B6X Series Belt Conveyor User Manual

B6X Series Immobile Belt Conveyors
User Manual
Warning
During the operation and running of the machine, please make sure to abide by the safety protection
information described in the section Safety Protection of this manual and observe the safety signs on the
machine.
2016 First edition

The Chinese version is the original version of this document. All other language versions are
translations of the original instructions.
Notice
Due to upgrade of product version or other causes, the contents of this document are subject to
non-periodical update. Unless otherwise agreed, this document shall be taken for operation
instruction only and the statements, information, and suggestions contained in this document do not
constitute any guarantees, explicitly or implicitly.
Valid for
Name Model Remarks
B6X Series Immobile Belt B6X500 -
Conveyors B6X650
B6X800
B6X1000
B6X1200
Update Log
Document Updated Chapters Updated Content Signature Date Remarks
version and Pages
1Introduction
Table of Contents
B6X Series Immobile Belt Conveyors ............................................................................................... i

User Manual ........................................................................................................................................ i
1 Introduction ................................................................................................................................. 3
About This Chapter ........................................................................................................................... 3
1.1 Manual Information ................................................................................................................ 4
1.2 Machine Information .............................................................................................................. 6
2 Safety Protection Rules ............................................................................................................... 7

About This Chapter ........................................................................................................................... 7
2.1 Safety Information.................................................................................................................. 8
2.2 Safety Signs........................................................................................................................... 9
2.3 Personnel Requirement ......................................................................................................... 13
2.4 Personal Protection ............................................................................................................... 13
2.5 Working Site........................................................................................................................ 14
2.6 General Safety Rules ............................................................................................................ 15
3 Overview .................................................................................................................................... 20
About This Chapter ......................................................................................................................... 20
3.1 Function and Application....................................................................................................... 21
3.2 Appearance and Structure ...................................................................................................... 22
3.3 Working Principle ................................................................................................................ 24
3.4 Technological Parameters ...................................................................................................... 24
4 Installation ................................................................................................................................. 25
4.1 Preparation before Installation................................................................................................ 26
4.2 Installation Procedure ........................................................................................................... 31
4.3 Framework Installation ......................................................................................................... 32
4.4 Install the Outrigger .............................................................................................................. 36
4.5 Install Electric Control Cabinet .............................................................................................. 38
4.6 No-load Running .................................................................................................................. 39
5 Operation ................................................................................................................................... 41
201601 1(-7)
5.1 Start-up ............................................................................................................................... 42
5.2 Stop .................................................................................................................................... 46
5.3 Adjust the belt tension........................................................................................................... 48
5.4 Lubrication .......................................................................................................................... 49
6 Maintenance .............................................................................................................................. 50
6.1 Overview ............................................................................................................................ 51
6.2 Daily Maintenance Contents .................................................................................................. 51
7 Electrical System ....................................................................................................................... 54

7.1 Overview ............................................................................................................................ 55
7.2 Control Panel ....................................................................................................................... 55
7.3 Install Electric Control Cabinet .............................................................................................. 56
7.4 Electrical schematic diagram ................................................................................................. 58
8 Common Troubleshooting ........................................................................................................ 59

8.1 Belt Off-tracking .................................................................................................................. 60
8.2 Belt Slips ............................................................................................................................ 61
8.3 Belt Longitudinal Tear .......................................................................................................... 61
8.4 The Motor can't Start ............................................................................................................ 62
9 Storage and Transportation ..................................................................................................... 64

9.1 Storage ............................................................................................................................... 65
9.2 Transportation...................................................................................................................... 66
Appendix A List of Quick-wear Parts ..................................................................................... 68

Appendix B Technological Parameters ................................................................................... 70
1Introduction
1 Introduction
About This Chapter
This chapter contains the basic information about this manual. See the details
below:
1.1Manual Information
1.1-1Product version
1.1-2Intended audience
1.1-3Introduction
1.1-4 Documents to be delivered
1.1-5Agreement
1.2Machine Information
1.2-1Expected use
错误!未找到引用源。Manufacturer
201601 3(-7)
1Introduction
1.1 Manual Information

This manual mainly describe the B6X Series Immobile Belt Conveyors
produced by our company.
In order to use B6X Series Immobile Belt Conveyors correctly, please read
the manual carefully before use and keep this manual for future reference.
The illustration used in this manual is to illustrate the functions and operation
of the B6X Series Immobile Belt Conveyors in more detail and more intuitively.
For the technical development and the different production batch, the illustration
may be slightly different, please take the actual product as the standard.
1.1-1 Product version
Version corresponding to the manual: B6X Series Immobile Belt Conveyors
1.1-2 Intended audience

This manual is intended for:
 Installation engineer and technical personnel
 Daily operation and maintenance personnel
 Management and maintenance personnel
1.1-3 Introduction
The main content is as follows:
1 Introduction
2 Safety Protection Rules
3 Overview
4 Installation
5 Operation
6 Maintenance
7 Electrical System
8 Common Troubleshooting
9 Storage and Transportation
Appendix A: List of quick-wear parts
Appendix B: Technical Data Sheet
Notice
4(-7) 201601
1.1Manual Information 1Introduction
Our company will not bear the responsibility for the equipment damage and
personnel injury caused by failure to follow the instructions stated in this
manual.
1.1-4 Documents to be delivered

The documents to be delivered together with the equipment are as shown
 User manual of 6X Series Immobile Belt Conveyors
 Parts Manual
 Product certificate
 Production line wiring diagram
 Drawing for installation of a single belt conveyor
 Operating manual for cycloidal pinwheel reducers
 Motor Operation Instructions
 Packing list
1.1-5 Agreement
Symbol agreement
Symbols which may be used in figures of the manual and their meaning are
shown in the following table.
Table 1 Symbol agreement
The arrow indicators are used to indicate the position
of the parts.
Scaling arrow is used to indicate the enlarged view of
the parts.
Straight line arrow is used to indicate rectilinear
motion of the parts.
Direction of arrow indicates the direction of rectilinear
motion.
Rotation arrow indicates the rotary motion of the parts.
Direction of arrow indicates the direction of rotation
motion.
Typesetting agreement
Cross link in main body of the manual is indicated by underline and external
reference by italic and underline.
The name of all operating buttons is in bold.
201601 5(-7)
1Introduction
1.2 Machine Information

