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&OPERATOR’S MANUAL

BCIOOO BAGGER CART

I I I I I I I I I I I I I I I I I I I I

+-I HONDA DEALER: PLEASE GIVE THIS PUBLICATION TO YOUR CUSTOMERl-+-


--

A FEW WORDS ABOUT SAFETY TABLE OF CONTENTS


Your safety and the safety of others are very important. SAFETY ......................................................
And using this bagger cart is an important responsibility. SAFETY LABELS.. .......................................
CONTROLS ................................................
To help you make informed decisions about safety, we
CONTROLS ................................................ :
have provided operating procedures and other
information on labels and in this manual. This BEFORE OPERATION ............................... 4
information alerts you to potential hazards that could GENERAL ..................................................
hurt you or others. CHECK MOWING AREA ............................... t
PROTECTIVE CLOTHING .............................
Of course, it is not practical or possible to warn you INSPECT THE BAGGER CART ...................... :
about all the hazards associated with operating a bagger
cart. You must use your own good judgement. IMPORTANT SAFETY INFORMATION ..... .
IMPORTANT SAFETY INFORMATION.. .......... .5
You will find important safety information in a variety of OPERATION ............................................... 6
forms, including: CONNECTING THE BAGGER CART.. ............ .6
STARTING AND STOPPING .......................... 7
l Safety Labels-on the bagger cart. MOWING ....................................................
USE AS A UTILITY CART .............................. :
l Safety Messages-preceded by a safety alert symbol
a and one of the following three words; DANGER, MAINTENANCE ........................................
WARNING, or CAUTION. MAINTENANCE SAFETY ............................ i?
MAINTENANCE SCHEDULE.. ..................... .12
These words mean: ASSEMBLY .............................................. 13
THE IMPORTANCE OF ASSEMBLY.. ........... .13
IMPORTANT SAFETY PRECAUTIONS.. ....... .I3
REQUIREMENTS .......................................
don’t follow instruction& TORQUE VALUES ..................................... :1
HARDWARE MEASURING CHART .............. .14
PARTS LIST ..............................................
ASSEMBLY ............................................... :;
TRANSPORTING / STORAGE.. .............. .24
TRANSPORTING .......................................
STORAGE ................................................ zt
don’t follow instructions.
SPECIFICATIONS ....................................
SPECIFICATIONS ...................................... E
PARTS ..................................................... .26
PARTS ..................................................... 26
ADDITIONAL INFORMATION.. ............... .28
HONDA PUBLICATIONS .............................
l Safety Headings-such as IMPORTANT SAFETY WARRANTY SERVICE INFORMATION .......... ;:
INFORMATION

l Safety Sections-such as BAGGER CART SAFETY

l Instructions-how to use this bagger cart correctly


and safely.

This entire book is filled with important safety


information-please read it carefully.

Date of Issue: September 1998


0 1998 American Honda Motor Co., Inc. 1
SAFETY

SAFETY LABELS
The label shown here contains important safety information. Please read it carefully. This label is
considered a permanent part of your side blower. If the label comes off or becomes hard to read,
immediately contact an authorized Honda servicing dealer for a replacement label.

r OBJECTS MAY BE THROWN FROM MOWER.


n DO NOT OPERATE MOWER UNLESS
GRASS CATCHER IS ATTACHED.

2 BClOOO BAGGER CART

A
CONTROLS

CONTROLS
This chapter shows the bagger cart control locations and it tells you how the bagger controls work. It only
covers controls relating to the bagger cart. Have your Honda tractor owner’s manual handy for reference
while reading this chapter.

Rubber Strap

This rubber strap holds the cover open or closed. The


strap connects to the frame washer to hold the cover FRAME
closed, or the grommet strap to hold it open. WASHER

RUBBER
STRAP

GROMMET
STRAP

Dump Cloth
DUMP CLOTH
Use the dump cloth to empty the cart without tilting it. The
dump cloth lets you pull the clippings out easily.

Latch Handle
LATCH HANDLE
The latch handle is used to release the cart bed from the
frame, so the cart bed can be tilted. /

Lift Handle HANDLE

Use the lift handle to tilt the cart bed after the latch handle
has been released.

