Model GM A46

OPERATOR’S MANUAL
PETROL LAWN MOWER

WARNING!
Read this manual carefully before using your lawn mower
and keep it in a safe place for future reference. 1
Hotline:1300 418 640
Monday/Friday: 9.00am to 4.30pm
Saturday: 9.00am to 3.00pm
Email: service@actionspares.com.au
GM A46 Operating Manual

TABLE OF CONTENTS

DESCRIPTION OF PRODUCT PARTS 2

TECHNICAL SPECIFICATIONS 4

INTENDED USE 4

SAFETY INFORMATION 5

ASSEMBLY 9

PREPARING THE ENGINE 11

ADJUSTMENT 13

OPERATION 14

MAINTENANCE AND STORAGE 17

TROUBLESHOOTING 21

WARRANTY 22

1
 DESCRIPTION OF PRODUCT PARTS

As shown in Fig. 1

1. Throttle lever 10. Front wheel

2. Upper handle 11. Deck
3. Engine start handle 12. Spark plug cap
4. Rope guide 13. Fuel tank cap
5. Rear flap 14. Throttle control cable
6. Grass catcher 15. Lower handle
7. Oil filler cap and dipstick 16. Cable clip
8. Rear wheel 17. Fixing knob
9. Height adjusting handle

Fig. 1

2
 DESCRIPTION OF PRODUCT PARTS
Check the delivery parts
As shown in Fig. 2
Carefully remove the lawn mower from its packaging and check as the following parts are
complete:

Fig. 2
J
K L M

H I
F G

D
C

E A
B
A. Main mower deck (with upper handle) 1pc
B. Grass catcher filter 1pc
C. Grass catcher upper cover 1pc
D. Grass catcher handle 1pc
E. Grass catcher lower case 1pc
F. Cross recessed pan head tapping screws ST4.8X25 mm 2pcs
G. Self tapping screw ST4.8X16 mm 2pcs
H. Fixing knob with M8 nut 4pcs
I. Cup head square neck bolts M8X45mm 4pcs
J. Lower handle 1pc
K. Cable clip 1pc
L. Spark plug spanner 1set
M. Manual 1pc

WARNING: If any parts are damaged or missing, please contact Action

Spares 1300 418 640. Do not operate this mower until the parts are replaced.

3
 TECHNICAL SPECIFICATIONS

Engine type Single cylinder 4-stroke

Engine displacement 144.3 cc
Nominal power: 2.4kW @3100rpm
Engine speed 3100rpm
Cutting width 46cm
Grass catcher capacity 55L
Ignition TCI
Fuel tank capacity 800ml
Oil tank capacity 400ml
Spark plug type TORCH/F5RTC
Net weight 28kg
Fuel recommendations UNLEADED FUEL (PETROL), 90 OCTANE
OR BETTER - Do NOT use E10 or Ethanol
blends.
Oil type SAE 10W-30

INTENDED USE

This Petrol lawn mower has been designed for cutting lawn areas in private homes and
gardens.
This lawn mower must be used only for its intended purpose. Any other use is deemed
to be a case of misuse. The user/operator (not the manufacturer) will be liable for any
damage or injuries of any kind caused as a result.
Note: This lawn mower is designed for domestic use. It is not designed for or warranted
for use in commercial, trade or industrial applications.

4
 SAFETY INFORMATION

Description of Symbols
Symbols are used in this manual to attract your attention to possible risks. These safety
symbols and their explanations must be fully understood. The warning themselves do not
prevent the risks and can not be a substitute for proper methods of avoiding accidents.

Warning symbols

WARING! To reduce the risk of injury all users must read the operator’s manual
before using the lawn mower.

This symbol, before a safety comment indicates a precaution, a warning or a

danger. Ignoring this warning can lead to an accident for yourself or for others.
To limit the risk of injury, fire, or electrocution always follow the recommendations
indicated.

Debris can be thrown by the cutting blades

Keep bystanders away

Risk of injury from the cutting blades. Keep hands and feet clear.

Remove spark plug lead before maintenance.

