Operating Manual

Handheld Laser Welding Machine
User Manual
Below 3000W Applicable
Jinan Senfeng Laser Technology Co.,Ltd.
www.sfcnclaser.com

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Copyright Notice
The handheld laser welding machine produced by Jinan Senfeng Laser Technology Co.,Ltd. has been
continuously upgraded and improved technologically. We apologize deeply if the user manual has not been
updated in a timely manner.
The specific operation should be based on the actual product. For equipment damage caused by
non-compliance with the operating specifications or human factors during use, it is not covered by the
warranty. Therefore, please read the user manual carefully before installing the equipment and keep it
properly.
Hereby declared!

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Foreword
Thanks for purchasing our products. Jinan Senfeng Laser Technology Co.,Ltd. will wholeheartedly provide
you with perfect service.
This high-tech equipment, integrating laser, machinery, and electricity, is completely developed and
manufactured by our company, with compact structure, high precision, long service life, beautiful appearance
and excellent cost performance. To better operate and maintain the device, please read this manual patiently
before using it.
In this manual, many practical illustrations are used to annotate the texts, which are easy to understand. It
introduces in detail the precautions during operation, the installation and use of the machine, daily
maintenance and so on. It is believed that this manual will help you better master the operation and
maintenance of the machine.
Errors and deficiencies in this manual are unavoidable. Welcome your valuable opinions and suggestions.
Thank you very much!

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Contents
COPYRIGHT NOTICE ........................................................................................................ 2
FOREWORD .....................................................................................................................3
1 OVERVIEW ....................................................................................................................7
1.1 Welcome .................................................................................................................................7
1.2 Company Profile .................................................................................................................... 7
2 EQUIPMENT OVERVIEW ................................................................................................ 9
2.1 Overview .................................................................................................................................9
2.2 Equipment Parameters (Take 3000W as an Example) ......................................................... 9
2.3 Product Features ................................................................................................................. 10
2.4 Operating Environment .......................................................................................................11
3 SAFETY INSTRUCTIONS .............................................................................................. 12
3.1 Precautions .......................................................................................................................... 13
3.2 Operational Safety ............................................................................................................... 14
3.3 Electrical Safety ................................................................................................................... 14
3.4 Fire Safety .............................................................................................................................15
4 SUPER WEIYE CONTROL SYSTEM ................................................................................ 15
4.1 Installation and Commissioning (3000W and below) (with Max Laser Source) ................ 15
4.1.1 Precautions before Use ................................................................................................. 15

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4.1.2 Installation ..................................................................................................................... 15
4.1.3 Operation Steps of Super Weiye Control System .........................................................17
4.1.4 Gun Head and Wire Feeding Device .............................................................................. 24
4.2 Maintenance and Replacement Method of Protective Lens .............................................. 41
4.3 Adjustment Method for Laser Center (Tilted View) ............................................................ 42
4.4 Installation and Commissioning (3000W and below) (with Raycus Laser Source) ........... 43
4.4.2 Installation ..................................................................................................................... 43
4.4.3 Operation Steps of Super Weiye Control System .........................................................43
5 QILIN SYSTEM ............................................................................................................ 45
5.1 Installation and Commissioning (2000W and below) (with Raycus Laser Source) ........... 45
5.1.2 Installation ..................................................................................................................... 45
5.1.3 Operation Steps of Qilin System ................................................................................... 46
5.2 Installation and Commissioning (2000W and below) (with Max Laser Source) ................ 60
5.2.2 Installation ..................................................................................................................... 60
5.2.3 Operation Steps for Qilin System ..................................................................................60
5.2.4 Gun Head and Wire Filling Device ................................................................................. 62

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6 MAINTENANCE, WARRANTY AND TROUBLESHOOTING .................................................62
6.1 Equipment Maintenance and Precautions ......................................................................... 62
6.2 Troubleshooting .................................................................................................................. 62
6.2.1 Laser Source/Water Chiller/Air Pressure Alarm ............................................................62
6.2.2 Screen is not Turning on/No Response when Clicking ................................................ 63
6.2.3 No Light Output ............................................................................................................. 63
6.2.4 Light Output Stops during Processing ..........................................................................64
6.2.5 Red Light Deviation ........................................................................................................64
6.3 Warranty ...............................................................................................................................64
7 TRANSPORTATION, SHIPPING AND STORAGE ............................................................. 65
7.1 Precautions during Shipping ...............................................................................................65
7.2 Precautions during Storage .................................................................................................65
APPENDIX 1 ELECTRICAL DIAGRAM ................................................................................66
Appendix A Electrical Schematic (Super Weiye Control System & Max Laser Source) ........... 66
Appendix A1 Electrical Schematic (Qilin Control System & Max Laser Source) ......................70
Appendix B Control Board Definition (Super Weiye Control System) ..................................... 74
Appendix C Electrical Schematic (Qilin Control System & Raycus Laser Source) ...................75
Appendix C1 Electrical Schematic (Super Weiye Control System & Raycus Laser Source) ....79
Appendix D Control Board Definition (Qilin Control System) ..................................................83
APPENDIX 2 CONTACT US ..............................................................................................83

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1 Overview
1.1 Welcome
Thank you for purchasing the handheld laser welding machine from Jinan Senfeng Laser Technology
Co.,Ltd. If this is the first time you are using it, please be sure to read this user manual carefully before
installation and use. Please pay attention to the contents marked with "Danger", "Warning", and "Caution" in it
to ensure correct and safe use.
[Danger] indicates that failure to follow proper operation procedures may result in serious personal injury or
even endanger life immediately.
[Warning] indicates that failure to follow proper operation procedures may result in serious personal injury or
even endanger life.
[Caution] indicates that failure to follow proper operation procedures may result in personal injury or damage
to the equipment.
1.2 Company Profile
Jinan Senfeng Laser Technology Co., Ltd. is one of the largest laser equipment manufacturers in China,
specializing in research, development, manufacturing, and sales of high-power complete equipment. Its leading
products cover various advanced laser processing equipment, including fiber laser cutting, 3D robot cutting,
welding, cladding, cleaning, and marking with full power series. The company provides customized and
professional laser processing solutions for customers in various industries, including steel and metallurgy, sheet

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metal processing, automobile and its components, aviation, aerospace, military electronics, precision
instruments, machinery manufacturing, hardware tools, integrated circuits, and solar energy.
The company advocates "customer-oriented" and is committed to creating value for customers and
benefits for society. The advanced technology is the guarantee of product quality, so the company has
independent intellectual property rights and has established a sound and effective quality management system
and internal control system. The company's product services focus on prevention, and it has implemented a
customer return visit, continuous improvement, rapid response, and efficient and accurate service mechanism,
ensuring stable and efficient product operation and maximizing customer's economic benefits. Its sales area
covers the whole country and expands overseas and its products have received high praise from customers. The
company is willing to progress and win-win with all partners to jointly build the largest high-power laser
processing equipment manufacturing and research & development base in China.
 Quality
Jinan Senfeng Laser Technology Co., Ltd. strictly controls the process from raw material arrival, processing,
machine assembly, to shipping based on the ISO9001 quality control system, to ensure the equipment
performance and quality.
 Service
Jinan Senfeng Laser Technology Co., Ltd. has established a specialized marketing management center, set
up multiple branches and more than 100 offices throughout the country, and established more than ten
overseas branches with resident technical personnel to provide customers with comprehensive pre-sales,
in-sales, and after-sales support and services. Wherever there is Senfeng, there is high-quality service provided
by Senfeng personnel!

