SC_2024_48 Introduction of TATA LPT 4225.T 6.7 L BSVI Ph2 10x2

SERVICE CIRCULAR
TATA MOTORS
SC/ 2024/48 Model : TATA LPT 4225.T 6.7L BSVI Phase-2 10x2 Group: 00 Mar’24
All Dealers / TASSs’
Subject: Introduction of TATA LPT 4225.T 6.7L BSVI Phase-2 10x2

We are pleased to inform you about Introduction of TATA LPT 4225.T 6.7L BSVI Phase-2 10x2
Vehicles.
Representative photo of the vehicle as shown below:
Chassis type & barrel description:
Model Chassis barrel VC No.

TATA LPT 4225.T 6.7L BSVI 10x2 793020 51845868000R
CUSTOMER CARE (COMMERCIAL VEHICLE BUSINESS UNIT)

(As per policy of Tata Motors to continuously improve their products, the company reserves the right to make changes
of any nature on vehicles and aggregates without any obligation to incorporate them on previous vehicle)
We are enclosing following Annexures:
 Technical specifications (Annexure-1)
 Warranty and Free Service schedule (Annexure-2)
 Service & Maintenance Schedule (Annexure-3)
 Recommended Oil & Lubricants (Annexure-4)
Annexure- 1
Technical specifications:
LPT 4225.T LPT 4225.T LPT 4225.T LPT 4225.T LPT 4225.T
Model BSVI COWL BSVI COWL BSVI COWL BSVI COWL BSVI COWL
10X2 10X2 10X2 10X2 10X2
51845868000 51848168000 51848172000 51848268000 51848272000
VC NO
R R R R R
Chassis Type 793020 793015 793018 793016 793021
Engine
Model Cummins Isbe 6.7L 250HP BSVI OBD-II
Compression Ignition (Water cooled direct injection Turbo charged intercooled Diesel Engine
Engine Type
with E-viscous fan)
Bore/stroke(mm) 107mm/124mm
Engine capacity(cc) 6702cc
No of cylinders 6 cylinder
Compression ratio 18.5±0.5 : 1
Firing order 1-5-3-6-2-4
MAX Engine output 250 HP @ 2300 rpm
MAX. Torque 950 Nm at 1000 -1800rpm
Capacity of cooling
21 Liters
system
Coolant Water and ethylene glycol in 60:40 ratio premixed
Engine Oil Capacity 27 liters
Turbo Charger LMFO
Oil filter Full flow spin on paper type
Fuel filter Pre and fine filtration with water separator
Fuel Injection
Pump BOSCH COMMON RAIL/CP3.3
Engine fan type E-viscous fan
Clutch
O.D of clutch lining
395 mm
(mm)
Type Single plate dry frictional type
Type of actuation Hydraulically actuated with pneumatic assistance
Friction Area 773 sq. cm
Gearbox
Model TATA G950 -DD
No. of gears 6 Forward, 1 Reverse
Gear ratios 1st - 9.36 , 2nd - 5.20, 3rd - 3.05, 4th -1.84, 5th - 1.33, 6th – 1.00 , Rev – 8.36
Front axle
10X2 10X2 10X2 10X2 10X2
51845868000 51848168000 51848172000 51848268000 51848272000
VC NO
R R R R R
Chassis Type 793020 793015 793018 793016 793021
Type Heavy Duty Forged I beam Reverse Elliot type- 2Nos. (FFA & FRA), 1 Nos – Pusher L/A
Rear axle
Model RA-110 at RFWD and RA-910 at RRWD
Ratio 5.12
Steering
Type Hydraulic power steering
Steering wheel dia 470mm dia
Brakes
Type Full Air S-Cam with Automatic Slack Adjuster
Brake drum dia
410mm
(mm)
Front Axles - 2504 Sqcm x2
Lining area (sq cm) Drive Axle & Dummy Axle - 2504 Sqcm x2
Pusher Axle Lift - 2504 Sqcm
Parking brake Spring actuated parking brake acting on rear wheels
Auxiliary Braking
Engine brake
System
Frame
Type Ladder type heavy duty frame with riveted/bolted cross members
Suspension
Front suspension Parabolic leaf spring
Rear suspension Hybrid Leaf Spring at rear 21T
Antiroll Bar Front - (Optional)
Shock Absorber Hydraulic double acting telescopic type at front
Wheels and Tyres
Type 295/90 R20
Wheel rim 7.5X20
No. of Tyres Front-4 (Twin Steer), Rear Drive-4, Rear Dummy-4, Pusher L/A -2, Spare-1
Fuel tank
Type Rectangular (Plastic)
Capacity (Liter) (365L+365L) 730

