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Practical Application of the SAP ERP

Information System in the Innovative Teaching


Process of the Controlling of a Manufacturing
Company
A. Behunova*, L. Knapcikova*, M. Behun** and M. Albert**
*
Technical University of Košice, Faculty of Manufacturing Technologies with seat in Prešov, Department
of Industrial Engineering and Informatics, Slovak Republic
** Technical University of Košice, Institute of Earth Resources, Slovak Republic

annamaria.behunova@tuke.sk , lucia.knapcikova@tuke.sk , marcel.behun@tuke.sk , marian.albert@gmail.com

Abstract— The educational process in schools often brings According to statistics, achieving objectives of reducing
with it courses which are not very interesting for students. inventories, improving customer service and reducing the
Therefore, it is necessary to constantly innovate the cost of logistics occurs in about 50% of the cases in the
educational process, to find new opportunities for students first year after implementation of ERP systems.
to interact, and to move beyond their limits of knowledge, SAP = Systems, Applications and Products in Data
for example, through information systems. Information Processing. SAP is currently the largest provider of
systems represent a variety of possibilities for innovation, business applications and one of the largest software
depending on the type of information and communication companies worldwide. It was founded in 1972 in
technologies used in the educational process. This article Mannheim by a group of former IBM employees with a
refers to the application of information systems, namely the
vision to develop a software package containing a variety
ERP system from the company SAP, the SAP CO module,
of business functions. The most important part of the idea
within the scope of the course Controlling of a
was to help enterprises to replace dozens of diffent
Manufacturing Company. The aim of the innovation is to
business applications (such as financial accounting
increase students´ interest in the course and, at the same
time, to increase their practical experience in the field of
applications, warehouse management applications,
enterprise information systems, which is beneficial for both
production planning solutions, maintenance evidence
sides – students and future employees on one hand, and systems, etc.) with one integrated system [3].
their potential employers on the other. Nowadays, this system is used [3]:
• by more than one million business users for more
than 251,000 customers,
I. INTRODUCTION
• in more than 130 countries,
Nowadays, companies use different economic and • to create and implement more than 54,000
accounting systems to assist them in their daily operation. employees and 2,000 implementation partners,
The role of the first company-wide information systems
was mostly inventory management and material planning. • in 40 different languages,
Present information systems already include most of the • in 50 currencies of the world.
business processes and automate human work, thus In its software, SAP reflects best practices of various
ultimately bringing enterprises to run more efficiently. branches of industry, solutions for which are divided into
The 1980s represented the peak of systemic concept of the four basic areas – manufacturing, sevices, financial sector,
enterprise as a whole, which consists of individual and public sector. However, there are 24 groups of
subsystems. The beginning of the 1990s brought a new industry areas that are installed ´above´ other SAP
perspective on software products for enterprise products. These include automotive, banking, security,
information systems and the essence of this new approach travel and transportation, chemical industry, high tech,
was the view of the information system as a means of mining, aviation and defense, retail, media, professional
enterprise resource management and information security services, insurance, natural sciences, sport and leisure, oil
of the processes taking place in it. Enterprise Resource industry, mechanical engineering, utilities industry,
Planning (ERP) systems are an effective tool for planning telecommunications, wholesale, public administration,
and managing internal business processes, which uses a public service, health service, education, and research.
single data base and provides real-time access to its Among the customers in Slovakia are Volkswagen
functions for all levels of the enterprise, thus allowing the Slovakia, Slovak Railways, Slovenský plynárenský
enterprise the most efficient transformation of inputs into priemysel, Východoslovenská Energetika, Slovak
outputs through available resources [1], [2]. Telekom, Orange, Slovenská pošta, Stredoslovenské
The main reasons for the introduction of ERP systems energetické závody, Východoslovenské energetické
are: závody, Allianz-Slovenská pois ov a, Tatra Banka, Prvá
• the quality and availability of information, stavebná sporite a, Lesy SR, Ministry of Defense of the
SR, Ministry of Finance of the SR, Ministry of Education
• business processes management, of the SR, Ministry of Agriculture of the SR, and many
• decision support. others. The largest customers in the world include General