Risk of fire.

Never refuel while the engine is running.

WARNING ! Hot surface - burn hazard to hands.

Do not open or remove safety shields while engine is running.

Before every use check the engine oil level and fuel.

Always wear ear and eye protection when using the lawn mower.

5
 SAFETY INFORMATION

Warning! The lawn mower exhaust gas contains toxic substances.

Do not run the engine in closed or poorly ventilated areas.

Throttle positions indicator STOP, SLOW and FAST.

96
Rated sound power level.

Australian Regulatory Compliance Mark.

Safety instructions
Training
1. Read the instructions carefully. Be familiar with the controls and the proper use of the
equipment;
2. Never allow children or people unfamiliar with these instructions to use the lawn mower.
Local regulations can restrict the age of the operator;
3. Never mow while people, especially children or pets are nearby;
4. Keep in mind that the operator or user is responsible for accidents or hazards occurring
to other people or their property.

Preparation
1. While mowing, always wear safety footwear and long trousers. Do not operate the
equipment when barefoot or wearing open sandals; The use of safety glasses and
hearing protection is also recommended.
2. Thoroughly inspect the area where the equipment is to be used and remove all objects
which can be thrown by the lawn mower;
3. Warning - petrol is highly flammable.
-- Store fuel in containers specifically designed for this purpose;
-- Refuel outdoors only and do not smoke while refueling;
-- Add fuel before starting the engine. Never remove the cap of the fuel tank or add
petrol while the engine is running or when the engine is hot;
-- If petrol is spilled, do not attempt to start the engine but move the lawn mower away
from the area of spillage and avoid creating any source of ignition until petrol vapors
have dissipated;
-- Replace all fuel tank and container caps securely;
4. Before using, always visually inspect to see that the blades, blade bolts and cutter
assembly are not worn or damaged. Replace worn or damaged blades and bolts in
sets to preserve balance;

6
 SAFETY INFORMATION

5. On multi-bladed lawn mowers, take care as rotating one blade can cause other blades
to rotate.

Operation
1. Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can collect;
2. Mow only in daylight or in good artificial light;
3. Avoid operating the equipment in wet grass, where possible;
4. Always be sure of your footing on slopes;
5. Walk, never run;
6. For wheeled rotary lawn mowers, mow across the face of slopes, never up and down;
7. Exercise extreme caution when changing direction on slopes;
8. Do not mow excessively steep slopes;
9. Use extreme caution when reversing or pulling the lawn mower towards you;
10. Stop the blade(s) if the lawn mower has to be tilted for transportation when crossing
surfaces other than grass, and when transporting the lawn mower to and from the
area to be mowed;
11. Never operate the lawn mower with defective guards, or without safety devices, for
example deflectors and/or grass catchers, in place;
12. Do not change the engine governor settings or over speed the engine;
13. Disengage all blade and drive clutches before starting the engine;
14. Start the engine or switch on the motor carefully according to instructions and with
feet well away from the blade(s);
15. Do not tilt the lawn mower when starting the engine or switching on the motor, except
if the lawn mower has to be tilted for starting. In this case, do not tilt it more than
absolutely necessary and lift only the part which is away from the operator;
16. Do not start the engine when standing in front of the discharge chute;
17. Do not put hands or feet near or under rotating parts. Keep clear of the discharge
opening at all times;
18. Never pick up or carry a lawn mower while the engine is running;
19. Stop the engine and disconnect the spark plug wire , make sure that all moving parts
have come to a complete stop and, where a key is fitted remove the key:
-
- Before clearing blockages or unclogging chute;
-
- Before checking, cleaning or working on the lawn mower;
-
- After striking a foreign object. Inspect the lawn mower for damage and make
repairs before restarting and operating the lawn mower;
-
- If lawn mower starts to vibrate abnormally (check immediately);
20. Stop the engine and disconnect the spark plug wire, make sure that all moving parts

7
 SAFETY INFORMATION

have come to a complete stop and, where a key is fitted remove the key:
-- Whenever you leave the lawn mower;
-- Before refueling;
21. Reduce the throttle setting during engine shut down and, if the engine is provided
with a shut-off valve, turn the fuel off at the conclusion of mowing;
22. Go slow when using a trailing seat.