300 liters 365 liters 365 liters 365 liters liters
Electrical Specification
System voltage 24 Volt
Alternator capacity
100 Amps
(Amps)
Battery 2X12V, 120 Ah
Performance
Max Speed 80 kmph
Min. Turning circle
23250 mm
dia (mm)
Min. Turning
clearance circle dia 25050 mm
(mm)
10X2 10X2 10X2 10X2 10X2
51845868000 51848168000 51848172000 51848268000 51848272000
VC NO
R R R R R
Chassis Type 793020 793015 793018 793016 793021
Main chassis dimension (mm)
Wheel base 6780 mm 7180 mm 6780 mm 7125 mm
Overall Length 11500 mm 11915 mm 11980 mm 11415 mm 11980 mm
Overall Height 2860 mm
Overall Width 2500 mm
Ground clearance Front - 300, Rear - 230
Weights (Kg)
Kerb weight 9200 kg 8630 kg 9200 kg 8680 kg 9600 kg
Max. Permissible
7000 + 7000 Kg
FAW
Max. Permissible
21000 Kg + 7000 Kg (LA)
RAW
Max. Permissible
GVW (Gross vehicle 42000 Kg
weight)
Annexure- 2
Warranty and Free Service Schedule
2.1 Warranty :
Vehicle Warranty : 3 Years or 3 Lacs Kms or 3000 Hrs whichever occurs earlier from the date of
sale of the vehicle.
Additional Driveline Warranty : Apart from the above vehicle warranty an additional warranty on
driveline (engine, transmission and rear axle) for 3 Years or 3 Lacs Kms or 3000 Hrs whichever
occurs earlier will be applicable.
Total Driveline Warranty : 6 Years from the date of sale of the vehicle or 6 Lacs Kms or 6000 Hrs
whichever occurs earlier.
Warranty for Unitised bearing : If the vehicle is fitted with Unitized hub bearing i.e. THU bearing its
warranty period will be 6 years / 6 lakh km / 4500 Hrs whichever is earlier.
2.2 Free Service Schedule on Kms. and Yrs. basis
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI Phase-2
Sr. No. Free Service Kms ( + 3000 Kms)
Day ( + 60) Free/Paid
1 PDI At the time of delivery of vehicle Free Service

2 Wheel Alignment ^ 3000 - 5000 Kms. Free Service
3 Wheel Alignment** 10,000 Kms Free Service
6 First Service 40,000 Kms < 365 Days Free Service
7 Wheel Alignment** 40,000 Kms Paid Service
10 Second Service 120,000 Kms < 730 Days Free Service
11 Third Service 200,000 Kms < 1095 Days Free Service
12 Fourth Service 280,000 Kms <1460 Days Free Service
13 Fifth Service 360,000 Kms < 1825 Days Paid Service
14 Sixth Service 440,000 Kms < 2190 Days Paid Service
15 Seventh Service 520,000 Kms < 2555 Days Paid Service
16 Eighth Service 600,000 Kms < 2920 Days Paid Service
** Applicable for Twin Steerable vehicle Only & For Single Steerable vehicle(Paid Wheel Alignment -
Every 20,000 Kms)
^ Applicable for LPT/LPS/LPTK model only. Paid Wheel Alignment @ Every 500 Hrs for LPK Models
Annexure – 3
Service and Maintenance Schedule