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2 Equipment Overview
2.1 Overview
Laser welding is a new welding method and an important material processing technology. It is mainly used
for welding thin-walled materials and precision parts. The welding process belongs to the heat conduction type,
where the surface of the workpiece is heated by laser radiation, and the surface heat is conducted to the interior,
causing the material to melt and then cool and crystallize to form a weld.
2.2 Equipment Parameters (Take 3000W as an Example)
Parameters
Model SF3000HWM Handheld Laser Welding Machine
Welding gun head Standard
Laser source MFSC-3000W
Laser wavelength 1080nm
Gun head cable length 10m
Fiber optic core size 50μm
Collimation: Focusing 60:200
Protective lens Standard
Welding speed range 0—120mm/s
Operating temperature range -10—40℃
Suggested welding thickness 0.5—4mm
Cooling method Water cooling
Dimensions 954X715X1080mm
Gun head weight 0.98KG

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Total weight 220KG
Power supply Standard 380V 50/60HZ
Consumables Cycle: protective lens for one week, welding nozzle for over a month
Total power 15KW
Standard wire is 1mm stainless steel. Other material and specification

Filler material
options are available upon request.
2.3 Product Features
Advantages of the handheld laser welding machine
1. Fiber laser source has good beam quality, small focused spot, high positioning accuracy, fast welding speed,
and produces firm and beautiful welds;
2. Handheld water-cooled welding gun is ergonomically designed, flexible and convenient, with a longer
welding distance, which can achieve welding of any part and any angle of the workpiece, including spot
welding, butt welding, overlap welding, fillet welding, and sealing welding;
3. The welding area has minimal thermal impact, is not easy to deform, and effectively avoids problems such
as blackening and marks on the back. The welding depth is large, and the melting is complete, ensuring the
firm and reliable welding;
4. The electro-optical conversion efficiency is high, with low energy consumption, and the operation is simple
and easy to learn. Ordinary workers can be put into operation after a short period of training, which can

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greatly save processing costs in the long-term use;
5. The crocodile clip is installed on the metal welding platform, and the switch is triggered only when the
nozzle touches the metal, which is highly secure.
Disadvantages of handheld laser welding machine
1. Compared with desktop welding machine, it requires manual operation, which may cause fatigue after long
periods of use.
2. The material welding clearance is limited, and the standard clearance for typical handheld welding is less
than 0.2 times the thickness of the plate, while clearance with filler function requires a maximum of 1.2mm.
3) It is not easy to weld materials that reflect fiber laser noticeably, such as purple copper.
2.4 Operating Environment
1. Please use the equipment in a place where the ambient temperature is between 0°C and 35°C, humidity is
below 85%, and there is no sudden temperature change. Also, using in the following places could affect its
lifespan:
1) Places with a lot of garbage, dust, or oil mist.
2) Places with strong vibration or impact.
3) Places where drugs can be reached.
4) Places near high-frequency interference sources.
5) Places prone to condensation.
6) Places with high concentrations of CO2, NOX, SOX.

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2. When the ambient temperature drops below 0 ° C, the equipment may freeze, causing damage. Therefore,
during use, it is important to ensure that there is no condensation inside the equipment.
3. In situations where the temperature changes rapidly, condensation may form on the optical lens, resulting
in stains and fog. Therefore, it is essential to prevent sudden changes in the ambient temperature. If this is
not possible, the equipment should only be used when there is no condensation.
3 Safety Instructions
This equipment complies with Electrical Safety Standard GB 10320-1995 for Laser Equipment and Facilities.
Users should carefully read the safety section before use.

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3.1 Precautions
This product belongs to Class 4 laser which can produce
dangerous diffuse reflection. Therefore, when using the laser source,
special care should be taken to avoid direct eye exposure and body
contact to avoid physical injury.
The hand-held welding gun head disk cable contains fiber optics
and must be kept in its natural state as much as possible when placed.
Twisting or bending is prohibited, as it can cause the wrapping
diameter of the fiber optic to be too small and result in damage.
Non-professionals are prohibited from dismantling, repairing or
modifying this equipment. Any consequences such as electric shock or
fire caused by such actions are the responsibility of the user. Safety
knowledge education and instruction on production processes should
be provided to on-site operators. Do not perform any operations other
than those indicated in this user manual.
Individuals using a cardiac pacemaker should not approach this
equipment, as the welding machine generates a magnetic field that
can interfere with its normal operation.

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3.2 Operational Safety
1. The output wavelength of this equipment is 1080nm (infrared light), and the laser safety level belongs to
Class IV laser, which can cause great harm to eyes and skin. The reflected and scattered light can also cause
damage to the human body. Therefore, please wear laser safety glasses and protective clothing throughout
the use to ensure safety.
1. Before welding, the alligator clip should be clamped on the metal workbench, and the switch will only work
when the welding nozzle touches the metal.
2. During laser processing, please wear safety glasses and safety gloves. The gun muzzle must not be directed
at the human body or eyes. After processing, the workpiece will still be in a high-temperature state, so
please wear gloves when touching it to prevent burns.
3.3 Electrical Safety
Before powering on, check the power supply and circuit for loose connections, short circuits, or incorrect
connections.
1. Ground the equipment using the PE wire in the power cord and ensure a firm and reliable connection.
Grounding disconnection can cause the product shell to become live,
which may result in personal injury.
2. Ensure that the AC voltage supply is normal.

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Incorrect wiring or voltage supply can cause irreversible damage to the
laser source.
3.4 Fire Safety
1. Equip the work site with a fire extinguisher and avoid piling flammable materials or debris around the
equipment. Sparks from welding could cause a fire when in contact with combustible materials.
2. Keep inflammable and explosive materials away from the laser beam path to avoid the risk of fire or
explosion.
3. Do not cover the equipment with textiles or blankets during use to prevent heat buildup and possible fire.
4 Super Weiye Control System
4.1 Installation and Commissioning (3000W and below) (with Max Laser Source)
4.1.1 Precautions before Use
1. Open the package and check if the equipment is intact and all parts are available.
2. Prepare the external power cord and argon gas gauge, and get ready for the power supply and gas supply.
4.1.2 Installation
Firstly, the power grid ground wire must comply with the national standard requirements for machine room. The
equipment's maximum power consumption is around 15KW, and the switch capacity is greater than 5% of the
machine's power.
Main power supply: AC380V 50/60HZ

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Power grid fluctuation: < 5%
1. Power and gas supply: The machine's back panel is where the power and gas ports are located. When
wiring, pay special attention to PE as the ground wire and N as the neutral wire, as shown in the figure
below.
L1 L2 L3 N PE
Figure. Three-phase electrical wiring
2. Add fresh water every month, and add antifreeze when the temperature drops below freezing.
3. Clamp the safety device onto a conductive workbench or workpiece, as shown below, and ensure
insulation between the workpiece to be welded and the workbench.