1.2-1 Expected use
B6X Series Immobile Belt Conveyors are a kind of machinery continuously
conveying materials by friction drive. They are used for conveying materials in a
conveying line from the initial charging point to the final discharging point
B6X Series Immobile Belt Conveyor is a general-purpose series of product. It
is applicable to the following industries: mining, metallurgy, coal, transportation,
power generation, building materials, chemicals, light industry, food, and
machinery. They are suitable for conveying various bulk materials with a bulk
density of 500 kg/m3 to 2500kg/m3. Applicable environment temperature
-20℃~40℃.
This product shall not be used for any other purpose and our company shall
not be liable for any equipment damage or personal injury caused by any other
improper use or modification.
6(-7) 201601
2Safety Protection Rules
2 Safety Protection Rules
About This Chapter
This Chapter mainly describes the measures and rules related to safety
protection.
Warning
Read and understand the safety precautions before using the machine. Failure
to follow the safety precautions and instructions can result in death, serious
injury, or machine damage.
The main content is as follows:
2.1Safety Information
2.2Safety Signs
2.3Personnel Requirement
2.4Personal Protection
2.5Working Site
2.6General Safety Rules
201601 7(-7)
2.1 Safety Information

Certain specific parts are suffering from potential dangers when the belt
conveyor is in operation. The instructions below cannot include all possible risks
or replace the judgment of the dangerousness in the real work, but the severity of
the risks can be indicated. Before your operation and maintenance of the belt
conveyor, make sure to read and understand the following contents completely.
Safety symbols used in this manual are as follows to inform the user of
hazards. To avid hazards, obey all the safety messages that follow the symbols.
The danger reminders are used to make you pay attention
of the risks; otherwise, serious injuries or casualties may
Danger happen. If no appropriate preventive measures are taken,
accidents will inevitably happen.
The warning reminders are used to make you vigilant
against the risks; otherwise, injuries or casualties may
Warning happen and if no appropriate preventive measures are
taken, accidents will happen.
The caution reminders are used to make you take care of
the risks; otherwise, personal injuries or equipment
damages may happen. This kind of risks is usually not
Notice serious, but the consequence is terrible if such risks
continue. If no appropriate preventive measures are taken,
even fatal injuries will happen.
Danger
When the belt conveyor in running, never go across or over it and never have
anyone ride on it.
Warning
 Before running, the conveyor will give out signals or you shall never switch it
on.
 The conveyor is driven by a motor, so confirm to cut off the power supply
before any maintenance. The so-called “cut off” here means that the
maintenance personnel have hung out a notice board and locked and removed
the cables from the power center. Any other understanding is not accurate.
Notice
Make sure there is no coal, rock, grease or and other inflammable and explosive
sundry on the reducer and motor; otherwise, the coal and other combustible
materials may catch fire due to overheat of the equipment.
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2.2Safety Signs 2Safety Protection Rules
2.2 Safety Signs

Instruction!
 “No” sign: red, indicating prohibited behaviors
 “Warning” sign: yellow, indicating something to be warned or noticed
 “Must” sign: blue, indicating instruction or provisions that must be followed.
 “Direction” sign: green, indicating directions, such as emergency exits and
safe passages
The table below shows all the safety signs that are attached to the equipment
and lists the detailed information.
Note!
The following figure only indicates the schematic positions; if not in conformity
with the physical positions, please follow the real equipment.
Safety Signs
1. P2 Rolling – Keep Clear! 5. P1 No tossing
2. P7 Warning overhead 6. P3 No stopping for long
object
3. P4 Warning drop down 7. P9 Must wear safety
helmet
4. P8 Must fasten safety belt 8. P5 Warning overhead
load
Warning
 Make sure all the safety signs are clear and attached to the right position after
installation and maintenance;
201601 9(-7)
 If the safety signs are not clear, clean or replace it. Clean the signs with rag,
water, or soup. Do not use solvent, petrol, or other chemical agents to clean
the safety signs. Solvent, petrol, and chemical agents can make the signs
loose and even fall off.
 Replace all missing or damaged safety signs immediately.
Table 2 Safety Signs
No. Safety sign patterns Descriptions and positions
Description: Overhead work – Never toss

tools, etc.
P1
Position: On the left and right sides of the belt
conveyor middle frame
Description: When the belt conveyor is

working, never stretch your hand in.
P2
Position: On the left and right sides of belt
conveyor headstock and tailstock
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2.2Safety Signs 2Safety Protection Rules
Description: When the belt conveyor is

working, never stay for long near any rotating
P3 part.
Position: On the left and right sides of belt
conveyor headstock and tailstock
Description: Take care when walking on the

belt conveyor access walkways.
P4
Description: Pay attention to the overhead

lifting operations; never stand under any load
P5 being hoisted.
conveyor outriggers
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Description: Never touch or accidental injuries

P6 may happen due to electric shocks. Position: In
the front of the belt conveyor control cabinet
Description: Never go through under the belt

conveyor; take care of falling objects.
P7
conveyor outriggers
Description: In order to prevent falling from a

certain height or position, the operator must
fasten the safety belt when climbing or
P8
working overhead.
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2.3Personnel Requirement 2Safety Protection Rules
Description: Wear your safety helmet before

working.
P9
conveyor tailstock
2.3 Personnel Requirement

Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relative education or experience, meet local
regulations, such as certifications or qualifications for working with the crane or
lifting devices, electric arc welding or cutting, grinding, etc.
Instructed Person
An instructed person must be adequately trained, be able to identify hazards,
risks, operate the relative equipment independently, such as the crane or the lifting
devices, electric arc welding or cutting, grinding, etc.
2.4 Personal Protection

2.4-1 Dress code
Dress code when working near the equipment:
 Do not wear loose clothes, ties, watches, or rings when working near the
equipment.
 Do not take goods that are easy to drop into the machine.
 Wear safety helmet, safety gloves, and safety shoes.
 Wear protective glasses when drilling, grinding, or forging.
 Wear breathing protection mask when welding.
 Wear protective clothing and glasses when operating the molten metal.
201601 13(-7)
2.4-2 Emission
The running equipment may produce noise, dust, and harmful radiation. It is
strongly recommended to wear emission protective fittings when working near the
equipment.
Noise
Warning
Wear hearing protection.
The equipment in crushing or processing the materials may produce noise,
which is harmful to health.
Hearing protection is recommended whenever the equipment is in operation.
Dust
Warning
Wear breathing protection.
The equipment in crushing or processing the materials may produce dust,
which is harmful to health.
Breathing protection is recommended whenever the equipment is in
operation.
It is strongly recommended to reduce the dust with additional devices, such as
spraying water or foam, etc.
Radiation
Warning
Wear breathing protection or take other protective measures.
The equipment in crushing or processing the materials may produce radon or
other harmful substances, which is harmful to health. Breathing protection or
other protective measures must be adopted.
2.4-3 Other protective measures