SERVICE OPERATIONS TO BE PERFORMED BY CUSTOMER
(In case of any abnormality vehicle should be taken to TATA Motors authorised workshop
for proper attention)
Checks by
SN OPERATION / CHECK POINTS Customer
(Frequency)
1 Check ‘air filter clogging’ indicator on instrument cluster is ON. Daily
Check if ‘water in fuel’ indicator on instrument cluster continues to remain ON
2 after switching ignition ON. Then drain water sediments from fuel water separator Daily
manually.
3 Drain condensed water from air tanks. Daily
Check for proper functioning of lights, switches, gauges, warning lamps on
4 Daily
instrument cluster, buzzers, other electrical controls.
5 Check levels of engine oil & coolant. Top up if necessary. Daily
6 Carry out visual inspection for any air leakages, traces of oil / fluid on ground. Weekly
7 Check condition of all driving belts for any wear / torn out. Weekly
8 Check tyre pressure including spare wheel. Weekly
9 Check tyres condition for abnormal wear. Weekly
10 Check Battery Water Level. Weekly
11 Weed out the dust from Pre cleaner dust Evacuator Valve of Air Filter. Weekly
Check levels of other oils in reservoirs i.e. clutch, steering, cab tilting (if applicable)
12 & top up if necessary. Windshield washer tank level to be check as per Monthly
requirement.
13 Grease at all the greasing points. Monthly
As given in
14 Carry out tyre rotation and wheel alignment.
Service Schedule
Check head lamp focusing. (in case of change in nose up / nose down condition of
15 vehicle after change in loading pattern). Adjust with head lamp leveling switch, if As required
necessary.
16 Wash the vehicle. As required
17 Manual Regeneration to be done. As required
12500 Kms or 1
18 Propeller Shaft Greasing Frequency month (whichever
comes first)
SERVICE OPERATIONS TO BE PERFORMED BY WORKSHOP
PROPOSED FREE SERVICE SCHEDULE 6.7L BS-VI
D=Daily, W=Weekly, M=Monthly, P=PDI, *=Whichever is earlier
FREQUENCY
(In Kms. / Years)
SN OPERATION / CHECK POINTS
(Whichever is Earlier)
For LPT/LPTK/LPS
1 ENGINE
Change engine oil in sump & oil filter. Drain off while hot. Clean First at 40,000 Kms. then every
1.1
engine drain plug & breather. 80,000 Kms.
Check all drive belts condition. If deflection is more than specified
value, replace belt & check following for free rotation / damage : First at 40,000 Kms. then every
1.2
(a) Water pump, (b) Belt tensioner pulley, (c) Belt idler pulley, (d) 80,000 Kms.
Fan pulley, (e) Alternator pulley (f) Steering pump.
First at 40,000 Kms. then every
1.3 Check and tighten vibration damper bolts.
80,000 Kms.
Check intercooler & radiator external clogging. Clean with First at 40,000 Kms. then every
1.4
compressed air & water, if necessary. 80,000 Kms.
Check leakage in the following system : Air intake system,
lubrication / fuel / coolant / wind shield washing system by First at 40,000 Kms. then every
1.5
checking hose & pipe condition / proper tightness of clamps. 80,000 Kms.
Replace defective items, if necessary.
1.6 Check cylinder head valve clearance and adjust, if necessary.
80,000 Kms.
Check if ‘Air filter clogging’ indicator appears on instrument
cluster, replace primary air filter element. Replace secondary
As & when Air filter clogging
1.7 element (safety filter) during every 3rd replacement of primary
appears on instrument cluster.
filter. (Note - Please do not clean air filter element in any
condition).
1.8 Check coolant concentration and top up coolant, if required.
80,000 Kms.
1.9 Change Crankcase ventilation filter.
80,000 Kms.
Drain cooling system - Reverse flush. Check thermostat for
Every 3,60,000 Kms. or
1.10 proper operation. Refill system with fresh coolant. Use mixture of
3 Years*
clean water & Ethylene Glycol in 60:40 ratio.
1.11 Check and replace engine mounting rubber pads, if necessary.
80,000 Kms.
Check for ECU / ECM errors with diagnostic system if any First at 40,000 Kms. then every
1.12
error shows on instrument cluster. 80,000 Kms.
2 FUEL SYSTEM
2.11 Drain water sediments from fuel filter cum water separator. As & when red band glow in cluster
Change both fuel filter elements (fuel filter cum water separator on
2.21 chassis long member and fuel filter on engine) and ‘O’ ring. Bleed
80,000 Kms.
the fuel system.
2.3 Remove strainer in fuel tank, clean and refit.
80,000 Kms.
Check the rubber condition used in strap and fuel tank mounting First at 40,000 Kms. then every
2.4
bracket and rectify if needed. 80,000 Kms.
3 SCR SYSTEM PARTS
3.1 DPF Ash cleaning Every 2,80,000 Kms/ 3 Years

3.2 DEF Tank (UL 2.2) filter
80,000 Kms.
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS

3.3 Supply Unit (SU) DEF Filter kit
80,000 Kms.
3.4 Change Suction side Screen filter. As & when required
4 CLUTCH
Check for clutch noise and vibration during clutch engagement / First at 40,000 Kms. then every
4.1
disengagement at all gears. 80,000 Kms.
Check for pressure plate (wear / thermal cracks) and diaphragm

4.2 condition and replace if necessary. Check release fork, bushes During clutch disc change
and bearing (noise). Check clutch / release fork mountings.
Replace Clutch fluid & carry out bleeding of Clutch Actuation First at 2,00,000 Kms and then
4.3
System. In case of any complaints, check / replace affected parts. every 2,40,000 kms
Overhaul clutch master cylinder, clutch slave cylinder / clutch First at 2,00,000 Kms and then
4.4
booster. every 2,40,000 kms
5 GEAR BOX
Change oil in gear box. Drain while hot. Clean drain plug &
5.1
breather.
a For GB-600 / GB-750 / GB-950
b For GB-1150
160,000 Kms.
c For Eaton / ZF GB
6 FRONT & REAR AXLE
Change grease in front / rear hubs (For conventional Taper roller
First at 120,000 Kms./ 1.5 Years
bearing arrangement). Dismantle and clean bearings and other
6.1 then every 160,000 Kms./ 3
components. Adjust the hub play. Replace affected parts if required.
Years
Note - With TATA Genuine Synthetic Grease
First at 280,000 Kms./ 3 Years