BCIOOO BAGGER CART 3


BEFORE OPERATION

For your safety, and to prolong the service life of your equipment, always inspect the bagger cart before
each use. Refer to the MAINTENANCE SCHEDULE on page 12.

Perform the Before Operation checks listed in the tractor’s manual.

CHECK MOWING AREA


For your safety and the safety of others, always inspect the area before mowing.

Objects
Anything which can be picked up by the mower deck is a potential hazard to you and others. Always
remove any large debris from the mowing area.

Remove motor vehicles or other objects from the mowing area to prevent them from getting damaged.

People and Pets

People and animals near the mowing area can move into your path. Clear the area of pets, people, and
especially children. Their safety is your responsibility.

PROTECTIVE CLOTHING
Be sure to wear protective clothing such as long pants and eye protection which can lower your risk of
injury. Wear footwear that protects your feet. Wear ear protection to protect your hearing.

Do not wear loose fitting clothing, jewelry, scarves, ties, etc., which may get caught in moving parts. Tie up
or restrain long hair.

Wear a dust mask when mowing in dusty conditions.

INSPECT THE BAGGER CART


Check the mounting bracket on the tractor, the clevis pins, spring clips and rubber straps and make sure
they are all secure. Do not operate the bagger cart with any missing parts

Check the latch handle and make sure it has properly locked the cart bed to the frame.

Be sure the cover is secured down and the upper chute is properly attached before mowing.

4 BClOOO BAGGER CART


IMPORTANT SAFETY INFORMATION

IMPORTANT SAFETY INFORMATION


Before operating the lawn tractor with the bagger cart installed for the first time, please review the safety
information in the lawn tractor owner’s manual, and the previous chapter of this book, BEFORE
OPERATION.

For your safety, avoid starting or operating the tractor’s engine in an enclosed area such as a garage, Your
tractor’s engine exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed
area and cause illness or death.

The following precautions are suggested to help prevent accidents. Most accidents can be avoided by
observing certain precautions. Read the following precautions before operating the bagger cart to help
prevent accidents. Equipment should be operated only by those who are responsible and instructed to do
so.

Operator Responsibility
l Do not allow anyone to ride on the bagger cart.
l Always move the PTO lever/knob,to OFF, shut the engine OFF, remove the ignition key, and wait for all
moving parts to stop before leaving the operator’s position, leaving the bagger cart unattended or
inspecting the bagger cart.
l Be sure the area is clear of other people before operation. Stop the machine if anyone enters the area.
Do not operate the bagger cart with children, pets or others nearby.
l Watch out for traffic when operating near or crossing roadways. Slow down before turning and approach
blind corners cautiously.
l Always observe the area ahead. Avoid obstacles and stay away from holes, ditches, soft or steep
embankments and other potentially dangerous areas.
l Wet surfaces reduce traction and stability. Always maintain proper traction.
l Stop the tractor’s engine, then set the parking brake ON before connecting, disconnecting, or unloading
the bagger cart.

Children
l Accidents can occur if the operator is not alert to the presence of children. Children are often attracted to
the machine and the tractor’s activity. Never assume that children will remain where you last saw them.
l Keep children out of the work area and under the watchful eye of another responsible adult.
l Be alert and turn off the machine if children enter the area.

Operation
l Read the tractor owner’s manual carefully. Be thoroughly familiar with the controls and proper use of the
tractor. Know how to stop the tractor and disengage the controls quickly.
l Refer to the tractor owner’s manual for detailed instructions on starting the engine and parking.
l Always remain in the operator’s seat of the tractor when operating the lawn tractor.
l If you strike a foreign object, move the PTO knob to OFF, shut the engine OFF, and remove the ignition
key. Inspect for and repair any damage before operating the lawn tractor and bagger cart again.

BClOOO BAGGER CART 5


OPERATION

CONNECTING THE BAGGER CART


Park the tractor on a flat, level surface. Set the parking
CLEVIS PI
brake and remove the ignition key to prevent accidental
starting. The following instructions are for the HA411 8
and HA4120 tractors only. Refer to the hitch kit
installation instructions for other tractor models.

