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JOURNAL OF

Materials
Feature Article
Phosphate based glasses for biomedical applications

Jonathan C. Knowles

Division of Biomaterials and Tissue Engineering, Eastman Dental Institute, University College
London, 256 Gray’s Inn Road, London, UK WC1X 8LD
CHEMISTRY

Received 23rd June 2003, Accepted 7th August 2003


First published as an Advance Article on the web 14th August 2003
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Biomaterials and tissue engineering are rapidly of implants are being developed in which the implants not only
expanding fields for research and also commercial are temporary, but also take an active part in the tissue
exploitation. A greater understanding of the interaction regeneration process and this is encompassed in the field of
of materials with cells has allowed implant materials to Tissue Engineering.
be designed with the aim of promoting a specific The National Science Foundation (NSF) defined tissue
biological response. Phosphate-based glasses are a unique engineering as ‘‘The application of the principles and methods
group of materials that offer great potential for hard and of engineering and life sciences towards the fundamental
soft tissue engineering. The move from passive inert understanding of structure/function relationships in normal
implant materials to active degradable materials indicates pathological mammalian tissues and the development of bio-
that phosphate glasses may have a role in tissue
logical substitutes to restore, maintain or improve functions’’.1
engineering. Whilst significant work has been carried out
to elucidate the structure of these materials, there is a Phosphate based glasses have many unique properties, the
paucity of data to correlate this information with the most interesting of which, from a biomedical point of view, is
physical properties such as dissolution rate. This paper its ability to dissolve completely in aqueous media. Further-
details some of the basic properties of these materials more this dissolution behaviour may be easily altered via the
and how these may be exploited in the design of a chemistry of the glasses to give glasses whose dissolution rate
biomaterial. Also a review of some of the current and can vary over several orders of magnitude. Of further benefit
potential clinical uses for these materials is included. from a biomedical standpoint is the fact that these glasses can
be synthesised to include ions routinely found in the body. The
benefits of a glass system to develop an implant can also be
exploited to give a huge range of tailored compositions
Introduction dependent on the final application.

Biomaterials as a science is moving into a new era of implants.


Historically implants have been, and still are in the majority,
Glass structure
formed from metals and remain in the body for the long term.
They tend to be biotolerant, whereby the biological reaction to Oxides used in glasses may be divided into three groups:
these implants is at a low level. More recently, there has been 1. Network forming oxides. The primary network formers
much interest in degradable materials that perform a are SiO2, B2O3 and P2O5. However the following compounds
temporary functional role such as mechanical stabilisation of may act as network formers under certain circumstances:
tissue and which then degrade after the tissue has healed, but as GeO2, Bi2O3, As2O3, Sb2O3, TeO2, Al2O3, Ga2O3 and V2O5
with the metals they tend to perform a biologically passive (the four classic Zachariasen2 network forming oxides are Si, P,
function. A new and sometimes defined as ‘Third Generation’ Ge and As). With the exception of GeO2, these oxides do not
readily form glasses by themselves unless rapidly quenched or
formed from vapour deposition.3 Also in chalcogenide glasses,
Jonathan Knowles originally graduated in 1991 with a PhD in S, Se and Te can act as network formers and two common
Biomedical Engineering, working on degradable composites. halide glass formers are BeF2 and ZrF4,
Following this he spent 6 2. Network modifying oxides (all oxides not found in 1 and
months at Aichi Medical Uni- 3), and
versity as a Royal Academy of 3. Intermediate oxides (Al, Ga, Ti, C, V, Bi, Mo, W, S, Se,
Engineering Overseas Visiting Te).
Research Fellow, also spon- The most important group is the first. These are oxides of
sored by the EPSRC. On elements that will form glasses by themselves and are mainly
returning to the UK he found in Groups IV and V of the Periodic Table. In terms of
worked at the IRC in Biomedi- volume use, clearly silicate based glasses are by far the most
cal Materials at Queen Mary common. However the others are of interest primarily driven
University of London and was by the optoelectronics industry.4–6 As can be seen from the lists
then appointed in 1995 as a above, oxides of some elements may perform a different role
lecturer at the Eastman Dental depending on the other components in the glass.
Institute, University College Phosphate-based glasses are a unique group of materials that
London. He has remained at differ quite considerably from the silicate based counterparts.
the Eastman since then and has This starts at the fundamental level of the network forming
recently been promoted to Pro- oxide and is illustrated in Fig. 1.
Jonathan C. Knowles fessor of Biomaterials Science. Some work has been carried out on pure P2O5 glass, but this
is severely limited due to its hygroscopic nature.7 The study of

