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PA P E R C O L O U R

During storage and shipping, nitrogen oxides


can cause rapid yellowing and degradation
of pulp and paper products
By X. Zou

Abstract: Rapid yellowing and degradation of pulp and paper products have usually been asso-
ciated with the effect of light or extreme heat. In this study, we found that exposure to NOx, even
at very low concentrations can cause rapid yellowing and degradation of pulp or paper. This result
explains the rapid yellowing and degradation often observed during overseas shipping or short-
term storage. To prevent this, it is recommended that NOx concentration should be monitored and
controlled, and/or paper should be properly wrapped during shipping and storage.

APID YELLOWING and degradation of oxides such as N2O3 and N2O4 are formed at

R pulp and paper products are usually


due to the effect of light or extreme
heat [1,2]. However, rapid yellowing
of mechanical pulps and newsprint,
room temperatures [9]. Since NO is always in
equilibrium with NO2, the total concentration of
nitrogen oxides is the sum of the concentrations
of NO2 and NO ([NOx] = [NO2] + [NO]). The
and significant degradation of market pulps have absorption of NO2 results in significant acidifica-
often been observed during short-term storage in tion of paper which, in turn, leads to acid-
warehouses or during overseas shipping. These catalyzed hydrolysis of cellulose.
phenomena cannot be explained by the effect of Oxidation: Both cellulose and lignin can be
light or heat because it happens in the dark, and attacked directly by strong oxidants such as NO
in some cases, even in a temperature and humid- and NO2. The attack on cellulose leads to depoly-
ity controlled atmosphere. merization of cellulose and loss of mechanical
Air pollutants (e.g., SO2 and NOx) have always strength while the attack on lignin can lead
been a concern to long-term degradation of to yellowing.
materials such as paper, film, plastics and metal
[3]. Zinn et al. found that the air pollutants in EXPERIMENTAL
storage atmospheres cause degradation of colour Apparatus — environmental chamber
photographs [4]. Wan and Depew observed that An automated environmental chamber was used
lignin-containing paper suffers a very rapid to generate desired concentrations of NOx, as
yellowing and degradation when exposed to ex- previously described in details [7,8]. The tem-
tremely high concentrations of NOx [5]. A more perature, relative humidity and concentration of
recent study on the effect of air pollutants showed NOx in the chamber can be controlled.
that at a low concentration of 10-20 ppm, air pol- Samples
lutants (mainly NOx) can cause significant de- Standard handsheets were made from lignin-
gradation and reduction in brightness in lignin- containing pulps (TMP and BCTMP) and lignin-
containing paper [6-8]. These results may explain free pulp (cotton fibres). Handsheets of BCTMP
the yellowing and degradation of paper products and cotton were also made with the addition of
without light and heat. The objective of this 2% calcium carbonate. The initial properties
paper is to show that NOx is indeed the culprit for of the above handsheets such as pH, degree of
rapid yellowing and degradation, even at low NOx polymerization (DP), brightness and zero-span
concentrations occurring in practical situations. tensile strength, are summarized in Table I. More
detailed information can be found in the litera-
CHEMISTRY ASPECT ture [8].
NO2 is the most stable nitrogen oxide in the ex- Exposure and analysis
haust from fuel burning at very high temperatures Paper samples were suspended in the environ-
(>1,100°C). It is a strong oxidant and an acidic mental chamber and exposed to various concen-
gas. NO2 can interact with paper in two ways: trations of NOx for different time periods at 23°C
Acidification and acid-catalyzed hydrolysis: Since and 50% RH. After each exposure experiment,
paper usually contains a certain amount of mois- brightness, strength, and chemical properties of
ture (5-10% of total paper weight), NO2 can read- the exposed papers were measured. Details of the
ily react with the water to form acids according to testing procedures can be found in previous pub-
the following overall reaction [4]: lications [6-8].

