted
The detachable and internal battery test is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 71


Installation

4.3.10 Preparing the Ventilator for Use


1. Press the On/Off button.
2. Select Standby.
3. Disconnect the following from the ventilator:
• High-pressure O2 source
• Dual-limb patient circuit
• External flow sensor
• Dual-limb active exhalation valve
4. Select New Patient.
5. Select Accept.
6. Select Acknowledge.
7. Verify the date and time are correct, if not set appropriately.
8. Press the On/Off button.
9. Select Power Off.
10. Enter the required information on the electrical safety and PM labels.
11. Affix the labels to the ventilator and apply a chemical-resistant label over the
electrical safety and PM labels (during installation only).
The checkout procedure is complete.

72 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Installation Installation

4.4 Checkout Procedure Data Form


Complete the Checkout Procedure Data Form for any installation or software upgrade.
Retain for your service records.
Customer information

Facility name:

Contact name:

Address

City/State/Zip:

Phone:

Email:

Preliminary inspection Circle one

Inspected ventilator for damaged and/or missing components? YES NO

Inspected/install air inlet foam filter? YES NO

Inspected/install particulate filter? YES NO

Initial Setup Circle one

Verify setup and power-on sequence PASS FAIL

Ventilator information

Product: Trilogy EV300 Service number: 850016

Model number: Internal battery serial


number:

Serial number: Detachable battery serial


number

Software version number: Operational hours - total


blower hours

Hardware version number: Operational hours - total


patient hours

Circuit calibration Circle one

Verify circuit calibration PASS FAIL

1144577 Rev B Trilogy EV300 Ventilator Service Manual 73


Installation

Active circuit leak test Circle one

Verify active circuit leak test PASS FAIL

FiO2 sensor calibration Circle one

Verify FiO2 sensor calibration N/A PASS FAIL

Disconnect alarm Circle one

Verify visual and audible alarm PASS FAIL

Detachable battery Circle one

Transitions to detachable battery and displays message N/A PASS FAIL

Internal battery Circle one

Transitions to internal battery and displays message PASS FAIL

Preparing the ventilator for use Circle one

Reset to default settings? PASS FAIL

Correct date/time? PASS FAIL

Checkout procedure completion Circle one

Checkout procedure PASS FAIL

Technician name (print): Date:

Technician signature:

74 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


5 Maintenance

5.5 Preventive Maintenance (PM) Schedule ...............................................................76


5.6 Decontamination .................................................................................................78
5.6.1 Cleaning the Ventilator Exterior ................................................................. 78
5.6.2 Disinfecting the Ventilator Exterior ............................................................ 79
5.6.3 Cleaning the Detachable Battery ............................................................... 80
5.7 Evaluation Procedure ...........................................................................................81
5.8 Air Inlet Foam Filter .............................................................................................85
5.9 Particulate Filter ..................................................................................................86
5.10 Annual PM ...........................................................................................................87
5.11 8-Year PM ............................................................................................................88
5.12 Storage ................................................................................................................88
5.13 Repacking and Shipping .......................................................................................88
5.14 Disposal ...............................................................................................................90
5.14.1 Transferring the Product to Another Owner ..............................................90
5.14.2 Final Disposal of the Product ..................................................................... 90

1144577 Rev B Trilogy EV300 Ventilator Service Manual 75


Maintenance

5.1 Preventive Maintenance (PM) Schedule


WARNING
• Only authorized service personnel are to replace parts inside the ventilator or
perform other service activities. Unauthorized personnel without proper training
are at risk of electric shock.
• Turn off the ventilator and disconnect it from the AC outlet before performing
decontamination or maintenance procedures. Failure to do so may result in
electric shock.

CAUTION
To avoid damage to the device, do not immerse or allow liquids into any of the controls or
inside the enclosure. Use only the specified agents and methods to clean and disinfect the
device.

Perform preventive maintenance on the ventilator according to the schedule in Table 5-1.

76 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

Table 5-1: Preventive maintenance schedule


Frequency Component Maintenance

Daily FiO2 sensor Calibrate FiO2 sensor (section 10.5).

Every 250 hours NOTE


To help protect the patient and the internal components of the ventilator, it is important to
replace the filters as needed. Some environments may require more frequent replacement to
protect the patient and the internal ventilator components.
Particulate Filter Inspect and replace monthly or between patients (section
5.5).

Air inlet foam filter Inspect for occlusions, dust, lint, or damage. If the filter is
discolored or dirty, wash or rinse thoroughly, then allow the
filter to dry completely before re-installation (section 5.4).
Clean or replace monthly or between patients.
Annual PM Air inlet foam filter Perform the annual PM (section 5.6).
Particulate filter The annual PM includes replacing the air inlet foam filter
and particulate filter, followed by running the performance
verification (section 10.1).
8-year PM Air inlet foam filter Perform the 8-year PM (section 5.7).
Blower The 8-year PM includes replacing the air inlet foam filter,
Particulate filter blower, and particulate filter, followed by running the
performance verification (section 10.1).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 77


Maintenance

5.2 Decontamination
This section describes how to clean and disinfect the ventilator.

5.2.1 Cleaning the Ventilator Exterior


Required equipment:
Lint-free cloth
Soft-bristle brush
Liquid detergent solution: 1 teaspoon of liquid
dishwashing detergent per gallon of warm water

1. Turn off the ventilator and disconnect AC power.


2. Remove all accessories and connectors.
3. Clean the ventilator exterior with a lint-free cloth dampened (not dripping)
with liquid detergent solution.
4. Use a soft-bristle brush to clean any areas that are not accessible with the
cloth.
5. Remove all detergent residue with a lint-free cloth dampened (not dripping)
with clean water.
6. Dry the ventilator exterior with a lint-free cloth.
7. Repeat the cleaning process as needed.
8. Replace any damaged parts.

78 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

5.2.2 Disinfecting the Ventilator Exterior


Required equipment:
Lint-free cloth
One of these disinfecting agents:
• 70% isopropyl alcohol
• Chlorine bleach (8.25% sodium hypochlorite)
solution: 10 parts water to 1 part bleach

1. Clean the ventilator exterior (section 5.2.1).


2. Thoroughly wet the exterior with a lint-free cloth dampened with disinfecting
agent.
3. Keep the exterior surfaces wet for 10 minutes.
4. Allow the ventilator exterior to air dry.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 79


Maintenance

5.2.3 Cleaning the Detachable Battery


Required equipment:
Lint-free cloth
Soft-bristle brush
Liquid detergent solution: 1 teaspoon of liquid
dishwashing detergent per gallon of warm water

1. Open the battery door. To remove the battery, pull the battery tab.

2. Clean the detachable battery with a lint-free cloth dampened (not dripping)
with liquid detergent solution.
3. Use a soft-bristle brush to clean any small areas that are not accessible with
the cloth.
4. Remove detergent residue with a lint-free cloth dampened (not dripping) with
clean water.
5. Allow the battery to air dry.
6. Replace the battery if damaged.
7. To replace the battery, insert into the battery bay until the latch clicks.

80 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

5.3 Evaluation Procedure


Required equipment:
Test adapter, 0.25-in.

1. Attach the test adapter, 0.25-in. to the inspiratory port on the outlet side panel of the
ventilator.

Outlet side panel

Test adapter, 0.25-in.

2. To start the ventilator, press the On/Off button. Listen for three beeps as the
ventilator performs startup checks. Allow the ventilator to run for at least one minute
and ensure that no system messages appear.
3. Power off the ventilator and remove the test adapter.
4. Connect the ventilator to the service diagnostic and test tool (section 7.3).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 81


Maintenance

5. Select Trilogy EV300 from the Connect to Device drop-down and then select
CONNECT TO DEVICE.

6. Select the Event Logs button.

82 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

7. Select Read Log.

8. Evaluate the event log - a complete log with corrective codes (section 6.1).
9. Save a copy of the significant event log and email to Philips.
• Right-click on the displayed log
• Select Copy Data
• Open Word or Notepad
• Paste the log into Word or Notepad
• Create a folder on the desktop called Trilogy EV300 Logs
• Save the document with the following naming convention: serial number_date.
Example: H277507759C45_09JUN2021
• Email the event log to: respironics.service.operations@philips.com, with a subject
line of Device Log.
10. Select EXIT to close the log screen.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 83


Maintenance

11. Select the PM Assessments to assess the valves and batteries.

12. Enter 1 for the number of years until the next PM cycle and select RECALCULATE.
• Follow the recommendation displayed on the screen regarding replacing the
valves or batteries.

13. Select EXIT to close the component assessment screen.


14. If necessary, install the latest version of operating software. Refer to Reports and
Software Downloads (section 8.3).

84 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

5.4 Air Inlet Foam Filter


Required equipment:
Replacement filter
Water

Ventilation can continue while you replace the filter.


1. Remove the air inlet foam filter.

Filter cover

Air inlet foam filter

2. Rinse the removed filter with clean water until the filter is clean.
3. Allow the filter to air dry before re-installation.
4. Replace the filter or insert a clean replacement filter.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 85


Maintenance

5.5 Particulate Filter


1. Gently twist the filter cover counterclockwise.

Filter cover

2. Pull to remove the filter cover.


3. Twist the particulate filter counterclockwise.

Particulate filter

4. Pull to remove the particulate filter.

86 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

5.6 Annual PM
To perform the annual PM on the ventilator:
1. Clean the exterior of the ventilator using universal precautions (including mask,
gloves, eye protection).
2. Perform the evaluation procedure (section 5.3).
3. Disconnect all power to the ventilator (section 9.3).
4. Use an electrostatic discharge (ESD)-safe vacuum to remove any accumulated dust
and debris from inside the ventilator enclosure. As needed, remove other parts to
allow access to thoroughly clean the inside of the ventilator enclosure.
5. Inspect all visible electrical and pneumatic connections, including the AC power cord.
6. Replace the air inlet foam filter (section 5.4).
7. Replace the particulate filter (section 5.5).
8. Complete the performance verification (section 10.1).
9. Enter the required information on the electrical safety and PM labels.
10. Affix the labels to the ventilator and apply a clear chemical-resistant label over the
electrical safety and PM labels.
The annual PM is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 87


Maintenance

5.7 8-Year PM
To perform the 8-year PM on the ventilator:
1. Clean the exterior of the ventilator using universal precautions (including mask,
gloves, eye protection).
2. Perform the evaluation procedure (section 5.3).
3. Disconnect all power to the ventilator (section 9.3).
4. Use an ESD-safe vacuum to remove any accumulated dust and debris from inside the
ventilator enclosure. As needed, remove other parts to allow access to thoroughly
clean the inside of the ventilator enclosure.
5. Inspect all electrical and pneumatic connections, including the AC power cord.
6. Replace the air inlet foam filter (section 5.4).
7. Replace the particulate filter (section 5.5).
8. Replace the blower (section 9.31).
9. Complete the performance verification (section 10.1).
10. Enter the required information on the electrical safety and PM labels.
11. Affix the labels to the ventilator and apply a clear chemical-resistant label over the
electrical safety and PM labels.
The 8-year PM is complete.

5.8 Storage
For ventilator storage requirements, see Environmental Specifications (section B.4).

5.9 Repacking and Shipping


NOTE
Observe all applicable regulations and laws regarding the transport of Li-ion batteries.

• Do not ship the ventilator with the detachable battery installed. Place the ventilator in
ship mode (section 7.11) before removing the battery. Remove the detachable battery
from the ventilator before shipping.
• Do not ship a failed battery, it is considered hazardous material.
• Ship the ventilator separately in the appropriate packaging in conformance with fed-
eral, state, and local regulations. To order appropriate ventilator packaging, contact
your Philips representative.

88 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Maintenance

• Stand-alone Li-ion batteries transported by air must have a state of charge (SOC)
below 30% of the rated design capacity. Batteries packed or contained with a device
and ground or ocean shipments do not require a low SOC.
The following steps are necessary to comply with the ≤ 30% SOC when Li-ion batteries (not
packed with equipment) are returned to Philips:
1. Using the Service Diagnostic & Test Tool, verify the Li-ion battery SOC.
2. If the battery capacity is:
• ≤ 30% SOC, return up to two batteries per package via the following: cargo
aircraft, ground, or ocean shipment
• > 30% SOC, discharge to ≤ to 30% or return via ground or ocean shipment only
Detachable battery discharge process:
1. If the detachable battery capacity is greater than 30%, disconnect the Trilogy EV300
from AC power.
2. Operate the Trilogy EV300 on detachable battery power until the charge capacity is ≤
30% SOC as verified using the Service Diagnostic & Test Tool.
Internal battery discharge process:
1. If the internal battery capacity is greater than 30%, disconnect the Trilogy EV300 from
AC power.
2. Remove the detachable battery.
3. Operate the Trilogy EV300 on internal battery power until the charge capacity is ≤
30% SOC as verified using the Service Diagnostic & Test Tool.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 89


Maintenance

5.10 Disposal
NOTE
Dispose of the product battery according to all applicable regulations.

Philips is concerned with environmental protection and ensuring safe and effective use of
this product, through proper support, maintenance, and training.
Therefore Philips products are designed and manufactured to comply with relevant
guidelines for environmental protection. As long as the product is properly operated and
maintained, it presents no environmental risks. However, if the product is disposed of
incorrectly, its material could be harmful to the environment. This material is essential to
the product performance and to compliance with statutory and other requirements.
The ventilator complies with the waste electrical and electronic equipment (WEEE) recycling
directive, as evidenced by this mark on the device. Waste electrical and electronic
equipment must not be disposed of as unsorted municipal waste. It must be collected
separately, and it must be disposed of as per local regulations. For information on
decommissioning your equipment, contact your Philips representative.

5.10.1 Transferring the Product to Another Owner


If transferring this product to another owner, the transfer must be complete and include all
product support documentation. Make the new owner aware of the support services that
Philips provides for installing, commissioning, and maintaining the product.
Transferring ownership of medical electrical products can create serious technical, medical,
and legal (for example, privacy) risks. Such risks can arise even if the product is given away.
Contact Philips before transferring ownership of any product.
After transferring the product to a new owner, communicate any safety-related information,
such as bulletins and field change orders, to the new owner. If you are not able or prepared
to do so, inform Philips so that the new owner receives safety-related information.

5.10.2 Final Disposal of the Product


Contact your Philips representative for advice and information regarding:
• Recovering reusable parts.
• Using competent disposal companies to recycle useful materials.
• Safe and effective disposal of the product.

90 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


6 Diagnostic Codes and Troubleshooting

6.1 Introduction to Diagnostic Codes and Troubleshooting ........................................92


6.2 Symptom-Based Troubleshooting ........................................................................92
6.3 Diagnostic Codes and Corrective Actions .................................................................. 93

1144577 Rev B Trilogy EV300 Ventilator Service Manual 91


Diagnostic Codes and Troubleshooting

6.1 Introduction to Diagnostic Codes and


Troubleshooting
This chapter helps diagnose problems with the Trilogy EV300 Ventilator, and determine
whether parts need to be replaced.

6.2 Symptom-Based Troubleshooting


Symptom Possible causes Recommended repair
Ventilator is noisy • Air leak 1. Resolve any air leaks.
• Noisy blower 2. Replace the blower assembly if faulty
(section 9.31).
No power • If using external power (AC or DC), 1. Inspect the power source and cable
power source or associated cabling connections., replace as needed.
between power source and ventilator
2. Replace the power supply (section
may be faulty
9.17).
• Malfunction in an internal power
cable (AC/DC, external DC, Li-ion 3. Replace the system PCBA (section
battery cables) 9.28).
• Malfunction on power supply
• Malfunction on system PCBA
Blower will not start • Blower cable 1. Check the blower cable (section 9.28).
• Malfunction on system PCBA 2. Replace the system PCBA (section
• Problem with blower 9.28).
• Keypad not connected 3. Replace the blower assembly (section
• Display cable not connected 9.31).
• Verify that the bulk capacitor is
4. Connect the keypad cable (section
connected
9.22).
5. Connect the display cable (section
9.25).
6. Connect the bulk capacitor connector
(section 9.30).
Failed update software version • USB flash drive connection faulty 1. Verify that the USB flash drive is fully
• Software upgrade did not complete seated.
2. Reinstall the software (section 8.3).

92 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

6.3 Diagnostic Codes and Corrective Actions


Following the ventilator evaluation procedure, compare the event codes to the table below
to determine the corrective action to the ventilator.

Event
Message Recommended repair
code
1 EVT_PROGRAM_CRC_FAILURE Reinstall the software (section 8.3).
16 EVT_WATCHDOG_FAILURE 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
17 EVT_REBOOT_ACTIVATED No action required. Recorded for information only.
18 EVT_MAX_REBOOTS View the error logs to determine the reason for reboot. Take the appropriate
corrective action.
19 EVT_POWER_UP_SYSTEM_INIT No action required. Recorded for information only.
20 EVT_SOFTWARE_SYSTEM_INITIALIZATION No action required. Recorded for information only.
23 EVT_PROCESS_STARTUP No action required. Recorded for information only.
24 EVT_PROCESS_SHUTDOWN No action required. Recorded for information only.
25 EVT_CIRCUIT_DISCONNECT 1. Verify that the alarm is set properly on the user interface.
2. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
3. Check the patient circuit for leaks. Perform the performance verification
(section 10.1).
4. Ensure that the active exhalation valve is functioning properly.
5. Ensure a passive leak ventilator is assembled properly.
6. Check the ventilator internal flow path for leaks.
26 EVT_HIGH_TIDAL_VOLUME 1. Verify that the alarm is set properly on the user interface.
2. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
3. Check the patient circuit for leaks. Perform the performance verification
(section 10.1).
4. Ensure that the active exhalation valve is functioning properly.
5. Ensure a passive leak device is assembled properly.
6. Check the ventilator internal flow path for leaks.
27 EVT_LOW_TIDAL_VOLUME 1. Verify that the alarm is set properly on the user interface.
2. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
3. Check the tubing for leaks, kinks, or blockages.
4. Ensure the active exhalation valve and AECM function properly, or a
passive leak device is assembled properly.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 93


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
28 EVT_HIGH_MIN_VENT 1. Verify that the alarm is set properly on the user interface.
2. Adjust the patient triggering settings to avoid false triggers.
3. Check the patient circuit for leaks. Perform the performance verification
(section 10.1).
4. Ensure the active exhalation valve and AECM function properly, or a
passive leak device is assembled properly.
5. Check the ventilator internal flow path for leaks.
29 EVT_LOW_MIN_VENT 1. Verify that the alarm is set properly on the user interface.
2. Adjust the patient triggering settings to make triggering sensitive.
3. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
4. Check the tubing for leaks, kinks, or blockages.
5. Ensure the active exhalation valve and AECM function properly, or a
passive leak device is assembled properly.
30 EVT_HIGH_RESPIRATORY_RATE 1. Adjust the patient triggering settings to avoid false triggers.
2. Verify that the alarm is set properly on the user interface.
3. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
4. Ensure the active exhalation valve and AECM function properly, or a
passive leak device is assembled properly.
5. Check the ventilator internal flow path for leaks.
31 EVT_LOW_RESPIRATORY_RATE 1. Adjust the patient triggering settings to make triggering sensitive.
2. Verify that the alarm is set properly on the user interface.
3. Ensure that the patient circuit is connected to the ventilator based on the
circuit type (i.e. passive, active, dual-limb).
4. Check the tubing for leaks, kinks, or blockages.
5. Ensure the active exhalation valve and AECM function properly, or a
passive leak device is assembled properly.
32 EVT_HIGH_INSPIRATORY_PRESS_ 1. Verify that the alarm is set properly on the user interface.
PHASE1
2. Check the patient circuit for leaks, kinks, or blockages.
3. Check the tubing for leaks, kinks, or blockages.
33 EVT_HIGH_INSPIRATORY_PRESS_ 1. Verify that the alarm is set properly on the user interface.
PHASE2
2. Check the patient circuit for leaks, kinks, or blockages.
3. Check the tubing for leaks, kinks, or blockages.
34 EVT_HIGH_INSPIRATORY_PRESS_PHASE3 1. Verify that the alarm is set properly on the user interface.
2. Check the patient circuit for leaks, kinks, or blockages.
3. Check the tubing for leaks, kinks, or blockages.
35 EVT_LOW_INSPIRATORY_PRESS 1. Verify that the alarm is set properly on the user interface.
2. Check the patient circuit for leaks, kinks, or blockages.
3. Verify that the active exhalation valve functions properly, if attached.

94 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
36 EVT_APNEA 1. Verify that the alarm is set properly on the user interface.
2. Check the patient circuit for leaks, kinks, or blockages.
3. Check the tubing for leaks, kinks, or blockages.
37 EVT_HIGH_INSPIRATORY_PRESS_TECH 1. Check the patient circuit for leaks, kinks, or blockages.
2. Check the tubing for leaks, kinks, or blockages.
38 EVT_LOW_INSPIRATORY_PRESS_TECH Check the patient circuit for leaks.
39 EVT_HIGH_EXPIRATORY_PRESS_TECH 1. Check the patient circuit for leaks, kinks, or blockages.
2. Check the tubing for leaks, kinks, or blockages.
40 EVT_LOW_EXPIRATORY_PRESS_TECH Check the patient circuit for leaks, kinks, or blockages.
41 EVT_AC_CONNECTED No action required. Recorded to indicate that AC power is connected to the
ventilator.
42 EVT_AC_DISCONNECTED 1. Verify that the AC power is connected.
2. Replace the power cord.
3. Replace the AC power supply (section 9.17).
4. Replace the system PCBA (section 9.28).
43 EVT_AC_NOT_USABLE 1. Replace the power cord.
2. Replace the AC power supply (section 9.17).
3. Replace the system PCBA (section 9.28).
44 E28 VT_INTERNAL_BATT_DEPLETED 1. Recharge the internal Li-ion battery.
2. Replace the internal Li-ion battery (section 9.3).
3. Replace the system PCBA (section 9.28).
45 EVT_INTERNAL_BATT_IN_USE 1. Connect to another power source.
2. Replace the system PCBA (section 9.28).
46 EVT_INTERNAL_BATT_NOT_DETECTED 1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
47 EVT_INTERNAL_BATT_FAILED Replace the internal Li-ion battery (section 9.3).
48 EVT_INTERNAL_BATT_LOW_HEALTH Replace the internal Li-ion battery (section 9.3).
49 EVT_INTERNAL_BATT_NOT_CHARGING_TE 1. Allow the internal Li-ion battery to return to a lower operating
MP temperature.
2. Replace the internal Li-ion battery (section 9.3).
50 EVT_DETACH_BATT_CONNECTED No corrective action required. Recorded for information only to indicate that
the detachable Li-ion battery is connected.
51 EVT_DETACH_BATT_INUSE_ 1. Verify that the detachable Li-ion battery is connected.
DISCONNECTED
2. Replace the detachable Li-ion battery (section 9.3).
3. Replace the detachable battery harness (section 9.28) and detachable
battery PCBA (section 9.36).
4. Replace the system PCBA (section 9.28).
52 EVT_DETACH_BATT_FAILED Replace the detachable Li-ion battery (section 9.3).
53 EVT_DETACH_BATT_LOW_HEALTH Replace the detachable Li-ion battery (section 9.3).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 95


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
54 EVT_DETACH_BATT_CONNECTED_ 1. Recharge the detachable Li-ion battery.
DEPLETED
2. Replace the detachable Li-ion battery (section 9.3).
3. Replace the detachable battery harness (section 9.28) and detachable
battery PCBA (section 9.36).
55 EVT_DETACH_BATT_NOT_CHARGING_ 1. Charge the detachable Li-ion battery.
TEMP
2. Replace the detachable Li-ion battery (section 9.3).
3. Replace the cooling fans (section 9.41).
56 EVT_INTERNAL_BATTERY_LOW 1. Recharge the internal Li-ion battery.
2. Replace the internal Li-ion battery (section 9.3).
57 EVT_INTERNAL_BATTERY_NEARLY_ 1. Recharge the internal Li-ion battery.
DEPLETED
2. Replace the internal Li-ion battery (section 9.3).
58 EVT_LI_ION_BATT_SHUTDOWN No corrective action required. Recorded for information only.
59 EVT_BATTERY_NOT_CHARGING_FAULT 1. Replace the internal or detachable Li-ion battery (section 9.3).
2. Replace the detachable battery harness (section 9.28).
3. Replace the detachable battery PCBA (section 9.36).
4. Replace the power supply (section 9.17).
5. Replace the system PCBA (section 9.28).
60 EVT_EXT_DC_SOURCE_CONNECTED No corrective action required. Recorded for information only.
61 EVT_EXT_DC_SOURCE_INUSE_ 1. Connect an external DC power source.
DISCONNECTED
2. Replace the external DC supply.
3. Replace the DC power cable.
4. Replace the DC power cable connector (section 9.38).
5. Replace the system PCBA (section 9.28).
62 EVT_EXT_DC_SOURCE_CONNECTED_ 1. Charge the external battery or replace external DC power supply.
DEPLETED
2. Replace the DC power cable.
69 EVT_DETACH_BATTERY_LOW Charge the detachable Li-ion battery.
70 EVT_DETACH_BATTERY_NEARLY_ Charge the detachable Li-ion battery.
DEPLETED
71 EVT_EXT_DC_SOURCE_LOW 1. Charge the external battery or replace external DC power supply.
2. Replace the DC power cable.
72 EVT_EXT_DC_SOURCE_NEARLY_ 1. Charge the external battery or replace external DC power supply.
DEPLETED
2. Replace the DC power cable.
73 EVT_POWER_MANAGEMENT_NON_ 1. Reinstall the software (section 8.3).
OPERATIONAL
2. Replace the system PCBA (section 9.28).
74 EVT_OBSTRUCTION_INSPIRATORY_HIGH 1. Check the patient circuit for leaks, kinks, or blockages.
2. Check the tubing for leaks, kinks, or blockages.

96 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
75 EVT_OBSTRUCTION_EXPIRATORY 1. Check the patient circuit for leaks, kinks, or blockages.
2. Check the tubing for leaks, kinks, or blockages.
3. Verify that the active exhalation valve functions properly, if attached.
76 EVT_REBREATHING Verify that the leak device is not occluded or obstructed.
77 EVT_START_ON_BATTERY No corrective action required. Recorded for information only.
78 EVT_HIGH_FIO2 1. Check the alarm settings against the therapy settings.
2. Recalibrate the FiO2 sensor (section 10.5).
3. Check the FiO2 sensor cable to system PCBA connection (section 9.28).
79 EVT_LOW_FIO2 1. Check the alarm settings against the therapy settings.
2. Recalibrate the FiO2 sensor (section 10.5).
3. Check the FiO2 sensor cable to system PCBA connection.
4. Check the tubing for leaks, kinks, or blockages.
80 EVT_O2_PROP_STUCK 1. Replace the OBM harness (section 9.15).
2. Replace the OBM (section 9.13).
3. Replace the system PCBA (section 9.28).
81 EVT_OBM_VALVE_FAILURE 1. Replace the OBM harness (section 9.15).
2. Replace the OBM (section 9.13).
3. Replace the system PCBA (section 9.28).
82 EVT_INLET_FILTER_BLK 1. Replace the air inlet foam filter (section 5.4).
2. Replace the blower (section 9.31).
83 EVT_PROX_PRESS_DISC_TECH 1. Check the patient circuit for leaks, kinks, or blockages.
2. Verify that the proximal tubing is connected to the circuit.
3. Verify that the proximal tubing is connected to the port on the ventilator.
84 EVT_O2_REGULATION 1. Apply high-pressure O2 to the ventilator.
2. Replace the OBM harness (section 9.15).
3. Replace the OBM (section 9.13).
4. Replace the system PCBA (section 9.28).
85 EVT_HIGH_O2_INLET_PRESSURE For the OBM to operate, adjust the external pressure regulator to less than
87 PSIG.
86 EVT_LOW_O2_INLET_PRESSURE For the OBM to operate, adjust the external pressure regulator to greater
than 41 PSIG.
87 EVT_INTERNAL_BATT_CONNECTED No action required. Recorded to indicate that the internal battery is
connected.
88 EVT_MOTOR_VOLTAGE_ENABLE_TIMEOUT 1. Replace the bulk capacitor (section 9.32).
2. Replace the system PCBA (section 9.28).
90 EVT_MOTOR_RL_NOCONVERGE 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
91 EVT_MOTOR_RL_100HZ_STATE_MACHINE Reboot the ventilator.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 97


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
92 EVT_STATE_MACHINE_FOC_SHUTDOWN Reboot the ventilator.
94 EVT_CIRCUIT_MISMATCH 1. Verify that the circuit selection is correct.
2. Check the patient circuit for leaks, kinks, or blockages.
3. Verify that the proximal pressure line is connected to the circuit.
4. Verify that the external flow sensor is connected, if set to active flow or
dual-limb.
5. Verify that the external flow sensor is not connected, if set to passive or
active PAP.
6. Verify that the external flow sensor cable is connected to system PCBA.
95 EVT_EXT_FLOW_RAILED_LOW Replace the external flow sensor.
96 EVT_EXT_FLOW_RAILED_HIGH 1. Replace the external flow sensor.
2. Replace the external flow sensor cable (accessory or internal).
3. Replace the system PCBA (section 9.28).
97 EVT_EXT_FLOW_STUCK 1. Replace the external flow sensor.
2. Replace the external flow sensor cable (accessory or internal).
3. Replace the system PCBA (section 9.28).
98 EVT_EXT_FLOW_DRIFT_HIGH 1. Perform the performance verification (section 10.1).
2. Replace the external flow sensor.
3. Replace the external flow sensor cable (accessory or internal).
4. Replace the system PCBA (section 9.28).
99 EVT_EXT_FLOW_COM_FAIL 1. Replace the external flow sensor.
2. Replace the external flow sensor cable (accessory or internal).
3. Replace the system PCBA (section 9.28).
100 EVT_SENSOR_CAL_DATA_CRC_FAILURE 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
101 EVT_DEVICE_CAL_DATA_CRC_FAILURE 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
102 EVT_SENSOR_CAL_DATA_ZERO_SLOPE 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
103 EVT_SENSOR_CAL_DATA_WRONG_VERSIO 1. Reinstall the software (section 8.3).
N
2. Replace the system PCBA (section 9.28).
104 EVT_DEVICE_CAL_DATA_WRONG_VERSION 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
105 EVT_SENSOR_CAL_DATA_INVALID 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
106 EVT_DEVICE_CAL_DATA_INVALID 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).