Change oil in rear axle, drain while hot. Clean drain plug and
breather.
Years
6.3 Check crown wheel thrust pad & adjust, if necessary. then every 160,000 Kms./ 3
Years
Remove front hub cap, fill 3/4th full with wheel bearing grease &
refit.
Years
6.5 THU BEARING (If Applicable)
Inspection of front / rear hubs (wheel)
1. Check for any abnormal noise.
2. Check bearing hub play
3. Check grease leakage for front and oil leakage for rear by opening the First at 40,000 Kms. then every
6.51
HUB CAP 80,000 Kms.
4. Check for any water ingress by removing the Hub Cap (DO NOT
DISTURB THE LOCKING ARRANGEMENT, UNITIZED BEARING AND
INTEGRATED SEAL)
6.52 Hub greasing is not required on THU bearing fitted vehicle. NA
7 LIFT AXLE (If Applicable)

FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
Change grease in lift axle hubs. Dismantle and clean bearings First at 120,000 Kms./ 1.5 Years
7.1 and other components. Adjust wheel hub bearing play, if required. then every 160,000 Kms./ 3
Replace damaged / worn out parts. Years
Check proper lifting and lowering of Lift Axle. In unladen, when

ignition is ON, axle should get lifted, axle should drop when
ignition is OFF. In laden (above 19 ton) the axle should remain in First at 40,000 Kms. then every
7.2
dropped condition. On switching ON the lift axle over-ride switch, 80,000 Kms.
the axle should lift up. Check for lift axle UP condition when
reverse gear is engaged.
7.3 Check for ride height and lift clearance (LH-RH symmetricity)
80,000 Kms.
7.4 Check air and electrical connections for proper working.
80,000 Kms.
Check for condition of bump-stopper pads and rubber bushes First at 40,000 Kms. then every
7.5
replace if necessary. 80,000 Kms.
Check for leaking or abrasion in air bags (Bellow / Spring),

7.6 replace if necessary. Clean the air bellows with water jet /
80,000 Kms.
pressurised air to remove dirt ingress on air bellow surface.
Check air springs for any visual damage and leakage, replace, if First at 40,000 Kms. then every
7.7
required. 80,000 Kms.
8 PROPELLER SHAFT
Check propeller shaft splines for excessive wear and noise. First at 40,000 Kms. then every
8.1
Replace, if necessary. 80,000 Kms.
Check condition of center bearing rubber, center bearing kit and First at 40,000 Kms. then every
8.2
universal joint kit. Replace affected parts, if required. 80,000 Kms.
9 WHEELS AND TYRES

9.1 Check tyre pressure. Once in two weeks
Wheel nuts to be checked after

9.2 Check and tighten wheel nuts, if necessary.
100 Kms. on every wheel change
9.3 Rotate the tyres.

9.3.
For Single Steerable Axle Vehicles. Every 20,000 Kms.
1
9.3.
For Twin Steerable Axle Vehicles.
2
a Both front axles tyre rotation. Every 10,000 Kms.
b All axles tyre rotation. Every 20,000 Kms.
9.4 Check wheel alignment.
9.4.
For Single Steerable Axle Vehicles. Every 20,000 Kms.
1
9.4.
For Twin Steerable Axle Vehicles. Every 10,000 Kms.
2
9.5 Wheel balancing.
9.5.
Wheel balancing. (Only for tubeless tyre) Every 20,000 Kms.
1
10 BRAKES
10.1 Drain off oil condensate water from all air tanks.
80,000 Kms.
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
Check for proper functioning of service brake, exhaust brake,

parking brake, dual brake valve, relay valve, solenoid valve, First at 40,000 Kms. then every
10.2
system protection valve, modulator valve, LCRV (if fitted). Attend, 80,000 Kms.
if required.
Air Compressor - Clean cylinder head and decarbonise if

10.3 necessary. Check and clean delivery pipe for carbon deposit.
2 Years*
Check for oil throw. If necessary, change the ring kit.
Check brake rubber hoses, nylon breather tube, air pipes for First at 40,000 Kms. then every
10.4
damages / leak and replace, if necessary. 80,000 Kms.
Check condition of rubber boots / bellows in different brake

valves, exhaust flap in dual brake valve, exhaust diaphragm in First at 40,000 Kms. then every
10.5
valve, positioning of dust cover. Replace, if found damaged / 80,000 Kms.
deteriorated.
Lubricate with oil can: brake chamber fork & pin, linkages of foot
10.6 brake, ball joints of exhaust brake linkage-hand & foot brake
80,000 Kms.
linkages.
Check for air dryer outlet pressure difference between cut-off and First at 40,000 Kms. then every
10.7
cut-in, which should be within 0.6 bar to 1.3 bar. 80,000 Kms.

