SXJ550Z Workover Rig

Add: SJ Road, Jingzhou, Hubei, 434024, China

Tel:86-716-8429169 8429651
Fax: 86-716-8427888
Http://www.sjpetro.com
E-mail:ww@sjpetro.com
Operation and
Parts Maintenance Manual
Manual
Project title: SXJ550Z Workover Rig
Document title: Parts Manual
Manufacturer: SJ Petroleum Machinery CO.
Material code: 200706A088906526
Sales order No.: 2600048501
Production order No.: 11000088908/11000088909
S/N: 1901218, 1901219
 TABLE OF CONTENTS
Item NO. Drawing NO. Description Pages
1. XJ055SJ0ZC003 General drawing of SXJ550Z workover rig 1
2. Wellsite layout diagram 2
3. Z04210000140AA Guyline assembly 3-4
4. Z06070000385AA Driving system diagram under deck frame 5-6
5. Z06070000393AA Driving system diagram above deck frame 7-8
6. Z01000000471AA Power system 9-11
7. Z02010000242AA Deck frame assembly 12-13
8. Z02030000079AA Steering mechanism 14-15
9. Z02030900002AA Steering oil cylinder 16-17
10. Z02040000003AA Rear suspension assembly 18-19
11. Z02040000042AA Front suspension assembly 20-21
12. Z03010000253AA Main drum assembly 22-24
13. Z03030000038AA Sand drum assembly 25-26
14. Z03040000010AA Brake system of sand drum 27-29
15. Z03050000208AA Drawworks frame and shield assembly 30-31
16. Z03070000004AA Right angle gear box 32-34
17. Z03110000255AA Water circulation system 35-36
18. Z04000000004AB Mast assembly 37-38
19. Z04010000247AA Mast lower section 39-41
20. Z04020000327AA Mast upper section 42-44
21. Z04120000243AA Crown block assembly 45-46
22. Z04130000166AA Crown platform 47-48
23. Z04150000180AA Mast base 49-50
24. Z04160200276AA Racking board assembly 51-52
25. Z04170000072AA Centralizer of telescoping cylinder 53-54
26. Z04190000004AA Tong counterweight unit 55-56
27. Z04230000209AA Mast foundation assembly 57-58
28. Z15010000353AA Standpipe assembly 59-60
29. Z07260000246AA Schematic diagram of hydraulic system 61-63
30. Z07000000003AA Raising cylinder 64-65
31. Z07010000001AA Oil pump lines 66-68
32. Z07030000004AA Raising lines 69-70
33. Z07040000002AA Hydraulic winch lines 71-72
34. Z07050000001AA Cathead cylinder lines 73-74
35. Z07060000033AA Six bank valve lines 75-76
36. Z07060500002AA Five bank valve lines 77-79
37. Z07060500022AA Five bank valve lines 80-81
38. Z07080000001AA Steering assist power lines 82-84
39. Z07120000059AA Raising cylinder for driller's room 85-86
40. Z07130000002AA Telescoping cylinder 87-88
41. Z07140000002AA Jack cylinder(front) 89-90
42. Z07140000003AA Jack cylinder 91-92
43. Z07140000084AA Jack cylinder 93-94
44. Z07150000002AA Cathead cylinder 95-96
45. Z07150000003AA Cathead cylinder 97-98
46. Z07320000004AA Latch pin cylinder lines 99-100
47. Z07320000005AA Latch pin cylinder 101-102
48. Z07320000032AA Latch pin cylinder installation lines 103-104
49. Z08280000326AA Carrier air system diagram 105-107
50. Z08270000036AA Chassis air system diagram 108-109
51. Z08030000038AA Deck frame air lines 110-112
52. Z08040000001AA Throttle shutdown lines 113-114
53. Z08060000003AA Drawworks lines 115-116
54. Z08090000001AA Hydraulic pump air lines 117-118
55. Z08100000001AA Air slip lines 119-120
56. Z08110000001AA Carrier brake air lines 121-123
57. Z08120000001AA Differential lock air lines 124-125
58. Z08130000002AA Air suspension lines 126-127
59. Z08180000001AA Spinner lines 128-129
60. Z08240000001AA Valve saver 130-131
61. Z08260000001AA Cab lines 132-133
62. Z08320000002AA Sand drum lines 134-135
63. Z09000000479AA Electric system diagram 136-142
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Parts Manual
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Parts Manual
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Parts Manual
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04210000140AA Guyline assembly
1 Z04210100217AA Guyline from mast lower section to deck frame 2
2 Z04210100218AA Guyline from crown block to deck frame 2
3 Z04210100219AA Guyline from mast lower section to support 2
4 Z04210100220AA Guyline from crown block to support 2
5 Z04210100221AA Guyline from racking board to support 2
6 4111990087118272 Bow type shackle 4
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Parts Manual
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z06070000385AA Driving system diagram under deck frame
1 5111990089067649 Driving shaft 2201BB LK0=690 S=80 1
2 5111990089120017 Driving shaft 2201BB LK0=845 S=150 1
3 5111990087198847 Driving shaft 2211FF LK0=1400 S=150 1
4 5111990088881774 Driving shaft LK0=840 1
5 5111990089067648 Driving shaft 2201BB LK0=720 S=80 1
6 P2200072AA Bolt M16x1.5 30
7 4307020080497436 Spring washer 16 30
8 4305020081438132 Hex nut \M16 45#+Zn GB/T6171 30
9 5111990088345756 Driving shaft 2211FF LK0=1670 S=150 1
10 Z06100000001AA Support, driving shaft 2
11 4301020088566564 Bolt M12X1.5X45 4
12 4307020080497419 Spring washer 12 4
13 P9917403944AA Support beam L=710 1
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Parts Manual
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z06070000393AA Driving system diagram above deck frame
1 5111990087684627 Driving shaft 2261HH LK0=1140 1
2 5111990089391566 Driving shaft LKO=560 1
3 P2200072AA Bolt M16x1.5 32
4 4305020087192726 Nut M16X1.5 32
5 4307020080497436 Washer 16 32
6 5401080087194803 Roller chain 28A（1 3/4''-２） 222
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z01000000471AA Power system
1 5105040087184189 Engine module CATC15 ZL5601-00(55℃) 1
2 4301020087190907 Bolt M10X35 8
3 4307020080497411 Washer 10 29
4 4305020086571976 Nut M10 8
5 P2600079AA Stay rod 2
6 Z01200300004AA Installation support, heavy type air filter 1
7 5401060087189421 Air filter assembly\general use G160077 heavy 1
8 5105040089548925 Air filtering element maintenance indicator 1
Engine CAT
9 251902A487132552 C15/540HP/403KW/2100rpm/C/24V/TIII/M5620 1
AR/
10 Z01020000036AA Support, engine torque converter 1
11 Z01080000006AA Connection of heat exchanger 1
12 5401060089077057 M5620AR hydraulic transmission 1
13 Z01100300001AA Support, muffler 2
14 P0200161AA Flange disc 1
15 P6223186AA Rubber pad 2
16 P6200316AA Rubber pad 1
17 P7102431AA Support 2
18 4301020087190912 Bolt M12X55 8
19 4307020080497419 Spring washer 12 8
20 4305020087063841 Nut M12 8
21 5105040089085438 Locating sleeve 1
22 5105040088345741 Bolt 12
23 5105040087203988 Flexible steel piece 1
24 5105040087203989 Flexible steel piece 4
25 5105040087203990 Base plate 1
26 5105040088962553 Hexagon bolt 12
27 5401060088960397 Seal pad 2
28 Z01180000001AA Retarder control valve support and installation 1
29 P2200176AA Stud bolt 21
30 4307020080497418 Spring washer 12 21
31 P1201072AA Nut 7/16 21
32 Z01070000001AA Oil draining unit, engine oil sump 1
33 Z01070000002AA Oil draining unit, transmission 1
34 Z01160000068AA Installation base, radiator 2
35 4301020088752008 Eye bolt M16X60 2
36 4307020080497436 Spring washer 16 2
37 4305020088898996 GB6181 hex slotted thin nut M16 2
38 4311020080500883 Cotter pin 3x30 2
39 P7204454AA Support, throttle controller 1
40 Z01020100004AA Installation beam of engine 1
41 5401060087189420 Air inlet off 1
42 Z01080000027AA C15 water filling and air exhaust line 1
43 Z01090000002AA Schematic diagram of fuel lines 1
44 Z01020300004AA Out-inter-cooler air pipe support 1
45 Z01020300009AA In-inter-cooler air pipe support 1
46 Z01020101012AA Oil filling port, torque converter 1
47 Z01020100001AA Support, gear-shifting valve 1
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Parts Manual
Item No. Drawing No. Description QTY.
48 P1300887AA φ25 hose fitting 5
49 3617990088905904 Fir shield 160 1
50 0353990087695212 Flexible removable insulation sleeve Φ152× 1
51 4945990088887295 Air start motor 1362641 group 1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Z02010000242AA
Page-12
SXJ550Z Workover Rig
A Parts Manual A

15450

9650
170 8

B 2700 B
9 465 B C D E F

VIEW A

625 A向

1352
C 100 160 C

650 650 1300 1100

23
39
B C D E F

2200 1300 1300 5900 1370 1370 2010

D 15 17 18 20 21 D
支架在空气悬挂
5111990088232835中带 B向
The support is at air suspension. VIEW B

33 32 31 2 7
E 1500 E
535 440 273 4065

F F

22

1520
2700

890

A
A
230

G G

35
42

H 970
1330 1300 1400 1200 1412 1282 1283
1520
30
30
33 28 1 7
37
44

I 41 A-A

652 652

K 16 19 4065

VIEW A
3
42 A向 VIEW B

34 26
34 B-B 36 33 C-C B向
L

25
43 225

M
840
24 29 2- 30

85
2320 27

764
2700 40°
8- 12

85
N
38 225
D-D
E-E F-F
2290 6 350
10

13
O 10
12
900
11
840 14 43 44 40

Deck frame assembly(Drawing No.: Z02010000242AA)

5 4 5
860
930
P

1
 Page-13
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z02010000242AA Deck frame assembly
1 Z02010100259AA Left main girder 1
2 Z02010100260AA Right main girder 1
3 Z02010300077AA Tail beam assembly 1
4 Z02010400043AA Front intermediate beam 1
5 Z02011300067AA Front jack cylinder seat 2
6 Z02010500002AA Rear suspension cross beam 1
7 P9915403661AA Edge beam L=11840 2
8 Z02010200081AA Front panel 1
9 P6064186AA Front stopper 2
10 Z02011500019AA Tray 2
11 Z02011500003AA Bearing seat, balance beam 2
12 P6055939AA Stiffener 4
13 P6055940AA Stiffener 4
14 Z02010700001AA Cushion block 4
15 P7100022AA Steel plate support（left front） 1
16 P7100024AA Steel plate support（right front） 1
17 P7100025AA Steel plate support（intermediate） 4
18 P7100026AA Steel plate support（left rear） 1
19 P7100027AA Steel plate support（right rear） 1
20 Z02010200061AA Stopper, rear wheel（right） 3
21 Z02010200060AA Stopper, rear wheel（left） 3
22 Z02011700011AA Pipeline box 160×740 1
23 P6000411AA Front traction ring 4
24 P9915403620AA Reinforced beam 1
25 P981840150AA Brace I 14
26 Z02010800001AA Steel plate support cross beam II 2
27 P9970858AA Right inclined reinforced rod 4
28 P9970857AA Steel plate support reinforced rod L=706 1
29 P9915200926AA Channel steel 1
30 P9915101622AA Middle cross support Ⅲ 2
31 P981810084AA Middle cross support Ⅱ 2
32 P981810083AA Edge cross beam Ⅲ 1
33 P981810082AA Edge cross beam Ⅱ 3
34 P981840149AA Edge cross beam Ⅰ 21
35 P981510141AA Angle steel II L=1575 1
36 P981540240AA Middle cross support I 1
37 Z02050000002AA Pedal 1
38 P6064189AA Reinforced plate 280×284 2
39 P7100106AA Front licensing plate 1
40 Z02011200074AA Cross beam, raising cylinder 1
41 P9916403504AA Engine front support beam L=880 1
42 Z02220000008AA Shield, jack cylinder 2
43 Z02011500408AA Airbag installation seat 2
44 Z02011500156AA Stable beam chain installation seat 2
 1 2 3 4 5 6 7
Z02030000079AA
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SXJ550Z Workover Rig
Parts Manual

A A
1 3 2 4 5

1400

B B

500
1296

205
1031
768

2200 1295

C C
1300 1300

5 6

D D

7 8 9

E E

H
Steering mechanism(Drawing No.: Z02030000079AA )

1 2 3
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z02030000079AA Steering mechanism
1 Z02030100008AA Installation of steering gear 1
2 Z02030500013AA Connection arm and support 1
3 Z02030700040AA Steering tie rod L=1050±20 1
4 Z02030600018AA Steering tie rod L=770±20 1
5 Z02030700021AA Steering tie rod L=1290±20 2
6 Z02030900002AA Steering power assisting cylinder 3
7 4301020088582987 Eye bolt M18X1.5X60 4
8 4305020088870173 Slotted nut M18X1.5 4
9 4311020088843688 Cotter pin ４ｘ２８ 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Z02030900002AA
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SXJ550Z Workover Rig
Parts Manual