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Motors Corp., Discovery Channel, Shell, Siemens AG, A. SAP Customer Relationship Management (CRM)
Porsche AG, Audi, etc [3]. Customer Relationship Management is an
SAP divides systems into two main areas [4]: entrepreneurial approach characterised by actively
• SAP Business Suite, which includes all business creating and maintaining long-term (beneficial)
applications, relationships with customers. These relationships have to
• SAP NetWeaver, which includes components be beneficial for both parties – both for the customer and
enabling the use of SAP Business Suite (such as web the company. Customer relationship management enables
portal or business intelligence tools). collection, processing and use of information about
individual customers, consumers. It allows the company to
SAP Business Suite is a SAP solution designed for know and anticipate the needs, desires and purchasing
implementing and optimising business strategies. These habits of their customers. SAP CRM software is an
are integrated business applications enabling the application which helps to reduce costs, improve decision-
performance of basic business processes. SAP Business making, and achieve a competitive advange in the long
Suite products are among the best known SAP products run. SAP CRM includes following business features:
and offer a variety of solutions, which can be seen in
Fig. 1 SAP Architecture [5]. • marketing support – it supports management of
marketing resources, campaigns, market segments,
sales support to the distribution network, potential
customer and marketing analyses;
• sales promotion – provides dealers with the tools
they need to complete orders. These include, for
example, management of contacts, accounts,
opportunities, planning and forecasting of sales;
• service support – helps to maximise the value
derived from sales of services;
• web channel – leads to increased sales and reduced
transaction costs of individual transactions through
effective linking of business with the customer;
• supply management in real time – the enterprise is
able to quickly improve customer relationships;
• management of partner channels – it improves
processes for partner search, management,
Figure 1 SAP Architecture [5] communication, marketing, forecasting, sales in co-
operation with partners, and management of partner
contracts;
A. SAP Enterprise Resource Planning (ERP) • management of business communication – it allows
Enterprise Resource Planning is an information system the management and administration of incoming and
which integrates and automates a large number of outgoing contacts in multiple locations and
business processes. It represents not just a specific type of communication channels simultaneously. [2], [4]
software but the solution as a whole. The content of the
ERP system has gradually evolved. The original concept
included only logistics, finance and human resources. B. SAP Product Lifecycle Management (PLM)
Over time, the original concept was expanded to include
Product Lifecycle Management also helps to develop
manufacturing, trade, inventory, assets, etc. The ERP
new products, it includes tools for creativity and
includes basic business features, for example:
innovation, it is a tool for new product development and
• SAP ERP Financials – contains modules of financial its marketing. PLM unifies production management,
accounting, market risk management, controlling, supplier relationship management, customer relationship
assets; management, quality management system, technical
• SAP ERP Operations – includes modules for development planning system and thus creates a complete
logistics design and performance, product set of product information. [2], [4]
development and manufacturing, sales and services;
C. SAP Supply Chain Management (SCM)
• SAP ERP Human Capital Management – its aim is to
create an organisation (enterprise) which is well Supply Chain Management allows businesses to plan
prepared to manage and also to retain employees; and simplify the enterprise network of logistics and
resources, linking of which creates a supply chain. It
• SAP ERP Corporate Services – is used for project consists of supply, production and distribution. As a
and portfolio management, environmental result, the enterprise can then adapt its processes to a
protection, safety at work, quality management and constantly changing competitive environment. [2], [4]
control;
II. SAP ERP Analytics – contains powerful features D. SAP Supplier Relationship Management (SRM)
for business analyses. [2], [4] Supplier Relationship Management is designed to
optimise and manage relationship between the enterprise
and its suppliers. With this solution, the enterprise can
explore and predict purchasing behaviour, shorten