10.8 Replace air drier desiccant cartridge and filter of air dryer / DDU.
2 Years*
Exhaust brake (If applicable) - Check pneumatic cylinder and

hose condition, replace if required. For leakage of exhaust gas First at 40,000 Kms. then every
10.9
through flange joints of exhaust brake assembly, tighten the 80,000 Kms.
screws.
10.1 Conduct brake system routine checks I (Check for leakage, First at 40,000 Kms. then every
0 switches and Gauges, brake pressure fill up time). 80,000 Kms.
10.1 Conduct brake system routine checks II (Check opening / closing Every 2,80,000 Kms. or
1 pressure of SPV, check valves for leakage, damage etc.) 3 Years*
Dismantle pneumatic aggregates of brake system. Clean, inspect

10.1 Every 2,80,000 Kms. or
and replace parts, if necessary. Apply grease to components
2 3 Years*
while reassembling.
10.1 After every hub greasing / brake
Check and adjust pole wheel sensor (ABS) Air gap.
3 lining change
11 FOUNDATION BRAKES
Inspect lining thickness, through inspection window provided on First at 40,000 Kms. then every
11.1
the dust shield. Attend Service brake, if necessary. 80,000 Kms.

11.2 Check travel of brake chambers & brake actuators push rod.
80,000 Kms.
Check brake torque plate, "S" camshaft, shoe assembly, dust After every hub greasing / brake
11.3
shield, chamber brackets, roller and fulcrum pin. lining change
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
When linings worn up to indicator

Check brake drums, linings condition, inspect if necessary replace
11.4 slot or 1 mm over the rivet heads
affected parts.
and during hub greasing
12 SUSPENSION
Check front & rear spring bushes, anti roll bar bush, Cab spring First at 40,000 Kms. then every
12.1
eye bushes, replace if required. 80,000 Kms.
Dismantle front & rear spring & cab mounting spring. Clean First at 120,000 Kms./ 1.5 Years
12.2 and inspect leaves. Apply graphite grease on leaves & re- then every 160,000 Kms./ 3
assemble. Years
Check condition of shock absorber rubber bushes and replace, if First at 40,000 Kms. then every
12.3
necessary. 80,000 Kms.
12.4 Check Bogie suspension bolster mounting nut tightening.
80,000 Kms.
Check bogie suspension bar pin bush and "A" frame centre First at 40,000 Kms. then every
12.5
bushes 80,000 Kms.
12.6 Check Bogie suspension fasteners
80,000 Kms.
12.7 Check Bogie suspension U-bolt nut tightening.
80,000 Kms.
As and when dismantling the

12.8 Pivot bearing & trunnion seal greasing frequency trunnion housing and leaf spring
subassembly from trunnion pivot.
12.9 Ultimaax Suspension (Tippers)

Front
12.9 Visually inspect for suspension fasteners, spring Bushes

NA
.1 Replace Damaged or cracked parts
Inspect fasteners for proper torque of

12.9
• U-bolts, Shackle fasteners, Front spring eye fasteners, Clip Bolts NA
.2
and center bolts
Rear
12.9
Inspect progressive load springs (PLS) NA
.3
12.9 Inspect equalizing beam end connections, shear springs, and A-
NA
.4 frame (V-torque rod)
Visually inspect for proper assembly and function .

12.9 • Signs of unusual movement, loose or missing components, Signs of
NA
.5 abrasive or adverse contact with other components (example: brake
lines, wheel wells, frame hangers, etc .), Damaged, or cracked parts
Inspect fasteners for proper torque of Equalizing beam end

12.9
connections, Equalizing beam centre bushing, Saddle cap NA
.6
connection, Frame hanger to frame rail connection
13 STEERING
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
Check steering pipelines connections for leakages and rectify if First at 40,000 Kms. then every
13.1
any. 80,000 Kms.
Check power steering hydraulic limiter valve setting and peak First at 40,000 Kms. then every
13.2
pressure. 80,000 Kms.
Check steering wheel free play and condition of ball joints. Check
13.3 rubber boots of tie rod / drag link for looseness, damage, excess
80,000 Kms.
wear, dislodging etc. & rectify, if necessary.