4 16 27

B A A B

C 闭合长度560mm C

7 6 19 14 32 30 31 29 12
A-A 28 33 18 25

D 22
3

15
2
10

11

13

14 8 9

20 23 21 17
F

26

24
Steering oil cylinder(Drawing No.: Z02030900002AA)
1

H
5 8

1 2 3 4 5 6 7 8 9 10 11 15 16 17 18 19 20
 Page-17
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z02030900002AA Steering oil cylinder
1 Z02030901001AA Cylinder body 1
2 P2200195AA Bolt, pin 1
3 P0900031AA Spherical bowl 2
4 P2001941AA Spherical pin, power assisting cylinder 1
5 P2003803AA Spherical pin seat 1
6 P9000029AA Spring 1
7 P2000063AA Spring seat 1
8 P2300349AA Piston rod 1
9 P0700186AA Piston 1
10 P7100142AA Connection seat 1
11 P2000139AA Pin 1
12 P0203082AA Plug, cylinder 1
13 P2200188AA Bolt, end cover 1
14 4309020080500109 Elastic retaining ring 90 1
15 4133060087195031 Straight hydraulic grease nipple M10 3
16 4307020080497419 Spring washer 1
17 4305020087192730 Nut M12X1.5 1
18 4305020087196993 Hex slotted thin nut-thin thread M20X1.5 1
19 4309040080500582 Elastic retaining ring 72 1
20 P1000126AA Washer 1
21 P1200137AA Nut, ball pin 1
22 4305020087644308 Nut M22X1.5 1
23 4311020088961269 Cotter pin 4X40 1
24 4311020088961324 Cotter pin 4X60 1
25 4311020088870141 Cotter pin 1
26 4301020083178047 Hexagon bolt M12×80 1
27 P5200534AA Locking clamp 1
28 5305990089582761 Combined sealing ring 1
29 5305990089582762 Ring for drum hole 1
30 5305990089582760 Combined sealing ring 2
31 4945990089582802 Guiding tape 1
32 5305990089582759 Dust ring 1
33 5305020087168848 O sealing ring 20X2.65 1
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Parts Manual
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Parts Manual
S/N Drawing No. Description QTY.
Z02040000003AA Rear suspension assembly
1 5002400089 Thrust stem assembly (upper)L=610 2
2 P2200185AA Connection bolt, thrust stem 2
3 4312600020 Hex flat nut M20X1.5 2
4 4309300020 Hex thick nut M20X1.5 6
5 P7100141AA Support, thrust stem 2
6 P2200186AA Set screw of thrust stem 4
7 4313000020 Spring washer 20 6
8 4101800008 Grease nipple M10X1 2
9 Z02041200002AA Balance beam assembly 2
10 P1000122AA Adjust shim, support of balance beam 8
11 Z02041300001AA Bearing oil seal, balance beam 4
12 P1100194AA Copper sleeve, balance beam 4
13 Z02041400001AA Bearing shaft 2
14 P1400098AA Cross stable rod, balance beam 1
15 P2000094AA External pinshaft of balance beam 4
16 P1000097AA Locating ring, pinshaft of balance beam 4
17 Z02040400005AA Rubber sleeve assembly, balance beam 4
18 P1400100AA Sleeve, pinshaft of balance beam 4
19 P1400101AA Internal pinshaft, balance beam 4
20 P2200147AA Setscrew, pinshaft of balance beam 4
21 4317400018 Hex thick nut M18X1.5 4
22 4313000018 Spring washer 18 4
23 4317100018 Washer 18 4
24 4302516045 Bolt M16X1.5X45 12
25 P2000140AA Stable pin, rear sub-pump and support 2
26 P7100099AA Support, sub-pump 2
27 P1000123AA Adjust shim, support of balance beam 8
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Z02040000042AA
Page-20
SXJ550Z Workover Rig
A Parts Manual

1300 1300 1100

A A

B B

40
324
C C

480 480
480

+1.500 +1.500
650 1300 -1.500 1300 -1.500
D 1 8 5 4 19 20 3 22 6 29 21 9 7 30 2 13 11 4

A-A

2
16
18
15
13
11
12
27
19

G 14

7
5
17
4
25 7 26 ? 23 24 28 10

Front suspension assembly(Drawing No.: Z02040000042AA)

1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 18 19 20
 Page-21
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z02040000042AA Front suspension assembly
1 990000000108 Deck frame assembly Z02010000208AA 1
2 P7100319AA Steel plate spring tray 4
3 Z02040300001AA Rubber block assembly 6
4 Z02040100001AA Front axle fixed rod(rear) 6
5 P1000095AA Flat washer, locating tie rod 24
6 P1200102AA Nut M22X1.5 24
7 990000000109 13T axle and suspension installation 3
8 P2200137AA Pin, locating tie rod 12
9 P9860075AA Steel plate U type bolt 12
10 P1000097AA Locating ring, pin, balance beam 8
11 P1400101AA Internal pin, balance beam 4
12 P2000094AA External pin, balance beam 4
13 P2200291AA Set screw, pin of balance beam 4
14 P9870054AA Clamping sleeve 10
15 P9870116AA Pin sleeve 4
16 Z02040400001AA Rubber sleeve assembly 4
17 Z02040400002AA Rubber liner assembly, locating tie rod 24
18 P1100334AA Shaft sleeve 4
19 5111990088879942 Front steel plate spring assembly 6
20 P6000844AA Front steel plate spring upper block 6
21 4307040080497794 Flat washer 22 24
22 4305020087644308 Nut M22X1.5 24
23 4305020087192740 Lock nut M24X1.5 12
24 4307020080497444 GB93Spring washer M18 4
25 4307020080497427 Spring washer M14 10
26 4305020088870137 Nut M14X1.5 10
27 4307040080497756 Flat washer 18 4
28 4305020088870140 GB/T6171 hex nut M18×1.5 Grade 8 4
29 4307020080497461 Washer 22 24
30 P2203460AA Bolt M14X1.5X130 10
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Parts Manual
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z03010000253AA Main drum assembly
1 P1400344AA Shaft sleeve 1
2 Z03010500013AA Water line assembly 2
3 Z03010200073AA Left coupling 2
4 Z03010000016AA Drum body 1
5 P1102810AA Brake disc 2
6 P5400123AA Key B40X160 2
7 P1400326AA Shaft sleeve 1
8 P7000091AA Right bearing box 1
9 P0000221AA Coupling, shield 1
10 P1400345AA Shaft sleeve 1
11 P1100889AA Spacer 1
12 Z03010900008AA Right spoke 1
13 4501020089067393 Bearing 6226 2
14 4301020081439397 Bolt M10X25 30
15 4307020080497410 Washer 10 38
16 P1400114AA Shaft sleeve 1
17 Z16160100005AA ATD324 push disc clutch 1
18 P5400158AA Key B32X230 2
19 Z03011400001AA Air inlet pipe 1
20 P2402843AA Shaft 1
21 P1100680AA Shaft sleeve 1
22 5305080089173458 Oil seal PD160X190X16 3
23 P0100078AA Cover, bearing 2
24 P2200042AA Screw plug M24X25 2
25 P1100679AA Right gear ring 1
26 4301020087714110 Bolt M22X90 12
27 4307020080497460 Washer 22 36
28 P0001735AA Oil baffle plate 1
29 4301020080418295 Bolt M8X20 16
30 4307020080497552 Spring washer 8 16
31 P3500067AA Sprocket Z=64 P=44.45 1
32 P1000394AA Washer 1
33 4501140089067002 Bearing 22226C 2
34 P5200004AA Clip 2
35 Z03010700003AA Grease lubrication line 2
36 4303060088035189 Bolt M10X12 8
37 4307020080497467 Washer 24 64
38 P2200637AA Bolt M24X80 31
39 P2203070AA Bolt M24X80 1
40 4305990088834992 Nut M24-10Zn.D 32
41 4305020087197795 Nut M24 32
42 P2201980AA Bolt, hinged hole 32
43 P0000223AA End cover, bearing 1
44 4301020080395131 Bolt M10X20 8
45 Z03010200014AA Coupling, bearing box 1
46 P1100682AA Shaft sleeve 1
47 P5400107AA Key B32X215 2
48 P3000046AA Connection gear 1
49 Z03011500003AA Shield 1
 Page-24
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 2003260087178627 WCB224 water cooled brake 1
51 P1100683AA Shaft sleeve 1
52 P2000066AA Pin 2
53 Z03010400023AA Water jacket 1
54 Z03990100047AA Shield, auxiliary brake 1
55 4305020088918265 Nut M16 10
56 4307020080497435 Washer 16 10
57 4301020088561927 Bolt M16X100 10
58 P1000056AA Washer 1
59 5305080088231169 Oil seal PD150X180X16 2
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Parts Manual
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SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z03030000038AA Sand drum assembly
1 P0100092AA Cover, bearing 1
2 P7000091AA Right bearing box 2
3 P1100719AA Locating sleeve 1
4 Z03030300001AA Left coupling 2
5 Z03030200003AA Brake rim 2
6 P2200159AA Bolt 24
7 Z03030600001AA Drum body 1
8 P2400487AA Shaft sleeve 1
9 P1100720AA Locating sleeve 1
10 P0100078AA Cover, bearing 2
11 P0000221AA Coupling, shield 1
12 Z03030400003AA Right spoke 1
13 P3500048AA Sprocket Z=55 p=44.45 1
14 P3500049AA Sprocket Z=64 p=44.45 1
15 P0001735AA Oil baffle plate 1
16 P3100005AA Gear ring 1
17 Z08320100005AA Air inlet pipe 1
18 Z16160100004AA ATD-124H push disc clutch 1
19 P1400252AA Shaft sleeve 1
20 P0100193AA Cover plate 1
21 P1000391AA Washer 1
22 4303060088035189 Bolt M10X12 2
23 P5400054AA Key 1
24 P1100221AA Shaft sleeve 1
25 P1100222AA Shaft sleeve 1
26 4301020080418295 Bolt M8X20 16
27 4307020080497552 Spring washer 8 16
28 P2200213AA Bolt M22X90 12
29 4307020080497460 Spring washer 22 48
30 4501020089067393 Bearing 6226 2
31 P2200235AA Bolt M22X75 12
32 P1200152AA Nut M22 12
33 P1100723AA Locating sleeve 1
34 P1000394AA Shim 2
35 P5200004AA Clip 4
36 Z03010700003AA Grease lubrication line 2
37 4301020089328991 Bolt M24X75 24
38 4305020087217570 Nut M24 24
39 4307020080497468 Spring washer 24 24
40 P5400051AA Key B40X145 2
41 5305040087189206 Oil seal PD160X190X16 4
42 4501140089067002 Bearing 22226c 2
43 4301020081439397 Bolt M10X25 18
44 4307020080497411 Spring washer 10 18
45 P0000079AA Press plate 1
46 4301020080396873 Bolt M12X40 2
47 4307020080497419 Spring washer 12 2
Page-27
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SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description QTY.

Z03040000010AA Brake system of sand drum
1 P2000043AA Pinshaft 2
2 4314504030 Cotter pin 4X30 2
3 P2600006AA Connection yoke(left) 1
4 P1200016AA Nut(left) 1
5 Z03040000003AA Push rod 1
6 P2000022AA Pin 38d11x162 2
7 P2200025AA Left screw stem 2
8 P2000021AA Pin 38d11x85 4
9 Z03040300001AA Balance block 2
10 P5500107AA Balance beam 1
11 P5100009AA Connection arm 2
12 P5400018AA Key B18X85 3
13 4301308016 Bolt M8X16 4
14 4313000008 Spring washer 8 5
15 P2600007AA Connection yoke(right) 1
16 P2400114AA Brake shaft 1
17 4309300024 Nut M24 1
18 P7000001AA Bearing seat 2
19 P5900002AA Bell crank 2
20 Z03040600002AA Steel belt assembly 2
21 Z03020700001AA Roller assembly 4
22 P9000001AA Spring 4
23 P2200006AA Screw stem M10 4
24 P2200005AA Bolt M10X32 120
25 P1200004AA Self-lock nut 120
26 4300516150 Bolt M16X150 2
27 4309300016 Nut M16 8
28 P5900001AA Connection plate 2
29 P2000029AA Pinshaft 2
30 P5100008AA Connection yoke 2
31 P9000006AA Spring 2
32 P6200094AA Press plate 4
33 P6400706AA Multiple brake shoe 20
34 4300516250 Bolt M16X250 2
35 4314508075 Pin 8X75 14
36 P2000028AA Pin 38d11x98 2
37 P2200028AA Right screw stem 2
38 P1200019AA Right screw locking nut 2
39 P2000025AA Pin 25d11x80 2
40 P1200018AA Adjusting nut 2
41 P1200015AA Left screw locking cap 2
42 Z03040400001AA Brake handle 1
43 4300716055 BoltM16x55 2
 Page-29
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description QTY.

