Professional Documents
Culture Documents
QRD Series
Parts Manual
QRDS-7.5 · Record of Change 202
QRDS-10 · Record of Change 201
QRDS-15 · Record of Change 109
QRDS -20 · Record of Change 104
Part numbers for optional head unloaders are Model, Serial Number
included in this manual. & Record of Change Tag
WARNING !
Do not operate this compressor without a totally enclosed
belt guard or any other required safety equipment.
DANGER !
Air used for breathing or food processing must meet
O.S.H.A. 1910.134 or F.D.A. 21 C.F.R. 178.3570 regulations.
Failure to do so may cause severe injury or death.
Item Part
Number Qty. Number Description
1 1 111776 sheave, 19.50", 2 groove, B sect., ccw
2 1 113749 crankshaft
3 2 111526 sealed bearing
4 1 113750-2 counterweight
5 2 111544 bearing spacer
6 1 110428W100 sheave washer
7 1 112352 jamnut, 1"-14 unf, grade 2 left handed thread
8 1 110705-K10 roll pin, 3/8 x .075
9 2 116255X2 connecting rod assembly
9.1 1 116255-2 connecting rod
9.2 1 111527 connecting rod bearing
9.3 1 113330 needle bearing
9.4 2 113333 seal
10 1 90386-L15 counterbore screw, 3/8-16 unc x 1.50, grade 8
Maintenance Parts
1 111640-9 Lube Kit, 7.5 & 10 h.p. (for lubricating 2 piston pin needle bearings)
includes: manifold gaskets, grease, applicator & latex glove
1 111605K9 Crankshaft Repair Kit
includes: crankshaft & hex. nut, bearings,spacers, counterweight, roll pin &
capscrew, con-rod assembly
Item Part
Number Qty. Number Description
1 1 111776 sheave, 19.50", 2 groove, B sect., ccw
2 1 113749 crankshaft
3 2 111526 sealed bearing
4 1 113750 counterweight
5 2 111544 bearing spacer
6 1 110428W100 sheave washer
7 1 112352 jamnut, 1"-14 unf, grade 2 left handed thread
8 1 110705-K10 roll pin, 3/8 x .075
9 2 116255X2 connecting rod assembly
9.1 1 116255-2 connecting rod
9.2 1 111527 connecting rod bearing
9.3 1 113330 needle bearing
9.4 2 113333 seal
10 1 90386-L15 counterbore screw, 3/8-16 unc x 1.50, grade 8
Maintenance Parts
1 111640-9 Lube Kit, 7.5 & 10 h.p. (for lubricating 2 piston pin needle bearings)
includes: manifold gaskets, grease, applicator & latex glove
1 111605K10 Crankshaft Repair Kit
includes: crankshaft & hex. nut, bearings,spacers, counterweight, roll pin &
capscrew, con-rod assembly
Item Part
Number Qty. Number Description
1 1 111529X5 piston assembly
1.1
1 111529-5 piston (N.S.S.; order 111529X5)
1.2
2 114110-1 piston pin bushing (N.S.S; order 114110K1)
2 1 114109 piston pin
3 2 113763-475 piston ring
4 2 112372 rider ring
5 2 113543 pin button
Maintenance Parts
1 113631-7 Replacement Ring Set (for 7.5 h.p. models)
includes 4 piston rings & 4 rider rings
1 111638-6 Replacement Ring Set (for 15 h.p. models)
includes 6 piston rings & 6 rider rings
‡ 114110K1 Bearing Kit (for 7.5 & 15 h.p. models)
includes 2 piston pin bushings & instructions
NOTE! This kit requires heating and further boring operations.
Item Part
Number Qty. Number Description
1 1 113327X1 piston assembly
1.1
1 113327-1 piston (N.S.S.; order 113327X1)
1.2
2 113910-1 piston pin bushing N.S.S.; order 113910K1)
2 1 113569 piston pin
3 2 113763 piston ring
4 2 113762 rider ring
5 2 113543 pin button
Maintenance Parts
1 113631-10 Replacement Ring Set (for 10 h.p. models)
includes piston 4 rings & 4 rider rings
1 113631 Replacement Ring Set (for 20 h.p. models)
includes 6 piston rings & 6 rider rings
‡ 113910K1 Bearing Kit (for 10 & 20 h.p. models)
includes piston pin bushings & instructions
NOTE! This kit requires heating and further boring operations.