98 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
108 EVT_CALIBRATION_MODE No action required. Recorded to indicate that ventilator is in calibration
mode.
109 EVT_BATTERY_NOT_CHARGING_UNKNOW 1. Replace the internal or detachable battery (section 9.3).
N
2. Replace the detachable battery harness (section 9.28).
3. Replace the detachable battery PCBA (section 9.36).
4. Replace the system PCBA (section 9.28).
110 EVT_MOTOR_SHUTDOWN 1. Perform the blower calibration using the Service Tool (section 7.3.1).
2. Replace the system PCBA (section 9.28).
3. Replace the blower (section 9.31).
111 EVT_HOT_MOTOR_TEMP 1. Replace the cooling fans (section 9.41).
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).
112 EVT_MOTOR_VBUS_HIGH 1. Verify that the bulk capacitor is connected (section 9.28).
2. Replace the bulk capacitor (section 9.32).
3. Replace the blower (section 9.31).
4. Replace the system PCBA (section 9.28).
113 EVT_DRV8301_MOTOR_FAULT 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
114 EVT_MOTOR_SPINUP_FLUX_LOW 1. Perform the blower calibration using the Service Tool (section 7.3.1).
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).
115 EVT_MOTOR_SPINUP_FLUX_HIGH 1. Perform the blower calibration using the Service Tool (section 7.3.1).
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).
116 EVT_DRV8301_OCTW_ACTIVE_LOW 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
117 EVT_MOTOR_VBUS_LOW 1. Replace the bulk capacitor (section 9.32).
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).
118 EVT_TBV_UNSUBSCRIBED_EVENT Reboot the ventilator.
119 EVT_MOTOR_OVERSPEED 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
120 EVT_EXT_FLOW_HEATER_FAIL Replace the external flow sensor.
121 EVT_EXT_FLOW_TEMP_HIGH Replace the external flow sensor.
122 EVT_EXT_FLOW_TEMP_LOW Replace the external flow sensor.
127 EVT_BAD_MOTOR_THERMISTOR 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 99


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
128 EVT_HIGH_SPO2 1. Check the alarm settings.
2. Verify that the pulse oximeter is connected.
3. Check the USB extension cable to display PCBA (section 9.27).
129 EVT_LOW_SPO2 1. Check the alarm settings.
2. Verify that the pulse oximeter is connected.
3. Check the USB extension cable to display PCBA (section 9.27).
130 EVT_HIGH_ETCO2 1. Check the alarm settings against the therapy settings on the display.
2. Verify that the CO2 sensor is connected.
131 EVT_LOW_ETCO2 1. Check the alarm settings against the therapy settings on the display.
2. Verify that the CO2 sensor is connected.
132 EVT_LEAKAGE 1. Verify that the pilot pressure line is connected to the AEV.
2. Perform the performance verification (section 10.1).
3. Replace the active exhalation valve in the patient circuit.
133 EVT_AEV_FAILURE 1. Replace the AECM valves and circuit tubing.
2. Perform the performance verification (section 10.1).
3. Replace the system PCBA (section 9.28).
135 EVT_MOTOR_SPEED_REVERSE 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
136 EVT_INTERNAL_BATT_INFO No action required. Recorded for additional information about the battery.
137 EVT_DETACH_BATT_INFO No action required. Recorded for additional information about the battery.
138 EVT_RIPC_STATUS No action required. Recorded for information only.
139 EVT_THERAPY_STATUS No action required. Recorded for information only.
140 EVT_ENCRYPTION_HARDWARE_FAILURE Replace display PCBA (section 9.27).
141 EVT_OBSTRUCTION_INSPIRATORY_DOWNS 1. Check the patient circuit for obstruction, pinched, or blocked tubes.
TREAM
2. Check the tubing for leaks, kinks, or blockages.
142 EVT_MOTOR_SPINUP_SPEED 1. Perform the performance verification (section 10.1).
2. Replace the air inlet foam filter (section 5.4).
3. Replace the blower (section 9.31).
4. Replace the system PCBA (section 9.28).
143 EVT_MAX_RL_MEAS_TIME 1. Replace the blower (section 9.31).
2. Replace the system PCBA (section 9.28).
144 EVT_MCL_FOC_SHUTDOWN 1. Reboot the ventilator.
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).
145 EVT_MOTOR_FLUX_MAGNITUDE_RUNTIM 1. Perform the performance verification (section 10.1).
E
2. Replace the blower (section 9.31).
3. Replace the system PCBA (section 9.28).

100 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
147 EVT_O2_FLOW_RAILED_LOW 1. Replace the OBM (section 9.13).
2. Replace the system PCBA (section 9.28).
148 EVT_O2_FLOW_RAILED_HIGH 1. Replace the OBM (section 9.13).
2. Replace the system PCBA (section 9.28).
149 EVT_O2_FLOW_STUCK 1. Replace the OBM (section 9.13).
2. Replace the system PCBA (section 9.28).
150 EVT_O2_FLOW_DRIFT_HIGH 1. Replace the OBM (section 9.13).
2. Replace the system PCBA (section 9.28).
151 EVT_O2_FLOW_COM_FAIL 1. Replace the OBM (section 9.13).
2. Replace the system PCBA (section 9.28).
152 EVT_MACH_FLOW_RAILED_LOW 1. Replace the flow sensor (section 9.46).
2. Replace the system PCBA (section 9.28).
153 EVT_MACH_FLOW_RAILED_HIGH 1. Replace the flow sensor (section 9.46).
2. Replace the system PCBA (section 9.28).
154 EVT_MACH_FLOW_STUCK 1. Replace the flow sensor (section 9.46).
2. Replace the system PCBA (section 9.28).
155 EVT_MACH_FLOW_DRIFT_HIGH 1. Perform Error 155 Vent Inop Fix (section 7.10.2).
2. Replace the flow sensor (section 9.46).
3. Replace the system PCBA (section 9.28).
156 EVT_TPY_HELD_IN_BM Replace the system PCBA (section 9.28).
157 EVT_O2_PRESSURE_RAILED_LOW 1. Replace the OBM harness (section 9.15).
2. Replace the OBM (section 9.13).
3. Replace the system PCBA (section 9.28).
158 EVT_O2_PRESSURE_RAILED_HIGH 1. Replace the OBM harness (section 9.15).
2. Replace the OBM (section 9.13).
3. Replace the system PCBA (section 9.28).
160 EVT_MODEL_NUM_OBM_MISMATCH 1. Reinstall the OBM and reboot the ventilator.
2. Replace the OBM harness (section 9.15).
3. Replace the system PCBA (section 9.28).
161 EVT_CRYPTO_COMM_FAIL Replace the display PCBA (section 9.27).
162 EVT_AECM_FAILURE 1. Verify the blower chassis tubing and the system PCBA tubing connections
(section 9.50).
2. Replace the proportional valve (AECM) (section 9.33).
3. Replace the three-way solenoid valve (AECM)(section 9.34).
4. Replace the system PCBA (section 9.28).
183 EVT_PRESS_SENSORS_FAILURE Replace the system PCBA (section 9.28).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 101


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
184 EVT_PROX_DEVIATION 1. Check that the patient circuit is connected to the ventilator.
2. Check internal tubing and filters for blockage or water buildup.
3. Replace tubing and filters (section 9.50).
4. Replace the system PCBA (section 9.28).
185 EVT_EXT_POWER_UP_SYSTEM_INIT No action required. Recorded to indicate that a reboot occurred.
186 EVT_LOW_POWER_MANAGEMENT_RESET No action required. Recorded to indicate that a reboot occurred.
187 EVT_ACTIVE_REBREATHING 1. Check that the active exhalation valve in the circuit is not blocked.
2. Check the patient circuit for kinks in the pilot pressure line.
188 EVT_MOTOR_RFLUX_DEBUG Event code #145 is in the log. Refer to that event for more information.
189 EVT_MOTOR_SFLUX_DEBUG Event code #114 or #115 is in the log. Refer to that event for more
information.
190 EVT_AUDIO_PAUSE No action required. Recorded to indicate an alarm audio pause button press.
191 EVT_ALARM_RESET No action required. Recorded to indicate an alarm reset button press on the
display.
192 EVT_KEY_PRESS No action required. Recorded to indicate a button press on the keypad.
193 EVT_CRYPTO_CERT_ERROR 1. Reinstall the software (section 8.3).
2. Replace the display PCBA (section 9.27).
194 EVT_SYSTEM_VERSION_MISMATCH_POWE 1. Reinstall the software (section 8.3).
R
2. Replace the display PCBA (section 9.27).
195 EVT_SYSTEM_VERSION_MISMATCH_UI 1. Reinstall the software (section 8.3).
2. Replace the display PCBA (section 9.27).
196 EVT_COMMSFAIL_UI_TO_TPY 1. Reinstall the software (section 8.3).
2. Replace the display PCBA (section 9.27).
200 EVT_THERAPY_BUZZER_FAIL 1. Replace the buzzer (section 9.40).
2. Replace the system PCBA (section 9.28).
201 EVT_POWER_BUZZER_FAIL 1. Replace the buzzer (section 9.40).
2. Replace the system PCBA (section 9.28).
202 EVT_SPEAKER_FAIL 1. Replace the speaker (section 9.29).
2. Replace the display PCBA (section 9.27).
3. Replace the system PCBA (section 9.28).
206 EVT_SOFT_POWER_FAIL 1. Charge the internal Li-ion battery.
2. Replace the internal Li-ion battery (section 9.3).
3. Replace the system PCBA (section 9.28).
207 EVT_HARD_POWER_FAIL 1. Charge the internal Li-ion battery.
2. Replace the internal Li-ion battery (section 9.3).
3. Replace the system PCBA (section 9.28).
208 EVT_OUT_PRESS_RAILED_LOW Replace the system PCBA (section 9.28).
209 EVT_OUT_PRESS_RAILED_HIGH Replace the system PCBA (section 9.28).

102 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
210 EVT_OUT_PRESS_STUCK Replace the system PCBA (section 9.28).
211 EVT_MON_PRESS_RAILED_LOW Replace the system PCBA (section 9.28).
212 EVT_MON_PRESS_RAILED_HIGH Replace the system PCBA (section 9.28).
213 EVT_MON_PRESS_STUCK Replace the system PCBA (section 9.28).
214 EVT_PIL_PRESS_RAILED_LOW Replace the system PCBA (section 9.28).
215 EVT_PIL_PRESS_RAILED_HIGH Replace the system PCBA (section 9.28).
216 EVT_PIL_PRESS_STUCK Replace the system PCBA (section 9.28).
217 EVT_PROX_PRESS_RAILED_LOW Replace the system PCBA (section 9.28).
218 EVT_PROX_PRESS_RAILED_HIGH Replace the system PCBA (section 9.28).
219 EVT_PROX_PRESS_STUCK Replace the system PCBA (section 9.28).
220 EVT_ATM_PRESS_RAILED_LOW Replace the system PCBA (section 9.28).
221 EVT_ATM_PRESS_RAILED_HIGH Replace the system PCBA (section 9.28).
222 EVT_ATM_PRESS_STUCK Replace the system PCBA (section 9.28).
223 EVT_FIO2_SENSOR_RAILED_LOW 1. Replace the FiO2 sensor (section 9.11).
2. Replace the FiO2 sensor cable to system PCBA (section 9.19).
3. Replace the system PCBA (section 9.28), if issue persists after replacing
FiO2 sensor.
224 EVT_FIO2_SENSOR_RAILED_HIGH 1. Replace the FiO2 sensor (section 9.11).
2. Replace the FiO2 sensor cable to system PCBA (section 9.19).
3. Replace the system PCBA (section 9.28).
225 EVT_OUT_PRESS_DRIFT_HIGH 1. Perform the performance verification (section 10.1).
2. Replace the system PCBA (section 9.28).
226 EVT_MON_PRESS_DRIFT_HIGH 1. Perform the performance verification (section 10.1).
2. Replace the system PCBA (section 9.28).
227 EVT_PIL_PRESS_DRIFT_HIGH 1. Perform the performance verification (section 10.1).
2. Replace the system PCBA (section 9.28).
228 EVT_PROX_PRESS_DRIFT_HIGH 1. Perform the performance verification (section 10.1).
2. Replace the system PCBA (section 9.28).
229 EVT_HIGH_HR 1. Verify that the alarm is set properly on the display.
2. Verify that the pulse oximeter is connected.
230 EVT_LOW_HR 1. Verify that the alarm is set properly on the display.
2. Verify that the pulse oximeter is connected.
231 EVT_PRESET_ADD No action required. Recorded to indicate that the user added a preset.
232 EVT_PRESET_DELETE No action required. Recorded to indicate the user deleted a preset.
233 EVT_PRESET_CHANGE No action required. Recorded to indicate that the user changed a preset
parameter.
234 EVT_FLOW_SENSOR_REVERSED Change the orientation of the external flow sensor to face the patient.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 103


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
235 EVT_KEYPAD_STUCK 1. Replace the keypad (section 9.23).
2. Replace the system PCBA (section 9.28).
236 EVT_PM_LOAD_SWITCH_OPEN Replace the system PCBA (section 9.28).
237 EVT_INTERNAL_BATT_WAKE_VOLT_FAILED 1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
238 EVT_SUPERCAP_FAILED Replace the system PCBA (section 9.28).
239 EVT_BATT_SAFETY_STATUS No action required. Recorded for information only.
240 EVT_NEW_PATIENT No action required. Recorded to indicate that the user selected a new
patient.
241 EVT_SETTINGS_CHANGE No action required. Recorded to indicate that the user changed a setting.
242 EVT_DETACH_BATT_WAKE_VOLT_FAILED 1. Replace the detachable Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
243 EVT_PILOT_PRESS_DISC_TECH 1. Check the patient circuit for leaks, kinks, or blockages.
2. If using dual-limb, verify that the exhalation valve is installed properly.
3. Verify that the pilot pressure tubing is connected to the circuit.
4. Verify that the pilot pressure tubing is connected to the port on the
ventilator.
245 EVT_RTC_BATTERY_DEPLETED Replace the system PCBA (section 9.28).
246 EVT_CORRUPT_RTC_VALUE Replace the system PCBA (section 9.28).
247 EVT_RTC_NOT_TICKING Replace the system PCBA (section 9.28).
250 EVT_INVALID_SYS_BOARD_REV Replace the system PCBA (section 9.28).
251 EVT_PWR_PATH_FAILED If an AC fault is indicated in the log:
1. Replace the power supply to system PCBA cable (section 9.16).
2. Replace the system PCBA (section 9.28).
If a detachable battery fault is indicated in the log:
1. Replace the detachable Li-ion battery (section 9.3).
2. Replace the detachable battery harness (section 9.28).
3. Replace the detachable battery interface PCBA (section 9.36).
4. Replace the system PCBA (section 9.28).
If an internal battery fault is indicated in the log:
1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
252 EVT_CHG_DEBUG No action required. Recorded to indicate that a charging error occurred.
253 EVT_AC_LOGIC_FAULT Replace the system PCBA (section 9.28).
254 EVT_INTERNAL_BATT_COMM_FAILED 1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).

104 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
255 EVT_DETACH_BATT_COMM_FAILED 1. Replace the detachable Li-ion battery (section 9.3).
2. Replace the detachable battery harness (section 9.28).
3. Replace the detachable battery Interface PCBA (section 9.36).
4. Replace the system PCBA (section 9.28).
256 EVT_INTERNAL_BATT_NOT_AUTHENTIC 1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
257 EVT_DETACH_BATT_NOT_AUTHENTIC 1. Replace the detachable Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
258 EVT_COMMSDROP_THERAPY No action required. Recorded for information only.
259 EVT_COMMSDROP_POWER No action required. Recorded for information only.
260 EVT_COMMSFAIL_THERAPY 1. A single occurrence is acceptable.
2. Replace the system PCBA (section 9.28).
261 EVT_COMMSFAIL_POWER 1. A single occurrence is acceptable.
2. Replace the system PCBA (section 9.28).
262 EVT_NVDATA_CORRUPT 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
263 EVT_NVDATA_VERSION_FAILURE 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
264 EVT_NVDATA_DATA_INVALID 1. Reinstall the software (section 8.3).
2. Replace the system PCBA (section 9.28).
265 EVT_VOLTAGE_3VS1_FAIL Replace the system PCBA (section 9.28).
266 EVT_VOLTAGE_3VS2_FAIL Replace the system PCBA (section 9.28).
267 EVT_VOLTAGE_3VS3_FAIL Replace the system PCBA (section 9.28).
268 EVT_VOLTAGE_3VS4_FAIL Replace the system PCBA (section 9.28).
269 EVT_VOLTAGE_5VS1_FAIL Replace the system PCBA (section 9.28).
270 EVT_VOLTAGE_5VS2_FAIL Replace the system PCBA (section 9.28).
271 EVT_VOLTAGE_BUS_FAIL Replace the system PCBA (section 9.28).
272 EVT_COIN_CELL_VOLTAGE 1. Verify that the coin cell battery is installed (section 9.27.1).
2. Replace the coin cell battery (section 9.27.1).
3. Replace the system PCBA (section 9.28).
273 EVT_VOLTAGE_SUPERCAP_FAIL Replace the system PCBA (section 9.28).
274 EVT_VOLTAGE_BUS_POWER_FAIL Replace the system PCBA (section 9.28).
275 EVT_VOLTAGE_CHARGE_FAIL Replace the system PCBA (section 9.28).
276 EVT_VOLTAGE_PB_BOOST_FAIL Replace the system PCBA (section 9.28).
277 EVT_CURRENT_CHARGE_FAIL Replace the system PCBA (section 9.28).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 105


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
278 EVT_VOLTAGE_PB_BATT_FAIL 1. Replace the external battery.
2. Replace the external battery cable.
3. Replace the system PCBA (section 9.28).
279 EVT_VOLTAGE_BOOST_FAIL Replace the system PCBA (section 9.28).
280 EVT_VOLTAGE_AC_FAIL 1. Verify that the power supply to system PCBA is connected.
2. Verify that the power supply is connected.
3. Replace the power supply to system PCBA cable (section 9.16).
4. Replace the power supply (section 9.17).
5. Replace the system PCBA (section 9.28).
281 EVT_CURRENT_SYSTEM 1. Verify that the power supply to system PCBA is connected.
2. Verify that the power supply is connected.
3. Replace the power supply to system PCBA cable (section 9.16).
4. Replace the power supply (section 9.17).
5. Replace the system PCBA (section 9.28).
282 EVT_VOLTAGE_INT_LI 1. Verify that the internal Li-ion battery is connected.
2. Replace the internal Li-ion battery (section 9.3).
3. Replace the system PCBA (section 9.28).
283 EVT_VOLTAGE_POWER_FAIL 1. Replace the bulk capacitor (section 9.32).
2. Replace the system PCBA (section 9.28).
284 EVT_VOLTAGE_DETCH_LI 1. Verify that the detachable Li-ion battery is connected.
2. Replace the detachable Li-ion battery (section 9.3).
3. Replace the system PCBA (section 9.28).
285 EVT_CURRENT_BUZZER 1. Verify that the buzzer is connected.
2. Replace the buzzer (section 9.40).
3. Replace the system PCBA (section 9.28).
286 EVT_POWER_FAIL_BOOST_FAULT Replace the system PCBA (section 9.28).
287 EVT_EXT_DC_INSUFFICIENT_TO_CHG Replace the system PCBA (section 9.28).
290 EVT_START_STOP_LATCH_RESET_STUCK Replace the system PCBA (section 9.28).
291 EVT_START_STOP_LATCH_SET_STUCK Replace the system PCBA (section 9.28).
298 EVT_USB_CONNECTED Message appears when a USB device is plugged in. If a device is not plugged
in, replace the USB extension cable or the display PCBA (section 9.27).
299 EVT_USB_DISCONNECTED Message appears when a USB device is unplugged. If a device is not
unplugged, replace the USB extension cable or the display PCBA (section
9.27).
300 EVT_UI_VOLTAGE_5V_FAIL Replace the display PCBA (section 9.27).
301 EVT_UI_VOLTAGE_33V_FAIL Replace the display PCBA (section 9.27).
302 EVT_UI_VOLTAGE_18V_FAIL Replace the display PCBA (section 9.27).
303 EVT_UI_VOLTAGE_6V_FAIL Replace the display PCBA (section 9.27).

106 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
304 EVT_UI_BACKLIGHT_FAIL 1. Replace the display (section 9.25).
2. Replace the display PCBA (section 9.27).
305 EVT_TOUCHSCREEN_FAIL 1. Replace the display (section 9.25).
2. Replace the display PCBA (section 9.27).
306 EVT_USB_REJECTED_UNKNOWN_DEVICE 1. Message appears when an unacceptable USB device is unplugged. If a
device is not unplugged, replace the USB extension cable or the display
PCBA (section 9.27).
2. Remove the unacceptable USB flash drive from the USB port.
307 EVT_SLEEP No action required. Recorded to indicate that the system went to sleep.
309 EVT_EXT_FLOW_CABLE_DISC 1. Plug the external flow sensor into the ventilator.
2. Ensure that the external flow sensor cable is connected to the system
PCBA.
310 EVT_EXT_FLOW_SENSOR_DISC 1. Ensure that the external flow sensor cable is connected to the external
flow sensor.
2. Plug the external flow sensor into the ventilator.
3. Ensure that the external flow sensor cable is connected to the system
PCBA (section 9.42).
314 EVT_EXT_DC_HIGH_IMPEDANCE 1. Check the external DC power supply or the internal batteries connections.
2. Replace the DC power cable.
3. Replace the system PCBA (section 9.28).
315 EVT_INTERNAL_BATT_NOT_DSG_TEMP 1. Inspect the cooling fans.
2. Replace the cooling fans (section 9.41).
3. Replace the internal Li-ion battery (section 9.3).
316 EVT_DETACH_BATT_NOT_DSG_TEMP 1. Inspect the cooling fans.
2. Replace the cooling fans (section 9.41).
3. Replace the detachable Li-ion battery (section 9.3).
317 EVT_SW_UPGRADE_FAILURE 1. Reformat the USB stick and replace software file (section 8.3).
2. Reinstall the software (section 8.3).
3. Replace the display PCBA (section 9.27).
4. Replace the system PCBA (section 9.28).
318 EVT_CAPNOSTAT_CONNECTED No action required. Recorded to indicate that the accessory is connected.
319 EVT_CAPNOSTAT_DISCONNECTED No action required. Recorded to indicate that the accessory is disconnected.
320 EVT_CAPNOSTAT_ZERO_REQUIRED Perform the CO2 sensor adapter zero function on the user interface.
321 EVT_LOSS_OF_ETCO2_SIGNAL 1. Verify that the CO2 sensor is connected.
2. Check the USB extension cable to display PCBA (section 9.27).
322 EVT_CHECK_AIRWAY_ADAPTER 1. Verify the CO2 sensor is connected.
2. Check the USB extension cable to display PCBA (section 9.27).
323 EVT_CO2_SENSOR_FAULTY 1. Verify that the CO2 sensor is connected.
2. Check the USB extension cable to display PCBA (section 9.27).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 107


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
324 EVT_CO2_OUT_OF_RANGE 1. Verify that the CO2 sensor is connected.
2. Check the USB extension cable to display PCBA (section 9.27).
325 EVT_POWER_VBUS_DROPPED 1. Charge the internal Li-ion battery.
2. Replace the internal Li-ion battery (section 9.3).
3. Check the external DC supply connection.
4. Replace the DC power cable.
5. Charge the detachable Li-ion battery.
6. Replace the detachable Li-ion battery (section 9.3).
7. Replace the power supply (section 9.17).
8. Replace the system PCBA (section 9.28).
326 EVT_PULSE_OXIMETER_CONNECTED No action required. Recorded information to indicate the accessory is
connected.
327 EVT_PULSE_OXIMETER_DISCONNECTED No action required. Recorded information to indicate that the accessory is
disconnected.
328 EVT_VOLUME_UNDER_DELIVERY 1. Remove any obstructions in the patient circuit.
2. Ensure that the patient circuit is connected to the ventilator.
3. Ensure that the high inspiratory pressure alarm limit is set high enough
for the ventilator to hit the target pressure.
329 EVT_USB_REJECTED_IDENTICAL_DEVICES Message appears when two USB devices of the same type are plugged in. If
two devices are not plugged in, replace the USB extension cable or the
display PCBA (section 9.27).
330 EVT_DRIFT_DEBUG 1. Perform the performance verification (section 10.1).
2. Replace the system PCBA (section 9.28).
331 EVT_DRV8301_SREG_TWO_DEBUG Event #116 or #113 are in the log. Refer to those events for more
information.
332 EVT_DRV8301_SREG_TWO_DEBUG Event #116 or #113 are in the log. Refer to those events for more
information.
333 EVT_CALIBRATION_EVENT No action required. Recorded to indicate an attempt to calibrate the circuit
or sensor.
334 EVT_LOSS_OF_SPO2_SIGNAL 1. Verify that the pulse oximeter sensor is connected.
2. Check the USB extension cable to display PCBA (section 9.27).
335 EVT_MOTOR_BOOST_VOLT_LOW Replace the system PCBA (section 9.28).
336 EVT_FAN1_FAILURE 1. Replace the cooling fans (section 9.41).
2. Replace the system PCBA (section 9.28).
337 EVT_FAN2_FAILURE 1. Replace the cooling fans (section 9.41).
2. Replace the system PCBA (section 9.28).
338 EVT_FIO2_SENSOR_NOT_CALIBRATED Calibrate the FiO2 sensor (section 10.5).
339 EVT_INTERNAL_BATT_MAX_ERROR 1. Replace the internal Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).