44 Z03041000001AA Brake connection plate 1
45 P7000004AA Bearing seat 2
46 Z03040900002AA Supporting plate 1
47 Z03040800001AA Brake handle shaft assembly 1
48 4500100095 Bearing 390508 2
49 P0100097AA Press plate 1
50 Z03040100001AA Crank arm 1
51 4500100096 Bearing 390511 2
52 4307812016 Bolt M12X16 3
53 4314563050 Pin 6.3X50 6
54 4313200024 Washer 24 4
55 P5200004AA Clamp 8
56 4300808030 Bolt M8X30 8
57 Z03020200002AA Grease lubrication line II 2
58 Z03020200001AA Grease lubrication line I 2
59 4300516035 Bolt M16X35 8
60 4313000016 Washer 16 8
61 4317100016 Washer 16 8
62 P5400183AA Key B12X85 1
63 P0100095AA Press plate 1
64 P9100389AA Chain 1
65 4300508025 Bolt M8X25 1
66 4309300008 Nut M8 1
Page-30
SXJ550Z Workover Rig
Parts Manual
 Page-31
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z03050000208AA Drawworks frame and shield assembly
1 Z03050100104AA Drawworks frame 1
2 Z03050400064AA Left front top shield 1
3 Z03050400065AA Right front top shield 1
4 Z03050200001AA Guard frame 1
5 4305020086571976 Nut M10 2
6 4301020088864687 Bolt M10X25 16
7 4307020080497411 Washer 10 16
8 Z03051000001AA Hinged chain 14
9 Z03050700283AA Left rear shield 1
10 Z03050700284AA Right rear shield 1
11 Z03050800011AA Support, valve saver 1
12 Z03050600008AA Left rear retaining plate 1
13 Z03050700109AA Disc brake shield 1
14 Z03050900003AA Baffle 1
15 Z03050600007AA Right rear baffle 3
16 P6203105AA Modification of brake seat 2
17 P0100093AA Guard ring 1
18 Z03050700213AA Disc brake shield 1
19 Z03050400205AA Shield 1
20 Z03050400206AA Removable top shield 1
21 Z03050118023AA Rolling bar 1
Page-32
SXJ550Z Workover Rig
Parts Manual
 Page-33
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z03070000004AA Right angle gear box
1 P8200061AA Box body 1
2 P3200009AA Pinion 1
3 P1700352AA Retaining ring 1
4 P7000085AA Bearing seat 1
5 P6202119AA Adjusting shims 6
6 P6202122AA Adjusting shims 2
7 P6202123AA Adjusting shims 1
8 P1700353AA Oil seal seat 1
9 P1100712AA Spacer 1
10 P2400322AA Input shaft 1
11 P0000232AA Coupling, universal shaft 1
12 P6101561AA Press plate 1
13 P6200406AA Lock washer 2
14 P5400126AA Key 1
15 4301020087190910 Bolt M12X45 4
16 P5400127AA Key 1
17 5305020087188785 O ring ￠80X2.65 1
18 5305080082749838 Oil seal PG100X125X12 2
19 4501120089071217 Bearing 352218 1
20 4301020087190906 Bolt M10X30 8
21 4307020080497410 Spring washer 10 8
22 4301020087190918 Bolt M16X50 8
23 4307020080497435 Spring washer 16 20
24 P3200010AA Bull gear 1
25 P6202143AA Adjusting shims 6
26 P6202144AA Adjusting shims 2
27 P6202145AA Adjusting shims 1
28 4945080088839948 NPT3/4 screw plug 1
29 P1100714AA Retainer ring 1
30 4501120089070192 Bearing 352222E/P6X 1
31 4301020087190901 Bolt M8X16 22
32 4307020080497552 Spring washer 8 10
33 P0100231AA Cover plate 1
34 P1000408AA Washer 1
35 Z03070100002AA Air exhaust plug 1
36 P7000086AA Bearing seat, output shaft 1
37 P2100571AA Retaining pipe 1
38 4133060087195032 Oil cup M10X1 1
39 P7100467AA Connection seat 1
40 P1700358AA Seal pad 1
41 P0200375AA Connection flange 1
42 5305040087192054 Sealing ring FB260X300X20 2
43 4301020088873201 Bolt M6×16 1
44 P4300031AA Supporting block 1
45 P0100229AA End cover 1
46 5305040087228529 Oil seal PG130X160X15 1
47 P1100716AA Spacer sleeve 1
48 P3500046AA Sprocket Z＝21 p=44.45 1
49 P5400129AA Key 1
 Page-34
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 P2400320AA Output shaft 1
51 P0100071AA Press plate 1
52 5305020087188795 O ring Φ103x2.65 1
53 4303060089068645 Hexagon bolt M12X35 8
54 4307020080497418 Spring washer 12 32
55 P1000409AA Washer 1
56 4501040089067078 Bearing N2221/P6X 1
57 P1100718AA Spacer sleeve 1
58 5305080089173459 Oil seal PG120X150X14 1
59 P1700359AA Oil seal seat 1
60 Z03070400014AA Fixed seat 1
61 4301020087190909 Bolt M12X35 8
62 P2200521AA Bolt 12
63 P1200399AA Self-lock nut 12
64 P6202151AA Lock pad 6
65 4301020088920298 Bolt M18X50 12
66 4307020080497443 Spring washer 18 12
67 4501040089069026 Bearing NU2217/P6X 1
68 4301020087136134 Bolt M12X40 12
69 5305020082213033 O ring ￠85X2.65 1
70 P2200146AA Bolt 1
71 P6101582AA Press plate 1
72 P1100724AA Retaining ring 1
73 5305040087228520 Oil seal PG100X130X12 2
74 P0100235AA End cover 1
75 P1000413AA Washer 1
76 Z03070200003AA Oil filling port and oil stick 1
77 P2200522AA Bolt 6
78 P1200403AA Nut M30 10
79 4307020080497488 Spring washer 30 8
80 P9915000230AA Stopper 130X80 1
81 Z02011500267AA Left support, right angle gear box 1
Page-35
SXJ550Z Workover Rig
Parts Manual
 Page-36
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z03110000255AA Water circulation system
1 Z03110100188AA Water tank assembly 1
2 4603080086043497 Stainless steel thread ball valve DN50 Q11F- 2
3 4945080088868722 Straight fitting M64X2-NPT2" 6
Hose assembly \Φ51×1×4MPa×1.2m /C thread
4 1503120088915098 3
M64x2
5 Z03110102001AA Input flange 2
6 P1001490AA Seal pad 2
7 4301020088918239 Bolt M16X60 8
8 4305020084079423 Nut M16 8
9 4307020080497435 Spring washer 16 8
Pipeline pump YG50-125(I)/3KW high
10 2301020089623696 1
temperature 55℃
11 Z03111001002AA Support, pipeline pump 1
12 4723990088907158 2" stainless steel Y type internal thread filter 1
13 4945080088756680 Straight fitting body 2-NPT2" 1
14 4945080088756681 NPT2" tee 2
15 4945080088868668 NPT2-NPT1.1/4 bushing 2
16 4945080088868717 Straight fitting M45X2-NPT1-1/4" 4
17 1503120088900078 Hose assembly 32I-1000 4
18 4945080088890558 Bent fitting M45X2-NPT1-1/4" 2
19 P1300284AA Bushing ZG2"-Z1-1/4" 2
20 5401060087256727 Safety valve Rc2" 1
21 Z03110200066AA Support, safety valve 1
Hose assembly Φ51×1×4MPa×1.5m /C thread
22 1503120088900073 2
M64x2
23 Z03110400023AA Drip pan 2
24 4945080088870818 Bent fitting M45X2-NPT1" 4
25 1503120088785559 Rubber hose 32I-1500 2
26 Z03110300001AA Roto-seal 1
27 3801990089924865 Water temperature and flow display alarm 1
28 4945080088870820 Bent fitting 4
29 5407040089786856 Radiator JH-125kW-H(55℃) 1
30 4945080088870803 M30X1.5-NPT3/4 135° bent fitting 16
31 1503120088900077 Hose assembly 19I－1500 8
32 4945080088839948 NPT3/4" plug 4
33 4945080088868665 Bushing NPT1"-NPT1 1/4" 2
34 4945080088887301 Straight fitting M45X2-NPT1" 4
Page-37
SXJ550Z Workover Rig
Parts Manual
 Page-38
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04000000004AB Mast assembly
1 Z04240000139AA Front support assembly 1
2 Z04210000140AA Guyline assembly 1
3 Z04150000180AA Mast base 1
4 Z04190000004AA Tong counterweight unit 1
5 Z04010000247AA Mast lower section 1
6 Z04170000072AA Centralizer, telescoping cylinder 1
7 Z04310000265AA Ladder assembly 1
8 Z04120000243AA Crown block assembly 1
9 Z04130000166AA Crown platform 1
10 Z04020000327AA Mast upper section 1
11 Z04160000373AA Racking board assembly 1
12 Z04410000499AA Racking board padeye installation diagram 1
13 Z04014800006AA Automatic installation unit of safety pin 2
14 Z04020404076AA Man-riding winch sheave and installation 1
Page-39
SXJ550Z Workover Rig
Parts Manual
 Page-40
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04010000247AA Mast lower section
1 P6021167AA Closing plate 144X94 2
2 P9900150AA Bottom cross beam L2156 2
3 P9918701920AA Bottom brace 2
4 P6021168AA Base plate 260X120 2
5 P9913200402AA Bottom cross beam L1852 2
6 P9913701091AA Small brace 4
7 P9918701922AA Small brace 1
8 P9918701923AA Small brace 1
9 P9918701921AA Small brace 1
10 P9918701943AA Bottom brace 2
11 P9918701925AA Bottom brace 5
12 P9900151AA Bottom cross beam L2156 1
13 P9918701926AA Bottom brace 1
14 Z04010200023AA Rod type beam 1
15 P9918701927AA Bottom brace 2
16 P9915001552AA Base plate 460X120 1
17 P9918701928AA Bottom brace 2
18 Z04011600034AA Support 2
19 P9842583AA Side column 2
20 Z04011100010AA Limit seat 4
21 P9842584AA Side brace 2
22 P6022366AA Closing plate 146X96 2
23 P9918402041AA Side brace 2
24 P6013157AA End plate 2
25 P6021429AA Padeye 4
26 Z04012500019AA Side column 2
27 4111990088877304 Shackle S-DX10 4
28 Z04010100002AA Padeye 4
29 P9918701929AA Side brace 2
30 P9900152AA Side column L1107 2
31 P9918701917AA Front leg L17007 2
32 P9918701918AA Rear leg L17007 2
33 P6022015AA Closing plate 6
34 P9918701934AA Side brace 10
35 Z04010800001AA Front bolster 2
36 P9918701935AA Stiffener L1272 2
37 Z04010400003AA Raising limit seat 2
38 Z04014100006AA Guyline support 2
39 Z04014100001AA Guyline support 2
40 P9842590AA Side column 2
41 P9860013AA Wireline tray 2
42 Z04010300023AA Stiffener 2
43 P6022367AA Closing plate 4
44 P2101285AA Hook 20
45 Z04011300001AA Base plate 2
46 P9842592AA Brace 2
47 P9900159AA Cross beam L1852 1
48 Z04011500024AA Hinged seat 2
49 P9900157AA Vertical support L400 2
 Page-41
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 P6021442AA Cylinder seat plate 2
51 P6021177AA Stiffener 400X100 2
52 P6021178AA Rectangular tube L=400 2
53 Z04011700038AA Liner, rear leg 2
54 Z04011700039AA Liner, front leg 2
55 Z04011800031AA Anti-drag sheave 2
56 Z04010100001AA Lifting padeye, wireline 2
57 Z04020200031AA Bearing box 1
58 Z04020200030AA Bearing box 1
59 Z04150400030AA Locking unit 2
60 P9918701949AA Side brace 4
61 P9918701950AA Rectangular tube 2
62 P9918701936AA Side brace 2
63 P9918701937AA Side brace 2
64 P6013174AA Padeye 4
65 P9914101979AA Angle steel L=1658 2
66 P9918101596AA Angle steel L=1652 2
67 Z04013600002AA Tubing support, cathead cylinder 1
68 P9918701919AA Bottom cross beam L2156 6
69 P9918005967AA Closing plate 146X70 12
70 P9918005969AA Closing plate 12
71 P9918701938AA Side column L1107 12
72 P2401640AA Pin 2
73 P2001315AA Safety pin 2
Page-42
SXJ550Z Workover Rig
Parts Manual
 Page-43
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04020000327AA Mast upper section
1 Z04020400248AA Crown seat 1
2 P9842464AA Side brace 2
3 P9842467AA Side brace 2
4 Z04020600135AA Front leg 2
5 P9842488AA Side column 14
6 P9918402004AA Side brace 2
7 Z04020700131AA Rear leg 2
8 P9918402005AA Side brace 2
9 P981890019AA Line pipe 2
10 P9842492AA Side column 4
11 P9918701894AA Side brace 2
12 P9918701895AA Side brace 8
13 Z04020500065AA Cradle, traveling block 1
14 P9842497AA Side brace 4
15 P9842498AA Rectangular tube 2
16 Z04020100010AA Raising limit seat 2
17 P6000842AA Base plate 2
18 4301020087190916 Bolt M16X35 4
19 4307020080497435 Spring washer 16 4
20 P6029346AA Reinforced plate 2
21 P9820709AA Reinforced brace 2
22 P9842528AA Bottom cross beam 1
23 P6101228AA Connection plate, cylinder 1
24 P6021235AA Steel plate 1
25 P9918701896AA Bottom brace 1
26 P9842530AA Bottom cross beam 1
