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SERVICE NOTES

CJ-70 / 60

Structure & Spare Parts 1


Electrical Section 2
Replacement of Main Parts 3
Contents
Adjustment
4
1 Structure & Spare Parts
1-1 COVERS ........................................................................................ 1
1-2 FRAME .......................................................................................... 2
Supplemental Information
5
1-3 DRIVE UNIT .................................................................................. 4
1-4 CHASSIS ....................................................................................... 5
1-5 TOOL CARRIAGE ......................................................................... 6 Trouble Shooting 6
1-6 PINCH ROLLER ............................................................................ 7
1-7 INK SYSTEM ................................................................................. 7
1-8 PUMP SYSTEM ............................................................................. 8
1-9 INK JET CARRIAGE ...................................................................... 9
Supplement
7
1-10 STAND ......................................................................................... 10
4 Adjustment
1-11 ACCESSORIES ........................................................................... 11
4-1 Special Tool ................................................................................. 61
1-12 TUC-60/70 _CONTROL BOX ...................................................... 12
4-2 Service Mode ............................................................................... 62
1-13 TUC-60/70 _OTHERS ................................................................. 13
4-3 HOW TO REMOVE FOREIGN SUBSTANCES ........................... 70
1-14 TUC-60/70 _ACCESSORIES ...................................................... 14
4-4 HOW TO UPDATE FIRMWARE .................................................. 72
1-15 TU-60/70 ...................................................................................... 14
4-5 INK TYPE CONVERSION 1 ........................................................ 73
4-6 INK TYPE CONVERSION 2 ........................................................ 75
2 Electrical Section
4-7 HEAD CARRIAGE HEIGHT ADJUSTMENT ............................... 77
2-1 WIRING MAP ............................................................................... 15
4-8 HEAD ALIGNMENT ADJUSTMENT ............................................ 78
2-2 MAIN BOARD ASS'Y] .................................................................. 16
4-9 PRINT/CUT OFFSET ADJUSTMENT ......................................... 82
2-3 POWER BOARD ASS'Y .............................................................. 23
4-10 CAPPING POSITION ADJUSTMENT ......................................... 84
2-4 HEAD DRIVER BOARD ASS'Y ................................................... 26
4-11 HEAD WASH ............................................................................... 86
2-5 PANEL BOARD ASS'Y ................................................................ 28
4-12 TOOL HEIGHT ADJUSTMENT ................................................... 87
2-6 OTHER CIRCUIT BOARDS ........................................................ 29
4-13 SPACER BED ADJUSTMENT .................................................... 89
2-7 TUC-60/70_MAIN BOARD .......................................................... 32
4-14 TOOL PRESSURE ADJUSTMENT ............................................. 92
3 Replacement of Main Parts 4-15 WIRE TENSION ADJUSTMENT ................................................. 95
3-1 HEAD_REPLACEMENT .............................................................. 34 4-16 MOTOR BALANCE ADJUSTMENT ............................................ 97
3-2 INK TUBE_REPLACEMENT ....................................................... 38 4-17 LIMIT POSITION INITIALIZE ....................................................... 99
3-3 CAPPING PAD_REPLACEMENT ............................................... 43 4-18 ALL & LIMIT POSITION INITIALIZE .......................................... 100
3-4 TOOL CARRIAGE_REPLACEMENT .......................................... 44
3-5 ENCODER SCALE ASSY_REPLACEMENT .............................. 46
5 Supplemental Information
3-6 PUMP UNIT_REPLACEMENT .................................................... 48 5-1 INSTALLATION PROCEDURE ................................................. 101
3-7 PINCH ROLLER_FIXING ............................................................ 49 5-2 OPERATIONAL SEQUENCE .................................................... 102
3-8 CUTTER PROTECTION_FIXING ................................................ 50 5-3 SENSOR MAP ........................................................................... 104
3-9 CARRIAGE WIRE_REPLACEMENT ........................................... 50
3-10 BATTERY_FIXING ...................................................................... 54
6 Trouble Shooting
3-11 ALIGNMENT STICKER_FIXING ................................................. 56 6-1 PRINTING .................................................................................. 105
3-12 TOOL CARRIAGE FLAT CABLE_FOLDING ............................... 56 6-2 CUTTING ................................................................................... 108
3-13 HEAD CARRIAGE FLAT CABLE_FOLDING .............................. 57
7 Supplement
3-14 TOOL & HEAD CARRIAGE FLAT CABLE_FIXING .................... 57
3-15 CLEANING WIPER_REPLACEMENT ......................................... 58 7-1 MAINTENANCE CHECK LIST .................................................. 110
3-16 HEAD & CAPPING UNIT_MANUAL CLEAMING ........................ 59 7-2 SPECIFICATIONS ..................................................................... 111

Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. First Edition
CJ-60/70 '97.Sep.DE1
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 1997 ROLAND DG CORPORATION

Printed in Japan R1-970916


To Ensure Safe Work

To Ensure Safe Work

About and Notices

Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.

About the Symbols

The symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."

The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means "Do not touch."

The symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means "the power-cord plug must be unplugged from the outlet."
To Ensure Safe Work

Turn off the primary power SW


before servicing.
Power SW still supplied even secondary
SW is turned off.

Do not recharge, short-circuit,


disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.

Do not use the lithium battery by


mixing the new one with the old one
nor mixing the different types
together.
It may cause heat, explosion and fire.

Put tape around the lithium battery


for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
About the Labels Affixed to the Unit

About the Labels Affixed to the Unit


These labels are affixed to the body of this product.
The following figure describes the location.

Electric charge.
Do not touch when power is on.

The wiring terminal intended for connecetiion of the protec-


tive earthing conductor associated with the supply wiring.
Do not disconnect the cable of this terminal except the time
of replacement.

In addition to the and symbols, the symbols shown below are also used.

: Tips and advice before the adjustment. : Indicates amount for Pen Pressure and Tension.

: Indicates tightening torque. : Indicates clearance.


8
kgf•cm
Torque
1 Structure & Spare Parts
1 Structure & Spare Parts
1-1 COVERS

CJ-60
CJ-70
PARTS LIST-Main Parts-
Parts No. Parts Name
1 12369428 BINDER BASE KNP-20 • • 24 22055272 PLATE,F COVER PNC-1860 • •
2 23505272 CABLE-ASSY 2P COVER SW CJ-70 • • 25 22055318 PLATE,MAGNET CJ-70 • •
3 7409921000 PANEL BOARD ASS'Y • • 26 22665201 SHEET,SW CJ-70 • •
4 13169102 COVER SW R (AVT3234) • • 27 22145194 STAY,COVER SW CJ-70 • •
5 22025224 COVER,FRONT CJ-60 • 28 21425107 WASHER,COVER CJ-70 • •
5 22025205 COVER,FRONT CJ-70 •
6 22025181 COVER,I/C CJ-70 • •
7 22025183 COVER,L CJ-70 • • PARTS LIST -Supplemental Parts-
8 22025188 COVER,PANEL CJ-70 • • Parts Name
9 22805260 ASS'Y,COVER,PLATE CJ-60 • 1 BINDER T-18S 80MM
9 22805261 ASS'Y,COVER,PLATE CJ-70 • 2 CLIP FLAT CABLE AFCN-3000
10 22025189 COVER,PRINT CJ-70 • • 3 LABEL BLIND CJ-70 (IDNo.677)
11 22025184 COVER,R CJ-70 • • 4 LABEL CAMM1 CAUTION (IDNo.453)
12 22025221 COVER,RAIL CJ-60 • 5 LABEL CAUTION COVER (IDNo.684)
12 22025182 COVER,RAIL CJ-70 • 6 LABEL CAUTION NEEDLE (IDNo.614)
13 22025185 COVER,SIDE L CJ-70 • • 7 LABEL DYE (IDNo.683)
14 22025186 COVER,SIDE R CJ-70 • • 8 LABEL PIGMENT (IDNo.673)
15 12239406 CUSHION,TM-96-6 • • 9 LABEL SHEET INK CJ-70 (IDNo.606)
16 22325178 HINGE • • 0 SCREW BINDNG HEAD BC 2X10
17 22325106 HINGE,001 • • { SCREW BINDNG HEAD Ni 3X8
18 22505112 LABEL,CAMM JET CJ-70 NO.604 • • } SCREW FLAT HEAD Cr 3X6
19 22505249 LABEL,CORPORATE MARK CJ70 #625 • • q SCREW SEMS Ni 3X6
20 15029402 LCD RCM2065R-A 16*2 • • w SCREW W-SEMS BC 3X6
21 12399106 MAGNET,CATCHER SM-911S • • e SCREW W-SEMS BC 3X8
22 22155763 OILLESS BUSH • • r SCREW W-SEMS BC 4X8
23 22055336 PLATE,COVER BACKUP CJ-60 • t TAPE NITTO#500 (CUT WHEN USING) 20X30
23 22055315 PLATE,COVER BACKUP CJ-70 • y SCREW FLAT HEAD Cr 3X4

1
1 Structure & Spare Parts

1-2 FRAME

tA
u
**C

2
1 Structure & Spare Parts
CJ-60
CJ-70
PARTS LIST -Main Parts-
Parts No. Parts Name 40 22325416 SUPPORT,CABLE CJ-60 •
1 11879107 ABSORBER TK-12 • • 40 22325405 SUPPORT,CABLE CJ-70 •
2 22805222 ASS'Y,GRIT ROLLER CJ-60 • 41 22325408 SUPPORT,LINEAR SCALE A CJ-70 • •
2 22805190 ASS'Y,GRIT ROLLER CJ-70 • 42 12399332 FILTER(E),FPC-16-12 • •
3 22175870 BEARING 10-19ZZ • • 43 22175122 SPRING,BACKUP PNC-960 • •
4 22115106 BEARING HOUSING A • • 44 21985104 BRACKET SENSOR PNC-1860 • •
5 22005110 BED,CJ-60 • 45 22135526 GUIDE,CUTTER CJ-60 •
5 22005108 BED,CJ-70 • 45 22135521 GUIDE,CUTTER CJ-70 •
6 12369428 BINDER BASE KNP-20 • • 1
7 23505276 CABLE-ASSY SENS CJ-70 • •
8 22165165 COLLAR • • PARTS LIST -Supplemental Parts-
9 22025220 COVER,CABLE-FLEX CJ-60 • Parts Name
9 22025204 COVER,CABLE-FLEX CJ-70 • 1 BINDER T-18S 80MM
10 22025223 COVER,GUIDE F CJ-60 • 2 LABEL CAMM1 CAUTION (IDNO.453)
10 22025196 COVER,GUIDE F CJ-70 • 3 LABEL GRIT MARK 20MM
11 22025222 COVER,GUIDE R CJ-60 • 4 LABEL GRIT MARK 160MM
11 22025206 COVER,GUIDE R CJ-70 • 5 LABEL TAPE GUIDE (CUT WHEN USING)
12 21715104 FAN,SCIROCCO 109BF24HA2-10 • • 6 RING E-RING ETW-7
13 22115667 FRAME,L CJ-70 • • 7 SCREW BINDING HEAD BC 3X4
14 22115668 FRAME,R CJ-70 • • 8 SCREW BINDING HEAD Cr 3X12
15 22115685 FRAME,SIDE L CJ-70 • • 9 SCREW BINDING HEAD Cr 3X8
16 22115687 FRAME,SIDE R CJ-70 • • 0 SCREW HEXAGONAL CAP BC 3X6
17 22135522 GUIDE,CABLE FIX CJ-60 • { SCREW HEXAGONAL CAP BC 4X10
17 22135518 GUIDE,CABLE FIX CJ-70 • } SCREW HEXAGONAL CAP Cr 4X8
18 21655131 HOLDER,LINEAR SCALE CJ-70 • • q SCREW HEXAGONAL CAP+FW Cr 4X12
19 21895117 L-BEARING,2RSR9NMUU+1600LM • w SCREW P-TIGHT BC 3X6
19 21895110 L-BEARING,2RSR9NMUU+1800LM • e SCREW SOCKET SET WP Cr 3X3
20 22265103 PAD,CUTTER PNC-1860 • • r SCREW W-SEMS BC 3X6
21 15229754 PAPER SENSOR • • t SCREW W-SEMS BC 3X45
22 11539105 PIN 2.5*8 SUS BTYPE H7 • • y SCREW W-SEMS BC 3X12
23 22055283 PLATE,BRACKET L CJ-70 • • u SCREW W-SEMS BC 4X8
24 22055284 PLATE,BRACKET R CJ-70 • • i TAPE NITTO#500 (CUT WHEN USING) 10X10
25 22055316 PLATE,LINEAR SCALE CJ-70 • • o TAPE 3M FILAMENT (CUT WHEN USING) W20X120
26 22055335 PLATE,RAIL CJ-60 • p WASHER FIBER M3
26 22055279 PLATE,RAIL CJ-70 • [ WASHER FLAT Cr 4X10X0.8
27 22055281 PLATE,SENSOR CJ-70 • • ] WASHER FLAT Cr 3X8X0.5
28 22055334 PLATE,SHUTTER L CJ-60 • A SCREW HEXAGONAL CAP BC 3X12
28 22055319 PLATE,SHUTTER L CJ-70 • S BUSH ROLL 3X4
29 22055289 PLATE,SHUTTER R CJ-70 • • D SCREW FLAT HEAD Cr 3X6
30 22185328 RAIL,GUIDE CJ-60 • F DUCT WIRING DUCT (CUT WHEN USING) L=520MM
30 22185325 RAIL,GUIDE CJ-70 • G TAPE NITTO#500 (CUT WHEN USING) 10x520
31 22175609 ROLL DRIVE GEAR • • H LABEL GRIT MARK 45MM
32 22075107 SET,G-ROLLER PNC-1410 • J TAPE NITTO#500 (CUT WHEN USING) 10x1820
32 22075109 SET,G-ROLLER CJ-70 • K TAPE NITTO#500 (CUT WHEN USING) 20x20
33 22295141 SHAFT,X DRIVE CJ-60 • L TAPE NITTO#500 (CUT WHEN USING) 20x80
33 22295121 SHAFT,X DRIVE CJ-70 • : SCREW W-SEMS BC 3X8
34 22665238 SHEET,GUARD SC CJ-60 • a SCREW SOCKET SET FP LONG LOCK BC 4X10
34 21475103 SHEET,GUARD SC CJ-70 •
35 22665235 SHEET,LINEAR SCALE CJ-60 •
35 22665227 SHEET,LINEAR SCALE CJ-70 •
36 22135633 STATIC ELMINATOR BRUSH • •
37 22715120 STAY,LINEAR SCALE CJ-60 •
37 22715102 STAY,LINEAR SCALE CJ-70 •
38 22715103 STAY,LINEAR SPRING CJ-70 • •
39 22325410 SUPPORT,BRACKET CJ-70 • •
** Cut A

3
1 Structure & Spare Parts

1-3 DRIVE UNIT

PARTS LIST -Main Parts-


Parts No. Parts Name CJ-60

1 22805185 ASS'Y,MOTOR X CJ-70 • • CJ-70

2 22805186 ASS'Y,MOTOR Y CJ-70 • •


3 11869103 BALL,4MM • •
4 22355622 BASE,MAGNET CJ-70 • •
5 22355346SZ BASE,Y-MOTOR CJ-70 • •
6 22175815 BEARING F8-16ZZ • •
7 23505319 CABLE-ASSY C ENCORDER CJ-70 • •
8 23505320 CABLE-ASSY C POWER CJ-70 • •
9 23465130 CABLE-ASSY G ENCODER PNC-1860 • •
10 23465144 CABLE-ASSY G POWER PNC-1860 • •
11 21365103 CASE,LOCK CJ-70 • • PARTS LIST -Supplemental Parts-
12 22175608 DRIVE GEAR • • Parts Name
13 21995103 FLANGE,MOTOR CJ-70 • • 1 BINDER T-18L 204MM
14 22045160 GEAR COVER • • 2 PIPE POLY 4X8X10
15 21345101 LOCK,STAY CJ-70 • • 3 RING E-RING ETW-6
16 12399106 MAGNET,CATCHER SM-911S • • 4 SCREW HEXAGONAL CAP BC 3X6
17 7409925040 ORG BOARD ASS'Y • • 5 SCREW HEXAGONAL CAP BC 3X16
18 22055282 PLATE,SENSOR R CJ-70 • • 6 SCREW HEXAGONAL CAP BC 4X6
19 12179723 PULLEY WITH BEARING • • 7 SCREW HEXAGONAL CAP BC 4X8
20 21975117 PULLEY,HD48.46S16(B31C36.5) • • 8 SCREW HEXAGONAL CAP Cr 3X8
21 22145122 SHAFT STAY NO.1 • • 9 SCREW HEXAGONAL CAP Cr 4X8
22 22295117 SHAFT,LOCK CJ-70 • • 0 SCREW HEXAGONAL CAP+FW Cr 4X12
23 22295118 SHAFT,PULLEY CJ-70 • • { SCREW PAN HEAD BC 4X14
24 22185101 SLIDER,LOCK CJ-70 • • } SCREW W-SEMS BC 3X6
25 22175134 SPRING,A CJ-70 • • q SCREW W-SEMS BC 3X8
26 22035318 STAND OF IDLE PULLEY • • w SCREW W-SEMS BC 3X12
27 21945114 WIRE,Y CJ-60 • e SCREW W-SEMS BC 4X8
27 21945111 WIRE,Y CJ-70 • r WASHER FLAT BC 4X8X0.5
28 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 • • t WASHER FLAT Cr 3X8X0.5

4
1 Structure & Spare Parts

1-4 CHASSIS

1
**

** 20= (230,240V), 22= (100,170V)


CJ-60
CJ-70
PARTS LIST -Main Parts-
Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E • •
2 15009101 BATTERY CR2032 • • 33 22165128 SPACER,BED UPPER PNC-1860 • •
3 21985108 BRACKET,INK CATCH TANK CJ-70 • • 34 7409925060 TRANS BOARD ASS'Y • •
4 23465134 CABLE-ASS'Y POWERSIGNAL • • 35 22455108U0 TRANSFORMER-PW PNC-1860 • •
5 23465162 CABLE-ASSY 4P PMPMTR CJ-70 • • 36 23505898 WIRE,B GRX-410 • •
6 23505275 CABLE-ASSY 7P TANK CJ-70 • • 37 23505899 WIRE,C GRX-410 • •
7 23465157 CABLE-ASSY JUNBIWIRE A PNC-960 • • 38 25445123 CJ-70 ROM A • •
8 23505277 CABLE-ASSY JUNBIWIRE D CJ-70 • • PARTS LIST -Supplemental Parts-
9 23505278 CABLE-ASSY JUNBIWIRE E CJ-70 • • Parts Name
10 12369428 BINDER BASE KNP-20 • • 1 BINDER T-18S 80MM
11 23465132 CABLE-ASSY POWER PNC-1860 • • 2 BINDER STR-18N TKK
12 23475133 CABLE-CARD 24P 770L BB • • 3 GUIDE CABLE(CUT WHEN USING) L=80MM
13 23475134 CABLE-CARD 28P 300L BB • • 4 LABEL EARTH SEAL
14 22335119 CAP,BOTTLE PE CJ-70 • • 5 LABEL FLASH LIGHTING SEAL
15 11369104 CASE,PE BOTTLE 45-010-05 • • 6 LABEL FUSE CAUTION
16 22815123 CHASSIS,CJ-60 • 7 LABEL FUSE SEAL
16 22815119 CHASSIS,CJ-70 • 8 NUT HEXAGONAL Cr M4
17 12559573 FUSE 4AT • • 9 NUT HEXAGONAL NUT+SPW Cr M4
18 12559567 FUSE 5X20 CEE-1AT WICKMANN • • 0 SCREW BINDING HEAD SUS 4X5
19 12559570 FUSE 5X20 CEE-2AT WICKMANN • • { SCREW HEXAGONAL CAP BC 3X6
20 12559570 FUSE 5X20 CEE-2AT WICKMANN • • } SCREW HEXAGONAL CAP Cr 4X12
21 12559574 FUSE 5X20 CEE-5AT WICKMANN • • q SCREW OVAL HEAD BC 3X8
22 12559444 FUSE 5X20 SB4 • • w SCREW SEMS Cr 3X10
23 12189835 HOLDER-FUSE BM-SS-I-14 • • e SCREW W-SEMS BC 3X6
24 7409925010 I/F BOARD ASS'Y • • r SCREW W-SEMS BC 3X8
25 25445122 IC-FLASH BOOT CJ-70 • • t SCREW W-SEMS BC 4X8
26 7409931000 MAIN BOARD ASS'Y • • y SCREW W-SEMS Cr 4X8
27 7409925050 MTR CONNECTION BOARD ASS'Y • • u SPACER PUSH PS-4-01
28 22155763 OILLESS BUSH • • i SPACER PUSH PS-8-01
29 22055317 PLATE,INK CATCH TANK CJ-70 • • o TAPE VHB 10X160MM
30 7409928000 POWER BOARD ASS'Y • • p TUBE SPIRAL SS-6N L=400MM
31 13129170 POWER SW AJ7201B • • [ WASHER IN SIDE TEETH M4
32 22165132 SPACER,BED LOWER PNC-1860 • • ] TAPE NITTO#500 (CUT WHEN USING) 10x30