Maintenance and storage

1. Keep all nuts, bolts and screws tight to be sure the equipment is in safe working
condition;
2. Never store the equipment with petrol in the tank inside a building where fumes can
reach an open flame or spark;
3. Allow the engine to cool before storing in any enclosure;
4. To reduce the fire hazard, keep the engine, silencer and petrol storage area free of
grass, leaves, or excessive grease;
5. Check the grass catcher frequently for wear or deterioration;
6. Replace worn or damaged parts for safety;
7. If the fuel tank has to be drained, this should be done outdoors.

ASSEMBLY

Assembling the handle

As shown in Fig. 3
1. Attach the lower handles (J) onto the lower handle brackets with the round head bolt (I)
and fixing knob (H).

Fig. 3

J
I

NOTE: Make sure the rope guide is on the right handle when you stand behind
the mower.

8
 ASSEMBLY

2. Fix the upper handle to the lower handle (J) with cup head square neck bolts (I) and
fixing locks (H).

Fig. 4 Fig. 5

H
I
H
I J

Tidy the cable throttle control Fig. 6

Fix the cable throttle control cord to the handle with the cable clip (K).

J
K
Fig. 6

Assembling the grass catcher (Fig. 7)

1. Align the holes of the grass catcher filter Fig. 7-1

(B) with the corresponding lugs on the
B
grass catcher upper cover (C), then
push it until it is locked in place
securely. (Fig. 7-1)
C

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 ASSEMBLY

2. Keep the carry handle (D) in line with Fig. 7-2

its corresponding opening on the D

grass catcher upper cover (C), then

insert it into the upper grass catcher C

upper cover (C) and fix it with self

tapping screws (G). (Fig. 7-2) G
G

3. Put the grass catcher upper cover Fig. 7-3

C
(C) and the grass catcher lower
F
case (E) together, ensure that they
F
join correctly. Fix the upper grass
catcher cover (C) and grass catcher
E
lower case (E) with cross head
recessed pan head tapping screws
(F). (Fig. 7-3)

Attaching the grass catcher onto the mower (Fig. 8)

1. Lift the rear flap with one hand and Fig. 8

then hook the grass catcher to the
rear of the lawn mower.
2. Release the rear flap to secure the
grass catcher in position.

10
 PREPARING THE ENGINE

Checking the engine oil level and filling with engine oil
As shown in Fig. 9

WARNING! Fill up the mower with 0.5L 4-Stroke oil (we recommend Bynorm 4
stroke lawn mower oil) before you start the engine for the first time. Failure to fill
the engine with oil will void your warranty.

WARNING! Check the engine oil level before you start the engine.

1. Place the mower on a flat and level surface. Clean the area around the oil filler cap.
2. Remove the oil filler cap/dipstick by rotating in an anti-clockwise direction.
3. Clean the oil dipstick with a clean cloth, cleaning away any oil on the dipstick.
4. For a new engine, add 0.4L 4-Stroke oil (we recommend Bynorm 4 stroke lawn mower
oil).
5. Re-insert the oil dipstick and secure the oil filler cap.
6. Remove the oil dipstick and check the oil level again. It should be at the top of the full
indicator on the dipstick.
7. If low, add oil slowly into the engine. Do not overfill. After adding oil, wait one minute
and then recheck the oil level.
8. Replace and tighten the oil filler cap/dipstick. Always ensure the oil filler cap is firmly
locked in place before the engine is started.

Fig. 9

11
 PREPARING THE ENGINE

Filling with engine fuel

As shown in Fig. 10
CAUTION! USE FRESH UNLEADED FUEL (PETROL), 90 OCTANE OR BETTER –
Do NOT use E10 or Ethanol blends. Purchase fuel in quantities that can be used
within 30 days. Never mix oil with petrol.

WARNING! Do not fill the fuel tank over the bottom of the fuel tank's neck.