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procurement cycles, and collaborate with partners in real Controlling offers the company management the basis
time. This allows the company to establish long-term for decision making. It facilitates the coordination,
relationships with all suppliers who have proven to be monitoring and optimisation of processes within the
reliable partners. [2], [4] organisation. Management accounting – controlling
The implementation of an enterprise information includes all functions necessary for effective management
system, such as SAP ERP, brings a large number of of costs and revenues. [6], [7] The basic components of
benefits through which companies recover their full SAP CO are:
potential more effectively. Businesses are more flexible in • Overhead costs controlling is used to determine and
adapting to market conditions through customer allocate overheads. It includes all costs which cannot
relationship management, product life cycle, supply chain be directly attributed to a given business area,
and, last but not least, supply chain management. On the • Cost centre accounting allows analysis of overhead
other hand, in addition to advantages, disadvantages also costs according to where in the organisation they
arise. One of the biggest drawbacks of the SAP ERP incurred,
implementation is the complex and time-consuming • Accounting of cost items – is focused on cost
training of company employees, who should use the new classification and data reconciliation,
information system in their work. Therefore, it is, from the
point of view of universities, necessary to prepare their • Activity Based Costing (ABC) – offers additional
graduates for increasing qualification requirements of their possibility of cost sharing,
future employers. One of the ways of preparation, through • Internal orders – usually used for planning,
which students become acquainted not only with collection, and settlement of costs for internal tasks;
theoretical knowledge but also with practical training, is • Product cost controlling is used for assessing the
innovation of the teaching process of the course product or service cost through costing.
Controlling of the Manufacturing Company. • Profitability analysis makes it possible to analyse
business activities and their effect on the external
III. RESEARCH MATERIAL AND METHODOLOGY market. This component can determine
In the present contribution, we focus on the course successfullness of a business and a product for
Controlling of a Manufacturing Company, which is one of different segments. The typical questions answered
the courses in the first year of the second level of study in by the profitability analysis iare: Who are the biggest
the field of study Production Management. As the second customers and who of them has the highest growth
level of study is concerned, it is even more important to potential? Are sales unit reaching their goals? How
innovate the teaching process and to implement more successful was the latest marketing campaign? What
practical training in the courses, in order to enhance the is the effect of a given pricing strategy for different
students´ ´interestingness´ on the market of production customer groups?
factors. • Profit Centres Accounting analyses the success of
The objective of the course is to acquaint students with individual profit centres. Typical questions answered
the issues, research and implementation of controlling in a in this area are: What is the operating result of the
company. The content of the course is as follows: Profit centre? Which assets are assigned to the given
• Basic concepts and criteria of management Profit centre? Which areas are doing better than
accounting in controlling; planned? Which products and services were sold?
[8], [9]
• Activity Based Costing (ABC) method – basic
introduction to the issue; SAP CO organizational units include cost circle,
economic performance area, cost centre, and profit centre.
• Planning processes, planning methods and
Cost circle – this is the basic organizational unit of SAP
techniques in controlling;
CO. Several accounting circles can be assigned to one cost
• Creation, deployment and implementation of circle. However, it is important that all accounting circles
controlling; under one cost circle use the same accounting schedule
• Basic planning categories in controlling; and the same fiscal year definition. Economic
• Risk analysis and assessment in the company; performance area – this is the highest level of
• SWOT analysis in controlling; organizational structure of the company on which the
profitability analysis is performed. One economic
• Project and product controlling; performance area may include several cost circles. Costs
• Decision-making processes, methods and techniques centre – the area where costs arise. They are used to divide
of decision-making in a company; the enterprise on the basis of criteria defining the
• Nature and methods of personnel work in a responsibility for costs and business activities. They often
company, personnel controlling. correspond to individual function areas of the enterprise,
e.g. purchasing, marketing, sales, etc. Profit centre – it
reflects the structure of the company in terms of
As part of the creation, deployment and implementation management and is created for internal management
of controlling, it is necessary to innovate and supplement purposes. Separate financial statements can be created at
the theoretical knowledge of students with practical the level of the profit centre. [10], [11]
experience acquired by acquainting themselves with SAP
ERP CO – controlling module, its basic functions, In 2005, the Technical University of Košice (TUKE)
possibilities and levels of application in real SAP started to gradually switch to and introduce a new trial
environment. economic and information system SAP. This information
system provides a combination of functionality, flexibility