108 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
340 EVT_DETACH_BATT_MAX_ERROR 1. Replace the detachable Li-ion battery (section 9.3).
2. Replace the system PCBA (section 9.28).
341 EVT_PRODUCT_CONFIGURATION_CHANGE No action required. Recorded for information only.
342 EVT_UNKNOWN_PRODUCT_CONFIGURATI 1. Reinstall the software (section 8.3).
ON
2. Rewrite the ventilator information using the Service Tool (section 7.3.1).
343 EVT_UI_REPORTED_ALARM_ERROR No action required. Recorded for information only.
344 EVT_COMMSDROP_UI No action required. Recorded for information only.
345 EVT_COMMSFAIL_UI 1. A single occurrence acceptable.
2. Replace the display PCBA (section 9.27).
3. Replace the system PCBA (section 9.28) instead of display PCBA.
346 EVT_SW_UPGRADE_STARTED No action required. Recorded to indicate a software version change.
347 EVT_SW_UPGRADE_PERFORMED No action required. Recorded to indicate a software upgrade completed.
348 EVT_HIGH_INSPIRATORY_PRESS_PHASE4 1. Check the alarm settings against the therapy settings.
2. Check the patient circuit for leaks, kinks, or blockages.
349 EVT_BATT_AUTH_FAIL No action required. Recorded to indicate that an authentication attempt
failed.
350 EVT_SLEEP_EXIT No action required. Recorded to indicate that the system exited sleep.
352 EVT_MPV_CIRCUIT_DISCONNECT 1. Connect the circuit to the ventilator.
2. Connect the mouthpiece to the end of the circuit.
353 EVT_CALCULATE_POWER_OFFSET No action required. Recorded when the power CPU starts/resets.
354 EVT_FIO2_SENSOR_CONNECTED No action required. Recorded for information when the sensor is connected.
355 EVT_FIO2_SENSOR_DISCONNECTED No action required. Recorded for information when the sensor is
disconnected.
356 EVT_TBV_TABLE_ERROR 1. Reboot the ventilator.
2. Reinstall the software (section 8.3).
3. Replace the system PCBA (section 9.28).
358 EVT_EFS_NOT_IN_CIRCUIT Connect the external flow sensor to the patient circuit.
359 EVT_SW_VERSION No action required. Recorded to log the software versions installed on the
ventilator.
361 EVT_AUDIO_PAUSE_KEY_STUCK 1. Replace the keypad (section 9.23).
2. Replace system PCBA (section 9.28).
363 EVT_RX_TO_MANY_RX_FILES No action required. Recorded to indicate more than one valid prescription
files exist on the mass storage.
365 EVT_RX_BAD_SETTINGS No action required. Recorded to indicate the prescription file has errors in
the Rx settings.
366 EVT_RX_BAD_PRESETS_COUNT No action required. Recorded to indicate the number of presets in the
prescription file is zero or greater than 5.
367 EVT_RX_BAD_PARSE No action required. Recorded to indicate that the prescription file on the
mass storage could not be parsed.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 109


Diagnostic Codes and Troubleshooting

Event
Message Recommended repair
code
368 EVT_RX_BAD_PRODUCT No action required. Recorded to indicate that the product ID in the
prescription file does not match the product ID on the ventilator.
369 EVT_RX_BAD_SERIAL_NUMBER No action required. Recorded to indicate that the serial number in the
prescription file does not match the serial number on the ventilator.
370 EVT_RX_BAD_VERSION No action required. Recorded to indicate that the prescription file Rx version
does not match the ventilator Rx version.
371 EVT_RX_EVT_AVAILABLE No action required. Recorded to indicate that the prescription from the mass
storage device is available for selection.
372 EVT_RX_BEGIN No action required. Recorded to indicate that the install prescription is
selected.
373 EVT_RX_COMPLETE No action required. Recorded to indicate the installation of prescriptions
from mass storage successfully completed.
375 EVT_RX_FAILED No action required. Recorded to indicate the installation of prescriptions
from mass storage failed due to errors in the system.
376 EVT_NVDATA_DOWNGRADE_FAILURE 1. Reboot the ventilator.
2. Replace the system PCBA (section 9.28).
377 EVT_LOSS_OF_FIO2_SIGNAL Reconnect the FiO2 sensor (section 9.11).

110 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


7 Using the Service Tool

7.1 Downloading the Service Diagnostic and Test (SD&T) Tool .................................112
7.2 Starting the SD&T Tool .......................................................................................113
7.3 Using the SD&T Tool ..........................................................................................116
7.3.1 Main Screen Functions ............................................................................... 116
7.4 SD&T Tool - Toggle CAL Mode ............................................................................117
7.5 SD&T Tool - Toggle Blower State ........................................................................118
7.6 SD&T Tool - Blower Calibration ..........................................................................120
7.7 SD&T Tool – Write Blower Hours ........................................................................121
7.8 SD&T Tool – PM Assessments ............................................................................122
7.9 SD&T Tool – Write Device Info ...........................................................................123
7.10 SD&T Tool – Event Logs ......................................................................................124
7.10.1 Enable Firmware Restore ............................................................................127
7.10.2 Error 155 Vent Inop Fix ............................................................................... 129
7.10.3 Error 29 FW Upgrade Fix ............................................................................. 130
7.10.4 Error 7 & 8 FW Upgrade Fix ........................................................................131
7.11 SD&T Tool – Ship Mode ......................................................................................132
7.12 SD&T Tool – Final Test ........................................................................................134
7.13 SD&T Tool – Diagnostic Test ...............................................................................136
7.14 SD&T Tool – Refresh Information .......................................................................139
7.15 SD&T Tool – Save ...............................................................................................140
7.16 SD&T Tool – About .............................................................................................141

1144577 Rev B Trilogy EV300 Ventilator Service Manual 111


Using the Service Tool

This chapter describes how to download and use the service diagnostic and test tool.

7.1 Downloading the Service Diagnostic and Test


(SD&T) Tool
If you do not have an InCenter 2.0 account:
1. Send an email to PCCI_CS_OPS@philips.com that includes:
• Subject line: Request for access to InCenter Service P&S and Software Downloads
for Respiratory Care-Ventilators.
• Customer full name
Company/institution
Street address
City, state, postal/zip code
Country
• Telephone number
• Email address
• Ventilator serial number (to confirm that the request is from a valid customer).
2. The InCenter team processes your request and emails a temporary password to you
within 72 hours.
3. Once you log into InCenter 2.0 (https://philips.mizecx.com/login.html), create a
password and access technical content for Hospital Respiratory Care products,
including the Service Tool.
4. Create a folder on service PC named Trilogy Evo/EV300 Service Diagnostic and Test
Tool.
5. From the product tree, select:
Hospital Respiratory Care > Ventilation > Trilogy.
6. Select on the Software tab and then on Software Downloads.
7. Select on the Trilogy Evo/EV300 Service Diagnostic and Test Tool.
8. Select Run to allow the download to the service PC.

9. Navigate to the Trilogy Evo/EV300 Service Diagnostic and Test Tool folder you created,
then select OK to download the Service Tool.

112 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

10. To open the EV300 Service Tool folder, select Launch.

11. The software is installed.

7.2 Starting the SD&T Tool


The following instructions outline how to launch the SD&T tool.
1. Connect the ventilator to an AC mains outlet.
2. Connect the service PC to the ventilator using a USB type A to micro B cable.
3. On the service PC, select the SD&T tool icon from the desktop or taskbar.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 113


Using the Service Tool

4. From the SD&T tool main screen, select Trilogy EV300 from the CONNECT TO DEVICE
drop-down list.

5. Select CONNECT TO DEVICE.

114 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

6. Verify that the ventilator is connected:


• DEVICE CALIBRATION MODE STATUS = Green button is on
• DEVICE INFORMATION is populated

7. To take the ventilator out of CAL mode and close the SD&T tool at any time, select
CLOSE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 115


Using the Service Tool

7.3 Using the SD&T Tool


The Trilogy EV300 test panel allows you to troubleshoot and perform the Final Test in the
Performance Verification (Chapter 10).
NOTE

Disconnecting the ventilator from the test tool without closing the application or using the
Toggle CAL Mode button leaves the ventilator in calibration mode. The ventilator must then
be reconnected to be taken out of calibration mode.

7.3.1 Main Screen Functions


Toggle CAL Mode – Switches calibration mode on and off.
Toggle Blower State – Switches the blower on and off.
Blower Calibration – Allows the user to perform a motor calibration on the connected
ventilator. This MUST be performed by following the blower and/or system PCBA
replacement prior to executing any test step using the final test function.
Write Blower Hours – Allows the user to write blower hours to the system PCBA. This should
be performed following system PCBA replacement in which the blower hours are available.
PM Assessments – Allows the user to assess the need to replace the 3-way solenoid valve
(blower housing), proportional valve, detachable battery and internal battery. The
assessment should be performed through the evaluation procedure each time a ventilator is
returned for service.
Write Device Info – Allows the user to write the model and serial number to the system
PCBA. This must be performed following system PCBA replacement.
Event Logs – Allows the use to:
• View and copy the event log
• Restore operational software to a previous version
• Perform software fixes for error codes 7, 8, 29, and 155
Ship Mode – Allows the user to disable the detachable and internal batteries for the
connected ventilator. The ventilator is automatically placed into this mode at the
conclusion of the final test. The ventilator MUST be placed into this mode prior to removing
the internal battery. Pressing the On/Off button takes the ventilator out of ship mode.
Final Test – Allows the user to open the test panel and select the appropriate test and/or
tests required to complete the performance verification testing.
Diagnostic Test – Allows the user to open the test panel and select tests for
troubleshooting.
Refresh Information – Allows the user to refresh the onscreen information.
Save – Allows the user to save a copy of the device information.
About – Allows the user to view information about the SD&T tool, including tool version
and who to contact for assistance.

116 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.4 SD&T Tool - Toggle CAL Mode


Use the Toggle CAL Mode to take the connected ventilator out of calibration mode.
1. Start the SD&T Tool (section 7.2).
2. To take the connected ventilator out of calibration mode, select Toggle CAL Mode.
• DEVICE CALIBRATION MODE STATUS = Button is off

3. To place the connected ventilator back into calibration mode, select Toggle CAL
Mode.
• DEVICE CALIBRATION MODE STATUS = Button is on

1144577 Rev B Trilogy EV300 Ventilator Service Manual 117


Using the Service Tool

7.5 SD&T Tool - Toggle Blower State


Use the Toggle Blower State to turn on and off the blower.
1. Start the SD&T Tool (section 7.2).
2. To turn the blower on, select Toggle Blower State.

3. To turn the blower off, select Toggle Blower State.

118 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

4. To reconnect the ventilator to the SD&T tool and place it back into CAL mode, select
Toggle CAL Mode.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 119


Using the Service Tool

7.6 SD&T Tool - Blower Calibration


Use the Blower Calibration to turn on and off the blower.
1. Start the SD&T Tool (section 7.2).
2. To execute calibration of the blower, select Blower Calibration.

3. When Blower Calibration is complete, select OK.

120 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.7 SD&T Tool – Write Blower Hours


Use the Write Blower Hours to re-program the existing blower hours whenever a system
PCBA is replaced or reprogram to zero is the blower was replaced.
1. Start the SD&T Tool (section 7.2).
2. To re-program blower hours, select Write Blower Hours.

3. Enter the desired hours and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 121


Using the Service Tool

7.8 SD&T Tool – PM Assessments


Use the PM Assessments to assess if the 3-way valve (blower housing), proportional valve,
detachable battery or internal battery require replacement.
1. Start the SD&T Tool (section 7.2).
2. To reprogram blower hours, select PM Assessments.

3. Enter 1 for YEARS UNTIL NEXT PM CYCLE and then select RECALCULATE.

122 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

4. When component assessment is complete, select EXIT.

7.9 SD&T Tool – Write Device Info


Use the Write Device Info to reprogram the ventilator model number and serial number
whenever a system PCBA is replaced.
1. Start the SD&T Tool (section 7.2).
2. To reprogram blower hours, select Write Device Info.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 123


Using the Service Tool

3. Enter the model number and serial number and then select OK.

7.10 SD&T Tool – Event Logs


Use the Event Logs to read and/or copy and save the log, restore operational software to a
previous version or perform software fixes for error codes 7, 8, 29, and 155.
1. Start the SD&T Tool (section 7.2).
2. To view the event logs screen, select Event Logs.

124 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

3. To read the event log select READ LOG.

4. To copy the event log, right-click on the screen and select Copy Data.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 125


Using the Service Tool

5. To close the event log screen, select EXIT.

126 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.10.1 Enable Firmware Restore


1. To restore operational software to a previous version select Enable Firmware
Restore.

2. To disconnect the ventilator from the SD&T tool and allow a previous version of
software to be installed select CONTINUE.

3. Install operational software (section 8.3).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 127


Using the Service Tool

4. To take the ventilator out of CAL mode and close the SD&T tool, select CLOSE.

128 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.10.2 Error 155 Vent Inop Fix


1. To perform the software fix for error code 155 select Error 155 Vent Inop Fix.

2. Follow the onscreen instructions and then select EXIT to close the event logs screen.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 129


Using the Service Tool

7.10.3 Error 29 FW Upgrade Fix


1. To perform the software upgrade fix for error code 29 select Error 29 FW Upgrade Fix.

2. Follow the onscreen instructions and then select EXIT to close the event logs screen.

130 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.10.4 Error 7 & 8 FW Upgrade Fix


1. To perform the software upgrade fix for error code 7 & 8 select Error 7 & 8 FW
Upgrade Fix.

2. Follow the onscreen instructions and then select EXIT to close the event logs screen.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 131


Using the Service Tool

7.11 SD&T Tool – Ship Mode


Use the Ship Mode to disable the detachable and internal batteries prior to disconnecting
the internal battery or shipping the ventilator.
1. Start the SD&T Tool (section 7.2).
2. To disable the detachable and internal battery, select Ship Mode.

3. Disconnect the ventilator from AC power, confirm that the power fail alarm activates
and then select PASS.

4. Press the alarm silence button on the front panel.

132 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

5. Select OK to confirm that the ventilator is in shutdown mode and to disconnect the
SD&T tool.

6. To take the ventilator out of CAL mode and close the SD&T tool, select CLOSE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 133


Using the Service Tool

7.12 SD&T Tool – Final Test


Use the Final Test to perform the required testing outlined in the performance verification.
1. Start the SD&T Tool (section 7.2).
2. To start the performance verification testing, select Final Test.

3. Enter the model number and serial number and then select OK.

134 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

4. Check or uncheck the tests to be performed and then select START TEST.

5. Follow all onscreen instructions for each test.


6. When testing is complete, close the Test Panel.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 135


Using the Service Tool

7. To take the ventilator out of CAL mode and close the SD&T tool at any time, select
CLOSE.

7.13 SD&T Tool – Diagnostic Test


Use the Diagnostic Test to select specific tests for troubleshooting.
1. Start the SD&T Tool (section 7.2).
2. To select tests for troubleshooting, select Diagnostic Test.

136 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

3. Identify the desired test using Table 6-1 and then select that test.

4. Follow all onscreen instructions for each test.


5. When testing has been completed, select CLOSE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 137


Using the Service Tool

Table 6-1: Test Name and Tests Performed

Test Name Tests Performed


FAN Fan Verification

SENSORS Barometric Pressure


Barometric Sensor Verification
Environmental Sensor Verification
External Flow Sensor Verification
External Flow Sensor
Flow Verification
FiO2 FiO2 Verification
FiO2 Sensor Tubing Verification
USER INTERFACE Ambient Light Sensor Verification
Button Verification
LCD Verification
LED Verification
LED Verification (AC Power)
Touchscreen Verification
POWER Power Source Verification
Power Fail Verification
COMMUNICATION Audible Alarm Verification
Nurse Call Verification
USB Verification
PNEUMATIC External Flow Sensor Verification
Flow Verification
Pressure Verification
SYSTEM SETUP System Current Leakage Verification
System Leak & Flow O2 Verification
AECM Solenoid Valve Verification
Active Exhalation Verification

138 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

6. To take the ventilator out of CAL mode and close the SD&T tool at any time, select
CLOSE.

7.14 SD&T Tool – Refresh Information


Use the Refresh Information to refresh the device information.
1. Start the SD&T Tool (section 7.2).
2. To refresh device information, select Refresh Information.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 139


Using the Service Tool

7.15 SD&T Tool – Save


Use the Save to save a copy of the device information.
1. Start the SD&T Tool (section 7.2).
2. To save a copy of the device information, select Save.

3. Choose the location to save the file, name the file and then select OK.

140 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Using the Service Tool

7.16 SD&T Tool – About


Use the About to determine what version of the SD&T tool version and find contact number
for assistance with the tool.
1. Start the SD&T Tool (section 7.2).
2. To view the SD&T tool version and contact number, select About.

3. To close the About screen, select CLOSE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 141


Using the Service Tool

4. To take the ventilator out of CAL mode and close the SD&T tool at any time, select
CLOSE.

142 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


8 Reports and Software Downloads

8.1 Saving a Copy of the Significant Event Log ..........................................................144


8.2 Clearing the Significant Event Log ......................................................................144
8.3 Downloading Ventilator Software ......................................................................144
8.3.1 Downloading Ventilator Software From InCenter .................................... 145
8.3.2 Downloading Software to the Ventilator ................................................. 145
8.4 Programming the Ventilator Serial Number and Blower Hours ...........................149
8.4.1 Programming the Ventilator Serial Number ............................................. 149
8.4.2 Programming the Blower Hours ...............................................................150

1144577 Rev B Trilogy EV300 Ventilator Service Manual 143


Reports and Software Downloads

8.1 Saving a Copy of the Significant Event Log


NOTE
The file on the USB flash drive can only be read by Philips.

1. Turn on the ventilator.


2. Insert a USB flash drive into the USB port.
3. Navigate to the Options tab.
4. Select the Data Transfer button.
5. Select the Alarm & Event Log button.
6. Select the USB button when prompted.
7. Select Yes when prompted.
8. When complete, Success appears on the Alarm & Event Log button.
9. The significant event log and data transfer is complete.

8.2 Clearing the Significant Event Log


NOTE
This section only clears the log from the ventilator.

1. Turn on the ventilator.


2. Navigate to the Options tab.
3. Select the Alarm & Event Log button.
4. Select the Clear button.
5. Select Yes when prompted.
6. The significant event log is cleared.

8.3 Downloading Ventilator Software


Download ventilator software from InCenter 2.0 (https://Philips/InCenter2.0/login), or
contact Philips to request a service representative installation on site (charges may apply).
Worldwide, visit Philips at www.healthcare.philips.com.
1. Select your location and language.
2. Select the About drop-down menu.
3. Select Contact. Call the Response Center nearest you or visit the Philips website.

144 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Reports and Software Downloads

8.3.1 Downloading Ventilator Software From InCenter


To download ventilator software from InCenter to the service PC:
1. From the InCenter account, select:
Service > Software > Software Downloads > Respiratory Care-Ventilation > Trilogy
EV300 Operational Software.
2. From Software Downloads, select Trilogy EV300 Operational Software > Trilogy
EV300 Operational Software.
3. Select the Trilogy EV300 Operational Software link.
4. Select Save As and download the file to the desktop of the service PC.

5. Save the Trilogy EV300 upgrade file to a USB flash drive.

6. Remove the USB flash drive from the PC.

8.3.2 Downloading Software to the Ventilator


NOTE
If AC power is not available, the software can be upgraded using battery power.

1. Connect AC power to the ventilator.


2. Press the On/Off button.
3. Insert the USB flash drive into a USB port on the Trilogy EV300.
4. In the main screen, select the Options tab.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 145


Reports and Software Downloads

5. Select the data transfer button.

6. When the data transfer screen appears, verify that the correct software version is
shown.

NOTE
If the correct software version is not shown the USB stick may have to be reinserted.

7. Select the Install Software Update button.

146 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Reports and Software Downloads

8. When the confirmation window appears, select Yes to install the new software
version.

9. An installation progress screen appears.

10. When prompted, select OK to reboot the ventilator.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 147


Reports and Software Downloads

11. The reboot hourglass appears.

12. The software is updated.

148 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Reports and Software Downloads

8.4 Programming the Ventilator Serial Number and


Blower Hours

8.4.1 Programming the Ventilator Serial Number


1. Select the Write Device Info button in the Service Tool main screen.

2. Enter the model and serial number.

3. Select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 149


Reports and Software Downloads

8.4.2 Programming the Blower Hours


1. Select the Write Blower Hours button in the Service Tool main screen.

2. Enter the blower hours.

3. Select OK.

150 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


9 Removal and Installation

9.1 Introduction to Removal/Installation .................................................................153


9.2 Preliminary Cleaning and Inspection ..................................................................153
9.3 Disconnecting All Power - Batteries and AC Power Cord .....................................154
9.4 Air Inlet Foam Filter ...........................................................................................158
9.5 Filter Cover ........................................................................................................158
9.6 Particulate Filter ................................................................................................158
9.7 Detachable Battery Door ...................................................................................159
9.8 Connection Cover ..............................................................................................160
9.9 USB Connector Cover .........................................................................................161
9.10 O2 Fitting ...........................................................................................................162
9.11 FiO2 Sensor .........................................................................................................164
9.12 Handle / Retention Plate ....................................................................................166
9.13 O2 Blending Module (OBM) Assembly ................................................................167
9.14 Rear Cover .........................................................................................................168
9.15 OBM Harness .....................................................................................................170
9.16 Base Assembly ...................................................................................................171
9.17 Power Supply ....................................................................................................172
9.18 AC Harness Assembly .........................................................................................174
9.19 FiO2 Sensor Housing ...........................................................................................175
9.19.1 Three-way Solenoid Valve ........................................................................177
9.20 Vanity Cover ......................................................................................................179
9.21 Alarm Bar ..........................................................................................................180
9.22 Front Panel Assembly ........................................................................................181
9.23 Keypad ..............................................................................................................184
9.24 Display Retainers ...............................................................................................186
9.25 Display ...............................................................................................................188
9.26 Display Interface PCBA .......................................................................................190
9.27 Display PCBA .....................................................................................................192
9.27.1 Coin Cell Battery .......................................................................................194
9.28 System PCBA ......................................................................................................195
9.29 Speaker Assembly and Speaker Housing ............................................................203
9.30 Blower Cap ........................................................................................................206
9.31 Blower Assembly ...............................................................................................208
9.32 Bulk Capacitor ...................................................................................................210
9.33 Proportional Valve (AECM) ................................................................................211
9.34 Three-Way Solenoid Valve (AECM) .....................................................................213
9.35 Inlet Side Panel Assembly ..................................................................................214
9.36 Detachable Battery PCBA ...................................................................................218
9.37 Detachable Battery Housing ...............................................................................219
9.38 DC Power Connector Cable ................................................................................220
9.39 Low-Flow O2 Connector and Tubing ....................................................................221
9.40 Buzzer Assembly ................................................................................................222
9.41 Fan Assembly .....................................................................................................223

1144577 Rev B Trilogy EV300 Ventilator Service Manual 151


Removal and Installation

9.42 Outlet Side Panel Assembly ............................................................................... 224


9.43 Dual-limb Cup and Ferrite Retainer .................................................................... 229
9.44 External Flow Sensor Cable ................................................................................ 230
9.45 USB Extension Cable .......................................................................................... 231
9.46 Flow Sensor Assembly ....................................................................................... 232
9.47 System PCBA Retainer ....................................................................................... 234
9.48 Blower Chassis Plate .......................................................................................... 235
9.49 Main Housing .................................................................................................... 237
9.50 Tubing Connection Guide ................................................................................... 238
9.50.1 System PCBA Tubing Connections ............................................................ 238
9.50.2 Blower Chassis Plate Tubing Connections ................................................ 241
9.51 Component Replacement Data Form ................................................................. 245

152 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.1 Introduction to Removal/Installation


This chapter describes how to remove and install the replaceable components of the Trilogy
EV300 ventilator. Unless otherwise noted, reverse the removal steps to install.

WARNING
To prevent electrical shock, disconnect all power (section 9.3) before attempting to make
any repairs to the Trilogy EV300 ventilator.

CAUTION
Electronic components used in this device are subject to damage from static electricity.
Repairs made to this device must be performed only in an antistatic, ESD-protected
environment.
During all repair and replacement procedures, ensure that any disconnections (fittings,
tubing, and hoses) are reconnected securely.

NOTE
Refer to the performance verification (section 10.1) for required testing after component
replacement.

9.2 Preliminary Cleaning and Inspection


Before service, clean and inspect the ventilator:
1. Remove the humidifier and any patient accessories from the ventilator.
2. Remove and inspect the air inlet foam filter (section 5.4) and particulate filter
(section 5.5).
3. Clean the ventilator exterior (section 5.2.1).
4. Inspect the ventilator for any visible damage.
5. Replace parts following the removal and installation procedures.
6. Document all findings and repairs on the Component Replacement Data Form
(section 9.51).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 153


Removal and Installation

9.3 Disconnecting All Power - Batteries and AC


Power Cord
Required equipment (section 1.2):
Torx driver, T20
Screwdriver, philips

NOTE
The ventilator should be placed into ship mode before removing all power sources (AC
power, external DC, detachable battery, internal battery).

1. Place the ventilator in ship mode by pressing the ship mode button in the Service Tool
main screen (section 7.11).
2. Turn off the ventilator by selecting the On/Off button.
3. Disconnect the power cord from the AC mains outlet.
4. Remove the AC power cord from the ventilator.

T20 Torx screw


(90 N-cm/8 in.-lb)
Power cord
retention clip

AC power cord

5. Disconnect the oxygen hose from the ventilator.


6. Disconnect external DC power, if connected.
7. Remove the ventilator from the stand.

154 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

8. Remove the roll stand adapter plate from the bottom of the ventilator.

Roll stand adapter plate

10-32 x 1/2-in. flat head


screws (x3)
(107-203 N-cm/15-18 in.-lb)

9. Open the detachable battery door.

Detachable battery
door

10. Remove the detachable battery by pulling the tab.

Detachable battery
pack

1144577 Rev B Trilogy EV300 Ventilator Service Manual 155


Removal and Installation

11. Remove the screws that secure the internal battery door to the base assembly.

T20 Torx screw (x3)


(90 N-cm/8 in.-lb)

Internal
battery door

Base
assembly

12. Gently pry the internal battery door to disengage the retention hook.
13. Remove the internal battery door from the base assembly.

Internal
battery
door

Base
assembly

Internal battery door

Retention hook

156 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

14. Remove the internal battery from the base of the ventilator.

Base assembly

Internal battery

15. Disconnect the internal battery connector from the system PCBA.

NOTE
The alarm may sound when the internal battery is disconnected. To stop the alarm from
sounding, press the alarm silence button.

Internal battery connector

Pinch latch on connector to release

When connecting power:


1. Install the AC power cord retention clip to the ventilator base assembly.
2. Insert the detachable battery until the latch clicks.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 157


Removal and Installation

9.4 Air Inlet Foam Filter


Clean or replace the air inlet foam filter as described in section 5.4.

9.5 Filter Cover


Replace the filter cover as described in section 5.5.

9.6 Particulate Filter


Replace the particulate filter as described in section 5.5.

158 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.7 Detachable Battery Door


1. Pull the tab at the top of the detachable battery door to open.

Tab

Detachable battery door

2. To remove the door, pull the two hinges away from the inlet side panel.

Hinges

Detachable battery door

Inlet side panel

When installing the detachable battery door, push the hinges until they are seated in the
inlet side panel.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 159


Removal and Installation

9.8 Connection Cover


1. Pull the tab at the top of the connection cover to open.

Tab

Connection cover

2. To remove the connection cover, pull the cord.

Inlet side panel

Cord

When installing the connection cover, insert the cord into the inlet side panel and push until
seated.

160 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.9 USB Connector Cover


1. Pull the tab at the top of the USB connector cover to open.

Tab

USB connector cover

2. To remove the USB connector cover, pull the cord.

Outlet side panel

Cord

USB connector cover

When installing the USB connector cover, insert the USB cover cord into the outlet side
panel, and push until seated.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 161


Removal and Installation

9.10 O2 Fitting
Required equipment (section 1.2):
Screwdriver, phillips
Krytox lubricant

1. Remove the screws that secure the retention plate.

O2 blending module (OBM)

Screws (x2) (90 N-cm/8 in.-lb)


Retention plate

O2 fitting

2. Remove the retention plate.

Retention plate

162 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

3. Remove the O2 fitting from the OBM. If needed, connect a hose to the fitting
and use the hose to improve leverage.

O-ring

When installing the O2 fitting:


• For new fittings: remove protective cover using tab if present.
• Apply a thin coat of Krytox to the o-ring before installation.
• To avoid gas leaks, do not nick the o-ring.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 163


Removal and Installation

9.11 FiO2 Sensor


Required equipment (section 1.2):
Torx driver, T20
Screwdriver, flat head
Pliers, needle nose

1. Remove the screws that secure the FiO2 sensor door to the rear cover.

FiO2 door

T20 Torx screws (x2)


(90 N-cm/8 in.-lb)

2. Remove the FiO2 sensor door.

FiO2 sensor

164 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

3. Disconnect the FiO2 sensor cable by gently pushing the latch away from the cable
connector with a small flat tool.

FiO2sensor housing

FiO2 sensor
FiO2 sensor cable

4. Unscrew the FiO2 sensor and then remove.

FiO2 sensor

FiO2 sensor cable

When installing the door, do not pinch the FiO2 sensor cable.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 165


Removal and Installation

9.12 Handle / Retention Plate


Required equipment (section 1.2):
Torx driver, T20

1. Remove the screws that secure the handle retention plate to the main housing.

T20 Torx screw (x2)


(90 N-cm/8 in.-lb)

2. Remove the handle retention plate and the handle.

Handle retention
plate

Handle

166 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.13 O2 Blending Module (OBM) Assembly


Clean or replace the air inlet foam filter as described in section 5.4.
Required equipment (section 1.2):
Torx driver, T20

NOTE
If replacing the OBM, transfer the service label from the original assembly to the new OBM
assembly.

