re sane Ge Veit ban bietietes tasty Rauch Nfg Inc, 1132 Banks Lowman Hwy, Garden Valley {d 83622 www.rauchmnfg.com tauchmfge@frontiernet.net Phone: 208-462-3722 Fax: 208-462-2209 - 2000 HP Getting Started Please check the contents of your package to insure you received all items. a Does the job easier, Safer and faster, maximizing efficiency on all your jobs Rauch Spinner 512 Air Modelne Rauch Spinner 512 Air Model Diagram10 u 2 B 4 1s 16 a 8 9 20 un 2 2 Pz S12A-Oil Filter Bracket S12A-Gast-16AM Air Mir S12A-3/8 0 4 connector S12A-Air mtr Hose SI2APAA-Pwr Arm 512A- snipe JI2A> Clovis SIZA-1/2.x2 bolt SI2A+1/2.tocknut SIZA-S/16 U bolt 512A-Air pot Bracket 5N2A-5/8 x1 122 bolt 512A-5/8 lockmt 512A-dump valve 512A-A-602-CA, S12A-1/2"lockwasher S12A-gear box bolt 512A-3/8 hose conn Fit SI2A-3/8 x 18 hose S12A-gear reduction box SIZA-salfety cable 512A-ASOF- muffler 512A-coupler each Seach Leach Leach Leach 2ewh 2each 2 each 2each Zeach each Leach Teach Geach Seach each Leach Leach 2each Deak each Oil Fitter Bracket Motor ~ Gast 16AM FKU 13 3 “hose to 1" pipe connector Air motor hose Dx 1 PSKZOx1 Power Arm ~Ravch Mfg, No, 21-AIR Snipe Clevis-5/8thread:3"long-4 holed&5/8"lock nut x7" bolt A Tock nut SAG" U-bolts Air pot brackets 578" x18" bolts 8 tock sts dump valve 36 SCBN— 36 Service Chamber (Rauch Mig altered) 1/2" lockwasher Gear Box Bolts ~ 12MM x 1.75 3/8” bose connector fitting, 3/8” x 18" hose Gear reduction box Safety Cables Mufller 1” Quick Couplers (2 male & 2 femnate)TOP PLATE ASSEMBLYie 29 o 5 35 36 2 B 44 45 458 46 a ORDERS ‘512A-tear drop pin SRAPAA Sa Rit 5 SIZA-SNG x VA bolt 512A-5/16 lockwasher S12A-9116 x 1, 9/16 x 1/4 bot 5124-9116 washer 512A-handle bar bracket 512A.aie valve bracket SI2A-1/4 x 4 allen bolt SY2A-1/4 washer SIZA-stevet L SI2AATAA-Pilotair-RxRoth viv 512A-1/4 x talon bolt 5128-14 lockwut 5)2Aair valve S1ZA-HD6Oing-CHiwict 512A-Grard, Chain SIAN x4 Y2boit S12A-12 pipe spacers S12A-1/2 lockwasher S12A-Flange 1B RA 104 SI2A-3/8 Jockwasher 512A-H6OP25 Rev Mat wrtub QUANTITY DESCRIPTION 2eack (car deop pin wi zerk Leach Rller-Rauch Mig. No. 19. ~~ Leach S116" x%" bolt Leach 5/16? Tockwasher Beach Q) 9/6" x1" ots, (1) 9116" x 1A" 3 each 9G" washers each Hiandle Bar Bracket Leach Air Valve Bracket 2 each YW x8 aon bates Zeach 4 washes Beach Va" Street L Leach Rex Roth Air Valve 240-1 4 each Yo x 38" allen bolts 4 each Ye Nock sat Teach Ait Valye-1” spring tn (Apotlo-1” 71-505-01 (29 23791) =~ 2each Sprocket Chain No. 60; 35 pitches, 1 con. \ Leach Chain guard cach 8 x4 14" bolt Seach 4 pipe spacers Beach 8 lock nut Seach Bearing Flanges 72MIM-3ZP 4 each Bearing insert w/coliar Reach 308" x 4/4" bolt each VR" tock washer feach Sprocket H60P-I5 114 Reverse Mount with HUB P-1 1% eeeBOTTOM PLATE ASSEMBLY Motor mount plate56 ” 38 oo a a SI2A-sprocket block, 512A-DSG0BS-Spec-rebore SI2A-HOOPISw/hub S12A-gear box bolt 312A-5.25-pwr soller SI2A-1/4x 1 14 key S121 street L, $22A-rine stroot L 512A-pipe nipple w/collar SILAFAPIN Reg, SRAPAPSN-VA SIZA-FA-P3N-Guage-160 SAFAP3N-Lub Leach each 2each 2each each Teach Leach Leach Leach Teach Leach sproctet block Motor Spiocket — 60-BS 11 1% doubled alterel Single sprockec wri Gear Box to motor Bolts - 3/8" x4" course thread Power rollers Rauch Mfg. No. 20. 1” black Street L.2 each (+2 on Apollo Valve) 1" zine street L with tab welded on Pipe Nipple w/ collar Regulator ~ Modular Access ~ P3N-Hi-Flow Filter ~ Modular Access ~ P3N-Hi-Flow Air Gauge Lubricator - Modular Access- P3N-Ii-FlowDIAGRAM 4 RAUCH SPINNER TOOL St% AIR FILTER SYSUEM (BSN TU-FLOW SERIES) HS 1" ¢D . 3” Long Cm Fine Hippre £574. Filter eee Lubricator #62SAFETY PRECAUTIONS FOR THE RAUCH SPINNER WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. As with all machinery there are certain hazards involved with the operation and use of the Rauch Spinner. Using the Spinner with caution and respect will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator and bystanders may result, This machine was designed for certain applications only, Rauch Manufacturing, Inc. strongly recommends that this machine NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the machine until you have written or called Rauch Manufacturing, Inc. aad we have advised you. Rauch Manufacturing, Inc. Phone: (208) 462-3722 www.rauchmfy.com 1132 Banks Lowman Road Garden Valley, ID 83622 p SAFETY RULES FOR THE RAUCH SPINNER Make sure all cables and hoses are properly tightened before using the Rauch Spinner. When putting the Spinner Toot on the pipe MAKE SURE THE TOOL IS ALL THE WAY ON THE DRILL PIPE before actuating the air valve. Be sure you DON'T GO OVER 3000 psi ON THE MOTOR OR 23 GALLONS PER MINUTE. Be sure you DON’T GO OVER 150 psi ON THE AIR CYLINDER. HAVE HYDRAULICS TURNED OFF BEFORE DISCONNECTING. DO NOT operate while under the influence of drugs, alcohol, or medication. STAY ALERT. Watch what you are doing. Use common sense. Do not operate tool when you are tired.KEEP WORK AREA CLEAN. Cluttered and stick areas invite accidents. ). KNOW YOUR SPINNING TOOL. Learn its applications and limitations as well as potential hazards related to this tool. 10. WARNING: The use of any other accessories not specifically related to this tool may create a hazard. 1, DON’T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 2. USE THE RIGHT TOOL. Don’t force the small tool or attachment to do the job of a heavy duty tool. Don’t use the tool for a purpose it was not intended for. 3. DO NOT ALTER OR MISUSE TOOL. These tools are precision built. Any alteration or modification not specified is misuse and may result in a dangerous condition. 