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Methane Emissions from Conventional and Unconventional Natural


Gas Production Sites in the Marcellus Shale Basin
Mark Omara, Melissa R. Sullivan, Xiang Li, R. Subramanian, Allen L. Robinson, and Albert A. Presto*
Center for Atmospheric Particle Studies and the Department of Mechanical Engineering, Carnegie Mellon University, Pittsburgh,
Pennsylvania 15213, United States
*
S Supporting Information

ABSTRACT: There is a need for continued assessment of


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methane (CH4) emissions associated with natural gas (NG)


production, especially as recent advancements in horizontal
drilling combined with staged hydraulic fracturing technologies
have dramatically increased NG production (we refer to these
wells as “unconventional” NG wells). In this study, we
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measured facility-level CH4 emissions rates from the NG


production sector in the Marcellus region, and compared CH4
emissions between unconventional NG (UNG) well pad sites
and the relatively smaller and older “conventional” NG
(CvNG) sites that consist of wells drilled vertically into permeable geologic formations. A top-down tracer-flux CH4
measurement approach utilizing mobile downwind intercepts of CH4, ethane, and tracer (nitrous oxide and acetylene) plumes
was performed at 18 CvNG sites (19 individual wells) and 17 UNG sites (88 individual wells). The 17 UNG sites included four
sites undergoing completion flowback (FB). The mean facility-level CH4 emission rate among UNG well pad sites in routine
production (18.8 kg/h (95% confidence interval (CI) on the mean of 12.026.8 kg/h)) was 23 times greater than the mean
CH4 emissions from CvNG sites. These differences were attributed, in part, to the large size (based on number of wells and
ancillary NG production equipment) and the significantly higher production rate of UNG sites. However, CvNG sites generally
had much higher production-normalized CH4 emission rates (median: 11%; range: 0.3591%) compared to UNG sites
(median: 0.13%, range: 0.011.2%), likely resulting from a greater prevalence of avoidable process operating conditions (e.g.,
unresolved equipment maintenance issues). At the regional scale, we estimate that total annual CH4 emissions from 88 500
combined CvNG well pads in Pennsylvania and West Virginia (660 Gg (95% CI: 500 to 800 Gg)) exceeded that from 3390 UNG
well pads by 170 Gg, reflecting the large number of CvNG wells and the comparably large fraction of CH4 lost per unit
production. The new emissions data suggest that the recently instituted Pennsylvania CH4 emissions inventory substantially
underestimates measured facility-level CH4 emissions by >1040 times for five UNG sites in this study.

■ INTRODUCTION
Methane (CH4) emissions from the natural gas (NG) supply
in the Marcellus Shale Basin, currently the largest producing
shale basin in the U.S.,6 UNG production reached 15.1 BCFD
chain have attracted significant interest in recent years because (billion cubic feet per day) in June, 2015,6 representing a 99%
CH4, the principal component of NG (e.g., 76% to 92% CH4 in increase from June, 2008.11
produced NG1), produces 30 times more radiative forcing than A second category of NG production well pads that has
CO2 over a 100-year time frame.2 These CH4 emissions may attracted comparably little scrutiny is the “conventional” NG
offset potential benefits of NG as a transition fuel between well pads (CvNGwe use the v subscript here to avoid
more carbon-intensive fossil fuels (e.g., coal) and renewable confusion with the CNG abbreviation widely used to refer to
energy systems. 3−5 Methane emissions from the NG compressed natural gas). These CvNG well pads produce NG
production sector are of particular importance because of the from wells developed through conventional, vertical drilling of
large and increasing count of NG production wells which has more permeable reservoirs (e.g., conventional sandstone). In
yielded dramatic increases in the daily volumes of NG the Marcellus region, these CvNG well pads exhibit markedly
produced from NG shale basins in the U.S. in recent years.6 different characteristics compared to UNG well pads. First, each
Recent studies have focused on CH4 emissions from CvNG well pad has, on average, one well per well pad.11 In
unconventional NG (UNG) well pads.7−10 These UNG well contrast, UNG well pads have between one to 11 active wells
pads produce NG from wells developed through horizontal
drilling combined with staged hydraulic fracturing of tight, low Received: November 9, 2015
permeability shale reservoirs. The focus on UNG wells (or well Revised: January 12, 2016
pads) reflects their rapidly growing importance in augmenting Accepted: January 19, 2016
total NG production in several U.S. shale basins. For example, Published: January 29, 2016