1. Remove the air inlet foam filter (section 5.4).


2. Remove the filter cover and particulate filter (section 9.6).
3. Remove O2 fitting (section 9.10).
4. Remove two screws and loosen the third that secures the OBM module to the rear
cover.

Loosen only, do not


T20 Torx screws (x3)
attempt to remove this
(90 N-cm/8 in.-lb) screw

1144577 Rev B Trilogy EV300 Ventilator Service Manual 167


Removal and Installation

9.14 Rear Cover


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the FiO2 sensor door (section 9.11).
3. Remove the handle/retention plate (section 9.12).
4. Remove the OBM assembly (section 9.13).
5. Remove the screws that secure the rear cover.

T20 Torx screw (x4)


(90 N-cm/8 in.-lb)

Rear cover

168 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

6. Remove the rear cover from the housing.


Housing

Rear cover

7. Gently push down on the tab of the connector and then slide to remove the OBM
harness from the rear cover.

Rear cover

OBM harness connector

8. Slide the OBM harness connector down to align with the notches in the rear cover.

Rear cover

Notch (x4)

OBM harness connector

9. Remove the OBM harness connector from the rear cover.


When installing the OBM harness to the rear cover, reposition the tab on the harness
connector so that it locks when sliding onto the rear cover.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 169


Removal and Installation

9.15 OBM Harness


1. Disconnect all power (section 9.3).
2. Remove the rear cover (section 9.14).
3. Dislodge the OBM harness ferrite from the ferrite retainer on the detachable battery
housing.
4. Disconnect the OBM harness from the system PCBA.

Ferrite Ferrite Detachable System PCBA


retainer battery housing (J26)
OBM
harness

5. Remove the OBM harness.


When installing the OBM harness to the rear cover, reposition the tab on the harness
connector so that it locks when sliding onto the rear cover.

170 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.16 Base Assembly


NOTE
If replacing the base assembly, transfer the label (which includes the ventilator serial
number) from the original assembly to the new base assembly.

1. Disconnect all power (section 9.3).


2. Remove the rear cover (section 9.14).
3. Remove the base assembly by gently pulling away from the housing.

Base assembly

Main housing

4. Disconnect the power supply cable by gently pinching the latch.

Power supply cable

1144577 Rev B Trilogy EV300 Ventilator Service Manual 171


Removal and Installation

9.17 Power Supply


Required equipment (section 1.2):
Torx driver, T10
Screwdriver, flat head

1. Disconnect all power (section 9.3).


2. Remove the base assembly (section 9.16).
3. Disconnect the AC harness assembly by gently pushing with a flat tool.

AC harness
assembly

4. Feed the connector through the base enclosure.

AC harness
Power
assembly
supply

172 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

5. Remove the power supply cable ferrite from the base assembly.
6. Disconnect the power supply cable from the power supply by gently pushing the latch
with a flat tool.

Power supply
Base assembly cable ferrite

Power supply cable

7. Remove the screws that secure the power supply to the base assembly.

T10 Torx screw (x4)


(101 N-cm/9 in.lb)

Base assembly

8. Remove the power supply.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 173


Removal and Installation

9.18 AC Harness Assembly


Required equipment (section 1.2):
Screwdriver, flat head

1. Disconnect all power (section 9.3).


2. Remove the base assembly (section 9.16).
3. Remove the AC harness clip from the bottom of the base assembly by gently prying
up on the clip with a flat tool.
Base assembly

Ferrite AC harness
clip

4. Remove the ferrite from the base assembly.


Base assembly

Ferrite

5. Remove the AC harness assembly.

174 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.19 FiO2 Sensor Housing


Required equipment (section 1.2):
Torx driver, T20
Torx driver, T15
Pliers, needle nose

1. Disconnect all power (section 9.3).


2. Remove the FiO2 sensor (section 9.11).
3. Remove the rear cover (section 9.14).
4. Remove the FiO2 sensor cable from the retaining grooves in the FiO2 housing.

Retaining grooves

FiO2 housing

FiO2 sensor cable

5. Remove the screws that secure the FiO2 housing to the main housing.

T20 Torx screw (x2)


(90 N-cm/8 in.-lb)

FiO2 housing

1144577 Rev B Trilogy EV300 Ventilator Service Manual 175


Removal and Installation

6. Disconnect the tubes from the F2R and F2S ports on the blower chassis plate.

FiO2 housing

FiO2 return
(to F2R port)

FiO2 supply
(to F2S port)

7. Disconnect the FiO2 valve cable by gently pinching with needle nose pliers and pulling
up.

3-way solenoid
cable (J27)

System PCBA

176 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the FiO2 sensor housing:


• Connect the FiO2 supply tube (shorter tube) to the F2S port on the blower chassis
plate.
• Connect the FiO2 return tube (longer tube) to the F2R port on the blower chassis
plate.
• Verify that the FiO2 sensor cable is routed through the FiO2 sensor housing.

FiO2
receptacle

FiO2 return
(to F2R port)

FiO2 supply
(to F2S port)

9.19.1 Three-way Solenoid Valve


1. Remove the FiO2 sensor housing (section 9.19).
2. Remove the screws that secure the three-way solenoid valve to the FiO2 housing.

T15 Torx screw (x2)


(68 N-cm/6 in.-lb)

Valve bracket

1144577 Rev B Trilogy EV300 Ventilator Service Manual 177


Removal and Installation

3. Remove the three-way solenoid valve, retaining the bracket and gasket.

Three-way solenoid valve


(gasket not shown)

FiO2 receptacle

When installing the three-way solenoid valve, verify that the gasket is properly installed.

Gasket

Three-way solenoid
valve

178 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.20 Vanity Cover


Required equipment (section 1.2):
Screwdriver, flat head

1. Gently pry the vanity cover away from the front panel using a flat tool in the notches
at the bottom of the cover.

Vanity cover

Front panel

2. Remove the vanity cover.


When installing the vanity cover:
1. Align the vanity cover into the notches on the top of the ventilator.

Vanity cover

Alarm bar

2. Snap the cover into place at the bottom of the front panel.

Vanity cover

Front panel

1144577 Rev B Trilogy EV300 Ventilator Service Manual 179


Removal and Installation

9.21 Alarm Bar


Required equipment (section 1.2):
Torx driver, T10

1. Remove the vanity cover (section 9.20).


2. Remove the screws that secure the alarm bar to the front panel.

T10 Torx screw (x2)


(68 N-cm/6 in.-lb)

3. Remove the alarm bar.

180 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.22 Front Panel Assembly


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the vanity cover (section 9.20).
3. When replacing the front panel, remove the alarm bar (section 9.21).
4. Remove the screws that secure the front panel to the main housing.

T20 Torx screw (x4)


(90 N-cm/8 in.-lb)

NOTE
When removing ribbon cables, gently pull the black ribbon cable latch away from the
PCBA.

5. Hold the top of the front panel away from the main housing.

Display ribbon cable (J3)


Display interface ribbon cable (J6)

Keypad ribbon cable

Keypad ribbon cable

1144577 Rev B Trilogy EV300 Ventilator Service Manual 181


Removal and Installation

6. Disconnect the following ribbon cables by pulling the black latch away from the PCBA:
• Display ribbon cable

Display ribbon cable

Unlock (flip down)


black latch (J3)

• Display interface ribbon cable

Display interface
ribbon cable

Unlock (flip up)


black latch (J6)

182 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

• Keypad ribbon cable

Unlock (flip down)


black latch (J5)

Keypad ribbon cable

• Keypad ribbon cable

Keypad ribbon
cable (J19)

Unlock by pinching
latch

7. Remove the front panel assembly.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 183


Removal and Installation

9.23 Keypad
1. Disconnect all power (section 9.3).
2. Remove the front panel assembly (section 9.22). Do not remove the display.
3. Carefully pry the keypad from the front panel.

Keypad

Front panel

4. Remove the keypad.


5. Use isopropyl alcohol to remove any adhesive remaining on the font panel.
When installing the keypad:
1. Remove the two sections of backing to expose the keypad adhesive.
2. Feed the keypad cables through the front panel.

Feed cables through


the front panel

184 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

3. Align the keypad onto the front panel and press to adhere.

Keypad

Front panel

1144577 Rev B Trilogy EV300 Ventilator Service Manual 185


Removal and Installation

9.24 Display Retainers


Required equipment (section 1.2):
Torx driver, T-10

1. Disconnect all power (section 9.3).


2. Remove the front panel assembly (section 9.22).
3. Remove the screws that secure the display retainers to the front panel.

T10 Torx screw (x4)


(68 N-cm/6 in.-lb)
Display retainer

Display retainer

4. Remove the two display retainers.

Display retainer
Display retainer

Display
interface PCBA

186 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the display retainer, align the retainer pins with the display interface PCBA.
Display retainer

Retainer pins

Display interface PCBA

1144577 Rev B Trilogy EV300 Ventilator Service Manual 187


Removal and Installation

9.25 Display
1. Disconnect all power (section 9.3).
2. Remove the front panel assembly (section 9.22).
3. Remove the display retainers (section 9.23).
4. Disconnect the display ribbon cable by pulling the black latch away from the display.
Display

Unlock black
latch (CN1)

Display ribbon
cable (CN1)

5. Remove the display from the front panel.

Display

Front panel

188 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

6. Remove the two display cushions from the front panel.

Display cushion

Display cushion

Front panel

When installing a new display, slowly remove the protective film from the front of the
display, to avoid creating a static charge.

Display

Protective film

1144577 Rev B Trilogy EV300 Ventilator Service Manual 189


Removal and Installation

9.26 Display Interface PCBA


Required equipment (section 1.2):
Kapton tape

1. Disconnect all power (section 9.3).


2. Remove the front panel assembly (section 9.22).
3. Remove the display retainers (section 9.24).
4. Remove the Kapton tape holding the display interface PCBA to the display.
5. Remove the Kapton tape holding the ribbon cables to the display interface PCBA.
6. Remove the three ribbon cables from the display interface PCBA.

J2 J1 J3

7. Remove the display interface PCBA.

190 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the display interface PCBA to the display:


1. Install ribbon cables to the display interface PCBA.
2. Apply Kapton tape to cover the J1 cable and connection.

Display interface PCBA

Kapton tape

J1

3. Install the display retainers (section 9.24).


4. Apply Kapton tape to all connections on the display interface PCBA and to the corner
of the display interface PCBA to the display.

Display interface PCBA

Kapton tape

1144577 Rev B Trilogy EV300 Ventilator Service Manual 191


Removal and Installation

9.27 Display PCBA


Required equipment (section 1.2):
Torx driver, T15

1. Disconnect all power (section 9.3).


2. Remove the front panel assembly (section 9.22).
3. Remove the screws that secure the display PCBA to the system PCBA standoffs. Do
not remove the support screw in the center of the PCBA.

Support screw,
T15 Torx screw (x4)
do not remove
(90 N-cm/8 in.-lb)

Display
PCBA

System
PCBA

192 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

4. Carefully lift and slide the display PCBA to the right.

System PCBA

Display PCBA

5. Disconnect the following cables by pinching the black latch:


• Speaker extension cable

Speaker
extension cable
(J4) (pinch lock
to remove)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 193


Removal and Installation

• USB extension cable

USB extension cable


(J7) (pinch sides to
remove)

When installing the display PCBA:


• Align the display PCBA with the system PCBA standoffs.
• Insert the left side into the USB slot on the main housing. Avoid damaging the
PCBA components.
• Route the speaker wire through the notch directly above the speaker.
• Install the front panel assembly (section 9.22).

9.27.1 Coin Cell Battery


1. Remove the display PCBA (section 9.27).
2. Remove the coin cell battery from the system PCBA.

Display PBCA

Coin cell battery

194 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.28 System PCBA


Required equipment (section 1.2):
Torx driver, T15
Pliers, needle nose

NOTE
Do not disconnect tubing from the system PCBA.

1. Disconnect all power (section 9.3).


2. Remove the rear cover (section 9.14).
3. Remove the base assembly (section 9.16).
4. Remove FiO2 housing (section 9.19).
5. Disconnect the detachable battery harness from the detachable battery PCBA.
Remove the harness from the main housing wire clip.

Detachable battery harness (J2)

Main housing wire clip

6. Remove the OBM harness ferrite from the ferrite retainer.

Ferrite retainer

OBM harness ferrite

1144577 Rev B Trilogy EV300 Ventilator Service Manual 195


Removal and Installation

7. Remove the external flow sensor cable ferrite from the ferrite retainer on the outlet
side panel.

Ferrite retainer

External flow sensor cable ferrite

8. Disconnect the patient output pressure tube and the proximal tube from the outlet
side panel.

Outlet side panel

Patient output
pressure tube

Proximal tube

196 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9. Disconnect the tubing from the pneumatic manager that connects to MT7 on the
system PCBA.

Pneumatic
manager (MT7)

Pilot tube 1 (AECM ‘F’


pneumatic fitting)

Pilot tube 2
(PS2)

10. Disconnect the blower output pressure tube from the blower output port (BOP) on
the blower chassis plate.

Blower output
pressure tube

1144577 Rev B Trilogy EV300 Ventilator Service Manual 197


Removal and Installation

11. Remove the display PCBA (section 9.27).


12. Disconnect the following:
• Fan harness (x2)
• Buzzer harness
• Proportional and three-way solenoid valve harnesses (x2)
• External DC harness

Fan harness Proportional


(J13) and three-way
solenoid valve
harnesses (J14
System PCBA and J21)

Buzzer
harness (J18)

Fan harness
External DC
(J16)
harness (J3)

198 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

13. Remove the screws that secure the system PCBA to the system PCBA retainers.

System PCBA

T15 Torx screw (x3)


(90 N-cm/8 in.-lb)

14. Carefully lift and slide the system PCBA to the right.
15. Disconnect the following cables by gently pinching the latch:
• External flow sensor cable
• Bulk capacitor cable
• Blower cable
• Machine flow sensor cable

1144577 Rev B Trilogy EV300 Ventilator Service Manual 199


Removal and Installation

• Thermistor cable

System PCBA

Bulk capacitor cable


(J11)
Blower cable (J10)
External flow
sensor cable
(J25)
System Thermistor cable
PCBA (J12) (no latch)

Machine flow sensor


cable (J24)

System PCBA

16. Remove the system PCBA from the ventilator.

200 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the system PCBA:

NOTE
If replacing the system PCBA, carefully remove tubing from old system PCBA and reconnect
to new system PCBA. See Tubing Connection Guide (section 9.50).

1. Route the external flow sensor cable as shown in the image.

External flow sensor


cable

Outlet side panel

2. Place the system PCBA on the left PBCA retainers.


3. Place the right side of the system PCBA onto the retainer on the right without
pinching any wires.

Proportional and three-way solenoid


valve harness wires through cutout

System PCBA

System PCBA retainer

USB extension cable wire above PCBA

1144577 Rev B Trilogy EV300 Ventilator Service Manual 201


Removal and Installation

4. Route the DC cable away from the edge of the PCBA.

Fan harness Proportional


(J13) and three-
way solenoid
valve
harnesses
(J14 and J21)

System PCBA

Buzzer
harness (J18)

Fan harness
DC harness (J3)
(J16)
(route wires
away from the
edge of the
PCBA)

5. When AC power is connected, the Ventilator Inoperative screen may appear.

6. If the alarm sounds, press the alarm silence button.

Front panel

7. Insert the USB stick that contains the operational software to either USB port and
then download the software to the ventilator (section 8.3).

202 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.29 Speaker Assembly and Speaker Housing


Required equipment (section 1.2):
Torx driver, T8

1. Disconnect all power (section 9.3).


2. Remove the front panel assembly (section 9.22).
3. Disconnect the speaker extension cable from the display PCBA.

Display
PCBA

Speaker
extension
cable (J4)

4. Remove the rear cover (section 9.14).


5. Remove the base assembly (section 9.16).
6. Remove the speaker housing by pinching the tabs.

Speaker
housing

1144577 Rev B Trilogy EV300 Ventilator Service Manual 203


Removal and Installation

7. Remove the screws from the speaker housing.

T8 Torx screw (x2)


(45 N-cm/4 in.lb)

8. Separate the speaker housing.


Speaker housing
Speaker
housing
back cover Speaker

9. Remove the speaker.


When installing the speaker assembly:
1. Route the speaker wires through the notch in the speaker housing.
Speaker housing

Speaker

2. Align cover with the notch on the housing.

Speaker housing back cover

204 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

3. Route the speaker wires through the notch in the system PCBA.

System PCBA

Speaker wire
Speaker housing
back cover

1144577 Rev B Trilogy EV300 Ventilator Service Manual 205


Removal and Installation

9.30 Blower Cap


Required equipment (section 1.2):
Torx driver, T15

1. Disconnecting all power (section 9.30).


2. Remove the system PCBA (section 9.28).
3. Remove the screws that secure the blower cap to the blower chassis plate.

T15 Torx screw (x7)


(90 N-cm/8 in.lb)

4. Remove the blower cable harness and grommet from the blower cap.

Bulk capacitor
cable harness
Blower cable
harness and
grommet

5. Remove the blower cap.

206 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the blower cap:


1. Verify that the bulk capacitor cushion is installed inside the blower cap.
2. Verify that the PCBA bumper is installed on the outside of the blower cap.

Bulk capacitor
cushion

PCBA bumper in
the center of the
blower cap

3. Verify that the blower cable harness grommet is fully seated to prevent leaks.

Flat side of the grommet

Blower cable harness

Blower cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 207


Removal and Installation

9.31 Blower Assembly


1. Disconnect all power (section 9.3).
2. Remove the blower cap (section 9.30).
3. Remove the blower from the blower housing.

Blower

Blower housing

4. Remove the blower mounts and the bellow seal from the blower assembly.

Bellow seal

Blower

Blower mounts (x4)

208 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

When installing the blower assembly:


1. Align the blower bellow seal with the flow path.

Bellow seal
Flow path

2. Align the blower mounts within the blower chassis plate.

Blower chassis plate

Blower

Blower mount (x4)

Bellow seal

1144577 Rev B Trilogy EV300 Ventilator Service Manual 209


Removal and Installation

9.32 Bulk Capacitor


1. Disconnect all power (section 9.3).
2. Remove the blower cap (section 9.30).
3. Remove the bulk capacitor from the blower chassis plate.

Blower chassis plate

Bulk capacitor

210 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.33 Proportional Valve (AECM)


Required equipment (section 1.2):
Torx driver, T10

1. Disconnect all power (section 9.3).


2. Remove the system PCBA (section 9.28).
3. Remove the screws that secure the proportional valve to the blower chassis plate.

Proportional valve

T10 Torx screw (x2)


(56 N-cm/5 in.lb)

4. Remove the proportional valve.


5. Remove the o-rings from the grooves on the blower chassis plate.

Blower chassis plate

O-ring (x2)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 211


Removal and Installation

When installing the proportional valve, ensure that only two mounting holes are visible.

Proportional valve with two mounting holes (x2)

212 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.34 Three-Way Solenoid Valve (AECM)


Required equipment (section 1.2):
Torx driver, T15

1. Disconnect all power (section 9.3).


2. Remove the system PCBA (section 9.28).
3. Remove the screws that secure the solenoid valve bracket to the blower chassis plate.

Blower chassis plate

Solenoid valve bracket

T15 Torx screw (x2)


(90 N-cm/8 in.-lb)

4. Remove the solenoid valve bracket.


5. Remove the three-way solenoid valve and gasket.

Gasket

Three-way solenoid
valve

When installing the three-way solenoid valve, ensure that the solenoid valve gasket is
installed.

Gasket

Three-way solenoid
valve

1144577 Rev B Trilogy EV300 Ventilator Service Manual 213


Removal and Installation

9.35 Inlet Side Panel Assembly


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the display PCBA (section 9.27).
3. Remove the base assembly (section 9.16).
4. Disconnect the low-flow O2 tube from the blower chassis plate.

Low-flow O2 tube

Blower chassis plate

5. Disconnect the detachable battery harness from the detachable battery PCBA.

Detachable battery
harness (J2)

214 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

6. Remove the detachable battery harness from the main housing wire clip. Disconnect
the harness from the system PCBA.

Detachable battery harness (J4)

Main housing wire clip

7. Place the ventilator on the inlet side panel assembly.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 215


Removal and Installation

8. Remove the screws that secure the inlet side panel to the main housing.

Inlet side panel

T20 Torx self-tapping


screw (x5)
(226 N-cm/20in.lb)

Inlet side panel

Inlet side panel

9. Place the ventilator on the outlet side panel assembly.

216 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

10. Gently separate the inlet side panel from the main housing.

Inlet side panel

Main housing

Outlet side panel

11. Remove the inlet side panel assembly.


When installing the inlet side panel assembly, route the cables through the openings in the
main housing without pinching the cables.

Inlet side panel

Main housing
Buzzer wire
DC power connector
cable

1144577 Rev B Trilogy EV300 Ventilator Service Manual 217


Removal and Installation

9.36 Detachable Battery PCBA


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the inlet side panel assembly (section 9.35).
3. Remove the screw that secures the ferrite retainer and battery lid to the detachable
battery housing.

T20 Torx self-tapping


screw Ferrite retainer and detachable
(226 N-cm/20 in.-lb) battery housing lid

Detachable battery housing

4. Remove the detachable battery PCBA.

Inlet side panel

Battery PCBA

Detachable battery housing

Inlet side panel Detachable battery


housing

218 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.37 Detachable Battery Housing


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the detachable battery PCBA (section 9.36).
3. Remove the screws that secure the detachable battery housing to the inlet side
panel.

Inlet side panel


Detachable battery
housing

T20 Torx self-


tapping screw (x2)
(226 N-cm/20 in.-lb)

4. Remove the detachable battery housing.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 219


Removal and Installation

9.38 DC Power Connector Cable


Required equipment (section 1.2):
Wrench, 19-mm

1. Disconnect all power (section 9.3).


2. Remove the inlet side panel assembly (section 9.35).
3. Remove the nut that secures the DC power connector cable to the inlet side panel.
Inlet side panel

Nut, 19-mm
(70 N-cm/7 in.-lb)

4. Remove the DC cable.

Inlet side panel

DC connector

220 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.39 Low-Flow O2 Connector and Tubing


Required equipment (section 1.2):
Wrench, 16-mm

1. Disconnect all power (section 9.3).


2. Remove the inlet side panel assembly (section 9.35).
3. Disconnect the low-flow O2 tube from the low-flow O2 connector.

Inlet side panel

Low-flow O2 connector

Low-flow O2 tube

4. Remove the nut that secures the low-flow O2 connector to the inlet side panel.

Inlet side panel

Nut, 16-mm
(70 N-cm/7 in.-lb)

5. Remove the low-flow O2 connector.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 221


Removal and Installation

9.40 Buzzer Assembly


1. Disconnect all power (section 9.3).
2. Remove the inlet side panel assembly (section 9.35).
3. Remove the o-rings from the posts that hold the buzzer in place.

Inlet side panel

Buzzer assembly

O-ring (x2)

4. Remove the buzzer.

Inlet side panel

Buzzer assembly

When installing the buzzer, route the wire below the remote speaker jack.

222 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.41 Fan Assembly


1. Disconnect all power (section 9.3).
2. If the circulation/cooling fan needs replacement, remove the system PCBA (section
9.28). If the exhaust fan need replacement, proceed to step 3.
3. Remove the inlet side panel assembly (section 9.35).
4. Remove the fan and retainer.

Main housing

Fan retainer

Fan Assembly

5. Separate the fan from the fan retainer.

Fan retainer

Fan Assembly

When installing the fan assembly, seat the fan in the fan retainer with the label facing
through the round portion.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 223


Removal and Installation

9.42 Outlet Side Panel Assembly


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the display PCBA (section 9.27).
3. Remove the base assembly (section 9.16).
4. Remove the FiO2 housing (section 9.19).
5. Remove the external flow sensor cable ferrite from the ferrite retainer.

Ferrite retainer

External flow sensor cable ferrite

6. Disconnect the patient output pressure tube and the proximal tube from the outlet
side panel.

Outlet side panel

Patient output
pressure tube

Proximal tube

224 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

7. Disconnect the pilot tube from the bottom of the pneumatic manager, and the ATM
tube from the blower chassis plate and the outlet side panel.

ATM tube (blower


chassis plate)

Pneumatic manager

Pilot tube 2

8. Place the ventilator on the outlet side panel assembly.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 225


Removal and Installation

9. Remove the screws that secure the outlet side panel assembly to the main housing.

Outlet side panel


T20 Torx self-tapping
screw (x5)
(226 N-cm/20 in.-lb)

Outlet side
panel

Outlet side panel

10. Place the ventilator on the inlet side panel.


11. Separate the outlet side panel assembly from the main housing.

226 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

12. Disconnect the external flow sensor cable from the system PCBA.

External flow sensor


cable (J25)

System PCBA

13. Remove the outlet side panel assembly.

When installing the outlet side panel assembly, route the external flow sensor cable and the
USB extension cable through the openings in the main housing without pinching the cables.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 227


Removal and Installation

14. Route the external flow sensor cable as shown.

External flow sensor


cable

Outlet side panel

15. Ensure that the flow sensor o-ring is not pinched.


16. Connect the tubing as described in the Tubing Connection Guide (section 9.50).

228 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.43 Dual-limb Cup and Ferrite Retainer


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the outlet side panel assembly (section 9.42).
3. Remove the screws that secure the dual-limb cup and ferrite retainer to the outlet
side panel.
Outlet side panel
T20 Torx self-
tapping screws (x3) Ferrite retainer
(226 N-cm/20 in.-lb)

Dual-limb cup

4. Remove the dual-limb cup and ferrite retainer.


When installing the dual-limb cup and ferrite retainer, position the ferrite retainer and
pressure pick off port as shown above.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 229


Removal and Installation

9.44 External Flow Sensor Cable


Required equipment (section 1.2):
Wrench, 17-mm

1. Disconnecting all power (section 9.3).


2. Remove the outlet side panel assembly (section 9.42).
3. Carefully remove the nut on the outlet side panel that secures the external flow
sensor cable connector.

Outlet side panel


(inside view)

Nut, flow sensor cable


17-mm
(56 N-cm/5 in.-lb)

4. Remove the external flow sensor cable.

Outlet side panel


(outside view)

Flow sensor cable


connector

230 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.45 USB Extension Cable


Required equipment (section 1.2):
Torx driver, T10

1. Disconnect all power (section 9.3).


2. Remove the outlet side panel assembly (section 9.42).
3. Remove the screws that secure the USB extension cable to the main housing.

Main housing

T10 Torx screw (x2)


(68 N-cm/6 in.-lb)

4. Remove the USB extension cable from the main housing.


Main
housing

USB
Ferrite
extension
cable

1144577 Rev B Trilogy EV300 Ventilator Service Manual 231


Removal and Installation

9.46 Flow Sensor Assembly


1. Disconnect all power (section 9.3).
2. Remove the outlet side panel assembly (section 9.42).
3. Remove the ATM tube and the pilot tube from the outlet side panel.

ATM tube

Pilot tube 2

Outlet side panel


(inside view)

External
flow
sensor
cable

4. Remove the flow sensor assembly from the outlet side panel.

Flow sensor assembly

Outlet side panel

232 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

5. Disconnect the machine flow sensor cable from the flow sensor assembly (section
9.44).

Flow sensor assembly

Machine flow sensor


cable

When installing the flow sensor assembly:


1. Ensure that the o-ring is not damaged.
2. Ensure the o-ring is seated in the groove on the outlet side panel.

O-ring

Outlet side panel


(inside view)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 233


Removal and Installation

9.47 System PCBA Retainer


NOTE
If only one system PCBA retainer requires replacement, remove the corresponding side
panel.
1. Disconnect all power (section 9.3).
2. Remove the system PCBA (section 9.28).
3. Remove the inlet side panel assembly (section 9.35) or the outlet side panel assembly
(section 9.42).
4. Pinch the system PCBA retainer to disengage from the main housing.