4. MAINTAIN TOOL WITH CARE. Keep tool clean for better and safer performance. 5. TURN OFF the machine if the tool is to be backed out of an uncompleted or jammed operation. 6. Keep guards in place and in working order. 7. WARNING: KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AND JEWELRY AWAY FROM ANY MOVING PARTS ON THE RAUCH SPINNER AND RELATED EQUIPMENT AND PARTS, B. Never leave tool running unattended. Turn off. Don’t leave tool until it comes to a complete stop. 9. Disconnect machine from power Source when making repairs. 2. TO AVOID BACK INJURY, get help when Lifting the tool. Hold the tool close to your body. Bend your knees so you can lift with your legs, not your back. 1. NEVER STAND ON THE TOOL. Serious injury could occur. Do not store anything above or near the tool where anyone might stand on the tool to reach them. BEFORE EACH USE: ~ inspect alignment of moving parts ~ inspect binding of moving parts. ~ check for broken or damaged parts. ~ make sure all washers, nuts, cable connections and hose connections are tight. make sure no parts have excessive play. - if any part is missing, bent, or broken in any way, or not working properly, TU! TOOL OFF . Replace damaged, missing, or failed parts before using the tool again.KEEP CHILDREN AND VISITORS AWAY. Do not let visitors or children contact the tool. All visitors and children shoutd wear safety glasses and be kept a safe distance from work area. __ Store idle toot out of reach of children. » PLAN AHEAD TO PROTECT YOUR EYES, HANDS, FACE, EARS: ~ Plan your work. Think through how you will hold and maneuver the workpiece. Plan the way You will hold the workpiece from start to finish. Avoid awkward operations and hand positions where a sudden slip could cause injury. ALWAYS HAVE BOTH HANDS ON THE SPINNING TOOL. -WARNING: BE AWARE THAT KICKBACKS AND THROWBACKS CAN OCCUR AT ANY TIME. Jt is important to support the work property and to hold the tool firmly to prevent loss of control which could cause personal injury. ~ Don't overreach. Keep good footing and balance. Keep your face and bady to one side, out of tine with a possible throwback. 25. DRESS FOR SAFETY: ~ Wear safety goggles. Any power tool can throw forcign objects into the eyes. This can cause permanent eye damage. Wear approved safety glasses or safety goggles when operating the tool. ~ Wear ear plugs. Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using the spinning tool for extended periods of time. ~ Wear nonstip footwear. ~ Tie back long hair. ~ Remove tie, rings, watch and other jewelry and rott up sleeves.Operation . Be sure the spring canister is mounted on the cable that the Rauch Spinner is hanging fr order to allow the toot to move up and down with ease. 2. Make sure all cables and hoses are properly tightened before using the Rauch Spinner. 3. When putting the Spinner Tool on the pipe make sure the tool is all the way on the drilt pipe before actuating the air valve. 4. Recommended Air pressure is 120 to 140 psi with desirable pressure at 140-150 psi. § Do not go over 150 psi on the Air Cytinder. 5. Don't force the tool, It will do the job better and safer at the rate for which it was designed. 6. Turn off the machine if the tool is to be backed out of an uncompleted or jammed operation. 7. Never leave tool running unattended. Tur off. Don’t leave tool until it comes to a complete stop. 8. Disconnect machine from power source when making repairs 9. Before each use: ~ inspect alignment of moving parts ~ inspect binding of moving parts € ~ check for broken or damaged parts ~ make sure all washers, nuts, cable connections and hose connections are tight. ~ make sure no parts have excessive play. - if any part is missing, bent, or broken in any way, or not working property, ‘TURN TOOL OFF. Replace damaged, missing, or failed parts before using the tool again.auch Manuineturing Ine 1132 Banks Lowman Rwy. Garden Valley, ID 83622 PU: (208)462-3722 Bux: (208) 462-2209 MODEL 512 -AIR ADJUSTING TOOL FOR DIFFERENT PIPE SIZ {INCLUDES MAINTENANCE SUGGESTIONS) 1) During the adjustment, remove the 1/2" bolt on the clevis. Twist the int of out to adjust the power arm for larger or smaller pipe. Replace the 1/2" bolt on the clevis and tighten it, NOTE: For proper adjustment, there should be 3/8” to 1/4" distance between the Spinner’s smooth roller and the pipe. 2) For iarger diameter pipe, remove the 1/2” bolt on the clevis and swing the power arm out and place the clevis/bolt in the outside hole on the power arm. Be sure and adjust the clevis for the right diameter pipe. 3) For smaller diameter pipe, remove tie black snipe that is attached to the end of the smooth roller arm. Then, bolt the clevis to the inside bolt hole on the smooth roller 4) Grease zerk on power arm twice a day, 5) Cheek oil on the GAST 16AM-FRV-13 Air Motor. Recommended oil is Parker F442 Oil or a good Turbine Quality fubricant that is low ash as well as rust and oxidation inhibited. 6) Keep system etean. 7 Periodically pull the bottom guard off and check the six 1/4" bolts on the taper lock sprockets (The 1/4" bolts should have 10 Ibs. Torque) Also check the bol on the double sprocket on the motor, NOTE: There should be a litile slack in the chains.DA MAINTENANCE FOR MODEL SI2AIR Each tool has 2 grease zerks [*A” & “B”|on the top side of the tool “A” is located on the power arm shaft. “B” is located on top of the smooth roller shaft. ***Be sure these zerks are kept greased*** laspect air and hydraulic lines frequently. 