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4.1.3 Operation Steps of Super Weiye Control System
4.1.3.1 Startup Steps
1. Turn on the circuit breaker switch for the equipment.
2. Reset the "emergency stop" button and turn on the electric lock switch.
3. After adding water to the chiller to reach the safe level, turn on the machine. Note that antifreeze needs to
be added when the ambient temperature is below freezing, as shown in the figure below.
Figure 4.3

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4. The Max laser source will start automatically, and the indicator light can be found at its back, as shown
below.
5. The panel lights up.
4.1.3.2 Human-machine Interface Operation

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1. The current process parameters and real-time alarm information can be viewed on this interface.
2. When the machine is turned on, Laser Enable and Indication of Red Light will be turned on.
3. Secure Lock is usually gray, but will turn green when the welding head is in contact with the workpiece and
the machine is ready for operation.
4. Welding Mode is set to continuous by default. When set to spot welding, the light output can be
intermittent to solve the problem of unreliable manual control over spot welding time (available in version
V3.3 or above).

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Laser source control
1. The technology interface contains the debugging parameters. Click on the boxes to modify. After the
modification, click OK, and then save it to the quick process. To use it, click Import (modify-save-import).
2. Scan Speed range is 2-6000 mm/s, and Scan Width range is 0^5 mm. The scanning speed is limited by the
scanning width. The relationship is: 10≤ scan speed/(scan width*2)≤1000. If the limit is exceeded, it will
automatically become the limit value. When the scan width is set to 0, it will not be scanned (that is, it will
become a point light source) (the most used scan speed: 300 mm/s, width 2.5 mm).
3. Peak Power needs to be less than or equal to the laser power on the parameter page (for example, if the
laser power is 1000 W, then this value should not exceed 1000).
4. Duty Cycle range is 0-100 (default 100, usually no need to change).
5. Frequency range is recommended to be 5-5000 Hz (default 2000, usually no need to change).
6. Click HELP in the top right corner for more information about related parameters.
Technology reference (for reference only, the actual conditions shall prevail)

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Materials Material Wire Scan Scan Power Duty Frequency Wire
Thickness Feeding Speed Width (w) Cycle (hz) (mm)
(mm) Speed (mm/s) (mm) (%)
(mm/s)
Stainless 1 90 300 2.5 400 100 1000 1.0
steel
Stainless 2 75 300 3.0 700 100 1000 1.2
steel
Stainless 3 60 300 3.5 900 100 1000 1.6
steel
Carbon 1 90 300 2.5 400 100 1000 1.0
steel
Carbon 2 75 300 3.0 650 100 1000 1.2
steel
Carbon 3 60 300 3.5 900 100 1000 1.6
steel
Aluminum 2 60 300 2.5 700 100 1000 1.0
Aluminum 3 60 300 3.0 900 100 1000 1.2

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4.1.3.3 Settings
Click Setting on the homepage, and enter the password "123456".
1. Laser Power is the maximum power of the laser source being used.
2. Open/Off Gas Delay is set to 200 ms by default, with a range of 200ms-3000ms.
3. When laser on, the power gradually increases from N1 percent of the process power to 100 percent; when
laser off, the power gradually decreases from 100 % to N2 percent (as shown in the figure below).
4. Welding Wire Delay is the time for the wire feeding to advance relative to the laser output signal, and can
be used in conjunction with the retract function.

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5. The maximum threshold for the temperature alarm value is 70℃. When it is set to 0, no temperature alarm
is detected.
6. Scan Correction ranges from 0.01 to 4, with a coefficient target line width/measurement line width ratio of
generally 1.25.
7. Laser Center Offset of -3~3 mm, decrease to move left, increase to move right.
8. Alarm level signal is default. After shielding the alarm, it can be directly changed to the corresponding level
detection.
9. Spot Welding Duration is the time for laser output after the trigger is pulled. Even if the button is released,
the light will still be emitted according to the time of light output (this function is available in version V3.3
and above).
10. Spot Welding Interval is the stop time between two spot welds after the trigger is pulled (this function is
available in version V3.3 and above).

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This interface displays the status of signals and device info. Click Equipment Authorization to enter the
interface. Enter the password to authorize system usage time. The authorization encryption and decryption
methods are the same.
4.1.4 Gun Head and Wire Feeding Device
4.1.4.1 Introduction to Welding Gun Head
1. Copper nozzle: Customers can replace the corresponding nozzle according to different welding
processes;
2. Graduated tube: The screw steel pipe can be rotated to adjust the focal length, and the distance can be
adjusted by ±10mm;
3. Gas interface: Protect the gas blowing port;

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4. Protective lens installation port: With a protective lens and water-cooling structure, the service life of
the lens is longer;
5. Circulating waterway: A cooling water circulation structure used to cool the reflective mirror and
internal structure of the gun body.
6. Gun body handle: Made with alumina technology, lightweight and comfortable to hold.
7. Light output trigger button: Used to control output during welding, can be operated with either the left
or right hand.
8. QBH locking sleeve: Connects the gun to the laser source with the QBH connector. When installing or
disassembling, care should be taken to keep it clean and avoid dust contaminating.

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4.1.4.2 Introduction to Nozzle Types
4.1.4.3 Instructions to Non-filler Welding
1. Before welding: Turn on the protective gas and shutter, test the light output by spot welding according to
the technical parameters or experience. Determine the focal length, power, beam width, swing frequency,
and appropriate beam shape based on penetration depth and welding seam. After confirmation, the
welding process can be carried out.
2. During welding: Under normal circumstances, the relative angle between the gun head and the workpiece
should be around 45°, ensuring that the protective gas can protect the welding seam while blowing away

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dust and avoiding damage to the protective lens, thus extending its lifespan.
3. After welding: After welding, it is necessary to check whether the protective lens is damaged and replace it
in time. The cable should be wound up and placed properly, and the gun head should be placed gently to
avoid excessive impact.
Introduction of Wire Filling Device
4.1.4.4 Single-wire Feeding Device
Dimensions 560 x 250 x 350 mm
Features Touchscreen display, four-wheel double-drive wire

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feeding mechanism, wire feeding speed adjustable
from 25 cm/min to 600 cm/min, supports continuous
and pulse wire feeding modes.
Application Automatic wire feeding for laser welding, robotic arm
operation, plasma welding and TIG welding, etc.
Supported wire diameter Supported wire diameter: 0.8/1.0/1.2/1.6 mm
(customizable 2.0/2.5 mm)
Supply voltage (V) 220±10% V AC 50/60 Hz
Operating environment Flat, no vibration and shock
Operating environment temperature (°C) 10~40
Operating environment humidity (%) ＜70
Maximum wire weight 25 kg
Maximum wire diameter 2.0 mm
Note: Ensure reliable grounding before power supply; match the wire feeding wheel with wire diameter and
correspond it with the wire feeding tube; do not bend the wire feeding tube.
1. Motor wiring:
The machine provides a three-core aviation plug, which is connected to the plug at the tail of the wire feeder
to provide 220V power supply (1st pin for live wire, 2nd pin for neutral wire, 3rd pin for ground wire); The
machine also provides a two-core aviation plug, which is connected to the wire feed port of the control system