1, Lift the bagger cart frame towards therear hitch.


Install the two clevis pins and spring clips as shown.
SPRING CLIP (2) ’ \

2. HA4120 with the 48” Deck: Lift


the middle chute and install it on
the lower chute on the side
blower. Connect the rubber strap
to the tension release lever.

3. HA4118 with the 38” Deck: Lift the discharge guard, and install the lower chute onto the rear edge of
the mower deck first, then turn the chute toward the front. Install the connector bracket and clip onto the
mower deck. Slide the middle chute onto the lower chute, then connect the S-hook on the rubber strap
to the eyelet on the lower chute.
CONNECTOR BRACKET CLIP
INSERT BACK EDGE OF CHUTE FIRST

LOWER CHUTE \ ./

TURN TO FRONT

EYEiET

6 BClOOO BAGGER CART


OPERATION
STARTING AND STOPPING
The bagger cart adds weight (especially when filled) that can change the way the tractor handles. Operate
the tractor at a slower speed when using the bagger cart. This will make the tractor and bagger cart easier
to operate and control. Start in a lower gear (or speed) and plan stops further in advance when using the
bagger cart.

MOWING
The bagger cart holds a large amount of clippings that can change the way the tractor handles. The bagger
cart works best when the tractor is driven at slower speed which will maximize the finished appearance of
your lawn.

Slopes

Avoid operation on slopes, hills, ditches or other uneven terrain. Do not operate the tractor and bagger cart
on a slope greater than 15 degrees. If you must mow on slopes, do it first, when the bagger cart is empty
and dump the clippings before the cart becomes half-full.

Refer to the owner’s manual for your tractor for more specific operational techniques when you must
operate on a sloped surface.

Operation in Reverse

As a general rule, do not operate the bagger cart in reverse. If it is absolutely necessary to back up:

1. Move the PTO clutch lever/knob to OFF.

2. Check the area on the ground directly behind the bagger cart.

3. Continue to observe area behind the bagger cart while backing up.

Tips

Avoid using the bagger cart (or even mowing at all) when the grass is wet. Wet clippings can quickly clog
the mower deck, and the lower, middle and upper chutes of the bagger cart.

Watch the window on the middle chute. If clippings aren’t flowing past the window, the chute or mower deck
may be clogged. See the next section on how to clear a clogged chute.

Make sure the mower deck blades are sharp. For sharpening guidelines, refer to the owner’s manual for
your tractor.

Always keep the throttle in the FAST position when mowing. This cuts the grass better, and helps blow the
clippings out of the mower deck.

Clearing a Clog

At times, it is possible the chute may become clogged. If this happens, stop the lawn tractor, move the PTO
knob/lever to OFF, set the parking brake ON, and remove the ignition key before attempting to clear a clog.

1. Disconnect the upper or lower rubber strap (as needed) from the middle chute. Use a stick (never your
hands) to clear the clogged grass out of the chute(s).

2. Be sure to reattach all straps and chute parts before operating the tractor or bagger cart.

BCIOOO BAGGER CART 7


I
OPERATION
Emptying the Bagger Cart

Use the inspection window in the top cover to check the clipping level. When you see grass collecting at
the window level, the cart must be emptied. Make sure the PTO clutch lever/knob is OFF. Back the tractor
up to the location where you want to empty the clippings. Stop the tractor, set the parking brake ON, and
remove the ignition key.

Unhook the rubber strap from the cover on the rear of


the bagger cart. Pull the cover over the top of the frame,
and hook the rubber strap to the grommet strap near the
inspection window. This will hold the cover in place and
out of your way when emptying the bagger cart.

Empty the clippings by using the dump cloth (if installed)


or by tipping the cart bed:

USING THE DUMP CLOTH:

1. Unhook the four plastic clips from the frame.

2. Pull the dump cloth away from the bagger cart using
the fabric handles.

3. Hook the plastic clips back to the frame.

HANDLE (2)

8 BCIOOO BAGGER CART


OPERATION
TIPPING THE CART BED:
RELEASE LOCK

1. Disconnect the middle chute (with the inspection window)


from the lower chute. LATCH HANDLE

2. Move the latch handle down to unlock the bagger cart bed. LIFT
Grasp one of the lift handles, then tip the cart bed to dump HANDLE
the clippings.