DOI: 10.1039/b307119g J. Mater. Chem., 2003, 13, 2395–2401 2395


This journal is # The Royal Society of Chemistry 2003
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30 mol%11 due to the above mentioned volatility and thus a


significant portion of the phase diagram is not available in the
literature and even up to M2O contents of 50 mol%, the
structure of these glasses remains poorly understood.
Fig. 1 Illustration of the basic silicate and phosphate tetrahedra. Whilst these data considerably enhance our understanding of
the structure of glasses, as highlighted by Delahaye et al.,12
pure P2O5 as a glass is further complicated by crystalline P2O5 little work has been carried out on the dissolution of the
having three polymorphic forms: hexagonal, orthorhombic and phosphate glasses and indeed on the physical properties in
tetragonal. As pure P2O5 they contain phosphate tetrahedra, general.
but the tetrahedra form rings which have different numbers of One group of binary phosphates that are of interest are based
tetrahedra per ring depending on the polymorph. These on sodium polyphosphates.13 The work reported binary glass
structures may be retained when short melting times are used production via a postulated condensation route from pre-
and the properties only converge when extended melting times cursors of varying ratios of Na2HPO4 and NaH2PO4, which
are applied. Therefore consistency in the use of precursor gave a range of theoretical PO432 units between 22 and 6.
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chemicals and processing can be paramount in obtaining However this appeared to have little effect on the degradation
reproducible results. rate and thus a ring opening polymerisation route which
Whilst oxides of silicon and phosphorus are used by approached equilibrium was suggested. Also work was carried
themselves, the oxides of the above elements are not routinely out on the in vitro biocompatibility and confocal laser scanning
processed to form glasses and silicon dioxide and phosphorus micrographs (CLSM) of craniofacial osteoblast cells (CFC’s)
pentoxide are interesting to compare as they have diametrically showed a high level of actin organisation (Type II and III,
opposed reasons for adding other components to change their indicative of osteoblast biocompatibility) similar to the
properties: silicon dioxide has a relatively high melting point Thermanox control. It should be noted that the Thermanox
and so components are added to reduce the processing plastic is a plasma treated tissue culture plastic designed to
temperatures, and phosphorus pentoxide is very reactive and optimise cell growth.
other components are added to increase its durability. Indeed,
because of its reactivity, P2O5 is widely used as a drying agent.
Ternary phosphate glasses
Binary phosphate glasses A significant proportion of work has centred on the Na2O–
CaO–P2O5 system14,15 and in particular the (Na2O)0.552x-
The most commonly introduced oxides are sodium oxide (CaO)x(P2O5)0.45 system. Initial work has investigated the basic
(Na2O) and calcium oxide (CaO). The role that these oxides dissolution characteristics of this glass. Whilst not presenting
play can have a significant effect on the glass structure and is an exhaustive analysis of the dissolution–composition relation-
explained in Fig. 2. ship, some of the major relationships can be seen in the set of
The above diagram also serves to illustrate the three main glasses mentioned above with a fixed P2O5 content of 45 mol%.
building blocks in condensed phosphates, which are the Q1 or Fig. 3 shows a plot of weight loss per unit area against both
end unit, the Q2 or middle unit and the Q3 or branching unit. time and CaO content. In general, the inverse relationship
Also in terms of naming, the ratio of P2O5 to M2O can between CaO content and dissolution rate can clearly be seen.
classify them into one of four different groups: The dissolution rate also appears very linear with time.
However at CaO contents of 32 and 40 mol% (Fig. 3 inset)
P2O5 1 3 M2O A Orthophosphates there is clear non-linearity in the dissolution rate, with an initial