27 P9918701897AA Bottom brace 1
28 P9842532AA Bottom cross beam 2
29 P9918701898AA Bottom brace 1
30 P9842534AA Bottom cross beam 5
31 P9918701900AA Bottom brace 4
32 P7100411AA Fixed seat, cylinder 8
33 P9870236AA Set screw, cylinder 8
34 4307040081432996 Washer 12 18
35 4307020080497418 Spring washer 12 18
36 4305020087063841 Nut M12 18
37 4311020088941254 Cotter pin 3.2X24 18
38 Z04020300001AA Fixed seat 2
39 P9811686AA Fixed seat, cylinder 1
40 P9871335AA Set screw, cylinder 1
41 P9843282AA Stiffener 4
42 P9842543AA Stiffener 2
43 P9842542AA Stiffener 12
44 P6021409AA Plug plate 139X89 2
45 Z04020900020AA Anti-drag sheave 2
46 P6028059AA Vertical plate 4
47 P9960056AA Round steel L64 6
48 P9842654AA Stiffener 2
49 P6028060AA Vertical plate 4
 Page-44
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 P6047704AA Vertical plate 4
51 P990905639AA Plate 400X90 2
52 P990944032AA Stiffener 1
53 Z04020200028AA Support box 2
54 P7102018AA Latch seat 4
55 P9918701899AA Brace 1
56 P9918701901AA Brace 1
57 P9918701902AA Brace 1
58 P9913200407AA Channel steel L=1555 2
59 P9913701111AA Small brace 4
60 P9913701112AA Side brace 4
61 P6022675AA Vertical plate 4
Page-45
SXJ550Z Workover Rig
Parts Manual
 Page-46
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04120000243AA Crown block assembly
1 P0300563AA Crown sheave 4
2 4501120089070193 Bearing 2097722 5
3 P1000529AA Adjusting ring, bearing 5
4 4133060087195031 Oil cup M10X1 4
5 Z04120300044AA Fixed seat, deadline sheave 1
6 P1000531AA Square taper washer 22 4
7 4301020088847888 Eye bolt M22X90 12
8 4305020088847906 Slotted thin nut M22 12
9 4307020080497461 Washer 22 12
10 4311020080500883 Cotter pin 3x30 8
11 4305020084090175 Nut M20 12
12 4307040081433013 Flat washer 20 12
13 P2200475AA Stud bolt 4
14 P9960576AA Bearing sleeve L118 4
15 P7200492AA Press plate 10
16 4303020080484728 Slotted countersunk flat head screw M6X10 60
17 Z07120100007AA Sealing ring 10
18 P2400435AA Crown shaft 2
19 4303060087199744 Hexagon bolt M12X20 3
20 P1200507AA Locking nut M100X3 3
21 Z04120400047AA Fixed seat, deadline sheave 1
22 P9960577AA Bearing sleeve L333 2
23 P2202599AA Stud bolt 2
24 P2400434AA Crown shaft 1
25 Z04120500032AA Fixed seat, crown sheave 1
26 P1100932AA Spacer 2
27 Z04120600034AA Fixed seat, crown sheave 1
28 P0300564AA Fastline sheave 1
29 Z04120700066AA Fixed upper seat, fastline sheave 1
30 Z04120800061AA Fixed lower seat, fastline sheave 1
31 Z04120200034AA Sand sheave assembly 1
Page-47
SXJ550Z Workover Rig
Parts Manual
 Page-48
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04130000166AA Crown platform
1 P990972155AA Steel pipe 8
2 P990904285AA Closing plate ?36 9
3 P990972156AA Steel pipe L=1144 9
4 P9914102388AA Angle steel 1
5 P9918004569AA Kickback plate 2
6 P990911750AA Angle steel L=2194 2
7 P990911751AA Angle steel L=533 2
8 P990972157AA Steel pipe 4
9 P9918004570AA Kickback plate 2
10 P6900041AA Reinforced plate 4
11 P9860160AA Round steel 1
12 Z04280000073AA Anti-falling support 1
13 P990972159AA Steel pipe 2
14 P990911755AA Angle steel L=1200 2
15 P9911450AA Angle steel L=406 4
16 P990911756AA Angle steel L=564 3
17 P9914005681AA Pedal 1
18 P6503911AA Pedal 1
19 P990911757AA Angle steel L=461 7
20 P9914005682AA Pedal 1
21 P9860057AA Line pipe 1
22 P9914703301AA Steel pipe 4
23 P9918004571AA Kickback plate 2
24 P9914102571AA Angle steel L=530 5
25 P0201386AA Installation plate, lightning rod 1
26 P9918101576AA Angle steel L=148 1
27 P9918101577AA Angle steel L=140 1
28 P9918101578AA Angle steel L=461 2
29 Z04130200080AA Flat seat 1
Page-49
SXJ550Z Workover Rig
Parts Manual
 Page-50
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04150000180AA Mast base
1 Z04150200002AA Front leg seat 2
2 Z04150100175AA Padeye 2
3 P6064412AA Padeye 2
4 P9918004225AA Base plate 338×260 2
5 P9918401972AA Side cross beam 2
6 P9918401973AA Front leg 2
7 P6063686AA Stiffener 4
8 Z04150400011AA Locking pin unit 2
9 P6021762AA Padeye 2
10 P6021763AA Base plate 152X114 2
11 P6021070AA Stiffener 2
12 P9918402018AA Side brace 2
13 P9918402019AA Rear leg 2
14 P6063692AA Closing plate 4
15 P9842626AA Cross beam L1548 1
16 P9918402025AA Front brace 2
17 Z04150100168AA Turnbuckle connection seat(left) 1
18 Z04150300040AA Turnbuckle of mast 2
19 Z04150100170AA Fixed seat, turnbuckle 2
20 P6021552AA Closing plate 1650X146 1
21 Z04150100169AA Connection seat, turnbuckle(right) 1
22 P6021551AA Closing plate 630X88 2
23 P6063693AA Wing plate 4
24 P9918004281AA Web plate 602X88 2
25 P9842629AA Top brace 2
26 P6021769AA Connection plate 200X160 2
27 P6021770AA Web plate 1650X146 1
28 P6021771AA Wing plate 1650X140 2
29 P2401142AA Pin 2
30 P1000116AA Washer 2
31 P2001893AA Anti-shear pin 4
32 P9810490AA Safety pin 3X35X50 4
33 4133060087195031 Oil cup M10X1 8
34 P9918701238AA Cross beam 1
35 P9918402034AA Rear brace 2
36 P2003907AA Pin 2
37 P6229844AA Washer 2
Page-51
SXJ550Z Workover Rig
Parts Manual
 Page-52
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04160200276AA Racking board assembly
1 P2000425AA Flat pin, racking board 2
2 P6003687AA Pin plate 2
3 P6003690AA Pin plate 2
4 P2003047AA Anti-shear pin 2
5 4311020088953570 Cotter pin 2
6 Z04160208201AA Board body 1
7 Z04160202209AA Main pedal "a" 1
8 P9961474AA Connection shaft, main pedal 1
9 Z04160210058AA Telescoping sleeve 2
10 Z04160202268AA Main pedal "b" 1
11 Z04160204221AA Small guardrails 1
12 4301020087136134 Bolt M12X40 2
13 4307020080497419 Washer 12 2
14 4305020087063841 Nut M12 2
15 P6009220AA Lower seat plate 2
16 4301020087190902 Bolt M8X25 16
17 4305020087063851 Nut M8 16
18 4307020080497553 Washer 8 16
19 P9920338AA Reinforced angle steel 2
20 Z04160205161AA Auxiliary frame 1
21 P2200307AA Bolt M20X65 4
22 P1000207AA Washer 4
23 4305020084090175 Nut M20 6
24 P0300016AA Sheave 2
25 P2400116AA Shaft 2
26 P1400096AA Copper sleeve 2
27 P6400327AA Connection plate 4
28 4133060087195031 Grease nipple M6 2
29 P9860086AA Tension ring 2
30 P9840222AA Triangle stiffener 2
31 4311020080500955 Cotter pin 4X20 4
32 P2000220AA Pin 4
33 4307040080497698 Washer 12 4
34 P6046901AA Padeye 2
35 P9918007416AA Support plate, auxiliary frame of working 4
36 P1200225AA Self-lock knurled nut 2
37 4301020089328980 Bolt M20X65 2
38 P6052498AA Padeye 2
39 P6400075AA Limited plate, auxiliary frame of working 4
40 P1100356AA Lifting ring 16
41 P6222067AA Bottom plate 120×120 2
42 Z04160207065AA Folding pedal 1
43 P6101395AA Upper seat plate 4
Page-53
SXJ550Z Workover Rig
Parts Manual
 Page-54
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04170000072AA Centralizer of telescoping cylinder
1 Z04170100045AA Folding arm 2
2 Z04170100119AA Folding arm 2
3 4311020081437952 Cotter pin 4X50 4
4 4305020087217570 Nut M24 4
5 P7100439AA Pin seat 8
6 P2200485AA Bolt 4
7 4307040081433023 Washer 24 8
8 P6021903AA Limit plate 80X80 4
9 P9000052AA Tension spring 4
10 4305020084079423 Nut M16 4
11 P2200302AA Bolt, tension spring 4
12 P9810178AA Right tension seat L=120 2
13 P9810176AA Left tension spring seat L=120 2
Page-55
SXJ550Z Workover Rig
Parts Manual
 Page-56
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04190000004AA Tong counterweight unit
1 Z04190300002AA Surge drum 2
2 P9990051AA Wireline 2
3 4400200110 Lantern ring, wireline 0.3 4
4 4400200010 Wireline clamp Y-10 8
5 P9860110AA U type bolt 3
6 4312500020 Self-lock nut M20X4.5 4
7 Z04190100001AA Sheave assembly 2
8 Z04190500002AA Guiderail plate assembly 1
9 4314504032 Cotter pin 4X32 6
Page-57
SXJ550Z Workover Rig
Parts Manual
 Page-58
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z04230000209AA Mast foundation assembly
1 Z04230200156AA Foundation body 1
2 P9870284AA Steel pipe 2
3 Z04230201107AA Support seat 2
Page-59
SXJ550Z Workover Rig
Parts Manual
 Page-60
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z15010000353AA Standpipe assembly
1 P4101100AA Plug 1
2 Z15010200305AA Standpipe seat 1
3 P4101078AA Branch pipe 1
4 P6021679AA Padeye 1
5 P4101079AA Bent pipe 1
6 P9914006853AA Stiffener 1
7 K4123030AA Welding female union 1
8 K4124003AA Sealing washer 5
9 P1301281AA Reduction adapter 1
10 P9918702264AA Straight pipe 1
11 Z15010200306AA Fixed seat 6
12 Z15010200344AA Fixed seat 2
13 K4122032AA Welding male union 1
14 K4121009AA Wing nut 3
15 3803140089797667 40MPa flange type pressure gauge 1
16 K4223034AA Welding tee 2
17 K3114006AA Spring circlip 3
18 K3113009AA Fan retaining ring 3
19 K31201000901AA Plug valve assembly 3
20 K4246005AA 2'' welding cross 1
21 K4127026AA Female union plug 2
22 5401020087240363 Welding neck flange 52/35 6A 2
23 5401040088808431 Sealing ring R24 2
24 5409120087201374 M22x170 stud bolt 16
25 5409120087201376 Hex nut M22 32
26 5401020088880590 Blind flange 52/35 2
Page-61
SXJ550Z Workover Rig
Parts Manual
 Page-62
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07260000246AA Schematic diagram of hydraulic system
1 4603080081426291 Ball valve 1
2 4945040087197518 Check valve 2
3 4945020088363826 Vane pump 1
4 4945040087682218 Steady overflow valve 1
5 5401060087256725 High pressure ball valve 1
6 5407040087624761 Bypass paper filter 1
7 4945040087197515 Check valve 2
8 Z07170000103AA Hydraulic oil tank 1
9 5401020087119219 Hydraulic air filter 1
10 4945040087194069 Overflow valve 2
11 4945990089055560 Oil suction filter 1
12 4945990089055561 Oil suction filter 1
13 4603080086084382 Ball valve 1
14 4945020088351839 Gear pump 1
15 5407040086699653 PTO 1
16 3803140088975289 Pressure gauge（NPT1/4) 1
17 3803140088975290 Pressure gauge（NPT1/4) 5
18 5401060087150400 3T hydraulic winch 2
19 Z07150000002AA Cathead cylinder 2
20 4945040087202558 Oil filling valve piece 2
21 4945040087202569 Working valve piece 8
22 4945040087202568 Working valve piece 1
23 4945040087202559 Working valve piece 2
24 4945040087202561 Oil returning valve piece 1
25 3803140088975288 Pressure gauge(NPT1/4) 4
26 5401100082907595 Check valve 2
27 Z07000000003AA Raising cylinder 2
28 Z07130000002AA Telescoping cylinder 1
29 4945040087194066 Needle valve 4
30 4945040087197517 Check valve 4
31 Z07140000002AA Jack cylinder 2
32 Z07140000084AA Jack cylinder 2
33 4945040087202566 Oil filling valve piece 1
34 4945040087202567 Selection valve piece 1
35 5401060087166533 Drawworks working piece 1
36 4945040087202570 Cylinder working piece 2
37 4945040087202562 Oil returning valve piece 1
38 Z07320000005AA Latch pin cylinder 2
39 4945060089897267 Pin installation cylinder 1
40 Z07140000003AA Anti-tilting jack cylinder 2