Stay in the safety areas when working near the equipment. Do not walk into
other areas without permission.
2.5 Working Site

Safety criteria of the working site:
14(-7) 201601
2.6General Safety Rules 2Safety Protection Rules
 Make clear the position of the underground buried high voltage line and
cables and avoid them.
 Keep the equipment free of combustibles, clean different combustibles, such
as fuel, lubrication, fragments, etc.
 Keep the equipment free of sundries and materials. Clean all the obstacles on
the equipment, maintenance platform, ladder, or step plate, such as rock,
grease, tools, etc.
 Place tools and loose parts in order on site.
 Mark the dangerous liquid properly and put in the right place.
Do not touch it without permission.
Notice! No smoking in the working area.
 Diesel or gas engine equipment working area should be well ventilated.
2.6 General Safety Rules

 When the equipment is unused, all controller must be in "off" state; Hydraulic
lever in the "off" position; Cut off the power supply switch, and ensure that
the equipment will not be started by others.
 Do not stay on or around the running equipment. Gravel or others within the
equipment may splash out.
 If it is necessary to open the protective screening (cover) and run the
conveyor during inspection and testing, never stand in front of the headstock,
in case of coal or rock flying out to cause injuries.
 Ladders and handrails are the only access to climbing up and down machines.
It’s forbidden to jump off the equipment directly.
 Do not climb up the equipment when it is moving or in operation.
 Before the maintenance work inside or under the equipment, clean up the
materials in the feeder, the discharger, or on the conveyor belt to prevent
rocks or other materials from falling, causing injuries.
 Do not carry any tools or objects when climbing up and down the ladder.
Please put the tools and other objects up and down with a rope.
 Before starting the conveyor, make sure no one at the front of the headstock.
 Keep a certain distance away from all moving parts and machines; in case of
inspection when the conveyor is in operation, make sure not to wear loose
clothing (especially at the collar, sleeves, trouser legs, etc).
 Never start the conveyor before all components have been checked and
confirmed installed correctly.
 Ensure that all bolts and fasteners have been correctly tightened in place
appropriately.
 Please refer to the related maintenance manuals for operation and
maintenance of the conveyor motor, hydraulic coupling, gear reducers and
brakes.
201601 15(-7)
2.6-1 Equipment safety

 Ensure all equipment platform and safeguard plate are in the correct position
and function well.
 As the material within the equipment may fall into the nearby area, it is
recommended to take additional safeguards, such as shield or warning label in
the surrounding dangerous area.
2.6-2 Welding
Warning
Wear breathing protection or take other protective measures.
Gas or dust generated by welding is harmful to health.
When welding or cutting the equipment with hydraulic device, depress the
hydraulic components first and cover with the fire-proof material to prevent
welding sparkle or splash from falling onto these parts and causing liquid
combustion or personal injuries.
2.6-3 Hydraulic System
Warning
Decompress the hydraulic system before the maintenance and repair
work.
Improper decompression may cause danger.
 Adjust the safety valve within the limits.
 Before decompression, do not remove any hydraulic parts, otherwise personal
injury can be caused.
 Use sheet or plate as a protective barrier when checking the hydraulic leak.
The jetting liquid under high pressure can cause skin erosion, penetrate
human tissues, causing damage and even death if serious.
 Cool the hydraulic oil before maintaining the hydraulic system because of its
temperature rise in operation. Before equipment operation, please make sure
to check, repair and replace all defective hoses, valves or fittings.
2.6-4 Power system
Warning
Before maintenance and repair work, release all the pressure within air
system, lubrication system, fuel oil system and cooling system.
Improper decompression may cause danger.
 Do not touch any working motor parts. Before the motor maintenance , stop
and cool the motor first.
16(-7) 201601
 The antirust fluid in the motor cooling system contains alkali, which can
cause burn and personal injury. Therefore, do not touch it with your skin,
eyes, or mouth, and it's strictly forbidden to swallow it.
2.6-5 Electrical system
 When the equipment is unused, all controller must be in "off" state; Hydraulic
lever in the "off" position; Cut off the power supply switch, and ensure that
the equipment will not be started by others.
 Electrical equipment must be grounded with reliable insulated wire and
packaged inside the hose.
 Before starting the equipment, check, repair, and replace all fracture or
damaged cable and joint.
 Electric control cabinet must have protective lock.
2.6-6 Lifting and moving load
Danger
Do not stand or work under the crane when it's in operation.
 Strictly follow the Lifting Operation Safety Management Provisions during
lifting operations.
 Check the connection of the belt conveyor and its frame before lifting; weld
where it should be as required at the frame joints in strict accordance with the
relevant requirements. (Weld where the red line is marked in the following
figure)
 For any hoisting operation in the construction work, you must prepare a
lifting scheme and submit it together with the completed the Hoisting Safety
License to the mechanical department for approval. After the Hoisting Safety
License has been approved, the project director should hand over it to the
operation personnel. The operation personnel shall check the Hoisting Safety
License and confirm correct before working.
 Selection of lifting points: for the lifting of the long and rigid belt conveyor,
we should take the method of lifting from multiple points (four lifting points
can be used for lifting a longer belt conveyor) due to its small allowable
deformation, and when lifting, let the slings stressed evenly, so as to avoid the
deformation of the belt conveyor and prevent the slings partially stressed
excessively. The correct selection of lifting point and binding method, ensure
201601 17(-7)
the suspended object from being damaged and lifting safety.