5
1 Structure & Spare Parts

1-5 TOOL CARRIAGE

CJ-60
CJ-70 PARTS LIST -Supplemental Parts-
PARTS LIST -Main Parts-
Parts No. Parts Name Parts Name
1 22805192 ASS'Y,CARRIAGE CJ-70 • • 1 BINDER T-18S 80MM
2 21815101 BOLT,PENHOLDER • • 2 CUSHION FELT 8X15MM
3 22805194 ASS'Y,CABLE-CARD 8P 2560L BB • • 3 SCREW HEXAGONAL CAP BC 4X6
4 7409925030 CARRIAGE BOARD ASS'Y • • 4 SCREW HEXAGONAL CAP Cr 3X8
5 22065250 COVER,CARRIAGE PNC-960 • • 5 SCREW PAN HEAD Cr 2X4
6 22025208 COVER,CARRIAGE STAY CJ-70 • • 6 SCREW W-SEMS BC 3X6
7 22025201 COVER,ROLLER CJ-70 • • 7 SCREW W-SEMS BC 3X10
8 12399332 FILTER(E),FPC-16-12 • • 8 SCREW W-SEMS BC 3X8
9 22175828 GUIDE BEARING 2 • • 9 TAPE NITTO#500 (CUT WHEN USING) 10X10
10 22175343AS GUIDE BEARING ASS'Y • • 0 TAPE NITTO#500 (CUT WHEN USING) 10X20
11 22135523 GUIDE,CABLE-FLEX CUT CJ-60 • { TAPE 3M FILAMENT (CUT WHEN USING) L=20MM
11 22135512 GUIDE,CABLE-FLEX CUT CJ-70 • } WASHER FLAT Cr 3X6X0.5
12 22205134 HOLDER,PEN • • q WASHER OUT SIDE TEETH Cr M4
13 21345102 LOCK,SUPPORT CJ-70 • • w WASHER SPRING Cr M3
14 22285503 NUT,PENHOLDER • •
15 22175122 SPRING,BACKUP PNC-960 • •
16 22145195 STAY,CARRIAGE BOARD CJ-70 • •
17 22715113 STAY,CARRIAGE BOARD UP CJ-70 • •

6
1 Structure & Spare Parts

1-6 PINCH ROLLER


CJ-60
PARTS LIST -Main Parts- CJ-70
Parts No. Parts Name
1 22805131 ASS'Y,P-ROLLER L R PNC-1860 • •
2 22805130 ASS'Y,P-ROLLER M PNC-1860 • •
3 22175847 GRX-450 PINCHROLL • •
4 22145404 LEVER OF PINCH ROLL • •
5 22145831 PIN NO.1 • • 1
6 22145832 PIN NO.2 214-832 • •
7 22115722 PINCH ROLL FRAME • •
8 22175105 PINCH ROLL SPRING • •
9 22175877 PINCH ROLLER • •
10 22055170 PLATE,P-ROLLER PNC-1860 • •
11 22145616 PNC-900 SET LEVER • •
12 22175128 SPRING,M P-ROLLER PNC-1860 • •
PARTS LIST -Supplemental Parts-
Parts Name
1 RING E-RING ETW-3
2 SCREW TP BINDING HEAD BC 3X6
3 WASHER FLAT Cr 4X7X0.5

1-7 INK SYSTEM

CJ-60
PARTS LIST -Main Parts- CJ-70 PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 12809138 ASS'Y INKHOLDER CJ-70 • • 1 SCREW W-SEMS BC 3X6
2 22355338 BASE,INK CJ-70 • • 2 TAPE 3M FILAMENT (CUT WHEN USING) W20X65
3 21655115 HOLDER,I/C CJ-70 • •
4 22055292 PLATE,INK TANK CJ-70 • •
5 7409925020 TANK SENS BOARD ASS'Y • •
6 11519105 RING O CJ-70 • •
7 11579106 NUT TUBE STOP CJ-70 • •

7
1 Structure & Spare Parts

1-8 PUMP SYSTEM

CJ-60
PARTS LIST -Main Parts- CJ-70 PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 22805195 ASS'Y PUMP+CAP CJ-70 • • 1 BINDER T-18S 80MM
2 22805191 ASS'Y,GEAR CLUTCH CJ-70 • • 2 RING E-RING ETW-2
3 22145808 BAR,PUMP CJ-70 • • 3 RING E-RING ETW-3
4 12179750 BEARING • • 4 RING E-RING ETW-4
5 12339117 CAP HEAD P BK CJ-70 • • 5 SCREW BINDING HEAD BC 2.6X4
7 22065303 COVER,GEAR CJ-70 • • 6 SCREW FLAT HEAD Cr 3X8
8 21685106 GEAR S20S5 (B28) • • 7 SCREW SOCKET SET WP Cr 3X3
9 11689109 GEAR S40S4 (B4C6.27 EPSON) • • 8 SCREW W-SEMS BC 3X6
10 12199503 HOLDER CAP P BK CJ-70 • • 9 TAPE NITTO#500(CUT WHEN USING) 10X18MM
11 12149422 LEVER CLEANER CJ-70 • • 0 TAPE NITTO#500(CUT WHEN USING) 10X30MM
12 22055251 MOTOR FLANGE • • { TUBE INK (CUT WHEN USING) L=160MM
13 11549116 PAD CAP P BK UNDER CJ-70 • • } WASHER FLAT Cr 2.6X7.5X0.5
14 11549115 PAD CAP P BK UPPER CJ-70 • •
15 21535101 PIN,Y PULLEY PNC-5000 • •
16 22295116 SHAFT,BAR CJ-70 • •
17 22295115 SHAFT,CLUTCH CJ-70 • •
18 22295113 SHAFT,PUMP CJ-70 • •
19 22295114 SHAFT,WIPER CJ-70 • •
20 12179136 SPRING, WIPER CJ-70 • •
21 22035308 STAND,PUMP UP CJ-70 • •
22 22715112 STAY,HOLD PUMP CJ-70 • •
23 11429103 WASHER INK CJ-70 • •
24 22805223 ASS'Y,WIPER CUT CJ-60/70 • •
25 22505302 X-MOTOR • •
26 22035309 STAND,PUMP LOW CJ-70 • •

8
1 Structure & Spare Parts

1-9 INK JET CARRIAGE

**
** Refer to " 4 Adjustment " for details.

CJ-60
PARTS LIST -Main Parts- CJ-70 PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 22355614 BASE CARRIAGE PRINT CJ-70 • • 1 BINDER T-18S 80MM
2 12359349 BASE HEAD BK CJ-70 • • 2 BUSH ROLL 3X5.5
3 22355339 BASE,DAMPER CJ-70 • • 3 SCREW BINDING HEAD BC 3X4
4 21985109 BRACKET,CABLE GUIDE CJ-70 • • 4 SCREW FLAT HEAD Cr 3X8
5 23475131 CABLE-CARD 22P 170L BB HI-V P1 • • 5 SCREW HEXAGONAL CAP BC 3X4
6 22805193 ASS'Y,CABLE-CARD 22P 2320L BB • • 6 SCREW W-SEMS BC 3X6
7 12029250 COVER,HPK101-R19 43L • 7 SCREW W-SEMS BC 3X10
7 12039521 COVER,06.06-018-47-606P • 8 SCREW W-SEMS BC 3X8
8 11959103 DAMPER INK CJ-70 • • 9 SCREW FLANGE SOCKET Cr 3X6
9 7409916010 HEAD DRIVER BOARD ASS'Y • • ** 0 SHIM
10 22805198 ASS'Y,HEAD INKJET CJ-70 (+RESISTOR) • • { TUBE SPIRAL SS-6N L=350MM
11 21655116 HOLDER,CARRIAGE CJ-70 • • } SCREW BINDING HEAD BC 2.6X12
12 21655114 HOLDER,DAMPER CJ-70(BLACK MOLD) • • q TUBE INK CUT (CUT WHEN USING) L=2700MM
13 21345103 LOCK,CJ-70 • • w TAPE NITTO#500 (CUT WHEN USING) 20x50
14 2215051700 LONG NUT L=8MM • • e TAPE NITTO#500 (CUT WHEN USING) 20x20
15 12399105 MAGNET,CJ-70 • •
16 22135341 STOPPER,CABLEBEAR CJ-70 • •
17 22055285 PLATE,CABLE GUIDE CJ-70 • •
18 22055287 PLATE,HOLD CJ-70(METAL PLATE) • •
19 22055306 PLATE,I/H BASE CJ-70 • •
20 22135524 GUIDE,CABLE-FLEX P CJ-60 •
20 22135513 GUIDE,CABLE-FLEX P CJ-70 •
21 7409916020 LINER ENCORDER BOARD ASS'Y • •
22 22715101 STAY,LINEAR SENSOR CJ-70 • •
23 12139318 STOPPER HEAD CJ-70 • •
24 22135533 GUIDE,TUBE 2 CJ-70 • •

9
1 Structure & Spare Parts

1-10 STAND

7 11
10

1 11

10
1 2 3
8
8 1
7 6
9 0 12 6

4 6 5

4
2

CJ-60
CJ-70
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 11499108 SCREW, STOPPER RETAINING PNS-186 • • 1 BOLT LONG 6X115
2 11939123 TOOL,T-WRENCH H10 • • 2 CASTER DESIGN CASTER DNB-50-B
3 21365107 CASE,OUTPUT CJ-60 • 3 NUT DOMED CAP M6
3 21365105 CASE,OUTPUT CJ-70 • 4 SCREW BUTTON CAP BC 6X15
4 21665106 HANGER,R PNS-70 • • 5 SCREW HEXAGONAL CAP BC 4X8
5 21665107 HANGER,L PNS-70 • • 6 SCREW HEXAGONAL CAP BC 4X25
6 21995106 FLANGE,GUIDE 2 PNS-70 • • 7 TOOL HEXAGONAL WRENCH 3MM
7 22035114 STAND,LEG PNS-70 • • 8 TOOL HEXAGONAL WRENCH 4MM
8 22135323 STOPPER PNS-70 • • 9 WASHER FLAT Ni 6X13X1.0
9 22605245 CARTON PNS-60 • 0 WASHER FLAT Ni 8X18X1.2
9 22605226 CARTON PNS-70 •
10 22715121 STAY,PNS-60 •
10 22715114 STAY,PNS-70 •
11 22805262 ASS'Y,SHAFT SHEET PNS-60 •
11 22805181 ASS'Y,SHAFT SHEET PNS-70 •
12 22805182 ASS'Y,BRAKE PNS-70 • •

10
1 Structure & Spare Parts

1-11 ACCESSORIES

7 1

1 3 5 2 4 6 13

ENGLISH JAPANESE
8 10 11 12
9 14

CJ-60
PARTS LIST-Main Parts- CJ-70
PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts Name
1 13499109 A.C. CORD (117V) • • 1 SCREW PLASTIC HEAD BK 3X6
2 23495124 AC CORD (240VA) • •
3 23495214 AC CORD 100V 3P • •
4 13499111 AC CORD KP-610 240VE.BS • •
5 23495125 AC-CORD 220V • •
6 13499209 ADAPTER PLUG • •
7 22605246 CARTON,CJ-60 •
7 22605206 CARTON,CJ-70 •
8 26015165 MANUAL,USE EN CJ-70/60 • •
9 26015166 MANUAL,USE JP CJ-70/60 • •
10 21545118 PAD,INK CATCH CJ-70 • •
11 21935110 TOOL ALIGNMENT • •
12 22405143 DISK,RFW-001 CAMMJET FIRM WARE • •
13 22335120 CAP,CJ-70 • •
14 22135320 STOPPER,CARRIAGE CJ-70 • •

11
1 Structure & Spare Parts

1-12 TUC-60/70 CONTROL BOX

PARTS LIST -Main Parts-


Parts No. Parts Name 25 22715133 STAY,INLET TUC-60/70
1 22445659 AC ADAPTER DCP-301A (100V) 26 22135336 STOPPER,ADAPTOR TUC-60/70
2 22445660 AC ADAPTER DCP-302A (117V) 27 13119304 SW MJ3J-13AS
3 22445661 AC ADAPTER DCP-303A (230V) 28 13119305 SW MJ3J-18AS
4 22445662 AC ADAPTER DCP-304A (240VA) 29 2215359200 BOSS NUT #592
5 22445663 AC ADAPTER DCP-305A (240VE)
6 22805225 ASS'Y,COVER GEAR TUC-60/70
7 22805229 ASS'Y,GEAR S80S60 TUC-60/70
8 22805226 ASS'Y,MOTOR TUC-60/70 PARTS LIST -Supplemental Parts-
9 22805224 ASS'Y.FRAME R TUC-60/70 Parts Name
10 21985112 BRACKET,TUC-60/70 1 BINDER T-18S 80MM
11 23505370 CABLE-ASSY 3P FBSW TUC-60/70 2 CAP DIP VCP-3 BK
12 23505371 CABLE-ASSY 3P MODESW TUC-60/70 3 PIN SNAP M14
13 23505372 CABLE-ASSY 4P POWER TUC-60/70 4 RING TYPE C M14
14 23505373 CABLE-ASSY DIN TUC-60/70 5 SCREW BINDING HEAD Ni 3X6
15 13369134 CONNECTOR TCS-2230-01-1101 6 SCREW BINDING HEAD BC 5X12
16 22025232 COVER,TUC-60/70 7 SCREW BINDING HEAD BC 4X15
17 12369446 CS-2 CLIP 8 SCREW HEXAGONAL CAP BC 4X10
18 21995107 FLANGE,MOTOR TUC-60/70 9 SCREW HEXAGONAL CAP BC 4X6
19 21685115 GEAR,S24S6(B6.5C12) TUC-60/70 0 SCREW HEXAGONAL CAP BC 4X20
20 7440709020 INLET BOARD ASS'Y { SCREW SOCKET SET WP Cr 3X3
21 7440709010 MAIN BOARD ASS'Y } SCREW W-SEMS BC 4X10
22 13129170 POWER SW AJ7201B q SCREW W-SEMS BC 3X6
23 22295148 SHAFT,M4TAP TUC-60/70 w SPACER POLY PIPE 4.3X8X4
24 22295149 SHAFT,SUPPORT TUC-60/70 e WASHER FLAT BC 5X10X1.0

12
1 Structure & Spare Parts

1-13 TUC-60/70 OTHERS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name Parts Name
1 22805231 ASS'Y,ARM TUC-60/70 1 LABEL DO NOT KICK IDNo.753
2 22805227 ASS'Y,MIRROR TUC-60/70 2 PIN SNAP M14
3 22805230 ASS'Y,SCREW TUC-60/70 3 RING TYPE C M14
4 22805228 ASS'Y,SENSOR TUC-60/70 4 SCREW BINDING HEAD BC 3X6
5 21985113 BRACKET,SENSOR TUC-60/70 5 SCREW HEXAGONAL CAP BC 4X10
6 22115714 FRAME,L TUC-60/70 6 SCREW PLASTICK HEAD BK 3X6
7 21655139 HOLDER,SLIDER TUC-60/70 7 SCREW W-SEMS BC 4X10
8 21545125 PAD,STAY TUC-60/70 8 SCREW W-SEMS BC 3X6
9 22295147 SHAFT,TUC-60/70 9 SCREW W-SEMS BC 3X15
10 22185103 SLIDER,1 TUC-60/70
11 22185102 SLIDER,GUIDE TUC-60/70
12 22715134 STAY,MIRROR TUC-60/70
13 22715131 STAY,SENSOR LOW TUC-60/70
14 22715132 STAY,SENSOR UP TUC-60/70
15 22135337 STOPPER,MIRROR TUC-60/70

13
1 Structure & Spare Parts

1-14 TUC-60/70 ACCESSORIES

2
1
2 3

1
3

4 5 6

6 5
7

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


Parts No. Parts Name Parts Name
1 22605275 CARTON,TUC-60/70 1 CLAMP CABLE CLAMP FCN-3010
2 21995106 FLANGE,GUIDE 2 PNS-70 2 CLAMP CORD KEEP K-106G
3 22135527 GUIDE,MEDIA TUC-60/70 3 SCREW HEX. CAP + FLANGE BC 3X5
4 26015157 MANUAL,USE JP/EN TU-70/60 4 SCREW HEXAGONAL CAP BC 4X6
5 21935129 TOOL,HEXAGON 2.5 ZN 5 SCREW HEXAGONAL CAP Ni 8X8
6 21935130 TOOL,HEXAGON 3 ZN 6 SCREW HEXAGONAL CAP BC 4X40
7 21935131 TOOL,HEXAGON 6 ZN

1-15 TU-60/70
2 3
8,9

10,11

PARTS LIST -Main Parts-


Parts No. Parts Name
1 12339121 CAP,50*30
2 22605274 CARTON ,TU-60
3 22605257 CARTON ,TU-70
8 22155119 PIPE,TAKE UP TU-60
9 22155118 PIPE,TAKE UP TU-70
10 22185331SZ RAIL,SLIDER TU-60
11 22185329 RAIL,SLIDER TU-70

14
15229754 GP2A20
TANK SENS BOARD
PAPER SENSOR F PAPER SENSOR R

HEAD ORIGIN SENSOR BOARD


INKTANK UNIT

AC SW FUSE HOLDER
AJ7201B BM-SS-I-14
13129170 12189835
AC INLET TRANS FORMER CN6 CN12
SUP-J3G-E 22455108U0

CN3
POWER BOARD 22935109
13429746

TRANCE BOARD
CN2
CN3
2-1 WIRING MAP

CN8
CN3
I/F BOARD
2 Electrical Section

CN5
CN6
MAIN BOARD 22935111
FAN MOTOR FAN MOTOR

CN4
CN5
21715104 21715104

CN1 CN9
FAN SCIROCCO FAN SCIROCCO
109BF24HA2 109BF24HA2

CN2
CN1

GRID MOTOR
CN11

CARIAGE MOTOR
CN4 CN7 CN9

CN1
CN5
LCD
HEAD M PANEL BOARD

HEAD C CN2
CN1 HEAD DRIVER BOARD
CN6 CN3
CN5 CN1
HEAD Y
CARIAGE
CN4

BOARD
PMP MTR COVER SW
HEAD BLACK
CN3

MTR CONNECTION BOARD


CN6
LINER ENCORDER BOARD

HEADS9200-Q
2 Electrical Section

15
2
2 Electrical Section

2-2 MAIN BOARD ASS'Y

DESCRIPTION

470u/63V IL-S-2P-S2T2-EF
L4960 ZJSR5101-222
10u/25V
5264-04AX
CL02BE181
ISR139-400A
IL-FPC-22ST-N IL-FPC-24ST-N
100u/63V PO222
D5SM6M
PO333

IL-FPC-8ST-N

330

103
470u/63V 104

102
104
100u/25V 100u/25V ZJSR5101-222

IL-FPC-28ST-N
MTD2005 MTD2005 ALS08 LS245 16V8H-25 ENC LS245 LS245
5566-06A

103

822
102
102
472

472
104 104 104 104
1SR139-400A

2 1.0/2W

822
1.0/2W 1.0/2W
102
ZD5

IL-S-7P-S2T2-EF

330 HY62256ALJ-70 LS257 LS245 ALS574


IL-S-9P-S2T2-EF

330 330 BA10324AF


330 IDT71030SA100PF
MUX CJ-70
473
471
103

330 330
330 EXBA10E103J 104
472

330
LS257 ALS574
LS245
uPD71055
NE555PS 104
5483-15A

74LS14 74ALS08
EXBM16D8 LS245
473
222

LS257 ALS574
222

330 EXBA10E103J
222

104
TOP CJ-70 HEAD CJ-70 EXBV8V330J
M5220FP
NJU210AD
uPD71055 LS245
222
473

222 330 EXBV8V330J

SIMMSOCKET 6-176438-7
EXBA10E103J
222

222

104
HM5118160AJ-70
104
102 EXBA10E103J EXBA10E103J 74F139
SEL-6414E
LS541 SH21F CJ-70
IL-G-7P-S3T2-E
IL-G-6P-S3T2-E

1SS-133 103

EXBX8V330J EXBX8V102J
STB CJ-70
104 HM511860AJ-70
LS245
104

PCM55HP PCM55HP 104


EXBS8V330J
DTC114EF

1SS-133

DTC114EF

16V8H-7 RASDEC EXBS8V330J


EXBA10E103J

104
93LC66 104 104
TC35096
FLASH ROM
16V8H WAIT
R15239219 HD6417604 EXBS8V330J
EXBA10E103J
BATTERY HOLDER BCR20V4

RTC4553
EXBA10E103J
104
330 103
103 330 104
1SS-133
KSD04
153 472

2SC1815

2SA1015

1234 10u/25V

SG531 28.7MHz 7705CPS-B


102

SG531 49.152MHz

DIP SW Indicates revision of the circuit board.


BIT# FUNCTION OFF ON
1 Pen Down Wait Wait time OFF Wait time ON
2 Model Type CJ-70 CJ-60
3 Memory Mode 8M or 12M 16M or 32M
4 Reserved Always OFF

* BIT#1 is a function to make the pen wait for 10 msec. after the pen down before cutting. Set it OFF usually.

* BIT#3 is a selection of the memory. There is already 4M on the circuit board.