© 2016 American Chemical Society 2099 DOI: 10.1021/acs.est.5b05503


Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

per well pad (average: 3 wells/well pad).11 The larger count of


wells on UNG well pads allows for much higher rate of NG
■ METHODS
We used the downwind tracer flux measurements approach to
production volumes per well pad (e.g., an annual average of measure facility-level CH4 emissions. This is a well-established,
∼1.5 billion cubic feet per UNG well pad versus ∼2.6 million top-down CH4 measurement technique that utilizes atmos-
cubic feet per CvNG well pad in 2014).11 The larger rates of pheric tracer(s) released at a controlled rate within close
UNG production require more ancillary NG production proximity to the CH4 source.18,19 The approach used here is
equipment (e.g., pneumatic controllers, condensate/produced described in detail by Roscioli et al.19 and in the SI. Briefly,
water tank batteries), which are often significant sources of CH4 nitrous oxide (N2O) and acetylene (C2H2) were emitted from
emissions.7,8,12 single points and at known emission rates either onsite or at the
CvNG well pads are generally much older and produce NG at fenceline of the target facility. Plumes of the two tracers and the
a much lower rate than UNG well pads. For example, in 2014, target analytes (CH4 and C2H6) were then measured 100 m to
CvNG wells in Pennsylvania were, on average, 16 years older 1.2 km downwind using a mobile laboratory equipped with
than UNG wells.11 Finally, in 2014, the total count of routinely high time-resolution measurement instruments (1 Hz or faster,
producing CvNG well pads in Pennsylvania and West Virginia Aerodyne QC-TILDAS and Picarro cavity ring-down spec-
was 15 times and 70 times greater than the total count of trometer). Controlled CH4 release experiments conducted in a
routinely producing UNG well pads,11,13 respectively. These local park showed that the dual tracer flux measurements
differences in the count of routinely producing well pads likely efficiently reproduced actual CH4 emission rates, especially
amplify differences in cumulative CH4 emissions between the when the tracers were placed within 50 m of the CH4 emission
CvNG and UNG well pads in the Marcellus region. source(s) (Section S2).
Most recent studies that have addressed CH4 emissions in At each site, an onsite observer used a forward-looking
the Marcellus Shale region were based on airborne measure- infrared (FLIR) camera to identify potential CH4 sources. The
ments14,15 and a first approximation (mass balance approach)16 results of these onsite assessments of CH4 leak sources are
that provided area or regional estimates of CH4 emission fluxes. presented in Table S6).
A challenge with these top-down studies is apportioning CH4 Site Selection. This study focuses on NG production well
emission estimates to the different sectors and sources. pad sites that were in either routine production or in the
Facility-level data can be especially useful for understanding completion flowback (FB). Before routine UNG production
the sources of CH4 emissions, such as characterizing differences commences, a drilled and hydraulically fractured UNG well
in emissions between CvNG and UNG well pads. However, few must be cleaned of sand, water, and chemical additives
studies have measured per-well7 or facility-level9 production previously injected to fracture the shale and liberate trapped
emissions in the Marcellus region. When combined with onsite hydrocarbons. During this “well completion” stage, water, sand,
surveys of potential CH4 emissions sources (e.g., using forward- and chemical additives flow back to the surface, along with
looking infrared camera), facility-level CH4 emissions estimates CH4, C2H6, and other hydrocarbons entrained in the flowback
can provide important details on site-specific CH4 emissions liquids. After this FB period, the well typically enters routine
characteristics that are often unavailable to top-down regional NG production. We performed measurements of facility-level
aircraft observations. Furthermore, measured facility-level CH4 CH4 emission rates at four UNG sites undergoing FB, 13 UNG
emissions data from NG production sites check bottom-up sites in routine production, and 18 CvNG sites in routine
component-specific CH4 emission measurements (e.g., Allen et production. In total, 18 sites (3 FB, 9 UNG, 6 CvNG) were
al.7) that are often used to develop CH4 emission factors useful sampled from four southwestern Pennsylvania counties
(Beaver, Allegheny, Washington, and Greene; Figure S1),
for estimating CH4 emissions in statewide or national
while 17 sites (1 FB, 5 UNG, 11 CNG) were sampled from
inventories. Thus, onsite observations of CH4 emissions
Doddridge County in West Virginia (Figure S1).
sources coupled with actual measured facility-level CH4
A partner company provided onsite access to nine sites (3
emissions data can provide a benchmark for assessing the
FB, 6 UNG). The other 26 sites, owned by 17 operators in
representativeness of inventory CH4 emission factors for West Virginia and Pennsylvania, were characterized without
estimating total CH4 emissions.17 company knowledge. Seventeen of these sites were located on
This paper describes data from dual tracer flux measurements property owned by volunteer members of the West Virginia
of facility-level CH4 emission rates made at 18 CvNG (19 Host Farms Program. The remaining nine sites were identified
individual wells) and 17 UNG (88 individual wells) NG from the Pennsylvania Department of Environmental Protec-
production sites (including four completion flowback sites) in tion (DEP) oil and gas reporting database.11 All nine sites were
southwestern Pennsylvania and northern West Virginia located either in state parks or were within 50 m of a public
(Supporting Information, SI, Figure S1). The main goals of road.
this study were 3-fold: First, to investigate facility-level All sites were selected based on (i) downwind road access
differences in (i) absolute CH4 emissions and (ii) produc- within 100 m to 1.2 km and (ii) absence of potentially
tion-normalized CH4 emissions (i.e., CH4 emitted as a fraction interfering CH4 sources and/or collocated nonpartner assets
of total CH4 produced) between the CvNG and UNG well pad based on aerial imagery as seen on Google Earth. Final site
sites. Second, using a probabilistic modeling scheme, we assess selection was made on the day of measurement and was
these CH4 emissions differences at the regional scale to determined by local terrain and meteorology. Final site
estimate the relative contribution of CvNG production sites to selection was not based on a measurable downwind CH4
total CH4 emissions associated with NG production in the plume. Measurements at selected sites were performed between
Marcellus region. Finally, we compare the new site-specific CH4 June 2014 and February 2015.
emissions data with the official state of Pennsylvania CH4 Site Characteristics and Representativeness. The
emissions inventory. selected UNG and CvNG well pad sites exhibited a wide
2100 DOI: 10.1021/acs.est.5b05503
Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