6the drawing. A to set the elevation of the tool so it's the right height to @ win the pipe. Spring Canister Cable from canister spinning toolI Power Roller Replacement Remove chain guard located on the bottoms of the tool 2. Remove chains (NOTE HOW LINKS ARE INSTALLED ON CHAINS} and sprockets, \ 3. Make sure the power roller shafis are smooth and clean, 4, Remove airpot and power erm : 5, Remove 8 bolts holding top ane bottom plates and spacers. 6 Remove 2 top bearing locks 7. Remove 6 top bolts and 6 bottom bolts holding bearing flanges in place ¢ 8. Clean power roller shafts REAL CLEAN. 9. Remove bearings 10. Lif top plate off bottom plate. 11. Replace parts needing replacement TO REASSEMBLE TOOL: 12, Lay Spinner Tool on its side. 13. Install rollers, bearings, and flanges DO NOT TIGHTEN 14, Bolt plates together with the 8 bolts and spacers and tighten securely. 15, Tighten 3/8” bearing bolts closest to the motor sprocket first. Then tighten she other boils. 16. Onceall the bolts are tightened, locate the drive rollers in the center of the plates and tighten up the bearing lacks. $12Air Power Roller Replacement cont. 17. Re-install sprockets, Locate them the same height as the motor sprocket on both drive rollers, 18. Install chain by using vise-grips (ground to fit the chain) to acquire proper distance to instal] the master links. The master chain links (chain connectors) lock pointing away from the plates. Confirm that the links were replaced in the same manner you noted in step #2. 19. Replace all guards, bolts cic.Pneumstic Division Pneumatic A\WARHING Te avoid onprodistabie Injury end property darage: + Disconnect elecrieat supply when neceseary) befor# Instatition, servicing, or ecnvercion. ‘cause porsonal + Bieconneet air supply and depressusize 2 ot Wines eanmsctd to {his product belore Installation, servicing, er conversion + Opersto within the msrutacturer's specified pressure, tempers, fg other condtions listed in vhese Wetssctions. + Medium must be molsture-tree Hf anblent temperature is below ttwesing. + Sorvise according 1 procedures ised in theo netrsctlons, + talaton, service, and corwersion of these products must be teotormed by Rnowledgenble pareonnal who. understand ROW Dnounatic procucts ma tombe opted + Aker instalation, servicing, oF eosversion, ale wd sloetiica! ‘suppioe (when necessary) should be connected and the product tated tr proper hintion ea tokage Masia egkage Ie presem, forthe protuct doce W0t operate properly do no! put inte we. * Warnings and specKicatlone on the product shoold nol be covered Dy palm, ete. Hashing t Gat possible, contict your focal Richland, Michigan 49083 Pootasoriative for replacement abet Application Limits These pioduets are in‘ended for use in general purpose compressed ar systems only. kPa PSIG bar Operating Pressure Waximum — 1700-250 17.0 ‘Operating Temperature Maximum 80°C (17 Operating Temperature Minimum orc (a2 @ ANSI Symbol wane! Oran Mass Brae installation 1. The lubricator should be installed with reasonable accessibility for service whenever possible. Keep pipe or tubing lengins to 2 minimum with inside clean and free of dirt and chips. Pipe joint compound should be used sparingly and applied only to the male pipe - never into the female pont. Do not use PTFE tape ta seal pipe joints. ~ ploces heve a tendency to break off and lodge inside the unit, possibly causing malfunction. 2. Install lubricator £9 oir flows in the direction of arrows on, body. 3. Installation should be upstroam® of tte device it is to lubricate (valve, cylinders, tool, etc). Operation and Service (Refer to Above Pictotal) 1. Filing —The Mist ubricator can be files witaut turning off ine upstream pressure. Slowly remove the fill plug by lucaing counterclockwise, This allows the bowl pressure tstaitation & Service Instructions: 2L3000P 4" POM Series Lubricator ISSUED: August, 2002 Supersedes: Qeiaber, 2001 ‘Suggested tubricant: F442 Potroloum based oil of 100 to 200 SSU viscosity at 100°F and an aniline point greater than 200° (obit OTE2E and Sun Company Sunvis 932 are good examples). Do ‘ot use ils win adhesives, compound ofS containing solvents, graphita, detergents or smntnetie of. 2. Replace the fil plug (by turing clockwise) and seat firmly Excessive tonqve is ne required. leakage occurs, DO NOT OPERATE — conduct repairs. agai. The lubricator is now ready fr soting. it dotivery adjuotment — To acfust oil detivery, um adjustment knob on top of the lubricator. Leaner ~ Clockwise Richor — Counterclochwise By courting the numiber of Grogs pos irate in the sight domo, you can adjust to your requiemnents Wiss fubsicator — Evary drop wile in the sight dome {goes downstream Generally, one drop per minute dovnstieam for every 10. 15 SCFM flow ic setisiaclory, 25 drops por minute equals one (1) ounce per hour ‘volume of 8 pasting through the sight dome, NOTE: This ie. constant density ‘ype Wubricator which elvers a constant rato of ot airflow. Therefore, Wat flow increases or decreases, oil delivery wit be adjusted proportionately. ONLY IF A DIFFERENT aii 1S DESIRED SHOULD YOUR ADJUSTMENT KNOB SETTING BE CHANGED AFTER YOUR INTIAL SETTING. 