WARNING! Petrol is highly flammable and extreme precaution must be taken

when handling or working with it. Keep out of reach of children.

WARNING! Don’t smoke when handling the fuel.

WARNING! Refuel in a well-ventilated area with the engine stopped. Do not

smoke or allow flame or sparks in the area where the engine is refueled or where
petrol is stored. Avoid repeated or prolonged contact with skin or inhalation of the
vapour.
1. Clean the area around the fuel tank check the fuel level.
2. Refill the tank if the fuel level is low.
3. Refuel carefully to avoid overfilling or spilling fuel. There should be no fuel in the tank
neck.
4. Clean up any overflow or splashes of petrol before starting the engine.
5. Replace the fuel cap (finger tight) before starting the mower and wait 5 minutes for
excess fuel to evaporate

Fig. 10

Fuel tank cap

12
 ADJUSTMENT

Setting the cutting height

As shown in Fig. 11
WARNING! Adjust the cutting height only when the engine is switched off and the
spark plug lead has been removed.
1. The cutting height is centrally adjusted with cutting height adjusting handle. Different
cutting heights can be selected.
2. Pull the adjusting handle out gently and select the desired cutting height.
3. Place the handle in the grove for the desired position and release.
The cutting height range is from 20mm to 75mm in seven steps.

Fig. 11

70mm 20mm

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 OPERATION

Start and stop the engine

WARNING! The blades begin to rotate as soon as the engine is started.

WARNING! Do not operate the lawn mower in enclosed or poorly ventilated areas
as the exhaust gas contains toxic gases.
Keep hands, feet, hair and clothing away from;
1. All moving parts of the lawn mower.
2. The exhaust and other parts of the engine become hot during use.
Make sure that the blades are securely fastened before starting the engine.
CAUTION! Before starting the engine make sure that the spark plug lead is
connected to the spark plug and the engine is filled with sufficient oil and petrol.

To start the engine

As shown in Fig. 12-13
1. Press the primer bulb 3~5 times.
2. Move the throttle lever to the rabbit position.
3. Stand behind the mower. Pull the starter handle out approximate 10-15cm until you feel
a resistance and then start the engine with a sharp pull .
4. Once the engine is running, release the starter rope back to the rope guide gently.
NOTE! When mowing, you can also finish your job by moving the throttle lever
to the low speed position, to saving your petrol consumption, depend on the
condition of your lawn.

Fig. 12 Fig. 13

14
 OPERATION

To stop the engine

As shown in Fig. 14
Move the throttle lever to the stop position.

Fig. 14
STOP

To clear a flooded engine

NOTE! If the engine won’t start after you have tried several times, the engine may be
flooded with excess fuel . Use following procedure to clear the engine.
1. Move the throttle lever to the stop position.
2. Remove the spark plug, dry it, wait 5 minutes and then reinstall it.
NOTE! Install the spark plug carefully by hand to avoid cross-threading. After the plug is
seated tighten 1/8 to 1/4 turn with a spark plug spanner to compress the washer.
3. Move the throttle lever to the rabbit position.
4. Repeat the starting procedure.

Mowing
WARNING! Always observe the strictest safety procedures when using the lawn
mower. Carefully read the safety instructions of this manual before using the lawn
mower.
WARNING! Never open the rear flap, remove or replace the grass catcher whist the
engine is running.
1. Select your required cutting height.
2. Start the engine and allow it to warm up. See “To start the engine”.
3. To start cutting the grass push the lawn mower using the upper handle.

15
 OPERATION

Mowing guide
1. Walk, never run, be very careful when mowing uneven or rough ground.
2. Mow across slopes, never up and down.
3. Be careful when changing the direction of the mower on a slope.
4. Do not mow excessively steep slopes.
5. The best result will be achieved if the grass is dry. Wet grass will tend to clog the
blades and the grass collection system.
6. Grass grows at different rates at different times of the year. Never use the lowest
cutting height for the first cut of the season or in drought conditions.
7. Only about one third of the grass height should be cut.
8. Do not remove grass debris from the mower casing or on the blade by hand or with
your feet. Instead use suitable tools such as a brush or broom.