Item Part
Number Qty. Number Description
1 1 113793 shroud
2 2 113185 shroud bracket
3 2 114629-001 cap screw, 5/16-18 unc x .75, grade 5
4 2 110976-K02 hex. flange nut, 5/16-18 unc
Item Part
Number Qty. Number Description
1 1 114386 shroud
2 2 113185 shroud bracket
3 2 114629-001 cap screw, 5/16-18 unc x .75, grade 5
4 2 110976-K02 hex. flange nut, 5/16
5 3 110976-J02 hex. nut, 3/8-16 unc
6 1 114383 air deflector
7 1 123478-N12 hex. screw, 1/2-13 unc x 1.00, grade 5
8 1 123115-08C lockwasher, 1/2
9 1 110428N050 flatwasher, 1/2
10 1 114384 shroud brace
11 3 122151 hex. screw, 1/4-20 unc x .75, grade 5
12 1 114385 shroud, R.H. side
Item Part
Number Qty. Number Description
1 1 113184 shroud
2 3 113185 shroud bracket
3 1 113186 bracket extension
4 3 123478-L10 hex. screw, 3/8-16 unc x .75, grade 5
5 1 123478-L12 hex. screw, 3/8-16 unc x 1.00, grade 5
6 4 110428N038 flatwasher, 3/8
7 4 124364-L02 hex. nut, 3/8-16 unc
8 1 113776 baffle, shroud
9 1 113779 angle bracket, shroud
10 3 110428N031 flatwasher, 5/16
11 1 123478-K09 hex. screw, 5/16-18 unc x .62, grade 5
12 1 112272-K02 flange nut, 5/16
Item Part
Number Qty. Number Description
1 1 113184 shroud
2 3 113185 shroud bracket
3 1 113186 bracket extension
4 3 123478-L10 hex. screw, 3/8-16 unc x .75, grade 5
5 1 123478-L12 hex. screw, 3/8-16 unc x 1.00, grade 5
6 4 110428N038 flatwasher, 3/8
7 4 124364-L02 hex. nut, 3/8-16 unc
8 1 113776 shroud
9 1 113777 shroud
10 8 128705-H10 tap screw
11 1 113778 air deflector
12 1 113779 shroud bracket
13 4 110428N031 flatwasher
14 2 123478-K09 capscrew
15 2 112272-K02 nut
START/STOP
CONTROL VERSION
pressure switch
head unloaders
CONTINUOUS RUN
CONTROL VERSION
discharge
check valve
pilot valve
head
unloaders
discharge
check valve
DUAL
CONTROL VERSION
pressure switch
110832 Series Pilot Valve (continuous run operation) 110998 Series Pilot Valve (dual control operation)
Add dash # listed below to 110832 (per pressure setting) to Add dash # listed below to 110998 (per pressure setting) to
obtain correct pilot valve. obtain correct pilot valve.
Dash # Load PSI Unload PSI Dash # Load PSI Unload PSI
-100 90 100 -045 35 45
-997 * 30-70 adjustable -070 50 70
-998 * 71-125 adjustable -085 75 85
* Customer to set, see differential setting chart. Additional fac- -095 75 95
tory preset valves are available upon request. -115 100 115
Application Adjustment
Suction valve unloader assemblies are recommended The unloading pressure is adjustable and is regulated
for use on Quincy compressors where the compressor by turning the hex nut pressure.
is to run continuously and a constant pressure is to be
maintained. The purpose is to automatically unseat The differential (difference between unloading
the suction valve of the compressor when the air and loading pressure) is set by turning the hex nut
supply is greater than the demand. (marked "differential adj." in the cross sectional illus-
trations of the pilot valves). Increase the differential
Operation pressure by turning the hex nut clockwise - decrease
Unloading occurs when receiver pressure is sufficient by turning counterclockwise. Tighten the locknuts
to overcome pilot valve spring pressure. The check ball after adjustment.
is then unseated, allowing receiver pressure to pass
to the unloading arrangements. The compressor will
run unloaded until the receiver pressure drops to a
predetermined level. At this time, the action of the
ball is reversed, shutting off receiver pressure to the
DECALS
unloader arrangement and venting the unloader to
atmosphere. This allows the compressor to load. The
drive, either electric motor or combustion engine,
runs continuously and must be started and stopped
manually.
WARNING ! 1 3
A pressure switch must be incorporated whenever pilot
valve 110998-*** is employed as part of the control system.