range in site-specific total gas production, facility age, and the Data Analysis. Mobile downwind transects were performed
count of total onsite equipment associated with NG to measure multiple plume profiles each lasting 30 s to a few
production. Total UNG production per well for the day of minutes (average n = 5 per site). We utilized (i) measured
measurement was provided by the study partner company for onsite and downwind ethane-to-methane ratios (Table S4), (ii)
nine sites in Pennsylvania (3 FB, 6 UNG; Table S4). For these real-time meteorological data (onsite and downwind measure-
sites, the study partner company also provided gas composition ments of wind speed and direction), and (iii) real-time
for NG produced on the day of measurement, which averaged downwind CH4 and tracer correlations to associate observed
approximately 77% CH4 and 14% C2H6 (Table S4). For all plume profiles with the target sites (Section S2). Modeling of
other sites, the rate of daily NG production was estimated from plume dispersion is not required for estimating emission
(i) publicly available monthly UNG and CvNG production data ratesthis complexity is empirically captured by the tracers.
for West Virginia NG wells,13 or (ii) publicly available monthly For each plume, facility-level CH4 emission rates were
(2015) UNG production data and annual CvNG production calculated from the known tracer flow rate and the back-
data for Pennsylvania NG wells.11 It was assumed the daily rate ground-corrected CH4-to-tracer ratios (Δ[CH4]/Δ[tracer])
of NG production did not vary over the reporting period. For using eq 1.19
these sites, the production-normalized CH4 emissions (i.e.,
CH4 emitted as a fraction of total CH4 produced) were facility level CH4 emission rate (kg/h)
estimated assuming 83.1% and 81.0% CH4 content in UNG Δ[CH4] ⎛ 1 kg CH4 /h ⎞
= tracer flow rate (SCFM) × ×⎜ ⎟
and CvNG, respectively.1 Δ[tracer] ⎝ 0.866 SCFM ⎠
The 17 UNG well pads (including 4 FB) had a combined (1)
total of 88 wells (range: 1 to 9 wells/well pad, average: 5 wells/
well pad; Table S5). These UNG wells had site-level NG For each site, the average CH4 emission rate was calculated
production that ranged from 460 to 78 000 MSCFD (median: by averaging results from each plume weighted by its plume-
5600 MSCFD, Table S4), with approximately 20% of the wells type uncertainty (1/σ2, additional details in the SI). The
accounting for 60% of total NG production (Figure S2). This uncertainty associated with the weighted average facility-level
distribution of total NG production from the selected UNG CH4 emission rate was calculated as the unbiased sample
wells was similar to the distribution of total NG production variance of the mean using Bessel’s correction. All measured
from all routinely producing UNG wells in both Pennsylvania CH4 emissions results are expressed in kg CH4/h (1 kg/h CH4
(6063 wells) and West Virginia (1438 wells) in 2014.11,13 For = 0.866 SCFM (standard cubic feet per minute) CH4 at 15.6
example, 20% of all UNG wells in West Virginia produced °C and 1 atm).
approximately 55% of total UNG produced in 2014 (Figure Statistical Methods. To develop an estimate of the mean
S2).13 CH4 emission rate and regional CH4 emissions, CH4 emissions
In contrast, each CvNG well pad had, on average, 1 well per probabilistic distribution models that adequately reproduce the
well pad. The rate of NG production from the 19 CvNG wells skewness in the CH4 emissions distribution profiles were used.
(18 selected CvNG sites; Table S5) ranged from 0.68 to 44 These models were constructed by fitting emissions data from
MSCFD (Table S4), with the top 20% of the wells producing individual plumes (n = 79 and n = 67 accepted plumes for
CvNG and UNG sites, respectively) to a suite of probabilistic
48% of total NG production (Figure S3). This distribution was
distribution models (Lognormal, Weibull, Inverse Gaussian,
slightly less skewed, but comparable to the distribution of NG
Exponential, Generalized Extreme Value, and Generalized
production from all CvNG wells in the Marcellus Shale region
Pareto) in MATLAB. These models were sorted using the
(Figure S3). For example, the top 20% of all CvNG wells in
Bayesian Information Criterion (BIC) and Akaike Information
Pennsylvania produced approximately 58% of total CvNG in Criterion (AIC) and further assessed by examining the
2014 (Figure S3).11 quantile-quantile plots (Section S4). A log-normal distribution
The number and type of surface equipment varied (BIC = 124.1; AIC = 119.3; “log location” = −0.975; “log scale”
substantially between the CvNG and UNG well pad sites. In = 1.33) and an inverse Gaussian distribution (BIC = 483.9; AIC
addition to wells, other auxiliary equipment at UNG production = 479.5; “scale (μ)” = 18.7; “shape (λ)” = 3.95) provided the
sites included, on average, five gas production units, six liquids best fit to CH4 emissions data for the CvNG and UNG sites,
storage tanks, and emissions control equipment that often respectively (additional details in the SI).
included buffer tanks, vapor recovery units, and enclosed The best-fit probability distribution models were used to
burner units (Table S5). In contrast, the CvNG well pads estimate the mean facility-level CH4 emission rate and
consisted of one wellhead, one separator, and one liquids associated uncertainty bounds (95% confidence interval (CI)
storage tank (Table S5). on the mean). For each production category (i.e., CvNG or
The average facility age was calculated based on the operator- UNG), data drawn from the fitted distribution were resampled,
reported spud dates of the producing NG wells found in the Oil with replacement, to yield 104 bootstrap samples, each of the
and Gas databases for West Virginia13 and Pennsylvania.11 The same size as the empirical data set. The mean facility-level CH4
average UNG facility age was 2.5 years old (range: 0.676.1) emission rate was then calculated as the average of averages
versus 23 years old (range: 595) for CvNG sites (additional obtained from 104 samples and the 95% CI on the mean was
information in the SI). This is representative of the age calculated from the respective 2.5th and 97.5th percentiles.
distribution of all wells in the two states. For example, 80% of The 104 bootstrap samples represent a large data set of
all CvNG wells in Pennsylvania (n = 36 897 wells; 7015 wells resampled facility-level CH4 emissions distribution with a 95%
missing spud date records) were greater than 8 years old confidence bound that captures the uncertainties in the
(average: 19 years old; range: 0.2112 years old),11 while 77% sampling methodology and variabilities in site-specific CH4
of sampled CvNG wells were greater than 8 years old (average: emissions. From this large resampled data set, bootstrap
23 years old; range: 595 years old). samples with distributions representative of the mean, the 2.5th
2101 DOI: 10.1021/acs.est.5b05503
Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