41 Z07120000059AA Raising cylinder of driller's room 1
42 Z07010000001AA Oil pump lines 1
43 Z07020000001AA Jack lines 1
44 Z07030000004AA Raising lines 1
45 Z07040000002AA Hydraulic winch lines 1
46 Z07050000001AA Cathead lines 1
47 Z07060500002AA Five bank valve lines 1
48 Z07060000033AA Six bank valve lines 1
49 Z07080000001AA Steering power assisting lines 1
 Page-63
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 Z07320000004AA Latch pin cylinder lines 1
51 Z07320000032AA Pin installation cylinder lines 1
52 4945040088890619 Transition valve piece 1
53 Z07060500022AA Five bank valve lines 1
Page-64
SXJ550Z Workover Rig
Parts Manual
 Page-65
SXJ550Z Workover Rig
Parts Manual
Item NO. Drawing NO. Description QTY.
Z07000000003AA Raising cylinder
1 Z07120400001AA Cylinder body 1
2 Z07120300003AA 1st stage plunger 1
3 Z07120300002AA 2nd stage plunger 1
4 Z07120300001AA 3rd stage piston 1
5 P1100294AA Screw turnbuckle 1
6 P1100326AA Press ring 1
7 P1100295AA Copper sleeve 1
8 P1200192AA Nut 1
9 P1300165AA Screw turnbuckle 1
10 P1100322AA Press ring 1
11 P1100296AA Copper sleeve 1
12 P1200193AA Nut 1
13 P1200194AA Nut 1
14 P0100117AA Cover, cylinder 1
15 P2300019AA Rod end 1
16 P1100298AA Retaining ring 1
17 P1100657AA Supporting ring 1
18 P1100299AA Retaining ring 1
19 P1100300AA Dust ring 1
20 P1100323AA V type ring 5
21 P1100301AA Dust ring 1
22 P1100327AA V type ring 5
23 P1100302AA Guiding ring 2
24 P1100303AA Wear ring 1
25 P1100304AA Guiding ring 2
26 P1100305AA Guiding ring 1
27 P9000051AA Spring 1
28 P6201007AA Spring seat 1
29 P1300192AA Check valve seat 1
30 P1100293AA Copper sleeve 1
31 P1100331AA Press cap 1
32 QBJ120101 Plug Z1/8" 1
33 P1100332AA Dust ring 1
34 P2000225AA Pinshaft 2
35 4101800008 Grease nipple M10X1 2
36 4314510070 Cotter pin 10X70 2
37 4500200017 Steel ball 19 1
38 QBJ120102 Z1/4Plug 1
39 QBJ10010804 Z1X1/2 bushing 1
40 4306808010 Hexagon socket set screw M8X10 5
41 5300100043 O ring 15X2.65 1
42 5300100170 O ring 58X3.55 1
43 5300100528 O ring 175X5.3 1
44 5300100519 O ring 165X7 1
45 P1100658AA Press ring 1
46 P1700331AA V type sealing ring 5
47 P1100325AA Supporting ring 1
48 P1100330AA Supporting ring 1
Page-66
SXJ550Z Workover Rig
Parts Manual
 Page-67
SXJ550Z Workover Rig
Parts Manual
S/N Drawing No. Description QTY.
Z07010000001AA Oil pump lines
1 P0200189AA Flange disc 2
2 Z07010100002AA Support 2
3 P2100271AA Steel pipe 25 1
4 P2100272AA Steel pipe 25 1
5 P2100273AA Steel pipe 32 1
6 P2100274AA Steel pipe 32 1
7 1101025080 Hose assembly 45Ⅱ-3000 1
8 1101017037 Hose assembly 25III-2500 1
9 1101020086 Hose assembly 32II-2800 1
10 1101020093 Hose assembly 32II-3500 1
11 1101020068 Hose assembly 32II-1300 1
12 1101001021 Hose assembly 6I-850 1
13 1101001013 Hose assembly 6I-500 1
14 1101001012 Hose assembly 6I-400 1
15 1101017022 Hose assembly 25III-1200 1
16 P0200186AA Flange disc 1
17 QBJ120112 Z1 1/2" hexagon tapered screw plug 1
18 QBJ6141212 Z1 1/2" internal and external thread elbow 1
19 QBJ11041260 Z1 1/2" pipe clamp 1
20 QBJ11041055 Z1 1/4" pipe clamp 1
21 QBJ5015512 M55X2-Z1 1/2"straight fitting 2
22 Z07010100003AA Support 1
23 QBJ6013908 M39X2-Z1" bent fitting 3
24 QBJ5013908 M39X2-Z1"straight fitting 2
25 QBJ5014510 M45X2-Z1 1/4"straight fitting 1
26 QBJ7014510 M45X2-Z1 1/4"135 bent fitting 1
27 QBJ6014510 M45X2-Z1 1/4" bent fitting 5
28 QBJ6130808 Z1" internal thread elbow 3
29 QBJ11011285 Z1 1/2 "X85 sub 1
30 QBJ6131010 Z1 1/4" internal thread elbow 3
31 QBJ806101010 Z1 1/4" tee 3
32 QBJ10011210 Z1 1/2"X1 1/4" bushing 3
33 QBJ6011402 M14X1.5-Z1/4" bent fitting 3
34 QBJ5230202 Z1/4"straight fitting 2
35 QBJ10130214 M14X1.5-Z1/4" bushing 1
36 QBJ806020202 Z1/4" tee 2
37 QBJ5011402 M14X1.5-Z1/4"straight fitting 3
38 P7100243AA Pipe seat plate 15
39 P7200173AA Press plate 15
40 P7100244AA Pipe seat plate 8
41 P7200174AA Press plate 8
42 QBJ11040850 pipe clampZ1" 1
43 4313100006 Spring washer 6 16
44 4316808030 Bolt M8X30 8
45 4313100008 Spring washer 8 24
46 4316808015 Bolt M8X15 16
47 4301306025 Bolt M6X25 4
48 5300300011 Combined sealing washer 48 2
49 5300100203 O ring 71x3.55 2
 Page-68
SXJ550Z Workover Rig
Parts Manual
S/N Drawing No. Description QTY.
50 QBJ10011008 Z1 1/4"X1" bushing 3
51 QBJ6033908 M39X2-Z1" internal thread bent fitting 1
52 QBJ10030101 NPT1/8 bushing 1
53 QBJ6011401 Bent fitting M14X1.5-NPT1/8 1
54 P1300739AA Fitting 1
55 QBJ5201102 7/16-20UNF-Z1/4 fitting 1
56 QBJ110108190 NPT1"-190 sub 1
57 P9913703241AA Steel pipe 32 1
58 P9913703242AA Steel pipe 25 1
59 QBJ10011006 Bushing NPT1-1/4-NPT3/4 2
60 QBJ10011004 Bushing NPT1-1/4-NPT1/2 2
61 Z07270000040AA Oil returning fitting 1
62 QBJ110112300 2-NPT1 1/2 2
63 5300100210 O ring ￠75X3.1 1
Page-69
SXJ550Z Workover Rig
Parts Manual
 Page-70
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07030000004AA Raising lines
1 P9810173AA Support 5
2 P7100045AA Support 4
3 1101009036 Hose assembly 16Ⅱ-800 2
4 1101009055 Hose assembly 16Ⅱ-5300 1
5 1101002021 Hose assembly 8Ⅰ-6000 1
6 1101002022 Hose assembly 8Ⅰ-6200 1
7 1101009032 Hose assembly 16Ⅱ-600 1
8 1101009038 Hose assembly 16Ⅱ-900 1
9 1101009037 Hose assembly 16Ⅱ-860 1
10 1101002015 Hose assembly 8Ⅰ-750 1
11 1101002017 Hose assembly 8Ⅰ-820 1
12 1101009046 Hose assembly 16Ⅱ-2800 1
13 1101009040 Hose assembly 16Ⅱ-1000 2
14 QBJ6012704 M27X2-Z1/2" bent fitting 6
15 QBJ6011603 M16X1.5-Z3/8" bent fitting 4
16 QBJ5011603 M16X1.5-Z3/8"Straight fitting 2
17 QBJ10020604 Z3/4"X1/2" bushing 2
18 QBJ5012704 M27X2-Z1/2"Straight fitting 9
19 QBJ806040404 Z1/2" tee 2
20 4700650457 Quick fitting NPT12A(male) 3
21 4700650456 Quick fitting NPT12A(female) 3
22 QBJ11040230 Z1/2" pipe clamp 4
23 QBJ11040438 Z1/4" pipe clamp 6
24 4301308016 Bolt M8X16 10
25 4309300008 Nut M8 10
26 4313100008 Washer 8 10
27 P5200045AA Clamp piece 25 12
28 P6001819AA Clamp piece 18 10
29 4303320090 Bolt M20X90 2
30 4309300020 Nut M20 2
31 4313100020 Washer M20 2
32 4314504032 Cotter pin 4x32 2
Page-71
SXJ550Z Workover Rig
Parts Manual
 Page-72
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07040000002AA Hydraulic winch lines
1 Z07040100001AA Support assembly 2
2 Z07040100002AA Support assembly 2
3 1101021057 Hose assembly 32Ⅲ-1200 1
4 1101021077 Hose assembly 32Ⅲ-2850 1
5 1101017042 Hose assembly 25Ⅲ-2850 1
6 1101007041 Hose assembly 25Ⅲ-2800 1
7 1101017044 Hose assembly 25Ⅲ-2880 1
8 1101017046 Hose assembly 25Ⅲ-3000 1
9 1101017043 Hose assembly 25Ⅲ-2870 1
10 1101017029 Hose assembly 25Ⅲ-1800 1
11 1101017025 Hose assembly 25Ⅲ-1500 1
12 1101017030 Hose assembly 25Ⅲ-1850 1
13 1101017045 Hose assembly 25Ⅲ-3050 1
14 P9870122AA Steel pipe 25 2
15 P9870123AA Steel pipe 25 2
16 P9870124AA Steel pipe 32 1
17 QBJ11040850 Z1" pipe clamp 8
18 QBJ11041055 Z1 /4" pipe clamp 1 1
19 4700600246 Hydraulic quick coupling 25 6
20 QBJ7013908 M39X2-Z1"135° bent fitting 2
21 4700600247 Hydraulic quick coupling 30 1
22 QBJ5014210 M42X2-Z1 /4" straight fitting 1 2
23 QBJ5013908 M39X2-Z1" straight fitting 6
24 QBJ6013908 M39X2-Z1" bent fitting 3
25 1101008038 Hose assembly 16Ⅰ-1000 1
26 1101008041 Hose assembly 16Ⅰ-1500 1
27 QBJ6012704 M27X2-NPT1/2 bent fitting 3
28 QBJ10082704 M27X2-NPT1/2 bushing 2
29 4323100003 Sealing ring 27 2
30 QBJ10010804 NPT1-NPT1/2 bushing 1
31 QBJ5220404 NPT1/2 straight fitting 1
32 QBJ806040404 NPT1/2 tee 1
33 QBJ5012704 M27X2-NPT1/2 straight fitting 1
34 1101015051 Hose assembly 25Ⅰ-3000 1
35 4900300007 Check valve 1
Page-73
SXJ550Z Workover Rig
Parts Manual
 Page-74
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07050000001AA Cathead cylinder lines
1 P2100279AA Steel pipe 25 L≈7.1m 1
2 P2100280AA Steel pipe 25 L≈7.2m 1
3 P2100281AA Steel pipe 25 L≈7.3m 1
4 P2100282AA Steel pipe 25 L≈7.4m 1
5 P2100283AA Steel pipe 25 L≈7.5m 1
6 P2100284AA Steel pipe 25 L≈7.6m 1
7 P2100285AA Steel pipe 25 L≈7.7m 1
8 P2100286AA Steel pipe 25 L≈7.8m 1
9 P2100287AA Steel pipe 25 L≈7.9m 4
10 1101017022 Hose assembly 25Ⅲ-1200 4
11 1101017014 Hose assembly 25Ⅲ-700 1
12 1101017013 Hose assembly 25Ⅲ-650 1
13 1101017010 Hose assembly 25Ⅲ-200 1
14 1101017011 Hose assembly 25Ⅲ-400 1
15 QBJ6013908 M39X2-Z1" bent fitting 4
16 QBJ5013908 M39X2-Z1" straight fitting 6
17 QBJ11040850 Z1" pipe clamp 10
18 QBJ6130808 Z1" elbow 4
19 Z07270000004AA Z1" union 2
20 QBJ11010850 Z1"X50 sub 2
21 Z07060600008AA Support 7
Page-75
SXJ550Z Workover Rig
Parts Manual
 Page-76
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07060000033AA Six bank valve lines
1 P981810091AA Support, six bank valve 1
2 P6117616AA Panel, six bank valve 1
3 P2200295AA Bolt 4
4 Z07060700005AA Hanger assembly 6
5 4945080089097884 Z1" internal and external elbow 1
6 4945080089143141 Z1"X40 sub 1
7 4945080088870815 M39X2-Z1" bent fitting 3
8 1503120089295720 Hose assembly 25III-5500 1
9 4945080088852237 Z3/4"X3/8" bushing 12
10 4945080088870810 M16X1.5-Z3/8" bent fitting 18
11 4301020087931961 Bolt M10X95 9
12 4305020086571976 Nut 13
13 4307020080497411 Washer 10 13
14 4315020088927648 Rivet for nameplate 3X5 4
Page-77
SXJ550Z Workover Rig
Parts Manual
 Page-78
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07060500002AA Five bank valve lines
1 P1200357AA Bolt 4
2 Z07060600035AA Support 1
3 P7200163AA Support 1
4 P2200276AA Fixed clip 2
5 Z07060600013AA Support 2
6 P9860163AA Steel pipe 25 1
7 P9860164AA Steel pipe 32 1
8 P6300176AA Nameplate (tong) 2
9 P6300291AA Nameplate(drawworks) 2
10 P6300292AA Nameplate(selection) 1
11 1101020067 Hose assembly 32II-1200 1
12 1101017022 Hose assembly 25Ⅲ-1200 1
13 1101017025 Hose assembly 25Ⅲ-1500 1
14 1101020076 Hose assembly 32II-1800 1
15 1101001013 Hose assembly 6Ⅰ-500 1
16 P2300053AA NPT1XNPT1/4 bushing 1
17 QBJ6011202 M12X1.5-Z1/4" fitting 1
18 QBJ11010875 NPT1" sub 3
19 QBJ6033908 M39X2-Z1" internal fitting 4
20 QBJ6013908 M39X2-Z1" fitting 4
21 P2000439AA M39X2-NPT1 fitting 3
22 QBJ6014510 M45X2-Z1 1/4" fitting 4
23 P1300332AA M39X2-1-5/16" hinged fitting 2
24 P2200476AA 1-5/16" hinged bolt 4
25 QBJ10011008 Z1 1/4"XZ1" bushing 1
26 P1300333AA NPT1-1-5/16 hinged fitting 2
27 QBJ6140808 Z1" fitting 2
28 QBJ120110 NPT1 1/4 plug 1
29 P9870259AA NPT1X145 sub 1
30 QBJ806101010 Z1 1/4" tee 2
31 QBJ5221010 Z1 1/4 sub 1
32 QBJ11040850 NPT1 pipe clamp 2
33 QBJ11041055 NPT1 1/4 pipe clamp 2
34 P1300583AA Z1-1/4"-15/8 fitting 2
35 P1000343AA Shim 2
36 P2000438AA Plug 2
37 QBJ6131010 Z1-1/4" fitting 1
38 QBJ6141010 Z1-1/4" fitting 3
39 QBJ11011063 Z1-1/4"X63 sub 1
40 QBJ5014510 M45X2-Z1-1/4" fitting 1
41 QBJ10130214 M14X1.5-Z1/4" gauge bushing 1
 Page-79
SXJ550Z Workover Rig
Parts Manual