USE AS A UTILITY CART


The bagger cart can also serve as a light-duty utility cart for your tractor. For many applications, all you
need do is roll up the cover and fasten it to the grommet strap (page 8). If the cover and /or dump cloth are
in the way, refer to the Assembly section (page 17) and remove the cover and dump cloth as needed.

Using the Utility Cart

In general, follow the same operational guidelines for utility cart use as you would for the bagger cart.

l Make sure the load is secure and does not shift during use.
l Pay attention to the following weight and height limits, and never overload the utility cart.

MAXIMUM LOAD WEIGHT 400 Ibs. (181 kg)

MAXIMUM LOAD HEIGHT 48 inches (1.2 m)

BClOOO BAGGER CART 9


MAINTENANCE

THE IMPORTANCE OF MAINTENANCE


Good maintenance is essential for safe, economical, and trouble-free operation.

Improper maintenance, or failure to correct a problem before


operation, can cause a malfunction in which you can be seriously
hurt or killed.
Always follow the inspection and maintenance recommendations
and schedules in this operator’s manual and the owner’s manual
included with the tractor.

To help you properly care for your bagger cart, the following pages include a maintenance schedule,
routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service
tasks that are more difficult, or require special tools, are best handled by professionals and are normally
performed by a Honda technician or other qualified mechanic.

The maintenance schedule applies to normal operating conditions; consult an authorized Honda servicing
dealer for recommendations applicable to your individual needs and use.

10 BCIOOO BAGGER CART


MAINTENANCE
MAINTENANCE SAFETY
Some of the most important safety precautions follow. However, we cannot warn you of every conceivable.
hazard that can arise in performing maintenance. Only you can decide whether or not you should perform
a given task.

precautions can cause you to be seriously hurt or killed


Always follow the procedures and precautions in this operator’s
manual and the owner’s manual included with the tractor.

Safety Precautions
l Make sure the engine is off, ignition key is removed, PTO control lever/knob is in the OFF position and all
moving parts have stopped before you begin any maintenance or repairs. This will eliminate several
potential hazards:

- Carbon monoxide poisoning from engine exhaust.


Be sure there is adequate ventilation whenever you operate the engine.

- Burns from hot parts.


Let the engine and exhaust system cool before touching.

- Injury from moving parts.


Do not run the engine unless the instruction tells you to do so. Even then, keep your hands, fingers, and
clothing away. Do not run the engine when any protective guard or shield is removed.

l Read the instructions before you begin, and make sure you have the tools and skills required.
l To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a
nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks, and flames away from all
fuel-related parts.

Remember that an authorized Honda servicing dealer knows your bagger cart best and is fully equipped to
maintain and repair it.

To ensure the best quality and reliability, use only new, genuine Honda parts or their equivalents for repair
and replacement.

Do not alteror modify the bagger cart. If you have any questions, contact your dealer.

! BClOOO BAGGER CART 11


MAINTENANCE
MAINTENANCE SCHEDULE
Use the following maintenance schedule and the maintenance schedule shown in the tractor owner’s
manual.

INTERVAL
I
ITEM ACTION
Before each use Every 25 hours Notes I
Cover assembly Inspect

Tires Check pressure

Wheels Lubricate 0 NLGI #2


grease

Cover Assembly
l Check the condition of the cover before each use. If the cover is torn, worn or otherwise damaged,
replace it before using the bagger cart.
l Make sure the cover is not clogged with dirt or debris. The cover must be able to vent air for the best
possible performance. Dirt and debris can also cause mold and rot which will cause premature wear of
the cover fabric.
l Clean the cover with a standard garden hose. Pull out the dump cloth, and wash it at the same time.
Allow the cover and dump cloth to fully dry before use. A wet cover or dump cloth will clog quickly and
promote mold and rot.
l The cover is subject to deterioration and wear under normal use and it will eventually need to be
replaced. Replace the cover with a genuine Honda bagger cart cover or equivalent. The cover must meet
ANSI Standard 871 .l .