and the 97.5th percentiles were fitted to appropriate para- by a median coefficient of variation (CV) of 36%, in which
metrized CH4 emissions distribution models as previously approximately two-thirds (63%) of all sites had CVs < 50%.
described (Table S7, Figure S20). To estimate regional CH4 A one-way ANOVA evaluation of the log10-transformed CH4
emissions, facility-level CH4 emission rates were randomly emission rates showed significant differences in facility-level
drawn from these distributions for n NG well pad sites in each CH4 emissions between the CvNG and UNG sites (p <
production category, where n represents the total count of well 0.0001). UNG sites (mean: 18.8 kg/h/site; 95% CI on the
pad sites in the region (Section S4). The simulation was mean: 12.026.8 kg/h/site) emitted approximately 23 times
repeated 104 times, and the results were averaged to give a more CH4 than CvNG sites (mean: 0.82 kg/h/site; 95% CI on
central estimate of total CH4 emissions and uncertainty bounds the mean: 0.591.1 kg/h/site). However, on a production-
for each category of production sites. The total count of sites normalized basis (i.e., CH4 emitted as a fraction of total CH4
was obtained by grouping individual NG wells (CvNG or UNG produced), CvNG sites generally had higher production-
wells) in the Pennsylvania11 and West Virginia13 databases normalized CH4 emission rates (median: 10.5%; range:
based on operator-provided geospatial and production 0.3591%) compared to UNG sites (median: 0.13%, range:
information. Multiwell pads were accounted for by assuming 0.011.2%; Figure 1). These CH4 emission differences are
a cluster of wells within 75 m of each other originated from one likely attributable to a variety of factors, including (i) variability
well pad (additional information in the SI). In Pennsylvania, in the rate of total NG production, (ii) facility age, (iii) the
2760 UNG and 43 900 CvNG sites were identified. In West engineering design of the facility (e.g., utilization of emission
Virginia, 630 UNG and 44 600 CvNG sites were identified.


capture/control devices), and/or (iv) well operator practices
(e.g., the level and frequency of site inspection and
RESULTS AND DISCUSSION maintenance).
Facility-Level Methane Emission Rates. Absolute Variability in Emissions with Site-Specific Total Gas
facility-level CH4 emission rates were highest among the FB Production. Sites with larger rates of NG production (UNG
and UNG sites and lowest among the CvNG sites. Among the sites) exhibited generally higher absolute CH4 emissions.
FB sites, absolute facility-level CH4 emission rates ranged from Approximately 31% of the variability in absolute CH4 emissions
5.6 ± 1.1 (1σ) kg/h to 46 ± 8.5 (1σ) kg/h (Figure 1). Among among routinely producing UNG sites was explained by linear
regression with site-specific total NG production (slope = 0.57,
r2adj = 0.31). Among CvNG sites, the variability in site-specific
total NG production explained only 6% of the variability in
CH4 emissions (linear regression, slope = 0.31, r2adj = 0.055).
However, when all the sites were combined, approximately 55%
of absolute CH4 emissions were correlated with site-specific
total NG production (slope =0.38, r2adj = 0.55; Figure 2A).
Additionally, an inverse relationship between production-

Figure 1. (A) Production-normalized CH4 emissions at each site. (B)


Measured CH4 emissions rate at each site. The whiskers represent the
95th and 5th percentiles, while the boxes represent the 25th and 75th
percentiles. The red line in each box represents the average facility-
level CH4 emissions rate.

the routinely producing well pad sites, absolute facility-level


CH4 emission rates varied by more than 3 orders of magnitude,
with UNG sites exhibiting generally higher CH4 emissions
(range: 0.85 ± 0.40 (1σ) to 92.9 ± 47.5 (1σ) kg/h) compared
to CvNG sites (range: 0.02 ± 0.01 (1σ) to 4.48 ± 1.33 (1σ) kg/
h; Figure 1). Approximately two-thirds (61%) of CvNG sites
emitted less than 1.0 kg/h CH4. In contrast, average CH4 Figure 2. Relationship between (A) methane emissions and total NG
emissions greater than 20 kg/h were observed at three (23%) of production and (B) production-normalized methane emissions and
the 13 UNG sites (Figure 1). At most sites, plume-to-plume total NG production. Symbols in both plots are color-coded by facility
assessment of CH4 emission rates suggested relatively stable age. The gray-filled symbols represent CvNG sites numbers 30, 31, and
emissions during the measurement duration. Site-specific 33, which were 50.5, 95.3, and 94.7 years old, respectively, at the time
variability in individual estimates of CH4 emissions was defined of sampling.