When expanding to 8M or 12M, add 4M or 8M SIMM.
When expanding to 16M or 32M, add 16M or 32M SIMM. SIMM Specifications
ACCESS TIME 60 ns
PARITY NONE

Electric Maintenance Part


IC.No. Parts No. Description Function
IC44 15189105 MTD2005 Pump Motor Driver
IC45 15189105 MTD2005 Solenoid Driver
IC43 15199237 L4960 Head Power Supply Regulator

16
2 Electrical Section

MAIN BOARD_1/6 Circuit Diagram

VCC VCC VCC VCC VCC


RA2 RA3 RA4 RA5
1 10 1 10 1 10 1 10
2 9 2 9 2 9 2 9
3 8 3 8 3 8 3 8
4 7 4 7 4 7 4 7
5 6 5 6 5 6 5 6

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

A14
A12
A10

A11
A13
A15

A22
A20
A18
A16

A17
A19
A21
A23

A26
A25
A24
A6
A4
A2
A0

A1
A3
A5
A7

A8

A9
A[0..26] A[0..26]
D[0..31]
D[0..31]

2
IC4
A1 2 A1
A2 3 21
A3 4 A2 EXIO /EXIO
A3 22
LCD_E LCD_E
A4 14 44
A23 5 A4 LCD_CS 25 /LCD_CS
A24 6 A23 LCD_W
A24
STB 26 /STB
/RESET 7 CS0 BUSY
27
BUSYP
8 CS1 ACK 28
/ACKP
READYP 29
/READYP
IC3 9 30
C2 RD/WE CENT_STD CENT_STD
VCC A0 30 130 D0
CE0.1u A0 D0
VCC A1 31 D1
131 D1 10 31
IC1 A1 IVECF IRL1
8

VCC A2 32 D2 133 D2 32
A3 A2 135 IRL2
7705CPS-B 34 D3 D3 WREQ
15 WREQ IRL3 37
R2 A4 A3 136 D4 16
35 A4 D4 /INTSERVO INTSV
R1 A5 36 137 D5 17 38
+5

10K A5 D5 /RNO RNO VEC4


10K 7 A6 37 138 D6 18 39
SNS A6 D6 /INTEXT INTEXT VEC5
5 A7 38 140 D7 19 40
RST A7 D7 /INTKEY INTKEY VECOE
2 A8 39 142 D8 41
RSTIN C4 A8 D8 ITA /INTA
1 A9 41 143 D9 11 42
3 VREF CE0.1u A10 A9 D9
144 D10 28.7MHz CLK VEC_EXT /VEC_EXT
43
GND

CT A11 A10 D10 1 D11


44 20 43
A12 A11 D11 /RESET RESET IVF3
45 2 D12
A12 D12
+ C1 C3 A13 46 D13
3 D13 SH2IF_CJ70(PLSI1016_60J)
10u/25V CE0.1u A14 47 A13 5 D14 VCC
A14 D14
4

A15 49 7 D15
A16 A15 D15
51 8 D16 1
A17 A16 D16 9 DIR
52 D17 VCC 19 IC2
A18 A17 D17 G
53 10 D18
A19 A18 D18
55 11 D19 9 11 D0
A20 A19 D19 13 A8 B8
VCC 57 D20 D20 8 12 D1
A21 A20 15 D21 RA6 A7 B7 D2
58 D21 7 13
A22 59 A21 16 D22 1 10 6
A6 B6
14 D3
RA1 A23 A22 D22 17 A5 B5
61 D23 2 9 5 15 D4
1 A24 A23 D23 A4 B4
10 63 D24 19 D24 3 8 4 16 D5
2 9 A25 64 A24 21 D25 4 7 3
A3 B3
17 D6
3 A26 A25 D25 A2 B2
8 65 22 D26 5 6 2 18 D7
A26 D26 A1 B1
4 7 23 D27
D27
5 6 122 25 D28 EXBA10E103J
RES D28
27 D29 74LS245
D29
EXBA10E103J 112 28 D30
CKPREQN D30
C7 111 29 D31
CKPACKN D31
VCC CE470p R3
R4 108 72
28.7MHz CAP1 CS0 /CS0
330 3.3K 109 73
CAP2 CS1 74 /CS1
CS2 /CS2
104 75
C8 VCC-PLL CS3 /CS3
106 76
VSS-PLL BS /BS
CE0.1u 77
RD/WE,WE RD/WRL
VCC 116 87
XTAL RD /RD
X1 114
EXTAL RAS,CE
79
/RAS
4 3 R5 33 118 80
+5 OUT CKIO CAS,OE
2 GND 1 81
NC CASHH,WE3 /CAS3,/WE3
C5 C6 105
MD0 82
SG531(28.7MHz) NON NON 107 CASHL,WE2 /CAS2,/WE2
MD1 CASLH,WE1 83 /CAS1,/WE1
110 MD2 85
117 CASLL,WE0 /CAS0,/WE0
MD3 CKE 88
119
MD4
PC43 120 MD5 66
DACK0 DACK0
68
CE0.1u DACK1
92 70
/BGR BACK,BRLS DREQ0 DREQ0
/BRLS 93 BREQ,BGR DREQ1
71
89
94 WAIT 90
95 WDTOVF NC
PM_PHB 97 FTOB
PM_PHA FTOA NMI 125
99 126
100 FTI IRL3
FTCI IRL2 127
128
101 IRL1 129
RXD 102 RXD IRL0
TXD TXD IVECF 124
103
SCK
6 VCC
14 VSS
VSS
VCC 20 IC50
26 VSS
VSS 4 1 19
33 VCC 12 CS0 I/O
VSS VCC 2 CS1 I/O 18
R42 42 18 3 17
10K 50 VSS VCC CS2 I/O
VSS VCC 24 4 16
56 40 CS3 I/O
VSS VCC 5 CAS0 WAIT 15
62 48 6 14
69 VSS VCC CAS1 IVF3
VSS 54 7 13
78 VCC CAS2 EXT_W /EXT_W
VSS VCC 60 8 12
86 67 CAS3 LCD_W
VSS VCC 9 11
91 84 /RESET RESET OE
98 VSS VCC WAIT_CJ-70(16V8H-7)
VSS VCC 96
115 113
121 VSS VCC
VSS VCC 123
134 VSS 132
141 VCC 139
VSS VCC
HD6417604

17
2 Electrical Section

MAIN BOARD_2/6Circuit Diagram

28.7MHz

/RESET

D[0..31] D[0..31]
A[0..26]
A[0..26] HD_SCK
IC20
D7 2 18 DA7 IC19
D6 3 A1 B1
17 DA6
D5 4 A2 B2
16 DA5
InputPA,PB PA A3 B3 29
D4 5 15 DA4 2 HDC 30
HD_C
LinerorMTREncordorSelect PB A4 B4 RESET HDM HD_M
FOUT4:fromLinerEncordor D3 6 14 DA3 3 31
A5 B5 ENT HDY HD_Y
2 FOUT2:fromMTREncordor
D2
D1
D0
7
8
9
A6
A7
A8
B6
B7
B8
13
12
11
DA2
DA1
DA0
4

24
DIR

CKC
HDK
32
HD_K

IC16 25 CKM
11 19 TP24 IC18 26
D0 CLK28.7 G TP CKY
3 D0 37 1 11 32 27
D1 4 STBEN 44
DIR 35 CK28.7 CK8 31 CKK
D2 D1 STBENCLR RESET CKIN DD0
IC8 5 21 74LS245 44 17
1 19 R52 33 D3 6 D2 FIRST
22 IC21 7 RESET 28 DD1 16
DD0
CLK1 DIR D4 D3 DIR AM7 STB ENT DD2 DD1
2 PA 18 7 20 A8 2 18 15 41
3 FOUT4 D5 D4 DMYSTB A1 B1 AM6 DD3 DD2 FLCMY FLCMY
PB FOUT2 17 8
D5 A7 3
A2 17 30 6 14 42
4 16 D6 9 A6 4 B2 16 AM5 AM11 25 C0 DPCS DD4 10
DD3 FLK FLK
5 NC NC 15 R73 D7 10
D6 A3 B3 AM4 AM12 C1 DD5 DD4
NON A5 5 15 26 9
NC PA0 D7 A4 B4 AM3 AM0 C2 DD6 DD5
6 NC PB0 14 A4 6
A5 14 8 38 8
7 13 A16 18 A3 7 B5 AM2 AM1 C3 PO6 DD7 DD6
NC PA1 A16 A6 B6 13 9 C4 7
DD7
8 12 A17 17 A2 8 12 AM1 AM2 10
NC PB1 A17 A7 B7 AM0 AM3 C5
9 NC OE 11 A18 16 A1 9 11 15 39 44 28
A18 A8 B8 AM4 16
C6 HSCK
36
WE C14
37
AM5 C7 DA5 RD SRAMWE /SRAMWE
ENC(16V8H-25) VCC 19 17 3 5 38
1 G AM6 18 C8 D5
4 DA6 22 HCS1 SRAMCS /SRAMCS
DIR C9 D6 PO6 RAMOE 39 /RAMOE
42 40 AM7 19 5 DA7 43
/RNO 26 RNIZ FLCMY 39 FLCMY 74LS245 AM8 20 C10 D7 DA0 20 A14
43 EPLS FLK FLK AM9 C11 DA1 19 DI0
EDIR IC22 21
C12 CKC
40
AM10 DA2 18 DI1
19 2 18 22 41
/CAS0,/WE0 WE A1 B1 C13 CKM DI2
3 17 42
35 A2 B2 37
CKY
43
RESET A15 4 A3 B3
16 PO7 CKK MUX_CJ-70(PLSI1016-60LJ)
A13 5 15 AM12 27 29
A4 B4 AM11 HCS6 RST55 RST55
A12 6
A5 B5
14
14 A11 7 13 AM10 TOP_CJ-70(PLSI1016-60LJ)
HEAD A6 B6 AM9
A10 8
A7 B7
12
WREQ
HEAD_CJ-70(PLSI1016-60LJ) A9 9 11 AM8
A8 B8
VCC 19
G
1 AM14
DIR
74LS245

/RD

IC15
AM0 10 15 DA0
AM1 A0 D0 DA1
9 16
DPRAM VCC
AM2
AM3
8
7
A1
A2
D1
D2 17
18
DA2
DA3
IC14 AM4 A3 D3 DA4
6 19
58 AM5 A4 D4 DA5
CSL 23 13
59 55 AM6 A5 D5 DA6
WEL CSR 5 12
A6 D6
IC17 60 54 AM7 24 11 DA7
BUSYL WER A7 D7
11 61 53 AM8 4
D0 CLK28.7 INTL BUSYR AM9 A8
15 37 52 25
D1 16 D0 STBEN 38 INTR AM10 A9
D1 FIRST 3
D2 17 AM11 A10
D2 DMYSTB 2 1
OEL
26 A11
D3 18 A1 2 48 AM12 2
D4 D3 A0L OER AM0 A12
19 A2 3 47 21
D5 D4 A1L A0R AM1 AM14 A13
20 D5 3 A3 4 46 1
D6 21 STB 4 A4 5 A2L A1R 45 AM2 A14
D6 DRV1 A3L A2R AM3
DRV2 5 A5 6 A4L A3R 44 20 CS
A16 30 A6 7 43 AM4 22
A17 A16 A5L A4R AM5 OE
29 A17 ROM 6 A7 8 A6L A5R 42 27 WE
A18 28 7 A8 10 41 AM11
A22 A18 SERVO A7L A6R AM12
27 8 A9 11 39 HY62256ALJ-70
A23 26 A22 PIO1
9 A10 12 A8L A7R 38
A24 25 A23 PIO2 D0 A9L A8R
A24 10 14 37
FLOE D1 D0L A9R DD7
22 15 34
HEAD D2 D1L D7R DD6
31 16 33
36 WE 39 /HCS0 D3 17 D2L D6R 32 DD5
RD HCS0 D4 D3L D5R DD4
32 40 /HCS1 19 31
CLK1MO HCS1 D5 D4L D4R DD3
33 CLK1M HCS6 41 /HCS6 20 D5L D3R 29
D6 21 28 DD2
D7 D6L D2R
14 22 D7L D1R 27 DD1
/CS0 CS0 26 DD0
/CS1 24 CS1 D0R
24
GND
35 RESET 44 25 56
DIR245 GND VCC 57
VCC
STB_CJ-70(PLSI1016-60LJ)
/SRAMWE
IDT7130SA100PF /SRAMCS
/RAMOE

HD_STB
HD_DRV1
HD_DRV2

/FLASH
/SERVO
/PIO1
/PIO2
/FLOE

18
2 Electrical Section

MAIN BOARD_3/6 Circuit Diagram

D[0..31] D[0..31]
BUSYP
VCC VCC
/ACKP
/READYP
RA16 RA17
A[0..26] 1 10 6 5 IC33
A[0..26] 2 9 7 4 D8 2 D1 Q1
19
SELECT
3 8 8 3 D9 3 18
4 7 D2 Q2 /FAULT
9 2 D10 4 17
5 6 D3 Q3 PERROR
10 1 D11 5 D4 Q4 16 IC39
D12 6 15 BUSY
D5 Q5 2 1A 1Y 4 /ACK
IC32 EXBA10E103J EXBA10E103J D13 7 14 3
D6 Q6 1B
D0 31 D0 43 D14 8 13 5 7
30 PA0 42
INKSENS_C D15 9 D7 Q7
12 6
2A 2Y
D1 D1 PA1 INKSENS_M D8 Q8 2B
D2 29 41 11 9
28 D2 PA2 INKSENS_Y 3A 3Y
D3 D3 PA3 40 11 10
INKSENS_K CLK 3B
D4
D5
D6
D7
27
26
25
24
D4
D5
D6
PA4
PA5
PA6
39
38
37
36 SW2
TANK
/FLBUSY
1 OC
74ALS574
14
13

1
4A
4B
4Y 12
2
D7 PA7 CENT_STD A/B
1 8 15
/RD G
/CAS0,/WE0 44 RD PB0 14
PAPER_F 2 7
35 WR PB1 15
PAPER_R
3 6 74LS257
A1 5 A0 PB2 16 4 5 IC34
4 18 ORG /STB
A2 A1 PB3 HEAD_CAR
D8 2 A1 B1 18 STAT
32 19 KSD04 D9 3 17
RST55 2
RESET PB4 20 COVER D10 4 A2 B2 16 /AUTOFD
/PIO1 CS PB5 POW_SW ---DIPSW----- A3 B3 /INIT
PB6 21 1:SOFTLAND.10msWAIT D11 5 15
22 CONNECTION D12 6 A4 B4 14 /SELECTIN
PB7 /DSR 2:RESERVED A5 B5
3:MEMMODE16or32MSIMMON D13 7 13
10 D14 8 A6 B6 12
PC0 SIO_IN 4:CENTROEXTFORIEEE1284CHIP A7 B7
PC1 11 D15 9 11 CD[0..7]
12 /SARS A8 B8 CD[0..7]
MEM_MODE
PC2 13 MEM_MODE
PC3 /CENT_EXT /CENT_EXT 19 G
PC4 9 1
8 /REVERSE DIR
PC5 7
PC6 74LS245
PC7 6
TP19 TP23 TP25
UPD71055 TP TP TP IC35
D7 2 D1 Q1 19 CD7
TP25 D6 3 D2 Q2 18 CD6
TP23 D5 4
D3 Q3 17 CD5
VCC D4 5 D4 Q4 16 CD4
D3 6 15 CD3
D5 Q5
D2 7 D6 Q6 14 CD2
RA22 RA23 D1 8 13 CD1
D7 Q7
1 10 1 10 D0 9
D8 Q8 12 CD0
2 9 2 9
3 8 3 8 11
4 7 CLK
4 7 1
5 6 OC
5 6
74ALS574
EXBA10E103J EXBA10E103J IC36
IC31 D0 4 2 CD0 IC38
1Y 1A
D0 31 D0 PA0 43 PMPOWER 1B 3 19 Q1 D1 2 CD7
D1 30 42 D1 7 5 CD1 18 3 CD6
D1 PA1 FAN 2Y 2A Q2 D2
D2 29 D2 PA2 41 MtrGain 2B 6 17 Q3 D3 4 CD5
D3 28 D3 PA3 40 MLPOW
D2 9 3Y 3A
11 CD2 16
Q4 D4 5 CD4
D4 27 D4 PA4 39 MHPOW 3B 10 15 Q5 D5 6 CD3
D5 26 38 D3 12 14 CD3 14 7 CD2 IC26B
D5 PA5 4Y 4A Q6 D6
D6 25 D6 PA6 37 /RTS 4B 13 13 Q7 D7 8 CD1 BA10324AF
D7 24 36 12 9 CD0 5
D7 PA7 /DTR Q8 D8 +
A/B 1 7
44 RD PB0 14
SIO_OUT G 15 CLK 11 6 -
35 WR PB1 15
SIO_CLK OC 1
A1 5 A0 PB2 16 74LS257
/RTC_CS
A2 4
A1 PB3 18 74ALS574
32 19 RTC_ENB
IC37
RESET PB4 /RTC_WR CD4 IC26C
/PIO2 2 CS PB5 20 /AD_CS D4 4 1Y 1A 2
PB6 21 3 BA10324AF
22 E2PROM_CS D5 1B
PB7 CUT/PRINT 7 2Y 5 CD5 10
2A 6 +
8
10 D6 2B
PC0 9 3Y 3A
11 CD6 9
-
11 RA15 VCC TP20 10
PC1 12 TP 3B
PC2 8 9 D7 12 14 CD7
13 7 L G 10
4Y 4A
13
PC3 IC26A 4B

4
PC4 9 6 11
8 BA10324AF IC26D
PC5 5 12
A/B 1
7 4 13 3 15 BA10324AF
PC6 6 + G
3 14 1 12
PC7 R18 SOL_REF +
2 15 2 - 74LS257 14
UPD71055 1 16 47K 13
MO -
R17
C18
EXBM16 3.3K

11
CE0.01u

RA24
1 10
2 9
3 8 SOL_DIR
4 7
A1 TP27 5 6
A1 TP
EXBA10E103J /SARS
IC30A SIO_IN
A3 2 A Y0 4 /CRD
SIO_OUT
A4 3 5 /CWR
B Y1
6
SIO_CLK
Y2 /PANEL
/EXIO 1 E Y3 7 VCC IC40
IC29 RTC_ENB 12 CS1
74F139 1 8 3 13
E2PROM_CS 2 CS +5 DIN DOUT
SK NU 7 /RTC_CS
4 CLK
3 6 11 14
4 DI ORG CS0 TP
TP26 DO GND 5 /RTC_WR 2 WE
IC30B TP
A1 14 12 TP21 TP22 R13 93LC66 VCC
A2 13 A Y0 /LED TP TP
B Y1 11 /SW0 10K(1%) A1015 D4
Y2 10 /SW1 Q3 1SS133 L1 5
15 9 8 6
E Y3 VCC L2
IC28 L3 7
74F139 CN13 3 14 CE0.1u 9
HEAD_SARM 4 AIN0 VDD 1 L4
2 AIN1 GND L5 10
5 10 C17
1 6
AIN2 DO
11 RTC-4553
AIN3 SARS R14
IL-S-2P-S2T2-EF 1K R6
2 R15 10K
/AD_CS CS
1 SE VREF 9 15K
12 8
CK AGND

2
13 DI Q4
VSS 7 C1815 BT1
PC3 R16 CR2032VH
TC35096AF CE0.1u 4.7K CR2032:RTCBACKUP

1
19
2 Electrical Section

MAIN BOARD_4/6 Circuit Diagram

A[0..26]
A[0..26]

D[0..31]
D[0..31]
VCC
MA[0..10]
IC5

40
VCC

RA19 IC6 CN14


A2 4 5 MA0 MA0 17 2 D0 10 2 D0 A1 21 19 D0

+5
4 5 A0 D0 D1 VCC D0
A3 3 6 MA1 MA1 18 3 30 4 D1 A2 22 18 D1
2 A4
A5
2
1
3 6
2 7
1 8
7 MA2
8 MA3
MA2
MA3
MA4
19
20
23
A1
A2
A3
D1
D2
D3
4
5
7
D2
D3
D4 MA0
59

12
VCC
VCC
D1
D2
D3
6
8
20
D2
D3
D4
A3
A4
A5
23
24
25
17
16
15
D2
D3
D4
A4 D4 D5 A0 D4
EXBS8V330J MA5 24 8 MA1 13 A1 22 D5 A6 26 14 D5
MA6 25 A5 D5
9 D6 MA2 14 D5 24 D6 A7 27 13 D6
A6 D6 D7 15 A2 D6
RA20 MA7 26 A7 D7 10 MA3 A3 D7 26 D7 A8 28 12 D7
A6 4 5 MA4 MA8 27 33 D8 MA4 16 49 D8 A9 29 10 D8
4 5 A8 D8 D9 A4 D8
A7 3 6 MA5 MA9 28 34 MA5 17 51 D9 A10 31 9 D9
A8
A9
2 3 6
2 7
7 MA6 A9 D9
D10
35 D10
D11
MA6 18
28
A5
A6
D9
D10 53 D10 A11 32 NOT USED 8 D10 EPROM
1 8 MA7 14 36 MA7 A7 55 D11 A12 33 7 D11
1 8 RAS D11 D12 31 D11 ( NOT USED )
31 LCAS D12
38 MA8 A8 D12
57 D12 A13 34 6 D12
EXBS8V330J 30 39 D13 MA9 32 61 D13 A14 35 5 D13
UCAS D13 D14 A9 D13
13 40 MA10 19 A10 63 D14 A15 36 4 D14
WE D14 D15 D14
RA21 29 41 65 D15 A16 37 3 D15
A10 OE D15 D15
4 4 5 5 MA8 44 RAS0 D16
3 D16 A17 38
A11 3 6 MA9 HM5118160AJ-70 34 5 D17 VCC A18 39
A12 2 3 6 7 MA10 RAS2 D17
2 7 45 RAS1 D18 7 D18 2
1 1 8 8 33 RAS3 D19 9 D19 1 20
IC7 D20 21 D20
EXBS8V330J MA0 17 2 D16 40 23 D21
A0 D0 D17 CAS0 D21
MA1 18 3 43 25 D22

