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3DS.

COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

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GEOVIA InSite™ Overview
Satria Salazar
Sales Manager - Indonesia
What is GEOVIA InSiteTM
Tracks the quality and quantity of
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

materials across your operations


Manages material stockpiles
Manage and track tasks at shift level
Collates progress of production
activities against the plan
Manage the planning and allocation of
mining activities at shift level
Integrates with various data sources
including manual data

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Centralised Operational Technologies
Built for the Mining Industry
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Full auditability
PLAN
Transactional database for all activities
and movements in real time
GEOVIA SurpacTM

Integrations/Interfaces
Interface with Surpac for quality
information
Interface with MineSched for schedule
Increased data confidence ACTUAL SCHEDULE
Add more accurate data from surveys, (CHECK) (DO)
lab, weight-o-meters etc. GEOVIA InSiteTM GEOVIA MineSchedTM

Update stockpile balances automatically


based on most accurate information.

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GEOVIA Process Integration
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Long term
Long Term
Strategy &
Plan
Optimisation

Resource & Grade Long/Medium Short Term


Mining Block Drill and Blast Dig Block
Reserve Control Term Mine and Mine and EOM Survey
Model Design Design
models Model Dump Design Dump Design

Long/Medium
Short Term
Term
Schedule
Schedule

Manual / Data
Plan Data Electronic Management & Reconciliation
Data Capture Analysis

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GEOVIA InSiteTM Architecture
Data Sources GEOVIA InSite™ Functions Outputs
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Integration layer – Validation and rules


Geology, Mine
Design, Scheduling

Fleet Management,
Dispatch Activity Production Material

Reporting Services
Management Progress Balance Ad Hoc reports
ERP

Data Historian
Scheduled
Stockpile Shift Central
Reports
Custom databases Management Management Monitoring

3rd party sources


Dashboards
Custom
spreadsheets Grade Equipment Activity Based
Control Performance Costing
Manual data entry

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How GEOVIA InSiteTM can Address Industry Questions
Every movement of material can be recorded and tracked for both quality and
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

quantity
Knowing the from/to locations enables InSite to track quality and quantities on
stockpiles.
In-shift visibility for Plan vs. Actual using Variance Analysis.
Material Balance allows variances to be managed with more confidence
InSite activities can have costs associated (equipment, personnel and
consumables)

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Model and Mine Design Model and
Multiple data sources Mine Design
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Exploration and mining data


Survey
Assay
Geophysics
3-D concepts
Mostly estimations

Model and
Mine design

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Operational Mining Data
Operational
Multiple data sources Mining Data
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Drill & Blast data


Real time data
Data movements Head
frame

Stockpile management S
ROM
W plant
S W

Fleet management Open pit Ventilation


shaft

ramp

S W
Stope
skips

Operational
pump
Haulage
level

mining data
S W S = Sample
crusher W = Weigh
W

Model and S

Exploration
Ore bin

sump

Mine drilling

design
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Operational Plant Data
Operational
Multiple data sources Plant Data
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Real time data


High data volume S W
Rougher Scavenger
Scavenger
Cleaner
Centricone

High data confidence


crusher W

W
Ball Mill
Partial secondary crusher

Secondary
crushers S W Concentrator
W Sag Mill

High data accuracy


Crushers
Concentrate
Water Cleaner
Concentrate grinding
Vapour
Cryogenic oxygen plants Gravity concentrate hopper
reaction
Concentrate reactors
S W
Storage S W Oxidised
slurry tank W
W Ball Mill
Acacia
Acacia prep tanks
solution W
Concentrate
thickener
Pressure autoclave

S W S W
Reactivat Loaded Wash thickener
ed hopper hopper

Operational
Carbon reactivation S W
kiln S W
Reactivated Leach
CIP

plant data
Carbon tanks
tanks
W Vessel

Operational
S W
Mercury
retort
furnace
Carbon Neutralisation

mining data
acid tanks Precipitation
wash W
tanks
vessel Lime lime
Mercury S W shaker silo W

Model and S W S = Sample point


W= Weigh point
S W

Electowinning cell
Induction
furnace
Bullion

Mine design
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GEOVIA InSiteTM Modules
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Data Entry Stockpile Material Equipment Variance Reporting