2102 DOI: 10.1021/acs.est.5b05503


Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

normalized CH4 emissions and total NG production was CvNG sites that exhibited signs of aging infrastructure and
observed (r2adj = 0.77), but with large scatter within each had known maintenance issues were among the highest
production category (Figure 2B). These relationships between emitting CvNG sites (Table S6). Some examples of specific
CH4 emissions and production (or NG throughput) have also sources of CH4 losses at these CvNG sites included fugitive
been reported in recent studies.8,20 leaks from loose fittings on an aging field piping joint (facility
The stronger relationship between absolute CH4 emissions #20), malfunctioning pressure regulator (#25), and leaks from
(or production-normalized CH4 emissions) and site-specific rusted piping at a wellhead base (#29; Table S6). In general,
total NG production for all study sites (CvNG and UNG) the CH4 emissions from these CvNG sites were greater than 5%
reflects the wide range in site-specific total NG production of the site-specific total CH4 production (Figures 1 and 2;
(0.6878,024 MSCFD) for a small set of selected NG sites (n Table S6). These results suggest that well operator practices
= 35). It also suggests that, within each production category (e.g., the frequency of well inspection and maintenance) may
(CvNG or UNG), there are many sources of CH4 emissions exert a significant impact on facility-specific CH4 emissions, and
that are independent of site-specific rates of total NG support the observation that a potentially substantial fraction of
production. For example, emissions from continuous high (or observed CH4 emissions is linked to avoidable maintenance
low) bleed pneumatic controllers that result from the normal issues.8,20,22,23 Finally, the CH4 emissions resulting from
functioning of the NG equipment are likely to be relatively equipment maintenance issues that can be resolved through
consistent regardless of the site-specific rate of NG production. operator interventions would not necessarily be linked to the
Also, as discussed below, there likely are site-specific operating site-specific rate of NG production, and likely explains some of
conditions (e.g., avoidable equipment maintenance issues) that the scatter within each production category in Figure 2.
may yield higher measured CH4 emissions, regardless of the To the best of our knowledge, this study presents the first
site-specific rate of NG production. comprehensive assessment of facility-scale CH4 emissions from
There are other CH4 emissions sources that vary with facility CvNG well pad sites in the Marcellus region. Precise
size. Sites with large rates of NG production typically have comparisons of site-specific UNG CH4 emission rates with
larger count of wells and ancillary equipment (including gas literature data are limited by differences in measurement
production units, condensate tank batteries, emission control methodologies (e.g., ground-based mobile measurements
equipment, and pneumatics; Table S5), each of which is a versus airborne measurements), sample population, and
potential source of CH4 emission (Table S6). characteristics of sampled sites (Table S8).7,9,14−16 Never-
The onsite infrared camera surveys suggest that venting/off- theless, CH4 emissions rates for routinely producing UNG sites
gassing from liquids storage tanks were an important source of in this study are within the wide range of results obtained in
emissions. Substantial emissions were observed from con- previous studies in the Marcellus region (Table S8). For
densate/produced water tank batteries at 19 sites (Table S6). example, at the facility scale, Goetz et al.9 reported CH4
Other important emissions were from pneumatic controllers emissions from three UNG sites that ranged from 3.4 ± 3.3
(Table S6) and leaks from onsite NG production and emissions (1σ) to 14.2 ± 20.4 (1σ) kg/h/site and are comparable to
capture/control equipment (e.g., gas production units, enclosed facility-level UNG CH4 emissions in this study (Table S8).
burner, and vapor recovery units). These results are consistent Emissions from Flowback Sites. Measurements at the four
with CH4 emission sources observed in recent studies of the UNG sites undergoing completion FB were conducted between
NG production and gathering and processing sectors.7,8,20,21 June 2014 and October 2014 before the implementation of the
Variability in Emissions with Facility Age. We found that New Source Performance Standard (40 CFR Part 60, Subpart
for all the selected sites, both the rate of NG production (slope OOOO). Subpart OOOO went into effect on January 1, 2015,
= −2.5; r2adj = 0.77) and absolute CH4 emissions (slope = and requires “green completions.” In “green completions,” FB
−0.98; r2adj = 0.44) were negatively correlated with facility age gases and condensates from hydraulically fractured wells must
(Figure S17). That is, the newer (UNG) sites are larger in size be separated from FB fluids and delivered to storage equipment
and produce NG at a greater rate than the relatively older and or pipeline for productive use or sale, thereby eliminating direct
smaller (CvNG) sites, with comparably higher associated CH4 venting and minimizing flaring. Three of the four FB sites (#2,
emissions. However, a multilinear regression using log10- #3, and #4) were “green completion” sites. These three sites
normalized production and facility age as independent variables also utilized vapor recovery units (VRUs) on condensate tank
revealed that production was the significant variable (p = 0.01), batteries to recover flash losses and/or vapor losses associated
while facility age was not significant (p = 0.99) in predicting with normal tank usage. Measured site-level CH4 emission rates
site-level CH4 emissions. at these “green completion” sites ranged from 5.6 ± 1.0 (1σ) to
Some of the CvNG well pad components appeared decrepit 15.2 ± 5.2 (1σ) kg/h (Table S4). FLIR camera surveys
(e.g., Figure S16) and poorly inspected and maintained relative indicated that CH4 emission sources at these sites originated
to the UNG well pad infrastructure. Equipment inspection and primarily from pneumatic controllers on VRUs.
maintenance are regularly performed at UNG well pads (e.g., FB site #1 exhibited the largest observed CH4 emission rate
daily, Personal communication with well attendant at site #6), of 46.4 ± 8.5 (1σ) kg/h (among FB sites; Table S4) that
which increases the likelihood of promptly identifying and resulted from substantial gas flaring on the day of measurement.
resolving issues pertaining to equipment integrity and perform- Site #1 differed from the other three FB sites in that the FB
ance. However, well inspection and maintenance at CvNG well configuration involved direct flaring of FB gases. Although our
pads is much less frequent. Mechanical integrity assessments sample size is small (n = 4), these results suggest that “green
are required on a quarterly basis for CvNG wells in completions,” in which FB gases are separated from fluids,
Pennsylvania, while West Virginia mandates an annual metered and sent to sales, can substantially reduce FB CH4
assessment, with particular emphasis on mitigating “significant emissions. These results are consistent with observations by
leakages” and “casing integrity failure” (WV Title 35 Legislative Allen et al.7 who found that the lowest per-well CH4 emissions
Rule, § 35−4−11.6). (e.g., ∼3 kg/h for a well in Appalachia) were associated with
2103 DOI: 10.1021/acs.est.5b05503
Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

