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SGT-800 1 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
Table of contents
TABLE OF CONTENTS ...................................................................................................................................................... 1
FUNCTION ............................................................................................................................................................................ 9
START UP ............................................................................................................................................................................. 9
CONTINUOUS OPERATION....................................................................................................................................................11
TURBINE STOP .....................................................................................................................................................................11
STAND STILL .......................................................................................................................................................................11
DISTURBANCES .................................................................................................................................................................11
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SGT-800 2 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
That is:
• To supply the gas turbine with gas fuel.
• To control the fuel flow at start-up, during operation and stop.
• Activate a fast shut-off of the fuel supply in case of a turbine trip in order to prevent damage to
the machinery.
• To check tightness of fuel shut-off valves.
• To supply the burner 26 with gas for ignition of the main flame.
Fuel from the external fuel system flows through a manual shut-off valve, an isolating valve, a y-
type strainer, quick shut-off valve no.1 and 2 and gas control valves before flowing through the fuel
nozzles. The position of the control valves determines the fuel volume flow injected to the
combustion chamber.
A small portion of gas flows to burner #26 for ignition of the main flame.
The ignition gas is supplied from upstream of the quick shut-off valves.
Main components
SGT-800 3 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
The valve ventilates the remaining gas trapped between the isolation valve MBP10AA005 and the
fuel isolation valve MBP10AA010. The valve is only opened during maintenance of the gas fuel
system. The valve is manually operated.
• Flow Meter
MBP10CF005
The flow meter is a Coriolis type and measures the mass flow which is displayed on the operator
station. There are no requirements regarding pipe bends upstream or downstream of the flow meter.
SGT-800 4 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
High differential pressure (H2) gives an alarm, during operation on gas fuel. The strainer should be
cleaned immediately to prevent from bursting.
• Y-type Strainer
MBP10AT005
The y-type strainer serves a as a “last chance protection” against particles and protects the quick
shut-off valves and burner nozzles.
Typical differential pressure over the strainer at full load operation is 0,4-0,5 Bar with a clean
strainer. For cleaning/opening of the strainer see separate instruction.
disappears, the valve returns to its safe open position. The valve is operated automatically.
© Siemens Industrial Turbomachinery AB
Parties without express authority is strictly forbidden.
There are two limit switches indicating “opened” and "closed" incorporated with the valve. If the
valve is detected to be in wrong position an alarm is given and, at start-up, the start is aborted.
An automatic valve leakage test sequence is performed at start-up. The valve can only be operated
in automatic mode and is also closed via the lock out trip relays.
SGT-800 5 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
MBP10CP010
MBP10CP011
MBP10CP012
The pressure upstream the control valves is monitored by the pressure transmitter. During start up
of the gas fuel system the transmitter gives alarm and start interlock at high and low pressure. The
transmitter also measures the pressure during the leakage test of the shut-off valves. During
operation on gas fuel, the transmitter gives alarm at high pressure and at low pressure a turbine trip.
This pressure is also used to calculate the control valve opening.
High gas pressure (H2) gives an alarm, during operation on gas fuel.
High gas pressure (H1) gives an alarm, during operation on gas fuel and during ignition of the
turbine on gas fuel gives start abort.
Low gas pressure (L1) gives an alarm, during operation on gas fuel and during ignition of the
turbine on gas fuel gives start abort.
Low gas pressure (L2) gives turbine start abort during start on gas fuel and initiates an unloading
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contained therein. Reproduction, use or disclosure to third
Low gas pressure (L3) gives turbine start abort during start on gas fuel and initiates an instant
turbine trip during operation on gas fuel.
During leak test #1, testing of MBP10AA015, the pressure is measured for a time duration and
during the leak test period the pressure level must be below a certain level.
High gas fuel pressure, leak test (H1) gives an alarm
High gas fuel pressure, leak test (H2) gives start abort
The pressure at start of the leak test #2, testing of MBP10AA020 & MBP10AA215 is measured and
stored, during the leak test period the actual pressure it is not allowed to decrease more than the
stored pressure minus the limit value.
