UPM Kaipola PM7

Newsprint machine line

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Line basic information

• Start- up 1989 Valmet

• Rebuild 2005 (Voith), 2009, 2010 (Valmet, Voith)
• Product Newsprint and improved Newsprint
• Production capacity 270 000 tons/year
• Basis weight range 34 – 55 g/m2
• Trimmed witdth 8,4 m
• Speed 1600 m/min
• Two Valmet JR-1000 winders
• Rewinder Quattroll 2,6 m
• Automatic packing line, rebuild 2005 (Saimatec)
• Raw materials TMP, RCP
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Paper machine
• Headbox Valmet SymFlo HS with dilution profiling (2009)
• Wire section Valmet SpeedFormer HS (vertical)
• Press section Valmet SymPress II with 4th press
• Drying section Valmet SymDry, rebuild Voith 2005, 2010
– 6 single tier drying groups, 1 double tier drying groups, 4 drive groups
– Ropeless tail threading, Valmet, Runtech

• Machine calender, one nip with two SymRolls

• Pope reel (hard), max speed 1630 m/min
• Paper width at reel 8,5 m, trimmed width at winders 8,4 m
• DCS Honeywell TP Alcont 2002
• QCS Honeywell Experion 2017,and WIS ABB 2001 (Not included in the sales scope)
– Steambox Devron, Caliber Calcoil, Basis weigth Valmet dilution, Web break monitoring Procemex

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Papermachine layout

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Papermachine layout

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Short circulation

• Pumps: Ahlström
• Deculator: Ahlström Ensovac
• Cleaner: Ahlström Twincleaner
– 6 stages
– Vacuum system, 2 Nash pumps
• Dilution water deaeration tank: Valmet OptiAir Vac 2009
• Machine screen: Valmet/Metso MS-1200HT, slot 0,25 mm
• Reject screen: Valmet/Metso FS-200VA, slot 0,2 mm
• Dilution water screen: Valmet/Metso Optiscreen MS-50VT, hole 1,4 mm

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Water circulation

• Disc filters: Ahlström IKS 45-24.5, 2 pcs

• Super clear filtrate: Valmet ProFS-90LC

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Broke system

• Broke thickener: Ahlström PRS 2070.6

• Broke screening: 4 stages (with coarse screen 5 mm)
– Valmet MuST302E, slot 0,2 mm
– Valmet MuST82, slot 0,15 mm

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Wire section

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Wire section

• Headbox: Valmet SymFlo HS

– Retrodilution, Valmet 2009, 150 actuators
– Flow width 8940 mm
– Consistency / CD profiling

• Wire: Valmet Speed-Former HS

– Max speed 1550 m/min
– Grooved forming roll without shrink sleave
– 1st suction roll
– Curved multifoil shoe, SiC
– 2 flat suction boxes, SiC
– HiVac suction box, SiC
– 5 Nash vacuum pumps

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Wire section

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Press section

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Press section

• Valmet SymPress II with 4th press

– Pick Up roll, steel
– 1st SymRoll, carbide coated
– Center roll, Valmet PressJade
– Press suction roll, PressFox
– 3st SymZSRoll
– 4th press center roll, Valmet PressJade/Voith CeraLease
– 4th SymZSRoll
- 5 vacuum pumps, 3 vacuum boxes (pick-up and 1st press felts)

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Press section

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Drying section

• Valmet SymRun, rebuild 2005 and 2010 by Voith

• 7 drying groups, 4 drive groups
– 53 cylinders, 31 heated
• Groups 1-4 original Valmet Single run
– Vac rolls
– UnoRun
• Groups 5-6 Voith DuoStabilizer Single run
• Group 7 Voith Twin run with ropeless tail threading

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Drying section

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Calender

• Machine calender, one nip

– Bottom, SymRoll
– Top, SymRoll
• FoilForce tail threading
• Calcoil, profiling

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Reeler

• Conventional Pope
• Max reel dia 2,8 m
• Tail threading: FoilForce (Valmet)
• Goose neck
• Water turn up device (Valmet)

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Vacuum system, pulpers

• Vacuum pumps Ahlström

– 904-T1, 2 pcs
– 904-T2, 2 pcs
– 904-S2, 3 pcs
– 904-R2, 4 pcs
• Pulpers
– Couch pit
– Press Pulper 1
– Press Pulper 2
– Machine Pulper
– Winder pulpers, 3pcs

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Automation, paper machine

• DCS
– Honeywell, Alcont TotalPlant, 2002
• QCS (not included in the sales scope)
– Honeywell, 2018
– Profiling, Basis weight (IQDilution), moisture (Devronizer), caliber (Calcoil)
• WIS
– ABB, ULMA, 2001
• WMS
– Procemex, 2017
• Drives
– ABB, DC, Selma
• Machine logic, Siemens S5, some part S7

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Winders

• Valmet JR-1000, 2 pcs

– Single drum winders
– Automatic set change (Valmet 2005/2010)
– Core 76/15
– Max reel dia 1270 mm
– Max reel width 2500 mm
– 10 stations, 14 slitters

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Winders

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Rewinder (not included in the sales scope)

• Ouattroll QDW/S 2600, year 2007

– Two drum winder
– Max speed 2000 /min
– Max tension 600 N/m
– Max reel dia 1500 mm
– Max reel (unwind) 2600 mm, min 500 mm
– Max reels 4
– Core 76/15

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Wrapping line (not included in the sales scope)

• Original Valmet
• Rebuild 2005 Saimatec
• Automatic, 3 ABB robots
• Max capacity 2300 reels/day

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Wrapping line (not included in the sales scope)

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Core cutter

• CoreLink CL 4000/8432
• 4 core storages
• 10 core carriages

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Other

• Crane 1, 75 tons, KoneCranes

• Crane 2, 90 tons, KoneCranes
• Crane 3, 15 tons, KoneCranes

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