Tires
l Check the tire air pressure before each use.

TIRE AIR PRESSURE: 30 psi (207 kPa).

Wheels
l Lubricate the wheels every 25 hours of use. There are grease fittings on each axle and swivel. One or
two pumps of grease is usually sufficient.

WHEEL AND SWIVEL GREASE: NLGI #2 GENERAL PURPOSE GREASE

12 BCIOOO BAGbiER CART


ASSEMBLY

THE IMPORTANCE OF ASSEMBLY


Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight
made by the technician assembling and servicing a unit can easily result in faulty operation, damage to the
machine, or injury to the operator.

Improper assembly can cause an unsafe condition that can cause


your customer or others to be seriously hurt of killed.
Follow the procedures and precautions in installation instructions
and shop manuals carefully -

Some of the most important safety precautions are given below. However, we cannot warn you of every
conceivable hazard that can arise in performing this installation. Only you can decide whether or not you
should perform a given task

Failure to properly follow assembly instructions and precautions


can cause you to be seriously hurt or killed.
Follow the procedures and precautions in this manual carefully.

IMPORTANT SAFETY PRECAUTIONS


l Make sure you have a clear understanding of all basic shop safety practices and that you are wearing
appropriate clothing and safety equipment. When performing this assembly, be especially careful of the
following:

0 Read the instructions before you begin and be sure you have the tools and skills required to perform
the tasks safely.

l Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several
potential hazards:

0 Carbon monoxide poisoning from engine exhaust.


Be sure there is adequate ventilation whenever you run the engine.

Cl Burns from hot parts. 0


Let the engine and exhaust system cool before touching.

II Injury from moving parts.


Do not run the engine unless the instruction tells you to do so. Even then, keep your hands, fingers,
and clothing away. Do not run the engine when any protective guard or shield is removed.

l To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries. Use
only a nonflammable solvent, not gasoline, to clean parts. Keep all cigarettes, sparks, and flames away
from the battery and all fuel-related parts.

BClOOO BAGGER CART 13


ASSEMBLY
REQUIREMENTS
A separate mounting kit is required to install this bagger cart. Some tractor models also require a side
blower kit too. DEALER: Order other required kits from Honda Dealer Services:

1 Tractor model 1 Requirements I Honda Code I


I HA41 18H38A I MKC4138A mounting kit 612400 I
I HA41 20H48A I MKC4148A mounting kit / BK4148A side-blower kit 1 612300 / 609800 1
other Honda See your Honda lawn tractor dealer for details.
models

TORQUE VALUES

NUT AND BOLT TORQUE VALUES


DIAMETER
ft-lb kg-m Nom
8 mm bolts 2.1
1 l/4-inch nuts and bolts 1 7 I 1.0 I 10 I
I 5/16-inch nuts and bolts I 14 I 1.9 I 19 I
r3/8inch nuts and bolts I
I
25 I
I
3.5 I
I
341
l/2-inch nuts and bolts 60 8.3 81

HARDWARE MEASURING CHART


INCHES
0 1 2 3 4 5 6

0 10 20 30 40 50 60 70 60 90 100 110 120 130 140 150


MILLIMETERS

51sin 9116 in l/2 in 7/l a in 316 in 5116 in l/4 in

0 00
00
5mm 6mm 6mm 10mm 12mm 14mm
0
16mm

INSIDE
DIAMETER
WASHERS ARE NUTS ARE SPECIFIED
BY INSIDE DIAMETER BY INSIDE DIAMEI-ER
(AT THREAD DEPTH)