 Selection of lifting slings: It is recommended that lifting belts be used during
lifting operations.
Notice
During hoisting, use wood boards to clamp the belt conveyor for
protection, so as to prevent irreversible impacts on the equipment due to
lifting operations. Any consequence shall be undertaken by the client if
not completed hoisting according to these requirements as mentioned
above.
2.6-7 Waste disposal
 To avoid the environment pollution, dispose the potential dangerous liquid in
accordance with the local regulations.
 Use leakage-proof container when discharging the liquid. Never dump waste
on the floor, waterways or inside water.
18(-7) 201601
This page is intentionally left blank.
201601 19(-7)
3Overview
3 Overview
About This Chapter
This Chapter mainly introduces the B6X Series Immobile Belt Conveyors,
with the details as follows:
3.1Function and Application
3.2Appearance and Structure
3.3Working Principle
3.4Technological Parameters
20(-7) 201601
3.1Function and Application 3Overview
3.1 Function and Application

B6X Series Immobile Belt Conveyors are a kind of machinery
continuously conveying materials by friction drive. They are used for
conveying materials in a conveying line from the initial charging point
to the final discharging point
B6X Series Immobile Belt Conveyor is a general-purpose series
of product. It is applicable to the following industries: mining,
metallurgy, coal, transportation, power generation, building materials,
chemicals, light industry, food, and machinery. They are suitable for
conveying various bulk materials with a bulk density of 500 kg/m3 to
2500kg/m3. Applicable environment temperature -20℃~40℃.
If the belt conveyors have to meet special requirements on
resistance to heat, cold, corrosion, explosion and inflame, the belt
conveyors chosen shall have special rubber belts and explosion-proof
motors.
201601 21(-7)
3Overview
3.2 Appearance and Structure
Fig. 3-1: Structure Diagram for B6X Series Immobile Belt Conveyor
S/N Name Instruction

1 Used to apply an initial tension to the conveyor belt, so that the
Tension Device
conveyor belt could not slip on the transmission roller
2 Turnabout drum Used to change the winding direction of the rubber belt
3 Guide chute Used to bear materials
4 Return belt Used to clean the materials on the non-working surface of the
cleaner rubber belt
5 Used to reduce the material impact on the rubber belt at the
Impact roller
material feeder, so as to protect the rubber belt
6 Used to have the maintenance personnel walk to the
Ladder
maintenance platform
7 Used as a passage for working staff to stand up during the belt
Service access
conveyor repair and maintenance
8 Horizontal roller Used to support the return rubber belt at the no-load section
9 Common roller Used to support the rubber belt at the loaded section
10 Sliding block Used to connect the outriggers and the belt conveyor body
11 Upper pin roll Used to connect the outriggers and the slide blocks
12 Outrigger Used to support and stabilize the belt conveyor
13 Belt conveyor Serves as the main structural body and framework of the belt
frame conveyor
14 Rubber belt Serves as traction and bearing carriers.
15 Base Used to fix the belt conveyor outriggers
16 Lower pin roll Used to connect to the outriggers and the pedestal.
17 Vertical roller Used to prevent the belt running off
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3.2Appearance and Structure 3Overview
S/N Name Instruction

18 Cycloid cam Serves as the power output block of the belt conveyor
reducer motor
19 Used to clean the sticky materials on the working surface of the
Head sweeper
rubber belt
20 Transmission Serves as the major part of the power transmission
roller
21 Chain wheel Used to ensure personnel safety
cover
22 Discharge hopper Used to have the materials discharged in a concentrated manner
23 Receiving hopper Used when belt conveyors are changed over midway
201601 23(-7)
3Overview
3.3 Working Principle

As a bearing and traction carriers, the conveyor belt can drive
smoothly by means of the friction between the belt strap and the roller;
when a belt conveyor is working, the transmission roller can drive the
belt running by the friction between its surface rubber and the rubber
belt and the materials loaded on the rubber belt can move together
with the belt.
3.4 Technological Parameters

Belt width Belt width B (mm)
Items 500 650 800 1000 1200
Design parameters Materials conveyed: crushed stone with a bulk density ρ=1.6t/m3, and angle of repose
θ=20°
Recommended ≤100 ≤130 ≤180 ≤250 ≤300
material granularity
(mm
Design conveying 150 250 400 600 900
rate (t/h)
Inclination angle 0~17°（The limit inclination is related to material kind）
Theoretical belt 1.5 1.6 1.4 1.4 1.5 (1.4)
speed, m/s, (the figure
in the brackets is
intended for the belt
conveyors having a
rated power at least
22kw)
Tension style Lead screw
Belt conveyor length 8≤L≤30
(m)
Driving drum φ323 φ375 φ400 φ424 φ448
diameter (mm)
Turnabout drum φ271 φ323 φ375 φ400 φ424
diameter (mm)
Upper supporting φ89x200 φ89x250 φ89x315 φ108x380 φ108x465
roller size
Lower supporting φ89x600 φ89x750 φ89x900 φ108x1100 φ108x1300
roller size
Belt designation CC-56 CC-56 CC-56 NN-100 NN-100
4×(4+1.5) 4×(4+1.5) 4×(4+1.5) 5×(5+2) 5×(5+2)
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3.4Technological Parameters 4Installation
4 Installation
About This Chapter
This Chapter mainly introduces preparations before installation

and installation process, as well as inspection and debugging after
installation for the B6X Series Immobile Belt Conveyor, with the
details as follows:
4.1Preparation before Installation
4.2Installation Procedure
4.3 Framework Installation
4.4Install the Outrigger
4.5Install Electric Control Cabinet
4.6No-load Running
201601 25(-7)
4Installation
4.1 Preparation before Installation

4.1-1 Documentation
Before installation, you need to prepare this document and the related
drawings of the belt conveyor to be installed, so as to understand the installation
considerations and procedures, etc. Before starting installation, make sure that you
have learned and mastered the information in this document.
4.1-2 Personnel requirements

Only professional or trained personnel can install this equipment. For the
specific requirements refer to the 2.3 Personnel Requirements in 2Safety
Precautions, and the number of necessary construction personnel refers to the
table below.
Personnel Quantity Remarks

Mechanical ≥4 -
technical personnel
Electrical personnel ≥1 -
4.1-3 Tools and materials preparation

Tools and instruments
During the process of installation, the tools listed in the table below can be
used to lift and move the equipment and components.
The real specifications shall be concluded for the calculation scheme made by
a professional equipment installation company.
Tools Specifications Remarks

Hoisting devices - -
Lifting belt, self-locking
hook
Wrench - -
Manual welding machine
26(-7) 201601
4.1Preparation before Installation 4Installation
4.1-4 Installation site preparation

General requirements
 Clean up the installation site. Before installation, clean up the ground as
needed.
 Ensure that the installation site has sufficient lighting. Use additional portable
lamps and lanterns as needed.
 Ensure that the installation site is in line with all local requirements relevant
to electrical installation.
 Ensure that the installation site could meet the requirements for power and
water supply (if required).
Installation space requirements