4. To eplace fil plug, drip control, & service ibrar ‘A. Turn off air supply and depressutize the unit B. Refer to pictorial for servicing and torque valves. . Turn on air supply and ceck lubricator for lakagp, Weakage occurs, 80 NOT OPERATE — conduct repaits agan. A\WARNING FAILURE OF IMPROPER, SELECTION Of ‘THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED (TEMG CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. ‘This document and other information from Parker Harniin Corporation, He eubeidlarms and autiotzed cstreuters provide product andor System eplions for furthor invosigaton by sore ran) ¥eewNcal ‘xperise Ils important hal you analyze al specs of your application, intr wonsoqancan ary fare end ree thy fnomaton ‘Soaly products and Systems and assuring thal all performance, ally ant arin, ‘quirements of we eppicaton are met “The products described herein, sacking witwou imitation, prod features, ions, desis. avaisbiny and pricing, ace exbyact to ange by Par Hann Corpraton ane is serdar a ary EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR IRCLUSIONIN EQUIPMENT /MAINTENANCE MANUALS THAT UTILIZEther Replacement 1. Remove chain guard located on the bottom of the tool. 2. Remove chains (NOTE HOW LINKS ARE INSTALLED ON CHAINS] and sprockets. 3. Make sure the power roller shafts are smooth and clean. 4, Remove airpot and power arm ‘ 5. Remove & balts hiolding top and bottom plates and spacers. 6. Remove 2 top bearing locks 7. Remove 6 top bolts and 6 bottom bolts holding bearing flanges in place 8 Clean power roller shafts REAL CLEAN. 9, Remove bearings 19. Lifttop plate off bottom plate. 11. Replace parts needing replacement TO REASSEMBLE TOOL: 12, Lay Spinner Tool on its side. 13, Install rotfers, bearings, and flanges DO NOT TIGHTEN 14, Bolt plates together with the 8 bolts and spacers and tighten securely. 15. Tighten 3/8” bearing bolts closest to the motor sprocket first. Then tighten the other bolts, 16. Once all the bolts are tightened, locate the drive rollers in the center of the plates and tighten up the bearing locks, 17, Re-install sprockets, Locate them the same height as the motor sprocket ot both drive rollers, 18,» Install chain by using vise-grips (ground to fit the chain} to acquire proper distance to install the master links. The master chain links (chain connectors) Jock pointing away from the plates. Confirm that the links were replaced in the same manner you noted in step #2. 19. Replace all guards, bolts etc,a Pneumatic Division Pneumatic ZAWannina Richland, Michigan 49083 "Yo avoid unprediciabie eyes Dohavir that ean eauce porsonal Injury on property damage = Dinconneet electsoal supply (when nro escuizo alt se servicing, 0% conversion. + Operate within the manufacturers epseited proeeure, temperate, ‘and othe condifone Hated In these netouctone. + Medium must be moleture-free W ambient temperature Is below ferezing. + Service according to procedures ined in these inetructons, + Inataotion, service, and conversion of there producte mst be performed ‘by Knowledgeable persernal who’ understand how Prewnate products are to be apples Application Limits ‘These products are intended for use in general purpose ‘compressed air systems only, kPa PSIG bar Operating Pressure Maximum 1700 250170 Operating Temperature Maximum 80°C (175°F) Operating Temperature Minimum 0°C (82°F) ANSI Symbol Lubrkator Lubricator witenuel rain feae Grain Installation 1. The lubricator should be installed with reasonable accessibility for service whenever possible. Keep pipe or tubing lengths to a minimum wih inside clean and tree of dirt and chips. Pipe joint compound should be used sparingly and appked only 10 the male pips — nover into the female port. Do not use PTFE tape to seal pipe joints ~ pieces have a tendency to break off and lodge inside the unt, possibly causing malfunction, 2. Install lubricator 80 air flows in the cirection of arrow on booy. Installation should be upsiream of the device ft 15 10 lubricate (valve, cylinders, 100}, etc). Operation and Service (Reler to Above Pictorial) 4. Filing — The Mict ubricator can be filed without turning of tho upstream pressure, Slowly remove the il plug by turning counterclockwise. This allows the bowl pressure ‘oven! e Installation & Service instruct 2Lsoocr 1" PAN Si ISSUED: August, 2002 ‘Supersedes: October, 2001 -9 Lubricator Suggested lubricant: F442 Petroleum based oil of 100 to 200 SSU viscosity at 100°F and an anine point gester than 200°F (Mobil DTE24 ‘and Sun Company Suivis 932 are good examples). Do ot use oils with adhesives, compound olls containing solvents, graphite, detergents or synthetic oils. 2, Replace the fit plug (by tumning clockwise) and seat ttmly Excescivo torque fe net required. I loakage occurs, DO NOT OPERATE — conduct repairs again The lubricator isnow ready for setting 3. Ol dolivery adjustment — To adust oll delivery, turn adjustment knob on top of the lubricator Leaner — Clockwise Richar — Countercloclavice By counting the number of drops per minute in the sight dome, you ean adjust to your requirements, Mist lubricator — Evory drop visible in the sight dome goes downstream, Gonerally, one drop per minuto downstream for every 40 15 SCFM tlow is satistactory. 25 dope per minuto equals one (1) ounce per hour - volume of oil passing through the sight dome. NOTE: Thie ie a constant density type Lubricator which delivers a constant rato of oil airflow. Therefore, if air low Increases or decreases, oil delivery willbe adjusted proportionately. ONLY IF A DIFFERENT RATIO IS DESIRED SHOULD YOUR ADJUSTMENT KNOB SETTING BE CHANGED AFTER YOUR INITIAL SETTING. 