111605K9 111605K10 111605K052 111605K052 Crankshaft Repair Kit crankshaft, roll pin & hex. nut,
counterweight, bearings &
spacers, connecting rod assy. &
capscrew
113631-7 113631-10 111638-6 113631 Replacement Ring Set piston rings & rider rings
113629 113629 113629-1 113632 Replacement Valve Assembly valve plate assy.s & gasket set
114110K1 113910K1 114110K1 113910K1 Bearing Kit piston pin bushings &
instruction sheet
111637-1 111637-1 111637 113630 Gasket Set cylinder to valve plate gasket
& head to valve plate gasket
Part Part
Qty Number Number Description
1 113269-200 tank (200 p.s.i. max. working pressure)
1 113277 top plate
1 2713 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-009 pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
1 110965-207 check valve
2 23271 compression fitting, connector
3 ft. 110515-075 ! discharge tube (3/4" copper tube to be formed by customer)
1 110919-024 compression fitting, elbow
230/460v, 3Ø
1 127466J029 7.5 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113472-200 tank (200 p.s.i. max. working pressure)
1 113282-001 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-009 pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
1 110965-110 check valve
2 23358 compression fitting, connector
3 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
1 110419-020 compression fitting, elbow
200v, 3Ø 230/460v, 3Ø
1 40656 4014 10 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113472-200 tank (200 p.s.i. max. working pressure)
1 113979 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-009 pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
1 110965-110 check valve
2 23358 compression fitting, connector
3 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
1 110419-020 compression fitting, elbow
200v, 3Ø 230/460v, 3Ø
1 40657 127466L042 15 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113472-200 tank (200 p.s.i. max. working pressure)
1 113979 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-009 pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
1 110965-110 check valve
2 23358 compression fitting, connector
3 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
1 110419-020 compression fitting, elbow
200v, 3Ø 230/460v, 3Ø
1 40658 5177 20 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113472-200 tank (200 p.s.i. max. working pressure)
2 113282-001 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-008 lag pressure switch (60-80 p.s.i.)
1 124666-021 lead pressure switch with release valve (70-90 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
2 110965-207 check valve
4 23271 compression fitting, connector
6 ft. 110515-075 ! discharge tube (3/4" copper tube to be formed by customer)
2 110919-024 compression fitting, elbow
230v,460v 3Ø
2 127466J029 7.5 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113470-200 tank (200 p.s.i. max. working pressure)
2 113282-001 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-006 lag pressure switch (70-90 p.s.i.)
1 110512-009 lead pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
2 110965-110 check valve
4 23358 compression fitting, connector
6 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
2 3673 compression fitting, bushing
200v, 3Ø 230/460v, 3Ø
2 40656 4014 10 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
200v, 3Ø 230/460v, 3Ø
2 40657 127466L042 15 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
Part Part
Qty Number Number Description
1 113470-200 tank (200 p.s.i. max. working pressure)
2 113979 top plate
1 111136-050 tank drain valve
1 111136-100 ball valve
1 110514-200 pressure gauge
1 110512-006 lag pressure switch (70-90 p.s.i.)
1 110512-009 lead pressure switch with release valve (80-100 p.s.i.)
1 110513-200 pressure relief valve (200 p.s.i.)
2 110965-110 check valve
4 23358 compression fitting, connector
6 ft. 110515-100 ! discharge tube (1" copper tube to be formed by customer)
2 3673 compression fitting, bushing
200v, 3Ø 230/460v, 3Ø
2 40658 5177 20 h.p. motor (O.D.P.)
! Pre-formed discharge tubes are available. Contact factory with model & tank size information.
LEGAL EFFECT: Except as expressly otherwise agreed to in writing by TITLE & LIEN RIGHTS: The equipment shall remain personal property,
an authorized representative of Seller, the following terms and conditions regardless of how affixed to any realty or structure. Until the price (including
shall apply to and form a part of this order and any additional and/or different any notes given therefore) of the equipment has been fully paid in cash, Seller
terms of Buyer’s purchase order or other form of acceptance are rejected in shall, in the event of Buyer’s default, have the right to repossess such equipment.
advance and shall not become a part of this order. PATENT INFRINGMENT: If properly notified and given an opportunity to
The rights of Buyer hereunder shall be neither assignable nor transferable do so with friendly assistance, Seller will defend Buyer and the ultimate user
except with the written consent of Seller. of the equipment from any actual or alleged infringement of any published
This order may not be canceled or altered except with the written consent United States patent by the equipment or any part thereof furnished pursu-
of Seller and upon terms which will indemnify Seller against all loss oc- ant hereto (other than parts of special design, construction, or manufacture
casioned thereby. All additional costs incurred by Seller due to changes in specified by and originating with Buyer), and will pay all damages and costs
design or specifications, modification of this order or revision of product awarded by competent court in any suit thus defended or of which it may
must be paid for by Buyer. have had notice and opportunity to defend as aforesaid.