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and technology enabling an organisation to respond
quickly to a variety of changes. Since 2008, the system
has been put into full operation at the university. The
information system of TUKE is aimed to support
processes in the areas of financial accounting, investment
assets, controlling, materials management and sales. [2]
CO (controlling) module, customised for TUKE needs
includes:
• controlling module (internal accounting) supports
standart and specific requirements of controlling
processes: Figure 2 SAP Login
• records of responsible persons for monitored
planning areas at project and cost centres level, In the first step of the innovated practical part of the
• reporting of: course, students need to become familiar with the SAP
• post-tax cost-revenue analysis, environment. To log in to SAP, each student has their
• economic performance after taxation, own account, which is entered in the User box – within
• post-tax cost-revenue analysis compared to the training system, 25 accounts are created (named
previous accounting years, SAPFVT01 – SAPFVT25) – and then the password is
• accounting of profit centres in the areas – assets, entered. After successful login, the user will see the SAP
inventories, receivables, liabilities, Menu (Fig. 3).
• profitability analyses, automatic creation of
internal accounting documents when relevant
accounting documents related to development of
costs and revenues in the external accounting are
generated,
• manual posting of items in the revenue accounts
of internal accounting,
• automatic breakdown of actual costs to individual
organizational units according to predefined Figure 3 SAP Menu
rules;
• in the controlling module, we can calculate and track When the SAP Menu is displayed, the user can choose
the preliminary costs, which we then can compare from the following options: Office, Cross-Application
with the actual costs, Components, Logistics, Accounting, Human Resources,
• monitoring of both production and overhead costs, Information Systems, Tools. By double-clicking
possibility to create own reports, individual menus, other submenus consisting of other
• tracking the history of plan changes, centres and reports are opened. For specific access to
• reporting – in accordance with the Cost Model for controlling within the SAP interface, the user can choose
Slovak Public Higher Education Institutions (HEI): from two alternatives:
• annual cost calculation in the areas of higher • to use the search bar and enter the word
education, research, other activities related to the ´controlling´,
main activity of the public HEI in accordance • to access on the basis of theoretical knowledge,
with the methodology of the Cost Model for where the user has precise control over the areas
Slovak Public HEI, within which controlling is present and thus focuses
• calculation of project costs in accordance with on Logistics and Accounting.
the methodology of the Cost Model for Slovak
Public HEI. [2] In the first case, students will use the search function -
´binoculars´ icon located on the standard tool bar of the
IV. RESULTS AND DISCUSION
SAP window to find controlling in the SAP menu. After
As a part of the innovation of the abovementioned entering the word ´controlling´ (see Fig. 4), and ticking
course, the SAP ERP version – a training client, provided the required areas, the SAP menu will directly display the
to the Faculty of Manufacturing Technologies based in Controlling menu, which can be found either in the
Prešov of the Technical University of Košice, will be used technical title, in the text or simultaneously according to
as a training version for educational purposes (see Fig. 2).
both types of search. After the first ´click-through´ (after
the first confirmation of the search), the system is able to
search only one area in which the searched term is
located. To search for the term further in the SAP Menu,
use the ´binoculars plus´ icon, located next to the
´binoculars´ icon we used for the first search. Each time
you click the ´binoculars plus´ icon, you see further and
further occurance of the searched term in the SAP Menu.

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Figure 4 Searching in the SAP Menu tree
Figure 6 SAP Menu – Logistics Controlling – Inventory

The second approach is based on the knowledge acquired


by the students in the course Controlling of a
Manufacturing Company. In this course, students will
become familiar with the inclusion of controlling in
individual functional business areas, its importance for
the company, the possibilities that it offers. First, students
will get acquainted with the Logistics menu (Fig. 5), in
which we can find the Logistics Controlling (Fig. 6).
Logistics controlling in a company enables it to perform
inventory controlling, which consists of Standard
Analysis, Flexible Analysis, Planning, Early Warning
System, Information Library, and Environment.

Figure 7 SAP Menu – Accounting

Figure 5 SAP Menu - Logistics

The second menu that students learn about in the SAP


environment is the Accounting Menu (Fig. 7). Within this
menu, the company can perform process controlling,
product cost controlling and product controlling (Fig. 8).