11
30
A1 D1 D18 CAS1 D22
MA2 19 A2 D2 4 41 CAS2 D23 27 D23
MA3 20 5 D19 42 50 D24
A3 D3 D20 CAS3 D24
MA4 23 A4 D4 7 D25
52 D25
IC55 MA5 24 8 D21 47 54 D26
1 19 A5 D5 D22 WE D26
MA6 25 9 56 D27
IN I/O A6 D6 D23 D27
A22 2
A22 I/O
18 MA7 26
A7 D7
10 67
PD1 D28 58 D28
A23 3 17 MA8 27 33 D24 68 60 D29
A23 I/O A8 D8 D25 PD2 D29
A24 4
A24 I/O
16 MA9 28
A9 D9
34 69
PD3 D30
62 D30 IC53
5 15 RA7 35 D26 70 64 D31 A1 11 15 D0
/CS3 CS3 EPROM D10 D27 PD4 D31 A0 D0
6 14 4 5 14 36 35 A2 10 17 D1
/RAS RAS RAS2 4 5 RAS D11 D28 NC A1 D1
7 13 3 6 31 38 29 A3 9 19 D2
MEM_MODE MODE RAS1 3 6 LCAS D12 D29 NC A2 D2
8 12 2 7 30 39 11 A4 8 21 D3
/CS0 CS0 RAS0 2 7 UCAS D13 D30 NC A3 D3
9 11 1 8 13 40 36 A5 7 24 D4
/RESET RESET OE 1 8 29 WE D14 D31 NC A4 D4
OE D15 41 37
NC
A6 6
A5 D5
26 D5
RAS_DEC(16V8H) EXBS8V330J 38
NC
A7 5
A6 D6
28 D6
HM5118160AJ-70 46 A8 4 30 D7
NC A7 D7
48
66
NC
A9
A10
42
41
A8 D8
16
18
D8
D9
FLASH MEMORY
NC A9 D9
71 A11 40 20 D10
NC A10 D10
1 A12 39 22 D11
RD/WRL 39
VSS A13 38
A11 D11
25 D12
VSS A12 D12
72 A14 37 27 D13
VSS A15 36 A13 D13
29 D14
A14 D14
SIMM-72 VCC A16 35
A15 D15
31 D15
A17 34
A18 A16
3 12
A17 CE /FLASH
14
OE /FLOE
2 43
/FLBUSY 33 RY/BY WE 44 /CAS1,/WE1
BYTE RESET /RESET
RA8
4 5 MBM29F400BA-90
/CAS0,/WE0 4 5
3 6
/CAS1,/WE1 2
3 6
7
/CAS2,/WE2 1
2 7
8 ( IC-FLASH CJ-70 BOOT VER1.00 )
/CAS3,/WE3 1 8
EXBS8V330J

20
2 Electrical Section

MAIN BOARD_5/6 Circuit Diagram


CUT/PRINT
A[0..26]
A[0..26]

D[0..31] D[0..31]
MHPOW
MLPOW

VCC
IC27 TP TP TP TP
A1 81 TP3 TP4 TP5 TP6 PC49
A0 CE0.1u
A2 82
A1

8
A3 83 1 IC51A
A2 CWX R63
A4 84 A3 2 V+
A5 85 CCWX 2.2K
A4 5 3
A6 86 ECWX 6
+
1
A5 ECCWX 2.2K
RNGX 7 VCC 2 -
8 PC51 M5220FP
OVRX

23
D0 68 DX[0..11] R64 V-

9
D0 CE0.1u
D1 69 9

4
D1 XCA R67
D2 70 D2 10 TP7 TP8 IC46
D3 71 XCB C32 68K C46 CE2200p
11 TP DX11 1

+VS
D3 XCC TP B1
D4 72 12 DX10 2 CE2200p IC25D
D4 XCD B2 74LS14
D5 73 D5 DX9 3
D6 74 B3 R68
13 DX0 DX8 4 22
D7 75 D6
D7
XP0
XP1 14 DX1 DX7 5
B4
B5
IBPO -5V PC53 68K
2

10
16 DX2 DX6 6 21 CE0.1u
XP2 B6 IOUT
XP3 17 DX3 DX5 7 B7

8
76 18 DX4 DX4 8 19 IC54C
/SERVO CS XP4 B8 SJ
/RD 66 RD XP5 19 DX5 DX3 9 B9
67 20 DX6 DX2 10 18 R76 9
/CAS0,/WE0 WR XP6 B10 RFB R74
/INTSERVO 87 INT XP7
21 DX7 DX1 11
B11 2.2K
77 22 DX8 DX0 12 17 VCC 33
/INTA ITA XP8 B12 VOUT
/RESET 64 RSTI XP9 23 DX9 13 B13
NJU201A
VCC R12 24 DX10 14

13

11
XPA B14
X2 33 XPB 25 DX11 15
B15
4 3 80 26 16 IC54A
2 +5 OUT CKI XPC B16(LSB)
PC44 GND NC 1 VCC R7 10K XPD 27 TP17 TP18
C14 TP 30 TP TP 2 3 CN3

COM
C13 XPE TP TP

-VS
CE0.1u NON TP16 31 TP9 TP10 SERVO MUTE/LIVE
NON XPF VFC 1
SG531(49.152MHz) /RNO 91 RNO
D3 TP TP 2
92 RNI
1SS133 TP13 TP14 PCM55 -5V NJU201A
3
VCC RA14 57 PFC

5
4

1
20
24
CWY PC50 4
4 4 5 5 99 XPHA CCWY 58
5
3 6 100 59 GAIN_CTRL
2 3 6 7 61
XPHB ECWY
60 -5V CE0.1u VFG 6
2 7 YPHA ECCWY 7
FROM CARRI.ENCORDOR VCC 1
1 8
8 62 YPHB RNGY 32
8
TP2 33 DY[0..11] VCC PFG
EXBS8V102J TP1 OVRY PC46 9
CN1 TP 88
RA13 TP15 TP CNST MHPOW 10
IC23 89 34

23
1 XPHA TP ACC YCA TP12 TP11 CE0.1u MLPOW 11
4 5 2 18 94 35
2 XPHB 4 5 A1 Y1 UCK YCB TP TP D2 FAN_PWM 12
3 3 6 3 17 95 36 IC47
3 6 A2 Y2 DDACK YCC 13

8
2 7 4 16 63 37 1SS133 DY11 1

+VS
4 1
2 7
8 5
A3 Y3
15
TEST YCD B1 14
96 DY10 2
5 1 8
6
A4 Y4
14 97 MUX 38 DY0 B2 15
DY9 3
6 EXBS8V330J A5 Y5 MUY YP0 B3 R80
7 13 98 39 DY1 DY8 4 22 6 7 33 5483-15A
C10 C11 A6 Y6 MUTE YP1 DY2 B4 IBPO
IL-G-6P-S3T2-E 8
A7 Y7
12 R8 YP2
41 DY7 5
B5
CE1000p CE1000p 9 11 93 42 DY3 DY6 6 21 IC54B
A8 Y8 10K HEXMD YP3
43 DY4 B6 IOUT
YP4 DY5 7
B7
CN2 C9 C12 1 44 DY5 DY4 8 19
CE1000p CE1000p 19 G1 YP5
45 DY6 B8 SJ
DY3 9
1
2
YPHA
YPHB
G2
74LS541
YP6
YP7
46
47
DY7
DY8
DY2
DY1
10
11
B9
B10 RFB
18 R77
NJU201A
TO POWER BOARD
3 YP8 B11 4.7K
48 DY9 DY0 12 17
4 YP9
49 DY10 B12 VOUT
13
5 YPA DY11 B13
50 14 TP23
6 YPB 51 15
B14
7 YPC B15 R79
NON VCC YPD 52 2 C B 3 16 B16(LSB)
IL-G-7P-S3T2-E R71 55 no mount
PA YPE

COM
FROM GRIDENCORDOR 56

-VS
PB YPF Q2
R72 NON DTC114EF
R15239219

1
R9 PCM55
10K

20
24
PC45
R10
VCC
1K -5V CE0.1u

IC51B
LED1 R11
SEL-6414E 2.2K 5
+
DTC114EF 7
Q1 2.2K 6 -
3 2 M5220FP
B C R62

E
R65
C15 68K C16 CE2200p

1
CE2200p

R66
68K R78

2.2K

IC54D
NJU201A

15 14

16
AutoGainCtrl TP25
IC24A
IC24B IC25B 1
FAN 4 3
6 3 4
MtrGain
2
5
VCC 74ALS08
R60 74ALS08 74LS14
8

4.7K IC25A
PC48 IC49
CE0.1u 4 3 1 2
VCC

R Q
R61
2 7 74LS14
TRIG DIS
47K
GND

5 6
CVolt THR
NE555PS-L C45
C44 CE470p
1

CE0.01u

PWM f:31kHz
Duty:47%(L=ON)

21
2 Electrical Section

MAIN BOARD_6/6 Circuit Diagram

D5

1SR139-400A +35V

+VX IC43 L4960 L1


1 1 7 7

6 6 CL03BE181 R49
47K

2
C37 +
C33
2 470u/63V

2
10u/25V R69
+ 2.2K
R46
10K R47
4.7K
R48
C34 15K
D6 C36 R50
PO2200p D5SM6M
CE1000p
8.2K
C35
PO0.033u

+VX

+VX
VCC + C40
470u/63V IC42A VCC
IC44 1 IC45
MTD2005 PM_PHA 3 MTD2005
25 8 2 25 8
VCC VMMA VCC VMMA
3 ALM VMMB 20 3 ALM VMMB 20
74ALS08 CN11
5 10 SOL+ 5 10 FL3 1 3
SOL_DIR PHA OUT1 PHA OUT1 1 3 1

2
23 12 SOL- IC42B 23 12
PHB OUT2 PHB OUT2 2
24 14 4 24 14
DECAY OUT3 PM_PHB DECAY OUT3 3
18 6 18 ZJSR5101-222

2
OUT4 OUT4 4
5 R57
6 7 6 7 FL4 1 3 3 5267-04A
ENAA LGA 8.2K ENAA LGA 1

2
C38 22 ENAB LGB
21 74ALS08 22 ENAB LGB
21
9 R55 10K 9 ZJSR5101-222
CE1000P 2
NC
15 2
NC
15 TO POMPMTR

2
SOL_REF VREFA NC PMPOWER VREFA NC
26 16 26 16
VREFB NC VREFB NC
4 19 4 19
CR NC CR NC
FL5 1 3
R56 C41 1 3

2
1 27 1K C42 1 27
VSA VSB CE1000P VSA VSB
ZJSR5101-222
CE4700p

2
RSA

RSB

RSA

RSB
PG

PG
11

C39

11
13

17

13

17
FL6 1 3
CE4700p 1 3

2
R53 R58 R59 ZJSR5101-222
VCC

2
8.2K 1.0/2W 1.0/2W
R54
1.0/2W

22
2 Electrical Section

2-3 POWER BOARD ASS'Y


DESCRIPTION

470u/25V 470u/25V
S2L20U S2L20U
10mm Electric Maintenance Part
470u/16V
10mm S2L20U 223 223 223 223
R33/2W R33/2W
1SR139 10mm
104 10mm 10mm 10mm 10mm 20mm 10mm 10mm IC.No. Parts No. Description Function
Q3 Q4 U11 U10 Q3, Q4 15129444 2SB1551 Voltage Select

20mm
AN7915F AN7815F 2SB1551 2SB1551
U13 STR9005
U15 U14
220u/63V L6203 15mm L6203 Q8
U13
15119105
15199201
2SC4849
STR9005
Fan Driver
Regulator (+5V)
2

104

104
223 223
10mm U14 15199133 AN7815F Regulator (+15V)

104

104

104

104
104

223 223

10mm
U15 15199134 AN7915F Regulator (-15V)
S2L20U S2L20U
DTC114EF DTC114EF 20mm 220u/63V U6 15219174 NJU201AD Gain Selector
T2A 224 224 U10 15199952 L6203 Carriage Motor Driver
U11 15199952 L6203 Grit Motor Driver
10000u/25V 1000u/35V 1000u/35V 5566-04A
PFC-5000 PFC-5000 U7 15199901 uPC494C Carriage Motor Controller
5566-02A U8 15199901 uPC494C Grit Motor Controller
10mm PFC-5000 T2A PFC-5000 U2, U3, U5 15189106 M5220L OP Amp. for Motor

25mm
25mm
15mm

25mm

25mm

25mm
25mm

25mm
25mm
20mm
10mm
10mm
20mm

25mm
25mm
25mm
30mm

30mm
30mm
10mm 10mm
20mm
10mm 20mm
222

10mm
DTA114EF
20mm 10mm 10mm

10mm
102
74HC175

103
472

104

472

472
-
5566-06A

472 103 103

1SS133
1SS133
10000u/63V

15mm
15mm
1B4B1 DTC114EF

103

103

103
103
20mm

1SS133 103
+ U8 U7

102
10mm
uPC494 222 1SS133 uPC494 222
10mm U3
223 M5220L 223
104 104 104
PFC-5000

PFC-5000

102 102
10mm 103 332

10mm
332
104 1SS133 1SS133

102

102

102
102

10mm
Q8 103 1SS133 1SS133

20mm
10mm
2SC4849

10mm
332/2W 100u/63V
T1A
T1A

104

104

10mm
15mm

15mm
15mm
101

15mm
PFC-5000

PFC-5000
D5SBA20

15mm
10mm

10mm
151 10mm U5 U2

1SS133
1SS133

1SS133
1SS133
1SS133

1SS133
103

103
104

103
S2L20U

104

10mm 103
104
DTA114EF
104 472

M5220L
15mm
10mm

472

M5220L
CL02BE181 104

10KVR

10KVR
104 U6

473

473
101
101

NJU201A
T4A/250V 10mm
5566-10A

D5SBA20

333

472

683

683

472

104
681
681

103

681

681
104

103

104
PFC-5000 PFC-5000
5267-02A
5267-02A

15mm

104
102
102

103
104
T5A
10mm
10mm

10mm

10mm

1KVR 1KVR
PFC-5000 PFC-5000
5483-15AX

23
2 Electrical Section

POWER BOARD_1/2 Circuit Diagram


-15 U2B
R69 VREF
C28 5 +
PO0.068u/50V 4.7K 7 +15
6 -

4
5
M5220L CP1
U6A CE0.1u
R23 D9 1SS130
3 2
10K C14
+15 D10

14

12
VR3 1KVR R16 D5 PO0.01u/50V VX
1SS130
1SS130 U7

13
680
NJU201A 3

+5
REF
C20 R1 R32 R4 R100 2 FB
INV1

2
PO4700p/50V 3.3K 1 +5 C1
NONI1 CE0.022u
GainC C51 NON
10K2% 10K2% 1K2% C11
PO0.022u/50V C13 15 C1 8
9 11
U10
4 C3

VS
R67 R3 R28 PO0.01u/50V INV2 E1 EN BOOT1 R12 NON
R2 2.2K 16 11
NONI2 C2 10
NON 5 CN1
1K2% E2 IN1 NON

GND
1K2% 4 3
DEAD OUT1 1

2
C26 13 7

C
R
R51100K OC IN2 2
OUT2 1
D23
2 +15 CP7 NON
R30
UPC494 9 VREF
5566-02A

SENSE
PO0.1u/50V R19 +15 4.7K

5
6
7
CP5 CE0.1u

GND
10K 8

1
BOOT2
+5

8
CE0.1u
V+ U2A R14 C2 CE0.022u

8
D6
3 V+ 1K
R43 R44 + 1 3 U3A R20 L6203

10
6
+ R31
2 D13 D12 C55 1 1SS130 C15
- M5220L 2 4.7K D2
1K 680 +15 - M5220L 10K R10 D1
V- CP6 PO0.01u/50V + C9 C7
VFC D11

4
C24 CE0.1u 1SS130CE0.1u V- CP8 0.33/2W S2L20U

4
VR1 1SS130 1SS130 S2L20U
PO0.1u/50V CE0.1u
10KVR
-15 C53
R49 220u/63VCE0.1u CE0.22u
OfsetC R45
R27
10K
-15

47K
100 U9
4 2
FROM MAIN -15
5
D1 Q1
Q1 3
7
D2 Q2
Q2 6
CN2 12 10
SERVO Mute/Live D3 Q3
11
1 VFC Q3
2 13 15
+5 D4 Q4
14
3 Q4

1
PFC Q1
4
DTA114EF 9
5 MotorGainH/L 1 CLK
6 CLR

2
VFG 3
7 74HC175
8 PFG 3 CP13
9
+5

2
10 MtrSrc H/OFF R18 CE0.1u
11 MtrSrc L/OFF MHPOW 10K
+5 Q9
12 FanPWM Off/On MLPOW

1
13 FAN DTC114EF
14 R33
15 4.7K
5483-15AX
OPEN:MUTEON

C29 PO0.068u/50V

16
U6D +5
D16 D15 U3B
R24 14 15 1SS130
1SS130 1SS130
10K 5 D8
+ 7 R21
NJU201A 6
- 10K
C23 D14
C56
PO4700p/50V CE0.1u M5220L 1SS130
VR4
1KVR R17
680 C52 R22 U5B
R68 10K 5
+
7 +15
GainG NON NON
R70
6 - CP2
M5220L CE0.1u
C27 R52 100K
4.7K
D18 1SS130
+15 CE0.1u
PO0.033u/50V C17
CP11 D17

14
12
D7 PO0.01u/50V
VY
8

1SS130
V+ 1SS130 U8
3 U5A 3

REF
+5
+ 1 R5 R6 R9 R101 2
FB
R46 R47 INV1

2
2 1 +5 C4
- 10K2% 1K2% 3.3K C12 C16 NONI1 CE0.022u
1K 680 M5220L 10K2%
C1 8 U11
+15 V- R7 15 9 11 4
VFG

VS
R29 INV2 E1 EN BOOT1 R13
4

C25 CP12 R8 16 11 C6 NON


CE0.1u 2.2K NONI2 C2
PO0.1u/50V VR2 10 5 CN9
1K2% E2 IN1 NON

GND
10KVR 1K2% 4 3
-15 DEAD OUT1 1
13 7
OfsetG

C
R
R50 PO0.022u/50V OC IN2 2

2
PO0.01u/50V 1
OUT2 3
R48 UPC494 9
D24 VREF 4

SENSE
47K

5
6
100 NON R15

GND
R34 8 5566-04A
4.7K BOOT2
1K
1

-15 C5
CE0.022u
L6203

10
6
+5 +5 D3 D4
+ C10 C8 R11
0.33/2W S2L20U S2L20U
8
9

U6C U6B CE0.1u


C54
11 10 6 7 220u/63V CE0.22u

NJU201A NJU201A
+15

CP14
CE0.1u

CP15
CE0.1u
-15

24
2 Electrical Section

POWER BOARD_2/2 Circuit Diagram

1SR139-400
D30
FS9 F2 FS10 VX
1 2 1 2 1 2 VX -15 +15 +5
CN4
Q3 D28 PFC5000 CEE-2AT PFC5000
1

1
R60
D27
D5SBA20 22K 2SB1551 2
TO MAIN

3
3

+
S2L20U
4
FS7 F6 FS8
1 2 1 32 2 R59 FS11 F3 FS12 VY 5
22K 1 2 1 2 6
PFC5000 CEE-5AT PFC5000 R63 C46 5566-06A

2
+ PFC5000 CEE-2AT PFC5000

-
Q10
3

4
C39 3.3K2W 10000u/63V
NON DTC114EF CN8
1

1
2
Hi/Off 3
MHPOW R71 4
2.2K 5
Q4 6
7
1 2
8
R62 2SB1551
DPX
22K

3
R61
22K

2
Q11
CN3 Low/Off 3
MLPOW
10 10
5 5
9 9 DTC114EF
4

1
4
8
FROM TRANCE 8
3
3 +15
7 7
2 U14
2
6 FS5 F5 FS6 AN7815F
6
1 1 2 1 2 1 3
1 VI VO

GND
4
5566-10A PFC5000 CEE-1AT PFC5000 D26

+
C33 C42 C44

2
1 3 + C36 C38 +
NON
CE0.1u CE0.1u 470u/25V

-
1000u/35V
1B4B1
2

C43 C35 C37 C45


C34 + +
470u/25V

1
CE0.1u
NON 1000u/35V U15 CE0.1u -15

GND
FS3 F4 FS4
1 2 1 2 2 3
VI VO
PFC5000 CEE-1AT PFC5000
AN7915F

U13 +5
STR9005
4 1
VI VO
GND

1
ON

OC

D25
D5SBA20
+

C40
FS1 F1 FS2 + C31 C32 C41
2
3

1 2 1 32 2 +

PFC5000 CEE-3.15AT
PFC5000 10000u/25V CE0.1u CE0.1u 470u/16V
-

C30
4
NON

TP
TP12 TP
TP11
D29
VX S2L20U CN5
1
C49 C50 2
+
NON 5267-02A
100u/63V

+5 R64 L1
1

NON CN6
Q7 CL02BE181
1
2
FAN 3 DTA114EF
R66 5267-02A
Q8
2

150 2SC4849
R65
100

for FanControl
25
2 Electrical Section

2-4 HEAD DRIVER BOARD ASS'Y

DESCRIPTION

Q33 Q32 Q15 Q14 Q6 Q5 Q24 Q23

Electric Maintenance Part


IC.No. Parts No. Description Function
Q5, Q14, Q23, Q32 15129102 2SC3851Y.G Head Driver
Q6, Q15, Q24, Q33 15129103 2SA1488Y.G Head Driver

26
2 Electrical Section

HEAD DRIVER BOARD_1/1 Circuit Diagram

+35
VCC

CN5 +35 +35

1
+ C9 + C5
1 100u/50V
2 47u/16V VCC
RM2A CN2
3

1
+ C1 EXBF4L
4
5 100u/50V VCC 22
RM1A CN1
6 EXBF4L HSCK 21

4
7 HSCK 20
8 1.82K VR2
22 500 STB 19
9 STB HSCK 21 R39 C1815G,BL 18

4
10 20 HDM 17
11 HDC 1.82K VR1 STB 19 16
12 500
HDM R13 C1815G,BL 18 15
13 HDY HDC 17 Q26 14
14 HDK 16 13
15 HEAD_SERM HEAD_SERM 15 Q23 12
Q8
16 DRV1 14 Q25 C3851Y,G 11
17
18
19
DRV2
PA Q7 R4
Q5
C3851Y,G
13
12
11
A1015
R38
R30
750 10
9
8
2
20 A1015 10 7
21 750 VCC
PB 9 6
R12 R29 1K
22 8 5
Q20
VCC 7 R56 A1015 4
6 Q24 3
R3 1K 3.3K 18.2K
Q2 5 R27 A1488Y,G 2
IL-FPC-22SL-N 4 1
R55 A1015
3 Q19
IC1B 3.3K 18.2K Q6 C1815 Q27
A1488Y,G 2 52030-2210
R1 VCC 470 R28
3 4 Q1 1 1K
DRV1 C1815 A1015G
Q9
VCC 470 R2 52030-2210 R36
7407 1K A1015G 3.32K C6
R37 2400p CN6
R10 CN9 Q21
IC1E 3.32K 1
C2 1 Q22 C1815
2
R11 2400p 475 R33
2
DRV2 11 10 Q3 IL-S-2P-S2T2-EF