42 P1300335AA Fitting, pressure gauge 1

43 4317000208 Sealing washer 8 2
44 5300300009 Combined washer 33 8
45 4300710110 Bolt M12X110 3
46 4309300012 Nut M12 7
47 4313000012 Spring washer 12 7
48 4315003005 Rivet for nameplate 3X5 10
49 4316704016 Bolt M4X16 3
50 4309300004 Nut M4 3
51 4313000004 Spring washer 4 3
52 4309300008 Nut M8 4
53 4313100008 Spring washer 8 4
Page-80
SXJ550Z Workover Rig
Parts Manual
 Page-81
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07060500022AA Five bank valve lines
1 Z07060600171AA Support, five bank valve 1
2 P1300190AA Bushing 2
3 P2202094AA Bolt 4
4 Z07060700005AA Handle assembly 6
5 1503120088902444 Hose assembly 8Ⅰ-600 1
6 1503120088902445 Hose assembly 8Ⅰ-650 1
7 1503120089072741 Hose assembly 8Ⅰ-500 2
8 1503120088902448 Hose assembly 8Ⅰ-700 2
9 1503120088902485 Hose assembly 16Ⅱ-600 1
10 4945080088849259 Z3/8"X1/4" bushing 1
11 4945080089094003 M27X2-Z1/2" bent fitting 3
12 4945080089093612 Z1"X1/2" bushing 1
13 4945080089097884 Z1" internal and external elbow 1
14 4945080089143141 Z1"X40 sub 1
15 4945080088870815 M39X2-Z1" bent fitting 2
16 4945080088870731 M14X1.5-Z1/4" bushing 3
17 4945080088849257 Z3/8" tee 6
18 4945080088868649 Z1/2"X3/8" bushing 8
19 4945080089093621 Z3/8"X32 sub 9
20 4945080088868697 M16X1.5-Z3/8" straight fitting 9
21 4945080088852237 Z3/4"X3/8" bushing 10
22 4945080088870810 M16X1.5-Z3/8" bent fitting 13
23 4945080089093611 Z3/4"X1/2" bushing 4
24 4945080089145663 Z1/2"X42 sub 3
25 4945080088868712 M27X2-Z1/2" straight fitting 3
26 4945080088902605 Z1/2" tee 3
27 4305020088887135 Flat nut M24X1.5 4
28 4301020087931961 Bolt M10X95 3
29 4305020086571976 Nut M10 7
30 4307020080497411 Washer 10 7
31 4315020088927648 Rivet for nameplate 3X5 10
32 4307020080497553 Washer 8 10
33 4301020087190901 Bolt M8X16 10
34 4305020087063851 Nut M8 10
Page-82
SXJ550Z Workover Rig
Parts Manual
 Page-83
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07080000001AA Steering power assisting lines
1 P0200190AA Flange disc 2
2 P7100242AA Support 1
3 1101003012 Hose assembly 10I-460 1
4 1101003013 Hose assembly 10I-500 1
5 1101003021 Hose assembly 10I-1000 1
6 1101003022 Hose assembly 10I-1050 1
7 1101003025 Hose assembly 10I-1250 1
8 1101003026 Hose assembly 10I-1300 1
9 1101003031 Hose assembly 10I-2000 1
10 1101003032 Hose assembly 10I-2500 1
11 1101003023 Hose assembly 10I-1100 1
12 1101003024 Hose assembly 10I-1200 1
13 1101003010 Hose assembly 10I-320 1
14 1101003011 Hose assembly 10I-400 1
15 1101009030 Hose assembly 16II-500 1
16 1101009056 Hose assembly 16II-5400 1
17 1101017049 Hose assembly 25III-3500 1
18 1101017046 Hose assembly 25III-3000 1
19 QBJ5012003 M20X2-Z3/8''fitting 8
20 QBJ11040330 Z3/8" pipe clamp 6
21 QBJ11010340 Z3/8''X40 sub 3
22 QBJ6011803 M18X1.5-NPT3/8" fitting 13
23 QBJ806030303 Z3/8" tee 3
24 QBJ10010403 Z1/2''X3/8''bushing 1
25 QBJ806040404 Z1/2" tee 1
26 QBJ5012704 M27X2-Z1/2'' fitting 2
27 QBJ11010442 Z1/2"X42 sub 2
28 QBJ7012003 M20X2-Z3/8"135°fitting 6
29 QBJ7013908 M39X2-Z1"135° fitting 1
30 QBJ7012704 M27X2-Z1/2"135° fitting 1
31 QBJ10010804 Z1"X1/2" bushing 2
32 QBJ11010850 Z1"X50 sub 1
33 QBJ806080808 Z1" tee 1
34 QBJ6012704 M27X2-Z1/2'' fitting 1
35 4300808055 Bolt M8X55 2
36 4309300008 Nut 8 2
37 4313000008 Spring washer 8 6
38 5300100054 O sealing ring 2
39 QBJ5013908 M39X2-Z1" fitting 1
40 4301308030 Bolt M8X30 4
41 QBJ10064208 M42X2-NPT1 fitting 1
42 QBJ5021822 M18X1.5-M22X1.5 fitting 2
43 QBJ5022022 M20X1.5-M22X1.5 fitting 2
 Page-84
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

44 QBJ5022222 M22X1.5-M22X1.5 fitting 2
45 5300300005 Combined washer 18 2
46 5300300016 Combined washer 20 2
47 5300300006 Combined washer 22 2
 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Z07120000059AA

Page-85
A SXJ550Z Workover Rig
Parts Manual

1260+2635（行程）
1192
B 1161 B
1135

32 30 20 12 13 25 8 21 16 18 24 29
Technical parameters 技术特性
C 1st stage cylinder bore 一级缸径 φ170mm C

2nd stage cylinder bore 二级缸径 φ140mm

3rd stage cylinder bore 三级缸径 φ100mm
D D
1st stage rod bore 一级杆径 φ160mm

R45
2nd stage rod bore 二级杆径 φ120mm

40
3rd stage rod bore 三级杆径 φ80mm

16
E E
1st stage travel 一级行程 857mm

170
200

140

120

100

160
80
2nd stage travel 二级行程 871mm
3rd stage travel 三级行程 907mm
50
F F
Working pressure
压力工作 12Mpa

Pull 推力 89KN

G G

4 5 6 15 7 19 14 22 17 23
26 27 9 10 2 3 31 1

11
28
I

50
52

33
M

Raising cylinder for driller's room(Drawing No.: Z07120000059AA)

P

1 2 3 4 5 6 7 10 11 12 13
 Page-86
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07120000059AA Raising cylinder for driller's room
1 Z07120400062AA Cylinder body 1
2 Z07120300095AA 1st stage piston 1
3 Z07120300096AA 2nd stage piston 1
4 Z07120300097AA Piston 1
5 P0101242AA 1st stage front cover 1
6 P0100847AA 2nd stage front cover 1
7 P0100848AA 3rd stage front cover 1
8 5305040089166739 Yx type sealing ring Φ160×172×14 PU 1
9 P9000260AA Spring 1.2X16X43.4 1
10 P2002640AA Valve stem 1
11 4311020087163243 Cotter pin Φ10×71 Q235A GB/T91 2
12 5305990089170469 Sealing ring Φ140×Φ135×15 PTFE KFK5915 2
13 5305990089170468 Sealing ring Φ100×Φ95×15 PTFE FR 2
14 5305990089167244 Dust ring 160×175×167.6×16×10.2 005.025 1
15 5305020087192015 O sealing ring Φ170×5.3 NBR 1
16 5305990089170466 Sealing ring Φ125×Φ120×15 PTFE 2
17 5305990089167245 Dust ring 120×132×125×8×4 PU GP1001200 1
18 5305040089166740 Yx sealing ring Φ120×132×14 PU 1
19 5305020087188754 O ring 1
20 5305990089170461 OMK-MR gland ring Φ100×Φ79×8.1 213.796 1
21 5305990089170465 Sealing ring Φ85×Φ80×15 PTFE FR 8012 2
22 5305020087168850 O sealing ring Φ90×5.3 NBR 1
23 5305990089167243 Dust ring 80×92.2×86×12×7.2 P6 type 004.909 1
24 5305040087104579 Yx type sealing ring Φ80×92×14 PU 1
25 5305990089170467 Sealing ring Φ165×Φ160×15 PTFE 2
Combined sealing ring Ф24mm rubberⅠ-
26 5305990087200900 1
4+Q195 JB982-77
27 P1301754AA Pipe fitting M24/NPT1/2 1
28 P2001141AA Pin 2
29 4945080088756685 Plug NPT1/4\4N-04 ANSI B1.20.1 1
30 5305990089383610 Combined sealing ring OE 1400 052 00211 E 1
31 5417990089915067 Guiding tape 180 KFK5915 fiber reinforced 2
32 5305990089915799 Combined sealing ring 180×159×8.1 FKM 1
33 4133060087195031 Oil cup M10×1 2
Page-87
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Parts Manual
 Page-88
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Parts Manual

Item NO. Drawing NO. Description Qty.

Z07130000002AA Telescoping cylinder
1 Z07130200001AA Cylinder body 1
2 Z07130000003AA Plunger assembly 1
3 P1100319AA Guiding sleeve 1
4 P1100320AA Copper sleeve 1
5 P1000166AA Washer 2
6 P1700167AA Sealing ring 2
7 P1700168AA O ring 2
8 P1200207AA Nut 1
9 P0200188AA Flange 1
10 P4600013AA Check valve 1
11 P9000047AA Spring 1
12 P0900038AA Spring seat 1
13 Z07120200001AA Air exhaust plug 1
14 5300300030 J type dust ring D130 1
15 4315908030 Set screw M8X30 2
16 5300100089 O rubber sealing ring ￠30X3.5 1
17 QBJ10072704 M27X2-1/2" bushing 1
18 QBJ120104 Z1/2" plug 1
Page-89
SXJ550Z Workover Rig
Parts Manual
 Page-90
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07140000002AA Jack cylinder
1 P0000109AA End cover 1
2 P0700016AA Piston 1
3 P1600016AA Cylinder body 1
4 P2300026AA Piston rod 1
5 P0700017AA Small piston 1
6 P1200223AA Nut, liner 1
7 P1100355AA Liner 1
8 Z07140100002AA Nut 1
9 P2000260AA Safety pin 1
10 P9860033AA Circlip, safety pin 1
11 5300100236 O ring φ90X5.3 1
12 P1000203AA Retaining ring 1
13 5300300052 Yx type sealing ring D150 1
14 5300100303 O sealing ring 140X5.3 1
15 P1000204AA Retaining ring 1
16 5300100528 O ring φ175X5.3 2
17 P1000205AA Retaining ring 3
18 P2200264AA Set screw 4
19 4309300012 Nut M12 4
20 5300100212 O sealing ring φ75X5.3 1
21 P1000206AA Retaining ring 1
22 P2200263AA Screw plug 1
23 P1200224AA Nut 1
24 4313600080 Lock washer 80 1
25 4313800100 Retaining ring 100 1
26 4300810035 Bolt M10X35 1
27 4313200010 Washer 10 2
28 4313100010 Spring washer 10 1
29 4309300010 Nut M10 1
30 P9100050AA Chain, safety pin 1
31 Z02080100002AA Base plate 1
Page-91
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Parts Manual
 Page-92
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07140000003AA Jack cylinder
1 4312700030 Nut M30X3 2
2 QBJ120102 Z1/4" plug 2
3 P0000111AA Plug, cylinder body 1
4 5300100076 O ring ￠C25X3.55 1
5 5300100189 O ring ￠C65X3.55 1
6 P1100344AA Retainer ring 2
7 5300300047 Yx seal ring D40 2
8 P1100343AA Connection sleeve 1
9 5300300053 Yx type seal ring D130 2
10 P1100340AA Dust ring 1
11 P9870131AA Cylinder body 1
12 Z07140300003AA Piston 1
13 Z07140300004AA Small piston 1
14 5300300064 Yx type seal ring D65 1
15 P1100339AA Retainer ring 1
16 P1100338AA Small anti-friction ring 1
17 5300100150 O ring ￠C51.5X5.3 1
18 P1100365AA Nut 1
19 P1200227AA Nut 1
20 P1200228AA Cylinder head 1
21 P1200215AA Internal nut 1
22 P6500142AA Dust screen 1
23 P1100337AA Support ring 1
24 P2200264AA Set screw 4
25 4309300012 Nut M12 4
26 P9860033AA Circlip of safety pin 4
27 P2000266AA Safety pin 4
28 P9100050AA Chain, safety pin 4
 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Z07140000084AA
Page-93
SXJ550Z Workover Rig
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A A

11 3 28 17 2 10 27 9 4 12 14 22 25 24 23 7

B 40 280 B

Tr140X14-e7
C C

160H8/f7

120
185H8/n7

205
245

96
85

185H8
11

D D
12 2
10
235

11 8 19 26 20 18 30 16 1 29 15 13 21 5

E 870+235（行程） E

Jack cylinder(Drawing No.: Z07140000084AA)

H

1 2 3 4 5 6 7 10 11 12 13 14 15
 Page-94
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07140000084AA Jack cylinder
1 4307020080497411 Washer 10 1
2 4305020086571976 Nut M10 1
3 4309040080500138 Elastic retaining ring 1
4 4307120080499417 TEST 1
5 4307040086005524 Washer 10 1
6 5305020087192016 O ring 1
7 Z07140100012AA Nut 1
8 P9860033AA Circlip, safety pin 1
9 P9100050AA Chain, safety pin 1
10 P2300351AA Piston rod 1
11 P2200263AA Screw plug 1
12 P2003903AA Safety pin 1
13 P1701626AA Rubber pad 1
14 P1700799AA Dust ring 1
15 P1600364AA Cylinder body 1
16 P1200850AA Nut, liner 1
17 P1200224AA Nut 1
18 P1104723AA Liner 1
19 P1001018AA Retaining ring 1
20 P1000205AA Retaining ring 2
21 P1000203AA Retaining ring 1
22 P0700069AA Small piston 1
23 P0700016AA Piston 1
24 P0203100AA Flange 1
25 P0001885AA End cover 1
26 5305020087188784 O ring 1
27 5305020087168850 O sealing ring 1
28 5305020081531323 O sealing ring 1
29 4301020087022754 Hex bolt 1
30 5305990089301200 Combined sealing ring 1
Page-95
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 Page-96
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07150000002AA Cathead cylinder
1 P1300105AA Coupling 1
2 P7200156AA Connection end 1
3 P2300028AA Piston rod 1
4 P2200308AA Tie rod 4
5 P1101745AA Copper sleeve 1
6 5302000451 BA type ring 1
7 Z07150200007AA Cylinder cover 1
8 QBJ120108 Plug NPT1 2
9 P1600019AA Cylinder body 1
10 Z07150100001AA Support 1
11 P1100158AA Cushion sleeve 1
12 P0700006AA Piston 1
13 P1100160AA Guiding ring 2
14 P1700064AA Sealing ring 1
15 P1700065AA Anti-friction ring 1
16 P1100159AA Cushion ring 1
17 Z07150200002AA Right end cover 1
18 4313800035 Elastic retaining ring 35 2
19 P2000099AA Pin shaft 1
20 P1200114AA Screw plug NPT1/4 2
21 4317008020 Set screw M8X20 2
22 5300300024 Dust ring J-50 1
23 5300100248 O sealing ring 100X3.1 2
24 5300100121 O sealing ring 41.2X3.55 1
25 4313800060 Elastic retaining ring 60 1
26 4300812055 Bolt M12X55 2
27 4317100012 Washer 12 4
28 4313100012 Spring washer 12 4
29 4309300012 Nut M12 4
30 4315100020 Nut M20 4
31 4313100020 Spring washer 20 4
32 4300812090 Bolt M12X90 2
33 4314532030 Cotter pin ￠3.2X30 4
Page-97
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 Page-98
SXJ550Z Workover Rig
Parts Manual
S/N Drawing No. Description QTY.
Z07150000003AA Cathead cylinder
1 P1300105AA Connector 1
2 P7200156AA Connection end 1
3 P0700005AA Piston rod 1
4 P1300102AA Tie rod 4
5 P1101745AA Copper sleeve 1
6 5302000451 BA type ring 1
7 Z07150200007AA Cylinder cover 1
8 QBJ120108 Plug NPT1 2
9 P1100155AA Cylinder body 1
10 P1100158AA Cushion sleeve 1
11 P0700006AA Piston 1
12 P1100160AA Guiding ring 2
13 P1700064AA Sealing ring 1
14 P1700065AA Wear ring 1
15 P1100159AA Cushion ring 1
16 Z07150200002AA Right end cover 1
17 4313800035 Elastic retaining ring 35 2
18 P2000099AA Pinshaft 1
19 P1200114AA Screw plug NPT1/4 2
20 4317008020 Set screw M8X20 2
21 5300300024 Dust ring J-50 1
22 5300100248 O sealing ring 100X3.1 2
23 5300100121 O sealing ring 41.2X3.55 1
24 4313800060 Elastic retaining ring 60 1
25 4303312100 Bolt M12X100 2
26 4317100012 Washer 12 2
27 4313100012 Spring washer 12 2
28 4309300012 Nut M12 2
29 4309300020 Nut M20 4
30 4313100020 Spring washer 20 4
31 4314532030 Cotter pin 3.2X30 6
Page-99
SXJ550Z Workover Rig
Parts Manual
 Page-100
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07320000004AA Latch pin cylinder lines
1 Z07200000009AA Pipe seat 13
2 P9971757AA Steel pipe 14 L≈13m 2
3 1101003021 Hose assembly 10I-1000 1
4 1101003020 Hose assembly 10I-900 1
5 1101003024 Hose assembly 10I-1200 1
6 1101003023 Hose assembly 10I-1300 1
7 1101006050 Hose assembly 13II-1500 1
8 1101006051 Hose assembly 13II-1700 1
9 QBJ10010403 NPT1/2"-NPT3/8" bushing 4
10 QBJ5011803 M18X1.5-NPT3/8" straight fitting 8
11 QBJ806040404 NPT1/2" tee 2
12 QBJ5220404 NPT1/2"-NPT1/2" straight fitting 2
13 QBJ11040438 NPT1/2" pipe clamp 4
14 QBJ5012204 M22X1.5-NPT1/2" straight fitting 4
15 4700600241 Quick coupling 2
Page-101
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Parts Manual
 Page-102
SXJ550Z Workover Rig
Parts Manual