“green completions.” Both Allen et al.7 and Goetz et al.9 also greater than the 85th percentile within each production category
reported high FB CH4 emissions (>50 kg/h) that were (i.e., > 45% and 0.62% CH4 emissions for CvNG and UNG,
associated with wells or FB sites that directly flared or vented respectively). These sites can be described as functional
FB gases. superemitters, following the criterion suggested by Zavala-
Distribution of Methane Emissions. The facility-level Araiza et al.24 for NG production sites.
CH4 emissions data collected here were highly skewed, with a These functional superemitters did not necessarily have the
subset of sites contributing the majority of emissions. For highest absolute CH4 emission rates. For example, only one
example, we found that three (or 17% of) CvNG sites (>2.8 kg/ (#6) of the three highest emitting UNG sites was characterized
h/site) accounted for 50% of aggregate CH4 emissions (Figure as a functional superemitter. These functional superemitters
3). Even more asymmetry was observed for the routinely contribute approximately 18% and 35% of aggregate absolute
CH4 emissions among the sampled CvNG and UNG sites,
respectively. When these results are combined with onsite
infrared camera surveys (Table S6), the excess CH4 emissions
from the functional superemitters appeared to be mainly
associated with avoidable process operating conditions.
Examples of these emissions include well casing vents (UNG
#15 and CvNG #28) and open venting from condensate tank at
CvNG site #31.
Recent studies have also shown that CH4 emissions from NG
production sites are highly skewed, with a small fraction of sites
contributing a disproportionately large fraction of cumulative
CH4 emissions.8,10,24 However, small sample sizes may not fully
capture the “fat tail” of the CH4 emissions distribution. We
compared the UNG site-level CH4 emissions distribution in the
present study with the distribution reported by Rella et al.,10
who sampled 115 well pad sites with detectable CH4 emissions
in the Barnett Shale region. The well pad sites from both
studies showed similarities in the distribution of site-specific
Figure 3. Distribution of mean site-specific CH4 emissions (ranked by NG production and site-level CH4 emissions. First, the top 20%
descending order) for UNG sites (red circles) and CvNG sites (blue of sites in both studies accounted for roughly 60% of
circles) plotted on the left y-axis. The red and blue lines represent cumulative NG production. Second, the CH4 emissions
distributions obtained from the best-fit probabilistic models for UNG distributions in the present study were similar to the
and CvNG, respectively. The green line shows CH4 emissions
distributions reported by Rella et al.10 for 115 sites with detectable
distribution from a much larger data set reported by Rella et
emissions in the Barnett Shale. The right y-axes show cumulative CH4 al.10 (Figure 3). For example, the top 20% of the sites
emissions from all selected sites in each production category. contributed approximately 74% and 78% of aggregate CH4
emissions from sites in the Rella et al.10 and present study,
respectively (Figure 3). However, as further discussed below,
producing UNG sites, in which three (or 23% of) UNG sites there are potential methodological biases that contribute to
(>20 kg CH4/h/site) contributed 85% of aggregate UNG CH4 additional uncertainties, especially when total regional CH4
emissions (Figure 3). emissions are estimated from a limited sample of measured
On a production-normalized basis, two UNG sites (#6 and facility-level CH4 emissions.
#15) and three CvNG sites (#s 19, 28, and 31; Table S4) Estimation of Total Methane Emissions from NG
exhibited production-normalized CH4 emissions that were Production Sites in the Marcellus Region. In this section,