Low gas fuel pressure change, leak test (L1) gives an alarm
Low gas fuel pressure change, leak test (L2) gives start abort
The measured pressure at the end of the leak test #2 must also be above a certain level (this to
prevent no pressure at the start of the test and at the end, which would pass the test otherwise).
opened when the turbine is stopped. The valve is of pneumatic spring opening type. If the close
order or operating air for any reason disappears, the valve returns to its safe open position. The
valve can only be operated automatically. There are two limit switches indicating “opened” and
SGT-800 6 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
"closed" incorporated with the valve. If the valve is detected to be in wrong position an alarm is
given and, at start-up, the start is aborted.
Both solenoid valves are incorporated in the closing of the valve but the main one for the quick
closing is -Y02 and the membrane valve. The main function of the -Y01 is supplying instrument air
to the actuator.
The solenoid -Y01 is as long as activated open and in case of failure spring returned to its safe fail
close position. The solenoid -Y02 is as long as activated opened and in case failure spring returned
to its safe closed position. Both of these safe solenoid positions means that the quick shut-off valve
will close and shut-off the fuel supply to the turbine.
There are two limit switches indicating “opened” and "closed" incorporated with the valve. If the
valve is detected to be in wrong position an alarm is given and, at start-up, the start is aborted.
An automatic valve leakage test sequence is performed at start-up. The valve can only be operated
in automatic mode and is also closed via the lock out trip relays.
The control valve will decrease the fuel flow quickly at turbine load loss detection, thus preventing
over-speed trip.
The control valve is only operated in automatic mode, but can be operated manually for testing.
SGT-800 7 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
The winding temperature of the motor is monitored and if reaches high levels the maximum current
to the motor is reduced by the driver unit.
High gas pressure (H1) during ignition of the turbine gives start abort
Low gas pressure (L1) gives an alarm during operation
position. The ignition position is monitored during system start and if it is exceeded, the start will
© Siemens Industrial Turbomachinery AB
Parties without express authority is strictly forbidden.
be aborted (ignition position limit switch is active from fully closed valve (0%) until the switching
position indicated in MBP mechanical component list). The power supply to the AC servo motor
drive unit is monitored and an alarm is given if it should fail. The valve control is blocked when the
turbine is shut down by disconnection of the AC servo motor drive unit power supply. The power
supply to the control valve is UPS secured. At turbine start up, a stroke test is performed on the
control valve where the control valve first is opened, then closed and then set to ignition position.
The deviation between control signal and valve position is monitored during the test and should it
be too large the start is aborted.
The control valve will decrease the fuel flow quickly at turbine load loss detection, thus preventing
over speed trip.
The control valve is only operated in automatic mode, but can be operated manually for testing.
The winding temperature of the motor is monitored and if reaches high levels the maximum current
to the motor is reduced by the driver unit.
High gas pressure (H1) during ignition of the turbine gives start abort
Low gas pressure (L1) gives an alarm during operation
device in the control valve provides position feed-back to the control system. The valve is a globe
type control valve and has a spring closing actuator. A pressure regulator, including a filter and
pressure indicator, controls the instrument air pressure to the positioner. The pressure indicator
Approved Latest revision Archive HG
2013-03-20 C 2014-09-30/OEMS2/MM
Kurt Dahlroth 9100
Checked B 2013-04-25/OEMS2/MM No.
2013-03-20
Daniel Andersson A 1CS131784
Sheet
SGT-800 8 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
(MBP30CP005) shows the set instrument air pressure and should be checked on a regular basis
according to the Operation and Maintenance Schedule. The filter serves as a last chance protection
and protects the pressure reducing valve and the positioner against particles. Cleaning of the filter
should be performed according to the Operation and Maintenance Schedule. The control valve is
normally in automatic mode but can also be operated manually.
During start of the turbine, until -turbine in service- the central gas control valve is in closed
position.
At turbine start up, a stroke test is performed on the control valve where the control valve first is
opened, then closed and then set to ignition position. The deviation between control signal and
valve position is monitored during the test and should it be too large the start is aborted.
• Pressure Indicator
MBP30CP005
The pressure indicator indicates the pressure in the instrument air supply line to the central gas
control valve.
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contained therein. Reproduction, use or disclosure to third
MBP30CP025
The pressure transmitter measures the pressure downstream the central gas control valve and this
pressure is used to calculate the central gas control valve opening. During start up of the gas fuel
system, until main flame is received, the transmitter gives start interlock at high pressure.
High gas pressure (H1) during ignition of the turbine gives start abort
Low gas pressure (L1) gives an alarm during operation
SGT-800 9 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
MBP60AA010
The purpose of the valve is to control the flow of gas to the burner #26. The control valve is a
needle type valve that is operated manually.