In addition to the rights and remedies conferred upon Seller by this order, STANDARD WARRANTY: Seller warrants that products of its own
Seller shall have all rights and remedies conferred at law and in equity and manufacture will be free from defects in workmanship and materials under
shall not be required to proceed with the performance of this order if Buyer normal use and service for the period specified in the product instruction
is in default in the performance of such order or of any other contract or manual. Warranty for service parts will be Ninety (90) days from date of
order with seller. factory shipment. Electric Motors, gasoline and diesel engines, electrical ap-
TERMS OF PAYMENT: Unless otherwise specified in the order acknowl- paratus and all other accessories, components and parts not manufactured by
edgment, the terms of payment shall be 1% 15, net forty-five (45) days after Seller are warranted only to the extent of the original manufacturer’s warranty.
shipment. These terms shall apply to partial as well as complete shipments. Notice of the alleged defect must be given to the Seller, in writing with
If any proceeding be initiated by or against Buyer under any bankruptcy or all identifying details including serial number, type of equipment and date
insolvency law, or in the judgment of Seller the financial condition of Buyer, of purchase within thirty (30) days of the discovery of the same during the
at the time the equipment is ready for shipment, does not justify the terms of warranty period.
payment specified, Seller reserves the right to require full payment in cash prior Seller’s sole obligation on this warranty shall be, at its option, to repair
to making shipment. If such payment is not received within fifteen (15) days or replace or refund the purchase price of any product or part thereof which
after notification of readiness for shipment, Seller may cancel the order as to proves to be defective. If requested by Seller, such product or part thereof
any unshipped item and require payment of its reasonable cancellation charges. must be promptly returned to seller, freight prepaid, for inspection.
If Buyer delays shipment, payments based on date of shipment shall become Seller warrants repaired or replaced parts of its own manufacture against
due as of the date when ready for shipment. If Buyer delays completion of defects in materials and workmanship under normal use and service for ninety
manufacture, Seller may elect to require payment according to percentage of (90) days or for the remainder of the warranty on the product being repaired.
completion. Equipment held for Buyer shall be at Buyer’s risk and storage This warranty shall not apply and Seller shall not be responsible or liable for:
charges may be applied at the discretion of Seller.
(a)Consequential, collateral or special losses or damages;
Accounts past due shall bare interest at the highest rate lawful to contract for
(b)Equipment conditions caused by fair wear and tear, abnormal conditions
but if there is no limit set by law, such interest shall be eighteen percent (18%).
of use, accident, neglect or misuse of equipment, improper storage or damage
Buyer shall pay all cost and expenses, including reasonable attorney’s fees,
resulting during shipping;
incurred in collecting the same, and no claim, except claims within Seller’s
warranty of material or workmanship, as stated below, will be recognized unless (c)Deviation from operating instructions, specifications or other special
delivered in writing to Seller within thirty (30) days after date of shipment. terms of sale;
TAXES: All prices exclude present and future sales, use, occupation, (d)Labor charges, loss or damage resulting from improper operation, main-
license, excise, and other taxes in respect of manufacture, sales or delivery, tenance or repairs made by person(s) other than Seller or Seller’s authorized
all of which shall be paid by Buyer unless included in the purchase price at service station.
the proper rate or a proper exemption certificate is furnished. In no event shall Seller be liable for any claims whether arising from breach
ACCEPTANCE: All offers to purchase, quotations and contracts of sales of contract or warranty or claims of negligence or negligent manufacture in
are subject to final acceptance by an authorized representative at Seller’s plant. excess of the purchase price.
DELIVERY: Except as otherwise specified in this quotation, delivery will THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND
be F. O. B. point of shipment. In the absence of exact shipping instruction, ANY OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED IN
Seller will use its discretion regarding best means of insured shipment. No LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF
liability will be accepted by Seller for so doing. All transportation charges MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE
are at Buyer’s expense. Time of delivery is an estimate only and is based HEREBY SPECIFICALLY EXCLUDED.
upon the receipt of all information and necessary approvals. The shipping LIABILITY LIMITATIONS: Under no circumstances shall the Seller have
schedule shall not be construed to limit seller in making commitments for any liability for liquidated damages or for collateral, consequential or special
materials or in fabricating articles under this order in accordance with Seller’s damages or for loss of profits, or for actual losses or for loss of production or
normal and reasonable production schedules. progress of construction, whether resulting from delays in delivery or perfor-
Seller shall in no event be liable for delays caused by fires, acts of God, mance, breach of warranty, negligent manufacture or otherwise.
strikes, labor difficulties, acts of governmental or military authorities, delays ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of ship-
in transportation or procuring materials, or causes of any kind beyond Seller’s ment of the equipment from the factory, Quincy Compressor / Ortman Fluid
control. No provision for liquidated damages for any cause shall apply under Power will comply with the various Federal, State and local laws and regula-
this order. Buyer shall accept delivery within thirty (30) days after receipt of tions concerning occupational health and safety and pollution. However, in
notification of readiness for shipment. Claims for shortages will be deemed the installation and operation of the equipment and other matters over which
to have been waived if not made in writing with ten (10) days after the receipt the seller has no control, the Seller assumes no responsibility for compliance
of the material in respect of which any such shortage is claimed. Seller is with those laws and regulations, whether by the way of indemnity, warranty
not responsible for loss or damage in transit after having received “In Good or otherwise.
Order” receipt from the carrier. All claims for loss or damage in transit should June 30, 2003
be made to the carrier.