14 BClOOO BAGGER CART


ASSEMBLY
PARTS LIST
Description Qty. Part Number
Wheel assembly 2 81751-758-S61

Frame 81741-758-S61

U-bracket 81743-758-S61

Cart bed 81711-758-S61

Latch handle 81716-758-S61

Lift handle 81718-758-S61

Support tube 81721-758-S61

Frame rod 81722-758-S61

Support rod 1 81722-758-S61

Straight rod 1 81724-758-S61

Dump cloth rod 1 81734-758-S61

BClOOO BAGGER CART 15


ASSEMBLY

Lock washer, l/4” 4 *


Self-locking nut, 5/l 6”-18 4 *

Plastic spacer 2 *

Hex bolt, 5/l 6”-18 x l,-l/2” 4 *

Circle clip, 1-l/W 4 90654-758-S61

* commercially available

16 BClOOO BAGGER CART


ASSEMBLY

ASSEMBLY
+- 3/B” HEX NUT (8)

1. Install the wheel assemblies on the frame, using


eight 3/8 x l-inch hex bolts, eight 318 inch lock
washers, and eight 3/8-inch lock nuts. Take care 3/8” LOCK
not to let the washers pinch the pivot seal on the WASHER (8)

wheel assembly. Torque the lock nuts to 15 ft-lb


(3.5 kg-m, 34 Nom).

2. Apply grease to the grease fittings on the axles and


swivels.
GREASE: NLGI #2 multi-purpose grease.

3. Inflate the tires


TIRE PRESSURE: 30 psi (207 kPa)

’ 3/8 x 1” HEX BOLT (8)

4. Install the U-bracket on the cart bed, using three


5/l 6 x 3/4-inch pan-head screws, three 5/l 6-inch
flat washers, three 5/l 6 lock washers, and three 5/
16 self-locking nuts. Torque the lock nuts to 14 ft-lb ” LOCK WASHER (3)
(1.9 kg-m, 19 Nom).

\ 5/16” FLAT WASHER (3)

5116 x 314” PAN HEAD SCREW (3)

5. Turn the cart bed upside down. Install the frame on


the U-bracket, using two l/2 x 1-l/4-inch hex bolts HEX BOLT (2)

and two l/2-inch lock nuts. Torque the lock nuts to


60 ft-lb (8.3 kg-m, 81 Nom).

LOCKING NUT
Overtightening the l/2-inch lock nuts will bend the
frame brackets.

BClOOQ BAGGER CART 17


ASSEMBLY
6. Turn the cart bed right side up. Install the latch 5116 x l-114” HEX BOLT
handle, using a 5/16 x 1-l/4-inch hex bolt, two
5/l 6 inch friction washers, two 5/l 6 inch flat
washers, and a 5/l 6 inch self-locking nut (nylon
insert).

When installing the hardware, position the friction


5/l 6”
washers with the cupped side toward the latch FLAT
handle. Torque the self-locking nut enough so the WASI
latch handle will turn easily, but not .move when
released.
N 5118” FLAT WASHER -

LATCH HANDLE

5/16” FRICTION WASHER


\ 5116” SELF-LOCKING NUT

7. Install the lift handles using four l/4 x l/2-inch 114 x l/2” PAN
pan-head screws, four 1/4&ch lock washers, and
four l/4 inch nuts. Torque the lock nuts to 7 ft-lb
(1.0 kg-m, 10 Nom).

LIFT HANDLE (2
CK WASHER (4)

\ 114” HEX NUT (4)

8. Install the support tube, using four 5/l 6 x 1-l/2-inch


hex bolts, four 5/l 6-inch flat washers, two 5/l 6-inch
plastic spacers, and four 5/l 6-inch lock nuts. Be
sure the plastic spacers are installed on the top
bolts only. Torque the lock nuts to 14 ft-lb (1.9 kg-m,
19 Nom).
PLASTIC
$PACER (2)

5116; l-112”
HEX BOLT (4)
5/l 6” FLAT
w WASHER (4)

18 BClOOO BAGGER CART


ASSEMBLY

9. Thread the three rods through the cover as WASHER ON


THIS SIDE OF
shown. It is easiest to install the frame rod FRAME ROD
first. When you do, make sure it is with the
welded washer facing as shown.

SUPPORT ROD

10. Hook the ends of the frame rod through the


eyes in the ends of the support rod.

11. Insert the ends of the cover’s frame rod


through the holes in the carts support tube.