Management Balance Performance Analysis • Compile data
• Replaces
spreadsheets • Confidence in • Reduce • Increase • Planning and from multiple
with fast and reported tonnes variance in production and actual data areas
easy interface and grades planned vs equipment • Comparing • Compare
• Integrates actual utilisation plan and planned and
• Record data
when directly with • Direct link • Understand actual forecast
electronic materials with stockpile equipment • Tools for drill
balance • Scheduled,
data + production usage down to adhoc and
unavailable • Calibrate data • Historical understand dashboard
stockpiles with analysis of the cause of reports
• Accurate and • Compare
survey data equipment variance
validated data factors with
whenever it is reality, modify performance
available with evidence

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More modules
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Shift Management Central Monitoring Activity Based


• Graphical representation Costing
• Manage tasks
during a shift of operations • Assign cost of
• Visibility into shift • Respond quickly to equipment, employees
planning and changing conditions and consumables
progress • Visibility to operational • Visibility into cost of
• Overcome time data operation and
inefficiencies production
• Trends and changes
can be monitored

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Gaining Confidence in Operational Figures
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Accurate, Validated, Manage Shift Balance Discrepancy Understand Variance


Reliable & Auditable Schedule between Claimed between Planned
Data and Actual and Actual

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A new way to view GEOVIA InSiteTM , Functional Streams

GEOVIA InSiteTM
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Production
Conformance Inventory Equipment Short Interval
to Plan Accounting Performance Control (SIC)
(PIA)

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3DS.COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

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GEOVIA InSiteTM
Conformance to Plan
Common Problems (Data)
Data Spreadsheets are common
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Confidence Time
Validation Sharing
Accuracy Errors
Document control

“While people are about 95% to 98% accurate when they make spreadsheet cells
entries, they are only about 50% to 80% successful when they attempt to detect if
there is an error in a cell” [Panko, 2010b].
http://arxiv.org/ftp/arxiv/papers/1009/1009.2785.pdf

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Data Entry
Data Entry
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Replaces
spreadsheets with
fast and easy
interface
• Record data when
electronic data
unavailable
• Accurate and
validated data

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Building Confidence in every activity
Description Source Description Source
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Tonnes Moved Load x Volumes Tonnes Moved Load x Truck Volumes

Pit Material Movement Product

Description Source Description Source Description Source


Quality Geology Number of Loads FMS/Manual Opening Balance Survey/Calculated
Quantity Geology Equipment Health VIMS/FMS/Manual Material Added InSite
Locations Geology Qualities Geology Material Removed InSite
Distance to Locations InSite Distance FMS/Manual Weighted Average InSite
(Quality and Tonnes)
Broken Stock Volume Drill & Blast From Location FMS/Manual
Actual Quality Laboratory
To Location FMS/Manual
Actual Closing Balance Survey/Calculated
Activity Cost ERP

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Production Progress
Production
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Progress
• In shift view of
production
progress
• Graphical
representation of
task duration and
production
progress
• Allows information
to be viewed and
updated
graphically.

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Variance Analysis
Variance Analysis
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Graphically
represent Plan vs.
Actual per activity
per shift
• View all Activities in
one screen
• Track trend of plan
versus actual to
pickup trends

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Continuous Improvement Cycle
“Planning the Work, Working the Plan”
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Understand the cause of variance to justify improvements to planning process


Uncovering the cause can lead to better modelling
Better modelling results in a more accurate / achievable plan
ACT on historical variance, trends and patterns to produce a BETTER PLAN

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3DS.COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

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GEOVIA InSiteTM
Production Inventory Accounting (PIA)
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

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Stockpile Formula

Balance
Opening
Inputs
Outputs
Closing
Balance
Stockpile Management
Stockpile
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Management
• Confidence in
reported tonnes
and grades
• Integrates directly
with materials
balance
• Calibrate
stockpiles with
survey data
whenever it is
available

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Stockpile Management
Stockpile Balances
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Report
• Provides a
summary of
balances and
movement to and
from stockpiles.
• Includes opening
and closing
balances for the
selected period.
• Includes
movements to and
from the stockpile.
• Includes tonnes
and grades.

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Building Confidence in Data Capture – Material
Balance Expected Material Movement
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Description Source
Tonnes Moved Load x Truck Volumes
1,000 t

Material Movement Product

Description Source Description Source


Number of Loads 10 Opening Balance 10,000 t
Truck Load Factor 100 t Material Added 1,000 t
Material Balance Writebacks
Calculated Tonnes 11,000 t
Description Source
Actual Closing Balance 10,500 t
Number of Loads 10
Variance 500 t
Actual Amount/Load 50 t

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Material Balance
Material Balance
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Reduce variance in
planned vs actual
• Direct link with
stockpile + production
data
• Compare factors with
reality, modify with
evidence

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Daily Production Summary
Daily Production
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Summary
• Provides a
summary of all
information
captured on a daily
basis and
structured by
activity.
• Includes daily and
month to date data.
• Includes planned
and actual values
and calculates
variance from plan.

