Valmet

Tissue Machines and Technologies to

Product Tissue
Valmet Tissue
Technology units

Karlstad, Sweden
Complete tissue
machines
Darwen, UK
Yankee services
(Infinikote and
Grinding)
Gorizia, Italy
Yankee hoods & Xian, China
ventilations Advantage DCT
Biddeford, machine
Pescia, Italy manufacturing &
USA
Rewinders assembly
TAD Rolls &
Air Systems

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Valmet Tissue
Market and technology leader new machines (2000-2015)

MARKET SHARE
• Valmet – only supplier present
on all markets
• North America 60%
24%
Valmet
• Middle East 54% 33%

• Western Europe 22%

• Eastern Europe 16% Others
12%
• Latin America 27%
6%
• China 15% 7% 10%
8%
RISI 2015

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Best technology
Valmet Tissue
One tissue machine for every need

Advantage™ DCT® Advantage™ NTT™ Advantage™ Thru-Air®

technology technology technology
Plain tissue Plain and textured tissue Structured tissue

• High quality • Premium quality • Superior quality

• Efficient and reliable •Efficient and flexible production • Efficient and reliable
• From low to high capacity - swing capabilities • High capacity
- medium to large machines • High capacity • Cost-efficient
• Cost-efficient • Low energy- water and fiber • Virgin and recycled pulp
• Low energy and water consumption • Product flexibility
consumption • Virgin and recycled pulp • Mature markets with high
• Virgin and recycled pulp • Full flexibiltiy quality demands
• Product flexibility • Markets with demands on high
• All markets quality and/or capacity

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Valmet Tissue
One tissue machine for every need

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 Advantage DCT Technology
Speeds & widths

Up to 2.8m Up to 3.8m Up to 5.6m Up to 8.0m

(112”) (150”) (222 ”) (316”)
DCT 100 Family DCT 135 Family DCT 200 Family DCT 300 Family

2200 m/min DCT 100 TS DCT 135 TS DCT 200 TS DCT 300 TS
2000 m/min DCT 100 HS DCT 135 HS DCT 200 HS
1800 m/min
DCT 100 + DCT 135 + DCT 200 +
1600 m/min DCT 100
1300 m/min DCT 60
1000 m/min DCT 40

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 Advantage DCT Technology
Machines Family
DCT 40
(1000 mpm) DCT 100 HS
(3280 fpm) DCT 100 TS
(2200 mpm)
(7220 fpm)

DCT 60 DCT 135+

(1300 mpm)
(4265 fpm) DCT 135 HS
DCT 135 TS
(2200 mpm)
(7220 fpm)

DCT 100 DCT 200

DCT 100+ DCT 200+
(1800 mpm) DCT 200 HS
(5900 fpm)
DCT 200 TS
(2200 mpm)
DCT 300
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 Texturized Tissue

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9
Texturized Paper

Fiber savings 15 – 20%, and may go up to 25%

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Texturized Paper

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NTT
Formation Zone

NTT Formation Zone

 Upside down crescent former
 Felt and Wire
 All the benefits from this technology
– Excellent formation
– Easy to operate
– Easy to find Manpower
– Proven technology
– CD basis weight control with dilution

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NTT
Pressing Section

Press Section
 One suction roll with steam box:
moisture CD profile control!
 Press separated from the Yankee
 2 Loops: felt and NTT belt
 Shoe Press SymBelt – up to 48% dryness
 Sheet transferred to the NTT belt

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NTT
Belts

NTT Belts

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NTT
Drying Section
 Ribbed Yankee NTT Dryin Section
 Insulated heads to ensure low energy
consumption
 Advantage Air Cap Hood and Air System
 Yankee doctors
– Higher Load
– Special coating

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NTT
Reel Section
 Gentle to the paper and absorbs NTT Belts
vibrations
 Winding process controlled for whole
diameter
 Ensuring the caliper is preserved and
even

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NTT
The most flexible technology for texturized premium tissue
Experiences from first Advantage NTT installation

 Products with premium quality Advantage NTT 100: 2.8m

(bulk and softness)
Papel San Francisco, Mexico
 High flexibility
– Conventional tissue & towel
– Textured tissue & towel
– Easy belt change and configuration in less than 3h