BClOOO BAGGER CART


19
ASSEMBLY
12. Secure each end of the frame rod with a
3/8-inch flat washer and circle clip.
GROMMET STRAP
13. Attach the cover to the top of the support
tube, using the grommet strap that is located
next to the plastic window. Pull the strap
over the top of the support tube, around and
under the support tube, then through the slot
. in the front of the cover.

14. Attach the cover to the front corners of the


cart by pulling the elastic loops through the
eyes of the straight rod and hooking the
loops over the cart bolts and onto the plastic
spacers.

’ FLAT
SHER (2)

CIRCLE CLIP (2)

ELASTIC LOO6 GOES


AROUND PLASTIC SPACER

20 BClOOO BAGGER CART


ASSEMBLY
15. At this point, you need to install the upper
flex tube supplied with the hitch kit for your
tractor model. Push the flex tube through the
gathered opening in the cover. There should
be about 12-14 ribs in the flex tube pushed
through the opening. Pay attention to the
inspection window on the center section of
the tube, so it remains facing the tractor
operator.

16. Raise the cover and tube up toward the


frame. Install the rubber strap and S-hook as
shown. the S-hook bends the flex tube
slightly toward the cart’s center, ensuring the
clippings are evenly distributed.

“9 HOOK

I BClOOO BAGGER CART 21


ASSEMBLY
17. Position the dump cloth with the flex tube
cut-out at the right side of the cart. Thread
the dump cloth rod through the cart, dump
cloth sleeve and out the other side of the
cart as shown. Secure each end of the rod
by installing a circle clip outside of the cart
bed.

18. Spread out the dump cloth in the cart bed,


and hook the four plastic clips onto the
support tube.

PLASTIC CLIP (4

BClOOO BAGGER CART


22
ASSEMBLY
19. Install the rubber strap on the washer at the
center of the cover frame rod. The open end
of the hook must face the cart bed. Secure
the upper hook to the frame rod by closing
the hook loop with pliers. To hold the cover
closed, hook the lower end to the cart bed
as shown.

20. Install the HTA/Honda Power Equipment


decal on the left side of the cart.

CRIMP HOOK TO FASTEN


STRAP TO COVER

Continue Installation

To finish installing the bagger cart, follow the Installation Instructions supplied with the appropriate MKC-
series kit (and side blower for 48-inch decks) for your tractor.

BClOOO BAGGER CART 23


TRANSPORTING / STORAGE

TRANSPORTING
Should you need to transport the bagger cart, remove the cover assembly if the cart is put on an open
trailer or truck bed. The cover may blow off the cart or be damaged at highway speeds.

Use at least four tie-down straps to secure the cart to the transport vehicle. Do not connect straps to the
cart bed, but use the frame, wheels and hitch instead.

STORAGE
Thoroughly clean and dry the entire bagger cart before storage. Dirt, clippings and other debris can trap
moisture and promote rusting.

Sand away any rust spots and apply some touch-up paint to prevent additional rusting.

Verify the tires are fully inflated, and the wheels and swivels have been lubricated.

Pay close attention to the cover and dump cloth. Be sure they are completely clean and dry, or they may
decay and mildew when stored.

Avoid storing the cover or dump cloth in direct sunlight, which can cause the fabric to wear prematurely.

Store the bagger cart in a dry location. Do not cover the bagger cart with a plastic sheet or other material
than can trap moisture. This will promote rust.

24 BCIOOO BAGGER CART


SPECIFICATIONS

SPECIFICATIONS

Dimensions

Length 41 inches (1,041 mm)


Width 46 inches (1,168 mm)
Height
cover closed 41.5 inches (1,054 mm)
cover opened 51 inches (1,295 mm)
cart only 20 inches (508 mm)

Cart bed interior


length at top edge 31 inches (787 mm)
length at bottom edge 24 inches (610 mm)
width 43.5 inches (1,105 mm)
height 7 inches (178 mm)

Capacities

Clipping capacity (approximate) 17 bushels (600 liters)


Cart bed interior volume . 4.8 cubic feet (136 liters)
Maximum cart bed weight capacity 400 pounds. (181 kilograms)
Maximum load height 48 inches (1.2 meters)

