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To cite this article: Piti Sukontasukkul, Prinya Chindaprasirt, Phattharachai Pongsopha, Tanakorn
Phoo-Ngernkham, Weerachart Tangchirapat & Nemkumar Banthia (2020): Effect of fly ash/silica
fume ratio and curing condition on mechanical properties of fiber-reinforced geopolymer, Journal of
Sustainable Cement-Based Materials, DOI: 10.1080/21650373.2019.1709999
Article views: 45
In this study, the effects of fly ash/silica fume (F/S) ratio and curing conditions on
mechanical performance of fly ash based plain and steel fiber reinforced geopolymer
(SFRG) was investigated. Plain geopolymer was prepared using NaOH solution of
14 molarity, Na2SiO3/NaOH of 2.5 and paste/fine aggregate of 0.36. For SFRG, the
volume fractions of 0.5% and 1% were used. The F/S ratio was varied from 100/0 to
70/30. The specimens were cured under normal and accelerated conditions. Four
experiments were carried out: flow, setting time, compression, and flexural
performance tests. The results indicated that the addition of fibers enhanced the
mechanical properties. The effect of F/S ratio depended strongly on the curing
condition. Under ambient curing, the optimum F/S ratio of 90/10 was observed. For
accelerated curing, the addition of silica fume provided negative effect on the
mechanical properties. The optimum F/S ratio was observed in mix without
silica fume.
Keywords: fiber-reinforced geopolymer; curing condition; fly ash/silica fume
ratio; flexural performance; accelerated curing; normal curing
allows geopolymer to be produced from which, when combine together between fly
raw materials containing aluminosilicate ash and silica fume, the majority of silica
such as metakaolin [7, 8], fly ash [5, 9, 10], comes directly from silica fume. For
bottom ash [11, 12], rice husk ash [13, 14], example, Okoye et al. [32] replaced fly ash
and blast-furnace slag [15–19]]. Due to the in geopolymer with silica fume at 10 and
fact that geopolymers are produced from 20% by weight. The geopolymer was cured
by-products such as fly ash and slag, the at 100 C for the first 72 h and at room tem-
use of geopolymer can help utilizing perature for 28 days. The 28-day compres-
byproduct wastes and diverting them from sive strength was found to increase from
becoming landfill materials. 33 to 63 MPa when silica fume replace-
In Thailand, fly ash and silica fume are ment increased from 0 to 20%. Similarly,
two of the most used byproducts country- Adak el al. [33] reported the increase in
wide because of their availability and cost both compressive and splitting tensile
effective. Thailand’s fly ash production strength of fly ash based geopolymer con-
increases from 400,000 tons in 1998 to taining nanosilica at 6% by weight.
3,000,000 tons [20]. The silica fume pro- On the contrary, Dutta et al. [34] incor-
duction in Thailand during the last 3 years porated 2.5-5.0% silica fume in fly ash
increases from 21.6 to 28.8 tons [21]. The based geopolymer paste (cured at 85 C for
supply depends strongly on the global 48 h) and the increase in silica fume con-
demand of silicon. About 60-70% of silica tent beyond 5.0% resulted in geopolymer
fume produced are utilized in the country. with decreased compressive strength and
Since a large quantity fly ash is produced increased porosity. Similar findings were
annually, researches related to fly ash- also reported by Memon et al. [35], in
based geopolymer can contribute signifi- which the reductions of compressive and
cantly toward to the utilization of excess splitting tensile strength were observed in
fly ash and bottom ash, and prevent them the geopolymer containing silica fume
from being disposed of as landfill. higher than 10%. Phoo-ngernkham et al.
In general, the harden geopolymer pos- [36] reported an optimum nanosilica con-
sess similar properties to those harden tent of 2% for fly ash based geopolymer.
ordinary cement products, in which, it Chindaprasirt et al. [37] similarly reported
exhibits outstanding compressive strength the decrease in compressive strength of
but inferior tensile strength and toughness. geopolymer paste with the SiO2/Al2O3
In order to improve these, an addition of ratio higher than 3.5. However, the opti-
short fibers randomly can be utilized. The mum SiO2/Al2O3 ratio depended on pre-
development of short steel fibers to cursors for making geopolymer matrix. For
improve brittleness and enhance toughness instance, Nimwinya et al. [38] used rice
of concrete has been carried out since 1960 husk ash as silica source and found an opti-
[22]. Nowadays, several kinds of steel fiber mum SiO2/Al2O3 ratio of 4.9. Phoo-
are available commercially and their ability ngernkham et al. [39] reported an optimum
to enhance concrete strength and toughness SiO2/Al2O3 ratio of 3.5 for alkali-activated
are well documented [22–25]. In case of high-calcium fly ash with Portland cement.
geopolymer, several studies on the use of For low calcium fly ash, Tennakoona et al.
fibers to enhance the mechanical properties [40] reported the optimum SiO2/Al2O3
and toughness have also been carried content of 3.31.