4. To replace fil plug, drip control, & eorvice lubricator: ‘A. Tum off air supply and depressurize the unit. B. Reler to pictorial for servicing and torque values. . Turn on air supply and check lubricator for leakage leakage occurs, DO NOT OPERATE — conduct repairs again, AXWARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF ‘THE PRODUCTS ANDION SYSTEMS DESCRIBED HEREIN On RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. “Thi document ard oer infermation fram Parker Haneitin Corporation, ‘system options for urther investigation by users having tectical ‘@xportoe Nis important hal youanalyze all aspects of your appicalion, Incudeg consequences of ary Tallure and reviow the inbrmatin ‘concarning the ‘or systems in the current product catalog. ‘Bue to ihe variety ol operating condiions and applications Yor hese ‘products or syotoms, ho user trough te own analyae and tcting. olay responsite for making th fnal selbction ofthe products ar Systems. and assuring thal al pertormance, safely end warning raquiremente ono apptcaton are met “The products dascried herein. including without limitation, product features, specications, designs, availabilty end pricing, are subject {orcnange ty ramer ann Corprason ano Ho suskiares at ory ti tot oe= OFing @) \ ierlten @Gd ~ sea a $8henom oe = ‘he Assembly | v : i = ~~ Bowt Seal Seasils Ween ets oe as eee ate noes iisiefeey was) {Fo rwrnovebovt rere oe ; a Service Kits Availabt ©O a ia Coat ee Number: Noms Cia Rapa | OPaNeCORE | (Sea Rng (ea fat ‘oe (goer aonbh trea Para) 1 ‘clue © Ughtty groace with provided lubricant. eae ces ae Jonette i caper) ino coma Diikeeed is acarvin rare tioe Se sea hat Tieeet fetes ace he etme seine | euoenrmeci™ | lesen e| © replacement should be planned. ve ‘C) Clean with tint-fee cloth. Note: If both mating faces have an o-ring groove, units may need |, tobe assembled with two seals. / | (One square and one round seal.) “Torque value for assembing units together, port blocks, ‘and mounting brackets: 5 t0 6 Nm (48 to 52 intb) MB x15 Bolt maxso Bot (4 Places) (4 Places) 40 20 Bolt (4 Places!Pneumatic Division Richland, Pneumatic A\WARNING To avdlduapredictable oye Injury and property damage: * Disconnect electrical supply (uhen necessary beter installation, + Dlseenmiect alr supply and doprescurze ah sh Yes connected 10 ‘this product before instalation, serving, or conversion. + Operate within the manvtacturer’s specified pressure, temperate, ‘ul other eanaitons Hsted i these structions, + Medium must be mojsiuretree ¥ ayeblent temperature (s below treating. + Soivice according to procedures listed In these instructions + Inslalitien, service, and conversion of these products must be fpevtormed ‘by wwowtedgesble personel who understand: ROW Droumatle products are to b + Aller ins jelng, oF vorwersion, ‘uppticn (hen necessary) should be connector {ested tor rapes unelion are Ieakage anata OF the product dees not vparate property,do not pul Application Limits These products aro intenced for use in general purpose Compreteed air eystome ony. ‘Adeorber Fillers are not effective on: Carbon monoxie, carbon oxide, methane, ofhano, athylone or hydrogen. For acomplete fiat of vapors thel can and cannot be adsosbed etlectvaly by activated charcoal adsorbers consult ine jactory. Maximum Recommended Pressure Drop: Pa PSIG bar Particulate Fitter ™ 10 07 Operating Pressure Maximum 1700 250 17.0 Operating Temperature Maximum 80°C (17°F) Operating Temperature Minimum OD (S2"F) ANSI Symbols Installation 1. The titer should be installed with reasonable accessibilty ‘or seivice whenever possible — repair service kils aro available. Keep pipe oF tubing lengins to a minirour with inside clean and (r00 of dirt and chips, Pipe joini compound, should be used sparingly and appliod only to the male pipe = never inko the fervale port. Do not use PTFE tape to seal pipe joints ~ pieces have a tendency to break off and tnciye inside the unit, possibly causing malfunction. Also, new pipe oF hose should be installed between the fiter and chigan 49083 Install 2F2000P n & Service 1" PIN Series: Particulate, Adsorber & Costescing ISSUED: August, 2002 Supersedes: October, 2005 CHE 021255, New. 6 2. ‘The upstream pipe work must he viear of aoctrnutated dirt and liquids. 9. Sclect a fer cation as close as possitie to the equipment being protected and upstseam at any pressure regulator, 4, Install ther so that ait Hlovss in the direction of arrow on brody. Install her vesticaty wit. bow! drain mechanism at the bottom. Free moisture will hus drain inio the Sump “quiet -20n0" al the bottom of the bow Operation and Service 1. Manual drain fters must be crained regularly before the separated molsturo and ol reachos the botom of the lower bate 2. The particulate iter element should be removed and replaced whon pressure differential aerose tho fillor fo 1OPSIG. 