Other Specifications

Tire size 4.10/3.50-4 (2 PR)


Tire pressure 30 psi (207 kPa)

Wheel and swivel grease NGLI #2, general purpose grease

SC1000 BAGGER CART 25


PARTS

PARTS

.>- /
-- IT-- A/ I

+-31
-32

26 SC1000 BAGGER CART


PARTS

Fief Description Qty Part number

*
1 BED, CART 1 81711-758-S61
2 TUBE, SUPPORT 1 81721-758-S61

-1
4 SPACER, PLASTIC, 5/16” 2
5 WASHER, FLAT, 5/16” 10
36 BOLT, HEX 5/16
NUT, LOCK, x l-1/2”
5/16”-18 4
7 COVER 1 81726-758-S61
8 ROD, SUPPORT 1 81722-758-S61
9 ROD, FRAME 1 81723-758-S61
10 ROD, STRAIGHT 1 81724-758-S61
11 1CLIP, CIRCLE, l-1/8” I 4 I 90654-758-S61
12 STRAP, RUBBER (TWO HOOKS) 1 81246-758-S61
13 HANDLE, LATCH I 1 I 81716-758-S61
14 1BOLT, HEX, 5/16”-18 x l-1/4” I 1 I * 1
15 WASHER, SPRING, 5/16” 3 90501-758-S61
16 NUT, NYLON INSERT LOCK 5116” 1 *
17 U BRACKET 1 81743-758-S61
.18 SCREW, PAN HEAD, 5/16”-18 x 3/4” 5 *
19 WASHER, LOCK, 5/16” 3 t
20 NUT, HEX, 5/l 6”-18 3 *
21 1HANDLE, LIFT I 2 I 81718-758-S61
22 SCREW, PAN HEAD, l/4”-20 x l/2” 4 *

23 WASHER, LOCK, l/4” 4 *


24 1NUT, HEX, l/4”-20 I 4 I
25 FRAME 1 81741-758-S61
26 BOLT, HEX, l/2”-13 x l-1/4” 2 l

27 NUT, HEX LOCK, l/2”-13 2 *


28 WHEEL, SWIVEL 4 81751-758-S61
29 BOLT, HEX, 3/8”-16 8 *
30 WASHER, FLAT 3/8” 10 l

31 NUT, HEX LOCK 3/8”-16 8 l

36 CLEVIS PIN 2 90751-758-S61


37 SPRING CLIP 2 90655-758-S61
45 DUMP CLOTH 1 81731-758-S61
46 ROD, DUMP CLOTH 1 81734-758-S61
53 DECAL, CAPACITY 1 87521-758-S61
54 DECAL, HTA 1 87520-758-S60

* commercially available

SC1000 BAGGER CART 27


ADDITIONAL INFORMATION

HONDA PUBLICATIONS
An owner’s manual, shop manual and parts listing are available for your tractor. Contact your authorized
servicing Honda tractor dealer to order any of these publications.

WARRANTY SERVICE INFORMATION


Honda Power Equipment dealership personnel are trained professionals. They should be able to answer
any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction,
please discuss it with the dealership’s management. The Service Manager or General Manager can help.
Almost all problems are solved in this way.

If you are dissatisfied with the decision made by the dealership’s management, contact the Honda Power
Equipment Customer Relations Office.

You can write to:

American Honda Motor Co., Inc.


Power Equipment Division
Customer Relations Office
4475 River Green Parkway
Duluth, GA 30096-2565

Or telephone:

(770) 497-6400 weekdays, 8:30 a.m. - 5:00 p.m. EST

When you call or write, please provide us the following information:

l Model and serial numbers (bagger cart and power unit)


l Name of the dealer who sold you the bagger cart
l Name and address of the dealer who services your bagger cart or midsize commercial mower
l Date of purchase
l Your name, address, and telephone number
l A detailed description of the problem

28 SC1000 BAGGER CART


PN: 31 BC1600
HC: 6076368

IIlII.Il”‘I”““““‘IIIII’IIII’

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