Drain off hydraulic oil of power steering. Replace filter cartridge
13.4 then every 160,000 Kms./ 3
and fill in fresh oil.
Years
14 ELECTRICALS
Check proper functioning of lights, switches, gauges, blinkers, First at 40,000 Kms. then every
14.1
warning lamps in instrument cluster. 80,000 Kms.
Check battery mountings, Clean battery posts and terminals, First at 40,000 Kms. then every
14.2
tighten terminals & smear petroleum jelly. 80,000 Kms.
Check battery cells with cell tester and specific gravity of

14.3 electrolyte with hydrometer. Check electrolyte level in battery and
80,000 Kms.
top up if necessary.
Check horn mounting and functioning. Adjustment to be done if First at 40,000 Kms. then every
14.4
required. 80,000 Kms.
14.5 Check head lamp focusing. Adjust if necessary. 80,000 Kms. and After bulb
change
Check all electrical system health : Ensure usage of genuine

fuses with correct rating, All ECU, DC-DC converter, Telematics First at 40,000 Kms. then every
14.6
device, Speed limiting device, earthing connections, proper 80,000 Kms.
routing / clamping of wiring, intactness of grommets.
Lubricate with oil can: pinion bushing of starter motor and wiper &
14.7 motor linkages. Check alternator carbon brushes and replace if
80,000 Kms.
necessary.
14.8 ABS wheel sensors & connectors for fitment. At every wheel change
14.9 Check sensors & connectors for cleanliness & secure fitment. After every wash
15 CAB and BODY
Check for any paint peeling, rusting & damage to panels & First at 40,000 Kms. then every
15.1
structure all around & underneath. 80,000 Kms.
15.2 Replace cab tilt oil. (Applicable for tilt cab vehicles) then every 160,000 Kms./ 3
Years
Check for proper functioning of doors, seat, sunvisors. Check First at 40,000 Kms. then every
15.3
body for unusual noise. 80,000 Kms.
16 FIFTH WHEEL COUPLING (APPLICABLE FOR TRACTORS ONLY)
16.1 Check proper functioning of Fifth wheel coupler.
80,000 Kms.
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
16.2 Lubricate the plate surface, housing parts, king pin. Every 5000 KM
Check bolt loosening and working conditions fifth wheel coupling,

16.3 mounting plate, slider plate, king pin and their securing elements
80,000 Kms.
or for any damage or cracks and tighten if necessary
16.4 Replace rubber bush of pedestal Every 40000 Kms

17 AIR CONDITIONING (if fitted)
17.1 Clean Air Filter (Wire mesh) & Clean Inner Filter
80,000 Kms.
Check & Replace Air Filter & Inner Filter (Wire mesh) if
17.2 Every 20,000 Kms.
necessary
17.3 Clean condenser with Low pressure water
80,000 Kms.
18 TIPPING HYDRAULIC SYSTEM (If Applicable)
Check level of hydraulic fluid & top up if necessary. Trace and
18.1 Daily
rectify oil leakage if any.
Grease with grease gun at all greasing points of cylinder, load
18.2 body, body lock, safety stay rod, tail gate hinge & tailgate locking Weekly
mechanism.
18.3 Clean breather element with compressed air. Weekly
Check the dumping time with recommended pay load If it exceeds

18.4 the specified value, then check the control valve, cylinder & pump. Every 10,000 Kms.
Replace with the repair kit if necessary.
Check and tighten the pump mounting, drive shaft from PTO to
18.5 pump, hydraulic tank mounting, subframe mounting, mounting of Every 20,000 Kms.
body lock.
Normal working conditions -

Every 40,000 Kms.
18.6 Replace breather element.
Dusty working conditions - Every
20,000 Kms.
Normal working conditions -

Every 40,000 Kms.
18.7 Replace return line filter element
Dusty working conditions - Every
20,000 Kms.
Every 200,000 Kms. or

18.8 Change hydraulic oil & oil filter
2 Years*
19 GENERAL
Check & top up oil levels of :
1. Engine Oil First at 40,000 Kms. then every
19.1
2. Coolant 80,000 Kms.
3. Windshield washer tank (As required)
Check & top up oil levels of :
1. Gear Box oil First at 40,000 Kms. then every
19.2
2. Rear Axle oil 80,000 Kms.
3. Tilt Cab (If applicable)
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
Check & top up oil levels of:

19.3 1. Clutch oil
80,000 Kms.
2. Steering oil
Check for / Rectify the leakages of

1. Oil (at Engine / Clutch / Gear Box / Shock absorbers / Rear
Axle / Steering / Cab tilt mechanism),
19.4 2. Fuel at tank,
80,000 Kms.
3. Engine coolant,
4. Engine exhaust,
5. Pneumatic lines (brakes)
Check / replace if required pipes & hoses of engine lubrication /

19.5 fuel / coolant / wind shield washing system / pneumatic system
80,000 Kms.
(clutch / brakes), hydraulic system (clutch / steering).