2
Q4 C1815 IL-S-2P-S2T2-EF R34
475 R7 IC1A 4.75K 1K
7407 C1815 RM2B

2
R8 1 2 EXBF4L
DRV1
4.75K 1K
C1815 RM1B
EXBF4L 7407

3
IC1F

3
VCC 13 12
DRV2
CN10
7407
1 PB +35
2
3 PA +35
4

1
IL-S-4P-S2T2-EF + C7
100u/50V VCC
1

+ C3 RM3A CN3
100u/50V VCC EXBF4L
TO LINER ENCORDOR RM4A CN4
EXBF4L 22
HSCK 21

4
22 20
1.82K VR3
HSCK 21 500 STB 19
4

VR4 20 R52 C1815G,BL 18


1.82K STB 19 HDK 17
500
R26 C1815G,BL 18 16
HDY 17 15
Q35
16 14
15 13
Q17
14 Q32 12
13 Q34 C3851Y,G 11
R43
Q14 12 A1015 750 10
Q16 C3851Y,G 11 9
R17 R51
A1015 750 10 8
9 7
R25 VCC
8 6
7 R42 1K 5
VCC Q29
6 4
R16 1K 5 R53 A1015
3
Q11 3.3K 18.2K Q33
R54 A1015 4 R40 A1488Y,G 2
IC2A 3.3K 18.2K Q15 3 1
Q28
A1488Y,G 2
R14 1 C1815 Q36
1 2 Q10 VCC 470 R41 52030-2210
DRV1
C1815 Q18 1K
52030-2210 A1015G
VCC 470 R15
7407 1K A1015G R49
3.32K C8
R23 R50 2400p CN7
IC2F 3.32K C4 CN8 Q30 1
R24 2400p
1 Q31 C1815
2
DRV2 13 12 Q12 2
475 R46
Q13 C1815 IL-S-2P-S2T2-EF

2
475 R20 IL-S-2P-S2T2-EF R47
7407 4.75K 1K
2

R21 C1815 RM3B


4.75K 1K EXBF4L
C1815 RM4B IC2B
EXBF4L
3 4

3
DRV1
IC1C
3

7407
5 6
IC2E

7407 11 10
IC1D DRV2

9 8 7407

7407
IC2C

5 6

7407
IC2D

9 8

7407

27
2 Electrical Section

2-5 PANEL BOARD ASS'Y


VCC

+ C10 VCC VCC


47u/16V RA3
CN11 RMLS8331J
CN13 VCC
24
23 R18
1

1
2
3
4
5
6
7
8
9
POWER 10K
22 LCD_RS 2
21 PD[0..7]
LCD_R/W 3

1
2
3
4
5
6
7
8
9
20 LCD_E 4
19 IC6 5
18 PD0
PD1 PD0 18 6
17 B1 A1 2 7
Q37
PD2 PD1 17 3 DTC114EF LED1
16 B2 A2 8
15 PD3 PD2 16 B3 4 3 2
PD4 PD3 15 A3 5 9 B C
14 B4 A4 10

E
13 PD5 PD4 14 B5 6 SEL-6414E
PD6 PD5 13 A5 7
11
Q38
12 B6 A6 12 LED2

1
11 PD7 PD6 12 B7 8 DTC114EF
/LCD_CS PD7 11 A7 13
10 B8 A8 9 3 2
14 B C
2 9 /LED R19

E
/SW0 19 3 2 SIP14 SEL-6414E
8 G B C
7 /SW1 74LS245
DIR 1 475 Q42

E
LED3

1
6 /INT_KEY R22 DTC114EF
5 COVER Q43 10K 3 2
B C
4 DTC114EF

E
3 /RESET SEL-6414E
Q40
2 LED4

1
IC3 DTC114EF
1 PD0 3 D1 Q1 2 BASE_LED 3 B C 2
IL-FPC-24ST-N PD1 4 5 ALIGN_LED
D2 Q2

E
PD2 7 6 BUSY_LED SEL-6414E
PD3 8 D3 Q3 9 SETUP_LED
D4 Q4 Q39
LED5

1
PD4 13 12 PAUSE_LED DTC114EF
PD5 14 D5 Q5 15 POWER_LED 3 2
FROM MAIN BOARD PD6 17 D6
D7
Q6
Q7 16 BUZZER B C

E
PD7 18 19 LCD_ON SEL-6414E
D8 Q8
Q41
LED6

1
11 CLK
DTC114EF
1 3 2
CLR B C

E
74LS273 SEL-6414E VCC
BZ1

1
RA1 RMLS8103J
VCC Q44 1
DTC114EF

1
2
3
4
5
6
7
8
9
3 2 2
B C

E
1
2
3
4
5
6
7
8
9
MEB-12C-5

1
IC7
PD0 2 18 FORCE SW1 EVQ21307K
PD1 A1 B1 OFFSET
3 17
PD2 A2 B2 SPEED SW2 EVQ21307K
4 16
PD3 A3 B3 CUTTEST
5 15
PD4 A4 B4 LEFT SW3 EVQ21307K
6 14
PD5 A5 B5 TOP
7 13
PD6 A6 B6 DOWN SW4 EVQ21307K
8 12
PD7 A7 B7 RIGHT
9 11
A8 B8 SW5 EVQ21307K
19
G SW6 EVQ21307K
1 DIR
RA2 RMLS8103J
74LS245 VCC SW7 EVQ21307K

9
8
7
6
5
4
3
2
1
SW8 EVQ21307K IC5D
IC4 13
1 11

9
8
7
6
5
4
3
2
1
DIR
19 12
G
PD0 9 11 MENU SW9 EVQ21307K
A8 B8 ENTER 74ALS08
PD1 8 12
A7 B7 BASE SW10 EVQ21307K
PD2 7 13
6 A6 B6 ALIGN
PD3 A5 B5 14
PD4 5 15 TOOL SW11 EVQ21307K
4 A4 B4 SETUP
PD5 A3 B3 16
PD6 3 17 PAUSE SW12 EVQ21307K
2 A2 B2 CLEANING
PD7 A1 B1 18
SW13 EVQ21307K
74LS245
SW14 EVQ21307K
VCC
SW15 EVQ21307K
SW16 EVQ21307K
R5
10K
SW17 EVQ21307K

VCC

R6
R9 10K CN12
1
VCC 33
2
IL-S-2P-S2T2-EF
TO COVER SENSER
IC5B
5
IC5A 6
2 4
3
1
74ALS08

74ALS08 IC5C
10
8
9

74ALS08
VCC

PC1 PC2 PC3 PC4 PC5


CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u

28
RA1
RMLS8103J
VCC
VCC

1
2
3
4
5
6
7
8
9
D1

1
2
3
4
5
6
7
8
9
+ VCC
C1 1SS130
10u/25V
R19
0 CN1
56364-060-BXE
IC1 1 19
1 20 R1 33 2 20
A1 B1
CN3 2 19 R2 33 3 21
A2 B2
3 18 R3 33 4 22
28 A3 B3
/STB 4 17 R4 33 5 23
27 A4 B4
5 16 6 24
26 GND VCC
/INIT 6 15 7 25
25 GND VCC
/SELECTIN 7 14 R5 33 8 26
24 A5 B5
/AUTOFD 8 13 R6 33 9 27
23 A6 B6
9 12 10 28
22 A7 B7
10 11 11 29
21 DIR HD
CD7 12 30
20
CD6 SN74ACT1284 13 31
19 CD5 VCC 14 32
18 CD4 IC2 15 33
17 1
/ACK 20 R7 33 16 34
16 A1 B1
BUSY 2 19 R8 33 R18 17 35
15 A2 B2
PERROR 3 18 R9 33 18 36
14 A3 B3
CD3 4 17 R10 33
13 A4 B4
CD2 5 16 1001/4W
12 GND VCC
CD1 6 15
11 GND VCC
CD0 7 14 R11 33
10 A5 B5
SELECT 8 13 R12 33
9 A6 B6
/FAULT 9 12 R13 33
8 A7 B7
REVERSE 10 11
7 DIR HD
RXD
6 R20
TXD SN74ACT1284
2-6 OTHER CIRCUIT BOARDS

5 /DSR 0
4 /DTR
3 /RTS
2
1
IL-FPC-28T-N IC3 R14 33
2 18
A1 B1
3 17 R15 33
A2 B2
4 16 R16 33
A3 B3
5 15 R17 33
A4 B4
6 14
A5 B5 C6
7 13
OTHER CIRCUIT BOARDS_Circuit Diagram

A6 B6 CE1000p
8 12
A7 B7
9 11
A8 B8

5
4
3
2
1
5
4
3
2
1
5
4
3
2
1

19
G

5
4
3
2
1
5
4
3
2
1
5
4
3
2
1

1
DIR
74LS245
RA2 RA3 RA4
RMLS4332J RMLS4102J RMLS4332J

VCC
1

9
C2 14
10uF/25V + C4 2
IC4 10uF/25V 15

+
11 10 3
V+ C1+
16

VCC
15 12 4 CN2
V- C1-
17

+
C3 13 5
10uF/25V
+ C2+ DBLC-J25SAF-20L9
18
14 6
C2- C5 19 VCC
5 2 10uF/25V 7
T1IN T1OUT
6 7 20
R1OUT R1IN
18 1 8
T2IN T2OUT
4 3 21 PC1 PC2 PC3 PC4
R2OUT R2IN
19 24 9 CE0.1u CE0.1u CE0.1u CE0.1u
T3IN T3OUT
22 23 22
R3OUT R3IN
21 20 10
T4IN T4OUT
17 16 23
R4OUT R4IN
11

GND
24
12
DS14C238 25

8
13

Electric Maintenance Part


INTERFACE BOARD
IC.No. Parts No. Description Function
U3 15199905 DS14C238WMX RS232C Driver
2 Electrical Section

29
2
2 Electrical Section

TRANS BOARD

TP1 TP2
TP2 RED TP2

TP3 TP4
TP2 RED TP2

TP5 TP6
TP2 BLUE TP2

2 TP7
TP2 BLUE
TP8
TP2

CABLE-ASSY JUNBIWIRE F CJ-70

TP13 TP14
TP2 YELLOW TP2

TP15 TP16
TP2 BLACK TP2

TP17 TP18
TP2 YELLOW TP2

HEADCARRIAGE BOARD

CN1
1
2
3
180
1

R1
C1 C2
CE2200P
CABLE-ASSY 3P HEADORG CJ-70 CE0.1
2

IC1

GP1S53

PMPMTR BOARD
CN17 CN16
1 1
2 2
3 3
4 4
5233-04A
CABLE-ASSY 4P PMPMTR CJ-70

30
2 Electrical Section

TANK SENS BOARD

CN7
IL-S-7P-S2T2-EF

1 CN8
INK M
2 1
INK C
3
4
INK Y 2 M INK
INK K 175487-2
5 TANK CN9
6
7 1
2 M TANK
175487-2
CN10
1 2
2 C INK
175487-2
CN11
1
2 C TANK
175487-2
CN12
1
2 Y INK
175487-2
CN13
1
2 Y TANK
175487-2
CN14
1
2 K INK
175487-2
CN15
1
2 K TANK
175487-2

CARRI. BOARD 180


1

R19
C7 C6
CE2200P
CE0.1
2

CN6
8 IC5
7
6 CN4
GP1S53
5 1
4 2
3
2 IL-S2P-S2L2-EF
1

IL-FPC-8ST-N

180
1

R20
C9 C8
CE2200P
CE0.1
2

IC6

GP1S53

31
2

32
+5V +5V
RXE065
DCP1 CN7
+POWER R5
3 1
2 R4 2 +24V +5V PC2
TO DCP-30*A -POWER TO POWER SW CE0.1u
1 3

6
28
3P-INLET2 342-719 RXE065 JST B3PS-VH R20 IC8
1K
CN3 5 12

VCC
VCC
CLK1 CLK1 MTRON MTRON
SENSOR INPUT 1 11
R18 3 IN1 IN1
2 SENS1 4
IN2 IN2
CX29 3 33
2 Electrical Section

5267-03A 43
+5V MODE_CW
44
MODE_CCW
42
R24 TMFOR
TO MODE SELECT SW 41
1K TMBACK
VMM TAKEUP ON CW R32
CN4 33
OFF 1
D4 2
TAKEUP ON CCW 3
4 /ISPEN 7
1SR139-400 R1 8
+24V 33 /SDI
5267-04A R25 R3 18
10K 10K SDO
IC7 L4960 L1 SCLK 27
1 7 MODE 30
1 7 31
/RESET /RST
29 /RESET +5V
6 CL02BE181 R26 +5V CN5
GND
GND
+ 6
6.8K 1

5
2

4
C30 R22 PLSI1016-60LT (TU-70) 2
C32
39
17

CE0.1u C23 + 1K 3

5
2

4
100u/63V 4 USE FOR:
R19 100u/63V TO MANUAL SW ISP DOWNLOAD
CN2 5
+ 10K R16 6
R21 FORWARD 1 33 7
100K C20 R9 2 8
TO POWER SW C17 4.7K OFF 3 33
PO2200p R17 NONE
10u/35V R23 4
CN6 15K REVERSE 5
D3 R10
1 5267-05A
2 D5S6M 4.7K R27 R28
3 C21 10K 10K
JST B3P-VH PO0.033u
2-7 TUC-60/70_MAIN BOARDS

D5

1SR139-400
IC3
AN7805F +5V
1 VI VO 3
+ C28 C18 R29 C19 + C29

GND
CE0.1u
10u/35V CE0.1u 100u/63V

2
100K

+24V

+5V
C14 PC1
CE0.1u
14
12

R6 PO0.01u
PC4 +5V 4.7K IC2 VMM
CE0.1u 3
+5

FB
R8 2
REF
2

1 INV1
NONI1 +5V C1

8
4.7K R7 8 IC1 CE0.022u
1K C8 15 C1 9
IC4 INV2 E1 11 EN 4
BOOT1
VS

4 3 PO0.01u 16 11
R Q CLK1 NONI2 C2
E2 10 5 CN1
IN1 IN1

VCC
R11 4 DEAD 3 RED
13 OUT1 1
2 7 7 BLACK
GND
C
R

TRIG DIS OC IN2 IN2 2


OUT2 1
47K R30 9 5566-02A
UPC494C VREF
7
5
6

5 6 OPEN:MUTEON 4.7K

GND
CVolt THR +5V 8
BOOT2
C11
GND
SENSE

NE555P PWM f : 128Hz

1
C12 CE0.022u C2
PO0.01u Duty : 47% (L=ON) R33 L6203 CE0.022u
4.7K R14
R31
6
10

C15
4.7K 1K D2
PO0.01u + R2 D1
MTRON
0.56/2W S2L20U
S2L20U
C10 C9 C4
220u/63VCE0.1u CE0.22u

PC3 +5V
CE0.1u +5V
+5V IC5

8
TL7705CP-B
R15
R13 10K

+5
10K 7 SNS MAIN BOARD
RST 5
2 /RESET
RSTIN 1
VREF
3 CT IC.No. Parts No. Description Function

GND
+ C13
C7

4
10u/35V IC1 15199952 L6203 Motor Driver
C6 CE0.1u
CE0.1u
IC2 15199901 UPC494C PWM IC
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.

Replacement Parts Necessary Adjustment

1. Select Model Type by DIP SW on MAIN BOARD.


2. Upgrade FIRMWARE.
3. All & Limit Position Initialize.
MAIN BOARD 4. Ink type Setting by System SW.
5. Head Alignment [SOFTWARE] & [BIDIRECTION]
6. Print/Cut Offset
7. Tool Pressure

POWER BOARD Motor Balance


1. Head Alignment [MECHANICAL], [SOFTWARE] and [BIDIRECTION]
HEAD 2. Print/Cut Offset
3. Thermisitor Check. (CYAN Head only. )
3
CAPPING UNIT 1. Capping Position
(PUMP UNIT) 2. Limit Position Initialize

1. Limit Position Initialize


2. Print/Cut Offset
TOOL CARRIAGE
3. Tool Height
4. Tool Pressure
1. Limit Position Initialize
ENCODER SCALE
2. Print/Cut Offset
1. Limit Position Initialize
CARRIAGE BOARD
2. Print/Cut Offset
1. Carriage Wire Tension
CARRIAGE WIRE 2. Limit Position Initialize
3. Print/Cut Offset
BATTERY Delete Battery Flag

33
3 Replacement of Main Parts

3-1 HEAD_REPLACEMENT

Move the HEAD CARRIAGE to the center of the GUIDE


1
RAIL and remove the HEAD CARRIAGE COVER.

3
Remove the 2 screws shown in the figure and pull out the INK
2 INK DAMPER
DAMPER.

Do not hold the sides of INK DAMPER too strong.

SCREWS

Disconnect the FLAT CABLE from the HEAD DRIVER


3
BOARD.

FLAT CABLE

Remove the screws shown in the figure and remove the


4
DAMPER PLATE.
SCREWS

DON'T TOUCH
SCREWS
Make sure not to touch the HEAD where the
DAMPER is connected.

DON'T TOUCH SCREWS

34
3 Replacement of Main Parts

Remove the screw, BUSH and the SHIM which is in front of


5
the HEAD.

SCREW & BUSH


3
Remove the HEAD by pushing it to the rear and up.
6

2
1
Make sure that the NOZZLE part of the HEAD
won't make contact with other parts.

Prepare the new HEAD.


7
It is necessary to match the HEAD RANK with the RANK of
RESISTOR
RESISTOR mounted on the HEAD DRIVER BOARD as
below.

Do not touch the volume.


VOLUME

RANK of the RESISTOR should be 3 RANK higher than the


8
HEAD RANK.
Head Rank = 22
R-25
36G05DD
2221

Resistor Rank = 25

35
3 Replacement of Main Parts

Place the HEAD by pushing it towards the FLAT SPRING on


9
the rear side of the HEAD CARRIAGE.

Make sure that the NOZZLE part of the HEAD


2
won't make contact with other parts.

10 Secure the HEAD with the BUSH and the screw shown in the
figure.

SCREW & BUSH

Fix the DAMPER PLATE.


11
SCREWS

Make sure not to touch the HEAD where the INK DON'T TOUCH
SCREWS
DAMPER is connected.

DON'T TOUCH SCREWS

12 Fix the INK DAMPER to the HEAD and secure it with the 2 INK DAMPER
screws shown in the figure.

Make sure not to hold the sides of the INK


DAMPER too strong.

SCREWS

36
3 Replacement of Main Parts

Connect the TUBE to the INK DAMPER.


13

INK O-RING
Fix the INK DAMPER after pushing the TUBE DAMPER NUT

all the way to the end and pushing the O-RING


towards the tube-connecting part of the INK
DAMPER.

3
Connect the FLAT CABLE to the HEAD DRIVER BOARD.
14

Carry out the following adjustments.


15
1. HEAD ALIGNMENT ADJUSTMENT
(Any HEAD)
2. PRINT/CUT OFFSET ADJUSTMENT
(Any HEAD)
3. THERMISTOR CHECK
(Only when the CYAN HEAD is replaced.)

Make sure that the HEAD is capped.


16

37
3 Replacement of Main Parts

3-2 INK TUBE_REPLACEMENT

Make sure to replace all 4pcs. as one set when replacing the
1
INK TUBE.
Remove all the ink inside the INK TUBE and HEAD by
carring out the [PUMP UP] from USER MENU.

3
Turn off the PRIMARY POWER SW and remove the HEAD
2
CARRIAGE COVER, LEFT SIDE COVER, RIGHT SIDE
COVER and GUIDE RAIL COVER.

Cut 8pcs. of INSULOCK TIE which are securing the INK


3
TUBE.
HEAD PART : 6pcs.
BEHIND THE GUTTER : 2pcs.

Disconnect the INK TUBE from the INK DAMPER.


4

INK O-RING
SCREW
DAMPER

Put the Scotch tape at the tip of the INK TUBE to


prevent INK from coming out.

38
3 Replacement of Main Parts

Disconnect the INK TUBE from the INK CARTRIDGE


5
HOLDER.

Put the Scotch tape at the tip of the INK TUBE to


prevent INK from coming out.
INK TUBE

3
Remove the CABLE SUPPORT from the CABLE GUIDE.
6 SCREW

CABLE GUIDE
CABLE SUPPORT

Remove the CABLE GUIDE from the HEAD CARRIAGE.


7 SCREW
CABLE GUIDE

Remove the SPIRAL TUBE from the INK TUBE.


8

39
3 Replacement of Main Parts

Pull out the INK TUBE from the INK TUBE COVER.
9

3
Insert the new INK TUBE inside the INK TUBE COVER.
10 CABLE GUIDE
INK TUBE

• Do not twist the INK TUBE.


• It is recommended to put the mark on both ends of
INK TUBE to distinguish the color. 0.5mm

INK TUBE COVER

Put the SPIRAL TUBE around the INK TUBE.


11
Longer one should be at the HEAD side.

Connect the INK TUBE to the INK DAMPER and fix the SCREW
12
CABLE GUIDE to the HEAD CARRIAGE.

