May 2022

UNIVERSAL
MARSHALLING
SOLUTION
RAAM THOTAKURA
SENIOR PRODUCT MARKETING MANAGER

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PRESENTERS'
INTRODUCTION

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PRESENTATION OVERVIEW
1. Introduction 4. Roadmap
Traditional marshalling concepts Upcoming SCA
2. Design & Features 5. Benefits
UM concept, design and models Value and benefits
3. Deployment
Installation options across systems

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INTRODUCTION

Concept
CURRENT DESIGN
Operator Interface Controller & IO Marshaling Field instrumentation

25 - 30% 3rd party content in a typical refinery Project

55% hardware engineering hours dedicated to project specific cabinet design

Over $50 MM third party items are purchase for marshalling solution

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 MARSHALLING CABINETS
CURRENT MARSHALLING CABINET
Honeywell Internal
– COMPARISONS
UNIVERSAL MARSHALLING SOLUTION
ADVANTAGES
• 1st party standardization
‒ Reduce engineering costs
‒ Reduce execution/lead
times
• Lower solution cost
• Higher Cabinet I/O
density - 200 to 720
• LEAP
‒ Enable for marshalling
‒ Enable late-stage changes
‒ Reduce spares
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DESIGN & FEATURES

High level specs and functions

UNIVERSAL MARSHALLING
• 16 Channel assembly on DIN Rail
• With integrated fuse and disconnects
• Flexible field wiring
• Slide in Adaptor modules
• Includes Intrinsically Safe Adapters
• Industry’s thinnest IS barriers 10mm
• Standard Marshalling cabinet builds
• Honeywell Mass termination Cables
• Certified for Safe/Hazardous areas
• -40 deg C to +70 deg C

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UNIVERSAL MARSHALLING FEATURES

Universal Assembly
Power Indicator

Universal Assembly
Power Terminal

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UNIVERSAL MARSHALLING FEATURES

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UNIVERSAL MARSHALLING FEATURES
• Compact and Sleek Design
• Standard repetitive design across signal types
• Industry’s thinnest IS barrier @ 10mm
• Universal analog and digital IS barriers
• Enables Standard Cabinet Design

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SIGNAL CONDITIONING ADAPTERS
Signal Types
Standard 2 wire – AI/AO/DI/DO
Isolated AI, 3 wire AI, 4 wire AI
Isolated AO
Isolated DI/DO, NAMUR DI, Sink Type DI
24V DC Digital Input Relay
24V DC Digital Output Relay
GI-IS AI, 3 wire AI, 4 wire AI
GI-IS AO
GI-IS DI/DO
Thermocouple/RTD/mV
GI-IS AI - 2 wire with HART Only
- PROCESS
Signal Conditioning Adapter
CC-UPTA01 Pass Through Adapter
CC-UAIA01 High Level Analog Input Isolator
CC-UAOA01 High Level Analog Output Isolator
CC-UDXA01 Digital Input Output Isolator
CC-DIRA01 Digital Input Relay Adapter
CC-DORA01Digital Output Relay Adapter
CC-UGAI01 IS Analog Input Isolator
CC-UGAO01 IS Analog Output Isolator
CC-UGDA01 IS Digital Isolator
CC-ULLI01 Thermocouple/RTD/mV Isolator
CC-UGAI02 IS Analog Input Isolator 2 Wire
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SIGNAL CONDITIONING ADAPTERS - SAFETY
Description Model Number

SCA Analaog Input FC-UAIA01

SCA Analog Input Sink FC-UAIS01

SCA Digital Input 5KOHM FC-UDI501

SCA Digital Input NAMUR FC-UDIN01

SCA Digital Input Relay FC-UDIR01

SCA Digital Input Safety NAMUR FC-UDNS01

SCA Digital Output SIL 3 F&G FC-UDOF01

SCA Digital Output Relay FC-UDOR01

SCA Analog Input SIL2 Barrier FC-UGAI01

SCA Analog Output SIL 2 Barrier FC-UGAO01

SCA Digital Input/Output SIL 2 BARRIER FC-UGDA01

SCA Digital Input Relay 5KOHM FC-UIR501

Integrated FTA High Current - FGS FC-USCA01

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DEPLOYMENT

Process, Safety, PLC and UOC

UM STANDARD CABINET DESIGN
• Standard Marshalling Cabinet builds
‒ Non-IS & IS with field wiring on TBs
‒ Non-IS & IS directly on SCA
‒ 120V AC/230V AC or 24 VDC feeders
‒ Single side - 224 to 336 I/O per cabinet
‒ Dual sided – 480 to 720 I/O per cabinet
• Standard cabinet drawings available
‒ 16 different marshalling cabinet models are
available
‒ Standard design for HAZLOC UPC or USC
installation
‒ Standard design for PLCs
‒ Standard integrated Ser-C and Safety manager
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UM UPC / USC
• Integral to Universal Process & Safety Cabinets
• 96 Universal IO points
• Default standard feed through SCA for marshalling
‒ Optional SCA for Relays, Isolators, IS barriers etc
• Automated User Manuals and Drawings

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ROADMAP

Upcoming SCA
UPCOMING SCA - ROADMAP 2023
Model NumberDescription
CC-UDIA01 120/230 VAC DIGITAL INPUT ADAPTER
CC-UDOA01 120/230 VAC & 48 VDC DIGITAL O/P RELAY ADAPTER
FC-USCH01 INTEGRATED FTA HIGH VOLTAGE 230 VAC
FC-UORH01 SCA SAFE OUTPUT RELAY 230 VAC SIL3
FC-UIRM01 SCA SAFE INPUT RELAY 120 VAC SIL3
FC-UIRH01 SCA SAFE INPUT RELAY 230 VAC SIL3

• Integration with
‒ BPCS : UIO-2 module, DI and DO modules
‒ Safety Manager : PUIO and PDIO Modules

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BENEFITS AND VALUE

Universal Marshalling Solution

UNIVERSAL MARSHALLING SOLUTION BENEFITS
• Standard marshalling design – 1st party solution
• HON life cycle support
• Enables late changes – shorter delivery allowing late
procurement
‒ Shorter lead times, cabinet delivery, allowing late procurement
• Reduces marshalling cabinet count by over 50% @
Max. 720 I/O per cabinet
• Separates field wiring complexity from System IOMs
• Standard drawings from project tools
• Standard design for Non-IS and IS solutions
• Reduces solution cost and reduced spare counts

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Venkat Ramanjulu Thotakura
UNIVERSAL MARSHALLING PROJECT DELIVERIES
Safe Area Non-IS Safe Area –Integrated Ser-C Safe Area – CE/UOC

Safe Area – GIIS Integrated Ser-C Hazardous Area – UPC Non-IS

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