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Material Flow Dashboard
Material Flow
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Dashboard
• Provides a visual
overview of the
material moved.
• Includes daily data
for hauling, crusher
feed, crushing and
plant feed.
• Includes planned
and actual values
and calculates
variance from plan.

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3DS.COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

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GEOVIA InSiteTM
Asset Utilisation
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

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GEOVIA InSiteTM Time Allocation Model
Equipment Performance
Equipment
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Performance
• Increase
production and
equipment
utilisation
• Understand
equipment usage
• Historical analysis
of equipment
performance

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Activity Based Costing
Activity Based
Costing
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Assign cost of
equipment,
employees and
consumables
• Visibility into cost of
operation and
production
• Trends and changes
can be monitored

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3DS.COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

33
GEOVIA InSiteTM
Short Interval Control
Shift Management
Shift Management
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Manage tasks
during a shift
• Visibility into shift
planning and
progress
• Overcome time
inefficiencies
• Efficiently hand
over incomplete
tasks between
shifts
• Monitor the
number of
handover tasks

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Central Monitoring – Open Pit
Central Monitoring
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

• Graphical
representation of
operations
• Respond quickly to
changing conditions
• Visibility to
operational data
• Open Pit and
Underground

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3DS.COM/GEOVIA© Dassault
3DS.COM © Dassault Systèmes
Systèmes | Confidential
| Confidential Information
Information | 6/20/2014
| 6/20/2014 ref.: 3DS_Document_2012
| ref.:| 3DS_Document_2013

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GEOVIA InSiteTM
Customer Deployments
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

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Key InSite Implementations
Benefit: Production Cost Savings
Before Implementing GEOVIA InSite Mine type Underground Copper
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Operator Contract Pay per load


Each load was recorded, and was
Monthly Production 100,000t @ 2% Cu
assumed 100% full
Loader Ore Movement From drawpoint To stockpile
Truck movements were used to Truck ore movement From stockpile To surface

calculate ore moved


Mine owners trusted the contractors
figures

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Benefit: Production Cost Savings
After implementing GEOVIA InSite Ore calculation Load count, density, moisture
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Calibration Trucks passing over weighbridge


InSite proved the contractors were
Owner Assumption Mass underground = Mass calibrated
regularly loading approximately
80% full Reality (shown using InSite) Mass underground ≠ Mass Calibrated
Reason for variance Trucks regularly only 80% full
Assume Copper price = US$8,000 t
100,000t at 2% Cu = 2,000t copper metal/month
At 20% less than 100% production = 1,600t Copper
metal per month
400t of lost production = - US$3.2M
With InSite, the mine can now produce 20% more
per month, equating to an extra +US$3.2M monthly

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Benefit: Time Management
Before Implementing GEOVIA InSite
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

An open pit operation using a large fleet


Movements from multiple orebodies to
designated separate areas on the
ROM pad
End of month reconciliation was a
complex problem managing multiple
orebodies and multiple stockpiles
The reconciliation process took
approximately
one week to validate production data,
survey stockpiles and publish end of
month figures

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Benefit: Time Management
After implementing GEOVIA InSite
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

The geology and engineering staff


spend less than one day managing
end of month processes
2 geologists + 2 engineers = 4 staff
6 days a week at 10 hour days = 60 hours
60 hours x 4 staff @ US$60/hour =
US$14,400
Real benefit is achieved as staff can
spend additional time in operations,
rather than managing data

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Summary of Customer Benefits
Bulgaria (Copper): Double production, no additional equipment and personnel
3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Canada (Coal): Operational cost reduction through standardised operating


procedures
Western Australia (Iron Ore): Material reconciliation and improved stockpile
management
South Africa (Coal): Cost reduction through standardised operating procedure.
Queensland (Coal): Stockpile management and product specification
requirements

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Benefits of GEOVIA InSiteTM Mine Services

Manage any activity in the mine (Open


3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

Mineral Ground
Pit or U/G) and plant Processing Support

Report on any of the recorded


activities
Consumable
Data acquisition is electronic, manual Stockpiling
Usage

or a combination
Role, user and site based security
Manage, understand and report on Load & Haul Shift Planning

cost of activities Drill & Blast

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3DS.COM/GEOVIA© Dassault Systèmes | Confidential Information | 6/20/2014 | ref.: 3DS_Document_2012

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