P2O5 1 1 to 2 M2O A Pyrophosphates

P2O5 1 1 M2O A Metaphosphates

P2O5 1 v1 M2O A Ultraphosphates

The works of Hoppe8 and also Brow and Kirkpatrick9,10 give a


significant insight into the complex structure of these glasses
and it is Hoppe’s view that in addition to the depolymerisation
process, there are other structural principles at work. For a
simple system consisting of the P2O5 network former to which a
metal oxide is added, initially there is a large excess of terminal
oxygen atoms in the pure P2O5. As the metal (M) is added, it
initially occupies positions with high M–O coordination
numbers surrounded by terminal oxygen atoms on M–O–P
bridges. However as the M content increases, a point is reached
at which all the terminal oxygen atoms occupy this M–O–P
state. As the M content is now further increased, a modified
random network develops. However it should be borne in mind
that these glasses in the system M2O–P2O5 generally tend to be
in the compositional range where the M2O content is above

Fig. 3 Effect of CaO content on the weight loss per unit area against
time between CaO content of 24 and 40 mol% and inset an enlargement
of the region from 32 to 40 mol%. Reproduced with permission from
Fig. 2 Effect of monovalent ion addition to P2O5 network. ref. 14.

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Fig. 4 Change in distilled water pH with time for glasses with 8, 24 and Fig. 6 Change in calcium ion concentration in distilled water with time
40 mol% CaO (45 mol% P2O5 and the balance is Na2O). for glasses with 8, 24 and 40 mol% CaO (45 mol% P2O5 and the balance
is Na2O).
high dissolution rate which decreases significantly after about
the first 10–20 hours. Initial interpretation of this data is that resonance (MAS-NMR) and in particular 31P NMR studies.
there is a two stage degradation process occurring and this is Calculation of the theoretical phosphate species and the
confirmed by reanalysis of the data and application of a subsequent measurement closely correlated with the predominant
diffusion model.16 Explanation of this two stage degradation groups being Q2 (metaphosphate) and Q1 (pyrophosphate).
may be found in the ion release mechanism. Further detailed Glasses of the composition (Na2O)0.552x(CaO)x(P2O5)0.45
analysis shows that the pH of the solution initially increases where x ~ 0.3, 0.35 or 0.4 showed both Q2 and Q1 groups.17
rapidly for all glasses from a low value of 5.5 for distilled water However for glasses in the range (Na2O)0.52x(CaO)x(P2O5)0.5
(Fig. 4). This plateaus for the low dissolution rate glass but for and (Na2O)0.452x(CaO)x(P2O5)0.55 only Q2 were seen indicating
the higher dissolution rate glasses, the pH continues to increase a polymerisation of the glass network. Also, within the glass
and then shows a slow decrease with time. Analysis of the ion compositional range (P2O5)0.45(CaO)x(Na2O)0.552x, where x ~
release shows that sodium ions are released at very high 0.08 to 0.36, showed a shift from about 219 ppm to 223 ppm
concentrations for the high dissolution rate glasses and would and this may be related to the shielding on the phosphorus.
indicate their preferential release from the glass structure This shielding is due to the extent of the double bond and the
during the early stages of dissolution (Fig. 5). Also as expected, number of bonded cations and their electronegativity.
the glass with the highest level of Na2O, which also has the Significant work has been carried out on these glasses in
highest dissolution rate, also releases the highest levels of terms of biocompatibility and some initial cell proliferation
sodium ions. This correlates with the pH values seen because as assays15 have been carried out via an MTT assay.18 This assay
Na1 is released, H1 migrates back into the glass to perform a is sensitive to the number of living cells present and is related to
charge balancing role thus leaving an excess of OH2 and hence the mitochondrial activity of the living cell. The substrate is
the increase in pH. For the calcium ion release with time 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyl tetrasodium bromide
(Fig. 6) the reverse is seen with the low calcium content glass and is transformed to a blue colour (and hence can be measured
(the highest dissolution rate glass) releasing the highest levels of spectrophotometrically at 570 nm) by active mitochondria.
Ca21 for all time points. It should be noted that the lag between Glass disks were incubated in cell culture media and after 2
the pH changes and the ion measurements is probably related days the disks were removed. This culture medium was then
to the rapid ingress of H1 ions into the glass but the slower used neat (1), or diluted 1 in 4 (0.25), 1 in 16 (0.0625) and 1 in 64
diffusion of ions out. (0.015625). Tissue culture medium with no disk was used as a
Structural information has been obtained from both FTIR control and the results were normalised with respect to this
studies and also magic angle spinning nuclear magnetic value. Fig. 7 shows the MTT assay results. In general the values
are around 1, i.e. comparable with the tissue culture plastic
control. Some reduction in proliferation was seen for the high
dissolution rate glasses. However, for the high CaO content
glass, i.e. the low dissolution rate glass, a significant increase in
cell proliferation was seen even with the neat solution, by
several orders of magnitude. Consideration of the possible
reasons why, led us to speculate that the phosphate in the glass
may be playing a significant role and the reason this conclusion
is reached is if we consider the ionic content of cell culture
medium. Dulbecco’s Minimum Essential Medium (d-MEM),
as used in these assays, contains approximately 72 ppm Ca21
and 3550 ppm Na21 and thus we start to speculate that for the
low dissolution glass, it is not contributing large excesses of
Na1 and Ca21 to the medium and so it may be that the
phosphate and the form in which it is released is having a
central role to play in the cell proliferation. We are currently
investigating the form in which the phosphate is released and
Fig. 5 Change in sodium ion concentration in distilled water with time
the amount with time via ion chromatography.
for glasses with 8, 24 and 40 mol% CaO (45 mol% P2O5 and the balance When placed in solution, the glasses form a surface gel
is Na2O). layer.19 The culturing of cells on the surface (Fig. 8) has shown