3. Adsorber elemenis are designed to adcorb vaporous contaminates. The relative efficency of an adsorber varies depending on the vapor to be adsorbed and the environmental temperature. At higher temperatures, adsorbers become less efficient. Adsotber elements are not particle itrs. Al particles and aerosols should be removed prior to adsorbing vaporous contaminants. The initial pressure drop across an axisorber element (1-5 PSIG maximum) should never increzse. The presence of any tiquids, aorosols or particulate matter in fn adsorber indcalos the the etleative lle of the element hhas been exceeded and the element should be replaced and the system cleaned. ‘The most effectie method of testing whethor an element ‘needs to be replaced is to sine the ait coming fom Ye adsorber, Offensive odors will be present well belore cil levels become detectable /A\WARNING FAILURE Of IMPROPER SELECTION On WRROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCHIGED HEREIN OF RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. “This document and sha nfoceaten ram Parker Harmitin Corporation, i subsigianss and auhorzed dsibutors prove procct andioe System options for furhor investigation by Users having tecnica ‘experise. Is Important hat you analyze al aspects of your application. ‘nluging consequences of any ‘allure and review the miormaton ‘concerning the product 1 jatama in te eument produc catalog, Ove {ore varity of operating Conctons ad applications or these peut syste, Me user, trough is own analysis and testing, 1S solely “The products descibed herein, including without iniaion. prog features, specications, designs, evaiabilty and priang, ar subject 1 change by Parker Hania Corporation and its subsicaris ‘ioe wluout notice EXTRA COPIES OF THESE INSTHUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT /MAINTENANCE WANUALSTAAT UTILIZEBody dose Ae ; 6 ee @ seat rate Oo _— Fat Plog Onin @, Sy Oe a. C80 Np ee ; nd Of ~ oFtng | 4 i Coo . © nsert Bees. 1 Oeste | 06 Ss +O sea, ~ bom seat Coo COO s snap rit @ siren Dottie sap Teun ir poow pr 130% am ase G3 ee Ms Oe {to ee bon tore tao eto, 00 Z Co Service Kits Available @ Contains Description Number feet all “aseworteent T Geawacoe [bea Op 2) G00 ot Snow} (4) Sore 6) hnsert ao {retvng epper, © Lightly groase with provided lubricant. ‘Sih Dome/ Ovp Gonsor eae Ps7ao (otyartonatey (04 Comes, \Z) Inspect for nicks, STatches, and surface imperfections Sight Dome / Drip Control | >] vacate roca Gicad Serves ite ts pebanis eestor inn eee Psraon feplacement should be planned, a Ben) © Clean with lint-froe cloth, Note: if both mating faces have an o-ting groove, units may need | 10_be assembled with two sone f (| (One square andone round soa!) i | fhm, Torque value for assombing y= J. ‘ units together, port blocks, ‘and mounting brackets; 910 6.Nm (48 t0 52 in.) ‘4 Places}For Coalescing filter, a § micrometer pre-filte Service Kits Avaitabte revommended to protost tho high efficiency filor and to = prolong the olrnate We, oserition wal, The diferential pressure Indicator, located on top of the faa eas filer body, gives a viowal indication of the pressure Thee s diforontal across the fitor element. Chango the titer — | SMI Feathered element when half or more of the orange piston is above | “He eran apES. | (6) Bom Seatane the retaining ring when ait is flowing. For uits without a | Mé=ober crankagacsy | Element diiferental pressure ndcalor, pressure difierential gauges | %2 Micron Porous Browe | GPSNKAOOES) should be used to determine when the maximum ERASE. recommended pressure differential has been reached. es 4 Shut off air supply and depressurize the unt, belore [OP Repair Pate, [Omen servicing ae 3 (Alo Drain ‘Aer servicing, apply system pressure and check for air [#0 Drain Kt eet Assembly leaks. H leakage occuss, Do Not Operate — conduct servicing again. ps ‘esse @— sna oe ©— 23] Solon Pee | 0 petees Snapriray Detont mast snap gener ope {fo emere bo ‘prensa ‘Rputbowt down.) Coatescing Unit Shown, © tugny grease win provided wbricant. Inspect lor nicks, soratches, and - surface imperfactons. I present, ] reduced service life is probable and future replacement should be planned. @® pwn © Clean with lint-free loth, f Note: If both mating faces have ‘an o-fing groove, units may need | to be assembled with two seats. |, (One square and one round seal.) Torquo value for acsembling units together, port blocks, ‘and mounting brackets: 5 to 6 Nm (48 to 52 in.Jb) Me x 15 Bolt Mex 080K | (4 Places) (4 Places) yg x 20 Bolt (4 Places) ®Product Specifications owt Oiice Bot 9 Seelag digt t ne anaes Fo eu/aas-t7ea PART NUMBER, Model Number | MAX: PRESS. SOUND LEVEL . NORHAL AMBIENT —T RELATIVE HueoiTY 20% — 80% ENVIRONMENT bors res z > ber 54 bo, 28 bo REVISION. Wet wr we | {ts | ko 37 feo 36.3 4 TECHNICAL DATA SUBJECT TO Cane WITHOUT NOTICE PP doves a eae torsi ware wore ors ree Be pS cree ~ a (2 bor ¥30 intr ae Meee ah we 2 VUE NPT & 00 e —F08 Fone 6 UNC-78 THREADO10) Prt “Tel. ASG OLdFT ‘puersug ‘syong ‘aquicd yy YATE am noel 4de9g "PIT OD SUUMORALAYY SED (SXOLOW av) Farvitvs L9ndONa ems xt Moat oe uz + n> ato Peat £9 ag es ot oman 9 80 09889 9) Bog ‘NOLLWIS w¥OK ‘ip al oss pongo Pw et oes eh mops at Dupe fs sa HSITONG~ Oran VOT “WS “WV9 SINVr ‘INV? AVE SNOLLOOMLSNY TYNOLLVAAdO ] wouroscs narso.um (AIO 387] RUOHEHAIUT 204, SUOLOW YIV isvo)/ersicing the Poppet Asserraly Service Kits Available (Adjustable Reguistor only) Disengage the adjusting knob ae ma one by pulling ypward. Turn adjusting knob counterclockwise Beseription sue iui Uhl he compression ls releasedtom the pressure coMtal esac pa Rea i) Pisen, @) bpsea, hen ccduna ste cpl Ki eter) oraracaoorn |” (9) 0-Ring, 1) Remove ocrow Repair Kt [fton-Rstioningy | GPaNKAGORNE | (f) Poppet Assert, ') Ture cap and pall doin courte clockwise, (5) 0 Bing 2. Disassemble parle and services as requited, Rofer to Sees pictures for details, ef ___| Sting. ant (7) Seal _| Tir Foi Cater Pon Kit TARADIPD |} Fton, @) Loses 4. Roassemble unil, Re‘er to pictures for deta CFA Pa Le Turn on alt pressure and check regulator for loakago. lealage | rama achat [SPaNRADONAW| Not Shown occurs, OO NOT OPERATE — conduct repairs again oe Adjust 10 desired secondary pressure as described in the | tow Pressure Prevent ot Stem ‘oparation section. 