3NO2(g) + H2O(l) ⇔ 2HNO3(l) + NO(g) (1) RESULTS


I. Effect of NOx exposure on yellowing X. ZOU
For every 3 moles of NO2 that absorb and The effect of NOx concentration on yellowing is Pulp and Paper Research
react, 1 mole of NO will be produced and de- shown in Fig. 1 for spruce BCTMP and in Fig. 2 Institute of Canada
sorbed, while 2 moles of HNO3 will accumulate in for spruce TMP. As can be seen, increasing NOx Pointe Claire, QC
paper. No significant amounts of other nitrogen concentration significantly increases the reduc- e-mail: xzou@paprican.ca

Pulp & Paper Canada T 75 105:3 (2004) ❘❘❘ 51


PA P E R C O L O U R
TABLE I.Initial properties of handsheets.
Sample pH DP Brightness Zero-span
(%) tensile
strength(km)

BCTMP (spruce) 6.9 1247 71.9 12.4


BCTMP (aspen) 6.7 1985 81.0 11.9
TMP (spruce) 6.2 1240 55.6 11.7
Cotton fibre 6.6 1932 85.3 15.3
BCTMP (aspen)
with 2% CaCO3 9.1 — 78.4 12.7
Cotton fibre
with 2% CaCO3 9.6 — 86.1 15.2

TABLE II. Properties of handsheets after exposure to 20 FIG. 1. Brightness as a function of exposure time at differ-
ppm of NOx for 3 days. ent NOx concentrations (spruce BCTMP).
Sample pH Brightness Increase in nitrate
(%) content (mg/g)

BCTMP (spruce) 3.5 55.8 4.38


BCTMP (aspen) 3.5 65.2 4.63
TMP (spruce) 3.0 36.4 4.02
Cotton fibre 3.6 82.6 1.87
BCTMP (aspen)
with 2% CaCO3 8.5 60.4 4.11
Cotton fibre
with 2% CaCO3 9.0 85.0 3.22

tion in brightness (yellowing). Even at a concentration as low as


2 ppm, exposure to NOx can cause a brightness drop of about
2-4 points in 24 hours. This indicates that exposure to NOx, even FIG. 2. Brightness as a function of exposure time at differ-
at a very low concentration, causes significant yellowing of ent NOx concentrations (spruce TMP).
mechanical pulps. The yellowing is accompanied by a significant
increase in acidity and nitrate content in the pulps, Table II.
Plotted in Fig. 3 are the results on the yellowing of hand-
sheets from different pulps (cotton, aspen BCTMP, spruce
BCTMP and spruce TMP) after exposure to 20 ppm NOx. As can
be seen there is a similar, but significant, brightness drop for all
three mechanical pulps. However, the brightness of the sheets
from cotton fibre remains constant after exposure to NOx. This
indicates that the presence of lignin is responsible for the yellow-
ing by NOx. NOx is known to be a very strong oxidant and its
reaction with lignin causes yellowing [5]. This may explain the
rapid yellowing of mechanical pulps and newsprint during short-
term storage in warehouses or shipping. In such situations, the
air pollutants come from gas and oil burning engines (e.g., fork-
lifts in warehouses, gas or oil-burning heating systems, or
engines in the ship). This was confirmed from two case studies
discussed later. FIG. 3. Comparison of different pulps in yellowing caused
Although literature results showed that an alkaline reserve by NOx.
such as CaCO3 in paper could protect the paper from acid-
catalyzed degradation [2], the addition of 2% CaCO3 has no
effect on the yellowing caused by NOx, as shown in Fig. 4. This
is probably because CaCO3 does not stop the direct attack by
NOx on lignin.
II. Effect of NOx exposure on cellulose degradation and
strength loss
Exposure to NOx causes not only yellowing, but also cellulose
degradation and strength loss. As shown in Figs. 5 and 6, zero-
span tensile strength is reduced with exposure time for both
BCTMP and cotton sheets. It is interesting to note that the ini-
tial reduction of zero-span tensile strength (an indication of
fibre strength) is more rapid for cotton sheets. This suggests that
the lignin in BCTMP seems to protect cellulose from degrada-
tion, by preferentially reacting with NOx. However, after 20 days
of exposure, both BCTMP and cotton sheets retain only about FIG. 4. Effect of 2% CaCO3 addition on yellowing (aspen
50% of the original strength. BCTMP).