Main housing

System PCBA retainer

5. Remove the system PCBA retainer.

234 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.48 Blower Chassis Plate


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the system PCBA (section 9.28).
3. Remove the inlet side panel assembly (section 9.35).
4. Remove the upper-left system PCBA retainer (section 9.47).

Main housing

System PCBA
retainer

5. Remove the flow sensor assembly (section 9.46).


6. Remove the USB extension cable (section 9.45).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 235


Removal and Installation

7. Remove the screws that secure the blower chassis plate to the main housing.

T20 Torx self-tapping


screws (x2)
(226 N-cm/20 in.-lb)
Main housing
Blower
assembly

8. Remove the blower assembly from the blower chassis plate (section 9.31).
9. Remove the bulk capacitor from the blower chassis plate (section 9.32).
10. Remove the proportional valve from the blower chassis plate (section 9.33).
11. Remove the solenoid valve from the blower chassis plate (section 9.34).
12. Remove all tubing from the blower chassis plate.
When installing the blower chassis plate:
• Ensure that the o-ring is not damaged and is fully seated into the groove on the
blower chassis plate.

O-ring in groove

Blower chassis
plate

236 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.49 Main Housing


Required equipment (section 1.2):
Torx driver, T20

1. Disconnect all power (section 9.3).


2. Remove the system PCBA (section 9.28).
3. Remove both cooling fan assemblies (section 9.41).
4. Remove the flow sensor assembly (section 9.46).
5. Remove the USB extension cable (section 9.45).
6. Remove the system PCBA retainers (section 9.47).
7. Remove the speaker assembly (section 9.29).
8. Remove the blower assembly from the main housing (section 9.31).

T20 Torx self-tapping


screws (x2)
(226 N-cm/20 in.-lb)
Main housing
Blower
assembly

When installing the main housing:


1. Install the cable clamp to the main housing.

Main housing

Cable clamp

2. Connect the tubing as described in the Tubing Connection Guide (section 9.50).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 237


Removal and Installation

9.50 Tubing Connection Guide


This section describes tubing connections for the system PCBA (section 9.50.1) and for the
blower chassis plate (section 9.50.2).

9.50.1 System PCBA Tubing Connections


1. Connect the in-line filter to the two 1.8-in. tubes.
In-line filter
1.8-in. tube

2. Connect the following tubing to the system PCBA:


• The 1.8-in. tubes with the in-line filter to the lower PXP port.
• A 1.8-in. tube to the lower POP port.

1.8-in. tube (POP)

In-line filter tube (PXP)

3. Connect the 2.6-in. tube to the pneumatic manager.

Pneumatic manager

2.6-in. tube

238 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

4. Connect the following tubes to the system PCBA:


• The 4-in. tube to the MT5 port.
• The tube with the pneumatic manager to the MT7 port.

4-in. tube (MT5)

Tube with pneumatic


manager (MT7)

5. Connect the following tubing from the system PCBA:


• The tube with the proximal in-line filter to the PXP port on the outlet side panel.
• The 1.8-in. tube to the POP port on the outlet side panel.

Outlet side panel

1.8-in. tube
(POP)

Proximal tube with


proximal

1144577 Rev B Trilogy EV300 Ventilator Service Manual 239


Removal and Installation

• The 4-in. tube from the MT5 port to the BOP port on the blower chassis plate.

Blower chassis plate

Blower output
pressure tube (BOP)

MT5 port

• The tubing with the pneumatic manager from the MT7 port to the two pilot tubes.
One pilot tube connects to the PS2 port on the outlet side panel, and the other to
the AECM ‘F’ pneumatic fitting.

Pilot tube 1
(AECM ‘F’ pneumatic fitting)

Pneumatic manager (MT7)

Pilot tube 2 (PS2)

240 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.50.2 Blower Chassis Plate Tubing Connections


1. Connect the 2.25-in. tube and the two 0.9-in. tubes to the AECM ‘F’ pneumatic fitting.
0.9-in. tube
AECM ‘F’
pneumatic
fitting

2.25-in. tube

2. Connect the two 0.9-in. tubes on the AECM ‘F’ pneumatic fitting to the FFT1 and FFT2
ports on the blower chassis plate.

AECM ‘F’ pneumatic fitting


0.9-in. tube
(FFT1 and FFT2 ports)
Blower chassis plate

3. Connect the 43-micron filter to two 2.25-in. tubes.


43-micron 2.25-in. tube
filter

1144577 Rev B Trilogy EV300 Ventilator Service Manual 241


Removal and Installation

4. Connect the tube with the 43-micron filter to the BLR ports on the blower chassis
plate.

43-micron filter tube


(BLR ports)

Blower chassis plate

5. Connect the 6.75-in. tube to the ATM port on the blower chassis plate.

6.75-in. tube (ATM port)

Blower chassis plate

242 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

6. Connect the other end of the 6.75-in. tube to the ATM port on the outlet side panel.

Outlet side panel


(inside view)

6.75-in. tube (ATM port


on outlet side panel)

7. Connect the 3.5-in. tube to the PS2 port on the outlet side panel.

Outlet side panel


(inside view)

3.5-in. tube (PS2 port)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 243


Removal and Installation

8. Connect the tube from the PS2 port on the outlet side panel and the tube from the
AECM ‘F’ pneumatic fitting to the open ports on the pneumatic manager.

Pilot tube 1
(AECM ‘F’ pneumatic fitting)

Pneumatic manager (MT7)

Pilot tube 2 (PS2)

9. Connect the low-flow O2 tube to the LF2 port on the blower chassis plate.

Low-flow O2 tube
(LF2)

Blower chassis plate

244 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Removal and Installation

9.51 Component Replacement Data Form


Complete this form when replacing ventilator components. Retain for your service records.
Customer information
Facility name:
Contact name:
Address:
City/State/Zip
Phone:
Email:
Ventilator information
Serial number: Service number:
Reason for component replacement

Component information
Removed components Installed components
Part number Lot/serial number (if applicable) Part number Lot/serial number (if applicable)

Technician name (print): Date:

Technician signature:

1144577 Rev B Trilogy EV300 Ventilator Service Manual 245


Removal and Installation

246 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


10 Performance Verification

10.1 Performance Verification Tests ...........................................................................248


10.2 Pneumatic Calibration Analyzer Setup ...............................................................252
10.2.1 Measurement Selection Screen ...............................................................252
10.2.2 Selecting Gas Conditions ..........................................................................254
10.2.3 Averaging Setup Menu ............................................................................. 255
10.2.4 Trigger Options .........................................................................................256
10.2.5 Saving Analyzer Configurations ................................................................ 257
10.3 Preliminary Procedures ......................................................................................258
10.3.1 Preliminary Procedures ............................................................................259
10.3.2 Setting the Default Printer on Service PC ................................................. 259
10.3.3 Prepare Ventilator for Testing .................................................................. 259
10.3.4 Ventilator Information .............................................................................. 261
10.4 Test 1 – External Components ............................................................................263
10.5 Test 2 - FiO2 Components ...................................................................................281
10.6 Test 3- Base Components ...................................................................................301
10.7 Test 4 - Front Panel Components ........................................................................322
10.8 Test 5 - Display PCA ............................................................................................350
10.9 Test 6 - Core Components ..................................................................................384
10.10 Test 7 - Fan Components ....................................................................................431
10.11 Test 8 - Inlet Side Components ...........................................................................469
10.12 Test 9 - Outlet Side Components ........................................................................507
10.13 Preparing the Ventilator for Use ........................................................................550
10.14 Performance Verification Troubleshooting and Repair .......................................551
10.15 Performance Verification Data Form ..................................................................554

1144577 Rev B Trilogy EV300 Ventilator Service Manual 247


Performance Verification

10.1 Performance Verification Tests


Performance verification verifies the integrity of the sensors and other critical components
in the ventilator using external measurement devices with the SD&T tool.
Table 10-1 summarizes performance verification steps. Table 10-2 summarizes which
performance verification tests are required based on the type of service performed.
Select all required tests and carefully follow all onscreen instructions.
See section 1.2 for a list of the recommended tools, test equipment, and materials required
to service and maintain the ventilator.

CAUTIONC
Performance verification is to be performed only by a qualified service technician.

248 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

NOTE
Sections 10.4 through 10.12 outline the steps if only that test was selected. If multiple or all
tests are selected, the beginning and ending steps are executed once.

Table 10-1: Performance Verification steps


Step Description
1 All service events: clean and inspect the ventilator (section 10.3.1).

2 All service events: Prepare ventilator for testing (section 10.3.3).

3 Testing (required tests determined by the service performed):

• Test 1– External Components (section 10.4)

• Test 2 – FiO2 Components (section 10.5)

• Test 3 – Base Components (section 10.6)

• Test 4 – Front Panel Components (section 10.7)

• Test 5 – Display PCBA (section 10.8)

• Test 6 – Core Components (section 10.9)

• Test 7 – Fan Components (section 10.10)

• Test 8 – Inlet Side Components (section 10.11)

• Test 9 – Outlet Side Components (section 10.12)

4 All service events: prepare the ventilator for use (section 10.13)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 249


Performance Verification

Table 10-2: Test Requirements Following Service Procedures


Service procedure Required tests
Alarm Bar • External Components (section 10.4)
Base assembly • Base Components (section 10.6)
Battery, 3-V coin cell • Core Components (section 10.9)
Battery, detachable • External Components (section 10.4)
Battery, internal • Base Components (section 10.6)
Blower assembly • Core Components (section 10.9)
Blower bellow seal • Core Components (section 10.9)
Blower cap • Core Components (section 10.9)
Blower chassis plate • Core Components (section 10.9)
Blower mount • Core Components (section 10.9)
Buzzer assembly • Inlet Side Components (section 10.11)
Cable, DC power connector • Inlet Side Components (section 10.11)
Cable, display interface PCBA • Front Panel Components (section 10.7)
Cable, display ribbon • Front Panel Components (section 10.7)
Cable, external flow sensor • Outlet Side Components (section 10.12)
Cable, machine flow to system PCBA • Outlet Side Components (section 10.12)
Cable, power supply to system PCBA • Base Components (section 10.6)
Cable, system FiO2 sensor to PCBA • FiO2 Components (section 10.5)
Cable, USB extension • Outlet Side Components (section 10.12)
Capacitor, bulk • Core Components (section 10.9)
Clip, AC harness • Base Components (section 10.6)
Cover, connection • External Components (section 10.4)
Cover, filter • External Components (section 10.4)
Cover, rear • External Components (section 10.4)
Cover, USB connection • External Components (section 10.4)
Cover, Vanity • External Components (section 10.4)
Cup, dual-limb • Outlet Side Components (section 10.12)
Display • Front Panel Components (section 10.7)
Door, Detachable battery • External Components (section 10.4)
Door, FiO2 • External Components (section 10.4)
Door, internal battery • External Components (section 10.4)
Fan assembly • Fan Components (section 10.10)
Filter, air inlet foam • External Components (section 10.4)
Filter, in-line, FiO2 tubing • FiO2 Components (section 10.5)
Filter, in-line, proximal • Core Components (section 10.9)

250 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

Table 10-2: Test Requirements Following Service Procedures


Service procedure Required tests
Flow sensor, machine • Outlet Side Components (section 10.12)
Gasket, blower chassis plate solenoid valve • Core Components (section 10.9)
Gasket, FiO2 housing solenoid valve • FiO2 Components (section 10.5)
Handle / Retention plate • External Components (section 10.4)
Harness assembly, AC • Base Components (section 10.6)
Harness, detachable battery • Inlet Side Components (section 10.11)
Harness, OBM • External Components (section 10.4)
Housing, detachable battery • Inlet Side Components (section 10.11)
Housing, FiO2 sensor • FiO2 Components (section 10.5)
Housing, main • Core Components (section 10.9)
Housing, speaker • Inlet Side Components (section 10.11)
Low-flow O2 connector • Inlet Side Components (section 10.11)
O2 connector, low-flow • Inlet Side Components (section 10.11)
Oxygen blending module • External Components (section 10.4)
Panel, front w/ keypad • Front Panel Components (section 10.7)
Panel, inlet side • Inlet Side Components (section 10.11)
Panel, outlet side • Outlet Side Components (section 10.12)
PCBA, detachable battery • Inlet Side Components (section 10.11)
PCBA, display • Display PCBA (section 10.8)
PCBA, display interface • Front Panel Components (section 10.7)
PCBA, system • Core Components (section 10.9)
Power supply • Base Components (section 10.6)
Preventive maintenance, annual • All (section 10.4 through section 10.12)
Preventive maintenance, 8-Year • All (section 10.4 through section 10.12)
Retainer, display • Front Panel Components (section 10.7)
Retainer, fan • Fan Components (section 10.10)
Retainer, system PCBA • Core components (section 10.9)
Speaker assembly • Inlet Side Components (section 10.11)
Tubing, blower chassis • Core Components (section 10.9)
Tubing, FiO2 • FiO2 Components (section 10.5)
Tubing, low-flow • Inlet Side Components (section 10.11)
Tubing, system PCBA • Core Components (section 10.9)
Valve, proportional (AECM) • Core Components (section 10.9)
Valve, three-way solenoid (FiO2 housing) • FiO2 Components (section 10.5)
Valve, three-way solenoid (blower chassis plate) • Core Components (section 10.9)

1144577 Rev B Trilogy EV300 Ventilator Service Manual 251


Performance Verification

Table 10-2: Test Requirements Following Service Procedures


Service procedure Required tests
Warning label • External Components (section 10.4)

10.2 Pneumatic Calibration Analyzer Setup


This section describes how to set up the TSI Certifier FA Plus analyzer for the performance
verification.

NOTE
Exhaled volumes appear as negative values on the TSI Certifier FA Plus. Record the displayed
value and disregard the plus or minus sign.

10.2.1 Measurement Selection Screen


To add or remove parameters from the analyzer screen, following these steps:
1. From the main screen on the analyzer, select any parameter.

252 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

2. At the Measurement Selection Screen, use the arrows to add and remove
parameters for display on the main screen:
• To add a parameter, select it in the left column and select the right arrow.
• To remove a parameter, select it in the right column and select the left arrow.
• To change the order of parameters, select a parameter in the right column and
select the up or down arrow to adjust the order as needed.

3. To select a gas for measurement, select the gas list and select the gas to measure.
4. When the measurement parameter selection is complete, select OK.
This table lists the recommended parameters for use with the ventilator performance
verification:
Analyzer parameter Unit
Absolute Pressure mmHg
Low Pressure cmH2O
Inhaled Tidal Volume mL
Exhaled Tidal Volume mL

1144577 Rev B Trilogy EV300 Ventilator Service Manual 253


Performance Verification

10.2.2 Selecting Gas Conditions


To select standard temperature and pressure (STP) of the gas for calculating gas flow rate
and volumes:
1. To display the gas condition window, select the current gas condition.

2. If the gas condition window does not already show STP, select STP > OK.

254 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.2.3 Averaging Setup Menu


Use the Averaging Setup Menu to select how to average breath parameters (number of
breaths) and transducer values (number of seconds).
1. To display the Averaging Setup Menu, select the Breath Average tab.

2. Use the arrows to select:


• Number of Breaths Averaged: 1
• Second Average for Real-Time Values: 0.5
3. To save the averaging setup, select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 255


Performance Verification

10.2.4 Trigger Options


Use Trigger Options to define how the analyzer detects inspiration and exhalation.
1. To display the Trigger Options window, select the Trigger tab.

2. Select:
• Trigger Type: Flow Rate
• Auto-Triggering

3. To save the trigger options, select OK.

256 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.2.5 Saving Analyzer Configurations


1. To display the Configurations window, select the Configuration tab.

2. Select Save As.


3. Select New Folder.

4. Enter PHILIPS VENTILATORS using the keypad, then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 257


Performance Verification

5. With PHILIPS VENTILATORS highlighted, select Save.

6. Enter Trilogy EV300 then select OK.

10.3 Preliminary Procedures


This section describes how to:
• Clean and inspect the ventilator (section 10.3.1)
• Setting the default printer on the service PC (section 10.3.2)
• Prepare ventilator for testing (section 10.3.3)
• View and record ventilator information (section 10.3.4)

258 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.3.1 Preliminary Procedures


Before servicing the ventilator:
• Remove the humidifier from the ventilator, if applicable
• Remove the accessories from the ventilator, if applicable
• Inspect the ventilator exterior and note any damage
• Clean the ventilator exterior (section 5.2.1)

10.3.2 Setting the Default Printer on Service PC


Before launching the SD&T tool, perform the following:

NOTE
Set the PC default printer to PDF before starting the Final Test. Otherwise the test report will
not print or save and the testing must be repeated.

10.3.3 Prepare Ventilator for Testing


Before testing the ventilator, perform the following:
1. Verify that the ventilator is connected to an AC mains outlet.
2. Power on the ventilator.
3. Select New Patient.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 259


Performance Verification

4. Verify the following and then select Accept.


• Patient Type = Adult
• Patient Sex = Male
• Patient Height = 176.0 cm

5. Select Acknowledge.

260 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.3.4 Ventilator Information

Perform the following:


1. Select the Option icon.

2. Select Information.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 261


Performance Verification

3. Record the following information on the Performance Verification Data Form:


• Model Number
• Serial Number
• Software Version Number
• Hardware Version Number
• Internal Battery Serial Number
• Detachable Battery Serial Number
• Operational Hours - Total Blower Hours
• Operational Hours - Total Patient Hours

4. Press the On/Off button.


5. Select Power Off.

262 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.4 Test 1 – External Components


The External Components selection performs the following tests:

System Current Leakage Verification AECM Solenoid Valve Verification


System Leak & Low Flow O2 Verification Active Exhalation Verification

Required equipment:

Cap, blower inlet O2 input quick connect

Caps, silicone port (x2) Plug, circuit


Certifier FA Plus Reducer, tubing
Electrical safety analyzer Syringe
FiO2 sensor (if device does not have one) Tubing, 14-in. (x2)

O2 enrichment attachment (x2) USB cable, type A to micro B

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.
5. At this screen, select Final Test.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 263


Performance Verification

6. At this screen, enter the model number and serial number and then select OK.

7. Deselect all other tests except for EXTERNAL COMPONENTS and then select START
TEST.

264 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

8. These selections cause some tests not to be executed. Select OK to continue.

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 265


Performance Verification

10. When instructed, connect the electrical safety analyzer and then select OK.

11. At this screen, enter the current leakage reading from the electrical safety analyzer
and then select OK.

266 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

12. At this screen, disconnect the electrical safety analyzer and then select OK.

13. Remove the following:


• FiO2 sensor door
• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket

1144577 Rev B Trilogy EV300 Ventilator Service Manual 267


Performance Verification

14. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

268 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

15. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

16. At this screen, disconnect the syringe and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 269


Performance Verification

17. When instructed, change the test configuration and then select OK.
• O2 enrichment attachment
• Circuit cap

18. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

270 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

19. When instructed, open the cap on the O2 enrichment attachment.

20. At this screen, select YES or NO.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 271


Performance Verification

21. When instructed, remove and install the following and then select OK:
• Syringe (not shown)
• 1 - Circuit plug
• 1 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install the filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

272 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

22. When instructed, install the following and then select OK:
• 1- O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

23. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 273


Performance Verification

24. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

25. When instructed, change the test configuration and then select OK.
• 1- Plug the atmosphere port

274 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

26. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

27. At this screen, disconnect the test equipment and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 275


Performance Verification

28. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

29. Reading the event log may take up to 3 minutes.

276 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

30. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

1144577 Rev B Trilogy EV300 Ventilator Service Manual 277


Performance Verification

31. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options Icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

278 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

32. At this screen, perform the following and then select PASS or FAIL.

33. To silence the alarm, press the Alarm Silence button.


34. LED indicators continue to flash for 5 minutes. Select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 279


Performance Verification

35. At this screen, enter your first and last name and then select OK.

36. At this screen, select YES or NO.

External components testing is complete.

280 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.5 Test 2 - FiO2 Components


The FiO2 components selection performs the following tests:

System Current Leakage Verification System Leak & Low Flow O2 Verification

FiO2 Verification AECM Solenoid Valve Verification

FiO2 Sensor Tubing Verification Active Exhalation Verification

Required equipment:

Cap, blower inlet Plug, circuit


Caps, silicone port (x2) Plug FiO2

Certifier FA Plus Reducer, Tubing (x2)


Electrical safety analyzer Syringe
FiO2 sensor (if device does not have one) Tubing, 14-in. (x2)

O2 enrichment attachment (x2) USB cable, type A to micro B

O2 input quick connect

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 281


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model and serial number and then select OK.

282 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

7. Deselect all other tests except for FIO2 COMPONENTS and then select START TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 283


Performance Verification

9. At this screen, verify that the ventilator software is the appropriate version and then
select PASS or FAIL.

10. When instructed, connect the electrical safety analyzer and then select OK.

284 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

11. At this screen, enter the current leakage reading from the electrical safety analyzer
and then select OK.

12. At this screen, disconnect the electrical safety analyzer and then select OK.

13. Remove the FiO2 sensor door.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 285


Performance Verification

14. When instructed, connected the FiO2 sensor and then select OK.

15. When instructed, install the following and then select OK.
• 1- FiO2 plug
• 2 - Tubing from the FiO2 plug to the proximal pressure port
• 3 - Circuit plug

286 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

16. When instructed, remove the following and then select OK.
• 1 - FiO2 plug
• 2 - Tubing from the FiO2 plug to the proximal pressure port
• 3 - Circuit plug

17. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket

1144577 Rev B Trilogy EV300 Ventilator Service Manual 287


Performance Verification

18. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

19. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

288 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

20. At this screen, disconnect the syringe and then select OK.

21. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 289


Performance Verification

22. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

23. When instructed, open the can on the O2 enrichment attachment.

290 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

24. At this screen, select YES or NO.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 291


Performance Verification

25. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 1 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

292 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

26. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment to the Certifier high flow module “+” port

27. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 293


Performance Verification

28. When instructed, change the test configuration and then select OK.
• 1- Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

29. When instructed, change the test configuration and then select OK.
• 1 - Plug the atmosphere port

294 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

30. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

31. When instructed, remove the following:


• 1 - Tubing from exhalation pilot port
• 2 - O2 enrichment attachment, bacteria filter, and Certifier high flow module

1144577 Rev B Trilogy EV300 Ventilator Service Manual 295


Performance Verification

32. At this screen, disconnect the test equipment and then select OK.

33. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

296 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

34. Reading the event log may take up to 3 minutes.

35. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

1144577 Rev B Trilogy EV300 Ventilator Service Manual 297


Performance Verification

36. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• Select the Options icon
• Select Alarm & Event Log
• Select Clear
• Select Yes
• Press the On/Off (Standby) button
• Select Power Off

298 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

37. At this screen, perform the following and then select PASS or FAIL.

38. To silence the alarm, press the Alarm Silence button.


39. LED indicators continue to flash for 5 minutes. Select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 299


Performance Verification

40. At this screen, enter your first and last name and then select OK.

41. At this screen, select YES or NO.

FiO2 components testing is complete.

300 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.6 Test 3- Base Components


The Base Components selection performs the following tests:

System Current Leakage Verification System Leak & Low Flow O2 Verification

Power Source Verification AECM Solenoid Valve Verification


Power Fail Verification Active Exhalation Verification

Required equipment:

Cable, 12/24-V battery with terminals Plug, circuit


Cap, blower inlet Power supply
Caps, silicone port (x2) Reducer, tubing
Certifier FA Plus Syringe
Electrical safety analyzer Test adapter, 0.25-in.
FiO2 sensor (if device does not have one) Tubing, 14-in. (x2)

O2 enrichment attachment (x2) USB cable, type A to micro B

O2 input quick connect

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 301


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

302 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

7. Deselect all other tests except for BASE COMPONENTS and then select START TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 303


Performance Verification

9. At this screen, verify that the ventilator software is the appropriate version and then
select PASS or FAIL.

10. When instructed, connect the electrical safety analyzer and then select OK.

304 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

11. At this screen, enter the current leakage reading and then select OK.

12. At this screen, disconnect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 305


Performance Verification

13. When instructed, perform the following and then select OK.
• 1- Connect external power supply and cable
• 2- Set voltage to 12.0 V and current to 5.5 A
• 3- Disconnect ventilator from AC power

14. At this screen, reconnect the ventilator to AC power and then select OK.

306 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

15. At this screen, disconnect the external power supply from the ventilator and then
select OK.

16. When instructed, install the 0.25-in. test adapter and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 307


Performance Verification

17. At this screen, perform the following and then select OK.

18. At this screen, perform the following and then select OK.

19. Remove the 0.25-in. test adapter.

308 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

20. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket
21. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 309


Performance Verification

22. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

23. At this screen, remove the syringe and then select OK.

310 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

24. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

25. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 311


Performance Verification

26. When instructed, open the cap on the O2 enrichment attachment.

27. At this screen, select YES or NO.

312 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

28. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 1 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 313


Performance Verification

29. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

30. At this screen, enter the pressure reading from the Certifier and then select OK.

314 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

31. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

32. When instructed, change the test configuration and then select OK.
• Plug the atmosphere port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 315


Performance Verification

33. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

34. At this screen, disconnect test equipment and then select OK.

316 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

35. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

36. Reading the event log may take up to 3 minutes.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 317


Performance Verification

37. When instructed perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

318 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

38. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

1144577 Rev B Trilogy EV300 Ventilator Service Manual 319


Performance Verification

39. At this screen, perform the following and then select PASS or FAIL.

40. To silence the alarm, press the Alarm Silence button.


41. LED indicators continue to flash for 5 minutes. Select OK.

320 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

42. At this screen, enter your first and last name and then select OKAt this screen, select

YES or NO.

Base components testing is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 321


Performance Verification

10.7 Test 4 - Front Panel Components


The Front Panel Components selection performs the following tests:

Ambient Light Sensor Verification System Current Leakage Verification


Button Verification Touchscreen Verification
LCD Verification System Leak & Low Flow O2 Verification

LED Verification AECM Solenoid Valve Verification


LED Verification (AC Power) Active Exhalation Verification

Required equipment:

Cap, blower inlet Plug, circuit


Caps, silicone port (x2) Reducer, tubing
Certifier FA Plus Syringe
Electrical safety analyzer Test adapter, 0.25-in.
FiO2 sensor (if device does not have one) Tubing, 14-in. (x2)

O2 enrichment attachment (x2) USB cable, type A to micro B

O2 input quick connect

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

322 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 323


Performance Verification

7. Deselect all other tests except for FRONT PANEL COMPONENTS and then select START
TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

324 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 325


Performance Verification

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

11. When instructed, press the On/Off (Standby) button.

326 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

12. When instructed, press the Alarm Silence button.

13. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 327


Performance Verification

14. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

15. When instructed, verify that the On/Off (Standby) button is off and then select PASS
or FAIL.

328 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

16. When instructed, verify that the Alarm Silence button is on and then select PASS or
FAIL.

17. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 329


Performance Verification

18. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

19. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

330 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

20. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

21. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 331


Performance Verification

22. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

332 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

24. When instructed, disconnect the ventilator from AC power. Verify that the AC power
indicator is off and then select PASS or FAIL.

25. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 333


Performance Verification

26. When instructed, connect the electrical safety analyzer and then select OK.

27. At this screen, enter the current leakage reading from the electrical safety analyzer
and then select OK.

334 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

28. At this screen, disconnect the electrical safety analyzer and then select OK.

29. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

1144577 Rev B Trilogy EV300 Ventilator Service Manual 335


Performance Verification

30. When instructed perform the following and then select OK.
• 1 - Press the On/Off button
• 2 - Select Power Off
• 3 - Remove the 0.25-in. test adapter

31. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket

336 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

32. When instructed, install the following and then select OK.
• 1- FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 337


Performance Verification

33. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

34. At this screen, disconnect the syringe and then select OK.

338 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

35. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

36. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 339


Performance Verification

37. When instructed, open the cap on the O2 enrichment attachment.

38. At this screen, select YES or NO.

340 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

39. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 1 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 341


Performance Verification

40. When instructed, install the following and then select OK.
• O2 enrichment attachment, bacteria filter, and Certifier high flow module
• Circuit plug
• Tubing from the O2 enrichment attachment to the Certifier high flow module “+”
port

41. At this screen, enter the pressure reading from the Certifier and then select OK.

342 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

42. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

43. When instructed, change the test configuration and then select OK.
• 1- Plug the atmosphere port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 343


Performance Verification

44. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

45. When instructed, remove the following:


• 1 - Tubing from exhalation pilot port
• 2 - O2 enrichment attachment, bacteria filter, and Certifier high flow module

344 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

46. At this screen, disconnect test equipment and then select OK.

47. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 345


Performance Verification

48. Reading the event log may take up to 3 minutes.

49. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

346 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

50. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• Select the Options icon
• Select Alarm & Event Log
• Select Clear
• Select Yes
• Press the On/Off (Standby) button
• Select Power Off

1144577 Rev B Trilogy EV300 Ventilator Service Manual 347


Performance Verification

51. At this screen, perform the following and then select PASS or FAIL.

52. To silence the alarm, press the Alarm Silence button.


53. LED indicators continue to flash for 5 minutes, select OK.

348 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

54. At this screen, enter your first and last name and then select OK.

55. At this screen, select YES or NO.

Front panel components testing is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 349


Performance Verification

10.8 Test 5 - Display PCA


The Display PCA Components selection performs the following tests:

Ambient Light Sensor Verification Nurse Call Verification


Button Verification System Current Leakage Verification
LCD Verification Touchscreen Verification
LED Verification System Leak & Low Flow O2 Verification

LED Verification (AC Power) AECM Solenoid Valve Verification


Audible Alarm Verification Active Exhalation Verification
USB Verification

Required equipment:

Cable, 12/24-V, battery O2 input quick connect

Cable, remote alarm Plug, circuit


Cap, blower inlet Reducer, tubing
Caps, silicone port (x2) Syringe
Certifier FA Plus Test adapter, 0.25-in.
DMM Tubing, 14-in. (x2)
Electrical safety analyzer USB flash drive
FiO2 sensor (if device does not have one) USB cable, type A to micro B

O2 enrichment attachment (x2)

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

350 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 351


Performance Verification

7. Deselect all other tests except for DISPLAY PCA and then select START TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

352 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 353


Performance Verification

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

11. When instructed, press the On/Off (Standby) button.

354 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

12. When instructed, press the Alarm Silence button.

13. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 355


Performance Verification

14. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

15. When instructed, verify that the On/Off (Standby) button is off and then select PASS
or FAIL.

356 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

16. When instructed, verify that the Alarm Silence button is red and then select PASS or
FAIL.

17. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 357


Performance Verification

18. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

19. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

358 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

20. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

21. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 359


Performance Verification

22. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

360 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

24. When instructed, disconnect the ventilator from AC power. Verify that the AC power
indicator is off and then select PASS or FAIL.

25. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 361


Performance Verification

26. Be prepared to listen for the primary alarm and then select OK.

27. Verify that the primary alarm sounded and then select PASS or FAIL.

362 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

28. Be prepared to listen for the buzzer and then select OK.

29. Verify that the buzzer sounded and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 363


Performance Verification

30. When instructed, insert a USB storage device into the inlet (left) side of the ventilator
and then select OK.

31. When instructed, insert a USB storage device into the outlet (right) side of the
ventilator and then select OK.

364 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

32. At this screen, remove the USB storage device and then select OK.

33. At this screen, perform the following and then select OK.
• 1 - Connect the remote alarm cable to the ventilator
• 2 - Set up the DMM to read ohms

1144577 Rev B Trilogy EV300 Ventilator Service Manual 365


Performance Verification

34. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

35. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

366 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

36. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

37. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 367


Performance Verification

38. At this screen, disconnect the DMM and remote alarm cable and then select OK.

39. When instructed, connect the electrical safety analyzer and then select OK.

368 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

40. At this screen, enter the current leakage reading from the electrical safety analyzer
and then select OK.

41. At this screen, disconnect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 369


Performance Verification

42. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

43. When instructed perform the following and then select OK.
• Press the On/Off button
• Select Power Off
• Remove the 0.25-in. test adapter

370 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

44. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket
45. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 371


Performance Verification

46. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

47. At this screen, disconnect the syringe and then select OK.

372 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

48. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

49. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 373


Performance Verification

50. When instructed, open the cap on the O2 enrichment attachment.

51. At this screen, select YES or NO.

374 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

52. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 1 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 375


Performance Verification

53. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

54. At this screen, enter the pressure reading from the Certifier and then select OK.

376 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

55. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

56. When instructed, change the test configuration and then select OK.
• Plug the atmosphere port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 377


Performance Verification

57. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

58. When instructed, remove the following and then select OK.
• 1 - Tubing from exhalation pilot port
• 2 - O2 enrichment attachment, bacteria filter, and Certifier high flow module

378 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

59. At this screen, disconnect test equipment and then select OK.

60. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 379


Performance Verification

61. Reading the event log may take up to 3 minutes.

62. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

380 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

63. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

1144577 Rev B Trilogy EV300 Ventilator Service Manual 381


Performance Verification

64. At this screen, perform the following and then select OK.

65. To silence the alarm, press the Alarm Silence button


66. LED indicators continue to flash for 5 minutes. Select OK.

382 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

67. At this screen, enter your first and last name and then select OK.

68. At this screen, select YES or NO.

Display PCBA testing is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 383


Performance Verification

10.9 Test 6 - Core Components


The Core Components selection performs the following tests:

Barometric Pressure Sensor Verification FiO2 Verification

Environmental Sensor Verification FiO2 Sensor Tubing Verification

Ambient Light Sensor Verification External Flow Sensor Verification


Button Verification Power Source Verification
Fan Verification Power Fail Verification
LCD Verification Touchscreen Verification
LED Verification System Leak & Low Flow O2 Verification
LED Verification (AC Power) Flow Verification
Audible Alarm Verification AECM Solenoid Valve Verification
USB Verification Active Exhalation Verification
Nurse Call Verification Pressure Verification

System Current Leakage Verification

Required equipment:

Adapter, 22-mm O2 enrichment attachment (x4)

Cable, 12/24-V battery O2 input quick connect

Cable, external flow sensor Plug, circuit


Cable, remote alarm Plug, FiO2

Cap, blower inlet Power supply


Caps, silicone port (x2) Reducer, tubing (x2)
Certifier FA Plus Syringe
DMM Test adapter, 0.25-in.
Electrical safety analyzer Test lung
Filter, bacteria Tubing, 14-in. (x5)
FiO2 sensor (if device does not have one) USB flash drive

Flow sensor, external USB cable, type A to micro B


Hose, 22-mm

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.

384 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.
5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 385


Performance Verification

7. Deselect all other tests except for CORE COMPONENTS and then select START TEST.

8. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

386 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

9. At this screen, enter the barometric pressure reading from the Certifier and then
select OK.

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 387


Performance Verification

11. When instructed, press the On/Off (Standby) button.

12. When instructed, press the Alarm Silence button.

388 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

13. When instructed, verify that the circulation fan is on and blowing out of the enclosure
and then select PASS or FAIL.

14. When instructed, verify that the exhaust fan is on and blowing out of the enclosure
and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 389


Performance Verification

15. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

16. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

390 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

17. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

18. When instructed, verify that the Alarm Silence button is red and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 391


Performance Verification

19. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

20. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

392 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

21. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

22. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 393


Performance Verification

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

24. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

394 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

25. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

26. When instructed, disconnect the ventilator from AC power. Verify that he AC power
indicator is off and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 395


Performance Verification

27. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

28. Be prepared to listen for the primary alarm and then select OK.

396 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

29. Verify that the primary alarm sounded and then select PASS or FAIL.

30. Be prepared to listen for the buzzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 397


Performance Verification

31. Verify that the buzzer sounded and then select PASS or FAIL.

32. When instructed, insert a USB storage device into the inlet (left) side of the ventilator
and then select OK.

398 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

33. When instructed, insert a USB storage device into the outlet (right) side of the
ventilator and then select OK.

34. At this screen, remove the USB storage device and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 399


Performance Verification

35. At this screen, perform the following and then select OK.
• 1 - Connect the remote alarm cable to the ventilator
• 2 - Set up the DMM to read ohms

36. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

400 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

37. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 401


Performance Verification

38. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

39. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

402 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

40. At this screen, disconnect the DMM and remote alarm cable and then select OK.

41. When instructed, connect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 403


Performance Verification

42. At this screen, enter the current leakage reading and then select OK.

43. At this screen, disconnect the electrical safety analyzer and then select OK.

44. Remove the FiO2 sensor door.

404 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

45. When instructed, connect the FiO2 sensor and then select OK.

46. When instructed, install the following and then select OK.
• 1 - FiO2 plug
• 2 - Tubing from FiO2 plug to proximal pressure port
• 3 - Circuit plug

1144577 Rev B Trilogy EV300 Ventilator Service Manual 405


Performance Verification

47. When instructed, remove the following and then select OK.
• 1 - FiO2 plug
• 2 - Tubing from FiO2 plug to proximal pressure port
• 3 - Circuit plug

48. When instructed, connect the external flow sensor and cable to the ventilator and
then select OK.

406 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

49. When instructed, remove the external flow sensor and cable from the ventilator and
then select OK.

50. When instructed, perform the following and then select OK.
• 1 - Connect external power supply and cable
• 2 - Set voltage to 12.0 V and current to 5.5 A
• 3 - Disconnect ventilator from AC power

1144577 Rev B Trilogy EV300 Ventilator Service Manual 407


Performance Verification

51. At this screen, reconnect the ventilator to AC power and then select OK.

52. At this screen, disconnect external power supply and cable from the ventilator and
then select OK.

408 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

53. When instructed, install the 0.25-in. test adapter and then select OK.

54. At this screen, perform the following and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 409


Performance Verification

55. At this screen, perform the following and then select PASS or FAIL.

56. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

410 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

57. When instructed, perform the following and then select OK.
• 1 - Press the On/Off button
• 2 - Select Power Off
• 3 - Remove the 0.25-in. test adapter

58. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket

1144577 Rev B Trilogy EV300 Ventilator Service Manual 411


Performance Verification

59. When instructed, install the following:


• 1- FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

60. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

412 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

61. At this screen, disconnect the syringe and then select OK.

62. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 413


Performance Verification

63. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

64. When instructed, open the cap on the O2 enrichment attachment.

414 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

65. At this screen, select YES or NO.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 415


Performance Verification

66. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 2 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

416 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

67. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - 22-mm hose, 22-mm adapter, and test lung
• 3 - Tubing from the O2 enrichment attachment and the Certifier high flow module
“+” port

68. At this screen, press the zero button on the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 417


Performance Verification

69. At this screen, enter the VTI reading from the Certifier and then select OK.

70. At this screen, enter the VTE reading from the Certifier and then select OK.

71. Remove the 22-mm hose, 22-mm adapter, and test lung.

418 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

72. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 419


Performance Verification

73. At this screen, enter the pressure reading from the Certifier and then select OK.

74. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

420 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

75. When instructed, change the test configuration and then select OK.
• 1 - Plug the atmosphere port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 421


Performance Verification

76. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

77. When instructed, remove the following and then select OK.
• 1 - Tubing from AEV pilot port
• 2 - O2 enrichment attachment, bacteria filter, and Certifier high flow module

422 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

78. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment (x3), bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port
• 4 - Tubing from the O2 enrichment attachment to the AEV pilot line
• 5 - Tubing from the O2 enrichment attachment to the proximal pressure port

79. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 423


Performance Verification

80. At this screen, enter the pressure reading from the Certifier and then select OK.

81. At this screen, enter the pressure reading from the Certifier and then select OK.

424 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

82. At this screen, enter the pressure reading from the Certifier and then select OK.

83. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 425


Performance Verification

84. At this screen, disconnect test equipment and then select OK.

85. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

426 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

86. Reading the event log may take up to 3 minutes.

87. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

1144577 Rev B Trilogy EV300 Ventilator Service Manual 427


Performance Verification

88. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

428 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

89. At this screen, perform the following and then select PASS or FAIL.

90. To silence the alarm, press the Alarm Silence button.


91. LED indicators continue to flash for 5 minutes. Select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 429


Performance Verification

92. At this screen, enter your first and last name and then select OK.

93. At this screen, select YES or NO.

Core components testing is complete.

430 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.10 Test 7 - Fan Components


The Fan Components selection performs the following tests:

Ambient Light Sensor Verification Nurse Call Verification


Button Verification System Current Leakage Verification
Fan Verification Power Source Verification
LCD Verification Power Fail Verification
LED Verification Touchscreen Verification

LED Verification (AC Power) System Leak & Low Flow O2 Verification

Audible Alarm Verification AECM Solenoid Valve Verification


USB Verification Active Exhalation Verification

Required equipment:

Cable, 12/24-V battery O2 input quick connect

Cable, remote alarm Plug, circuit


Cap, blower inlet Power supply
Caps, silicone port (x2) Reducer, tubing
Certifier FA Plus Syringe
DMM Test adapter, 0.25-in.
Electrical safety analyzer Tubing, 14-in. (x2)
Filter, bacteria USB flash drive
FiO2 sensor (if device does not have one) USB cable, type A to micro B

O2 enrichment attachment (x2)

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 431


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

432 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

7. Deselect all other tests except for FAN COMPONENTS and then select START TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 433


Performance Verification

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

434 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

11. When instructed, press the On/Off (Standby) button.

12. When instructed, press the Alarm Silence button.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 435


Performance Verification

13. When instructed, verify that the circulation fan is on and blowing out of the enclosure
and then select PASS or FAIL.

14. When instructed, verify that the exhaust fan is on and blowing out of the enclosure
and then select PASS or FAIL.

436 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

15. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

16. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 437


Performance Verification

17. When instructed, verify that the On/Off (Standby) button is off and then select PASS
or FAIL.

18. When instructed, verify that the Alarm Silence button is red and then select PASS or
FAIL.

438 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

19. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

20. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 439


Performance Verification

21. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

22. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

440 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

24. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 441


Performance Verification

25. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

26. When instructed, disconnect the ventilator from AC power. Verify that the AC power
indicator is off and then select PASS or FAIL.

442 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

27. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

28. Be prepared to listen for the primary alarm and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 443


Performance Verification

29. Verify that the primary alarm sounded and then select PASS or FAIL.

30. Be prepared to listen for the buzzer and then select OK.

444 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

31. Verify that the buzzer sounded and then select PASS or FAIL.

32. When instructed, insert a USB storage device into the inlet (left) side of the ventilator
and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 445


Performance Verification

33. When instructed, insert a USB storage device into the outlet (right) side of the
ventilator and then select OK.

34. At this screen, remove the USB storage device and then select OK.

446 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

35. At this screen, perform the following and then select OK.
• 1 - Connect the remote alarm cable to the ventilator
• 2 - Set up the DMM to read ohms

36. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 447


Performance Verification

37. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

38. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

448 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

NOTE
For an open circuit, enter 9999.

39. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

40. At this screen, disconnect the DMM and remote alarm cable and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 449


Performance Verification

41. When instructed, connect the electrical safety analyzer and then select OK.

42. At this screen, enter the current leakage reading and then select OK.

450 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

43. At this screen, disconnect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 451


Performance Verification

44. When instructed, perform the following and then select OK.
• 1 - Connect external power supply and cable
• 2 - Set voltage to 12.0 V and current to 5.5 A
• 3 - Disconnect ventilator from AC power

45. At this screen, reconnect the ventilator to AC power and then select OK.

452 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

46. At this screen, disconnect external power supply and cable from the ventilator and
then select OK.

47. When instructed, install the 0.25-in. test adapter and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 453


Performance Verification

48. At this screen, disconnect ventilator from AC power. Follow the onscreen instructions
and then select PASS or FAIL.

49. At this screen, reconnect ventilator from AC power. Follow the onscreen instructions
and then select PASS or FAIL.

454 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

50. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

51. When instructed, perform the following and then select OK.
• 1 - Press the On/Off button
• 2 - Select Power Off
• 3 - Remove the 0.25-in. test adapter

1144577 Rev B Trilogy EV300 Ventilator Service Manual 455


Performance Verification

52. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket
53. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

456 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

54. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

55. At this screen, disconnect the syringe and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 457


Performance Verification

56. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

57. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

458 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

58. When instructed, open the cap on the O2 enrichment attachment.

59. At this screen, select YES or NO.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 459


Performance Verification

60. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 2 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

460 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

61. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

62. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 461


Performance Verification

63. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

64. When instructed, change the test configuration and then select OK.
• 1 - Plug the atmosphere port

462 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

65. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

66. At this screen, disconnect test equipment and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 463


Performance Verification

67. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

68. Reading the event log may take up to 3 minutes.

464 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

69. When instructed, perform the following and then select OK.
• To ensure that they are not pinched, route the FiO2 sensor wires
• Install the FiO2 sensor door

1144577 Rev B Trilogy EV300 Ventilator Service Manual 465


Performance Verification

70. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

466 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

71. At this screen, perform the following and then select PASS or FAIL.

72. To silence the alarm, press the Alarm Silence button.


73. LED indicators continue to flash for 5 minutes, select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 467


Performance Verification

74. At this screen, enter your first and last name and then select OK.

75. At this screen, select YES or NO.

Fan components testing is complete.

468 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.11 Test 8 - Inlet Side Components


The Inlet Side Components selection performs the following tests:

Ambient Light Sensor Verification System Current Leakage Verification


Button Verification Power Source Verification
LCD Verification Power Fail Verification
LED Verification Touchscreen Verification

LED Verification (AC Power) System Leak & Low Flow O2 Verification

Audible Alarm Verification AECM Solenoid Valve Verification


USB Verification Active Exhalation Verification

Nurse Call Verification

Required equipment:

Cable, 12/24-V battery O2 input quick connect

Cable, remote alarm Plug, circuit


Cap, blower inlet Power supply
Caps, silicone port (x2) Reducer, tubing
Certifier FA Plus Syringe
DMM Test adapter, 0.25-in.
Electrical safety analyzer Tubing, 14-in. (x2)
Filter, bacteria USB flash drive
FiO2 sensor (if device does not have one) USB cable, type A to micro B

O2 enrichment attachment (x2)

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 469


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

470 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

7. Deselect all other tests except for INLET SIDE COMPONENTS and then select START
TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 471


Performance Verification

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

472 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

11. When instructed, press the On/Off (Standby) button.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 473


Performance Verification

12. When instructed, press the Alarm Silence button.

13. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

474 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

14. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

15. When instructed, verify that the On/Off (Standby) button is off and then select PASS
or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 475


Performance Verification

16. When instructed, verify that the Alarm Silence button is red and then select PASS or
FAIL.

17. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

476 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

18. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

19. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 477


Performance Verification

20. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

21. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

478 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

22. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 479


Performance Verification

24. When instructed, disconnect the ventilator from AC power. Verify that the AC power
indicator is off and then select PASS or FAIL.

25. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

480 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

26. Be prepared to listen for the primary alarm and then select OK.

27. Verify that the primary alarm sounded and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 481


Performance Verification

28. Be prepared to listen for the buzzer and then select OK.

29. Verify that the buzzer sounded and then select PASS or FAIL.

482 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

30. When instructed, insert a USB storage device into the inlet (left) side of the ventilator
and then select OK.

31. When instructed, insert a USB storage device into the outlet (right) side of the
ventilator and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 483


Performance Verification

32. At this screen, remove the USB storage device and then select OK.

33. At this screen, perform the following and then select OK.
• 1 - Connect the remote alarm cable to the ventilator
• 2 - Set up the DMM to read ohms

484 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

34. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

35. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 485


Performance Verification

36. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

37. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

486 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

38. At this screen, disconnect the DMM and remote alarm cable from the ventilator and
then select OK.

39. When instructed, connect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 487


Performance Verification

40. At this screen, enter the current leakage reading and then select OK.

41. At this screen, disconnect the electrical safety analyzer and then select OK.

488 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

42. When instructed, perform the following and then select OK.
• 1 - Connect external power supply and cable
• 2 - Set voltage to 12.0 V and current to 5.5 A
• 3 - Disconnect ventilator from AC power

43. At this screen, reconnect the ventilator to AC power and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 489


Performance Verification

44. At this screen, disconnect external power supply and cable from the ventilator and
then select OK.

45. When instructed, install the 0.25-in. test adapter and then select OK.

490 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

46. At this screen, disconnect ventilator from AC power. Follow the onscreen instructions
and then select PASS or FAIL.

47. At this screen, reconnect ventilator from AC power. Follow the onscreen instructions
and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 491


Performance Verification

48. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

49. When instructed, perform the following and then select OK.
• 1 - Press the On/Off button
• 2 - Select Power Off
• 3 - Remove the 0.25-in. test adapter

492 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

50. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket
51. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

1144577 Rev B Trilogy EV300 Ventilator Service Manual 493


Performance Verification

52. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

53. At this screen, disconnect the syringe and then select OK.

494 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

54. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

55. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 495


Performance Verification

56. When instructed, open the cap on the O2 enrichment attachment.

57. At this screen, select YES or NO.

496 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

58. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 2 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 497


Performance Verification

59. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

498 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

60. At this screen, enter the pressure reading from the Certifier and then select OK.

61. When instructed, change the test configuration and then select OK.
• Move the tubing from the O2 enrichment attachment to the AEV pilot port
• Cap off the O2 enrichment attachment port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 499


Performance Verification

62. When instructed, change the test configuration and then select OK.
• 1 - Plug the atmosphere port

500 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

63. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

64. At this screen, disconnect test equipment and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 501


Performance Verification

65. At this screen, select NO unless the blower was replaced.

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

66. Reading the event log may take up to 3 minutes.

502 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

67. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

1144577 Rev B Trilogy EV300 Ventilator Service Manual 503


Performance Verification

68. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

504 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

69. At this screen, perform the following and then select PASS or FAIL.

70. To silence the alarm, press the Alarm Silence button.


71. LED indicators continue to flash for 5 minutes, select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 505


Performance Verification

72. At this screen, enter your first and last name and then select OK.

73. At this screen, select YES or NO.

Inlet side components testing is complete.

506 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.12 Test 9 - Outlet Side Components


The Outlet Side Components selection performs the following tests:

Ambient Light Sensor Verification FiO2 Verification

Button Verification FiO2 Sensor Tubing Verification

LCD Verification External Flow Sensor Verification


LED Verification Touchscreen Verification
LED Verification (AC Power) System Leak & Low Flow O2 Verification
Audible Alarm Verification Flow Verification
USB Verification AECM Solenoid Valve Verification
Nurse Call Verification Active Exhalation Verification
System Current Leakage Verification Pressure Verification

Required equipment:

Adapter, 22-mm O2 enrichment attachment (x4)

Cable, external flow sensor O2 input quick connect

Cable, remote alarm Plug, circuit


Cap, blower inlet Plug, FiO2

Caps, silicone port (x2) Reducer, tubing (x2)


Certifier FA Plus Syringe
DMM Test adapter, 0.25-in.
Electrical safety analyzer Test lung
Filter, bacteria Tubing, 14-in. (x4)
FiO2 sensor USB flash drive

Flow sensor, external USB cable, type A to micro B


Hose, 22-mm

1. Verify that the ventilator is connected to an AC mains outlet.


2. Connect the USB-A to micro-B cable between the PC and the ventilator.
3. Launch the SD&T tool.
4. Select Trilogy EV300 from the drop-down and then select CONNECT DEVICE.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 507


Performance Verification

5. At this screen, select Final Test.

6. At this screen, enter the model number and serial number and then select OK.

508 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

7. Deselect all other tests except for OUTLET SIDE COMPONENTS and then select START
TEST.

8. These selections cause some tests not to be executed. Select OK to continue.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 509


Performance Verification

9. Verify that the ventilator software is the appropriate version and then select PASS or
FAIL.

NOTE
Depending on the amount of ambient light, the ambient light sensor verification screen may
or may not appear.

10. If the following screen appears, shine a light at the ambient light sensor while
selecting OK.

510 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

11. When instructed, press the On/Off (Standby) button.

12. When instructed, press the Alarm Silence button.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 511


Performance Verification

13. When instructed, verify the appropriate colors and that there are no missing pixels
and then select PASS or FAIL.

14. When instructed, verify that the On/Off (Standby) button is on and then select PASS
or FAIL.

512 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

15. When instructed, verify that the On/Off (Standby) button is off and then select PASS
or FAIL.

16. When instructed, verify that the Alarm Silence button is red and then select PASS or
FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 513


Performance Verification

17. When instructed, verify that the Alarm Silence button is off and then select PASS or
FAIL.

18. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

514 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

19. When instructed, verify that the Alarm Silence button is amber and then select PASS
or FAIL.

20. When instructed, verify that the alarm bar is red and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 515


Performance Verification

21. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

22. When instructed, verify that the alarm bar is amber and then select PASS or FAIL.

516 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

23. When instructed, verify that the alarm bar is off and then select PASS or FAIL.

24. When instructed, disconnect the ventilator from AC power. Verify that the AC power
indicator is off and then select PASS or FAIL.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 517


Performance Verification

25. When instructed, reconnect the ventilator from AC power. Verify that the AC power
indicator is on and then select PASS or FAIL.

26. Be prepared to listen for the primary alarm and then select OK.

518 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

27. Verify that the primary alarm sounded and then select PASS or FAIL.

28. Be prepared to listen for the buzzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 519


Performance Verification

29. Verify that the buzzer sounded and then select PASS or FAIL.

30. When instructed, insert a USB storage device into the inlet (left) side of the ventilator
and then select OK.

520 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

31. When instructed, insert a USB storage device into the outlet (right) side of the
ventilator and then select OK.

32. At this screen, remove the USB storage device and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 521


Performance Verification

33. At this screen, perform the following and then select OK.
• 1 - Connect the remote alarm cable to the ventilator
• 2 - Set up the DMM to read ohms

34. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

522 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

35. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 523


Performance Verification

36. At this screen, connect the DMM leads to the remote alarm cable COM and NO wires.
Enter the ohms reading from the DMM and then select OK.

NOTE
For an open circuit, enter 9999.

37. At this screen, connect the DMM leads to the remote alarm cable COM and NC wires.
Enter the ohms reading from the DMM and then select OK.

524 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

38. At this screen, disconnect the DMM and remote alarm cable from the ventilator and
then select OK.

39. When instructed, connect the electrical safety analyzer and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 525


Performance Verification

40. At this screen, enter the current leakage reading and then select OK.

41. At this screen, disconnect the electrical safety analyzer and then select OK.

526 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

42. Remove the FiO2 sensor door.


43. When instructed, connect the FiO2 sensor and then select OK.

44. When instructed, install the following and then select OK.
• 1 - FiO2 plug
• 2 - Tubing from FiO2 plug to proximal pressure port
• 3 - Circuit plug

1144577 Rev B Trilogy EV300 Ventilator Service Manual 527


Performance Verification

45. When instructed, remove the following and then select OK.
• 1 - FiO2 plug
• 2 - Tubing from FiO2 plug to proximal pressure port
• 3 - Circuit plug

46. When instructed, connect the external flow sensor and cable to the ventilator and
then select OK.

528 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

47. When instructed, remove the external flow sensor and cable from the ventilator and
then select OK.

48. When instructed, perform the following and then select OK.
• 1 - Connect a 0.25-in. test adapter
• 2 - Press the On/Off button
• 3 - Select Start Ventilation

1144577 Rev B Trilogy EV300 Ventilator Service Manual 529


Performance Verification

49. When instructed, perform the following and then select OK.
• 1 - Press the On/Off button
• 2 - Select Power Off
• 3 - Remove the 0.25-in. test adapter

50. Remove the following:


• Air inlet foam filter
• Filter cover
• Particulate filter
• Filter gasket

530 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

51. When instructed, install the following and then select OK.
• 1 - FiO2 sensor (if one is not present)
• 2 - Blower inlet cap
• 3 - Filter cover
• 4 - Circuit plug
• 5 - Silicone port cap
• 5 - Tubing reducer and silicone port cap

52. At this screen, attach the syringe and slowly apply pressure between 50 and
60 cmH2O.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 531


Performance Verification

53. At this screen, disconnect the syringe and then select OK.

54. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment
• 2 - Circuit cap

532 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

55. At this screen, attach the syringe and slowly apply pressure between 45 and
55 cmH2O.

56. When instructed, open the cap on the O2 enrichment attachment.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 533


Performance Verification

57. At this screen, select YES or NO.

534 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

58. When instructed, remove and install the following and then select OK.
• Syringe (not shown)
• 1 - Circuit plug
• 2 - O2 enrichment attachment (not shown)
• 2 - Silicone port cap
• 2 - Tubing reducer and silicone port cap
• 3 - Blower inlet cap
• 4 - Install filter gasket, particulate filter, filter cover, and air inlet foam filter
• 5 - If used, remove the test FiO2 sensor. Otherwise connect the FiO2 sensor cable
to the FiO2 sensor.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 535


Performance Verification

59. When instructed, install the following and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - 22-mm hose, 22-mm adapter and test lung
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

60. At this screen, press the zero button on the Certifier and then select OK.

536 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

61. At this screen, enter the VTI reading from the Certifier and then select OK.

62. At this screen, enter the VTE reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 537


Performance Verification

63. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment, bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port

538 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

64. At this screen, enter the pressure reading from the Certifier and then select OK.

65. When instructed, change the test configuration and then select OK.
• 1 - Move the tubing from the O2 enrichment attachment to the AEV pilot port
• 2 - Cap off the O2 enrichment attachment port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 539


Performance Verification

66. When instructed, change the test configuration and then select OK.
• 1 - Plug the atmosphere port

67. When instructed, change the test configuration and then select OK.
• 1 - Remove the plug from the atmosphere port
• 2 - Move the tubing from the Certifier high flow module “+” port to the O2
enrichment attachment

540 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

68. When instructed, change the test configuration and then select OK.
• 1 - O2 enrichment attachment (x3), bacteria filter, and Certifier high flow module
• 2 - Circuit plug
• 3 - Tubing from the O2 enrichment attachment to the Certifier high flow module
“+” port
• 4 - Tubing from the O2 enrichment attachment to the AEV pilot line
• 5 - Tubing from the O2 enrichment attachment to the proximal pressure port

1144577 Rev B Trilogy EV300 Ventilator Service Manual 541


Performance Verification

69. At this screen, enter the pressure reading from the Certifier and then select OK.

70. At this screen, enter the pressure reading from the Certifier and then select OK.

542 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

71. At this screen, enter the pressure reading from the Certifier and then select OK.

72. At this screen, enter the pressure reading from the Certifier and then select OK.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 543


Performance Verification

73. At this screen, enter the pressure reading from the Certifier and then select OK.

74. At this screen, disconnect test equipment and then select OK.

75. At this screen, select NO unless the blower was replaced.

544 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

NOTE
Selecting YES zeros the blower hours stored on the system PCBA.