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to supply wire feeding signals (passive contact, wire feeding triggered by short-circuiting).
2. Installation of wire spool and wire feeding wheel
Common welding wires with 5-30 KG can be installed, but flux-cored welding wires should not be used;
Adjust the tension of the wire feeding wheel using an internal hexagon wrench, making sure it is not too
tight or too loose for smooth wire feeding (usually no adjustment is needed);
There are two wire feeding wheels, with different models on each side and corresponding to different wire
diameters. Be sure to install the correct wire feeding wheel that matches the wire diameter. For example, if
installing a 1.2 mm welding wire, the side of the wire feeding wheel marked with 1.2 mm should be facing
outwards;
When installing, be sure to place the welding wire in the groove and then clamp it firmly, refer to the
following figure:
Wire feeding tube installation
3. Wire feeder: Loosen the wire feeding tube locking screw, insert it into the appropriate position, and then
tighten it, as shown in the figure below:

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4. Welding gun: After completing the above step, manually feed the wire until it comes out, then install the
wire guide tube and confirm the distance between the wire guide nozzle and the scale tube, as shown in the
figure below:
5. Wire feeder software operation
Introduction to Continuous Mode homepage
1. "Continue Mode" indicates the current mode of wire feeding. Click to switch to
"Pulse Mode".

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2. "Feeding Speed" controls the speed of wire feeding. The range is 15-600 cm/min. The speed can be directly
inputted by the numeric keypad or adjusted quickly with the arrow keys. Note: " Feeding Speed" is not the
same as manual feeding speed.
3. "Manual Wire Feeding" controls the speed of the motor during wire feeding, which is usually used for daily
device debugging. The range is 15-600cm/min. Press and hold this button to turn the color from blue to
green and the motor will feed the wire continuously at the "Manual Wire Feeding Speed". Release the
button to stop.
4. "Manual Withdrawing" controls the speed of the motor during withdrawing, which is usually used for daily
device debugging. The range is 15-600cm/min. Press and hold this button to turn the color from blue to
green. The motor will retreat continuously at the "Manual Withdrawing Speed". Release the button to
stop.
5. "Run" and "Stop" buttons control the wire feeder. Click "Run" button and it turns from black to green,
while "Stop" turns black. This is the "Run" mode, and the motor can feed the wire normally. Click "Stop"
button and it turns from black to red, and "Run" button turns black. This is the "Stop" mode, and the motor
stops working, unable to feed or retreat in any way.
6. "Wire Feeding Indicator" shows the wire feeding status. When the welding trigger is pressed for wire
feeding, the "indicator" turns from black to green, indicating that the wire feeder is running normally. Note:
Only when welding, the "indicator" will show green. The "Manual Wire Feeding" and "Manual
Withdrawing" modes will not change the status of the "indicator".
7. "Home" button shows the wire feeder system.
8. Click "Setting" to switch to the "Continuous Mode Setting" page, as shown in the figure below:

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Introduction to Continuous Mode Setting page
1. "Continuous Mode Setting" shows the setting page for continuous mode.
2. "Feeding Speed" is the same as "Feeding Speed" on the home page. It controls the speed of wire feeding.
The range is 15-600 cm/min. You can directly input the desired speed using the numeric keypad or adjust it
quickly with the arrow keys. Note: All parameters on this page can be adjusted by directly clicking on the
value or by clicking the arrow keys. The same applies to the following settings.
3. "Start-up Delay" controls the time delay before the wire feeder starts after the welding trigger is pressed.
The range is 0-2000ms, usually set to 0. For example, if the start delay is set to 1000ms, the wire feeding will
start after waiting for 1 second after pressing the welding trigger.
4. "Withdrawal Length" controls the length of the wire retraction when the wire is broken. The range is
0-100mm, usually set to 10. You can adjust it appropriately according to the thickness of the wire and the
length of the wire feeding tube.

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5. "Supplement Length" controls the length of wire feeding for compensation after the wire feeder retracts
the broken wire. It is used to compensate for the effect of the " Withdrawal Length" and keep the
consistency of the joint for the next welding. The range is 0-100mm. In principle, it should be consistent
with the " Withdrawal Length ". However, if the wire feeding tube resistance is too high, it can also be
slightly greater than the " Withdrawal Length ".
6. " Supplement Delay" controls the time interval between wire compensation and wire retraction after the
wire breaks. It is used to prevent the wire from sticking to the weld because of too early compensation. The
range is 0-2000ms. Usually set to 0.
7. Click "Language" to switch to another language. Note: The standard version supports Simplified Chinese,
Traditional Chinese, English, Korean, Japanese, Russian, German, French, and Latin. If you need other
languages, please contact our company.
8. "Manual Feed Speed" controls the speed of the "Manual Wire Feeding" on the home page. It is used for
daily equipment debugging. The range is 15-600cm/min. Usually set to 300cm/min.
9. "Manual Withdrawal Speed" controls the speed of "Manual Withdrawing" on the home page and is used
for daily equipment debugging. The range is 15~600cm/min. Usually set at 300cm/min.
10. "System Version" displays the control system version of the wire feeder, where "220" represents the
system hardware version, "601" represents the system software version, and "410" represents the system
screen version. Note: Each part of the version corresponds to each other. During after-sale maintenance,
the versions should be consistent, otherwise there may be abnormal displays or partially invalid functions.
11. "Save" controls the storage action of the wire feeder system, including all parameters except for
"Language" on the "Home" and "Setting" pages. Click "Save", and it will change from yellow to green,

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indicating that the action is successful. Note 1: The system "Language" is automatically saved; Note 2: After
a power failure, the system displays the most recently saved data, so please use the save function wisely to
avoid losing process data.
12. "Return" controls the wire feeder system to switch back to the "Home" page.
13. Click "Help" to check " Parameter Instructions ".
Introduction to Pulse Mode homepage
1. "Pulse Mode" indicates the current mode of wire feeding. Click to switch to "Continue
Mode".
2. "Pulse Cycle" and "Smoothness" display the current parameter values and cannot be adjusted. See the
settings page introduction for more details.
3. "Average Speed" controls the overall wire feeding speed in "Pulse Mode", which is not affected by "Pulse
Cycle" and "Smoothness". The range is 15~300cm/min, and it is usually set to 60cm/min. It can be directly

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inputted through the digital keyboard or quickly adjusted through the arrow keys. Note: "Average Speed"
is not the same as "Manual Feed Speed".
4. Other buttons and parameters are the same as in "Continue Mode".
Introduction to Pulse Mode setting page
1. "Average Speed" controls the overall wire feeding speed, same as on the home page.
2. "Pulse Cycle" controls the size of a single "fish scale" pattern, with a larger cycle resulting in a larger
pattern. The range is 50~1000ms and it is usually set to 500ms.
3. "Smoothness" controls the fluctuation between two "fish scales". The smaller the value, the more obvious
the overall effect will be. The range is 10~80, and it is usually set to 30.
4. Other buttons and parameters on the setting page are the same as in Continue Mode.
5. In summary, "Pulse Mode" is mainly for "fish scale" welding, and the above parameters are reference
values. In actual use, they need to be adjusted appropriately according to the welding wire material,

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welding wire model, laser power, and weld width to achieve the desired effect. Other buttons and
parameters are the same as in "Continue Mode".
4.1.4.5 Double-wire Feeding Device
1. Select Motor: One single motor can be used for single-wire feeding, and on the standard version, the top
motor is [A] and the bottom motor is [B]. Selecting A/B enables dual-wire feeding.
2. Speed Adjustment: Parameter range is [15~600 cm/min].
3. Quick Adjustment: Long press to quickly switch between fast increase/decrease modes.
4. Mode Switching: Click to switch to Pulse Mode.
5. Page Switching: Click to switch to parameter setting page.
6. State Switching: Click Stop to pause wire feeding; click Run to start it.