Item NO. Drawing NO. Description Qty.

Z07320000005AA Latch pin cylinder
1 Z07330201002AA Cylinder block 1
2 Z07140300005AA Piston 1
3 P0000248AA End cover 1
4 Z07290100002AA Pad eye 1
5 P6202019AA Pad 4
6 P1100761AA Copper sleeve 1
7 P1100660AA Supporting ring 2
8 QBJ120102 Z1/4" plug 1
9 5300100128 O ring φ43.7X3.55 1
10 5300100142 O ring φ48.7X3.55 1
11 5300100075 O ring φ25X2.65 1
12 4309300020 Nut M20 1
13 4313000008 Spring washer 8 2
14 4101800008 Allen bolt 2
Page-103
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 Page-104
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z07320000032AA Latch pin cylinder installation lines
1 Z07200000009AA Pipe seat 13
2 Z08360200001AA Steel pipe 总成14 2
3 1503120088902463 Hose assembly 8Ⅰ-1050 2
4 1503120088902464 Hose assembly 8Ⅰ-1100 1
5 1503120089072739 Hose assembly 8Ⅰ-1350 1
6 1503120089072738 Hose assembly 8Ⅰ-1750 1
7 4945080088849259 Bushing NPT3/8-NPT1/4 2
8 4945080088868694 Straight fitting M14×1.5-NPT1/4 8
9 4945080088887300 Straight fitting 2-NPT1/4" 2
10 4945080088887363 Quick coupling 2
Page-105
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 Page-106
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Parts Manual
Item No. Drawing No. Description QTY.
Z08280000326AA Carrier air system diagram
1 4945040087197519 Check valve 1
2 5407040086699645 Drier(24V) 1
3 200328A089836858 Air reservoir 0.3m3 ASME 1
4 5023180086356247 Copper safety valve 1
5 Z03111700002AA Plug valve 1
6 5401100084673445 Pressure regulating valve 1
7 4603080086043081 G1/2" ball valve 1
8 5401100088986750 Filter 1
9 5407040086026896 Water draining valve 1
10 5401060087150374 Defroster 1
11 5401100081397336 3 position 4 way manual directional valve 1
12 5401060087167032 3 position 3 way air controlled directional valve 3
13 4945080088879682 NPT3/8-G1/4 bushing 1
14 4945080088871589 Pneumatic quick coupling G1/4（female） 1
15 5401100087193742 Pressure reduction valve 1
16 Z08240000001AA Valve saver 1
17 5401100088986754 Shuttle valve 7
18 5401100088974816 2 position 3 way solenoid directional valve 1
19 2937990087208370 Solenoids 1
20 5401100087197026 Brake acceleration valve 2
21 5401100087163677 2 position 3 way manual directional valve 5
22 5401100081397329 Air horn switch(button) 1
23 5407040087167031 2 position 3 way air controlled directional valve 1
24 5401100084150453 2 position 3 way air controlled directional valve 2
25 5401100087193752 Combination valve(main drum) 1
26 5401060087197385 Atomized lubricator 1
27 5407040086657430 3 position 4 way manual directional valve 3
28 3803140088989051 Pressure gauge 2
29 5401100087207532 Air cylinder 1
30 5401100087149497 2 position 3 way air controlled directional valve 1
31 5407040086699651 Throttle controller 1
32 5111990087203983 Air pressure alarm switch 1
33 5407040086657454 2 position 3 way foot control valve 1
34 5401100087193751 Pedal throttle valve 1
35 5401100087197013 Air horn switch(pedal) 1
36 5401100087197014 Double tong air horn 2
37 Z08030000038AA Deck frame air lines 1
38 Z08040000001AA Throttle shutdown lines 1
39 Z08060000003AA Drawworks lines 1
40 Z08090000001AA Hydraulic pump lines 1
41 Z08100000001AA Air slip lines 1
42 5401100088986752 Filtering element（equipped with IA-192） 1
43 5401100087201752 Air control proportional handle/four bank valve 1
44 5401020087119010 Handwheel pressure regulating valve 2
45 5401100087207565 Air cylinder 5
47 5401100087197025 Switch of brake light 2
48 5407040087675880 Rotating joint 2
49 5401100087193754 Combination valve of sand drum 1
50 Z08180000001AA Spinner lines 1
 Page-107
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
51 Z08320000002AA Sand drum lines 1
52 5401100087193748 Emergency brake lines 1
Page-108
SXJ550Z Workover Rig
Parts Manual
 Page-109
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z08270000036AA Chassis air system diagram
1 3800200005 Pressure gauge 1
2 5000100085 Manual brake valve 1
3 4900300052 Emergency brake valve 2
4 4900300051 2 position 3 way button valve 2
5 5000100084 Brake acceleration valve 2
6 2100200014 ASME air tank 40L 2
7 4900300037 Pressure reduction valve 1
8 5002400087 Overflow valve 1
9 5001900177 Air pressure alarm switch 1
10 5000100063 Switch of brake light 2
11 3801950004 2 position 3 way valve(normal open) 1
12 4900300030 Emergency relay valve 1
13 4900300029 Quick release valve 1
14 4900300057 Water draining valve 2
15 4900300056 Safety valve 2
16 4900300012 Check valve 2
17 5000100086 Double-chamber brake valve 1
18 5000200003 Front axle brake air chamber 6
19 5000200004 Rear axle brake air chamber 4
20 Z08110000001AA Carrier brake air lines 1
21 Z08120000001AA Differential lock lines 1
22 Z08130000002AA Air suspension lines 1
23 Z08260000001AA Air control box of cab 1
Page-110
SXJ550Z Workover Rig
Parts Manual
 Page-111
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
Z08030000038AA Deck frame air lines
1 Z08330300041AA Hose assembly 10 1
2 Z08330100049AA Hose assembly 6 1
3 Z08330100050AA Hose assembly 6 1
4 Z08360400003AA Copper pipe assembly 18 1
5 Z08330400005AA Hose assembly 13 1
6 Z08330300043AA Hose assembly 10 1
7 Z08330400006AA Hose assembly 13 1
8 Z08330400007AA Hose assembly 13 1
9 Z08330100051AA Hose assembly 6 1
10 Z08330400008AA Hose assembly 13 4
11 4945080088868649 Z1/2"X3/8" bushing 6
12 4945080089155181 M18X1.5-Z3/8"bent fitting 1
13 4945080088852236 1/2" internal and external thread elbow 4
14 4945080088868732 M22X1.5-Z1/2" straight fitting 5
15 4945080089093614 Z1/2"X1/4" bushing 3
16 4945080089143154 M14X1.5-Z1/4"bent fitting 1
17 4945080088902605 Z1/2" tee 4
18 4945080089145663 Z1/2"X42 sub 3
19 4945080088873848 M18X1.5-Z3/8"Straight fitting 6
20 4945080089143160 M14X1.5-Z1/4"Straight fitting 4
21 4945080088756685 Z1/4" plug 1
22 Z07270000002AA 14-way 1
23 4945080088852237 Z3/4"X3/8" bushing 2
24 P6900009AA Foam strip 2
25 Z08300000001AA Steel band assembly 2
26 Z08410200091AA Support assembly 1
27 4945080088868692 M12X1.5-Z1/8"Straight fitting 3
28 4945080088890575 Z1/8" pipe clamp 3
29 4945080089143161 M14X1.5-Z1/8"Straight fitting 2
30 4945080088868712 M27X2-Z1/2"Straight fitting 5
31 4945080088756700 Z1/2"X38 pipe clamp 1
32 Z08370000001AA Dryer assembly 1
33 Z08360100009AA Copper pipe assembly 6 1
34 Z08360100010AA Copper pipe assembly 6 1
35 Z08360400004AA Copper pipe assembly 18 1
36 Z08360100011AA Copper pipe assembly 6 1
37 Z08360400005AA Copper pipe assembly 18 2
38 P0200162AA Flange disc 2
39 4945080089094003 M27X2-Z1/2"bent fitting 2
40 4945080088870805 M12X1.5-Z1/8"bent fitting 3
41 P6200788AA Support plate 1
42 P2200229AA Connection bolt 4
43 4307020080497553 Washer 8 6
44 P2200228AA Bolt 5/16"-18UNC 2
45 4945080088890562 Z1/8"X50 sub 1
46 P6015230AA Seat plate 1
47 Z08380000004AA Filter assembly 1
48 P1301085AA 3/8"Straight fitting 2
49 P1300761AA Air inlet fitting 1
 Page-112
SXJ550Z Workover Rig
Parts Manual
Item No. Drawing No. Description QTY.
50 P1100856AA Bushing 1
51 Z08010300057AA Pipe seat 1
52 P991011729AA Angle iron L=80 1
53 P6000458AA Plate 1
54 P9912800015AA Hose 1
55 P4100728AA M27X2-NPT1/2 bushing 1
Page-113
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 Page-114
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Parts Manual

Item NO. Drawing NO. Description Qty.

Z08040000001AA Throttle shutdown lines
1 P9000049AA Spring 1
2 P7100044AA Support 1
3 P7100045AA Support 1
4 Z08330100052AA Hose assembly 6 1
5 Z08330100053AA Hose assembly 6 1
6 Z08330100054AA Hose assembly 6 1
7 Z08330100055AA Hose assembly 6 1
8 Z08330100056AA Hose assembly 6 1
9 Z08330100057AA Hose assembly 6 1
10 Z08330100058AA Hose assembly 6 1
11 Z08330100059AA Hose assembly 6 1
12 Z08330100060AA Hose assembly 6 1
13 Z08330100061AA Hose assembly 6 1
14 Z08330100062AA Hose assembly 6 1
15 Z08330100063AA Hose assembly 6 1
16 Z08330300043AA Hose assembly 10 1
17 Z08330300044AA Hose assembly 10 1
18 Z08360100012AA Copper pipe assembly 6 1
19 Z08360100013AA Copper pipe assembly 6 1
20 QBJ806020202 Z1/4" tee 1
21 QBJ5230202 Z1/4" fitting 1
22 QBJ5011202 M12x1.5-Z1/4" fitting 3
23 QBJ6011202 M12x1.5-Z1/4" fitting 1
24 QBJ5071802 M18x1.5-Z1/4" fitting 1
25 4301308020 Bolt M8X20 3
26 4309300008 Nut M8 1
27 4313000008 Spring washer 8 3
28 4316705060 Bolt M5X60 4
29 4309300005 Nut M5 4
30 4313000005 Spring washer 5 4
31 4316806025 Bolt M6X25 8
32 4309300006 Nut M6 8
33 4313000006 Spring washer 6 8
34 QBJ5071402 M18x1.5-Z1/4" fitting 9
35 QBJ6051403 M18x1.5-Z3/8" fitting 2
36 QBJ5071403 M14x1.5-Z3/8" fitting 4
37 QBJ5331014 M14X1.5-M10X1 fitting 1
Page-115
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 Page-116
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Parts Manual
Item No. Drawing No. Description QTY.
Z08060000003AA Drawworks lines
1 P1000359AA Washer 1
2 Z08330100148AA Hose assembly 6 1
3 Z08330100149AA Hose assembly 6 1
4 Z08330100150AA Hose assembly 6 1
5 Z08330100151AA Hose assembly 6 2
6 Z08330100152AA Hose assembly 6 2
7 Z08330000013AA Hose assembly 10 2
8 Z08330300089AA Hose assembly 10 2
9 Z08330300090AA Hose assembly 10 1
10 P7200046AA Support 2
11 QBJ5012004 M20X2-Z1/2"Straight fitting 1
12 QBJ10010403 Z1/2"X3/8" bushing 5
13 QBJ6012003 M20X2-Z3/8"bent fitting 3
14 QBJ6051401 M14X1.5-Z1/8"bent fitting 2
15 QBJ6051803 M18X1.5-Z3/8"bent fitting 2
16 QBJ11040330 Z3/8" pipe clamp 2
17 QBJ5071403 M14X1.5-Z3/8"Straight fitting 1
18 QBJ5071402 M14X1.5-Z1/4"Straight fitting 2
19 QBJ11010332 Z3/8"X32 sub 1
20 QBJ806030303 Z3/8" tee 1
21 QBJ6051403 M14X1.5-Z3/8"bent fitting 1
22 4313100012 Spring washer 12 4
23 4316808045 Bolt M8X45 4
24 4309300008 Nut M8 4
25 4313100008 Spring washer 8 4
26 P6400208AA Clamp piece 10
27 P6400209AA Clamp piece 2
28 Z08200300001AA Installation of crown-o-matic air cylinder 1
29 Z08410200060AA Relay valve shield(double drum) 1
30 P7100045AA Angle iron seat 2
31 P1100090AA Bushing, air roto-seal 2
Page-117
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 Page-118
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Parts Manual
Item No. Drawing No. Description QTY.
Z08090000001AA Hydraulic pump air lines
1 Z08330100080AA Hose assembly 6 1
2 QBJ6051401 M14X1.5-Z1/8"bent fitting 1
3 P7100184AA Plate 1
4 P2200227AA Bolt 2
5 4313100016 Spring washer 16 2
6 4316806016 Bolt M6X16 2
7 4309300006 Nut M6 2
8 4313100006 Spring washer 6 2
Page-119
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 Page-120
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Parts Manual

Item NO. Drawing NO. Description Qty.