Emptying the grass catcher

As soon as grass clippings start to trail behind the lawn mower, empty the grass catcher.

WARNING! Before removing the grass catcher, switch the engine OFF and wait
until the blades have come to a stop.
WARNING! If any grass clippings are caught in the discharge chute, on the
blades or under the deck, with the engine stopped clean them using a brush. Do
not remove grass clippings by hand or with your feet.
1. To remove the grass catcher, use one hand to lift up rear flap and the other to grab
onto the carry handle. The rear flap will close fully after removing the grass catcher.
2. Empty the grass clippings in the grass catcher and refit it.

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 MAINTENANCE AND STORAGE

Maintenance schedule
Performing routine maintenance correctly on your lawn mower will ensure you get years
of trouble free use.
The following maintenance schedule is recommended:
12 hours of use 24 hours of use 36 hours of use
Air filter clean Clean replace
Spark plug check clean replace
Engine oil Check Replace check

The Engine oil should be changed after the first 8 hours.

Maintenance of the spark plug

As shown in Fig. 15
1. Once the engine has cooled, disconnect the spark plug lead.
2. Remove the spark plug using a spark plug spanner
3. Clean the spark plug with a wire brush (not supplied ).
4. Using a feeler gauge set the gap to 0.7-0.8mm.
5. Install the spark plug carefully by hand to avoid cross-threading.
6. After the plug is seated tighten 1/8 to 1/4 turn with a spark plug spanner to compress
the washer.

Fig. 15 0.7-0.8 mm

17
 MAINTENANCE AND STORAGE

Maintenance of the air filter

As shown in Fig. 16-17
Ensure the air filter is clean and in good condition. A dirty air filter will restrict air flow to the
carburettor, reducing engine performance. If the mower is used in a dusty environment the
air filter should be checked frequently.

WARNING! Never run the engine without the air filter element installed.

1. Unclip and remove the cover.

2. Remove the air filter element.
3. Tap the air filter element several times on a hard surface to remove dirt. If the filter is
excessively dirty, replace with a new one.
Note! Never clean the air filter with petrol or inflammable solvents. Clean the air filter
only with compressed air or by tapping it.
4. Install the air filter element.
5. Close the cover and clip it.

Fig. 16 Fig. 17

Changing the engine oil

1. Tilt the lawn mower towards the oil filler cap have a container ready to catch the oil.
2. Remove the filler cap and drain the oil into the container.
3. Once the oil has been emptied, wipe clean any spillages.
4. Refill with SAE30 oil. The oil level must be between the min and max marks on the
dipstick.
5. Refit the oil filler cap. See “Checking the engine oil level and filling with engine oil ”
6. Start the engine and allow it to run briefly.
7. Stop the engine, wait one minute and check the oil level and top up if necessary.

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 MAINTENANCE AND STORAGE

Replacing the blade bar

For safety reasons you should only ever have your blade bar sharpened, balanced and
mounted by an authorised service centre. For optimum results it is recommended that the
blade bar should be inspected once a year.
WARNING! Before you remove the grass catcher, stop the engine and wait until
the blade stops completely.

WARNING! You will need garden gloves (not provided) and a spanner wrench(not
provided) to remove the blade bar.

NOTE! Don’t invert the mower. Tip it slightly towards the rear side and reach under
the deck

WARNING! Always handle the blade with care, sharp edges could cause injury
USE GLOVES. Replace the blade after 50 hrs mowing or 2 yrs whichever is sooner
regardless of condition.
WARNING! If the blade is cracked or damaged replace it with a new one.

WARNING! Don’t hold the blade by hand directly.

Hold the blade bar and unscrew the blade bolt counterclockwise using a spanner wrench.
Remove the washer and the blade.
Fit a new blade bar or re-sharpen the blade bar, locate the blade bar on the two studs
on the blade flan and then fix the washer and bolts. Make sure the blade bar is correctly
located, and then firmly tighten the bolt with 45~50N·m. Do not over tighten.