 Make sure there is enough space to move around and operate the equipment
safely, and facilitate later maintenance work.
 If any peripheral device can't stop working, protective measures shall be
taken to avoid accidental contact.
 Make sure that there is enough space to install feeding and discharging
equipment.
 After the belt conveyor is installed, its headstock shall be kept sufficiently
away from high-voltage power lines. (See the table below for the safe
distance)
Rated voltage Minimum distance (Unit: m)
＜1KV 1
＜110KV 3
＜220KV 4
Less than 380KV or the rated voltage is unknown 5
Installation site requirement

 The installation site shall be free of sundries.
 The installation site must be flat and solid with enough bearing capacity.
Foundation requirements
The equipment must be installed on a foundation of a suitable size and a
concrete foundation is recommended.
Before installation, complete the foundation construction, and for the
installation dimensions, please see the belt conveyor assembly drawing sent
together with the equipment. The foundation shall be level and meet the
requirements on general foundation in respect of static equilibrium, strength and
subsiding control.
201601 27(-7)
4Installation
Notice
 The belt conveyor assembly drawing sent together with the equipment cannot
take the place of the user’s base construction drawing, but only provide the
necessary installation dimensions.
 The height, depth and area of the concrete foundation shall be determined
according to local conditions of soil and climate. Generally, the soil beneath
the concrete must be compacted. In the case of a concrete foundation in chilly
region, its depth must be greater than the depth of frozen soil.
 The foundation should be treated according to local soil properties and the
artificial foundation should generally be adopted to ensure its bearing
capacity is more than 120 KPa.
 The foundation depth should be decided according to the local soil properties,
but deeper than permafrost in cold areas. The depth in the figure indicates the
burial depth for reference.
 The foundation shall use C30 concrete; the cushion layer shall use C10
concrete with the thickness of 100MM and the foundation bottom stretching
out for 200MM.
 The short pillar top and sides are provided with bar-mat reinforcement Φ18＠
200×200 respectively.
 HRB335 reinforcing steel bars shall be used.
 The reinforcing steel bars shall have the anchorage length determined
according to the specification requirements.
 The base plate and pillar shall have their protective layers of 50MM and
30MM respectively in thickness.
 DJ1 reinforcement is identical to that of DJ2 and DJ3.
28(-7) 201601
4.1Preparation before Installation 4Installation
Figure 4-1: Schematic diagram for B6X series foundations
Work Environment
 Normal working environment and occasions: ambient temperature
-10℃-+40℃, well ventilated and free of corrosive or explosive gas, elevation
less than 1000 meters, environment humidity below 85%;
4.1-5 Check before installation

Before installation, please carefully check whether there is any damage to the
equipment during transportation, and if any such damage is found, please contact
relevant insurance company or the representative office.
4.1-6 Technical measures for installation

1. The distance allowable deviation should be ±20mm from the longitudinal centerline of
the conveyor to the foundation actual axis;
2. The rack centerline shall have its straightness no greater than 5mm;
3. Within the plane perpendicular to the rack longitudinal centerline, the diagonal length
difference of the rack cross section shall be no greater than 3/1000 of the average
length of the two diagonals;
4. The vertical deviation shall be no more than 2/1000 from the outriggers to the building
ground;
5. The rack spacing permits the deviation of ±1.5mm and the height difference shall be no
201601 29(-7)
4Installation
greater than 2/1000 of the spacing;

6. The left-right offset and height difference shall be no greater than 1mm at the rack
joints;
7. The roller transverse centerline should overlap the conveyor longitudinal centerline,
with the deviation no greater than 2mm;
8. The perpendicularity deviation shall be no more than 2/1000 from the roller axis to the
conveyor longitudinal centerline;
9. The levelness deviation of the roller axis shall be no more than 1/1000;
10. The carrier roller transverse centerline should overlap the conveyor longitudinal
centerline, with the deviation no greater than 3mm;
11. The relative elevation difference shall be no greater than 2mm for the adjacent three
groups of carrier roller surface buses.
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4.2Installation Procedure 4Installation
4.2 Installation Procedure

The installation flow is recommended as follows:
Preparations
Framework installation
Install the main beam
Install the rubber belt
Install the other parts
Installation options
Preparations
Install the outrigger Install the outrigger and hanger
Install cable
Install electric control cabinet
No-load running
201601 31(-7)
4Installation
4.3 Framework Installation

4.3-1 Preparations
Select an appropriate installation site according to the belt conveyor length
and width, the installation site should be smooth and solid without sundries, a
sleeper should be provided every 4 ~ 6 meters and it should be ensured that the
sleeper length is greater than the belt conveyor width, with a 200~300mm gap
kept from the sleeper upper surface to the ground. (See the example: B1200x10m
as shown in Figure 4-2)
Figure 4-2
4.3-2 Install the main beam

Main beam classification: Each belt conveyor is made up of the middle frame (2,
3, 4 or 6m respectively), headstock (6m) and tailstock (2 or 3m). For example: For a
10-meter-long belt conveyor, it is made up of a 2-meter-long tailstock, a
2-meter-long middle part and a 6-meter-long headstock. Except for special cases
Select the main beam of the corresponding length according to the general
layout of the belt conveyor and select the corresponding standard components for
connection according to the order in the drawing. (See the example: B1200x10m as
shown in Figure 4-3)
Notice: In the follow-up steps, annular rubber belts need to be installed, so the
bolt can not necessarily tightened during main beam installation and when necessary,
one section of the middle rack main beam can be dismantled and removed
(Advantages: The rubber belt can be installed more easily when the total length has
been reduced) to significantly facilitate the installation of the rubber belt.
Figure 4-3
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4.3Framework Installation 4Installation
4.3-3 Install the rubber belt

1. Dismantle the main beam upper roller frame and connecting angles (as shown in
Figure 4-4);
2. Install the horizontal carrier roller (idle roller) and the lower deflection roller (the
horizontal carrier roller has already had its farthest end position fixed) and place
other rollers appropriately spaced on the basis of no more than 3 meters (as shown
in Figure 4-5);
3. Install the annular rubber belt and place it flat on the horizontal carrier roller;
4. Install the rear tension roller and device and the tension roller can be easily
recognized because the axial stretch length is consistent on both sides. Have the
tension roller and blocks fitted together (as shown in Figure 4-6), adjust the
tension roller to the right limit position of its tension stroke and then install the
drive roller (on which bearing blocks and chain wheels are installed). (as shown in
Figure 4-7)
5. Recover the upper roller frame and connecting angles according to the original
positions and tight the connecting standard components.
Roller frame 10 Connecting angle iron 4 Connecting angle iron 4
Figure 4-4
Flat roll (tail end) Lower alignment roller Flat roll (head end)
Figure 4-5
201601 33(-7)
4Installation
Figure 4-6
Tension roller Transmission roller
Figure 4-7
4.3-4 Install the other parts