Z08100000001AA Air slip lines
1 Z08330100081AA Hose assembly 6 2
2 QBJ6051403 M14X1.5-Z3/8" fitting 1
3 QBJ5071403 M14X1.5-Z3/8" fitting 1
Page-121
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S/N Drawing No. Description QTY.
Z08110000001AA Carrier brake air lines
1 Z08330300050AA Hose assembly 10 1
2 Z08330300051AA Hose assembly 10 1
3 Z08330300052AA Hose assembly 10 1
4 Z08330300053AA Hose assembly 10 1
5 Z08330300054AA Hose assembly 10 1
6 Z08330300055AA Hose assembly 10 1
7 Z08330300056AA Hose assembly 10 1
8 Z08330300057AA Hose assembly 10 2
9 Z08330300058AA Hose assembly 10 2
10 Z08330300059AA Hose assembly 10 1
11 Z08330300060AA Hose assembly 10 2
12 Z08330300061AA Hose assembly 10 1
13 Z08330300062AA Hose assembly 10 6
14 Z08330300063AA Hose assembly 10 4
15 Z08330300064AA Hose assembly 10 2
16 Z08330300065AA Hose assembly 10 1
17 Z08330300066AA Hose assembly 10 1
18 Z08330300067AA Hose assembly 10 1
19 Z08330100082AA Hose assembly 6 1
20 Z08330300068AA Hose assembly 10 2
21 Z08330300069AA Hose assembly 10 4
22 Z08330300070AA Hose assembly 10 2
23 Z08330300071AA Hose assembly 10 2
24 Z08330300072AA Hose assembly 10 1
25 P7100218AA Support 2
26 P7100219AA Support 2
27 P7100047AA Support 3
28 Z02230000001AA Brake pedal mechanism 1
29 P7200020AA Bent plate support 1
30 4317000222 Sealing washer 22 20
31 QBJ10072203 M22X1.5-Z3/8" bushing 4
32 QBJ5071803 M18X1.5-Z3/8"straight fitting 28
33 QBJ6051802 M18X1.5-Z1/4" bent fitting 3
34 QBJ10061802 M18X1.5-Z1/4" bushing 3
35 4317000218 Sealing washer 18 8
36 QBJ6140202 Z1/4" internal and external thread elbow 1
37 QBJ5152218 M22X1.5-M18X1.5straight fitting 15
38 P1201870AA 2-NPT3/8 pipe clamp 6
39 QBJ6051803 M18X1.5-Z3/8" bent fitting 5
40 QBJ11010332 Z3/8"X32 sub 9
41 QBJ806030303 Z3/8" tee 9
42 QBJ10010302 Z3/8"X1/4" bushing 2
43 QBJ11010640 Z3/4"X40 sub 2
44 QBJ10010603 Z3/4"X3/8" bushing 1
45 QBJ10010403 Z1/2"X3/8" bushing 2
46 QBJ5121818 M18X1.5-M18X1.5straight fitting 2
47 4317000318 Screw plug 3
48 QBJ11010228 Z1/4"X28 sub 1
49 QBJ806020202 Z1/4" tee 1
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S/N Drawing No. Description QTY.
50 QBJ5071802 M18X1.5-Z1/4"straight fitting 7
51 QBJ5151816 M18X1.5-M16X1.5straight fitting 12
52 4317000216 Sealing washer 16 12
53 4300808050 Bolt M8X50 6
54 4313000008 Spring washer 8 18
55 4309300008 Nut M8 18
56 4301308025 Bolt M8X25 10
57 QBJ6051401 M14X1.5-Z1/8" bent fitting 1
58 4316808045 Bolt M8X45 2
59 P7100046AA Support 1
60 P9000036AA Spring 14
61 P2000894AA Connection yoke Pin 10
62 P7100217AA Support 1
63 P1301585AA Fitting M22X1.5-M18X1.5 6
64 P1301586AA Fitting M16X1.5-M18X1.5 12
65 P7100050AA Support 1
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S/N Drawing No. Description QTY.
Z08120000001AA Differential lock air lines
1 Z08330100083AA Hose assembly 6 1
2 Z08330100084AA Hose assembly 6 1
3 Z08330100085AA Hose assembly 6 1
4 Z08330100086AA Hose assembly 6 1
5 Z08330100087AA Hose assembly 6 1
6 P7100179AA Support L=30 1
7 QBJ5331214 M14X1.5-M12X1.25straight fitting 3
8 QBJ806020202 Z1/4" tee 1
9 QBJ5081402 M14X1.5-Z1/4"straight fitting 3
10 4317000212 Sealing washer 12 3
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Item No. Drawing No. Description QTY.
Z08130000002AA Air suspension lines
1 4600300022 Ball valve NPT1/2" 1
2 Z08410200043AA Support, ball valve 1
3 4309300008 Nut M8 4
4 4313000008 Spring washer 8 2
5 4300808050 Bolt M8X50 2
6 4313000005 Spring washer 5 4
7 4309300005 Nut M5 4
8 4316705050 Bolt 5X50 4
9 QBJ5071403 M14X1.5-3/8" fitting 1
10 QBJ11040330 Z3/8" pipe clamp 1
11 QBJ11010332 Double end tapered thread sub Z3/8"-32 1
12 QBJ10110203 G1/4"-Z3/8" bushing 1
13 QBJ5111402 M14X1.5-ZG1/4" fitting 1
14 P7100180AA Bending plate 1
15 P1200162AA Flat nut M28X1.5 1
16 QBJ5230202 Z1/4" fitting 4
17 4323100008 Sealing washer 14 1
18 QBJ806020202 Z1/4" tee 2
19 QBJ6051402 M14X1.5-Z1/4" fitting 1
20 QBJ10072202 M22X1.5-Z1/4" bushing 2
21 QBJ5071402 M14X1.5-Z1/4" fitting 3
22 4317000222 Sealing washer 22 2
23 P7200046AA Support 1
24 P7100190AA Support 2
25 Z08330000007AA Hose assembly 6 1
26 Z08330000006AA Hose assembly 6 2
27 Z08330000005AA Hose assembly 6 2
28 Z08330000004AA Hose assembly 6 2
29 P1301293AA Airbag fitting 2
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Item No. Drawing No. Description QTY.
Z08180000001AA Spinner lines
1 Z08410200044AA Support 2
2 Z08330100025AA Hose assembly 6 2
3 Z08361100001AA Copper pipe assembly 10 1
4 Z08361000001AA Steel pipe assembly 48 1
5 5300300009 Combined sealing washer 33 2
6 P1300067AA M33X2-Rc1 1/2" straight fitting body 1
7 QBJ5071403 M14X1.5-NPT3/8" straight fitting body 2
8 P0900020AA Rc1"-R1 1/2" bushing 2
9 QBJ5201001 M10X1-NPT1/8" straight fitting body 1
10 P5000052AA U type bolt 2
11 4313100008 Spring washer 8 4
12 4309300008 Nut M8 4
13 4900300033 2 position 3 way valve 1
14 QBJ806030303 NPT3/8" tee 1
15 4900350110 Shuttle valve 1
16 QBJ5011803 M18X1.5-NPT3/8" straight fitting body 3
17 QBJ5230303 NPT3/8”-NPT3/8” straight fitting body 2
18 QBJ5013908 M39X2-NPT1” straight fitting body 1
19 QBJ10063308 M33X2-NPT1” bushing 2
20 QBJ10010301 NPT1/8"-NPT3/8" bushing 1
21 5300300001 Combined sealing washer 10 1
22 Z08410200063AA Support, spinner 10
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S/N Drawing No. Description QTY.
Z08240000001AA Valve saver
1 Z08240100001AA Touch rod 1
2 4312700012 Nut M12 1
3 P5100018AA Oscillating arm 1
4 4307805006 Bolt M5X6 2
5 P0900014AA Cap 1
6 P1100059AA Ball guiding sleeve 1
7 4313700024 Retaining ring 24 1
8 5300100030 O sealing ring 11x1.9 1
9 P2600011AA Valve stem 1
10 5300100065 O sealing ring 22x2.4 1
11 P6000366AA Spacing plate 1
12 P9000012AA Tapered spring ∅8 1
13 P1000050AA Washer 1
14 Z08240200001AA Valve body assembly 1
15 P0900015AA Seat ring 1
16 P1100060AA Valve sleeve 1
17 P9000013AA Spring ∅1.6 1
18 5300100071 O sealing ring 24x2.4 1
19 P1100061AA Guiding sleeve 1
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Item NO. Drawing NO. Description Qty.

Z08260000001AA Cab lines
1 P4100101AA Bushing
2 P6300112AA Nameplate
3 P6300111AA Nameplate
4 P6300110AA Nameplate
5 P6300097AA Nameplate
6 Z08330100088AA Hose assembly 6
7 Z08330100089AA Hose assembly 6
8 Z08330100090AA Hose assembly 6
9 Z08330100091AA Hose assembly 6
10 Z08330100092AA Hose assembly 6
11 Z08330100093AA Hose assembly 6
12 Z08330300073AA Hose assembly 6
13 P1200162AA Flat nut M28X1.5
14 P7100180AA Bending plate
15 Z07270000002AA 14 way
16 QBJ5071401 M14X1.5-Z1/8" fitting
17 QBJ5071803 M18X1.5-Z3/8" fitting
18 QBJ6051401 M14X1.5-Z1/8" fitting
19 QBJ5071402 M14X1.5-Z1/4" fitting
20 QBJ120102 Z1/4" plug
21 QBJ120103 Z3/8" plug
22 QBJ11010228 Z1/4''X28 sub
23 QBJ10062204 M22X1.5-Z1/2" bushing
24 QBJ10020402 Z1/2"X1/4" bushing
25 QBJ5181414 M14X1.5-M14X1.5 fitting
26 QBJ806020202 Z1/4" tee
27 QBJ5331014 M14X1.5-M10X1 fitting
28 QBJ6051402 M14X1.5-Z1/4'' fitting
29 QBJ120101 Z1/8" plug
30 4317000222 Sealing washer 22
31 4317000524 M24X1.5 nut
32 4317000208 Sealing washer 8
33 4316704012 Bolt M4X12
34 4309300004 Nut M4
35 4313000004 Washer 4
36 P6400208AA Clamping piece
37 4315003005 Rivet 3X5
38 4323100008 Sealing washer 14
39 4316705012 Bolt M5X12
40 4313000005 Spring washer 5
41 QBJ10142202 Bushing M22X1.5-NPT1/4
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Item No. Drawing No. Description QTY.
Z08320000002AA Sand drum lines
1 Z08320100002AA Sand drum control console 1
2 P6300204AA Nameplate(sand drum) 1
3 P7100046AA Support 1
4 P7100048AA Support 1
5 Z08330100094AA Hose assembly 6 1
6 Z08330100095AA Hose assembly 6 1
7 Z08330100096AA Hose assembly 6 1
8 Z08330100097AA Hose assembly 6 1
9 Z08330100098AA Hose assembly 6 1
10 Z08330000013AA Hose assembly 10 1
11 Z08330300074AA Hose assembly 10 1
12 P1300092AA 1"-UNS-G3/4" bushing 1
13 QBJ5012004 M20X2-Z1/2" straight fitting 1
14 QBJ6012003 M20X2-Z3/8" bent fitting 1
15 QBJ5071803 M18X1.5-Z3/8" straight fitting 1
16 QBJ10010403 Z1/2"X3/8" bushing 2
17 QBJ806040404 Z1/2" tee 1
18 QBJ11010440 Z1/2"X40 sub 1
19 QBJ5071401 M14X1.5-Z1/8" straight fitting 1
20 QBJ6051402 M14X1.5-Z1/4" bent fitting 2
21 QBJ5071402 M14X1.5-Z1/4" straight fitting 1
22 QBJ5071403 M14X1.5-Z3/8" straight fitting 2
23 QBJ6051403 M14X1.5-Z3/8" bent fitting 1
24 4300310035 Bolt M10X35 4
25 4313100010 Spring washer 10 4
26 4316808045 Bolt M8X45 4
27 4309300008 Nut M8 4
28 4313100008 Spring washer 8 8
29 5300300008 Washer 27 1
30 P6400208AA Clamp piece 6
31 P6400209AA Clamp piece 1
32 4300308020 Bolt M8X20 4
33 4315003005 Rivet ?3X5 4
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Parts Manual
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Parts Manual
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Parts Manual
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