19.6 Check and tighten all fasteners if necessary as per the check list #
80,000 Kms.
19.7 Wash the vehicle
80,000 Kms.
19.8 Grease the points as per the attached list ##
80,000 Kms.
Conduct road test for vehicle handling and functioning of
19.9 aggregates, abnormal noise as well as for any Customer
80,000 Kms.
complaints.
19.6 # Check List of Fasteners Requiring Periodic Checking & Tightening
Engine peripherals : Engine mounting & accessories mountings,

all clamps, fuel tank brackets, all fasteners on turbocharger, air
a filter mounting, radiator mounting, thermostat, exhaust muffler,
80,000 Kms.
exhaust pipe mounting hangers & brackets, air duct hose
connections.
Driveline : Clutch housing, clutch booster, mounting of clutch

master cylinder and slave cylinder, gear box mounting, gear shift First at 40,000 Kms. then every
b
mechanism, propeller shaft coupling flange, centre bearing 80,000 Kms.
bracket, rear axle carrier housing mounting studs.
Steering : Steering gear box bracket mounting bolts, pitman arm, First at 40,000 Kms. then every
c
drag link, tie rod, relay arm, steering column. 80,000 Kms.
Suspension : Anti roll bar mounting, shock absorber mounting,

d leaf springs ‘U’ bolts, nuts of spring wedge bolts, spring hanger
80,000 Kms.
bracket & slide support bracket
Brakes : Spring actuators & other brake valves mountings,

pneumatic lines, anchor plate, air tanks mounting, air line clamps, First at 40,000 Kms. then every
e
exhaust brake valve mounting bolts, relay valve mounting, 80,000 Kms.
solenoid valve mounting, modulator valve mounting.
FREQUENCY
(In Kms. / Years)
For LPT/LPTK/LPS
Lift Axle - Air bellow mounting, linkage bolts, tie rod clamp and
f ball joint nuts, wheel stop bolt, air suspension mounting bolts,
80,000 Kms.
stabilizer bar mounting.
Electricals : Starter motor, alternator, battery mounting bolts,

g wiper motor, switches & gauges, head lamp, tail lamp, blinker
80,000 Kms.
lamp.
Wheels & Tyres : wheel mounting nuts, mounting of spare wheel First at 40,000 Kms. then every
h
carrier. 80,000 Kms.
Cab - Cab mountings, mounting of cab lock and cab springs,
i Seats, RVM, door hinges, door locks, door striker plates, body
80,000 Kms.
mountings.
Chassis Frame - Please check visually all fasteners for First at 40,000 Kms. then every
j
loosening. 80,000 Kms.
General : Apart from above please check visually any other First at 40,000 Kms. then every
h
fasteners for loosening. 80,000 Kms.
19.8 ## List of Items Requiring Periodic Greasing
a Clutch : Clutch cross shaft bearing, clutch pedal control bush.
80,000 Kms.
b Gear Box : Remote gear shifting linkage (if fitted).
80,000 Kms.
c Front / Steerable / Lift Axle : King pin
80,000 Kms.
Steering : Steering column, drag link ball joint, tie rod ball joint, First at 40,000 Kms. then every
d
relay arm, link rod. 80,000 Kms.
Brake : Grease front and rear brake S-cam-shaft bushes, front First at 40,000 Kms. then every
e
slack adjuster. 80,000 Kms.
Suspension : Grease with grease gun:
a) Front spring pins,
f b) Rear spring pins,
80,000 Kms.
Apply grease on helper spring brackets and free end of cab
spring.
g Propeller shaft : U J Cross, sliding yoke, centre bearing
80,000 Kms.
NOTE : Similar service schedule to be repeated till 7 years OR 6 Lacs Kms. OR 10500 Hrs., whichever
occurs earlier.
Amendments done against the Service Points with Time duration which are to be done apart
from the Free Service Schedule.
Annexure – 4
Recommended Oils and Lubricants

Sr.
Aggregates Quantity Fluid type/ Grade Recommended Brands
No.
Engine Oil with oil Min - 14.5L - Max -
TATA MOTORS - Tata Motors Genuine
1 filter 25L CK4 10W30
Engine Oil CK4 10W30 BSVI
(ISBe6.7 Engine) Total - 27 Ltrs
TATA MOTORS - ULTRA COOL ENGINE
Coolant 60% Water+40%
2 23 Ltrs. COOLANT
(ISBe6.7 Engine) Ethylene Glycol
(EXTRA LONG LIFE)
Diesel Exhaust Fluid TATA Genuine DEF TATA MOTORS - TATA Genuine Diesel
3 60 Ltrs.
(DEF) (Diesel Exhaust Fluid) Exhaust Fluid
SAE 80W90 Long TATA MOTORS - Tata Motors Genuine Gear
4 Gear Box (GB-950) 10 Ltrs.
drain Oil 80W90 LL
Rear Axle TATA MOTORS - Tata Motors Genuine Rear