Table 1. Estimation of 2014 Total CH4 Emission from All CvNG and UNG Sites in PA and WV
unconventional NG sites conventional NG sites
Pennsylvania West Virginia total Pennsylvania West Virginia total
number of producing NG 2756 630 3386 43 924 44 612 88 536
sitesa
total NG produced 4.07 × 109 7.21 × 108 4.8 × 109 1.13 × 108 1.59 × 108 2.72 × 108
(MSCF)a
estimated total CH4 51 600 11 800 63 400 40 000 40 600 80 600
emissions (kg/h)b (32 00073 000) (740016 700) (40 00090 000) (29 40054 000) (29 90054 800) (59 000100 000)
CH4 emissions from top 21 800 (42%) 4950 (42%) 26 750 (42%) 14 700 (37%) 15 200 (37%) 29 900 (37%)
5% of sites (kg/h)c
CH4 emissions from top 34 900 (68%) 7800 (67%) 42 700 (67%) 24 400 (61%) 25 000 (62%) 49 400 (61%)
15% of sites (kg/h)c
estimated total CH4 400 (250560) 91 (57130) 491 (310690) 326 (240440) 331 (240450) 657 (500800)
emissions (Gg)b

a
Average number of NG production days was 340 days/year and 322 days/year for CvNG and UNG well pad sites, respectively. One MSCF CH4 =
19.17 kg CH4 at 15.6 °C and 1 atm. The 2014 site count, average production days, and production data were obtained from the PA DEP11 and WV
DEP13 oil and gas reporting Web sites. bNumbers in parentheses represent the 95% confidence interval on estimated total regional CH4 emissions.
c
Numbers in parentheses represent the fraction of total emissions contributed by the top 5% and 15% of well pad sites.

2104 DOI: 10.1021/acs.est.5b05503


Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

we estimate the CH4 emissions from routinely producing NG +42%/−37% for CvNG and UNG well pad emissions,
production well pad sites in Pennsylvania and West Virginia in respectively. These uncertainties are dominated by the
2014. These estimates were performed by randomly drawing uncertainty of the dual tracer flux methodology (±29%
from selected distribution models of facility-level CH4 emission (Section S2)) and the impact of variability in measured
rates taking into account the total number of routinely facility-level CH4 emissions and parametrized CH4 emissions
producing well pad sites in the Marcellus region. Figure 3 models obtained from a small sample size. Following, we
shows that the selected models efficiently reproduced empirical discuss additional sources of uncertainties that were difficult to
mean CH4 emissions distributions. The fraction of regional quantify and are not included in the overall uncertainty
CH4 emissions associated with functional superemitters24 were estimate.
not assessed because of the small number of sites identified as The sample size in this study, while small, is comparable or
functional superemitters.24 Instead, results are presented for greater than similar recent studies on per-well or facility-level
total regional CH4 emission estimates by production category CH4 emissions in the Marcellus or Appalachian region7,9
together with the respective contribution of the top 5% and (Table S8). However, when empirical CH4 emissions from
15% of sites (Table 1). small data sets are extrapolated to the regional scale, there is an
In Pennsylvania and West Virginia, there were are an increased likelihood of under-representing or over-representing
estimated 88 500 routinely producing CvNG well pad sites, the actual CH4 emissions distribution from total sites in the
which are estimated to have emitted 660 Gg of CH4 (95% CI: region. Although the UNG CH4 emissions distribution in the
480 to 800 Gg CH4) in 2014. In comparison, 3390 UNG well present study compare well with distributions from a recently
pad sites in both states emitted 490 Gg of CH4 (95% CI: 310 to published larger data set10 (Figure 3), there still are
690 Gg) in 2014 (Table 1). Thus, while facility-specific CH4 uncertainties inherent in the sampling methodologies that are
emissions were dominated by the UNG well pads, the 2014 difficult to quantify. For example, sampling of sites were not
total CH4 emissions in the Marcellus region were dominated by entirely random. That is, sites were sampled based on
emissions from CvNG well pads because of their much larger downwind road access. This quasi-random sampling of sites
number despite their much lower NG production volume per yield distributions that may not fully capture actual CH4
site. emissions distributions from overall well pad sites. Further
CvNG well pads also dominated total CH4 emissions on a studies targeting larger numbers of randomly sampled sites are
production-normalized basis (i.e., ((total CH4 emissions from required.
all well pad sites)/(total CH4 production from all well pad Other uncertainties that are difficult to quantify were
sites)) × 100). Total CH4 production were estimated assuming associated with the utilization of publicly available, industry-
83.1% and 81.0% CH4 in UNG and CvNG, respectively.1 The reported geospatial well location, and production data. The
CH4 emissions from all CvNG sites in Pennsylvania and West Pennsylvania DEP provide annual CvNG production reports as
Virginia are estimated to be 16% (95% CI: 11.4 to 19.3%) of opposed to monthly reports provided by the West Virginia
total CvNG CH4 produced in 2014 (Table 1). In contrast, DEP. Site-specific NG production can vary substantially month-
UNG well pads emitted 0.64% (95% CI: 0.40 to 0.91%) of total to-month, and will generally taper off over the lifetime of the
2014 UNG CH4 production in Pennsylvania and West Virginia well (Figure S14). Similarly, we assumed facility-level emissions
(Table 1). to be constant throughout the year. Some routine emissions
Based on our results, the estimated 2014 CH4 leakage from (e.g., intermittent leakages from pneumatic controllers) result
all routinely producing NG well pad sites, as a fraction of from the normal functioning of the NG equipment, and may
statewide CH4 production, was 1.0% in Pennsylvania (95% CI: therefore be relatively consistent throughout the course of a
0.7 to 1.5%) and 3.0% in West Virginia (95% CI: 2.2 to 4.1%). year. However, as previously discussed, there are likely episodic
The combined regional CH4 emissions (1150 Gg, Table 1) emission events (e.g., maintenance issues) that could be
represented approximately 1.4% (95% CI: 0.98 to 2.0%) of curtailed by operator interventions, but may increase total
total Marcellus CH4 production (i.e., production from all site-level CH4 emissions in a given year.
routinely producing UNG and CvNG sites in PA and WV Comparison of Total Methane Emissions with the
combined) in 2014. Recent top-down airborne studies in Pennsylvania Natural Gas Emissions Inventory. The
northeastern Pennsylvania15 (2013 measurements) and south- Pennsylvania DEP began collection of air quality emissions
western Pennsylvania14 (2012 measurements) reported region- data from UNG sources in 2011. The 2013 data25 (most recent
al fractional CH4 loss rates of 0.18 to 0.41%15 and 2.8 to year for which data are available) include annual CH4 emissions
17.3%,14 respectively. It is important to note that these results from UNG sources broken down by source category (e.g.,
are limited to the study region and include CH4 emissions from fugitives, storage tanks, pneumatic devices, dehydration units,
other sources not measured in the present study (e.g., etc.). The publicly available inventory data25 contain
emissions from oil wells and NG well pads in the drilling stage). information for facility-level emissions, emissions totals by
We expect that in the future CH4 emissions from UNG well company, and county-level totals. We compared facility-level
pad sites will become increasingly important in the Marcellus UNG CH4 emissions and total Pennsylvania emissions
region, especially if the number of new UNG wells continue to estimated in the present study with the Pennsylvania inventory
increase concomitantly with declines in the number of routinely data.
producing CvNG wells (Figures S4 and S5).11 Our results Five of the UNG sites sampled in this study were in routine
showed that total CH4 emissions from UNG well pad sites have NG production in 2013 (the remainder of this study’s PA UNG
already exceeded total CH4 emissions from CvNG sites in sites were not in routine production). The CH4 emissions
Pennsylvania (Table 1). measured by this study at these five sites were 1037 times
Uncertainties in Estimates of Regional Methane Emis- greater than the PA DEP inventory facility-level CH4 emissions
sions. Overall, uncertainties associated with total regional (Table S9). It is important to note that these results are limited
estimates of CH4 emissions were estimated at +49%/−18% and to these five UNG sites, which exhibited total 2014 production
2105 DOI: 10.1021/acs.est.5b05503
Environ. Sci. Technol. 2016, 50, 2099−2107
Environmental Science & Technology Article