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results were not as positive as for the Na2O–CaO–P2O5 and


Na2O–K2O–CaO–P2O5 systems. A number of glasses in the
system Na2O–CaO–CaF2–P2O5 were synthesised. This system
was of interest, because fluoride may play an active biological
role in that it is thought to stabilise the apatite structure in bone
and hence the use of fluoride in oral healthcare products. From
a practical point of view, these glasses proved to be difficult to
produce with consistent fluoride levels. Fluoride loss was
attributed to reaction with water to form HF which was then
lost to atmosphere. The volatility of fluoride is also seen in
silicate based glasses,22 where fluoride is lost as silicon tetra-
fluoride Thus when melting these glasses, the use of hygro-
scopic P2O5 was minimised. However some glasses could be
produced which released up to 14 ppm fluoride over 175 hours.
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An interesting group23 of phosphate glasses are the


phosphorus oxynitrides. Improved chemical and mechanical
durability in nitrided silicate glasses is known but the use in
Fig. 7 Effect of glass composition and extract dilution on cell phosphate glasses may help to circumnavigate these limitations
proliferation for glasses with 24, 28, 32, 36 and 40 mol% CaO in phosphate glasses. Nitride incorporation has been investi-
(45 mol% P2O5 and the balance is Na2O). Reproduced with permission gated via AlN24 and Mg3N225 and more recently via ammonia
from ref. 15. gas23 and produced glasses with an improvement in chemical
durability of between 10 and 1000 times.
Outside Tissue Engineering, the other major area of research
for these glasses is driven by their excellent optical properties.
This work uses some highly complex glass systems doped with
some unusual ions. Recent work has covered gadolinium,26
lanthanum, neodymium, samarium, europium, dysprosium,
erbium,4,5 cadmium and trivalent chromium27,28 and vana-
dium.29,30 There is also work pertaining to the use of these
glasses for immobilisation of nuclear waste via lead phosphate
glasses.31