0 410 KPa Oe €0PSIG) you have questions concerning how to servie this unit, contact | Standae Prssure Praseas Not Shown your local authorized desler or your customer service | 010 1100KPa (ow 180 PSIG) Tepresentatve. igh Pressure Preices | Wotshowm 09 2070\a(0 300 PSIG) Lighty grease wih provided hea A Inspect for nick, seratchoo, and ~ surface imperfections. Woresent, reduced serve lites probable and future replacement ‘ould te plariod, © Gan wah tntsree cot, Adjusting Knot re OL. nO, oe ea meee Die ee sone, er, Lo 15102.0Nm es iain) {iste wink Poppet (4) Poppet @> pe mane COD 4 cing Poppet ©! Poppet a] fell Kis Song ae op GC _ co © OFina Seat (7Y ‘Seal 2 (idwisinwy tiowidmb) ‘ic Pitot I both mating faces have ‘an o-ring groove, units may need Jo be assembled with two seals, (One square arnt one round seal.) a => “Bao “Torque value for assembing eo rite together, port Blocks, ome 0 5106 Nm (4810 52 nib) K Mex 15 Bot Me x90 Bot (4 Places) (4 P1889) 48 «20 Bot (4 Places)Pneumatic ivision A\WARNING | hd peopaty damege: * Disconnect electrical supply (hen necessay) baton etalon, fencing, or conversion + Disconnect ale supply and dopresburza st at tines connecle to {his produc before Woushaon sericing, of SOMversion, peat whine nanutcturers apeced pressure, tempera, and ather conditions listed in these Insiructiows. ae oF those products must be performed by knevledgeablo. Personnel who Snderstand Wow prewnaue procucts are tobe applied. forthe product dove nel operate ones, a + Warnings and specications on the product should not be covered by paint, elc. 1 masking ie not possible, contact your locel ‘eprovertotive for replacement label Richland, Michigan 49083 ‘To avoid unpredictable system tchavior that can cause personal injury Application Limits These products are intended for use in general purpose compressed air systems only Operating Pressure: kPa psig bar Maximum Inlet Pressure 1720-280 172 Ambierit Temperature Range: 0'C to 80°C (32°F to 175°F) symbols & Se Non-Retieving Reguletor ‘Adjustable Retieving Regulator Adjustable Installation 1. The regulator should be installed with reasonable accessibility lr service whenever possible -repalr service iis are available. Keep pipe and tubing lengths to a minimum with inside clean and tree of air and chips. Pipe jont compound should be used speringly and applied only to the male pipe - never into the fomale port. Oo not use PTFE tape to seal pipe joints - proces have a tendency to break off and lodge inside unit, possibly causing ‘maltunciion. 2. Instat regulator 50 that air low isin the direction of arrow. {nstaation must be upstream (high pressure) side and as ‘lose to the devices it isto service (valve, cylinder, too} etc,). Mounting may be in any position 3. Gauge ports are located on both sides of the regulator ‘body: It is necessary to install a gauge or pipe plugs into ‘each port during instaliion. 4, For protection against rust. pipe scale, and other foreign matter, install a fiter on the upstream (high pressure) side Installation & Service Instruct eraoucr 1" Pall Series Regulator ISSUED: Pugust, 2002 Supersedes: October, 2001 on €70255, Rowe 5 Operation 1. afore turning on tho sir opty, tary the adjusting snob or “T handle counterclockwise unil compression is reloacod {rom the contiol spring. Then turn on air supply and adjust Feguator to dosited secondary pressure by turning ‘adjusting knolanle clockwise. This permis pressure 12 build up slowy, proventing any unexpected opcation of the valve, cylinders, tools, ete., attached to the lino. Adjustment to desired secondary pressure can be made Coty with primary pressure applied to the regulator. 2. To decreaso regulator press seting. always reset ome a pressure lower than the final setting desired. For exampl Towering the cacendary pressure from 50 10.410 kPa (60 1060 9sia) is best accomplished by dropping the eocondary pprossute to 360 kPa (50 psic), then adjusting upward to 410 KPa (60 psig) Push the adjusting knob down to lock the prossure setting, On the “T" handle units, tighten the hex nut against ihe bonnet to tock zoting, Service A\caurion: ‘SHUT OFF AIR SUPPLY and exhaust the primary end Secondary pressure befere disassembling regulator unit (fuming the krob/handle. counterclockwise reduces feguiatore setting, but does nol vent downsiteern pressure fon non-relieving regulalors) Axcrsrion: Lubricate parts with a mineral based oilgroase or shane ‘grease. 00 NOT use synthetic ols/greases such as esters ‘A. Use the folowing procedure to service bonnet assembly ‘ed components. (duslabe Regusor ony) Disangags the adustng kno by puling upward. Tien adjusting krpb counterclockwis unts the compression released fiom the prossure contol spring 2 Disassemble ard service as required Retr to pictures for details 3. Reassemble Unit. Refer to pictures for deta, A\WARNING FAILURE OR IMPROPER SELECTION Of IMPROPER USE OF ‘THE PRODUCTS AND/OR SYSTEMS DESCRIEED HEREIN OF ELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. “This document andl other inlormation fom Paka Hannitn Corperation. {is subsilales and. authorized distibuiors provide product andlor system options for fuiner unvesigaion by users having technical ‘pertise Ii iportan’ thal you analyre all aspects of your sppication Inciting ceneequences of ay false ant review the infornaton ‘concerning ne product or systems Ine curentpraducl eaalcg, Due {othe vanely of eperairg canditions and aopleaions lr hese prosuas Or eystems, the user, rough Hs own analysis anc tesbing. 