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7. Manual Button: Long press on "Manual Wire Feeding" to start wire feeding; long press on "Manual
Withdrawing" to retract the wire.
8. Running Instruction: Displayed in green during automatic wire feeding and black in other states.
1. Feeding Speed: Same as " Feeding Speed" in the homepage, controls the speed of wire feeding. The range
is 15 to 600 cm/min.
2. Start-up Delay: Controls the time delay for wire feeder to start after the welding gun trigger is pressed. The
range is from 0 to 2000ms, usually set to 0. For example, if Start-up Delay is set to 1000ms, the wire feeder
will start feeding after waiting for 1s after pressing the trigger.
3. Withdrawal Length: Controls the length of the wire feeder retraction when the wire is broken. The range is
0 to 100mm, usually set to 10, and can be adjusted according to the wire diameter and wire feeding tube
length.

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4. Supplement Length: Compensates for the wire feed after the wire is broken and retracted, used to
compensate Withdrawal Length. It can maintain the consistency of the joint for the next welding. The
range is 0 to 100mm, and should be consistent with "Withdrawal Length". If there is a large resistance in
the wire feeding tube, it can be slightly longer than "Withdrawal Length".
5. Supplement Delay: Controls the time for the wire feed between the wire compensation and wire retraction
when broken, used to prevent the wire from sticking to the weld due to early wire compensation. The range
is 0 to 2000ms, and is usually set to 0.
6. Speed Balance: Based on "Feeding Speed", fine-tune the speed of "Motor B" to maintain consistency of
dual-wire feeding. The range is -10 to 10cm/min, usually set to 0.
7. System Version: Records the hardware and software versions of the equipment, used to provide to
technical personnel for after-sales service.
8. Communication Status: Indicates the communication status between standard control boards. When
normal, displays "Connected". When there is a fault, it displays "Not Connected" and "Motor B" is not
controlled.
9. Language: Indicates the current interface language, click to switch. The standard version includes Chinese,
Traditional Chinese, English, Japanese, Korean, Russian, German, French, and Latin.
10. Save: Saves parameter changes. Click "Save" after modifying the parameters, otherwise the previous
parameters will be automatically restored after power failure and reboot.

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1. Specific pulse parameters: Pulse Cycle and Smoothness cannot be modified.
2. Average Speed: It is the overall wire feeding speed within a pulse cycle, and is not affected by Pulse Cycle
and Smoothness. The range is 15-150cm/min, commonly set to 60cm/min. It can be directly inputted using
the numeric keypad.

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1. Average Speed: It refers to the overall wire-feeding speed within a single pulse cycle, and is not influenced
by Pulse Cycle or Smoothness. The range is from 15 to 150cm/min, and it is commonly set to 60cm/min. It
can be directly inputted through the numeric keypad or adjusted quickly using the arrow keys. Note: this
"Average Speed" does not equal to "Manual Wire Feeding Speed".
2. Pulse Cycle: It controls the size of each "fish scale" pattern, where a bigger pulse cycle will result in a larger
"fish scale" pattern. The range is from 100 to 1000ms, commonly set to 500ms.
3. Smoothness: Controls the "fluctuation" between two fish scales, where a smaller value results in a more
noticeable overall effect. The range is from 25% to 80%, commonly set to 30.
4. Other parameters are consistent with the continuous mode. Note: The "Manual Wire
Feeding/Withdrawing Speed," "Start-up Delay," and "Supplement Delay" of the pulse mode are the
same as those of the continuous mode, and typically do not need to be modified. Therefore, individual
adjustment buttons are not provided.
1) Wire feeder clamps, copper nozzles, and welding nozzles.
2) The internal structure of the wire feeder features high precision, fully enclosed, low-speed motors, and
double-drive wire feeding structure, which makes the wire feeding smoother and more powerful.
3) The enclosed housing design comes with a retractable handle and swivel casters, with a Chinese Red
painted exterior.
4) The wire feeding regulator is equipped with an LED screen that displays the real-time feeding speed,
high-precision speed control knob, and is well controllable for smooth and reliable wire feeding.

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4.2 Maintenance and Replacement Method of Protective Lens
1. The processing characteristics of laser welding require regular maintenance of the lenses. If the welding
effect is not good, check whether the protective lens is dirty and replace it in time.
2. The cleaning technique for the lens is extremely important. Poor cleaning can cause a decrease in its
performance, and even cause the lens to be damaged. Therefore, when cleaning it, care must be taken.
3. Before operation, wash hands with detergent and dry them. Then dry hands again with cotton balls soaked
in alcohol.
4. Before cleaning, prepare a blower, a precision screwdriver, anti-dust non-adhesive tape, degreasing cotton
(fine cotton), industrial alcohol with a concentration over 99%, finger cots or rubber gloves, and lens
cleaning paper.
5. Remove the screws of the protection lens chamber cover in a relatively dust-free area, and remove the
protection lens holder to inspect the protection lens. If the protection lens is contaminated, it must be
cleaned using lens cleaning paper dipped in anhydrous alcohol. (If there are obvious burn marks on the
surface of the protection lens, it should be directly replaced).
6. Then check the white pressure sealing ring under the protection lens. (If there are any scratches or
deformations, it must be replaced immediately).
7. Use an alcohol-dipped cotton ball to wipe the chamber cover and its inner side, quickly insert the
protection lens holder into the chamber, and tighten the screws.

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4.3 Adjustment Method for Laser Center (Tilted View)
When the red light cannot penetrate completely through the copper nozzle, manual adjustment is needed to
prevent damage to it.
Please note: When first using the equipment, if the red light cannot penetrate through the copper nozzle
completely, do not operate the equipment.
1. As shown in the figure below, the red light cannot fully penetrate through the nozzle.
2. Remove the back cover to access the four adjustment screws and follow the video guide to adjust the
center.
3. The effect shown in the figure below can be achieved.

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4.4 Installation and Commissioning (3000W and below) (with Raycus Laser Source)
Refer to Chapter 4.1.1.
4.4.2 Installation
Refer to Chapter 4.1.2.
4.4.3 Operation Steps of Super Weiye Control System
1. Turn on the circuit breaker switch.
2. Reset the emergency stop button and turn on the electrical lock switch.

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3. Fill the chiller to the safe water level and start the machine. Note that if the ambient temperature is below
freezing, antifreeze should be added as shown in the following figure.
4. The Raycus laser source will automatically start up, and the indicator light is located at its back, as shown in
the following figure.