Figure 8 SAP Menu – Accounting – Controlling

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While working with SAP, students will use the standard you can select the required report type (output
toolbar buttons (Fig. 9) to perform individual operations, summary report) (Fig. 13). [2]
such as moving around the page, step back, cancelling of
transaction, searching the SAP Menu, saving, printing,
etc.

Figure 11 SAP – Select statement in cost center accounting


Figure 9 SAP – Standard toolbar buttons

A. SAP ERP – CO Reports


The last practical part of the course will be creating
reports. The access to the transaction is as follows:
• to access costs and revenues at all levels of the
hierarchy (in the Profit Centre Accounting):
Accounting » Controlling » Profit Centre
Accounting » Information System » Select a report
according to requirements and needs (Fig. 10);

Figure 12 SAP – Report Selection - Internal Orders

Figure 10 SAP – Selection of statement in profit center accounting

• for costs at all levels of the hierarchy (in the Cost


Centre Accounting): Accounting » Controlling »
Cost Centre Accounting » Information System »
Cost Centre Accounting Reports » Select a report
according to requirements and needs (Fig. 11);
• for costs accounted on internal orders – both
statistical and actual: Accounting » Controlling »
Internal Orders » Information System » Reports for
Internal Orders » Select a report according to
Figure 13 SAP – Selection from the report tree
requirements and needs (Fig. 12);
• To select the required report type (output summary Profit Centre Accounting Reports show the profit centre
report): Acconting » Controlling » Cost Centre accounting as well as the original cost centre accountings
Accounting » Information System » Cost Centre (i.e. since for each cost centre there exists a profit centre
Accounting Reports » Report Tree menu in which with the same designation, which is above the cost centre;

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in the profit centre accounting, accountings which were report can be modified according to the required criteria.
originally posted in the area of Cost Centre are reflected It is possible to use the icons from the user functions
and displayed in the Profit Centre Accounting). Profit toolbar to modify the summary report. [2]
Centre Accounting also reflects accountings on orders In the SAP system, it is also possible to export the
assigned to the given profit centre. The most frequently report, for example, to Excel, which makes the work with
used report in the area of Profit Centre Accounting is the reports more accessible to more involved company
report for displaying Actual individual postings (Fig. 14). employees. We can choose to save the report in one of
[2] two ways which can be accessed through the top bar of
the window:
a) System » List » Save » Local file
b) Report » Export » Local file
By clicking on Local file, the system offers a selection
window for the format in which the report is to be saved
(saving by clicking on the ´execute´ icon).
Then (in the last step) we select the output device,
number of copies and number of pages to be printed.
After entering all of the above values, we click on the
´execute´ icon. On the next screen, we click the
´Immediate´ button and the report will be printed on the
selected printer (Fig. 16). [2]

Figure 14 SAP – Profit center - actual individual items

Cost Centre Accounting Reports show cost centre


accountings. The most commonly used report in the Cost
Centre Accounting area is the report for displaying Figure 16 SAP – Print selected files
Actual individual postings (Fig. 15).
V. CONCLUSION
The presented paper points out the possibilities of
implementing innovative technologies in the teaching
process. Specifically, this is the application of the SAP
ERP information system to the teaching of the subject
Controlling the manufacturing company. They will be
able to work in SAP environment, namely SAP ERP
CO - module controlling, through theoretical
knowledge and practical experience, which students
gain during lectures and at the same time exercises.
This knowledge and skills will give students a new
dimension in their further development and
employment.

Figure 15 SAP – Cost Center - Actual Individual Items ACKNOWLEDGMENT

When you have finished selecting and/or entering all


necessary data for all reports, you need to click (single This article is a partial result of the KEGA 026
TUKE04/2018 project - Popularization of Industry 4.0 and
click) the ´execute´ icon in the top toolbar of the window.
digitization enterprises problematic as a tool for increase
After completing the selection and formatting of the
of technical knowledges and skills by students of
report by the system, the required summary report will secondary school.
appear on the screen in the selected variant, if not
changed in the basic variant. The displayed summary

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