1s s0ely Feopensibie or making the hind! selecton of the products And systems ‘and assuring thal al performance. safely and warning requirements, ofthe application are re. “The products descibes nore, raciua features, specicaione. designs. avalabMy and pricing, ero subjct to change by Parker Hanniin Corporation and its subse at any tine whhout note EXTHIA COPIES OF THESE INSTRUCTIONS, ARE AVAILABLE FORDep Como Tous oning @, Fura i Hand Pon can 0 fFing i COO Papper Sout Seat Son Fa Tap Detent must grap 2L3008? © soarPive fueere Bure, Service Kits Available rae cee aces Tear tomn | Pawan | sea Og 1)50 tow ce pie ee tsa Fe 1 re with provi cry a sinee A cl sain) be owtac tpmrectna. | TEEPE | Meer |) meserea sent, reduced service tile Is probable and future a BE 41 enwnt should be planned. ‘Sight Dome /Drip Conwor | PS7AONP 181 Soa Pane e aati srhaniesiee dt Pe Torquo valve for assembting 4 ‘ins together, port blocks, «and mounting Brackets: » 40 6 Nm (48 to 52 in.tb.) ¢ Note: 1 both mating faces have an o-ring groove, units may need to be assembled with two seals. =»Pneumatic Division North America Richland, Michigan 49083 Pneumatic A\ WARNING System behavior thet can ceune peraonal ry Ty a varod | and onc damage! 1 plcoanedt elects! stepty Gxhon n Sermcing, or comers + Disconnect ar supply and depesnurze ls Ines connected to this bende los uae, sorvciny oF eanreaon + Oparie win the maniscires specid poenora enpaatir, ‘dae conditane lated thee mtvetont. + Meum mis be nolsire tree ambent emperature s belo cen + Service according to procedares ted In thes narons. service, and coneerstn of tes products must be ‘utormed’ by knotsledgesble peceosne! whe undarsiand Now preurnstie products ere to be applied. “ essa) before ttt, prope! tuneton and feakoge. W audlbleteakage le prevent, or the roGue does not operste prope, da not put ito use + Warnings anaspeciicaions on te product ahouldnot be covered by Mewasking ie not poeebie contac your ea roprenrtave forreracerent iabels. Application Limits hese pioducls are inionded for use in genoral purpose “need a systoms ony kPa PSIG bar Operating Pressure Maximum 1700 250 170. operating Temperature Maximum 80°C (175°F) operating Temperature Minimum °C (92°F) Lubricator oe Ltteatoe wnitenuti Orin less Drain ANSI Symbol installation 1 The lubricator should be installed with reasonable accsssbilty for sorvice whenever possible. Keep pipe OF tung lengths to a minimum with inside clean and fe of dirt and chips. Pipe joint compound should be used Shacingly ang apple Only 10 ine male pipe ~ never Into ina temals port Do not uso Teflon! tape to seal pipe joints ine goes hawe.a tendency to break off and lodge inside the unt, possibly causing malfunction. ‘salt lubricator 80 alr tows in the direction of arrow on hoy, 41 installation should be upstream of the device Mt 1s 10 {imate valve cylinders, ool tc). Operation and Service (Reler to Above Pictorial) = cara RR RENEE rains on nmporen ean otra che Fae achona a sor ee “This cocuont and che to Tis corte and authonzed stil pore product and ss wetins it lrterimosigalon by users nanng vcrnicel exper pada apie era ost a ‘ond sr mance extly and wang erarMerns NC Fe tse sneations dongs, avatabiy and pacing, are suc 12 ‘Stange by Parker Hannin Corporation and oe Installation and Service Instructions: 21.3000P. 1" PSN Series Lubricator February, 2000 ‘Supersedes: October, 1999 Suggested lubri Petroleum based ol of 100 10 200 SSU viscosity at 100°F and an aniline point grealer then 20°F, (Mobi DTEZ4 ‘and Sun Company Sunvis 932 are good examples). Do. ot use oils with adhesives, compound oils containing solvents, graphite, detergents or synthetic ols. Replace the fill pg (by turning clockwisa) and seat bry, Excessive torque is nol requited. I leakage occurs, DO @ NOT OPERATE — conduct repairs again.The lubricator is now ready for setting. Oil delivery adjustment — To adjust oil delivery, turn adjustment knob on fop of ihe lubricator Leaner — Clockwise Richer — Counterclockwise ‘By counling the number of drops per minute in the sight ‘dome, you can acjust to your requirements. Mist lubricator — Every crop visible in the sight dome ‘goes downstream. Generally, one drop per minute downstieam lor every 10 15 SCFM flow Is salistactory. 25 diops per minute equals one (1) Ounce per hour = ‘Volume of ol passing through the sight dome. NOTE: This is a constant density type lubricator which Gelivers a constant ratio of oil alow. Theretora, i ar How increases or decreases. oil delivery will be faujusted. proporlicnately. ONLY If A DIFFERENT: RATIO |S DESIRED SHOULD YOUR ADJUSTMENT KNOB SETTING BE CHANGED AFTER YOUR INITIAL a> SETTING. To replace fill plug, drip control, & service lubricator ‘A. Turn off ait supply and depressurize the unit. B. Reter to pictorial lor servicing and torque vanes . Turn on ait supply and check lubricator leakage IHeakage ocurs, DO NOT OPERATE — conduct ‘repairs again A\warnine maton Wom Parker Hanntin Corporation WS renew the wren ge rire for tnese procs. oF sysien rid tesing,t SONY FesponsDwe O* moms described ete. nctsing wahout ination pre! ‘juosraates ry te