O-RING SPIRAL
INK
DAMPER NUT TUBE

40
3 Replacement of Main Parts

Move the HEAD CARRIAGE to the LOCK POSITION.


13

3
Fix the CABLE SUPPORT to the CABLE GUIDE.
14 SCREW

CABLE GUIDE
CABLE SUPPORT

Adjust the position of the SPIRAL TUBE so that it will be


15 INK TUBE
inside for the first piece of the INK TUBE COVER.
And also, make sure that INK TUBE will be at the center of
the INK TUBE COVER.

INK TUBE COVER

SPIRAL TUBE

Secure the INK TUBE with 8pcs. of INSULOCK TIE.


16
HEAD PART : 6pcs.
BEHIND THE GUTTER : 2pcs.

41
3 Replacement of Main Parts

Cut the INK TUBE to the proper length and connect it to the
17
INK CARTRIDGE HOLDER.

INK TUBE

3
Fill the INK and carry out the TEST PATTERN in the
18
CLEANING MENU.
Make sure the ink is fired from all the nozzles.

[ ]

42
3 Replacement of Main Parts

3-3 CAPPING PAD_REPLACEMENT

Remove the RIGHT SIDE COVER.


1 E-RING

PUMP BAR

TUBE
3
Disconnect the 4 TUBEs and pull out the 2 sets of CAP SLIDERs
2 from the PUMP UNIT. CAP SLIDER
PULL

TUBE

Remove the UPPER CAPPING PAD and UNDER


3 CAPPING PAD with the tweezers and replace them with new UPPER FOLD

ones. CAPPING PAD

UNDER GROOVE
CAPPING PAD

1. Make sure that the hole of the UNDER CAPPING


PAD will be on the groove of the HEAD CAP.
2. Make sure to handle the CAPPING PADs with care HEAD CAP
not to damage it.

FRONT

Adjust the CAPPING POSITION.


4

43
3 Replacement of Main Parts

3-4 TOOL CARRIAGE ASSEMBLY_REPLACEMENT

Remove the GUIDE RAIL COVER, TOOL CARRIAGE


1
COVER and the CARRIAGE TOP COVER.

CARRIAGE
COVER

TOOL
CARRIAGE

3
Move the TOOL CARRIAGE to the right side where the
2 cut-part of the GUTTER is. GUTTER

Disconnect the TOOL CARRIAGE FLAT CABLE and


3 remove the 2 screws shown in the figure. TOOL CARRIAGE
SCREWS
FLAT CABLE

PULL

Disconnect the SOLENOID WIRE and remove the


4 CARRIAGE BOARD.
SCREWS CARRIAGE BOARD

SOLENOID
WIRE

44
3 Replacement of Main Parts

Remove the screw fixing the TOOL CARRIAGE to the SCREWS


5 CARRIAGE
CARRIAGE WIRE. BOARD STAY
Remove the 2 screws fixing the CARRIAGE BOARD STAY
and detach the TOOL CARRIAGE.

WIRE

SCREW

3
Fix the TOOL CARRIAGE to the GUIDE RAIL. Make sure
6 SCREWS
there is no looseness in the TOOL CARRIAGE.

WIRE

SCREW

Put the 0.25 mm Ink Pen to TOOL CARRIAGE. Make sure


7
that the pen tip comes down in the range of +/-0.5mm from
the center of the CUTTER PROTECTION.
If not, re-fix the TOOL CARRIAGE.

CUTTER
PROTECTION

+/-0.5mm

Carry out the following adjustments.


8
1. LIMIT POSITION INITIALIZE
2. PRINT/CUT OFFSET ADJUSTMENT
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT

45
3 Replacement of Main Parts

3-5 ENCODER SCALE ASSY_REPLACEMENT

Remove the GUIDE RAIL COVER, RIGHT & LEFT SIDE


1
COVER and the TOOL CARRIAGE.

3
Remove the ENCODER BOARD which is located behind the
2 REAR VIEW
HEAD CARRIAGE.
HEAD SCREWS
CARRIAGE

Make sure to disconnect the ENCODER WIRE


from the HEAD DRIVER BOARD.

ENCODER BOARD

Move the TOOL CARRIAGE to the left end of the machine.


3
TOOL CARRIAGE

Make sure not to make scratches or put grease on


the ENCODER SCALE when removing it.

HEAD CARRIAGE

FRONT VIEW

Remove the 3 screws fixing the ENCODER SCALE ASSY.


4
HOLE

Screws fixing the ENCODER SCALE ASSY can


be removed from the 3 holes in the GUTTER.

GUTTER

TOP VIEW

46
3 Replacement of Main Parts

Tilt the ENCODER SCALE ASSY towards the front and


5
slide it out from the left side of the machine.

ENCODER SCALE
ASSY
Make sure not to make scratches or put grease on
the ENCODER SCALE.

PULL
3
Prepare a new ENCODER SCALE.
6
Fix the SPRING PLATE to the end of the ENCODER
BLACK DOT
SCALE where there is no black dot written on it.

Make sure not to make scratches or put grease on


SPRING PLATE
the ENCODER SCALE when removing it. ENCODER SCALE

Fix the ENCODER SCALE to the ENCODER PLATE.


7
Make sure that the ENCODER SCALE moves up and down ENCODER SCALE
by hand.

ENCODER PLATE

Move the HEAD CARRIAGE in a whole distance and make


8
sure that the ENCODER SCALE doesn't rub against the
ENCODER MODULE.

ENCODER MODULE

ENCODER SCALE

47
3 Replacement of Main Parts

Carry out the following adjustments.


9
1. LIMIT POSITION ADJUSTMENT
2. PRINT/CUT OFFSET ADJUSTMENT

3-6 PUMP UNIT_REPLACEMENT


[REMOVING]
1 Remove the RIGHT SIDE COVER.
E-RING
Disconnect the 4 TUBEs from the PUMP UNIT and remove
the PUMP BAR. PUMP BAR

TUBE

Remove the 2 screws fixing the PUMP UNIT.


2

PUMP UNIT

SCREWS

48
3 Replacement of Main Parts

Remove the PUMP UNIT by lifting up the part shown in the


3 SLIDE
figure, and sliding it to the right.
2
PUMP UNIT

UNHOOK

1
3
[FIXING]
Fix the PUMP UNIT by aligning it to the projection on the
1
rear and pushing it towards the left side.
Make sure to adjust the CAPPING POSITION after fixing it.

PUSH

PUSH

3-7 PINCH ROLLER_FIXING

TAPERED TYPE is used for left and right PINCH ROLLERs


1 MIDDLE
and FLAT TYPE is used for the middle one.
PINCH ROLLER PINCH ROLLER

Red marking is put on the out side surface of left


and right PINCH ROLLERs to show the
direction.

Red Marking

49
3 Replacement of Main Parts

3-8 CUTTER PROTECTION_FIXING

Put the CUTTER PROTECTION by leaving the equal space


1
at both ends of the BED.

CUTTER PROTECTION

3
Make sure that the CUTTER PROTECTION is not bumpy by
2
pushing it with your finger.

3-9 CARRIAGE WIRE_REPLACEMENT

Remove the TOOL CARRIAGE.


1
Loosen the SCREW A and SCREW B in order.

SCREW B

SCREW A

Remove the CARRIAGE WIRE as shown in the figure.


2
CARRIAGE WIRE

50
3 Replacement of Main Parts

Remove the CARRIAGE MOTOR.


3

SCREW

CARRIAGE MOTOR 3
Remove the SHAFT STAY.
4 SCREWS

SHAFT STAY

Remove the DRIVE PULLEY.


5 DRIVE PULLEY
ASSEMBLY

SCREW

Loosen the SCREW A shown in the figure and pull out the
6
CARRIAGE WIRE and replace it with new one.

CARRIAGE WIRE SCREW A

51
3 Replacement of Main Parts

Fix the DRIVE PULLEY to the MOTOR BASE.


7
DRIVE PULLY MOTOR
ASSEMBLY BASE

3
Tighten the SCREW A until the PULLEY SHAFT makes
8 SHAFT STAY SCREW B
contact with the SHAFT STAY.
Tighten the SCREW B.
SCREW A

PULLEY
SHAFT

Wind the CARRIAGE WIRE around the DRIVE PULLEY


9
from the bottom to the top.

DRIVE PULLY ASSEMBLY

Make sure the CARRIAGE WIRE doesn't cross


over.

CARRIAGE WIRE

Rotate the DRIVE PULLEY until the CARRIAGE WIRE


10
comes to its center.

CARRIAGE WIRE

DRIVE PULLY
ASSEMBLY

52
3 Replacement of Main Parts

Fix the TOOL CARRIAGE at the center part of the GUIDE


11
RAIL.
Move the TOOL CARRIAGE in a whole distance of the
GUIDE RAIL to remove the slack in the CARRIAGE WIRE. GUIDE RAIL

TOOL CARRIAGE
ASSEMBLY
3
Carry out the following adjustments after fixing the
12
CARRIAGE MOTOR.

1. WIRE TENSION ADJUSTMENT


2. PRINT/CUT OFFSET ADJUSTMENT

Be careful with the direction of the IDLE PULLEY in case of


13
fixing it.

IDLE PULLEY

53
3 Replacement of Main Parts

3-10 BATTERY_FIXING

CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturer’s instructions.
ATTENTION
II y a danger d’explosion s’il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le
constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering.
3 Udskiftning ma kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage til leveranøren.

Do not recharge, short-circuit,


disassemble the lithium battery, nor
put it into fire.
It may cause heat, explosion and fire.

Do not use the lithium battery by


mixing the new one with the old one
nor mixing the different types
together.
It may cause heat, explosion and fire.

Put tape around the lithium battery


for insulation for disposal or
preservation.
It may cause heat, explosion and fire.

54
3 Replacement of Main Parts

Turn off the primary power supply and remove the FRONT
1
APRON.
Remove the BATTERY on the MAIN BOARD by pushing it
1
SOCKET
down and tilting towards the right. BATTERY

MAIN BOARD
3
Replace the BATTERY to the new one.
2
SOCKET

Be careful with the direction of the BATTERY.


BATTERY

MAIN BOARD

Clear the BATTERY EMPTY FLAG from the [CLOCK


3
CHECK] in the SERVICE MODE.

[ ]

[ ]

Dispose the BATTERY.


4
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.
RECHARGE, SHORT-CIRCUIT, DISASSEMBLE, HEATING,
PUTTING INTO FIRE.
PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.

55
3 Replacement of Main Parts

3-11 ALIGNMENT STICKER_FIXING

Put the ALIGNMENT STICKER on the FRONT & REAR


1
APRON as shown in the figure.

3-12 TOOL CARRIAGE FLAT CABLE_FOLDING

Fold the TOOL CARRIAGE FLAT CABLE as shown in the


1 FOLDING
Fold towards Character side.
figure. Fold towards White side.

Blue Line

DOUBLE SIDED TAPE 1964 1236 1221


White SIDE
Put on white side

Put on character side

1201 1106 96 88 58 20

56
3 Replacement of Main Parts

3-13 HEAD CARRIAGE FLAT CABLE_FOLDING

Fold the HEAD CARRIAGE FLAT CABLE as shown in the


1 FOLDING
Fold towards Character side.
figure. Fold towards White side.

White SIDE Blue Line

DOUBLE SIDED TAPE


Put on white side
1797 1107 87 70 55
Put on character side 3

3-14 TOOL & HEAD CARRIAGE FLAT CABLE_FIXING

Put the TOOL CARRIAGE FLAT CABLE and HEAD


1
CARRIAGE FLAT CABLE together as shown in the figure.
HEAD CARIAGE
TOOL CARIAGE CABLE
FLAT CABLE ( PRINTED SIDE )
( WHITE SIDE )

BLUE LINE

TO MAIN BOARD

57
3 Replacement of Main Parts

3-15 CLEANING WIPER_REPLACEMENT

Remove the GUIDE RAIL COVER and the RIGHT SIDE


1
COVER.

3
Unhook the CLEANING WIPER to remove it and replace it
2 CLEANING WIPER
with new one.
FELT SIDE

RUBBER SIDE

HOOK CLEANING
LEVER

Hook the CLEANING WIPER to the CLEANING LEVER.


3 CLEANING WIPER

FELT SIDE

RUBBER SIDE
Be careful with the direction of the CLEANING
WIPER.
Make sure that dust won't get on the CLEANING
WIPER when fixing it.

CLEANING
HOOK LEVER

58
3 Replacement of Main Parts

3-16 HEAD & CAPPING UNIT_MANUAL CLEANING


[HEAD]
Environment dusts sometimes stick around the HEAD as
1
shown in the figure.
In this case, it is necessary to remove them manually by this
procedure.

FOREIGN SUBSTANCES

3
Remove the LEFT SIDE COVER and HEAD CARRIAGE
2
COVER and move the HEAD CARRIAGE to the position
shown in the figure.

HEAD CARRIAGE

INK CARTRIDGE HOLDER

Remove the dusts on the metal part of the HEAD with the
3
COTTON SWAB.
Surface of the HEAD should be cleaned by gently pushing
against it with KIM WIPE which is soaked into CLEANING
LIQUID.
DO NOT RUB AGAINST THE HEAD Metal part should be
cleaned with COTTON Surface should be cleaned
SWAB. with KIM WIPE.

NOTE : KIM WIPE is a tissue which is specially


developed for cleaning electrical devices.
It does not produce paper dusts. Please
use equivalent type.

[CAPPING UNIT]
Environment dusts sometimes stick around the CAP as shown
4
in the figure.
In this case, it is necessary to remove them manually by this
procedure.

Environment dust
CAP

59
3 Replacement of Main Parts

Dusts around the CAP should be removed using COTTON


5 Dusts inside the CAP should
SWAB. be removed by TWEEZER.
Dusts inside the CAP should be removed using a TWEEZER.

Make sure not to damage the PAD when


removing dusts inside the CAP.
Dusts around the CAP should be
removed by using COTTOM SWAB.
3

60
4 Adjustment

4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.

Tool No. ST-002


Tool name TENSION GAUGE 300g
TOOL PRESSURE ADJUSTMENT
Purpose

Tool No. ST-006


Tool name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT
Purpose SPACER BED ADJUSTMENT
TOOL PRESSURE ADJUSTMENT 4
Tool No. ST-011
Tool name TENSION METER
WIRE TENSION ADJUSTMENT
Purpose

Tool No. ST-012


Tool name DIAL TENSION METER DT-30 (30g)
TOOL PRESSURE ADJUSTMENT
Purpose

Tool No. ST-029


Tool name FEELER GAUGE 0.01mm
HEAD ALIGNMENT ADJUSTMENT
0.01
Purpose
CUT TO USE

Tool No. ST-030


Tool name FEELER GAUGE 0.05mm
HEAD ALIGNMENT ADJUSTMENT
0.05
Purpose
CUT TO USE

Tool No. ST-031


Tool name FEELER GAUGE 0.1mm
HEAD ALIGNMENT ADJUSTMENT
0.1
Purpose
CUT TO USE

Tool No. 21755102


Tool name CLEANING LIQUID, 500ML CJ-70
HEAD WASH
Purpose

61
4 Adjustment

4-2 Service Mode


[ ],[ ],[ ] + POWER ON

Displays EPROM version.

[ ]

[ ]
[ ]
r is used to check the sensors. When the sensor becomes on, "*" mark will be displayed.
,It
"C" : Cartridge Sensor, "M" : Magenta Ink Sensor, "C" : Cyan Ink Senso
"Y" : Yellow Ink Sensor, "K" : Black Ink Sensor, "F" : Front Paper Sensor,
"R" : Rear Paper Sensor, "O" : Origin Sensor, "L" : Limit/Pinch Roll Sensor,
4 "C" : Cover Sensor, "H" : Carriage/Head Connect Sensor.
[ ]
[ ]
As per display.
[ ]

It is used to check the memories, ROM, EEPROM, DUAL PORT SRAM, SRAM and DRAM.
All the memories will be checked in one sequence.

[ ]
[ ]

[ ]

It is used to adjust the Motor Balance. Deviation of the X and Y axes will be displayed.
LEFT : Minimum amount, RIGHT : Maximum amount and MIDDLE : Average amount.

[ ]
[ ]

[ ]

It is used to do the aging for the print head. Deviation of the X and Y axes will be displayed.
LEFT : Minimum amount, RIGHT : Maximum amount and MIDDLE : Average amount.
There is no movement in X axis. And therefore, Deviation will be always 0.

[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]

[ ]
[ ]
[ ]

It is used to adjust Tool Pressure.

Go to
next Page.

62
4 Adjustment

From
last page.

[ ]
[ ]

[ ]
[ ]

It is used to check the Panel keys. The name of the Panel key will be displayed when it is pressed.
The name of the key which hasn't been pressed will be displayed with beep sound.
[ ]
[ ]

[ ]
[ ]
4
It is used to check the status of the DIP SW on the Main Board. "1" will be displayed when ON, and "0"
when OFF.
Bit#3 should be left as it is. It is used to select the memory mode and CJ-70 could lock up when it is
changed without the correct memory.

[ ]
[ ]
As per display.
[ ]

It is used to check LCD, LED and buzzer.

[ ]
[ ]

[ ]
[ ]

It is used to check the Thermistor mounted on the CYAN Head. Temperature read by the Thermistor will
be displayed.
[ ]
[ ] [ ]

[ ]
[ ] [ ]
[ ]
[ ]

[ ]
[ ]
[ ]
[ ]

[ ] [ ]
[ ]
[ ]

It is used to check the Pump Motor. Revolving direction for pumping KC Ink and MY Ink can be selected.
And also, the HIGH and LOW GAIN for the Pump Motor can be checked.
Go to
next Page.

63
4 Adjustment

From
last page.

[ ]
[ ]

[ ]
[ ] [ ]
[ ]

It is used to check the FAN.

4 [ ]
[ ]

[ ]
[ ] [ ]
[ ]

[ ]
[ ]

It is used to check the driving mode of the secondary power supply.


It could be checked by the FAN revolution, OFF : no revolution, LOW : slow revolution, HIGH : fast revolution.

[ ]
[ ] [ ]

[ ] [ ]
[ ]

It is used to check the Real Time Clock. The time being passed after the Real Time Clock started working will
be displayed. This menu will be used to clear the flag which indicates that the bettery has run down.

[ ]
[ ]
[ ]
[ ]

It is used for the Serial Interface Check. It is necessary to use the Loop-Back Connector.
This is the same test as the one mentioned in Page 58.

Go to
next Page.

64
4 Adjustment

From
last page.

[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]
[ ]
[]
[ ]

It is used to check the Prallel Interface, Input check and Bi-centro check.
However, the Bi-centro can not be checked because CJ-70/60 is not supporting it at this moment.

[ ]
[ ] 4
[ ]
[ ]

It is used to check the Flushing. Ink will be fired from all the nozzles of the Head until [ENTER] key is pushed.

[ ]
[ ] [ ]
[ ]
[ ] [ ]
[ ]
[ ]

It is used to print the Test Pattern for the HEAD POSITION ADJUSTMENT [MECHANICAL].

[ ]
[ ] [ ]

[ ]
[ ] [ ]
[ ]
[ ]
[ ]
[ ]

[ ] [ ]
[ ] [ ]

[ ]
[ ]
[ ]

It is used for HEAD POSITION ADJUSTMENT and PRINT/CUT OFFSET ADJUSTMENT.


Go to
next Page.

65
4 Adjustment

From
last page.

[ ]
[ ]

[ ]

It is use to check the cutting and printing position.


[ ]
[ ] [ ]

[ ] [ ]

4 [ ]
[ ]

[ ]

[ ]
[ ]

It is used to clean the Head. There are 3 cleaning modes, FINE, NORMAL and POWERFUL.

[ ]
[ ]
As per display.
[ ]

It is used to wash the Head with the Cleaning Solution. It is recommended to wash the Head before long
transportation or when CJ-70 /60is not being used for long time.

[ ]
[ ] [ ]
[ ] [ ]
[ ] [ ]

[ ]
[ ]

It is used for PRINT/CUT OFFSET ADJUSTMENT.

Go to
next Page.

66
4 Adjustment

From
last page.

[ ]
[ ] [ ]
[ ]
[ ] [ ]

[ ]
[ ]

It is used to print or write down the System Information. This information is same as the one mentioned in
Page 69.

[ ]
[ ] [ ] 4
[ ] [ ]
[ ]

Following functions can be selected with the SYSTEM SWITCH. Other Bit except the followings should be
set to the default.

0 1
PAGE 1 : Bit1 (2nd from right) DYE INK PIGMENT INK
PAGE 1 : Bit2 (3rd from right) Resistor has same rank as the HEAD RANK. Resistor is 3 rank higher than HEAD RANK.
PAGE 1 : Bit3 (4th from right) NORMAL Ignore Low Temperature Error.
Add INK TYPE CONVERSION MENU to
PAGE 1 : Bit7 (8th from right) NORMAL USER'S MENU.

[ ]

[ ]
Go to USER'S MODE.
[ ]

Go to Sensor Check.

67
4 Adjustment

Other Function Mode

INK TYPE CONVERSION 1 INK TYPE CONVERSION 2

Turn on the power while Turn on the power while


pressing [FORCE], [OFFSET] and pressing [PAUSE] key.
[SPEED] keys.

Follow as per display.

Push [ENTER] key.


4

Turn off the power.

ALL & LIMIT POSITION INITIALIZE ALL INITIALIZE

All data inside the EEROM and Limit


All data inside the EEROM will
Position will be initialized.
be initialized. Turn on the power
Turn on the power while pressing
[ ], [ ], [ ], [ ] and [ENTER] keys. while pressing [ENTER], [ ] and
[ ] keys.

Push [ENTER] key.


Push [ENTER] key.

Push [ENTER] key.


Make sure to carry out Limit
Position Initializeafter this mode
is finished.