Fig. 18

19
 MAINTENANCE AND STORAGE

Storing the lawn mower for short periods

The lawn mower can be stored for short periods of time (less than 15 days) without
performing any storage maintenance. Before placing the lawn mower into storage always
carry out the following:
1. Allow the engine to fully cool.
2. Ensure the grass catcher is empty.
3. Clean all debris from under the mower deck.
4. Store the lawn mower on flat and level surface.
5. Store in a safe place which is not accessible by children or people who are not familiar
with operation.

Storing the lawn mower for extended periods

If the lawn mower is to be placed in storage for more than 15 days, the following
procedure should be carried out. Otherwise, it may not start again.

WARNING! Do not empty the petrol tank in enclosed areas, near fire or when
smoking. Petrol fumes can cause explosions and fire.

1. Empty the petrol tank with a petrol suction pump if available.

2. Clean up and split fuel.
3. Start the engine and let it run until all remaining petrol has been used up.
4. While the engine is warm empty the oil and fill the engine with fresh oil.
5. Clean the cooling fins of the cylinder and the housing
6. Be sure to clean the entire lawn mower to protect the paint.
7. Store the lawn mower in a well-ventilated place.

Transport
1. Empty the petrol tank.
2. Always let the engine run until it has used up the remainder of petrol in the tank .
3. Empty the engine oil from the warm engine .
4. Disconnect the spark plug lead from the spark plug.
5. Use the original packaging to ship whenever possible.

20
 TROUBLESHOOTING

Fault/malfunction Cause Remedy

Noisy while run- Screws are loose Check screws
ning, lawn mower Blade fasteners are loose Check blade fasteners
vibrates heavily Blade is unbalanced Replace blade bar
Throttle lever at wrong
Move to the correct position
position
Spark plug is defective Replace spark plug
Engine does not Cutting blade is worn or Replace it by the customer
start damaged service center
Fuel tank is empty Refill with fuel

Spark plug may be flooded Remove spark plug and dry

Air filter is soiled Clean the air filter
Engine runs rough
Spark plug is soiled Clean the spark plug
Uneven mowing Blade is blunt Sharpen the blade
results Cutting height is too low Set correct height
Blade is worn Replace the blade
Grass catcher is clogged Empty the grass catcher
Cutting height is inappro-
Adjust the cutting height
priate
Grass catcher
won't full fill The lawn / grass is wet Allow the lawn to dry
The discharge channel/ Clean the discharge channel/
housing blocked housing
Underside of the mower Clean the underside of the
deck have been clogged mower deck

21
 WARRANTY

WARRANTY
This product is covered by a 1 year parts and labour warrant against manufacturing
defects.
Our goods come with guarantees that cannot be excluded under the Australian Consumer
Law.
You are entitled to a replacement or refund for a major failure and for compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
This warranty will not apply:
(i) where this product has been subjected to misuse, abuse, accident or want of care;
(ii) where this product has been used for a purpose for which it was not designed or is not
suited;
(iii) where the service of this product has been undertaken by a non-authorised person or
company or if non-approved parts have been used;
(iv) where this product has been used for industrial or commercial purposes . Should
service become necessary during the warranty period, the purchaser should contact
Action Spares on 1300 418 640.
In order to obtain warranty service, the purchaser must present the store receipt showing
the name of the retailer and the date of purchase.
The period of the warranty begins from the original date of purchase, notwithstanding any
subsequent repair or parts replacement.
Purchaser shall be responsible for all transport charges to and from the Authorised Service
Centre.
Damage in transit is not covered by this warranty. The purchaser should remove from the
product any liquids (if applicable) before sending the product for service or repair.
The product should be packed securely to prevent damage.
WARRANTY EXCLUSIONS
Wear parts or service related parts required when performing normal and regular
maintenance of this product are not covered by warranty unless it is found to be defective
by an Authorised Service Centre.
These include, but are not limited to: Spark Plugs, Carburettor Adjustments, Lubricants,
Engine Tune-ups, Filters.

22