out [26–31]. Since the effect of silica content plays
In addition, it is known that the proper- an important role on the mechanical prop-
ties of geopolymer can be significantly erties of harden fly ash based geopolymer,
affected by the silica to alumina ratio their effects on the properties of fiber-
Journal of Sustainable Cement-Based Materials 3
recommended. For flexural strength and of 23–28 C for 28 days. (2) Accelerated
toughness enhancement, the volume frac- curing: the specimens were cured in an
tion of 1% (or 80 kg) is recommended. oven with temperature set at 60 C for 24 h.
times increased to about 19, 21 and 25 min. The results were in line with what
Generally, the setting time of fly ash geopol- Memon et al. [35] and Phoo-ngernkham
ymer is controlled by the amount of calcium et al. had reported [36]. The addition of sil-
available in the mix. The replacement of fly ica fume into fly ash based geopolymer up
ash with silica fume reduced the amount of to an optimum level could enhance the
fly ash and also calcium which led to the compressive strength due to the increase in
increase in setting time. the reaction products of geopolymer paste
[41]. The chemical reactions between cal-
3.3. Compressive strength cium oxide, SiO2 and Al2O3 under high
alkali environment formed calcium silicate
The compressive strength results are shown hydrate (CSH) or calcium aluminosilicate
in Figure 2. Both curing condition and sil- hydrate (CASH) and sodium aluminosili-
ica fume content played an important role cate hydrate (NASH) gels which led to a
on the compressive strength of plain geo- higher strength geopolymer.
polymer (PG) and fiber reinforced geopoly- It is likely that decrease in compressive
mer (FRG). For both PG and FRG under strength in geopolymer with silica fume
normal curing (28-day at ambient tempera- content higher than 10% was due to the
ture) condition, the optimum F/S ratio of excessive amount of SiO2 (SiO2/Al2O3
90/10 (SiO2/Al2O3 ratio of 4.99) was ratio higher than 4.99 under normal curing)
observed, in which the compressive which caused expansion and cracking in
strength increased with silica fume content geopolymer at later age (28 days). Similar
up to about 10% then decreased slowly findings were also reported by
with further addition of silica fume. The Songpiriyakij et al. [42], under normal cur-
maximum compressive strengths of 24.1, ing, the increase in SiO2/Al2O3 higher than
27.1 and 25.9 MPa were observed in the 15.9 caused expansion and cracks to occur
geopolymer with fly ash/silica fume (F/S) in geopolymer paste.
ratio of 90/10 (i.e. PG9010, 0.5FRG9010 In the case of accelerated curing (24 h at
and 1.0FRG9010, respectively). 60 C), regardless of the geopolymer type,
Journal of Sustainable Cement-Based Materials 7
the type of curing did not affect the com- compared in Figures 4 and 5. Regardless of
pressive strength of geopolymer containing the curing conditions, the flexural behav-
100% fly ash (PG100/0 and FRG100/0). iors of all PG were in brittle manner. As
However, the accelerated curing provided soon as the load reached its peak, cracks
adverse effect on compressive when silica occurred and propagated fast. The load
fume was presented in the mixes. The high- dropped abruptly and led to a quick failure.
est compressive strength of 17.8, 20.0 and The addition of fiber improved ductility of
18.8 MPa for this curing type was observed geopolymer significantly, especially in the
in the PG100, 0.5FRG100, and 1.0FRG100 region beyond the peak load (post-
mixes, respectively. peak response).
The reasons are possibly due to the Regardless of the curing condition and
increasing rate of chemical reactions under F/S ratio, the results showed the increase in
1) high temperature in short duration and peak bending load of both 0.5FRG and
2) the addition of silica fume. For geopoly- 1.0FRG at different degrees depending on
mer with 100% fly ash, the increase chem- fiber content. At 0.5%Vf, the increase of
ical reaction rate does not seem to affect 10–17% were observed in PG under nor-
them because fly ash is known for its slow mal curing (Figure 6). The flexural strength
rate of hydration reaction. However, in the increase significantly by 54 to 88% under
case of silica fume which is an active SiO2 normal curing condition with fiber content
and known to accelerate the of hydration increased to 1.0%Vf (Figure 6).
reactions [43]. The combination of both Beyond peak load (after first cracking),
can significantly increase the rate of hydra- the flexural responses were dominated by
tion and resulted in premature microstruc- the interaction between fiber and geopoly-
ture formations which led to low strength. mer paste. The addition of fiber extended
Chindaprasirt et al. [37] pointed out that the ability to carry load of geopolymer after
increasing silica fume content in geopoly- the first cracking. The effect of fiber bridg-
mer paste (SiO2/Al2O3 ratio higher than ing across the crack played an important
4.0) could lead to faster setting time which role in intercepting and slowing down
contributed to the lowering of compres- crack propagation which led to the
sive strength. improvement in ductility and toughness
The relationship between the compres- (Figures 4 and 5). The ability to carry load
sive strength of PG and SFG and silica beyond cracking was found to depend
fume content under different curing condi- strongly on the fiber content. This is
tions are illustrated in Figure 3. All geopol- because the increase in fiber volume frac-
ymer types exhibited similar trend under tion increased number of fibers and oppor-
the same curing condition. Based on the tunities of fibers to intercepting cracks. The
obtained relationships, the maximum com- post-peak response of the FRG, however,
pressive strength under normal curing con- appeared to depend strongly not only on
dition was found in the mixes containing the fiber content but also curing condition
silica fume content around 10% and under and F/S ratio.
accelerate curing condition was found in
the mixes with no silica fume.