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Author Contributions
(11) PA DEP (a). The Pennsylvania Department of Environmental
A.A.P., A.L.R., and R.S. designed research. M.O., M.R.S., X.L., Protection. Oil and gas reporting websitestatewide data downloads
and A.A.P. performed research; M.O. and M.R.S. analyzed data. by reporting period. Available online at https://www.
The manuscript was written through contributions of all paoilandgasreporting.state.pa.us/pu blicreports/Modules/
authors. DataExports/DataExports.aspx. Last accessed on July 24, 2015.
Notes (12) Allen, D. T.; Pacsi, A.; Sullivan, D. W.; Zavala-Araiza, D.;
Harrison, M.; Keen, K.; et al. Methane emissions from process
The authors declare no competing financial interest.


equipment at natural gas production sites in the United States. Environ.
Sci. Technol. 2015, 49, 633−640.
ACKNOWLEDGMENTS (13) WV DEP. West Virginia Department of Environmental
The authors thank one anonymous company for providing Protection, Office of Oil and Gas. Statewide natural gas production
access to FB and six UNG sites for tracer flux measurements. data available at http://www.dep.wv.gov/oil-and-gas/rr/Pages/default.
We thank the West Virginia Host Farms Program and aspx. Last accessed on July 24, 2015.
participating landowners for providing access to one FB, five (14) Caulton, D. R.; Shepson, P. B.; Santoro, R. L.; Sparks, J. P.;
Howarth, R. W.; Ingraffea, A. T.; Cambaliza, M. O.; Sweeney, C.;
UNG, and 13 CvNG sites. Peishi Gu, Zhongju Li, and Timothy
Karion, A.; Davis, K. J.; Stirm, B. H.; Montzka, S. A.; Miller, B. R.
Dallmann helped with tracer flux measurements. Eric Lipsky Toward a better understanding and quantification of methane
helped with the maintenance of the tracer flux mobile emissions from shale gas development. Proc. Natl. Acad. Sci. U. S. A.
laboratory and provided constructive inputs throughout the 2014, 111, 6237−6242.
project. We thank service representatives from Aerodyne (15) Peischl, J.; Ryerson, T. B.; Aikin, K. C.; de Gouw, J. A.; Gilman,
(Billerica, MA) and Picarro (San Francisco, CA) for timely J. B.; Holloway, J. S.; et al. Quantifying atmospheric methane
instrument support during field campaigns. This work is emissions from the Haynesville, Fayetteville, and northeastern
sponsored by the Department of Energy, National Energy Marcellus shale gas production regions. J. Geophys. Res. 2015, 120,
Technology Laboratory (NETL), funding opportunity #DE- 2119−2139.
FOA-0000894. The views and opinions expressed here are (16) Swarthout, R. F.; Russo, R. S.; Zhou, Y.; Miller, B. M.; Mitchell,
those of the authors and do not necessarily reflect those of the B.; Horsman, E.; Lipsky, E.; McCabe, D. C.; Baum, E.; Sive, B. C.
Impact of Marcellus shale natural gas development in southwestern
project sponsors or NETL.


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