Phosphate based glasses for degradable composites


There is much interest in the development of composites for
biomedical applications and in particular for hard tissue
surgery. The driving force for this interest is due to the
possibility of producing materials with a high resistance to
Fig. 8 Growth of osteoblasts on the surface of a phosphate glass. fracture (fracture toughness) as seen in bone and also to
Evidence for encapsulation of the cells by the glass gel layer may be
seen.
develop implants with a stiffness close to that found in bone.
Traditional metallic implants such as bone plates for fracture
fixation have a very high stiffness compared to bone and thus
evidence of cell encapsulation by this layer or the precipitation
there is a modulus mismatch. This modulus mismatch means
products from the dissolution of the glass.
that long term, the implant continues to support the majority of
Work was also carried out on a K2O–CaO–P2O5 glass
the load imposed externally. Initially healing occurs, with the
system. In general the results closely mirrored those found for
fracture increasing in strength. However, at longer time points
the Na2O–CaO–P2O5 system. However the solubility was
resorption of the bone can occur with associated weakening
found to be too high for biomedical use.
and thus the plates are usually removed. The possibility of
producing degradable composites has elicited much research
Quaternary and more complex glass systems and the phosphate based glasses may be used as a reinforcing
We have also investigated a number of other glass systems, phase to produce completely degradable composites when
including Na2O–K2O–CaO–P2O5,20 Na2O–MgO–CaO–P2O5 combined with degradable thermoplastics,32–34 incorporated
and Na2O–CaO–CaF2–P2O5 systems. The first system was of into calcium phosphate cements35 or acrylic acid based drug
interest to investigate the presence of any mixed alkali effects. delivery systems.36 The advantage of using these glasses for the
This effect is particularly of interest in electrochemical devices21 production of composites compared to conventional stoichio-
and gives rise to large changes in dynamic properties and metric additives such as hydroxyapatite37–41 is that more
significant deviation from linearity. Clear evidence20 for this variation in the composition of the glass filler phase is available
mixed alkali effect has been seen in the glass transition thus allowing tailoring of the end properties, including
temperature (Tg), which reduces and then increases in value as mechanical properties and control of the overall dissolution
K2O substitutes for Na2O for glasses with a fixed P2O5 content rate of the composite.
of 45 mol%, CaO contents of 20, 24, 28 and 32 mol% and the
balance K2O and Na2O varying between 0 and 30 mol%. Phosphate glass fibres for tissue engineering
Solubility behaviour for this system also differed from that seen
for the Na2O–CaO–P2O5 system in that in general the addition As with the bulk phosphate based glasses, the optoelectronics
of K2O appeared to make the dissolution with time more industry has been a driving force in the development of these
linear. However the glasses with high CaO content also showed phosphate based fibres due to the above mentioned optical
a weight increase i.e. moisture uptake prior to weight loss. The properties.42–44 These phosphate based fibres also offer great
Na2O–MgO–CaO–P2O5 system will not be discussed here, potential for tissue engineering and in particular for any tissue
because, whilst it gave some interesting data on divalent ion with a medium to high anisotropy, such as muscle and
substitution in a phosphate glass structure, the biocompatibility ligament. Moving from the bulk glass to fibres, there are two