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PA P E R C O L O U R
TABLE III. Results from a case study of BCTMP yellowing.
Sample Brightness Nitrate
(%) content (mg/g)

BCTMP
(no yellowing) 85 1.36
BCTMP
(yellowed during storage) 77 1.92
BCTMP
(after artificial exposure) 60 4.40

The loss of fibre strength is caused by the degradation of cel-


lulose, as demonstrated in Figs. 7 and 8. The results are plotted
as (1/DPt – 1/DP0) vs. t, based on a previous kinetic model for
paper degradation [10]: FIG. 5. Effect of 2% CaCO3 addition on zero-span tensile
strength (aspen BCTMP).
1 – 1 =k.t (2)
DPt DP0

where DPt and DP0 are the degree of polymerization at time


t and 0, and k is the rate constant. Results, in Figs. 7 and 8, show
that exposure to NOx causes rapid degradation of cellulose. In
the case of cotton sheets, the cellulose is quickly degraded to the
point of levelling-off DP (in the first few hours, as shown in
Fig. 8). The cellulose degradation is more rapid for cotton
sheets than BCTMP sheets. This indicates again that the reaction
of lignin with NOx (yellowing) causes yellowing, but helps pro-
tect cellulose from degradation.
The addition of 2% CaCO3 helps reduce the degradation of
cellulose, as also shown in Figs. 7 and 8. This confirms previous
findings that an alkaline reserve such as CaCO3 can protect
cellulose from acid-catalyzed hydrolysis [2,6]. The implication is
that sheets buffered with an alkaline reserve will suffer less FIG. 6. Effect of 2% CaCO3 addition on zero-span tensile
degradation in an atmosphere containing NOx. strength (cotton fibre).
III. Case Studies
Two case studies were carried out to link the yellowing and
degradation of pulp and paper products observed in storage and
shipping to the presence of NOx.
Case 1: Rapid yellowing of BCTMP during warehouse storage
Company A observed significant yellowing of aspen BCTMP
pulp stored in a warehouse during winter months. This pulp was
packed in paper boxes, but part of it (outer layer) yellowed sub-
stantially after a four-month period of storage (a brightness drop
from 85 to 77 in the outer layer). Analysis of the yellowed sam-
ples showed an increase in nitrate content, Table III, indicating
the absorption of NOx by BCTMP. A subsequent artificial expo-
sure of this BCTMP sample to 20 ppm NOx for 3 days confirmed
that this BCTMP indeed showed a significant reduction in
brightness, and an increase in the nitrate content in the pulp,
FIG. 7. Effect of 2% CaCO3 addition on cellulose degrada-
also in Table III.
Forklifts used in the warehouse are possible sources of NOx tion (aspen BCTMP).
in this case, because typical NOx concentrations from engines
burning fuels are 25-150 ppm for gas, and 60-1,000 ppm for oil.
Without good air circulation (particularly in winter), NOx can
accumulate to some extent. This was confirmed by a field study
showing the presence of NOx inside the warehouse during the
winter. Vapour wrapping was recommended and adopted by this
company. The yellowing problem then disappeared.
Case 2: Yellowing and degradation of market pulps
Company B reported that a portion of their market kraft pulp
was seriously degraded after a 45-day overseas trip. Pulp viscosity
(an indication of cellulose DP) dropped from 20 to 4 cp, and
brightness also decreased. The yellowing and degradation
occurred to samples that were close to the engine room and that
had their wrapping broken.
An analysis of the degraded pulp showed a significant in-
crease in nitrate content from 3.55 to 6.60 mg/g, indicating that FIG. 8. Effect of 2% CaCO3 addition on cellulose degrada-
NOx is present and absorbed by the pulp. The NOx concentra- tion (cotton fibre).