 High speed capability

– Up to 2000 m/min in plain mode
– Up to 1800 m/min in textured mode

 Higher production compared to

conventional machines
– 185 ton/day in plain mode (NTT 100: 2.8m)
– Even higher production reached for high basis
weight towel (drying capacity available)

 10 machines sold and 2 in operation

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Utilizing energy efficient technologies
And services

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ViscoNip Press
High Flexibility between quality and energy consumption

 High linear load Advantage ViscoNip press

– Up to 7% more dryness => 25% energy saving

 Low linear load

– 5-10 % fiber saving
– 5-10% increased bulk and softness
– Improved Runnability

 Even moisture profile: uniform sheet

transfer & coating => better heat transfer
and higher converting eficiency
 Long lifetime: felt (>60 days) & sleeve (~
500 days)

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 Advantage ReDry
Free energy for higher bulk and lower energy

Experience from 1st installation

 Bulk increase
– Up to 8% bulk gain

 Dryness & Energy

– Up to 3% dryness increase
– Up to 12% thermal energy saving

200 °C

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 Advantage ReTurne
Free electrical energy for the fan pump

Energy Recovery System

Results from 1st installation (DCT 100)
Advantage ReTurne

 Top speed in only 5 days

 Energy Recovery of 50% from fan pump
electrical energy
 Energy recovery 24% better than
guarantee
 Annual savings of 200 mil euros (Italian
cost)
 Total de 3 ReTurnes sold to the same
customer after start-up

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Yankee Dryer Head Insulation

 The head insulation consist of stainless

steel plates divided into sections for easy
handling and inspection of the journal
bolts.
 Plates are insulated on the inside. The
plate covering the manhole is equipped
with an opening for access to Yankee
interior.
 5-10% reduced steam consumption.
 Improved working environment.
 Increased safety.

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Valmet Yankee Dryer
Cast Iron & Steel

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Valmet Yankee Dryer
design features
• Optional, well-proven
head insulation for
saving energy.

• Effective and robust

condensate removal
systems for high
• Ample, through-going performance and
bolting and rigid yet trouble free operation.
compact flanges • Single wall SS journal
without gaskets insulating sleeves.
eliminates risk of
steam leaks and
crevice corrosion.

• Shell geometry optimized for high

and even heat transfer while
maintaining the stiffness and
strength the total shell thickness
provides. Optional, market
leading, thermal spray coatings.
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Valmet Steel Yankee Dryer
design

• Based upon Valmet’s long

experience of Yankee dryers
and paper machines
• Certified according to ASME
-manufacturing of welded
(and cast) pressure vessels
according to Section VIII
Division 1 and 2
• High safety, performance
and availability
• Infinikote® or HS600 thermal
spraying
-the world standard for
Yankee and MG thermal
coatings

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Advantage AirCap

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Advantage WetDust

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Valmet Rewinders
Electromechanically controlled

REELITE 18 REELITE 20 REELITE 25

Basis weight 12:40 gsm 12:40 gsm 12:40 gsm

Speed up to 1.800 mt/min 2.000 mt/min 2.000 mt/min

Finished reel up to 2.200 mm 2.500 mm 2.600 mm

Trim width up to 3.800 mm 5.600 mm 7.000 mm

Carrying drum 600 mm 750 mm 900 mm

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 Working in close relationship
with our customers

Valmet Tissue way to Repeat orders

operate 2000-2014
No. of No. Of orders
Long term relations Customers

built on 3 8 or more
• Mutual trust 6 3-6
• Joint development
14 2
• Excellent team work
World’s fastest tissue machines
1) Hayat Kimya, Turkey 2.210 m/min – Valmet Advantage DCT 200TS tissue machine
2) SCA Neuss, Germany 2.200 m/min – Beloit (now incorporated in Valmet)
3) Fabrica Papel de San Francisco TM4, Mexico, 2.160 m/min – Valmet Advantage DCT 100HS

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 Record high energy efficiency
Advantage DCT 200 with Advantage ViscoNip press
KC Baijo, Mexico

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 Utilizing Best Mill design
Integrated systems for highest efficiency
Steam generator
OptiScreenTM MS in Air system
OptiFinerTM PRO Refiner
Machine screen
OptiSlushTM VMi
Bale pulper Advantage ReTurne
Energy recovery system

Energy studies &

Training
Energy Monitoring
System Vacuum blower
Yankee head insulation
OptifFloTM Head box
Visco NipTM
press technology

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