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4.4.3.2 Human-machine Interface Operation
Refer to Chapter 4.1.3.2
4.4.3.3 Settings
Refer to Chapter 4.1.3.3
Refer to Chapter 4.1.4
5 Qilin System
5.1 Installation and Commissioning (2000W and below) (with Raycus Laser Source)
5.1.2 Installation

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5.1.3 Operation Steps of Qilin System
2. Reset the emergency stop button and turn on the electrical lock switch.
3. Fill the water chiller to the safe water level and start the machine. Note that if the ambient temperature is
below freezing, antifreeze should be added as shown in the following figure.
4. The Raycus laser source is turned on, as shown in the following figure.
5. The panel lights up

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5.1.3.1 Man-machine Interface Operation
1. Light shutter (FGAP): Light only comes out when the light shutter is open.
2. Gas: When the gas is turned on, the gas valve will output 24V voltage, and it will automatically blow gas
during welding.
3. Wire feeding (Fillings): When it is turned on, the wire feeder will feed the wire during the light emission.
When turned off, the wire feeder will not be controlled by signals from the welding gun or other sources.
4. Alarm signal light: Provides real-time monitoring and alerts for the laser head, air pressure, welding gun,
conductivity, and handle temperature. The alarm status is displayed synchronously on the main screen and
the alarm light. This is used to remind users and quickly troubleshoot problems.
5. Single Pendulum: The system automatically identifies single or double pendulum handheld welding.

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6. Craft Package: The corresponding thickness and parameters of the four commonly used materials,
"Custom" and "Other" are as follows
7. Stainless steel (SUS): "SUS/1.0mm" represents stainless steel with a thickness of 1.0mm, and so on.
"SUS/3.5mm" represents stainless steel with a thickness of 3.5mm.
8. Carbon steel (CS): "CS/1.0mm" represents carbon steel with a thickness of 1.0mm, and so on. "CS/3.5mm"
represents carbon steel with a thickness of 3.5mm.
9. Galvanized steel sheet (SECC): "SECC/1.0mm" represents galvanized steel sheet with a thickness of 1.0mm,
and so on. "SECC/3.5mm" represents galvanized steel sheet with a thickness of 3.5mm.
10. Aluminum plate (AL): "AL/1.0mm" represents aluminum plate with a thickness of 1.0mm, and so on.
"AL/3.5mm" represents aluminum plate with a thickness of 3.5mm.
11. Customized (UDC): Customers can edit parameters for easy access to welding processes.
12. Other (OTS): There are parameters for special materials welding.
13. Click "Edit" to enter the main editing page.

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1. Laser Control
1) Power: The peak power of the laser source during welding.
2) PWM frequency (Frequency): The frequency of the PWM modulation signal for the laser source.
3) Duty Cycle: The pulse width of the PWM modulation signal for the laser source.
2. Laser head control (Motor Control)
1) Working Mode: The mode in which the motor swings.
2) Frequency: The speed at which the motor oscillates.
3) Width: The width of the motor swing.
3. Light control (LiteLOC)
1) Mode: Continuous light output and pulse light output mode.
2) Shooting Time: Light output time.

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3) Shooting Interval: The interval of each light emission.
4) Factory Reset: After entering the editing page, restore the factory settings of the parameters on a
single page.
5) Click to enter the setting interface, as shown in the figure below:
1. Parameter Settings
1) Gas Control
 Advance: When starting processing, the advance gas output can be set. When the external start button
is pressed, the air will blow for a period, and then the laser will start to come out.
 Delay: When stopping processing, the delay closing of the gas can be set. When stopping processing,
the laser emission will stop first, then delay for a period, and then stop the air blowing.

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 Proportional valve (Proportion): When the device is connected to the proportional valve control, the
airflow size can be controlled.
2) Ramp Control
 Slow Rise Time: After setting it, the laser source power will slowly reach the peak power.
 Slow Fall Time: After the laser power is turned off, the laser energy slowly decreases.
 Off Delay: When set to 100ms, after the laser is turned off, there is still full power input for 100ms to
optimize the wire breakage function.
2. Setting Position of Red Light
When the red light is not in the center position of the nozzle, the X and Y coordinates can be adjusted
through this function.
1) Start Correction: Save the set offset parameter to the system and set the screen coordinates to zero.
2) Clear Correction: Clear the set offset parameter and set the screen coordinates to zero.
3. Setting for SN & Language
1) S/N: Refers to the product serial number.
2) Version: Refers to the current version of the system.
3) Available Life (in days): Refers to the usable period, after which all functions will be disabled. (If within 7
days of expiration, reminders will be given automatically on startup)
4) License: Used for decryption. After receiving the registration code, enter it and click confirm to decrypt.
Language: Supports English, Russian, Korean, Vietnamese, Japanese and Chinese.

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5) Upper right corner " ": Click it and enter the corresponding logo number to change the logo. (The
user can repeat this step multiple times before turning off the machine, but once the device is turned off,
the logo can no longer be changed).
4. Laser Unlocking Code
When the laser source is locked, it can be unlocked in this interface. The user can directly enter the
unlocking code provided by the laser source manufacturer to unlock it without needing to connect the
device to a computer. (Currently only supports Max laser source unlocking).
5. Hardware Configuration: Password: 123456.
1) Laser Power: Choose the laser power used to call up its process package.
2) Alarm level transformation: Select high or low level to release laser source, water chiller, and air
pressure alarms.
3) Light Gate Timing Function: When enabled, the light gate will automatically close after 15 minutes of
inactivity. To turn off this function, the user needs to close the light gate manually.
1. Welding gun head introduction

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1) Nozzle: The appropriate nozzle can be replaced depending on the different welding processes.
2) Screw steel tube: It can be rotated to adjust the focal length. The adjustable distance is ±10 mm.
3) Gas hose interface: Protective gas blow port.
4) Conducting signal wire: It is connected to the nozzle. During welding, the nozzle touches the workpiece
which forms a closed circuit, providing protection.
5) Protective lens mounting port: The water-cooled structure of the protective lens improves its service life.
6) Water circulation system: It is a cooling system designed for the reflective mirror and the internal structure of
the gun body.
7) LCD display: Used to display the parameters set through the system and indicate whether the motor signal is
normal, as shown in the above figure.
a) Gun body handle: Made with alumina technology, the gun body is lightweight and comfortable to grip.
8) Laser output button: Used to control the laser output during welding. Can be operated with either the left or
right hand.
9) QBH locking sleeve: Connects to the QBH of the laser source. When installing or removing it, be sure to keep

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it clean and free of dust to avoid contaminating the inside of the gun body and the window mirror of the
laser source.
2. Introduction of nozzle types
Anti-spatter outer Recommended for usage in external corner welding without
angle copper filler wire, and can also be used for tailor welding. The
nozzle anti-splash design can protect the lenses
Anti-spatter feed Recommended for use in wire-feed welding. This structure is
copper nozzle designed to protect the lenses from spatter, which can be
significant during this welding
Anti-spatter outer Recommended for use in external corner wire-feed welding
angle feed copper
nozzle
1.0 feed nozzle
Outer angle Recommended for use in external corner welding without
copper nozzle filler wire
1.2 feed nozzle

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Cutting copper Can be used for simple cutting tasks
nozzle
1.6 feed nozzle
Feed copper Recommended for regular welding with filler wire.
nozzle
Copper nozzle for Recommended for regular butt welding and fillet welding
tailor welding without filler wire.
Note: Recommended to use anti-splash copper nozzles for common welding tasks.
3. Instruction for non-filler welding:
1) Before welding: Turn on the protective gas and light shutter. Spot-weld the workpiece to test the
focusing of the laser, based on the technical parameters or welding experience. Determine the focus,
power, spot width, oscillation frequency, and spot shape according to perforation depth and weld
seam. After confirmation, start to weld.
2) During welding: Normally, the angle between the welding gun and the workpiece should be around 45
degrees to ensure that the protective gas can protect the weld while blowing away dust to avoid
damaging the protective lenses and prolonging their usage life.