68
4 Adjustment

LIMIT POSITION INITIALIZE SERIAL INTERFACE CHECK

1. Connect the Tool Carriage and Turn on the power while


Head Carriage. pressing [ ] keys.
2. Move the Head Carriage to Lock
Position.

Turn on the power while


pressing [ ], [ ] and STxD-SRxD error
TxD-RxD error
[ ] keys. DTR-CTS error
RTS-DSR error
4
Connection
2(TxD) 3(RxD)
4(RTS) 6(RSR)
5(CTS) 20(DTR)
14(STxD) 16(SRxD)

Push [ENTER] key.


Push [ENTER] key.

SYSTEM INFORMATION FLASH MEMORY UPGRADE

Turn on the power while


Turn on the power while pressing [ ], [ ] and
pressing [ ] key. [ ] keys.

Push [ENTER] key.


CAMM JET CJ-70
SYSTEM INFORMATION
HEAD ADJUST CUTTING PEN SETUP
HEAD HORIZONTAL VERTICAL CUTTER FORCE :30 gf No. ColorID WIDTH
M -2 dot +0 dot CUTTER OFFSET :0.250 mm 0 0 0.35mm
C -3 dot -1 dot CUTTER SPEED :50 cm/s 1 1 0.35mm
Y -1 dot -1 dot UP SPEED :85 cm/s 2 2 0.35mm
PRINT-CUT ADJ H :-0.24 mm
PRINT-CUT ADJ V :+0.39 mm CUTTING/RDGL
3
4
3
4
0.35mm
0.35mm Push [ENTER] key.
BIDIRECTION :+9.0 dot VECTOR MODE :COMMAND 5 5 0.35mm
CALIBRATION X :+0.00% 6 6 0.35mm
SYSTEM CALIBRATION Y :+0.00% 7 7 0.35mm
MEMORY SIZE : 4 MByte AUTO ROTATE :DISABLE 8 8 0.35mm
ROM VERSION :A210 INSTRUCTION :RD-GL3 9 12 0.35mm
TIMEOUT : NONE 10 19 0.35mm
DRYING : NONE RDGL/RTL 11 27 0.35mm
SLEEP : 15 min PRINT QUALITY :NORMAL 12 35 0.35mm
MIRROR :DISABLE DITHER TYPE :CLUSTER 13 68 0.35mm Send upgrading data from PC.
CROPMARK :DISABLE 14 100 0.35mm
PREFEED : 1.0 m SERIAL PORT 15 110 0.35mm
MEDIA TYPE :OPAQUE BAUDRATE :9600
PARITY:NONE
HANDSHAKE :HARDWIRE

SERVICE INFORMATION
HEAD ADJUST(FACTORY DEFAULT) SYSTEM INK SYSTEM
HEAD HORIZONTAL VERTICAL LIMIT DISTANCE :939 step CLEANING(BC): 8times
M -2 dot +0 dot CUT FORCE ADJ(min):29 CLEANING(MY): 10times
C -3 dot -1 dot CUT FORCE ADJ(max):84 WIPING(BC): 28times
Y -1 dot -1 dot POWER ON COUNT :49 WIPING(MY): 32times
PRINT-CUT ADJ H :-0.24 mm POWER ON TIME :5 hours RUBBING(BC): 16times
PRINT-CUT ADJ V :+0.39 mm HEAP MEMORY SIZE :3394 KByte RUBBING(MY): 20times
DIDIRECTION :+9.0 dot BATTERY FLAG :OFF HEAD TRIP : 1241 m
FACTORY CALIB. Y :0.05% PRINTED LEN : 2 m
SYSTEM SWITCH :PAGE1[00000010] PAGE2[00000000] PAGE3[00000000] PAGE4[10000000]

69
4 Adjustment

4-3 HOW TO REMOVE FOREIGN SUBSTANCES

1 Remove the GUIDE RAIL COVER, LEFT and RIGHT SIDE HEAD CARRIAGE
COVER. Then, move the HEAD CARRIAGE to the position
shown in the right figure.

CARTRIDGE HOLDER

4 2 Sometimes the foreign substances might be attached to the


HEAD and the CAPPING part.

Foreign
substances

[HEAD]

Foreign
substances

[CAPPING]

Clean the metal part of the HEAD with cotton swab.


3 The surface of the HEAD should be cleaned with KIMWIPE
which is soaked into CLEANING LIQUID.

• DO NOT RUB THE SURFACE OF THE HEAD.


• KIMWIPE is a tissue specially developed for
cleaning electrical devices. It does not produce Surface : Use KIMWIPE
paper dusts. Please use an equivalent one. Metal part : Use cotton swab.

[HEAD]

70
4 Adjustment

4 Foreign substances around the CAP and PAD, and also, the
Around the CAP & PAD : Use Tweezers
bigger dusts on the PAD should be removed with tweezers.
Smaller dusts on the PAD should be removed with Bigger dust on the PAD : Use Tweezers

KIMWIPE which is soaked into the CLEANING LIQUID.

Smaller dust on the PAD : Use KIMWIPE

[CAPPING]

5 Foreign substances attached to the WIPER BLADE should be 4


removed with tweezers. Use Tweezers

If it is too dirty, please replace it with a new one.

[WIPER BLADE]

71
4 Adjustment

4-4 HOW TO UPDATE FIRMWARE

1 It is necessary to update the FIRMWARE when MAIN It is necessary to prepare followings to update
BOARD is replaced. the FIRMWARE.
Connect PC and CJ-70 with PARALLEL CABLE. 1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE

4 2 Turn on the power while pressing [ ],[ ] and [ ] keys.


Then press [ENTER] key.

[ENTER]

Open the download.BAT from MS-DOS. (Type download


3 and press [RETURN] key.)
PC starts to send the updated data to CJ-70.

Some PCs can not use the BAT FILE. Please refer
to the ReadMe File in the FIRMWARE DISK.

Turn off the power when update is completed.


4

POWER OFF

72
4 Adjustment

4-5 INK TYPE CONVERSION 1

All units will be shipped as PIGMENT TYPE.


In case of customer's request of DYE TYPE, conversion is required.

1 Turn on the power while pressing [FORCE], [OFFSET] and 4


[SPEED] keys and enter the INK TYPE CONVERSION
MODE

2 Select "DYE" with [ ] and [ ] keys and press [ENTER]


key.
Check and make sure that the SYSTEM SW is set as shown
in the right figure and turn off the power.
Conversion to DYE TYPE from PIGMENT TYPE is [ ][ ]
completed.

[ENTER]

When converting back to PIGMENT TYPE, carry out 1 and


3 2 again. The message will be displayed as right figure.

[ ][ ]

[ENTER]

73
4 Adjustment

4 Put the DYE STICKER (4pcs.) to the places shown in the


figure.

74
4 Adjustment

4-6 INK TYPE CONVERSION 2

By carring out this function, INK TYPE CONVERSION MENU will be added to the USER'S MENU.
If you don't want this menu to be added, set 7th bit of SYSTEM SW [PAGE1] to 0.

1 Turn on the power while pressing [PAUSE] key and enter the 4
INK TYPE CONVERSION MODE.
Install the DRAIN TANK and push [ENTER] key as
instruction.
[ENTER]

[ENTER]

2 Select INK TYPE with [ ] and [ ] keys and press


[ENTER] key.

[ ][ ]

[ENTER]

Insert the CLEANING CARTRIDGE to the instructed


3 positions and press the [ENTER] key.
This procedure should be carried out twice.

[ENTER]

[ENTER]

75
4 Adjustment

4 After the right message, HEAD CARRIAGE will move to the


center of the unit when [ENTER] key is pressed.
Replace the WIPER BLADE.

[ENTER]

[ENTER]

4 5 After the WIPER BLADE is replaced, HEAD CARRIAGE


will move to the HOME POSITION when [ENTER] key is
pressed.

[ENTER]

6 After the right message, insert the INK CARTRIDGE.


[FILL INK] starts.

[ENTER]

7 If you don't want to add the INK TYPE CONVERSION


MENU in the USER'S MENU, set the 7th bit of SYSTEM
SW [PAGE1] to 0.

[ENTER]

76
4 Adjustment

4-7 HEAD CARRIAGE HEIGHT ADJUSTMENT

Remove the HEAD CARRIAGE COVER and FRONT


1 PINCH ROLLER
APRON.
Put the PINCH ROLLERs in DOWN at both left and right MIDDLE
PINCH ROLLER
ends of the GRIT ROLLER.
The MIDDLE PINCH ROLLER should be UP. PINCH ROLLER

GRIT ROLLER

2 Move the HEAD CARRIAGE so that its center part will be at 4


the [H] mark written on the BED.

[H] mark is the highest position of the BED, where


the clearance between the pen tip and the BED is
the smallest.

[ H ] MARK

Loosen the 3 screws shown in the figure.


3
CABLE

SCREW

Adjust the HEAD CARRIAGE so that the clearance


4 between the SLED of the HEAD CARRIAGE and the BED
will be 1.1 mm. SLED
Then, tighten the screws fixing the HEAD CARRIAGE to
the LM GUIDE.

1.1 mm

77
4 Adjustment

Carry out the following adjustments.


5
1. HEAD ALIGNMENT ADJUSTMENT
2. PRINT/CUT OFFSET ADJUSTMENT

4-8 HEAD ALIGNMENT ADJUSTMENT


[MECHANICAL]
4 1
Select the [BIAS TEST] from the SERVICE MODE and print
the test pattern.

[ ]

Use PET as substrate when printing the test pattern.


[ ]

If the HEAD is not aligned, the gap between the lines will not
2
be equal.
When the gap between the 1st and 2nd line is big, proceed to
4 , and when it is small, proceed to 5 after loosening the
screw mentioned in 3 .
big small

Loosen the screws fixing the HEAD to the HEAD


3
CARRIAGE and also the screws fixing the INK DAMPER.

INK DAMPER

78
4 Adjustment

Put the SHIM in front of the right side of the HEAD.


4

SHIM

5
Put the SHIM in front of the left side of the HEAD.
4

SHIM

Gently push the HEAD several times to put it in the correct


6
position and then pull it against the SHIM.

2 PULL
1 PUSH
2 PULL

Tighten the screws fixing the HEAD to the HEAD


7
CARRIAGE and also the screws fixing the INK DAMPER.

INK DAMPER

79
4 Adjustment

[SOFTWARE]
Print the test pattern again from the [BIAS TEST] in the
8
SERVICE MODE after cleaning the HEAD.
Repeat 3 to 7 until the gap between the first 2 lines will be
equal. [ ]

[ ]

4 9
Print the [TEST PRINT] from [HEAD ADJUST] menu of the
SERVICE MODE.

[ ]

[ ]

10 Find the parameters where each color matches the BLACK in BIDIRECTION
(Black offset from Black)
HORIZONTAL, VERTICAL and BIDIRECTION. -195-185-175-165 -45 -35 -25 -15 -05 +05 +15 +25 +35 +5 +6 +7 +8 +9 +10

-20-19 -18 -17-16 -4 -3 -2 -1 ±0 +1 +2 +3+14 +16 +17 +18 +19 +20

HORIZONTAL DIRECTION
(Magenta, Cyan & Yellow offset from Black)
-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 ±0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +10

The parameter with the square is the current


setting.
VERTICAL DIRECTION
(Magenta, Cyan & Yellow offset from Black)
+2
+1
±0
-1
-2

11 Enter the parameters found in 10 from the [HEAD ADJUST]


menu.

[ ]

[ ]

80
4 Adjustment

[BIDRECTION]
Move the PINCH ROLLER to the positions shown in the
12 CJ-70
figure and set the PET FILM for print.

CJ-60

13 Print [TEST PATTERN] in the [BIDIRECTION] mode 4


which in the [HEAD ADJUST] menu of the SERVICE
MODE.

14 [BIDIRECTION TEST PRINT] will be printed with the


current setting and also with –0.5dot of the current setting.
Wavy or not

+9.0
+8.5
+8.0

Blurred or not

15 Compare the 3 TEST PATTERNS in the whole width and


select the best value.
Then, re-set the parameter of [BIDIRECTION] in the [HEAD
ADJUST] menu.

81
4 Adjustment

4-9 PRINT/CUT OFFSET ADJUSTMENT

1 Put the 0.2 mm CERAMIC PEN to the TOOL CARRIAGE.

0.2 mm
CERAMIC PEN

PEN CARRIAGE

4 2 Select [PRINT-CUT] from the [HEAD ADJUST] menu of


the SERVICE MODE.
Crop mark will be printed on the right lower corner.

[ ]

Use PET as substrate when printing the test pattern.

3 Move the TOOL CARRIAGE by CURSOR KEY so that the


pen tip will come down right on the corner of the Crop mark.
Push [ENTER] key to save the setting.

CROP MARK

4 Select [CALIBRATION] from the SERVICE MODE and put


back the parameter of [Y AXIS] to 0. [ ]
Then, print the [TEST PRINT].
[ ]

82
4 Adjustment

Rectangle with the 1 m width will be printed and written.


5
See how the pen is offset from the print with the printed scale.

The minimum graduation of the scale is 0.05%.

6
Calibrate the amount which the pen is offset from the print.
4
If the pen is on the right side of the print, calibrate in + + -
direction.
If the pen is on the left side of the print, calibrate in - direction.
+ CORRECTOION
PEN

PRINT

- CORRECTION
PEN

Enter the calibrating amount and push [ENTER] key to save


7
the setting.
Repeat 4 to 7 until pen matches the print.

[ ]

83
4 Adjustment

4-10 CAPPING POSITION ADJUSTMENT

Remove the GUIDE RAIL COVER and the RIGHT SIDE


1
COVER.
Release the HEAD CARRIAGE from the LOCK position.

4 2
Loose the screws fixing the PUMP UNIT ASSY.

Adjust the position of the PUMP UNIT ASSY so that the


3 HEAD HOLDER
center of the groove in HEAD HOLDER matches the
GROOVE
projected part of the CAP. Center of the projected part in the
CAP can be shifted 0.5 mm to the front.
And also, make sure that there is clearance at the "a" and "b".
REAR
FRONT 0.5
METAL
METAL FLANGE
FLANGE

CAP
a b PUMP UNIT

PROJECTED PART

4 Move the HEAD CARRIAGE to the LOCK POSITION and


make sure that the center of the HEAD is at the center of the
REAR VIEW
CAP. If not, re-adjust 3 .
HEAD

Center of Capping Mechanism

84
4 Adjustment

Loosen the screws fixing the LOCK ASSY and move the
5
HEAD CARRIAGE to the position where it will be locked.

LOCK ASS'Y

6
Adjust the clearance "X" at the VALVE part so that it will be
4
0 mm<X<0.5 mm. 0 mm<X<0.5 mm

TUBE

VALVE

Tighten the screws fixing the LOCK ASSY.


7

LOCK ASS'Y

Initialize the LIMIT POSITION.


8

[ENTER]

85
4 Adjustment

4-11 HEAD WASH

Remove the GUIDE RAIL COVER and LEFT SIDE


1
COVER. Disconnect the INK TUBE from the INK
CARTRIDGE HOLDER and put them in the CLEANING TUBE

LIQUID.

Do not use any other type of cleaning liquid.


Use only Roland approved head cleaning liquid.

4 2 Select [HEAD WASH] from the SERVICE MODE.


Press [ENTER] key to start ink suction.
[ENTER]

LCD reminds you to remove all the INK


CARTRIDGES.
[ENTER]

Remove the INK TUBE from the CLEANING LIQUID when


3
the right message is displayed and press [ENTER] key.
Air suction starts.

[ENTER]

Follow the message displayed on the LCD and repeat


4
procedure 2 and 3 for 3 times each and finish the HEAD
WASH. O-RIMG INK CARTRIDGE
Connect the INK TUBE to the INK CARTRIDGE HOLDER. HOLDER
NUT

TUBE

86
4 Adjustment

4-12 TOOL HEIGHT ADJUSTMENT

Put the WHITE DUMMY PEN (ST-006) to the TOOL


1
CARRIAGE.
ST-006

WHITE DUMMY PEN

TOOL CARRIAGE

2
Put the PINCH ROLLERs DOWN at both left and right ends
PINCH ROLLER
4
of the GRIT ROLLER. The MIDDLE PINCH ROLLER
should be UP. MIDDLE
PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

Cover the FRONT & REAR PAPER SENSORs with paper


3 COVER SWITCH
and switch on the COVER SW.

PAPER SENSOR

PAPER

PAPER
PAPER SENSOR

4 Turn on the power and select "ROLL" with [ ] and [ ]


keys. Then, push the [SETUP] key.

[ENTER]

[SETUP]

87
4 Adjustment

Move the TOOL CARRIAGE to the position where the


5
clearance between the pen tip and the BED is the smallest
among the 5 position shown in the figure.
TOOL CARRIAGE

4 6
Adjust the Adjusting Screw so that the clearance between the Adjusting Screw
pen tip and the BED would be 2.4—2.6 mm at all positions.

BED

Make sure that the clearance is 2.4—3.0 mm at other


7
positions.
If not, proceed to SPACER BED ADJUSTMENT.

88
4 Adjustment

4-13 SPACER BED ADJUSTMENT

This adjustment should not be carried out normally.


1
It should be carried out only when the clearance between the
pen tip and the BED is not 2.4—3.0 mm at the positions
checked at 7 of TOOL HEIGHT ADJUSTMENT.

2
Remove the GUIDE RAIL COVER.
4

Put the WHITE DUMMY PEN (ST-006) to the TOOL


3
CARRIAGE.
ST-006

WHITE DUMMY PEN

TOOL CARRIAGE

Put the PINCH ROLLERs DOWN at both left and right ends
4
of the GRIT ROLLER. The MIDDLE PINCH ROLLER PINCH ROLLER
should be UP.
MIDDLE
Remove both FRONT & REAR APRONs. PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

89
4 Adjustment

Cover the PAPER SENSOR with paper and switch on the


5 COVER SWITCH
COVER SW.

PAPER SENSOR

PAPER

PAPER
PAPER SENSOR

4 6
Turn on the power and select "ROLL" with [ ] and [ ]
keys. Then, push the [SETUP] key.

[ENTER]

[SETUP]

Move the TOOL CARRIAGE to the position where the


7 clearance between the pen tip and the BED is the smallest
with [ ] and [ ] keys.
PEN CARRIAGE

Loosen the SCREWs A shown in the figure.


8
SCREW A

SCREW A

90
4 Adjustment

Adjust the SCREW B so that the clearance between the pen


9
tip and the BED would be 2.4—3.0 mm at 5 positions.
SCREW B

10 Fix the SCREW B with a NUT. 4


SCREW B

NUT

11 Fix the SCREW A on the side.


SCREW A

SCREW A

12 Carry out the following adjustments.


1. TOOL HEIGHT ADJUSTMENT
2. HEAD HEIGHT ADJUSTMENT

91
4 Adjustment

4-14 TOOL PRESSURE ADJUSTMENT

Driver IC [MTD2005] supplies voltage,


[Actual Pen Pressure]
corresponds to the tool pressure, to the solenoid of Offset is not adjusted.

the TOOL CARRIAGE. Tool pressure could be set


by adjusting the OFFSET with "20g" adjustment Correct
and GAIN with "200g" adjustment of the TOOL 200 g

PRESSURE ADJUSTMENT.

Gain
Offset Gain is not adjusted.

20 g

20 g 200 g [Pressure set from Panel]

4 1
Make sure to adjust TOOL HEIGHT before this adjustment.
Put the TOOL CARRIAGE to the WHITE DUMMY PEN
ST-006
(ST-006).
WHITE DUMMY PEN

TOOL CARRIAGE

Put the PINCH ROLLERs DOWN at the both left and right
2 PINCH ROLLER
ends of the GRIT ROLLER.
The MIDDLE PINCH ROLLER should be UP. MIDDLE
PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

Move the TOOL CARRIAGE to the position where the


3
TOOL HEIGHT was adjusted.

TOOL CARRIAGE

92
4 Adjustment

Select [FORCE ADJUST] from the SERVICE MODE.


4

[ ]

5 Change the menu to [FORCE ADJ. 20g].


4
And push [TOOL U/D] key to make the pen DOWN.

[ ]

[TOOL U/D]

Adjust values in the [FORCE ADJ. 20g] menu with [ ] and


6
[ ] keys so that the TOOL PRESSURE will be 26—30gf ST-012
when the pen tip leaves the BED. TOOL CARRIAGE

BED

[ ][ ]

After the TOOL PRESSURE is adjusted, push [ENTER] key


7
to save the settings.

[ENTER]

93
4 Adjustment

Change the menu to [FORCE ADJ. 200g].


8
And push [TOOL U/D] key to make the pen DOWN.

[ ]

[TOOL U/D]

4 9 Adjust values in the [FORCE ADJ. 200g] menu with [ ]


and [ ] keys so that the TOOL PRESSURE will be 199— ST-002
201gf when the pen tip leaves the BED.
TOOL CARRIAGE
[ ][ ]

BED

10 After the TOOL PRESSURE is adjusted, push [ENTER] key


to save the settings.

[ENTER]

11 Select the [FORCE ADJ. 20g] menu again and make sure that
the TOOL PRESSURE will be 26—30gf when the pen tip TOOL CARRIAGE
ST-012
leaves the BED.
If not, re-adjust the TOOL PRESSURE.

BED

94
4 Adjustment

4-15 WIRE TENSION ADJUSTMENT

Turn off the power and move the TOOL CARRIAGE to the
1
left end.

TOOL CARRIAGE

2
Loosen the SCREWs A.
4
SCREW A

Measure the wire tension with the TENSION METER (ST-


3
011) at the connecting part of 2 LM GUIDEs.
ST-011

TENSION
METER

Adjust the tension with SCREW B so that it will be as below.