1. Install the part of the horizontal roller between the upper and buffers;
2. Install the load-free section sweeper: Use the connecting rod of the load-free section
sweeper to connect it with the tailstock; (as shown in Figure 4-8)
3. Install all left and right side panels. Notice: The middle frame main beam has four
specifications (2/3/4/6 meters) and such three kinds of middle frames (2/3/4 meters) should have the
upper roller frames arranged once every one meter while the 6-meter-long middle frame once every
1.2 meters; in addition, the side panels of such three kinds of middle frames (2/3/4 meters) are
integrated while the side panel of the 6-meter-long middle frame is made up of two sections (2m
and 4m respectively). The headstock is also made up of two kinds of side panels. According to the
above-mentioned information, connect all left and right side panels with the roller frame and then
install the rollers on both sides and the upper deflection roller;
4. Install the tail cover (as shown in Figure 4-9), the rear guide chute (as shown in Figure
4-10) and the drive device (as shown in Figure 4-11);
5. Install the head sweeper and chain wheel cover.
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4.3Framework Installation 4Installation
Nonloaded cleanser
and linkage
Figure 4-8 Figure 4-9

Gearmotor
Drive frame Mounting plate
Shield
Sprocket
wheel
Figure 4-10 Figure 4-11
4.3-5 Installation options

1. Install the head hopper;
2. Install the access walkway and ladder and determine the walkway length
according to the belt conveyor length; no walkway is needed on the tailstock,
the middle frame walkway has four specifications (2/3/4/6 meters), the
supporting angles should be installed below the middle frame and headstock
and the guardrails and walking boards, as recommended, should be installed
after the belt conveyor hoisting and installation has been completed. (as shown
in Figure 4-12);
3. Install the non-return devices including holdbacks and baffles; when the belt
conveyor is equipped with a non-return device, its drive roller is somewhat
different from the standard drive roller and the drive roller has its stretch axles
on both sides connected with the chain wheel and non-return device
respectively. (as shown in Figure 4-13).
201601 35(-7)
4Installation
Guardrail
Platform
Support angle iron
Figure 4-12
Backstop baffle Backstop Backstop baffle
Figure 4-13
4.4 Install the Outrigger

4.4-1 Preparations
According to the general layout of the belt conveyor, select the corresponding sliders,
pedestal, upper pin shaft, lower pin shaft and outriggers (several).
4.4-2 Install the outrigger and hanger
1. According to the general layout of the belt conveyor, weld the corresponding
slider on the middle frame and ensure the relevant dimensions as illustrated in the
drawing (as shown in Figure 4-14);
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4.4Install the Outrigger 4Installation
2. Install the hoisting tools of the belt conveyor according to the length, width and
center of gravity of the belt conveyor; (As shown in Figure 4-14) weld the joints
between the middle frames.
3. According to the foundation schematic diagram, install the corresponding

outriggers, pin shafts and sliders during the process of lifting, adjust the positions
of the outriggers and the pedestal and weld to the embedded steel plates.
Tail lifting point Installation hanging bracket Welding slider
Figure 4-14
4.4-3 Install cable

When installing a cable, please let it through the reserved threading hole and use sponge to protect
the cable in the hole. (As shown in the figure below) Start the lifting work after the cables have
been laid in place.
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4Installation
4.5 Install Electric Control Cabinet

Regarding the installation of the electrical control cabinet, please refer to
7Electrical System> 7.3Install Electric Control Cabinet.
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4.6No-load Running 4Installation
4.6 No-load Running

Notice: After the installation has been completed, pay attention to such problems as
follows before no-load running.
1. Check whether the foundation and parts connecting bolts have been reliably fastened
and whether there is any solder skip, etc.
2. Check whether the reducer and hydraulic coupling have been filled with lubricating oil
and operating fluid in accordance with the provisions;
3. Check whether the electrical signals, electrical control protection and insulation, etc.
have satisfied the requirements of the electrical specifications;
4. Inch the motor to confirm its rotation direction; for such a drive unit equipped with
coupling, the coupling temporarily cannot be filled with oil; for such a drive unit
equipped with no coupling, you can first dismantle the high-speed shaft coupling. This
is very important and any improper operation may cause damages to the reducer
non-return device;
5. Temperature and vibration: At the initial stage of operation, pay attention to the
temperature and operation sound of the speed reducer, hydraulic couplings, motor and
stress bearings as well as the current of all motors;
6. Rubber belt tension: Before the initial stage of operation, check the rubber belt tension,
and if any change, adjust the tensioning device to change the belt tension.
7. In operation, send the relevant personnel for observation at all major points along the
whole line, and when the rubber belt is found slipping, wandering or suffering from
other abnormalities, stop immediately for adjustment;
Notice: In no-load operation, pay attention to such problems as follows.

(After the belt conveyor parts have been completely installed, first let it idling
for no less than 2 hours, during which you should observe, check and adjust all
parts if necessary to prepare for the load commissioning.)
1. During commissioning, carefully observe the service behaviors of the equipment parts
and make timely adjustment if any problem is found;
2. Observe whether rubbing happens among all moving parts, and especially the rubbing
against the conveyor belt shall be treated in time, to prevent damages to the belt;
3. Check whether the conveyor belt is wandering, and if the wandering is more than 5%
of the belt width, you should adjust it in time; (See Chapter 8 for details)
4. Check whether any equipment part has abnormal sound or vibration;
5. Check whether oil leakage happens to the reducer, hydraulic coupling and other
lubricant housings;
6. Check whether the lubricant and bearing has its temperature rise in normal conditions;
201601 39(-7)
4Installation
7. Check whether the brake, all kinds of limit switches and protection devices, etc. can
act sensitively and reliably;
8. Contact status of the sweeper scraper and conveyor belt;
9. The tension device should be flexibly adjusted, when started up and running, the
conveyor belt should be free of slipping, stagnation or any other abnormality;
10.Check whether the foundation and parts connecting bolts get loose.
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5Operation
5 Operation
About This Chapter
This Chapter mainly introduces the related operations of the B6X