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PA P E R C O L O U R
tion is usually higher near the engine Paper: A Literature Review. J. Pulp Paper Sci. 19(4): 7. ZOU, X., DESCHATELETS, S., GURNAGUL,
room. When the vapour wrapping is bro- J160-166 (1993). N., BEGIN, P., IRACI, J., GRATTON, D., KAMINSKA,
3. GURNAGUL, N., ZOU, X. The Effect of Air Pollu- E., WOODS, D. Canadian Co-operative Permanent
ken, NOx can easily reach the pulp. This tants on the Mechanical Permanence of Paper: A Lit- Paper Research Project: The Impact of Lignin on
indicates again that NOx is the culprit. erature Review. Tappi J. 77(7): 199-204 (1994). Paper Permanence, Final Report (January 1998).
4. ZINN, E., REILLY, J.M., ADELSTEIN, P.Z., 8. ZOU. X., DESCHATELETS, S., STONE, R., MUR-
CONCLUSIONS NISHIMURA, D.W. Preservation of Colour Pho-
tographs: the Danger of Atmospheric Oxidants in the
RAY, T. The Impact of Lignin on Paper Permanence.
Part II Apparatus and Protocol for Studying the
Exposure of pulp and paper to NOx, even Storage Environment, Proceedings of the 2nd ASARG Effects of Air Pollutants, Paprican PPR 1315 (Novem-
at very low concentrations, can cause Conference on Environment and Conservation, Paris, ber 1997).
rapid yellowing and degradation. Lignin- France, pp. 325-330 (1994). 9. NELLI, C.H., ROCHELLE, G.T. Nitrogen Dioxide
containing sheets suffer rapid yellowing, 5. WAN, J.K.S., DEPEW, M.C. Effects of NOx Exposure Reaction with Alkaline Solids. Ind. Eng. Chem. Res.
on Paper: the Role of Free Radicals. J. Pulp Paper Sci. 35(4): 999-1005 (1996).
while lignin-free sheets suffer significant 22(5): J174-177 (1996). 10. ZOU, X., UESAKA, T., GURNAGUL, N. Prediction
strength degradation. This explains the 6. BEGIN, P., DESCHATELETS, S., GRATTON, D., of Paper Permanence by Accelerated Ageing. Part I.
yellowing of mechanical pulps and news- GURNAGUL, N, IRACI, J., KAMINSKA, E., WOODS, Kinetic Analysis of the Ageing Process. Cellulose J. (3):
print, as well as the degradation of market D., ZOU, X. The Effect of Air Pollutants on Paper Sta- 243-267 (1996).
bility. Restaurator 20: 1-21 (1999).
kraft pulps often observed during over-
seas shipping or short-term storage. The
addition of 2% CaCO3 protects paper Résumé: Le jaunissement rapide et la dégradation des produits de pâte et de papier ont
habituellement été associés à l’effet de la lumière ou de la chaleur extrême. La présente étude
from rapid degradation caused by NOx. nous a permis de déterminer que l’exposition aux NOx, même à de très faibles concentrations,
To prevent yellowing, the following mea- peut entraîner le jaunissement rapide et la dégradation de la pâte ou du papier. Ce résultat
sures are recommended: explique le jaunissement rapide et la dégradation souvent observés lors des livraisons outre-mer
• Monitor and control the level of NOx in ou du stockage de courte durée. Pour éviter cette situation, il est recommandé de surveiller ou de
contrôler la teneur en NOx ou d’emballer le papier de manière appropriée durant le transport et
warehouses (e.g., good air circulation). le stockage.
• Use vapour wrapping to stop the NOx
penetration into the pulp products or
paper roll. Reference: ZOU, X. During storage and shipping, Nitrogen oxides can cause rapid yellowing
and degradation of pulp and paper products. Pulp & Paper Canada 105(3): T75-78 (March, 2004).
Paper presented at the 88th Annual Meeting in Montreal, QC, Canada, January 28-31, 2002. Not
LITERATURE to be reproduced without permission of PAPTAC. Manuscript received October 17, 2001. Revised
1. LEARY, G.J., Recent Progress in Understanding and
manuscript approved for publication by the Review Panel on October 3, 2003.
Inhibiting the Light-induced Yellowing of Mechanical
Pulps, J. Pulp Paper Sci. 20(6): J154-J160 (1994).
2. GURNAGUL, N., HOWARD, R., ZOU, X., UESA- Keywords: YELLOWING, PULPS, PAPER, NITROGEN OXIDES, DEGRADATION, CON-
KA, T., PAGE, D.H. The Mechanical Permanence of CENTRATION.

54 ❘❘❘ 105:3 (2004) T 78 Pulp & Paper Canada

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