B est Choice for

Mining Conditions

QUALITY CHANGES THE WORLD

SANY Heavy Machinery Co., Ltd.

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SANY Industrial Park, Dongcheng Avenue, Kunshan Economic & Technological
Development Zone, Jiangsu Province
Postcode : 215300
After-sales service hotline : 4008-28-2318
Consulting & complaint hotline : 4008-87-9318
The product information may change when reading the Manual for it was printed in July 2021.
Products (including specific configuration, details, etc.) are based on the specific models and
Efficient and Safety
Rated power: 210kW@2200 rpm | Operating weight:24,300kg | Rated payload: 7,000 kg
SW978K
Wheel Loader
The Official WeChat of SANY products applicable to Chinese mainland, which are displayed and sold by dealers.
Heavy Machinery Website: http://www.sanygroup.com For more details, please consult your local agent authorized by SANY Heavy Machinery. Bucket capacity: 5.0m³
 Highlights
S afe and SW978K is a high-efficiency, high-reliability, high-end
comfortable, highly intelligent, 7-ton loader. Its great
Intelligent Operation breakout force, great traction and high reliability are
perfectly combined, and it can shovel and load metal ore,
metal ore powder, and large stone materials. And other
materials, suitable for medium and large mines, ports,
steel plants, large projects and other enterprises

• Efficient and reliable

• Advanced component configuration
• Variable hydraulic system
• AI intelligent management

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 Configuration Configuration

Power and Transmission System Axle and Drive Shaft

Wet Brake Drive Axle Drive Shaft

• Reinforced front axle with stronger bearing capacity • Wet braking is safe and reliable • 8.5C heavy-duty flange • High torsion strength
• Maintenance-free brake • Box structure axle housing

Frame and Tires

Mine type Heavy-duty Frame Wide Base Radial Tires

• Heavy-duty frame structure design, • Wide-base radial tires increase the
large-span articulation, double tapered ground contact area and adhesion,
roller bearings, thickened steel plate with and the shoveling efficiency is high
stronger load-bearing capacity • Wide tires, large tire spacing, stable
The Weichai WP10 engine tailored for SANY has large displacement, power and driving Tailor-made and developed for SANY, a large-capacity 7-ton fully automatic • After professional finite element stress driving speed and high operating
force. The engine has a large market share, sufficient accessories, economical prices, and easy gearbox matched with a high-power engine. The vehicle speed increased by analysis and rigorous reliability testing, efficiency
purchase. 5%, the traction force increased to 205kN, and the overall operating the safety factor of the front and rear • Optional 26.5-25 tires
efficiency increased by more than 10%. frames is more than 2 times

03 04
 Configuration Configuration

Constant Power Load Sensitive Variable Flow System Full Hydraulic Brake System
Full hydraulic braking is more sensitive, safe and reliable, and the brake components have a long life
Wet multi-disc brake, maintenance-free

Brake piston

Brake piston
Large Flow Main Valve Variable Piston Pump

Brake piston

Brake piston
Flow distribution on demand The power of the hydraulic system is constant to maintain sufficient power
Using constant power control and pressure cut-off technology, which can withstand Shoveling conditions, the hydraulic system has high pressure and small flow, reducing
heavy loads power loss by 95%, realizing high efficiency and energy saving

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 Comfortable Driving

Newly upgraded cab Operation and Display & Monitoring

• Large space: comfortable driving environment, enhance the driver's

driving experience

• Ultra-low noise: the noise value is not higher than 75dB (A), which

effectively protects the driver’s physical strength and reduces fatigue

• Large field of view: the panoramic front window and the reversing

monitor can improve the efficiency of the driver's work and avoid the

occurrence of safety accidents

• Humanized design: The seat and each control mechanism are designed

according to ergonomics, so that they are in the best operating position • Electronically controlled shift, much more smoother and no impact
• Pilot single handle, integrated FNR function for more convenient operation

• Display and control

integrated screen, which can
display various data on time,
so that the driver can
monitor the status of the
machine
• Reversing video monitor,
easy to check the rear
situation to ensure safety

07 08
 • Large-capacity transmission, strong power
• Full variable hydraulic system, high efficiency and low consumption
• Reinforced frame, strong bearing capacity
• Full hydraulic wet brake, safe and reliable