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3) After welding: After welding, the protective lens should be checked for damage and replaced in time.
The cable should be wrapped and placed properly, while the welding gun should be positioned
carefully to avoid causing any mechanical damage.
4. Introduction to wire feed device
1) Wire feeding clamp, wire feeding copper nozzle, and welding nozzle.
2) The wire feeding machine has a high precision, fully enclosed low-speed motor and a dual-drive wire
feeding structure to make wire feeding smoother and more powerful without getting stuck.
3) Closed machine box comes with a movable handle and universal wheel, and the exterior is painted with
Chinese Red.
4) The wire feeding regulator has an LED screen displaying real-time wire feeding speed and a
high-precision speed adjustment knob for good wire feeding control.
5. Instruction for filler wire welding
1) Before welding: Choose the appropriate welding wire, currently available in diameters of φ0.8, φ1.0,
and φ1.2. Choose the suitable feeding wheel according to the wire feeding diameter, and install the
wire feeding clamp on the welding gun. Replace the nozzle with a filler wire nozzle and ensure that the
welding wire is in the middle of the nozzle while ensuring that the red light is in the middle of the
welding wire. Adjust the wire feeding speed, make sure that the welding wire can melt fully. The
voltage range should be between 1V-23V, and the normal wire feeding voltage is around 5V.
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2) During welding: The operator can feel the significant back-pushing force of the welding wire and gently
pull the filler wire to ease the labor intensity. To avoid the wire from sticking, the welding gun should
be lifted first and then the button should be released to stop welding. Any excess welding wire in front
of the nozzle can be removed through spot welding to avoid leaving a stub in the front of the weld
seam.
3) After welding: Turn off the wire feeding machine, remove the wire feeding clamp, and replace the
nozzle for normal non-filler wire welding.
5.1.4.1 Instruction to Qilin System Wire Feeder Panel
1. Introduction to buttons and indicators
1. "Set": Press it to switch the display of several indicator lights in a circular way. The group of data selected

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by the indicator light is in the adjustable state. At this time, you can change the parameters by using the "+"
and "-" keys.
2. "Run": Press this key to determine the setting after changing parameters.
3. "Manual Feeding": Press to feed the welding wire quickly, and release to stop.
4. "Manual Pump-back": Press to retract the welding wire quickly, and release to stop.
5. "Operation Simulation": Press to continuously feed according to the set parameters, release to retract and
stop according to the set parameters, which simulates the feeding and retracting status during welding.
6. "Feeding Speed" indicator light: When selected, the light turns on. Under constant light conditions, the
wire feeding speed can be adjusted by the "+" and "-" keys.
7. "Delay Feeding" indicator light: When selected, the light turns on. Under constant light conditions, the wire
feeding delay can be adjusted by the "+" and "-" keys.
8. "Filling Distance" indicator light: When selected, the light turns on. Under constant light conditions, the
wire compensating distance can be adjusted by the "+" and "-" keys.
9. "Pump-back Distance" indicator light: When selected, the light turns on. Under constant light conditions,
the wire retracting distance can be adjusted by the "+" and "-" keys.
10. "Running" indicator light: In normal operation mode, the indicator light blinks, and it stays on when
parameters are being set.
11. "Setting" indicator light: During parameter setting mode, the indicator light blinks.
12. "Three-digit Display Screen": Displays various function parameters, and in working mode, it constantly

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displays wire feeding speed.
5.1.4.2 Wire Feeder Parameter Description
Parameters Range Value Definition
Wire Feeding 0-999 999=1s
Delay
Wire Feeding 0-80 5=37cm/min,10=72cm/min,20=144cm/min,30=220cm/min,40=290cm/min,
Speed 50=360cm/min,60=440cm/min,70=500cm/min,80=570cm/min
Supplement 0-80 40=2.5cm/s,80=5cm/s
Speed
Withdrawal 0-999 999=1s
Distance
Note: The default parameter values are Wire Feeding Delay "0", Wire Feeding Speed "12", Withdrawing Speed
"40", and Withdrawing Time "120". After changing the parameters, the machine will still retain the last
shutdown data after power outages, making it convenient for customers to quickly resume their previous work.
To restore the factory settings after changing the parameters, press the "+" and "-" keys simultaneously. After 3
seconds, the screen will display "888" to indicate that the factory settings have been successfully restored.

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5.2 Installation and Commissioning (2000W and below) (with Max Laser Source)
5.2.2 Installation
5.2.3 Operation Steps for Qilin System
2. Reset the "emergency stop" button and turn on the electrical lock switch.
3. Fill the water chiller to the safe water level and start the machine. Please note that if the environmental
temperature is below freezing, anti-freezing fluid should be added as shown in the following figure.

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4. Turn on the Max laser source as shown in the following figure.
5.2.3.2 Man-machine Interface Operation

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5.2.4 Gun Head and Wire Filling Device
6 Maintenance, Warranty and Troubleshooting
6.1 Equipment Maintenance and Precautions
1. When replacing the protective lens, clean the surrounding environment and turn off the fan or air
conditioning. Cover the gun body gap with tape in time after removing the protective lens to prevent dust
from entering its inside.
2. The welding gun head contains multiple high-power fragile reflective lenses, and it should be strictly
forbidden to knock or drop it during use.
3. The entire machine must be grounded during use, and the ground wire function must be ensured. The laser
welding head should not be used on the same operating platform as the argon arc welding, nor should it
share the same ground wire with the argon arc welding machine.
4. When cleaning the gun head, do not use water or corrosive liquids to wipe it. Do not use air guns or strong
winds to blow any part of the gun head.
5. When the ambient temperature is below 0 ℃, anti-freezing fluid should be added. The water should be
replaced every month.
6.2 Troubleshooting
6.2.1 Laser Source/Water Chiller/Air Pressure Alarm
1. If the above alarms appear without using the alarm signal, please change the alarm level.
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2. If the above alarms appear with using the alarm signal, check whether the high and low levels of the
equipment's alarm or alarm signal are set incorrectly.
6.2.2 Screen is not Turning on/No Response when Clicking
1. If the screen is not turning on, but the controller is powered on (fan is working), check if the four-cored line
between the controller and screen is wired correctly. Verify if the voltage between the first and fourth pins is
normal (24V).
2. If the screen is not responding to clicks during normal usage, check if the temperature of the whole machine
is too high.
3. If clicks are not registering, check if the four-core cable between the controller and screen is wired correctly,
and whether the second and third pins are functioning properly.
4. If the screen does not respond to clicks after new equipment has been installed, it may be due to an
incompatible system version. Updating the software should resolve the issue. Please contact our company
for assistance with the SD card.
6.2.3 No Light Output
1. Monitoring interface can exclude other alarms. When the welding head is in contact with the workpiece, the
secure lock will turn green, indicating that the machine is ready for operation. If it is gray, check the wiring
of the secure lock.
2. Ensure that all preparation signals are functioning properly.