4
CJ-70 :

CJ-60 :

SCREW B

95
4 Adjustment

Make sure to check the tension again after moving the TOOL
5
CARRIAGE back and forward in a whole distance of the
GUIDE RAIL.
If the tension changes, re-adjust it. GUIDE RAIL

PEN CARRIAGE

4 6
Tighten SCREW A after the adjustment.

SCREW A

Check the tension again.


7

96
4 Adjustment

4-16 MOTOR BALANCE ADJUSTMENT

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.

Motor tries to follow the instruction from the CPU. Command


Difference between the actual rotation and the
instruction could be adjusted with the Motor balance
(GAIN) Adjustment.
- If the difference is small (=GAIN is small), motor Servo Motor CPU
becomes very sensitive. As a result, it vibrates.
- If the difference is big (=GAIN is big), motor becomes
dull to the instruction. And as a result, cutting quality Feedback
will be damaged.
4

CCW
Motor Balance (OFFSET) Adjustment is used to adjust
Ex.1 Ex.2
the GAIN for CW and CCW directions to be equal.
- Ex.1 in the figure shows that both the OFFSET and
Gain
GAIN is adjusted in both CW and CCW directions.
- Ex.2 shows that the GAIN is adjusted but the OFFSET
is shifted. Therefore, the GAIN will be big in CCW
direction and small in CW direction. Offset
As a result, motor becomes dull in CCW direction and
sensitive in CW direction causing problems.
CW

Put all 3 PINCH ROLLERs in UP position.


1
And remove the FRONT APRON. PINCH ROLLER

MIDDLE
PINCH ROLLER

PINCH ROLLER

GRIT ROLLER

97
4 Adjustment

Select [AGING (CUT)] from the SERVICE MODE.


2
MOTOR starts rotating when [ENTER] key is pushed.
Values change according to the direction of the MOTOR.

[ ]

4 3 Adjust OFS-1 on the POWER BOARD so that the difference


of the middle Y absolute values will be less than 3.
And, OFS-2 for X axis.

OFS-2 OFS-1

Adjust GAIN-1 on the POWER BOARD so that the


4
difference of the middle Y absolute values will be 289—292.
And, GAIN-2 for X axis.
After both values are adjusted, push [ENTER] key.

GAIN-2 GAIN-1

Select [AGING (INK)] from the SERVICE MODE and push


5
[ENTER] key.
Make sure the middle Y absolute values are 289—350.

98
4 Adjustment

4-17 LIMIT POSITION INITIALIZE

Connect the TOOL CARRIAGE and the HEAD CARRIAGE


1 HEAD
and put them into the LOCK POSITION. TOOL CARRIAGE
CARRIAGE

2 Turn on the power while pressing the [ ],[ ] and [ ] 4


keys.
After [INITIALIZING THE LIMIT] is displayed, push
[ENTER] key.
LIMIT POSITION will be automatically initialized. [ENTER]

99
4 Adjustment

4-18 ALL & LIMIT POSITION INITIALIZE

All data inside the EEPROM and also the LIMIT POSITION
1
will be initialized.

4 2 Connect the TOOL CARRIAGE and the HEAD CARRIAGE


and put them into the LOCK POSITION. HEAD
TOOL CARRIAGE
CARRIAGE

3 Turn on the power while pressing the [ ], [ ], [ ], [ ]


and [ENTER] keys.
Initialization would be done in a sequence of EEPROM and
LIMIT POSITION. [ENTER]

[ENTER]

100
5 Supplemental Information
5 Supplemental Information
5-1 INSTALLATION PROCEDURE

Put CJ-70/60 on the STAND.

Remove the HEAD CARRIAGE Retainer.

PIGMENT-ONLY USER DYE-ONLY USER PIGMENT & DYE USER

Carry out INK TYPE CONVERSION 1. Set 7th bit of SYSTEM SW PAGE1 to 1.

Install INK CARTRIDGES.

5
Fix the DRAIN TANK.

Turn on the Primary Power SW and then,


the Secondary SW.

[FILL INK] starts.

Try [TEST PRINT] in the [HEAD CLEANING] Menu and check the result.

WHITE GAP WAVY DOT OK

Carry out HEAD CLEANING.

101
5 Supplemental Information

5-2 OPERATIONAL SEQUENCE

102
5 Supplemental Information

103
5 Supplemental Information

5-3 SENSOR MAP

REAR PAPER SENSOR TOOL/HEAD CONNECTION


This Sensor detects the rear edge of the media and also SENSOR
whether the media is set or not.
This sensor detects whether Tool Carriage is
When "ROLL" is selected, either one of the Front or Rear
connected to Head Carriage.
Paper Sensor detects whether the media is set or not.

HEAD ORIGIN
SENSOR
This sensor detects the Head
Origin.

COVER SWITCH
CARRIAGE SENSOR
This switch detects whether the Front Cover is
This sensor detects Pinch Roller position, opened or closed.
Carriage Origin and Carriage Limit. Tool and Head Carriage stops when this Cover is
opened. And starts when it is closed again.

FRONT PAPER SENSOR


This sensor detects the front edge of the media and also whether
the media is set or not.
When "ROLL" is selected, either one of the Front or Rear Paper
Sensor detects whether the media is set or not.

INK CARTRIDGE SENSOR


This sensor detects whether the Ink
Cartridges are installed or not.

INK EMPTY SENSOR


This sensor detects whether the Ink Cartridge
is empty or not.

104
6 Trouble Shooting
6 Trouble Shooting
6-1 PRINTING

HOW TO CHECK PRINTING PROBLEM

Following chart explains the basic way of checking the cause of the PRINTING PROBLEM.

PRINTING PROBLEM.

Carry out POWERFUL or NORMAL CLEANING.

TEST PRINT NO.1.


Carry out [TEST PRINT] in CLEANING MENU.

NG OK
WHITE GAP WAVY DOT MISSING DOT

Carry out POWERFUL or NORMAL CLEANING.

6
Carry out [TEST PRINT] in CLEANING MENU.

OK NG NG

Exactly the same result Different from


as TEST PRINT NO.1. TEST PRINT NO.1.

Is Is
there ink YES YES
there ink
gathered inside gathered inside
HEAD CAP? HEAD CAP?

NO NO

Is YES Is the YES


Is the YES
Replace the there dusts WIPER BLADE Replace the
WIPER BLADE Remove the dusts.
WIPER BLADE. around the HEAD & CAP? become dirty or fluffy? WIPER BLADE.
become dirty or fluffy?

NO NO NO

Replace the HEAD.


Keep trying POWERFUL or
YES NORMAL CLEANING.
Is the PAD damaged? Replace the PAD.

NO

Is NO
the direction of Correct the PAD.
the PAD correct?

105
6 Trouble Shooting

No printing White lines

There isn't any ink inside the YES


INK DAMPER. Elasticity in Media Accomodate it in using environment.

NO NO

YES YES Remove the wrinkle or Curl in the


Is INK DAMPER broken? Replace the INK DAMPER. Curl or wrinkle in Media?
Media.

NO NO

Is the direction of PAD & CAP NO Correct the direction of the YES Carry out POWERFUL or NORMAL
correct? PAD & CAP. Is the HEAD dirty? CLEANING.

YES NO

NO YES Remove the dusts around and on the


Are the HEADs capped correctly? Adjust Capping Position. Is there dusts on and around the
CAPPING part and HEAD part? CAPPING part and HEAD part.

YES
NO

6 Is the VALVE at PUMP UNIT NO


Adjust Capping Position. Is the WIPER BLADE worn out?
YES
Replace the WIPER BLADE.
functioning?

YES NO

YES NO
Is the TUBE broken? Replace the TUBE. Are the HEADs capped correctly? Adjust Capping Position.

NO YES

Is the direction of PAD & CAP NO Correct the direction of the


Try FILL INK or HEAD CLEANING.
correct? PAD & CAP.

NG YES

HEAD could be defective. NO


Replace the HEAD. Is the WASTE INK TUBE clogged? Replace the WASTE INK TUBE.

YES

NO
Is the HEAD aligned correctly. Align the HEAD Position.

ERROR MESSAGE : PRINT ERROR YES

HEAD could be defective.


Replace the HEAD.
YES
Is ENCODER SCALE dirty? Clean the ENCODER SCALE.

NO

YES
Is ENCODER SCALE loose? Fix the ENCODER SCALE.

NO

YES
Is ENCODER MODULE dirty? Clean the ENCODER MODULE.

NO

YES
Is ENCODER MODULE broken? Replace the ENCODER MODULE.

106
6 Trouble Shooting

Printing position offsets Uneven printing

YES NO
Is ENCODER SCALE dirty? Clean the ENCODER SCALE. Are you using Roland certified ink? Use Roland certified ink.

NO YES

YES Are you using Roland certified NO


Is ENCODER SCALE loose? Re-fix ENCODER SCALE. Use Roland certified substrate.
substrate?

NO YES

YES NO
Is there scratch on ENCODER Are HEAD & CARRIAGE CABLE
Replace ENCODER SCALE. Put them in correct position.
SCALE? put correctly?

NO

NO
Is ENCODER MODULE OK? Replace ENCODER MODULE.

Shifting in CMYK

GOOD NG

HEADs are not aligned correctly. Align the HEAD Position.

107
6 Trouble Shooting

6-2 CUTTING

Circle doesn't mutch Stich cut

Are machine-offset & blade-offset NO YES


Set the offset from panel. Is the blade worn out? Replace the blade.
matched?

YES NO

Is there scratch on YES Bearing in blade holder rotates NO


CUTTER PROTECTION? Replace CUTTER PROTECTION. smoothly? Replace blade holder.

NO YES

YES NO
Is the blade worn out? Replace the blade. Does pen move up/down smoothly? Replace TOOL CARRIAGE.

NO YES

Bearing in blade holder rotate NO Is there scratch on YES


Replace blade holder. Replace CUTTER PROTECTION.
smoothly? CUTTER PROTECTION?

YES NO

6 Is tool holder part of TOOL YES


Replace TOOL CARRIAGE.
Is blade holder part on YES
Replace TOOL CARRIAGE.
CARRIAGE loose? TOOL CARRIAGE loose?

NO NO

YES YES
Is TOOL CARRIAGE loose? Replace TOOL CARRIAGE. Is TOOL CARRIAGE loose? Replace TOOL CARRIAGE.

NO NO

NO NO
Is TOOL HEIGHT adjusted correctly? Adjust TOOL HEIGHT. Is TOOL HEIGHT adjusted correctly? Adjust TOOL HEIGHT.

YES YES

Is TOOL PRESSURE adjsuted NO Is TOOL PRESSURE adjusted NO


Adjust TOOL PRESSURE. correctly? Adjust TOOL PRESSURE.
correctly?

YES YES

NO NO
Is motor backlash adjusted correctly? Adjust Motor Backlash. Is MAIN BOARD OK? Replace MAIN BOARD.

108
6 Trouble Shooting

Media skewing Pen up/down problem

NO Is there cut-line or bad YES


Is substrate set correctly? Set substrate correctly. Replace CARRIAGE CABLE.
contact in CARRIAGE CABLE?

YES NO

YES NO
Is GRIT ROLLER dirty? Clean the GRIT ROLLER. Is CARRIAGE SOLENOID OK? Replace CARRIAGE SOLENOID.

NO YES

YES YES
Is PINCH ROLLER worn out? Replace PINCH ROLLER. Is there cut-line in SOLENOID WIRE? Replace SOLENOID WIRE.

NO NO

YES NO
Is GRIT ROLLER loose? Fix GRIT ROLLER. Is SOLENOID DRIVER IC OK? Replace IC45 on MAIN BOARD.

YES

Is TOOL PRESSURE OK?


NO
Adjsut TOOL PRESSURE.
6

ERROR MESSAGE : MOTOR ERROR ERROR MESSAGE : CAPPING ERROR

YES NO LIMIT POSITION is not detected YES Carry out LIMIT POSITION
Is MOTOR BALANCE adjusted Adjust MOTOR BALACNE.
correctly? corrrectly. INITIALIZE.

NO NO

YES Replace F2/F3 or POWER Is TOOL/HEAD CONNECTION NO


Is the Fuse blown up? Replace the CARRIAGE BOARD.
BOARD. SENSOR OK?

NO YES

NO Replace U10/U11 on POWER Is LOCKING MECHANISM of HEAD NO Fix or replace the LOCKING
Is motor driver IC OK?
BOARD. CARRIAGE OK? MECHANISM.

YES YES

NO YES
Is motor controller IC OK? Replace U7/U8 on POWER BOARD. Is LOCKING POSITION shifted? Adjust the LOCKING POSITION.

YES

NO
Is +15V regulator IC OK? Replace U14 on POWER BOARD.

YES

NO
Is -15V regulator IC OK? Replace U15 on POWER BOARD.

YES

NO
Is POWER BOARD OK? Replace POWER BOARD.

YES

NO
Is MOTOR OK? Replace the MOTOR.

109
7 Supplement
7 Supplement
7-1 MAINTENANCE CHECK LIST Date . .

Model Serial No. Model Serial No.

CJ-70 CJ-60

MECHANICAL PARTS
Check Points Confirmation
Carriage-Drive Part 1. Drive Gear Dirty/Crack

2. Backlash Looseness

3. Wire Tension Looseness

Grit-Drive Part 1. Grit Roller Dirty

2. Drive Gear Dirty/Crack

3. Backlash Looseness

Bed/Guide Rail 1. Pinch Roller Rotation/wear down

2. Cutter Protection Dirty/Scratch

** Replacement depend on the scratch.

Tool Carriage 1. Tool Carriage Looseness

2. Cutter Holder Looseness

Blade Holder 1. Bearing Revolution of Bearing

Wiper Rubber part being worn out/Felt being piled

7 CONSUMABLE PARTS
Description Life Confirmation
HEAD 2 years

UNDER CAPPING PAD 2 years

UPPER CAPPING PAD 2 years

HEAD CAP 2 years

WIPER BLADE on demand

PAD CUTTER on demand


NOTE : Life time of the above parts is just a reference. It may change depending on the customer's usage.

LUBRICATION
Check Points Confirmation
Floil G-474C Carriage Drive Gear OK/Cleaning & Lubrication

Grit Drive Gear OK/Cleaning & Lubrication

Guide Rail OK/Cleaning & Lubrication

FUNCTION CHECK
Check Points Confirmation
1. ROM Version

Replace the ROM to the latest version.

2. Print Test • White lines

• Blurred print

• Shifting in printing position

• Shifting in cut/print position

3. Cutting Test • Wavy lines

• Distorted figure

• Pen Bouncing

• Noise

• Tool Pressure

• Queality of corners

4. Connection check with Customer's PC.

110
7 Supplement

7-2 SPECIFICATIONS
Specifications

Printing/cutting method ............................... 4-head ink jet method/media-moving method


Maximum printing/cutting Area ................... CJ-70 1257 mm x 24998 mm (49-7/16"—984-1/8")
CJ-60 1025 mm x 24998 mm (40-5/16"—984-1/8")
Acceptable media width .............................. CJ-70 Sheet material: 160 mm to 1372 mm (6-5/16"—54")
Roll material: 160 mm to 1320 mm (6-5/16"—52")
CJ-60 Sheet material: 160 mm to 1100 mm (6-5/16"—43-1/4")
Roll material: 160 mm to 1050 mm (6-5/16"—41-5/6")
Conditions for Usable Materials .................. Cuttable material thickness:
0.08 mm to 0.22 mm (0.00315" to 0.00866") (depending on material composition)
Maximum material thickness, including base paper (peeled-off paper): 0.4 mm (0.0157")
Maximum diameter for roll material: 180 mm (7-1/16") (surface to be printed or cut must face outward)
Core inner diameter for roll material: 50.8 mm or 76.2 mm (2" or 3")
Maximum weight for roll material: CJ-70 20 kg (44.1 lb.), CJ-60 17 kg (37.5 lb.)
Ink cartridges .............................................. Dedicated pigment-ink machine: Use only pigment ink cartridge exclusively for use with the CAMM JET
Dedicated dye-ink machine: Use only dye ink cartridge exclusively for use with the CAMM JET
Colors : Magenta, cyan, yellow and black
Acceptable tool ........................................... Cutter (blade and blade holder) : Special blade for CAMM-1 series
Cutting speed .............................................. 10 mm/s to 850 mm/s (0.393"/s to 33.464"/s) (in all directions)
Blade force .................................................. 20 gf to 350 gf
Blade compensation ................................... 0.000 mm to 1.500 mm (0" to 0.0591")
Software resolution ..................................... Cut: 0.0176 mm/step (0.000693"/step) / Print: 360 dpi (0.07 mm/step)
Mechanical resolution ................................. Cut: 0.025 mm/step (0.000984"/step) / Print: 360 dpi (0.07 mm/step)
Apparent colors (when printing) .................. 16.7 million colors
Printing resolution ....................................... 360 dpi
Distance accuracy (when cutting) ............... Error of less than +/- 0.4% of distance traveled, or +/- 0.2 mm (+/- 0.00788"), whichever is grater
When "CALIBRATION" is set properly:
Error of less than +/- 0.2% of distance traveled, or +/- 0.1 mm (+/- 0.00394"), whichever is grater
Repetition accuracy (when cutting) ............. +/- 0.2 mm (+/- 0.00788") or less (excluding stretching/contraction of the sheet)
[Range for assured repetition accuracy] (*)
For sheets with a width exceeding 610 mm (24") : Length 4000 mm (157-7/16")
For sheets with a width of 610 mm (24") or less : Length 8000 mm (315-15/16")
Registration between printing and cutting ... Automatic cleaning and forced cleaning (by pressing the CLEANING key)
Ink-heads cleaning (when printing) ............. Automatic cleaning and forced cleaning (by pressing the CLEANING key)
Interface ...................................................... Parallel (Centronics), Serial (RS-232C) (The data received first after switching on the power is used to determine
automatically whether the parallel or serial interface is being used.)
Memory ....................................................... 4 Mbytes (expandable up to 32 Mbytes)
Instruction system ....................................... RD-GL III, RD-RTL
7
Display ........................................................ Liquid crystal display unit; 16-character by 2 lines
Control switches .......................................... POWER, SETUP, PAUSE, CLEANING, BASE POINT, ALIGN POINT, TOOL U/D, FORCE,
OFFSET, SPEED, CUT TEST, MENU, ENTER,
LED ............................................................. POWER LED, SETUP LED, PAUSE LED, BASE POINT LED, ALIGN POINT LED, BUSY LED
Power-saving function ................................. Auto-sleep sleep timer setting: 15 min. to 120 min.
Power consumption .................................... Printing/Cutting mode: 1.3A/117V, 0.6A/220—230V, 0.6A/230—240V
Standby mode: 0.4A/117V, 0.2A/220—230V, 0.2A/230—240V
Acoustic noise level .................................... Printing/Cutting mode: 68dB or less
Standby mode: 45dB or less (According to ISO 7779)
Dimensions ................................................. CJ-70 Main unit: 2150 mm [W] x 350 mm [D] x 290 mm [H] (84-11/16" [W] x 13-13/16" [D] x 11-7/16" [H])
With stand: 2150 mm [W] x 735 mm [D] x 1190 mm [H] (84-11/16" [W] x 28-15/16" [D] x 46-7/8" [H])
CJ-60 Main unit: 1925 mm [W] x 350 mm [D] x 290 mm [H] (75-13/16" [W] x 13-13/16" [D] x 11-7/16" [H])
With stand: 1925 mm [W] x 735 mm [D] x 1190 mm [H] (75-13/16" [W] x 28-15/16" [D] x 46-7/8" [H])
Weight ......................................................... CJ-70 Main unit: 65 kg (143.3 lb.), With stand: 110 kg (242.5 lb.)
CJ-60 Main unit: 49 kg (108 lb.), With stand: 110 kg (178.6 lb.)
Environment ................................................ [Power on] Temperature: 10 C to 35 C (50 F to 95 F), Humidity: 35%RH to 80%RH (non-condensing)
[Power off] Temperature: 5 C to 40 C (41 F to 104 F), Humidity: 20%RH to 80%RH
Accessories ................................................. • Power Cord • Blade (ZEC-U5025) • Blade Holder (XD-CH2) • Alignment Tool • Drain tank • Quick Poster Disks
• CAMM JET DRIVER for windows® 95 and windows® 3.1 Disk •User's manual

(*) The following conditions must be satisfied:

- Material type: 3M Scotchcal Mastercut Film, ARLON Series 2100


- Special stand (a roll material must be set at the rear and on the inner sheet hanger)
- Side margins: 25 mm (1") or more for both the left and right margins
- Front margin: 25 mm (1") or more
- Use of the display menu’s “PREFEED” function to perform feed of the material length plus 0.2 m (7-7/8") or more and set the material correctly
- Cutting of the following data one time

(1) The letters are cut in order starting with "R"


(2) After the last letter ("P") has been cut, the machine returns to the origin
Side margins: 25 mm (1") or more point and the outer border is cut

Front margin: 25 mm (1") or more


Cut length
Cutter Fills the
protector hard clip
Pinch roller (left) Origin

Side margins: Feed length


25 mm (1") Sheets with a width exceeding 610 mm (24"): 4,000 mm (157-7/16")
or more Sheets with a width of 610 mm (24") or less : 8,000 mm (315-15/16")
Pinch roller (right)

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7 Supplement

Interface Specifications

[Parallel] [Serial]
Standard ................................... In compliance with the specifications of Centronics Standard ................................... RS-232C specifications
Input signals ............................. STROBE (1BIT), DATA (8BITS) Transmission method ............... Asynchronous, duplex data transmission
Output signals .......................... BUSY (1BIT), ACK (1BIT) Transmission speed ................. 4800, 9600, or 19200 (selected using operation panel)
Level of input/output signals ..... TTL level Parity check .............................. Odd, Even, or None (selected using operation panel)
Transmission method ............... Asynchronous Data bits ................................... 8 bits
Stop bits ................................... 1 bits

112

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