• Orifice
MBP60BP005
The orifice limits the gas flow to the burner #26 during ignition.
• Pressure Transmitter
MBP60CP005
The pressure transmitter indicates the pressure to burner #26. The transmitter is used to check the
pressure downstream the orifice plate MBP60BP005 at the first start-up/tuning of the system.
• Pressure Point
MBP60CP010
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contained therein. Reproduction, use or disclosure to third
Function
Operation of the system is fully automatic.
Start up
The gas fuel system is automatically started by the gas turbine start sequence. The ventilation and
A 087 0474-B 00-03 MS Word 97
lubricating oil systems shall be in operation. The external gas supply system shall not indicate “gas
fuel supply failure” (please refer to section ”Other faults”) and the lock out trip relays shall be in
reset position. Start of the gas fuel system includes the following steps:
Approved Latest revision Archive HG
2013-03-20 C 2014-09-30/OEMS2/MM
Kurt Dahlroth 9100
Checked B 2013-04-25/OEMS2/MM No.
2013-03-20
Daniel Andersson A 1CS131784
Sheet
SGT-800 10 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
Stroke test of the gas fuel control valve/s are also performed.
Leakage test of the gas fuel quick shut-off valves and the intermediate ventilation valve is
automatically performed (for function of leakage test see MBP10FP905)
When the leak test of the first quick shut-off valve has passed, the pilot flame is ignited.
Shut-off valve MBP60AA005 opens for 30 seconds to fill up the piping downstream MBP60BP005
with full pressure (normally 27-30 bar). After 15 seconds of filling, the spark plug is activated and
MBP60AA015 opens and MBP60AA020 closes. Ignition gas flows to the pilot part of burner #26
and the burner is ignited by the spark plug. The ignition flame is monitored by the ignition flame
detector MBA10CQ010 and when flame is detected gas fuel enters the rest of the burners and a
main flame is ignited.
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contained therein. Reproduction, use or disclosure to third
When two seconds has passed after that main flame has been indicated by the flame detector, the
shut-off valve MBP60AA005 and MBP60AA015 closes and MBP60AA020 opens.
The valve MBP60AA205 remain closed unless the GT enclosure ventilation is stopped, emergency
shut down is activated, ventilation failure, gas detection or fire.
Main flame:
Main control valve to be positioned at 0% valve stroke during ignition of turbine and when -turbine
in service- plus -MBP10AA020 not closed- the valve should go from 0% valve stroke to the
opening position -1%.
The gas fuel quick shut-off valves open when purging of the gas turbine is ready, the ignition flame
is detected, the gas fuel control valves are in the ignition position and rotor speed is correct for
ignition.
The ignition timers are started (for monitoring of “limitation time”) and fuel injection is controlled
by the pilot control valve.
The main flame is ignited and the gas turbine is accelerated by start motor above self-sustaining
speed.
Flame detectors monitor ignition of the flame.
Leakage of shut-off valves, shut-off valves in wrong position, control valve in wrong position or
incorrect gas fuel pressure interlocks or abort start. Start will also be aborted if the turbine rotor
speed is incorrect for ignition, if the control valves exceed the ignition position before flame is
detected or if the fuel doesn’t ignite within the “limitation time”.
A 087 0474-B 00-03 MS Word 97
SGT-800 11 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
Continuous operation
During continuous operation the fuel flow through the nozzles is governed by the gas fuel control
valve/s, which is controlled by the turbine governor.
Turbine stop
During turbine stop, the load/speed is ramped down.
When the load/speed has reached a pre-set value, the turbine is tripped. Thereby the fuel quick shut-
off valves close and the control valves are set to minimum position. Simultaneously as the isolation
valve closes, the ventilation valve MBP10AA215 opens and ventilates the trapped gas between the
quick shut-off valves.
Stand still
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The quick shut-off valves and the isolation valve are closed. The ventilation valve MBP10AA215 is
contained therein. Reproduction, use or disclosure to third
Disturbances
System faults
Actions for the operators to take during alarm/trip conditions are listed in the alarm and trip list.
A 087 0474-B 00-03 MS Word 97
Other faults
Fault in connecting systems:
Approved Latest revision Archive HG
2013-03-20 C 2014-09-30/OEMS2/MM
Kurt Dahlroth 9100
Checked B 2013-04-25/OEMS2/MM No.