09 10
 Intelligent Management Intelligent Management

AI Intelligent Management AI Intelligent Management

Function Setting Info List Fault Info

EV-Cloud Smart Display Function Setting Time &

Date Setting
Screen Brightness
Engine Info Hydraulic Info GPS Monitoring Info Engine Fault Transmission Fault Other Faults
Setting

• 5.0-inch TFT display and control integrated screen, real-time

• Cluster distribution display of equipment information
Maintenance Info Electrical Info Transmission Info
• Construction statistics
Key Management System Root Control Setting

• GPRS networking, GPS positioning

• Remote Service • IP65 protection level, adapt to harsh working conditions

D river p assw o rd m o d ifi cation Passw ord Setting

Please enter the driver startup password

One-click start-Key Management
O w ner Passw ord

EV-APP D river Password

• CAN communication intelligent start management system
• The intelligent key start, engine start and flameout management system can easily start and stop, and extend the life of the starter
motor and battery
• Keep track of equipment working conditions
Smart Fleet • One-click service call
• One-button start ensures that the engine starts without impact and overtime, and effectively prevents the starter motor from
overheating and battery over-discharge
• Service process visualization • Intelligent key management, private order of the owner's password, and 10 operator passwords assigned by the owner, making the
equipment more secure

Other Faults

Intelligent power management

• CAN communication intelligent power management and fault diagnosis system E P o w e r a la r m In fo

• The bus communication controls the power management system to realize overload protection and 4-D Open circuit of engine ECU power supply 6-

multi-mode automatic fault identification and alarm B Short circuit of low-beam lamp 4-P

“易眼”-APP • Intelligent power management module, using non-contact relay, with overload and short-circuit protection, life Short circuit of engine ECU power supply 4-G

span increased by 100 times Open circuit of indoor light 4-E

• Loader field service diagnosis system Broken circuit 4-B
• Graphic + text fault diagnosis, fault information prompt is more intuitive and accurate, and troubleshooting is
Short circuit of cigarette lighter 4-C
convenient and quick
Open circuit of air conditioner power supply 4-M
• Intelligent non-contact multi-function button panel, one button for multiple purposes, more comfortable Open circuit of switch power supply

05 operation, extremely simple wiring, and more reliable to use

• The life of the panel button can reach 300,000 times, far exceeding the life of the rocker switch 40,000 times.

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 Convenient Maintenance Parameter Configuration

Convenient Maintenance Common Configuration

● Standard Optional

Power System Cab Cab Alarm Monitor

Electronically Controlled Stage Ⅲ Engine ● Soundproof steel structure cab ● seat belt ● Water temperature is too high ● Electronic weighing display

Self-excited Regulating Engine ● Light-colored tempered glass windows ● Fire extinguisher ● Oil temperature is too high ● Rear view video display ●

93#Desert air filter machinery alarm ● Silicone rubber shock absorber ● Drinking cup holder ● Insufficient oil pressure ● Fuel tank level display ●

Centrifugal pre-filter ● Sliding window ● dome light ● Insufficient battery voltage ● EVI mobile APP ●

Oil filter ● Wiper ● Cigarette lighter ● Insufficient fuel oil ● Function setting ●

Fuel Filter ● Arm support device ● Escape hammer ● The hydraulic oil temperature is too high ● accident details ●

Electronic grille intake heating ● Adjustable suspension seat ● storage box ● The water volume of the ● System settings ●
oil-water separator is too high
Fuel water cold treasure ● Radio ● Sundries bag ● Warm-up failure ● Maintenance information ●
Centralized Filling Port Side Opening Hood Oil water cooler ● Floor mat ● Air conditioning ● Insufficient brake pressure ● system message ●

The centralized arrangement of butter filling ports improves convenience and makes Easy to check and replace the oil and filter element, fuel filter element, air filter element body and Plate-fin radiator ● Speaker ● Sunshade ● Insurance short circuit ● password setting ●
maintenance more convenient its supporting parts Electronic component short
Fuel sensor ● rearview mirror ● ●
circuit and open circuit
Oil-bath air pre-filter

Roto-molding Fuel Tank Single Layer Radiator Transmission System Hydraulic System Structure Others