2398 J. Mater. Chem., 2003, 13, 2395–2401


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driving forces as to whether these fibres will perform function of surface area. The muscle cell response to these
successfully in a tissue engineering role: the chemistry and fibres has, however, been dramatically improved by the
also now the fibre morphology. addition of a coating layer of Matrigel. Some more recent
The dissolution rate of the glasses is surface dependent so we compositions produced have had extremely high CaO content
can already predict that whilst the bulk glasses for example and have proved more successful. However, as an alternative
from the Na2O–CaO–P2O5 system showed positive in vitro method for reducing the dissolution rate of the glass fibres and
results, the same compositions in fibre form would degrade too hence improving the cell attachment, fibres doped with Fe2O3
quickly for any biomedical use. This has proved to be the case, have been studied. The addition of between 1 and 5 mol%
but proved useful to investigate as the precursor glasses are well Fe2O3 dramatically reduces the dissolution rate and 4–5 mol%
characterised. From our initial work,45–48 fibres could be was found to be adequate for cell attachment and proliferation.
produced from glasses in the range (Na2O)0.52x(CaO)x(P2O5)0.5,
(Na2O)0.452x(CaO)x(P2O5)0.55 and (Na2O)0.42x(CaO)x(P2O5)0.6
where x ~ 0.3, 0.35 and 0.4. However glasses in the com- Phosphate glasses for the delivery of antibacterial
positional range (Na2O)0.552x(CaO)x(P2O5)0.45 did not pro- ions
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duce fibres. As mentioned previously the glasses with 45 mol% A number of ions are known to have potent antibacterial
P2O5 showed the presence of Q1 and Q2 phosphate groups, properties and may also be of benefit when taking into
whereas glasses with P2O5 contents of 50 and 55 mol% consideration the increasing problems with bacterial resistance
showed only Q2. This would indicate an increase in poly- to antibiotics. These systems are ideal as one of the major
merisation with increasing P2O5 content and this would tie problems with drug delivery systems is the drug dumping effect
in with the practical ability to make fibres as a polymeric often seen, whereby an incorporated drug rapidly washes out of
structure would lend itself more readily to fibre production. the matrix material in the early stages of implantation. Because
Fig. 9 shows an SEM of phosphate fibres. Fibres with the antibacterial ions are incorporated into the glass structure,
diameters down to 5 to 6 mm have been routinely produced. the ions are released in a controlled manner as the material
Interestingly, when placed in a static solution, dissolution and degrades. Work on both copper47 and silver48 using a Constant
reprecipitation occurs and polycrystalline tubes are formed Depth Film Fermenter (CDFF) to mimic the oral environment,
(Fig. 10). has shown that silver is a much more potent antibacterial agent
Initial work concerning cell viability on these untreated to Streptococcus sanguis. However they still show a significant
ternary based glass fibres has shown limited success. Work ability to recolonise the surface of these materials and form a
commenced to study in vitro the interaction of muscle cells with sacrificial barrier layer to allow further bacterial growth.
the glass fibres. Whilst the bulk glasses appeared to promote Interestingly these same ions are of interest in phosphate
cell proliferation with the glasses containing high levels of CaO, glasses as they produce fast ion conducting glasses.49,50
for the fibres of the same composition, cells were poorly
adherent. And this was due to the dissolution rate being a
Potential clinical applications
Bacterial control devices
As discussed previously, the glasses prove to be an effective
means of delivering high levels of antibacterial ions such as
silver and copper at a constant rate. One simple yet highly
effective device that has already undergone clinical trials is a
release device in a urinary catheter line.51 The clinical problem
associated with catheters and in particular catheters for long
term use is bacterial infection. Urine accumulating in the
collection bag is non-sterile and the bacteria can grow and
track back up the catheter. This can result in bladder infection
and the requirement for the catheter to be changed, with
associated trauma to the patient and additional cost. The silver
releasing glass has been developed as a ball which sits in a tube
in the catheter line. As urine passes over the device, it dissolves
and releases the antibacterial ions. These then help to kill
Fig. 9 SEM of some typical glass fibres produced. bacteria in the urine bag. Furthermore, the ball in the catheter
line also acts as a barrier preventing bacteria tracking back up
the catheter line.

Neural repair
The ability to effectively repair damaged nerves would restore
function and thus hugely enhance patients’ lives. Nerve damage
can range from loss of sensation, through mal or non-function
of a limb, to the extreme of spinal cord damage and
quadriplegia and paraplegia. Currently, small nerves can be
repaired to a certain extent by grafting, or the application of
techniques to allow nerve end regrowth, as long as the nerve
ends are not above a critical distance apart. Phosphate based
glasses in a tubular form have been proposed as a temporary
device into which the nerve endings are inserted.52,53 This
device performs a number of functions: (1) it keeps the nerve
endings aligned, (2) it prevents scar tissue forming between the
Fig. 10 SEM of fibres after dissolution testing, showing the formation nerve endings and (3) it prevents nerves being lost to tissues
of polycrystalline tubes. other than the target site. Furthermore the device is temporary

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and thus removal surgery is not required. The in vivo study52 Acknowledgements
reported that all the phosphate glass tubes had dissolved and
examination of the nerves showed that whilst the mean fibre The author would like to acknowledge his co-workers,
diameter, axon diameter and myelin sheath thickness were all including K. Franks, I. Ahmed, M. P. Lewis, I. Olsen,
reduced compared to the control (an exposed nerve but not C. Collins and V. Salih. The author would also like to
severed) they were not statistically significant. Thus the acknowledge the financial support from the EPSRC, the
phosphate glass in this particular application appears success- BBSRC and the Lord Dowding Fund.
ful and may be further enhanced by the application of
neurotrophic factors within the tubes. References
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previously. However work has already been carried out to Royal Society of Chemistry, Cambridge, UK, 1997.
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