Series Immobile Belt Conveyors, with the details as follows:
5.1Start-up
5.2Stop
5.3Adjust the belt tension
5.4Lubrication
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5Operation
5.1 Start-up
5.1-1 Check before start
1. Check and confirm that the motor, reducer, non-return device and
belt rollers look good, the fastening bolts are complete without
looseness, there is no sundry gathering around and the motor
cables are free of breakage, deformation, discoloration and
electric leakage. All protective covers are kept complete and
intact.
2. Check and make sure that there is no oil leakage occurring at the
reducer gear box and pedestal joints as well as the shaft outlets
and that the oil level is kept within the normal scale line (above
1/2). Oil is clean and there is no oil leakage at the shaft end on the
joint surface.
3. Check the driving and redirection roller bearings and make sure
that the bearings are sufficiently lubricated. Fasten the bearing
block erection bolts in place.
4. Check and make sure that the coupling screws do not get loose or
missing on the safety shields of the rotating parts. For such
rotating equipment with no protective device, never put it into
operation.
5. Check whether any sweeper has fallen off or been damaged and
whether it contacts with the belt evenly and firmly.
6. Check and make sure that the belt brake and non-return devices
look good, safe and reliable.
7. Check and make sure that no material gets stuck to the guide
chute inside and if some, clean it up before startup.
8. Check and make sure that the guide chute is firm and complete,
free of loss or damages. The material baffle belt should be kept
intact and effective.
9. Check and make sure that the belt is free of tears, fractures,
degumming stratification and severe wear, that the rubber joints
should be in good condition with no sign of degumming and the
belt upper and lower surfaces are free of sundries, sticky materials
or obstacles. The head and tail rollers are free of collected
materials, blockage or stagnation.
10. Check and make sure that the driving roller has no sign of
degumming, the redirection roller has no sign of serious sticky
materials, the adjusting roller should be flexible and each roller
should have no sign of missing or damages.
11. Check and make sure that the tension device is kept in good
condition and that there is no sundry or off tracking under the belt
vertical tension roller. The motion should be flexible, reliable and
in good condition.
12. Check whether the pull switch (optional) has its pull cord worn or
broken and whether no looseness or deflection has happened to
the measuring device of the material off-tracking speed signals.
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5.1Start-up 5Operation
The switch should be intact and reliable, able to be reset normally.

13. Check and make sure that the on-site switch box is kept in good
condition and that all equipment travel switches, proximity
switches and instrument indicators are free of dust or sundries;
otherwise, clean up in time. Make sure that all baffle positions are
consistent with their operation modes.
14. Check and make sure that the lighting is complete and good, with
no cable lead suffering from ruptures or electric leakage.
15. For an open-air belt conveyor, check whether there is water or
snow accumulated on the belt before startup, and if some, clean it
in advance.
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5Operation
5.1-2 Start-up
The startup of the B6X Series Immobile Belt Conveyors includes
normal start and heavy-duty startup after shutdown due to failure.
Normal startup
Notice!
Before starting the B6X Series Immobile Belt Conveyors, start the
screening/crushing equipment, iron separator, dust remover and other
accessory equipment for 2 mins earlier than the belt conveyor.
1. Determine the running path of the transporting system.
2. Confirm that the material sources equipment is ready.
3. Press the startup warning bell to inform the staff to leave. (Ring
the bell twice for 10 seconds respectively at an interval of 30
seconds and then start the equipment in 10 seconds after the
second bell ringing).
4. Start the belt conveyor equipment one by one opposite to the
feeding flow direction.
5. Check and make sure that the belt conveyor no-load current is
normal with no off-tracking signal and then start the feeding
equipment.
Note!
Please refer to 7Electrical System for the related information of the
control panel.
Heavy-duty startup
Background knowledge
The transporting belt is often filled with materials in time of
emergency stop for some reason, and after troubleshooting, it needs to
be started with heavy load, so a large starting torque should be needed;
sometimes, serious faults may happen in time of startup again, such as
slippage, smoking and motor overload or even burnout because a lot
of materials are accumulated on the belt due to its slow speed before
shutdown. For such a belt conveyor with hydraulic coupling, its oil
temperature may rise, and when close to 134℃, the low-melting-point
alloy in the fusible plug will melt with oil spraying out, thus to
increase the repair workload.
Notice!
 In time of on-load startup, remove partial remaining materials in
advance to reduce its load and never force to start it for work;
 When the startup has failed due to overcurrent, never start it again
before the motor temperature has dropped;
 Never start it again in less than half an hour.
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5.1Start-up 5Operation
In time of startup, start the belt conveyor equipment one by one

opposite to the feeding flow direction from the fault point equipment.
Note!
control panel.
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5Operation
5.2 Stop
The shutdown of the B6X Series Immobile Belt Conveyors
includes normal stop and emergency stop.
Normal shutdown
1. According to the length of each belt conveyor, determine the time
necessary for the remaining material to be completely discharged
and then, after a short delay, stop the belt conveyor equipment
one by one from the direction of the material flow. The remaining
material must be completely discharged to ensure load-free
startup next time.
2. After the equipment has stopped, check and clean it up
comprehensively and if any defect is found, report it in time for
troubleshooting.
Note!
Please refer to7System for the related information of the control panel.
Note!
 When the bunker gives out the signal of a high material level, first
stop the material feeding equipment to have the remaining
material on the belt system evenly fed into each bunker.
 In addition to the emergency, never stop the material crusher and
screening equipment during the process of material feeding. After
the previous belt conveyor has stopped, you can stop the current
belt conveyor if ensured no material inside. After shutdown,
timely remove the scrap iron and other debris in the iron remover
cabin and the sticky material in the crusher chamber to a specified
place.
 Only after the belt conveyor has stopped can you stop the iron
remover, dust collector, automatic sprinkler system and other
accessory equipment.
 The deviation switch (optional) is mainly used to prevent such
faults as material spilling and belt or equipment damages due to
excessive deviation of the rubber belt, the belt conveyor
headstock and tailstock are usually provided with a deviation
switch respectively and one belt deviation switch generally has
two levels of switching values set – Alarm of belt slight deviation
and belt conveyor stop in 5 seconds.
Emergency shutdown
46(-7) 201601
5.2Stop 5Operation
On both sides of a belt conveyor respectively is provided with an