76. Reading the event log may take up to 3 minutes.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 545


Performance Verification

77. When instructed, perform the following and then select OK.
• 1 - Route the FiO2 sensor wires to ensure that they are not pinched
• 2 - Install the FiO2 sensor door

546 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

78. When instructed, press the On/Off (Standby) button. Perform the following and then
select OK.
• 1 - Select the Options icon
• 2 - Select Alarm & Event Log
• 3 - Select Clear
• 4 - Select Yes
• 5 - Press the On/Off (Standby) button
• 6 - Select Power Off

1144577 Rev B Trilogy EV300 Ventilator Service Manual 547


Performance Verification

79. At this screen, perform the following and then select PASS or FAIL.

80. To silence the alarm, press the Alarm Silence button.


81. LED indicators continue to flash for 5 minutes. Select OK.

548 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

82. At this screen, enter your first and last name and then select OK.

83. At this screen, select YES or NO.

Outlet side components testing is complete.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 549


Performance Verification

10.13 Preparing the Ventilator for Use


To prepare the ventilator for use operation after service and successful performance
verification, follow these steps.
1. Disconnect all test equipment from the ventilator.
2. Verify that the detachable battery cover is secure.
3. Re-secure the connection cover on the inlet side.
4. Re-secure the USB connector cover on the outlet side.
5. Enter the required information on the electrical safety and PM labels.
6. Affix the electrical safety and PM labels to the ventilator.
7. Apply a chemical-resistant label over both the electrical safety and PM labels.
The performance verification is complete.

550 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

10.14 Performance Verification Troubleshooting and


Repair
Description Possible causes Recommended repair
Failed ventilator connection to test PC • USB cable not installed properly 1. Install or replace the USB extension
• Defective system PCBA cable (section 9.45).
• Defective system PCBA 2. Replace the display PCBA (section 9.27).
3. Replace the system PCBA (section
9.28).
Failed write serial number, model number • Verify that the ventilator serial number 1. Write the ventilator information
displayed on Service Tool matches the (section 7.9).
label on the ventilator
2. Replace the system PCBA (section
• Defective system PCBA 9.28).
Failed LCD display verification • LCD is not connected properly 1. Check the connections from the display
• Defective display to the display PCBA.
• Defective display PCBA 2. Replace the display (section 9.25).
3. Replace the display PCBA (section 9.27).
Failed buzzer verification • Defective buzzer wires or connection 1. Check the wire and buzzer connections
• Defective buzzer to the system PCBA.
• Defective system PCBA 2. Replace the buzzer (section 9.40).
3. Replace the system PCBA (section
9.28).
Failed speaker verification • Defective speaker wires or connection 1. Check the wire and speaker
• Defective speaker connections to the system PCBA.
• Defective system PCBA 2. Replace the speaker (section 9.29).
3. Replace the system PCBA (section
9.28).
Failed flow verification test • Check for air leaks 1. Correct any air leaks.
• Tubing not seated properly 2. Seat the tubing.
• Blower bellow seal not seated properly
3. Seat the bellow seal (section 9.31).
• Rear cover not seated properly
• Testing equipment issue 4. Seat the rear cover (section 9.14).
• Worn tubing causing leak 5. Address any testing equipment issues.
• Defective system PCBA 6. Replace the tubing (section 9.50).
• Defective Blower Assembly
7. Replace the system PCBA (section
9.28).
8. Replace the blower Blower Assembly
(section 9.31).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 551


Performance Verification

Description Possible causes Recommended repair


Failed pressure test • Check for air leaks 1. Correct any air leaks.
• Tubing not seated properly 2. Seat the tubing.
• Blower bellow seal not properly seated
3. Seat the bellow seal (section 9.31).
• Rear cover not seated properly
• Testing equipment issue 4. Seat the rear cover (section 9.14).
• Worn tubing causing leak 5. Address any testing equipment issues.
• Bulk capacitor not connected 6. Verify the bulk capacitor wire polarity
• Defective system PCBA and connection (section 9.32).
• Defective Blower Assembly 7. Replace the tubing (section 9.50).
8. Replace the Blower Assembly (section
9.31).
9. Replace the system PCBA (section
9.28).
Failed barometric pressure verification • Defective system PCBA Replace the system PCBA (section 9.28).
Failed ambient temperature sensor • Defective system PCBA Replace the system PCBA (section 9.28).
verification
Failed ambient light sensor verification • Keypad not connected 1. Verify the keypad connection.
• Defective keypad 2. Replace the keypad assembly (section
9.23).
Failed error log • Error in error log Refer to Trilogy EV300 diagnostic codes
and corrective actions (section 6.3).
Failed AECM verification • Defective proportional valve 1. Connect the proportional valve to the
• Defective solenoid valve system PCBA (section 9.28).
• Atmospheric port occluded 2. Connect the solenoid valve to the
• Internal tubing disconnected system PCBA (section 9.28).
• Proportional valve not connected to 3. Replace the proportional valve (section
system PCBA 9.28).
• Solenoid valve not connected to system
4. Replace the solenoid valve (section
PCBA
9.28).
5. Replace the outlet side panel (section
9.42).
6. Connect the pneumatic tubing (section
9.50.1).
Failed remote alarm verification • Defective system PCBA Replace the system PCBA (section 9.28).
Failed touchscreen verification • Display interface PCBA ribbon cables 1. Check display interface PCBA ribbon
not connected cable connections (section 9.26).
• Defective display 2. Replace the display (section 9.25).

552 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Performance Verification

Description Possible causes Recommended repair


Failed fan verification • Upper fan not connected to system 1. Connect the upper cooling fan to the
PCBA system PCBA (section 9.28).
• Lower fan not connected to system 2. Connect the lower cooling fan to the
PCBA system PCBA (section 9.28).
• Upper fan rotor stuck
3. Remove any components preventing
• Lower fan rotor stuck the cooling fan from spinning.
• Defective upper fan
4. Replace the cooling fans (section 9.41).
• Defective lower fan
Failed external flow sensor verification • External flow sensor connector not 1. Connect the external flow sensor cable
connected to system PCBA to the system PCBA (section 9.28).
• Defective cable 2. Replace the external flow cable (section
• Defective system PCBA 9.44).
3. Replace the system PCBA (section
9.28).
Failed button verification test • Keypad not connected to the system 1. Connect the keypad to the system PCBA
PCBA (section 9.22).
• Alarm silence button stuck 2. Replace the front panel with keypad
• Start button stuck (section 9.22).
• Defective system PCBA 3. Replace the system PCBA (section
9.28).
Failed FiO2 verification test • FiO2 sensor not connected 1. Connect the FiO2 sensor (section 9.11).
• FiO2 sensor cable not connected to 2. Connect the FiO2 sensor cable to the
system PCBA system PCBA (section 9.19).
• Defective FiO2 sensor
3. Replace the FiO2 sensor (section 9.11).
• Defective system PCBA
4. Replace the system PCBA (section
9.28).
Failed leak/low-flow O2 verification test • Test setup issue 1. Verify that the test is set up properly.
• Low-flow O2 tubing not connected or 2. Connect the low-flow O2 tubing
occluded (section 9.39).
Failed OBM interface verification test • OBM harness not connected from 1. Connect the OBM harness from the
system PCBA to rear enclosure panel system PCBA to the rear cover (section
• Defective OBM harness 9.14).
• Defective system PCBA 2. Replace the OBM harness (section
9.15).
3. Replace the system PCBA (section
9.28).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 553


Performance Verification

10.15 Performance Verification Data Form


Complete this form for any service procedure that requires testing. Retain this form and a
copy of the service test report for your service records.

Customer information
Facility name:

Contact name:

Address

City/State/Zip:

Phone:

Email:

Preliminary inspection Circle one


Inspected ventilator for damaged and/or missing components? YES NO

Inspected/install air inlet foam filter? YES NO

Inspected/install particulate filter? YES NO

Ventilator information
Product: Trilogy EV300 Service number: 850016

Model number: Internal battery serial


number:

Serial number: Detachable battery serial


number

Software version number: Operational hours - total


blower hours

Hardware version number: Operational hours - total


patient hours

Performance Verification Circle one


Did the performance verification pass? PASS FAIL

Technician name (print): Date:

Technician signature:

554 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


A Replacement Parts

A.1 Ventilator ..........................................................................................................556


A.2 Accessories ........................................................................................................564
A.3 Roll Stand ..........................................................................................................565

1144577 Rev B Trilogy EV300 Ventilator Service Manual 555


A.1 Ventilator
Description Part number Order number
Bar, alarm 1140092 453561540361
Base assembly 1135232 453561540011
Battery, coin cell 1146349 989805667181
Battery, detachable 1127889 989805661831
Battery, detachable, India 1136881 989805662401
Battery, internal 1127881 989805661821
Battery, internal, India 1136880 989805662391
Blower assembly 1135214 453561539871
Blower bellow seal, package of 5 1135215 453561539881
Blower cap 1135220 453561539931
Blower chassis plate 1135251 453561540191
Blower mount, package of 10 1135216 453561539891
Buzzer assembly 1135226 453561539961
Cable, DC power connector 1135230 453561539991
Cable, display interface PCBA 1140096 453561540391
Cable, external flow sensor 1135253 453561540211
Cable, system PCBA to FiO2 sensor 1140102 453561540441
Cable, machine flow to system PCBA 1135252 453561540201
Cable, power supply to system PCBA 1135254 453561540221
Cable, display ribbon 1140095 453561540381
Cable, USB extension* 1135245 453561540131
Capacitor, bulk 1135219 453561539921
Clip, AC harness, package of 5 1140090 453561540341
Clip, main housing wire, package of 10 1140091 453561540351
Clip, power cord retention 1134347 989805662271
Cover assembly, vanity 1147913 989805667211
Cover, connection, package of 5 1135263 453561540301
Cover, filter 1135259 453561540261
Cover, rear 1135225 453561539951
Cover, USB connector, package of 5 1135246 453561540141
Cup, dual-limb 1135248 453561540161
Door, detachable battery, package of 5 1135234 453561540031
Door, FiO2 sensor 1135261 453561540281
Door, internal battery 1135223 453561539941

556 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Description Part number Order number
Display 1135209 453561539831
Fan assembly 1135235 453561540041
Filter, air inlet foam 1135260 453561540271
Filter, air inlet foam, package of 10 1134591 989805662311
Filter, in-line 1141725 453561540521
Filter, in-line, proximal 1141723 453561540511
Filter, particulate, package of 10 1134430 989805662301
FiO2 sensor 1134668 989805662341
Flow sensor, machine 1135249 453561540171
Gasket, solenoid valve, package of 10 1139967 453561540331
Harness assembly, AC 1135237 453561540061
Harness, detachable battery 1135241 453561540101
Harness, O2 blending module (OBM) 1135256 453561540241
Housing, detachable battery 1135242 453561540111
Housing, FiO2 1135255 453561540231
Housing, main 1135240 453561540091
Housing, speaker* 1135238 453561540071
O2 connector, low-flow 1135228 453561539981
O2 fitting, Trilogy, DISS male 1071789 989805621681
O2 fitting, Trilogy, DISS female 1071791 989805621701
O2 fitting, Trilogy, NIST 1071790 989805621691
O2 fitting, Trilogy, SIS 1071792 989805621711
O2 blending module (OBM) assembly 1135265 453561540311
Panel, front with Keypad 1135210 453561539841
Panel, inlet side 1135244 453561540121
Panel, outlet side 1135247 453561540151
Plate, handle/retention 1135250 453561540181
PCBA, detachable battery 1135233 453561540021
PCBA, display 1135212 453561540541
PCBA, display interface 1140093 453561540371
PCBA, system 1135213 453561539861
Power supply 1135231 453561540001
Power cord -- --
• Power cord, Trilogy, Argentina 1136845 989805662381
• Power cord, Trilogy EV300, Australia/New Zealand 1133286 989805662191
• Power cord, Trilogy EV300, Brazil 1133468 989805662211

1144577 Rev B Trilogy EV300 Ventilator Service Manual 557


Description Part number Order number
• Power cord, Trilogy EV300, China 1133469 989805662221
• Power cord, Trilogy EV300, continental Europe 1133284 989805662171
• Power cord, Trilogy, India 1133472 989805662251
• Power cord, Trilogy EV300, Japan 1133285 989805662181
• Power cord, Trilogy EV300, Korea 1074237 989805661941
• Power cord, Trilogy, North America, 2.44 m (8 ft) 1133287 989805662201
• Power cord, Trilogy, North America, 4 m (13 ft) 1133470 989805662231
• Power cord, Trilogy, UK 1133471 989805662241
Preventive maintenance kit, 1-Year 1147262 989805667191
Preventive maintenance kit, 8-Year 1147304 989805664581
Retainer, cable ferrite, package of 10 1135267 453561540321
Retainer, display 1135211 453561539851
Retainer, fan 1135236 453561540051
Retainer, system PCBA, package of 10 1135227 453561539971
Screw kit A, T-20, 8-32 x 0.375 in., package of 10 (front panel assembly, 1140105 453561540461
FiO2 assembly, FiO2 door, rear cover, handle/retention plate, OBM
assembly, internal battery door)
Screw kit B, T-10,4-20 x 0.375 in., package of 10 (power supply, display 1140106 453561540471
retainers, alarm bar)
Screw kit C, T-15, 6-32 x 0.625 in., package of 10 (blower cap, three- 1140107 453561540481
way solenoid valve, FiO2 solenoid valve)
Screw kit D, T-20, 8-16 x 0.50 in., package of 10 (Blower assembly, 1140108 453561540491
detachable battery housing lid, detachable battery housing, inlet side
panel, dual-limb cup, outlet side panel)
Screw kit E, T-15, 6-32 x 0.25 in., package of 10 (display PCBA, system 1140109 453561540501
PCBA)
Shipper, Trilogy EVO 1146348 453561540561
Speaker assembly 1135239 453561540081
Tape, Kapton roll 1140103 453561540451
Tubing, blower chassis 1140098 453561540411
Tubing, FiO2 1140100 453561540421
Tubing, low-flow O2 1140101 453561540431
Tubing, system PCBA 1140097 453561540401
Valve, proportional (AECM)* 1135217 453561539901
Valve, three-way solenoid 1135218 453561539911
*Includes screws. If the screw cannot achieve the required torque, replace the component.

558 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Bar, alarm Base assembly Battery, detachable

Battery, internal Blower assembly Blower bellow seal (x5)

Blower cap Blower chassis plate Blower mount (x10)

Buzzer assembly Cable, DC power connector Cable, display interface PCBA

Cable, external flow sensor Cable, FiO2 sensor to system PCBA Cable, machine flow sensor to system PCBA

1144577 Rev B Trilogy EV300 Ventilator Service Manual 559


Cable, power supply to system PCBA Cable, ribbon, display Cable, USB extensiony

Capacitor, bulk Clip, AC harness (x5) Clip, main housing wire (x10)

Cover, connection (5) Cover, filter Cover, rear

Cover, USB connector (x5) Cover, vanity Cup, dual-limb

Display Door, FiO2 Door, internal battery

560 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Fan assembly, cooling Filter, air inlet foam Filter, in-line

Filter, in-line proximal Filter, particulate FiO2 sensor

Flow sensor, machine Gasket, solenoid valve (x10) Harness assembly, AC

Harness, detachable battery Harness, O2 blending module (OBM) Housing, detachable battery

Housing, FiO2 Housing, speaker O2 blending module (OBM) assembly

1144577 Rev B Trilogy EV300 Ventilator Service Manual 561


O2 connector, low-flow Panel, front Panel, inlet side

Panel, outlet side PCBA, detachable battery PCBA, display

PCBA, display interface PCBA, system Plate, handle/retention

Power supply Retainer, cable ferrite (10) Retainer, display

562 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Retainer, fan Retainer, system PCBA (x10) Speaker assembly

Tubing, blower chassis plate Tubing, FiO2 Tubing, low-flow O2

Tubing, system PCBA Valve, proportional (AECM) Valve, three-way solenoid

1144577 Rev B Trilogy EV300 Ventilator Service Manual 563


A.2 Accessories
Description Part number Order number
Cable, 12/24-V battery with terminals (external battery cable) 1127401 989805662001
Mount assembly, Trilogy EV300 1141764 989805660771
(Trilogy 202 to Trilogy EV300 roll stand conversion kit)
O2 input quick connect, package of 2 1040390 989805647691

Cable, 12/24-V battery with terminals Mount assembly, Trilogy EV300 O2 input quick connect

564 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


A.3 Roll Stand
Description Part number Order number
SPRS-2 Roll Stand, Trilogy EV300 compatible, 111 cm 1141765 989805660781
SPRS-2 Roll Stand, Trilogy EV300 compatible, 104 cm 1141766 989805660791
Kit, Trilogy EV300 Mount Assembly 1141764 989805660771

For any additional replacement parts contact Interplex at:


rollstand@interplex.com

1144577 Rev B Trilogy EV300 Ventilator Service Manual 565


566 Trilogy EV300 Ventilator Service Manual 1144577 Rev B
B Specifications

B.1 Ventilation Types and Modes .............................................................................568


B.2 Control Settings .................................................................................................568
B.3 Patient Data .......................................................................................................569
B.4 Environmental ...................................................................................................569
B.5 Physical .............................................................................................................570
B.6 Electrical ............................................................................................................570
B.7 Audio .................................................................................................................571
B.8 Oxygen ..............................................................................................................571
B.9 Control Accuracy ................................................................................................571
B.10 Monitored Parameter Accuracy .........................................................................571
B.11 Wireless .............................................................................................................572
B.12 EtCO2 with Mainstream CO2 Sensor ....................................................................572
B.13 Pulse Oximeter ..................................................................................................573
B.14 Standards Compliance .......................................................................................574
B.15 Electromagnetic Compatibility (EMC) Information .............................................575
B.15.1 Guidance and Manufacturer’s Declaration -
Electromagnetic Emissions ....................................................................... 576
B.15.2 Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity ....................................................................... 577
B.15.3 Guidance and Manufacturer’s Declaration -
Electromagnetic Immunity ....................................................................... 578
B.16 Wireless .............................................................................................................579
B.16.1 ISED License Exemption ........................................................................... 580
B.17 Software Licensing .............................................................................................580

1144577 Rev B Trilogy EV300 Ventilator Service Manual 567


B.1 Ventilation Types and Modes
A/C-PC Assist/control (pressure control)
A/C-VC Assist/control (volume control)
CPAP Continuous positive airway pressure
PSV Pressure support ventilation
S/T Spontaneous/timed ventilation
SIMV-PC Synchronized intermittent mandatory ventilation (pressure control)
SIMV-VC Synchronized intermittent mandatory ventilation (volume control)
AVAPS-AE Average volume assured pressure support - auto EPAP

B.2 Control Settings


AVAPS with PSV, S/T, and A/C-PC modes only
passive circuit
Tidal volume 35 - 2000 ml
Breath rate 0 to 80 BPM
PEEP 0 - 35 cmH2O for active exhaust circuits
3 - 25 cmH2O for passive circuits
EPAP/CPAP 3 - 25 cmH2O
IPAP 3 - 60 cmH2O
Pressure 0 - 60 cmH2O
support/pressure Patient pressure limited to 60 cmH2O.
control
Inspiratory time 0.3 - 5.0 s
Constrained to prevent an inverse I:E ratio.
Rise time 0, 1, 2, 3, 4, 5, 6
Triggering and Off, Auto-Trak, Sensitive Auto-Trak, and Flow Trigger
cycling
Flow trigger 0.5 - 9 l/min
sensitivity
Flow cycle 10% - 90% of peak flow
Flow pattern Square, Ramp
FiO2 21% - 100%
Backup On, Off
ventilation

568 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.3 Patient Data
Tidal volume (Vti or Vte) 0 - 2000 ml (resolution 1 ml)
Minute ventilation (MinVent) 0 - 30 l/min (resolution 0.1 l/min)
Leak 0 - 200 l/min (resolution 0.1 l/min)
Respiratory rate (RR) 0 - 90 BPM (resolution 1 BPM)
Peak inspiratory flow (PIF) 0 - 200 l/min (resolution 0.1 l/min)
Peak inspiratory pressure (PIP) 0 - 90 cmH2O (resolution 0.1 cmH2O)
Mean airway pressure 0 - 90 cmH2O (resolution 0.1 cmH2O)
Percentage spontaneous 0% - 100% (resolution 1%)
triggered breaths (%Spont Trig)
I:E ratio 9.9:1 - 1:9.9
Dynamic compliance (Dyn C) 1 - 100 ml/cmH2O (resolution 1 ml/cmH2O)
Dynamic resistance (Dyn R) 5 - 200 cmH2O/l/s (resolution 1 cmH2O/l/s)
Dynamic plateau pressure 0 - 90 cmH2O (resolution 1 cmH2O)
(Dyn PPlat)
Auto-PEEP 0 - 20 cmH2O (resolution 1 cmH2O)
FiO2 with FiO2 sensor 21% - 100% (resolution 1%)
SpO2 with pulse oximeter 0% - 100% (resolution 1%)
accessory
Pulse rate with pulse oximeter 18 - 321 beats per minute (resolution 1 beat per minute)
accessory
EtCO2 with CO2 accessory 0 - 150 mmHg (resolution 1 mmHg)
ml/kg Calculated based on the entered patient weight or the calculated IBW and
measured Vti.

B.4 Environmental
Operating conditions • Temperature: 0°C - 40°C (32°F - 104°F)
• Relative humidity: 5% - 90%, non-condensing
• Atmospheric pressure: 62 - 106 kPa
• Altitude: approximately -385 to 3954 m (-1261 to 12,971 feet)
• Battery charging temperature: 5°C - 40°C (41°F - 104°F)
Transient operating temperature -20°C to 50°C (-4°F to 122°F)
(excluding high-pressure O2
blending)
Storage conditions • Temperature: -25°C to 70°C (-13°F to 158°F)
• Relative humidity: 5% - 93%, non-condensing

1144577 Rev B Trilogy EV300 Ventilator Service Manual 569


B.5 Physical
Weight 6.3 kg (13.9 lb)
Dimensions 19.3 cm D x 28.6 cm W x 24.5 cm H (7.6 in. D x 11.25 in. W x 9.65 in. H)
Screen dimensions 20.32 cm (8 in.)
Ingress protection IP22: protection against finger-sized objects, protected against dripping
water when tilted up to 15 degrees.
IEC 60601-1 classification Type of protection against electric shock: Class II equipment
Degree of protection against electric shock – type BF applied part
Composition This device does not contain natural latex rubber or dry natural rubber.
Expected service life 10 years
Internal memory capacity 2 GB
Mode of operation Continuous
Maximum limited pressure 90 cmH2O
Minimum limited pressure Active circuits: 0 cmH2O
Passive circuits: 3 cmH2O
Applied parts • Pulse oximeter
• Breathing circuit
• Components added to the breathing circuit, including: flow sensor,
flow sensor cable, and CO2 accessory and cable.

B.6 Electrical
AC input voltage 100 - 240 V, 50/60 Hz, 1.7 - 0.6 A
DC input voltage 12/24 V, 6.5 A
Internal and detachable Li-ion 15-hour nominal run time per method in IEC 80601-2-72 (7.5 hours for
batteries each battery)
Charge time for detachable and internal battery:
• From 0% to 80%: 2.5 hours
• From 0% to 100%: 3.5 hours
Degree of protection against Type B applied part
electric shock

570 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.7 Audio
Alarm sound pressure level 53.9 - 85.5 dBA over the setting range of low, medium, and high
Sound pressure level ≤ 43.7 dBA
Ventilator, circuit, and exhalation device, measured according to
ISO 80601-2-12.
Sound power level ≤ 51.6 dBA
Ventilator, circuit and exhalation device, measured according to
ISO 80601-2-12.