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3. Generally, if there is feeding wire and air output but no light output, it could either be due to laser source
malfunction or wiring issue. If there is no feeding wire and no air output, it may be an issue with the
preparation signals.
6.2.4 Light Output Stops during Processing
Check if the safety interlock and other alarms are normal on the monitoring interface, and verify if the
temperature has exceeded the temperature alarm threshold.
6.2.5 Red Light Deviation
Refer to Chapter 4.3 Adjustment Method for Laser Center
6.3 Warranty
1. Properly using this machine according to the user manual allows for a one-year free warranty.
2. Even during the warranty period, the following situations are not covered by the free repair service: the user's
abnormal use, product modification, damage caused by earthquakes, fires, lightning, floods, power grid
abnormalities, or equipment malfunctions caused by other companies' products.
3. After the warranty period, the equipment can be repaired at any time according to the user's needs.
4. Post-sales service: if you have any questions or need to purchase consumables, such as protective lenses or
buttons, please feel free to contact us at any time.

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7 Transportation, Shipping and Storage
7.1 Precautions during Shipping
1. The equipment must not be tilted or inverted during transportation.
2. Transportation may impact the laser path. Before use, inspect all connection lines.
3. When the machine is not in use for a long time, disconnect all external electrical connections and keep
components clean.
4. During long-distance transportation, do not load the machine into open cabins or vehicles, do not store in
outdoor warehouses, do not ship it together with flammable, explosive or corrosive items, and do not
expose it to rain, snow or other liquid or mechanical damage.
7.2 Precautions during Storage
1. In storage, the equipment should be placed in its original packaging. The storage environment temperature
should be between 0°C and 40°C, with a relative humidity between 45% and 80%.
2. The equipment must not be stored with any harmful gases, flammable, explosive or corrosive materials.
3. The storage location should be free from strong mechanical vibrations, impacts and strong magnetic fields.
4. The packaging box should be placed at least 20 cm above the ground. If there are no other instructions, the
maximum storage time should not exceed three months.

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Appendix 1 Electrical Diagram
Appendix A Electrical Schematic (Super Weiye Control System & Max Laser Source)

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Appendix A1 Electrical Schematic (Qilin Control System & Max Laser Source)

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Appendix B Control Board Definition (Super Weiye Control System)

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Appendix C Electrical Schematic (Qilin Control System & Raycus Laser Source)

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Appendix C1 Electrical Schematic (Super Weiye Control System & Raycus Laser Source)

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Appendix D Control Board Definition (Qilin Control System)
Appendix 2 Contact Us
E-mail: senfeng@sfcnclaser.com
Tel/WhatsApp: +86 13210546543
Website: www.sfcnclaser.com
Add: No. 2016 Feiyue Avenue, High-tech Zone, Jinan City, Shandong Province, PRC
(Site for business: No.6333 North Lingang Road)

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Operating Manual

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Operating Manual

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Handheld Laser Welding Machine

Jinan Senfeng Laser Technology Co.,Ltd.

Jinan Senfeng Laser Technology Co.,Ltd.

updated in a timely manner.

Jinan Senfeng Laser Technology Co.,Ltd.

you with perfect service.

before using it.

maintenance of the machine.

Thank you very much!

Jinan Senfeng Laser Technology Co.,Ltd.

COPYRIGHT NOTICE ........................................................................................................ 2

1.1 Welcome .................................................................................................................................7

1.2 Company Profile .................................................................................................................... 7

2 EQUIPMENT OVERVIEW ................................................................................................ 9

2.1 Overview .................................................................................................................................9

2.2 Equipment Parameters (Take 3000W as an Example) ......................................................... 9

2.3 Product Features ................................................................................................................. 10

2.4 Operating Environment .......................................................................................................11

3 SAFETY INSTRUCTIONS .............................................................................................. 12

3.1 Precautions .......................................................................................................................... 13

3.2 Operational Safety ............................................................................................................... 14

3.3 Electrical Safety ................................................................................................................... 14

3.4 Fire Safety .............................................................................................................................15

4 SUPER WEIYE CONTROL SYSTEM ................................................................................ 15

4.1.1 Precautions before Use ................................................................................................. 15

Jinan Senfeng Laser Technology Co.,Ltd.

4.1.3 Operation Steps of Super Weiye Control System .........................................................17

4.1.4 Gun Head and Wire Feeding Device .............................................................................. 24

4.2 Maintenance and Replacement Method of Protective Lens .............................................. 41

4.3 Adjustment Method for Laser Center (Tilted View) ............................................................ 42

4.4.1 Precautions before Use ................................................................................................. 43

4.4.2 Installation ..................................................................................................................... 43

4.4.3 Operation Steps of Super Weiye Control System .........................................................43

4.4.4 Gun Head and Wire Feeding Device .............................................................................. 45

5 QILIN SYSTEM ............................................................................................................ 45

5.1.1 Precautions before Use ................................................................................................. 45

5.1.2 Installation ..................................................................................................................... 45

5.1.3 Operation Steps of Qilin System ................................................................................... 46

5.1.4 Gun Head and Wire Feeding Device .............................................................................. 52

5.2.1 Precautions before Use ................................................................................................. 60

5.2.2 Installation ..................................................................................................................... 60

5.2.3 Operation Steps for Qilin System ..................................................................................60

5.2.4 Gun Head and Wire Filling Device ................................................................................. 62

6.1 Equipment Maintenance and Precautions ......................................................................... 62

6.2 Troubleshooting .................................................................................................................. 62

6.2.1 Laser Source/Water Chiller/Air Pressure Alarm ............................................................62

6.2.2 Screen is not Turning on/No Response when Clicking ................................................ 63

6.2.3 No Light Output ............................................................................................................. 63

6.2.4 Light Output Stops during Processing ..........................................................................64

6.2.5 Red Light Deviation ........................................................................................................64

6.3 Warranty ...............................................................................................................................64

7 TRANSPORTATION, SHIPPING AND STORAGE ............................................................. 65

7.1 Precautions during Shipping ...............................................................................................65

7.2 Precautions during Storage .................................................................................................65

APPENDIX 1 ELECTRICAL DIAGRAM ................................................................................66

Appendix B Control Board Definition (Super Weiye Control System) ..................................... 74

Appendix D Control Board Definition (Qilin Control System) ..................................................83

APPENDIX 2 CONTACT US ..............................................................................................83

Jinan Senfeng Laser Technology Co.,Ltd.

to ensure correct and safe use.

even endanger life immediately.

even endanger life.

1.2 Company Profile

Jinan Senfeng Laser Technology Co.,Ltd.