5 16 Ltrs. Pro FE 80W90LL
RA 110LD /RA 110 Axle Oil ProFE 80W90LL with SS 6592
Twin Steering - 6 TATA MOTORS - TATA Genuine Power

6 Power Steering Oil Dexron II D
Ltrs. Steering Oil
Clutch Fluid /Brake TATA MOTORS - TATA Motors Genuine

7 As required DOT 4
fluid Brake Fluid (DOT 4)
Front - FWD & RWD
- 750 gms/hub
Lift Axle - 750 TATA MOTORS - TATA Genuine Synthetic
8 Hub Greasing Synthetic Grease
gms/hub Grease
Rear FWD & RWD-
650 gms/hub
9 All Grease Nipples As required AP2 Grease TATA MOTORS - TATA Genuine AP2 Grease
450 + 20 gms (Side
Mounted
Condenser)
10 AC Refrigerant R134a
550 + 20 gms (Front
Mounted
Condenser)
11 AC Lubricating Oil 150 cc ISU PAG 105

SC_2024_48 Introduction of TATA LPT 4225.T 6.7 L BSVI Ph2 10x2

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SC_2024_48 Introduction of TATA LPT 4225.T 6.7 L BSVI Ph2 10x2

Uploaded by

Copyright:

Available Formats

SERVICE CIRCULAR

All Dealers / TASSs’

Subject: Introduction of TATA LPT 4225.T 6.7L BSVI Phase-2 10x2

Representative photo of the vehicle as shown below:

Chassis type & barrel description:

Model Chassis barrel VC No.

TATA LPT 4225.T 6.7L BSVI 10x2 793015 51848168000R

TATA LPT 4225.T 6.7L BSVI 10x2 793018 51848172000R

TATA LPT 4225.T 6.7L BSVI 10x2 793016 51848268000R

TATA LPT 4225.T 6.7L BSVI 10x2 793021 51848272000R

CUSTOMER CARE (COMMERCIAL VEHICLE BUSINESS UNIT)

Capacity (Liter) (365L+365L) 730

1 PDI At the time of delivery of vehicle Free Service

Service and Maintenance Schedule

First at 40,000 Kms. then every

First at 40,000 Kms. then every

Check for pressure plate (wear / thermal cracks) and diaphragm

First at 280,000 Kms./ 3 Years

6.52 Hub greasing is not required on THU bearing fitted vehicle. NA

7 LIFT AXLE (If Applicable)

Check proper lifting and lowering of Lift Axle. In unladen, when

Check for leaking or abrasion in air bags (Bellow / Spring),

9 WHEELS AND TYRES

Wheel nuts to be checked after

9.3 Rotate the tyres.

Check for proper functioning of service brake, exhaust brake,

Air Compressor - Clean cylinder head and decarbonise if

Check condition of rubber boots / bellows in different brake

Every 2,00,000 Kms. or

Exhaust brake (If applicable) - Check pneumatic cylinder and

Dismantle pneumatic aggregates of brake system. Clean, inspect

First at 40,000 Kms. then every

When linings worn up to indicator

As and when dismantling the

12.9 Ultimaax Suspension (Tippers)

12.9 Visually inspect for suspension fasteners, spring Bushes

Inspect fasteners for proper torque of

Visually inspect for proper assembly and function .

Inspect fasteners for proper torque of Equalizing beam end

First at 120,000 Kms./ 1.5 Years

Check battery cells with cell tester and specific gravity of

Check all electrical system health : Ensure usage of genuine

Check bolt loosening and working conditions fifth wheel coupling,

16.4 Replace rubber bush of pedestal Every 40000 Kms

18.3 Clean breather element with compressed air. Weekly

Check the dumping time with recommended pay load If it exceeds

Normal working conditions -

Normal working conditions -

Every 200,000 Kms. or

Check & top up oil levels of:

Check for / Rectify the leakages of

Check / replace if required pipes & hoses of engine lubrication /

First at 40,000 Kms. then every

Engine peripherals : Engine mounting & accessories mountings,

Driveline : Clutch housing, clutch booster, mounting of clutch

Suspension : Anti roll bar mounting, shock absorber mounting,

Brakes : Spring actuators & other brake valves mountings,

Electricals : Starter motor, alternator, battery mounting bolts,

Recommended Oils and Lubricants

Rear Axle TATA MOTORS - Tata Motors Genuine Rear

Twin Steering - 6 TATA MOTORS - TATA Genuine Power

Clutch Fluid /Brake TATA MOTORS - TATA Motors Genuine

You might also like