3.4.2. Effect of curing condition and F/S
ratio
3.4. Flexural performance
The flexural responses of PG with different
3.4.1. Effect of fiber content on flexural F/S ratio curing under normal and acceler-
response ated conditions are illustrated in Figure 7.
The flexural response of PG and FRG For plain geopolymer without silica
under different curing conditions is fume (PG100/0), the curing condition have
8 P. Sukontasukkul et al.
Figure 3. Relationship between compressive strength and silica fume content of (a) PG (b)
0.5%FRG and (c) 1.0%FRG under different curing conditions.
no effect on the flexural response. Their 10%. The maximum flexural strength of
responses under both normal and acceler- 5.8 MPa was observed in PG90/10. The
ated curing were brittle with flexural increase in silica fume content up to 10%
strength and deflection of about 4.4 MPa resulted in the increase in CSH and
and 0.05 mm, respectively. decrease in Ca(OH)2, this subsequently
Under normal curing condition improved the compressive strength, and
(28 days), similar to the case of compres- bond between fibers and geopolymer paste.
sive strength, the flexural strength was Under accelerated curing condition
found to increase with the increase silica (24 h at 60 C), the flexural strength was
fume content up to 10%, then decreased as found to decrease with the presence of sil-
the silica fume content became higher than ica fume. The maximum flexural strength
Journal of Sustainable Cement-Based Materials 9
Figure 4. Flexural responses of PG and FRG with F/S ratio (a) 100/0, (b) 90/10 (c) 80/20 and
(d) 70/30 under normal curing condition (28 days).
of 4.4 MPa was observed in PG without sil- 28 days curing condition, the toughness
ica fume (PG100/0) and the lowest flexural was found to increase from 0.5 to 4.3 N-m
strength of 3.0 MPa was found in PG70/30. with silica fume content increased from 0%
The accelerated curing condition together to 30% (Table 6). The effect of silica fume
with the presence of silica fume created content was more pronounce under acceler-
premature microstructure and caused ated curing. With the increasing silica fume
poorer bond between fiber and geopoly- content from 0 to 30%, the accelerated cur-
mer matrix. ing increased the toughness from 0.5 to
The silica fume also affected the flex- 7.4 N-m. Comparing at the same F/S ratio,
ural behavior of PG. The increasing silica the toughness of PG cured under acceler-
fume content caused the flexural responses ated condition was about 12-71% higher
to shift from brittle to ductile modes as than those cured under normal condition.
seen by the increase in toughness (area The flexural responses of FRG under
under load deflection curve). Under different curing conditions are shown in
10 P. Sukontasukkul et al.
Figure 5. Flexural responses of PG and FRG with F/S ratio (a) 100/0, (b) 90/10 (c) 80/20 and
(d) 70/30 under accelerated curing condition (24 h at 60 C).
Figures 8 and 9. Similar to PG, the curing of silica fume (0.5FRG90/10 and
condition only affected the flexural per- 1.0FRG90/10) (Table 6). With silica fume
formance of FRG with silica fume content. content higher than 10%, the flexural per-
For those control mixes without silica fume formance dropped slowly in both types of
(0.5FRG100/0 and 1.0FRG100/0), their FRG. The lowest performance was
flexural performance parameters such as observed in the mixes with silica fume con-
strength, residual strength, toughness and tent of 30% (0.5FRG70/30 and 1.0FRG70/
equivalent flexural strength ratio were 30) (Table 7).
found to be in similar range (Table 7). Under accelerated curing condition, the
For FRG containing silica fume, the maximum flexural performance was found
curing condition provided effect on the in the mixes containing no silica fume with
flexural performance differently. Under values of flexural load, residual strength
normal curing condition, the maximum and toughness of 7.5 MPa,5.7 MPa and
flexural load, residual strength, and tough- 42 N-m and 6.4 MPa, 5.4 MPa and 38.9 N-
ness occurred in the mixes containing 10% m in 0.5FRG100/0 and 1.0FRG100/0,
Journal of Sustainable Cement-Based Materials 11
respectively (Table 6). The flexural per- for 28 days), the optimum F/S ratio which
formance then decreased with the addition gave the highest mechanical performance
of silica fume. The lowest performance was observed at 90/10. The increase in sil-
was observed in the mixes with 30% silica ica fume content over 10% led to an expan-
fume (0.5FRG70/30 and 1.0FRG70/30). sion of specimen, formation of large void,
and the reduction in strength. Under the
accelerated curing condition (60 C for
4. Conclusion 24 h), the presence of silica fume reduced
Based on the obtained results, the follow- the mechanical performance of geopoly-
ing conclusion can be drawn: mer. The highest mechanical performance
Regardless of load type, under the nor- under accelerated curing was observed in
mal curing condition (ambient temperature the geopolymer without silica fume (100/
Journal of Sustainable Cement-Based Materials 13
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