Electronically controlled
The use of polymer material and fixed shafts transmission ● Variable system ● Large-span centrally arranged reinforced frame ● Battery ●
The single-layer structure is
one-piece molding technology Type 70 dry reinforced drive axle ● Full hydraulic brake ● Tapered roller supporting hinged structure ● Lockable back-turning hood ●
convenient for daily cleaning
Reinforced drive shaft ● Constant power and pressure ● 3.4m height unloading working device ● Portable fuel tank cap with lock ●
greatly improve cleanliness and cut-off control
and maintenance
Automatic and manual dual ● ● ● ●
impact resistance mode KD function Pilot single handle 5m³ gravel special reinforced bucket Anti-slip pedals, handrails and walkways

FNR ● Flow amplification steering system ● The deflector on the top of the bucket ● Toolbox ●
High-position closed
Four-wheel wet multi-disc service brake ● hydraulic oil tank ● Vice knife board ●

Swing structure rear drive axle ● High pressure resistant cylinder ● Bucket with curved side cutting edges ●

26.5-25 bias tire ●

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 Parameter Configuration Parameter Configuration

Specifications Parameters

Engine Transmission
SW978K Standard Arm SW978K Standard Arm SW978K Standard Arm
Manufacture Weichai Torque Converter & Transmission Fully Automatic Electric Control Fixed Axle Transmission
Forward Speed km/h 0~40 A. Height: Overall mm 6100 Q Length: Counterweight to Bucket Pin mm 7983
Model WP10G286E301 Ⅰ（Front / Rear） ＞6.5 km/h
Backward Speed km/h 0~27 B. Height: Bucket Pin mm 4800 a1 Rack Angle at Full Lift ° 60
Style 6-Cylinder Inline, Air-to-Air Cold, 4-Stroke, EFI Ⅱ（Front / Rear） ≥13.5 km/h
Speed
Hydraulic Cycle Time s ≤9.2 C. Clearance: Bucket at 45° mm 3440 a2 Dump Angle at Full Lift ° 45
Rated power / Rotating Speed 210 kW / 2200 RPM Ⅲ（Front / Rear） ≥27km/h

Cylinder Number * Bore * Stroke 6*126mm*130mm Ⅳ（Front ） ≥40 km/h Breakout Force kN 210 D. Carry Hight: Bucket Pin mm 570 a3 Rack Angle at Carry ° 51

Max. Torque 1185 Nm Traction kN 205 E. Dig Depth mm 130 a4 Rack Angle at Ground ° 45

Bucket Capacity m³ 5 F. Reach: Bucket at 45° mm 1280 a5 Departure Angle ° 25

Operation Weight kg 24300 H. Height: Ground to Beacon mm 3490 a6 Articulation Angle ° ±40

Hydraulic System Steering System Rated Load kg 7000 K. Hight: Ground Clearance mm 385 W Width: Over Tires mm 3110

Variable System, Double Pump Confluence Articulated, Load-sensitive, Flow-amplified Steering System L. Length: Overall mm 9560 X Width: Bucket mm 3420

Main Pump Variable Piston Pump Steering Pump Variable Piston Pump M. Length: Hitch to Rear Axle mm 1775 Y Width: Tread Center mm 2300

Hydraulic Cycle Time ≤9.2s Articulation Angle ±38° N. Wheel Base mm 3550 R1 Turning Radius: Over Bucket mm 7335

P. Length: Rear Axle to Counterweight mm 2383 R2 Turning Radius: Outside of Tires mm 6525

Axles and Tires Brake System

Style Wet Heavy-duty Swing Axle Service Brake Four-wheel wet multi-disc brake System

Specification 750/65 R25 Parking Brake Electric Controlled Full Hydraulic Capliper Disc Brake System

Air Pressure Front / Rear : 0.63 MPa / 0.53 MPa

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Accessories
Fuel Tank 330L Hydraulic Oil 220L

Cooling System 45L Oil In The Front Axle 48L

Gear Oil 38L Oil In The Rear Axle 40L

15 16

S uper load bearing capacity
Durable and reliable
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Service
Service Site / Parts Warehouse
Service Network in China
Service H otline Take the lead in introducing
6S center service pattern in
engineering machinery
C om p lain ts H otline industry. Establish
twenty-six 6S centers of
provincial level and build
Spare Parts Warehouse Service Outlets the first 400 service hotline
system domestically
535 600
535 spare parts w arehouses 600 S ervice outlets
10,000 2000
Over 10,000 kinds of spare parts 2,000 service engineers overseas
500 Million- RMB
S pare parts stock am ounting to 500 M illion- R MB
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