B.8 Oxygen
Low flow 0 to 30 l/min; maximum 10 psi (dry O2)
High pressure 280 to 600 kPa (41 to 87 psi) (dry O2)
Ventilator response to an O2 < 30 seconds
concentration increase from
21% to 90%

B.9 Control Accuracy


Pressure ± (2 cmH2O + 4% of setting)
Tidal volume ± (4 ml + 15% of setting)
FiO2 ± 5% FiO2

B.10 Monitored Parameter Accuracy


Airway pressure ± (2 cmH2O + 4% of actual)
Tidal volume ± (4 ml + 15% of actual) for volumes ≥ 35 ml
± 10 ml for volumes < 35 ml
FiO2 ± (2.5% FiO2 + 2.5% of actual reading) within a 24-hour sensor calibration
period, or an altitude change.
Measurement is not automatically compensated for changes in altitude.
Response time: < 11 s
EtCO2 (with mainstream CO2 See section B.12.
sensor)
SpO2 and pulse rate See section B.13.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 571


B.11 Wireless
Bluetooth • Operating frequency range: 2402 - 2480 MHz
• Channel bandwidth: 1 MHz/2 MHz
• Maximum output power: 15.6 dBm
• Modulation: GFSK, Pi/4 DQPSK, 8DQPSK
Near-field communication (NFC) • Operating frequency: 13.56 MHz
• Receiving section bandwidth: 1.4 MHz
• Maximum output power: 58.3 dBuV/m@3m
• Modulation: ASK, OOK
• Range: 2 cm (1 in.)
Wi-Fi • Operating frequency range: 2412 - 2472 MHz
• Channel bandwidth: 20 MHz/40 MHz
• Maximum output power: 19.6 dBm
• Modulation: DSSS, OFDM, DBPSK, DQPSK, CCK, 16-QAM
• Security: WPA2
• Range: 30 m (98 ft)

B.12 EtCO2 with Mainstream CO2 Sensor


Displayed EtCO2 • Upon connection, allow up to 2 minutes for data to appear.
• Displayed value is the peak of the expired CO2 waveform, updated on
each breath.
• Displayed EtCO2 waveform sample rate is 10 Hz.
• Measurement automatically compensates for altitude changes.
• Accuracy is not impacted by the respiration rate.
• If breathing is not detected, no value appears.
Accuracy • 0 - 40 mmHg: ± 3 mmHg
• 41 - 70 mmHg: ± 5% of reading
• 71 - 100 mmHg: ± 8% of reading
• 101 - 150 mmHg: ± 10% of reading
Stability • Short-term drift: Maximum drift over four hours: ≤ 0.8 mmHg.
• Long-term drift: Accuracy specification maintained over a 120-hour
period.
Total system response time • < 2 seconds

572 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.13 Pulse Oximeter
Displayed O2 saturation (SpO2) 0% - 100% (resolution 1%)
range
Displayed pulse rate range 18 - 321 beats per minute (resolution 1 beat per minute)
SpO2 and pulse rate accuracy See sensor instructions
Data update period Every second
Data averaging 4-beat average, updated every second
All flows and volumes are expressed in BTPS.
Measurement uncertainty for control and performance specifications: these tolerances account for the
measurement uncertainty of the test equipment used to verify performance:
• Pressure: ± 0.75% cmH2O
• Tidal volume: ± 2 ml
• O2: ± 1% FiO2

1144577 Rev B Trilogy EV300 Ventilator Service Manual 573


B.14 Standards Compliance
This device conforms to the following standards:

General IEC 60601-1-1 Medical electrical equipment. Part 1-1: General requirements for
safety. Collateral standard: Safety requirements for medical electrical systems
Collateral IEC 60601-1-2 Medical electrical equipment. Part 1-2: General requirements for
basic safety and essential performance. Collateral Standard: Electromagnetic
disturbances. Requirements and tests
Particular Device essential performance is specified in each of the following standards:
• ISO 80601-2-12: Medical electrical equipment. Part 2-12: Particular
requirements for basic safety and essential performance of critical care
ventilators
• ISO 80601-2-55 Medical electrical equipment. Part 2-55: Particular
requirements for the basic safety and essential performance of respiratory gas
monitors
• ISO 80601-2-61 Medical electrical equipment. Part 2-61: Particular
requirements for basic safety and essential performance of pulse oximeter
equipment
Wireless communication • Bluetooth Core Specification version 4.1
• ISO/IEC 18092:2013: Information technology. Telecommunications and
information exchange between systems. Near Field Communication. Interface
and Protocol (NFCIP-1)
• ISO IEC 21481 ed 2.0: Information technology. Telecommunications and
information exchange between systems. Near Field Communication Interface
and Protocol -2 (NFCIP-2)
• ISO/IEC 14443 ed 2.0: Identification cards. Contactless integrated circuit cards.
Proximity cards.
• WLAN Standard: IEEE 802.11 (2012) b/g/n: Information technology.
Telecommunications and information exchange between systems. Local and
metropolitan area networks. Specific requirements. Part 11: Wireless LAN
Medium Access Control (MAC) and Physical Layer (PHY) Specifications

574 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.15 Electromagnetic Compatibility (EMC)
Information
The ventilator generates audible and visual alarms if it cannot provide ventilation, or if
external monitoring is lost during an EMC disturbance.

WARNING
• Avoid using this equipment adjacent to or stacked with other equipment because
it could result in improper operation. Although the other equipment may comply
with EMC standard requirements, interference can occur. If such use is necessary,
observe this equipment and the other equipment to verify that both are operating
normally.
• This device shall not be used near active high frequency (HF) surgical equipment,
medical devices such as X-ray devices and diathermy, or in an RF shielded room of
medical equipment or system for magnetic resonance imaging, where the
intensity of electromagnetic (EM) disturbances is high.
• This device shall not be used near RFID or electromagnetic security systems.
• The use of accessories, transducers and/or cables other than those specified, with
the exception of those sold by the manufacturer as replacement parts for internal
components, may result in increased emissions or decreased immunity of the
equipment or system.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 575


B.15.1 Guidance and Manufacturer’s Declaration - Electromagnetic
Emissions
This device is intended for use in the electromagnetic environment specified below. The
user of the ventilator should assure that it is used in such an environment.

Emissions test Compliance Electromagnetic enforcement - guidance


RF emissions Group 1 The ventilator uses RF energy only for its internal
CISPR 11 Industrial, scientific and function. Therefore, its RF emissions are very low and
medical equipment. Radio- are not likely to cause interference in nearby electronic
frequency disturbance equipment.
characteristics. Limits and methods
of measurement
RF emissions Class B The ventilator is suitable for use in all establishments,
CISPR 11 including domestic establishments and those directly
connected to the public a low-voltage power supply
Harmonic emissions Class A network.
IEC 61000-3-2 Electromagnetic
compatibility (EMC). Part 3-2: Limits.
Limits for harmonic current
emissions (equipment input current
smaller than or equal to 16 A per
phase)
Voltage fluctuations/Flicker Complies
emissions IEC 61000-3-3
Electromagnetic compatibility (EMC)
- Part 3-3: Limits - Limitation of
voltage changes, voltage
fluctuations and flicker in public low-
voltage supply systems, for
equipment with rated current ≤ 16 A
per phase and not subject to
conditional connection
Emission of Radio Frequency Energy Category M This device is suitable for use on board commercial
RTCA/DO-160G Section 21 airplanes inside passenger cabin.

576 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.15.2 Guidance and Manufacturer’s Declaration - Electromagnetic
Immunity
This device is intended for use in the electromagnetic environment specified below. The
user of the ventilator should assure that it is used in such an environment.

Immunity test IEC 60601 test level Compliance level Electromagnetic environment guidance
IEC 61000-4-2 ±8 kV contact ±8 kV contact Floors should be wood, concrete, or ceramic
Electromagnetic ±2 kV, ±4 kV, ±8 kV, and ±2 kV, ±4 kV, ±8 kV, and tile. If floors are covered with synthetic
compatibility (EMC). Part ±15 kV air ±15 kV air material, the relative humidity should be at
4-2: Testing and least 35%.
measurement techniques.
Electrostatic discharge
immunity test
IEC 61000-4-4 ±2 kV for power supply ±2 kV for power supply Mains power quality should be that of a
Electromagnetic lines lines typical home or hospital environment.
compatibility (EMC). Part ±1 kV for input/output ±1 kV for input/output
4-4: Testing and lines lines
measurement techniques.
Electrical fast transient/
burst immunity test
IEC 61000-4-5 ±1 kV line to ground ±1 kV line to line Mains power quality should be that of a
Electromagnetic ±2 kV line to ground N/A - this Class II device typical home or hospital environment.
compatibility (EMC) - Part does not connect to earth
4-5 Testing and ground
measurement techniques.
Surge immunity test
IEC 61000-4-11 0% UT 0.5 cycle at 45- 0% UT 0.5 cycle at 45- Mains power quality should be that of a
Electromagnetic degree increments* degree increments typical home or hospital environment. If the
compatibility (EMC). Part 0% UT 1 cycle 0% UT 1 cycle user of the device requires continued
4-11: Testing and 70% UT 25 cycles (30 cycles 70% UT 25 cycles (30 cycles operation during power mains interruptions,
measurement techniques. if US) if US) it is recommended that the device be
Voltage dips, short powered from an uninterruptible power
0% UT 5 s 0% UT 5 s
interruptions and voltage supply or a battery.
variations immunity tests
IEC 61000-4-8 30 A/m 30 A/m Power frequency magnetic fields should be
Electromagnetic at levels characteristic of a typical location in
compatibility (EMC). Part a typical hospital or home environment.
4-8: Testing and
measurement techniques.
Power frequency (50/60
Hz) magnetic field
immunity test

*UT is the AC mains voltage prior to application of the test level.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 577


B.15.3 Guidance and Manufacturer’s Declaration - Electromagnetic
Immunity
This device is intended for use in the electromagnetic environment specified below. The
user of the ventilator should assure that it is used in such an environment.

Immunity test IEC 60601 test level Compliance level Electromagnetic environment guidance
Conducted RF 3 V rms, 150 kHz to 80 MHz 3 V rms, 150 kHz to 80 MHz Portable and mobile RF communications
IEC 61000-4-6 equipment should be used no closer to any
6 Vrms, Amateur Radio & Vrms, Amateur Radio &
Electromagnetic part of the device, including cables, than the
ISM Bands between ISM Bands between
compatibility (EMC). Part recommended 30 cm separation distance.
150 kHz and 80 MHz 150 kHz and 80 MHz
4-6: Testing and Interference may occur in the vicinity of
measurement techniques. equipment marked with this symbol.
Immunity to conducted
disturbances, induced by
radio-frequency fields.
Radiated RF 10 V/m 10 V/m
(IEC 61000-4-3) 80 MHz to 2.7 GHz
Electromagnetic Telecommunication
compatibility (EMC) - Part frequencies as specified in
4-3: Testing and clause 8.10 of IEC 60601-1-
measurement techniques - 2:2014
Radiated, radio-frequency,
450, 810, 870, 930, 1720, 28 V/m
electromagnetic field
1845, 1970, and 2450 MHz
immunity test
at 28 V/m
385 MHz at 27 V/m 27 V/m
710, 745, 780. 5240, 5500, 9 V/m
and 5785 MHz at 9 V/m

578 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


B.16 Wireless
NOTE
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG,
Inc. and any use of such marks by Philips Respironics is under license. Other trademarks and
trade names are those of their respective owners.

This device transmits data between the therapy device and a mobile device, but it does not
store any personally-identifiable health information. This connection between the therapy
device and a mobile device is encrypted.
This device contains a certified Bluetooth/Wi-Fi radio:
• FCC ID (USA): 2AN9Z-1127941BT
• IC ID (Canada): 3234B-1127941BT
Near-field communication (NFC) is certified under the following IDs:
• FCC ID (USA): 2AN9Z-1127941
• IC ID (Canada): 3234B-1127941
Use of non-original manufacturer-approved accessories may violate your local RF exposure
guidelines and should be avoided.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation. This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio, TV
reception, or other devices which can be determined by turning the equipment on and off,
the user is encouraged to try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna (on the radio, TV, or other device).
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
• Consult the dealer of the device for help.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 579


B.16.1 ISED License Exemption
This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation,
Science and Economic Development Canada’s license-exempt RSS(s). Operation is subject to
the following two conditions:

1. This device many not cause interference.


2. This device must accept any interference, including interference that may
cause undesired operation of the device.

B.17 Software Licensing


This product contains software licensed under an open source license. For
acknowledgments and license texts, a list can be viewed on the user interface under
Options >Information > Software Licenses.
Philips Respironics hereby offers to deliver, upon request, a copy of the complete
corresponding source code for the copyrighted open source software packages used in this
product for which such delivery is requested by the respective licenses. This offer is valid for
as long as the respective licenses require this offer to be valid.
To obtain source code, please send your request in English with product type to
open.source@philips.com. If you prefer not to use email or if you do not receive
confirmation receipt within 2 weeks after mailing to this email address, please write in
English to:
Open Source Team, Philips Intellectual Property & Standards
High Tech Campus 5
5656 AE Eindhoven
The Netherlands
If you do not receive timely confirmation of your letter, please email to the email address
above.

580 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


C Service Bulletins

Place Service Bulletins in this section as you receive them.

1144577 Rev B Trilogy EV300 Ventilator Service Manual 581


582 Trilogy EV300 Ventilator Service Manual 1144577 Rev B
Glossary

Glossary

A
Ampere, a unit of current.

AC
Alternating current.

Apnea backup ventilation


An emergency ventilation state that is activated if no patient breath is detected for
a certain period of time.

Blower
An internal ventilator component that pressurizes air for delivery to the patient
when an external high-pressure air source is not in use.

BPM
Breaths per minute.

BTPS
Body temperature (98°F, ambient pressure), 100% saturated (with water vapor).

C
Compliance. A measure of the ease of expansion of the lungs determined by
volume and elasticity. High compliance indicates a loss of elasticity of the lungs.

cmH2O
Centimeters of water, a unit of pressure measurement.

CPAP
Continuous positive airway pressure.

CRC
Cyclic redundancy check. An error detection code used to detect corrupted data.

Cycle
To end inspiration.

DISS
Diameter index safety standard, a standard for high-pressure gas inlet fittings.

E
Expiratory

1144577 Rev B Trilogy EV300 Ventilator Service Manual 583


Glossary

EMC
Electromagnetic compatibility.

EMI
Electromagnetic interference.

ESD
Electrostatic discharge.

ET
Endotracheal.

FiO2
Fraction of inspired O2 (O2 concentration).

GUI
Graphical user interface. The ventilator has an integrated GUI and an optional large
user interface (LUI).

HME
Heat and moisture exchanger.

Hz
Hertz.

IBW
Ideal body weight.

ID
Inner diameter.

IEC
International Electrotechnical Commission.

I:E ratio
Ratio of inspiratory to expiratory time. A control setting or a monitored parameter.

ISO
International Organization for Standardization, a worldwide federation of national
standards bodies.

kPa
Kilopascal. A unit of pressure measurement.

L
Liter, a unit of volume measurement.

584 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Glossary

LCD
Liquid crystal display.

LED
Light-emitting diode.

mL
Milliliter, a unit of volume measurement.

mm
Millimeter, a unit of length measurement.

MRI
Magnetic resonance imaging.

NIST
Non-interchangeable screw-threaded connector. A standard for high-pressure gas
inlet fittings

O2
Oxygen or oxygen concentration. A control setting or a monitored parameter.

O2 manifold
An accessory that permits the connection of multiple O2 sources to the ventilator.
Also known as an O2 transport kit.

OD
Outer diameter.

PCBA
Printed circuit board assembly.

pressure relief valve


A type of safety valve used to control or limit the pressure in the ventilator system
to prevent possible patient harm.

PS
Pressure support.

psi
Pounds per square inch.

psig
Pounds per square inch gauge (above atmospheric pressure).

1144577 Rev B Trilogy EV300 Ventilator Service Manual 585


Glossary

Rate
Respiratory rate. A control setting and monitored parameter. Delivered breaths per
minute.

Resistance
The pressure drop across a pneumatic device (such as a bacteria filter or patient
circuit tubing) for a unit of flow when the volume of the device remains constant
(cmH2O/mL/s).

ROHS
Restriction of Hazardous Substances. An EU directive that limits the use of certain
hazardous material in the manufacture of electronic and electrical equipment.

SIS
Sleeve indexed system. A standard for high-pressure gas inlet fittings.

Spontaneous breath
A breath started and ended by the patient with no ventilatory support provided.

Standby
A ventilation feature that suspends ventilation and keeps current settings when the
clinician wants to temporarily disconnect the patient from the ventilator.

Trigger
To start inspiration.

USB
Universal serial bus. A type of communications port on the ventilator.

V
Volts.

VA
Volts AC (alternating current).

Ventilator breathing system


Pathways through which gas flows to and from the patient-connection port at
respiratory pressures and bounded by the port through which fresh gas enters, the
patient-connection port, and the gas exhaust port.

WEEE
Waste Electrical and Electronic Equipment. An EU directive that defines targets for
collection, recycling, and recovery of toxic waste.

586 Trilogy EV300 Ventilator Service Manual 1144577 Rev B


Index part number 556
removal/installation 171
tests required after service 250
battery, coin cell
removal/installation 194
Numerics
tests required after service 250
12/24-V battery cable, part number 564 battery, detachable
250-hour preventive maintenance (PM) 77 part number 556
8-year PM 77, 88 removal/installation 155
battery, internal
A
part number 556
AC harness assembly removal/installation 156
part number 557 tests required after service 250
removal/installation 174 bellow seal
tests required after service 251 part number 556
AC harness clip removal/installation 208
part number 556 tests required after service 250
removal/installation 174 blower assembly
AC power and power supply, theory of operation 47 part number 556
AC power cord removal/installation 208
part numbers 557 tests required after service 250
removal/installation 154 blower cap
air inlet foam filter part number 556
part number 557 removal/installation 206
removal/installation 85 tests required after service 250
alarm bar blower chassis plate
location 14 part number 556
part number 556 removal/installation 235
removal/installation 180 tests required after service 250
alarm silence button 14, 20 blower chassis plate tubing
annual preventive maintenance (PM) part number 558
description 77 removal and installation 241
procedure 87 blower mounts
tests required after 77 part number 556
audio specifications 571 removal/installation 208
bulk capacitor
B part number 556
back view 15 removal/installation 210
bar, alarm tests required after service 250
location 14 buzzer assembly
part number 556 part number 556
removal/installation 180 removal/installation 222
base assembly tests required after service 250

1144577 Rev B Trilogy EV300 Ventilator Service Manual 587


C removal/installation 174

cable ferrite retainer, part number 558 clip, main housing wire, part number 556

cable, 12/24-V battery, part number 564 clip, power cord retention, part number 556

cable, DC power connector coin cell battery


part number 556 removal/installation 194
removal/installation 220 tests required after service 250
tests required after service 250 compliance, standards 574
cable, display interface PCBA Component Replacement Data Form 245
part number 556 connection cover
tests required after service 250 part number 556
cable, display ribbon removal/installation 160
part number 556 cooling fan
removal/installation 188 part number 557
tests required after service 250 removal and installation 223
cable, external flow sensor removal/installation 223
part number 556 tests required after service 250
removal/installation 230 cover, connection 160
cable, FiO2 sensor to system PCBA part number 556
part number 556 cover, filter 86
tests required after service 250 part number 556
cable, machine flow to system PCBA cover, rear 168
part number 556 part number 556
cable, power supply to system PCBA cover, USB connector 161
part number 556 part number 556
tests required after service 250 cover, vanity 179
cable, USB extension 231 part number 556
part number 556 removal/installation 179
cap, blower cup, dual-limb 229
part number 556 part number 556
removal/installation 206
tests required after service 250 D
capacitor, bulk daily preventive maintenance (PM) 77
part number 556 DC power connector cable
removal/installation 210 part number 556
tests required after replacement 250 removal and installation 220
Certifier FA Plus pneumatic calibration analyzer, setup for removal/installation 220
performance verification 252 tests required after service 250
Checkout Procedure Data Form 73 decontamination 78
cleaning detachable battery door
detachable battery 80 part number 556
ventilator exterior 78 removal/installation 159
clip, AC harness detachable battery harness
part number 556 part number 557

1144577 Rev B Trilogy EV300 Ventilator Service Manual 588


tests required after service 251 door, internal battery
detachable battery housing part number 556
part number 557 removal/installation 156
removal/installation 219 downloading the Service Diagnostic and Test Tool 112
tests required after service 251 dual-limb cup
detachable battery PCBA part number 556
part number 557 removal and installation 229
removal/installation 218
tests required after service 251 E
diagnostic codes and troubleshooting 91–110 electrical block diagram 46
diagnostic codes and corrective actions 93–110 electrical specifications 570
symptom-based troubleshooting 92, ??–92 electrical system 46
troubleshooting failed service tests ??–553 electromagnetic compatibility (EMC) information 575
disconnecting all power 154 electromagnetic emissions, guidance and manufacturer’s
disinfecting the ventilator exterior 79 declaration 576
display 188 environmental specifications 569
part number 557 EtCO2 with mainstream CO2 sensor specifications 572
removal/installation 188 evaluation procedure 81, 87
tests required after service 250
exhalation subsystem 45
display interface PCBA
exterior of ventilator, decontamination 78
part number 557
external flow sensor cable
removal/installation 190
part number 556
tests required after service 251
removal/installation 230
display interface PCBA cable
part number 556 F
tests required after service 250
fan retainer
display PCBA part number 558
part number 557
fan, cooling
removal/installation 192
part number 557
tests required after service 251
removal/installation 223
display retainer tests required after service 250
part number 558
filter cover
removal/installation 186
part number 556
display ribbon cable removal/installation 86
part number 556
filter, air inlet foam
removal/installation 188
part number 557
tests required after service 250
removal/installation 85
door, detachable battery
filter, in-line, proximal
part number 556
part number 557
removal/installation 159
removal/installation 238
door, FiO2 sensor tests required after service 250
part number 556
filter, particulate
removal/installation 164
part number 557

1144577 Rev B Trilogy EV300 Ventilator Service Manual 589


removal/installation 86 part number 557
final disposal of the ventilator 90 removal/installation 219
FiO2 sensor tests required after service 251
part number 557 housing, FiO2 sensor
removal/installation 164 part number 557
FiO2 sensor door, part number 556 removal/installation 175
tests required after service 251
FiO2 sensor housing
part number 557 housing, main
removal/installation 175 part number 557
tests required after service 251 removal/installation 237
tests required after service 251
FiO2 sensor to system PCBA cable, part number 556
housing, speaker
FiO2 tubing, part number 558
part number 557
flow sensor, machine
removal/installation 203
part number 557
tests required after service 251
removal/installation 232
tests required after service 251 I
front panel inlet side panel
part number 557 part number 557
removal/installation 181 removal/installation 214
tests required after service 251 tests required after service 251
front view 14 view 17
functional block diagram 55 in-line filter, proximal
part number 557
G
removal/installation 238
gasket, solenoid valve, part number 557 tests required after service 250
glossary 583 installing the ventilator 65–74
checkout procedure 67
H
Checkout Procedure Data Form 73
handle/retention plate how to 66
part number 557 positioning 66
removal/installation 166 intended purpose, service manual 10
harness assembly, AC internal battery
part number 557 part number 556
removal/installation 174 removal/installation 154
tests required after service 251 tests required after service 250
harness, detachable battery internal battery door
part number 557 part number 556
tests required after service 251 removal/installation 156
harness, O2 blending module (OBM) introduction, service manual 9
part number 557
removal/installation 170 K
help, where to go for 30 Kapton tape roll, part number 558
housing, detachable battery keypad

1144577 Rev B Trilogy EV300 Ventilator Service Manual 590


removal/installation 184 O2 fitting
DISS female part number 557
L DISS male part number 557
low-flow O2 connector NIST part number 557
part number 557 removal/installation 162
removal/installation, including tubing 221 retention plate removal/installation 162
tests required after service 251 SIS part number 557
tubing part number 558 O2 input quick connect, part number 564
outlet side panel
M
part number 557
machine flow sensor removal/installation 224
part number 557 tests required after service 251
removal/installation 232 view 16
tests required after service 251
oxygen specifications 571
machine flow to system PCBA cable
part number 556 P
main housing panel, front
part number 557 part number 557
removal and installation 237 removal/installation 181
tests required after service 251 tests required after service 251
wire clip part number 556 panel, inlet side
menu bar 21 part number 557
monitored parameter accuracy specifications 571 removal/installation 214
monitored parameters pane 21 tests required after service 251
mount assembly, Trilogy EV300 panel, outlet side
part number 564 part number 557
mounts, blower removal/installation 224
part number 556 tests required after service 251
removal/installation 208 particulate filter
part number 557
N removal/installation 86
navigating the user interface 21 patient data specifications 569
PCBA, detachable battery
O
part number 557
O2 blending module (OBM) removal/installation 218
part number 557 tests required after service 251
removal/installation 167 PCBA, display 192
O2 blending module (OBM) harness part number 557
part number 557 tests required after service 251
removal/installation 170 PCBA, display interface
O2 connector, low-flow part number 557
part number 557 removal/installation 190
removal/installation 221 tests required after service 251
tests required after service 251

1144577 Rev B Trilogy EV300 Ventilator Service Manual 591


PCBA, system tests required after service 250
part number 557 preventive maintenance (PM) ??–90
removal/installation 195 250-hour 77
tests required after service 251 8-year 77, 88
Performance 247 annual, procedure 87
performance verification 247–?? cleaning the detachable battery 80
pneumatic calibration analyzer setup 252 cleaning the exterior 78
physical description 14 daily 77
disinfecting the ventilator exterior 79
physical specifications 570
evaluation procedure 81, 87
plate, blower chassis
schedule 76, 77
part number 556
proportional valve (AECM)
removal/installation 235
part number 558
tests required after service 250
removal/installation 211
plate, handle/retention
tests required after service 251
part number 557
proximal in-line filter
removal/installation 166
part number 557
pneumatic calibration analyzer, setup for performance ver-
removal/installation 238
ification 252
tests required after service 250
pneumatic diagram
pulse oximeter specifications 573
dual-limb circuit 63
single-limb circuit with active flow 61 Q
pneumatic schematic
quick connect, O2 input, part number 564
single-limb circuit with active PAP 59
single-limb passive circuit 59 R
pneumatic schematic - single-limb passive circuit 57 rear cover
pneumatic system, theory of operations part number 556
blower subsystem 39 removal and installation 168
exhalation subsystem 45 recommended equipment 11
FiO2 monitoring 40
regulatory and environmental compliance ??–580
monitoring pneumatics 40
electromagnetic compatibility (EMC) information 575
patient circuit 41
guidance and manufacturer’s declaration - electro-
supply gases 39 magnetic emissions 576
positioning the ventilator 66 guidance and manufacturer’s declaration - electro-
power cord magnetic immunity 577
part number 557 software licensing 580
retention clip part number 556 wireless 579
power management 50 removal and installation 151–245
power supply repacking and shipping 88
part number 557 replacement parts 555–565
removal/installation 172 accessories 564
tests required after service 251 roll stand 565
power supply to system PCBA cable ventilator 556
part number 556 retainer, cable ferrite, part number 558

1144577 Rev B Trilogy EV300 Ventilator Service Manual 592


retainer, display tests required after service 251
part number 558 speaker housing
removal/installation 186 part number 557
retainer, fan, part number 558 removal/installation 203
retainer, system PCBA tests required after service 251
part number 558 specifications 567
removal/installation 234 audio 571
control accuracy 571
S control settings 568
schedule, preventive maintenance 76 electrical 570
screw kits, part numbers 558 environmental 569
seal, blower bellow EtCO2 with mainstream CO2 sensor 572
removal/installation 208 monitored parameter accuracy 571
tests required after service 250 oxygen 571
patient data 569
sensor, FiO2
physical 570
part number 557
pulse oximeter 573
removal/installation 164
ventilation types and modes 568
sensor, machine flow
standards compliance 574
part number 557
removal/installation 232 starting the Service Diagnostic and Test Tool 113
tests required after service 251 status bar 22
service bulletins 581 storage, ventilator 88
Service Diagnostic and Test Tool symbols
downloading 112 device exterior 26
evaluation procedure 87 device labels 24
evaluation procedure, preventive maintenance 81 graphical user interface 28
main screen functions 116 system PCBA
recommended equipment 11 part number 557
starting 113 removal/installation 195
using the Service Tool 117 tests required after service 251
service kits 11 system PCBA retainer
service manual part number 558
intended purpose 10 removal/installation 234
recommended equipment 11 system PCBA to FiO2 sensor cable
service test troubleshooting 93 part number 556
solenoid valve, three-way tests required after service 250
gasket part number 557 system PCBA tubing
part number 558 part number 558
removal/installation 213 removal/installation 238
tests required after service 251
T
speaker assembly
part number 558 tape, Kapton roll, part number 558
removal/installation 203 theory of operation 37–53

1144577 Rev B Trilogy EV300 Ventilator Service Manual 593


three-way solenoid valve system PCBA, removal/installation 238
part number 558
removal/installation 213 U
tests required after service 251 USB connector cover
tools 11 part number 556
transferring the product to another owner 90 removal/installation 161

Trilogy EV300 mount assembly part number 564 USB extension cable
part number 556
Trilogy EV300 roll stand part number 565
removal/installation 231
Trilogy EV300 ventilator
user interface
AC power and power supply, theory of operation 47
menu bar 21
back view 15
monitored parameters pane 21
checkout procedure 67
navigating the use interface 21
decontamination 78
startup and shutdown 20
disposal 90
status bar 22
electrical system 46
theory of operations 48
exhalation subsystem 45
workspace 22
front view 14
inlet side panel view 17 using the Service Tool 111
installation 66
V
outlet side panel view 16
physical description 14 valve, proportional
pneumatic system 38 part number 558
positioning 66 removal/installation 211
power 18 valve, proportional tests required after service 251
power management 18, 47 valve, three-way solenoid
power status alarms 18 part number 558
power status indicators 18 removal/installation 213
recommended equipment 11 tests required after service 251
repacking and shipping 88 vanity cover
replacement parts 556, 564 part number 556
storage 88 removal/installation 179
system overview 38 ventilation types and modes, specifications 568
user interface 19
view
troubleshooting back 15
service test 93 front 14
symptom-based 92 inlet side panel 17
TSI certifier, setting up (performance verification) 252 outlet side panel 16
tubing
blower chassis plate, part number 558 W
blower chassis plate, removal/installation 241 warnings, cautions, and notes 31
connection guide 238 definitions 31
FiO2, part number 558 WEEE recycling directive 579
low-flow O2, part number 558 where to go for help 30
system PCBA, part number 558

1144577 Rev B Trilogy EV300 Ventilator Service Manual 594


wireless specifications 572

1144577 Rev B Trilogy EV300 Ventilator Service Manual 595


1144577 Rev B Trilogy EV300 Ventilator Service Manual 596

You might also like