2013-03-20
Daniel Andersson A 1CS131784
Sheet
SGT-800 12 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
External fuel system faults may result in difficulties to control the fuel flow to the burners. Gas
supply temperature below the dew point may result in condensation inside the fuel system and
damage to the combustion chambers.
The external fuel supply system shall be monitored so that the pressure is within the operating limits
and the temperature isn’t too low. A signal “gas supply system failure” shall be sent to the gas
turbine indicating that conditions are not met. (The signal may also include other conditions which
should stop operation on gas fuel.)
If the signal is present when the system is ordered on then an alarm is given and if the turbine is
starting the start will be aborted.
SGT-800 13 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
Technical specification
Dimensioning data
Typical Fuel flow required at -5ºC ambient temperature:
Ignition gas flow, burner No.26: 0,5 MJ/s corresponding to approx 0,01 kg/s
© Siemens Industrial Turbomachinery AB
Parties without express authority is strictly forbidden.
Engineering data
Design pressure: 40 Bar(g)
Installation
The internal gas fuel unit is mainly installed inside the gas turbine enclosure, one part of the unit is
installed on the outside of the base frame.
The ignition gas panel is located inside the gas turbine enclosure.
Materials
Valves and piping at the outlet of the y-type strainer are made of stainless steel.
Rev. C Valves and piping at the inlet of the y-type strainer are made of carbon steel or stainless steel.
Y-type strainer casing is made of carbon steel.
A 087 0474-B 00-03 MS Word 97
SGT-800 14 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
Component data
See the mechanical component, instrument, setting and electrical load lists.
5. Put the Ignition Function Group in Manual mode and then start the system.
© Siemens Industrial Turbomachinery AB
Parties without express authority is strictly forbidden.
6. When the test is completed, stop all Function Groups and put them in Auto mode.
SGT-800 15 (15)
Respons. dept Date Reg.
SYSTEM DESCRIPTION
MBP OEMS2 2013-03-15 DB101
Prepared
GAS FUEL SYSTEM Missan Oil
Malin Mattfolk BD000130U01/U02
This document is issued in Pulse.
List of components
MBP10CT005
Gas Temperature Transmitter 3
M MBP10CT006
Gas Temperature Transmitter 3
MBP10AA005 MBP10CT007
Manual Isolation Valve 2 Gas Temperature Transmitter 3
MBP10AA010 MBP10FP905
Fuel Isolation Valve 3 Gas Fuel Pressure Change, Leak Test 5
MBP10AA015 MBP10FP915
Gas Fuel Quick Shut-Off Valve #1 4 Differential Pressure Gas Fuel Strainer 3
MBP10AA020 MBP20AA005
Gas Fuel Quick Shut-off Valve #2 6 Pilot Gas Control Valve 7
MBP10AA025 MBP20CP025
Main Gas Control Valve 6 Pilot Gas Pressure Transmitter 7
MBP10AA205 MBP30AA005
Manual Ventilation Valve 2 Central Gas Control Valve 7
MBP10AA210 MBP30CP005
Ventilation Valve #1 4
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Pressure Indicator 8
contained therein. Reproduction, use or disclosure to third
MBP10AA215 MBP30CP025
Ventilation Valve #2 5
© Siemens Industrial Turbomachinery AB
MBP10AA305 MBP60AA005
Nitrogen Purging Valve 3 Shut-off Valve 8
MBP10AH100 MBP60AA010
Electrical Heat Tracing and Insulation 2 Control Valve 9
MBP10AT005 MBP60AA015
Y-type Strainer 4 Shut-off Valve 9
MBP10CF005 MBP60AA020
Flow Meter 3 Shut-off Valve 9
MBP10CP005 MBP60AA205
Gas Fuel Supply Pressure Transmitter 3 Ventilation Valve 8
MBP10CP010 MBP60BP005
Gas Pressure Transmitter 5 Orifice 9
MBP10CP011 MBP60CP005
Gas Pressure Transmitter 5 Pressure Transmitter 9
MBP10CP012 MBP60CP010
Gas Pressure Transmitter 5 Pressure Point 9
MBP10CP025
Main Gas Pressure Transmitter 7
A 087 0474-B 00-03 MS Word 97