emergency pull switch (optional), and when personal or equipment
damages and any other emergency happens at any point along the full
length of the belt conveyor, the operator can pull the cord at any part
of the belt conveyor to have the switch act and stop the equipment and
after the troubleshooting has been completed, start it again; moreover,
when the start signal is given, the switch can be pulled to cancel if the
site permits no startup.
When any of the following circumstances happens during the
equipment operation, you should immediately disconnect the pull
switch and enable the emergency stop:
1. When any person or equipment is in danger
2. When the system equipment catches fire
3. When the on-site lighting all has interrupted
4. When the equipment suffers from intense vibration and serious
axial play
5. When the equipment suffers from abnormal noise, strange smell,
sharp temperature rise or smoking/fire outbreak
6. When the belt suffers from serious off-tracking, slippage, tear and
wear
7. When some inflammable and explosive materials and large pieces
of debris are gathering on the belt
8. When the crusher and bunker suffer from serious material
plugging or overflow
9. When the safe operation is endangered due to massive dropping
of the carrier rollers and looseness of some screws
10. When the belt conveyor or guide chute is blocked with sundries
11. When any rotating part has drawn in foreign materials
12. When the motor is working in case of an excessive current
Note!
control panel.
201601 47(-7)
5Operation
5.3 Adjust the belt tension

Determine the required tension according to the transmission
amount and distance and a belt conveyor shall have its initial tension
satisfying the conditions of no slippage in time of normal operation.
The initial tension changes with the transmission amount and distance
and excessive initial tension will cause immature damages of the
conveyor belt, but too slight tension will have the conveyor belt
slipping. Therefore, the conveyer belt shall have its initial tension
adjusted as appropriate. Adjust the initial tension appropriately so that
the conveyor belt couldn’t slip on the transmission roller.
Adjust the distance between the redirection roller and the
transmission roller and you can adjust the belt tension by screwing or
unscrewing the lead screw square head with a wrench.
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5.4Lubrication 5Operation
5.4 Lubrication
See the table below for the parts to be lubricated in the B6X
Series Immobile Belt Conveyors as well as the name and brand of the
corresponding lubricant, period for oil filling/replacement and oil
charge. (with domestic lubricating oil used)
Lubrication Lubricant brand / Oil Replacement Top-up

point grease top-up interval amount
period
Bearing block ZL-2 lithium lubricating 3 months Half a year Fill two-thirds
(redirection grease of the bearing
roller and gap and fill the
transmission bearing block
roller) oil reservoir.
Carrier roller ZL-2 lithium lubricating / One year Fill half of the
grease bearing gap
Cycloidal pin -10～0℃: L-CKC68 2 months 6 months See the table

gear speed 0～35℃: L-CKC100 below for
reducer 35～50℃: L-CKC220 details
(primary drive)
See the following table for oil charge of the cycloidal pin gear speed reducer: (See the
table below for approximate oil charge and make sure to verify the oil level in the oil
pointer)
Model 2 3 4 5 6 7
Top-up 0.75 1.4 2.2 4.5 7 14
amount (L)
Note!
 Before delivery, the lubricating oil in the speed reducer has been
completely discharged and the user should need to select the
corresponding lubricating oil according to the local environment.
 Replace the lubricating oil for the first time after the initial 200
hours’ operation of the reducer; before replacement, drain the
remaining waste oil.
 When startup is needed after a long downtime, the oil may have
degraded, so it must be replaced with new oil.
Notice
Lubrication oil with same types but from different manufacturer
cannot be mixed; different types Lubrication oil from a same
manufacturer. Different synthetic oil cannot be blended, and synthetic
oil cannot mix with mineral oil.
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6Maintenance
6 Maintenance
About This Chapter
This chapter mainly introduces the information for regular

maintenance of the SC Series Immobile Belt Conveyors, with the
details as follows:
6.1Overview
6.2Daily Maintenance Contents
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6.1Overview 6Maintenance
6.1 Overview
The conveyor and its main components shall be well maintained
as stipulated in the manufacturer’s instructions and the regular
inspection, adjustment, maintenance and cleaning of the moving parts
and cleaning devices shall be completed after the equipment has
become static with the actuating device disabled. All loading points,
workstations and channels should be kept clean and tidy.
In order to guarantee the normal work of the belt conveyor, users
should need to complete daily maintenance and troubleshooting, and
at least 1-2 hours a day should be reserved for centralized
maintenance with the Form for Records of belt conveyor Daily
Maintenance and Spot Check filled out.
Notice!
 Before regular inspection and maintenance, make sure to disconnect the
power supply and make all system equipment in a state of downtime;
 During the period of maintenance, do put up a warning sign of “In
Maintenance, No Start!” at an eye-catching place. Warning sign.
 The component maintenance or system-related adjustment must be
completed by professionals.
6.2 Daily Maintenance Contents

1. Daily check: The belt conveyor must be ensured working
normally free of such abnormalities as stagnation, wear,
off-tracking (with the upper belt not beyond the edge of the upper
carrier roller and the lower one not grinding the frame), the belt
joints shall be kept flat and straight with no deformation or tears,
and moreover, the belt should be kept appropriately tensioned
with no off-tracking, slippage or any other abnormality; if wear
and tear occurs, repair it immediately;
2. Daily check: Check whether the temperature is normal on the
reducer, hydraulic coupling, motor and all roller bearings;
3. Daily check: Check whether the carrier roller is rotating normally,
and if abnormal, troubleshoot or replace it in time;
4. Daily check: Clear away the dirt and foreign material, etc. on the
inner surface of the belt;
5. Daily check: Clear up the materials stuck to the carrier roller and
roller surfaces;
6. Daily check: Check whether the belt sweeper contacts correctly
with the distance no greater than 2mm to the belt, and ensure the
contact pressure is enough with the contact length more than 85%
of the belt;
7. Daily check: Make sure that the reducer and hydraulic coupler
201601 51(-7)
6Maintenance
have normal oil levels and moderate oil amount, free of leakage;
8. Monthly check: Check the reducer oil level, and if necessary, fill
it with the oil of the grade as regulated;
9. Monthly check: Check whether all rollers can rotate flexibly and
whether the lubricating points are sufficiently greased (with ZL-2
lithium grease);
10. Monthly check: Check the wear status of the rubber coating and
promptly replace the roller rubber surface seriously worn;
11. Yearly check: Check the wear status of all roller oil seals and
bearings once half a year;
12. Yearly check: Replace or adjust the belt sweeper and roller
scrapers where necessary once half a year;
13. Yearly check: Clean the reducer, replace the lubricating oil and
analyze the period for next oil replacement once half a year;
14. Yearly check: Check the fluid level in the hydraulic coupling
once half a year, fill it with specified liquid if necessary and check
the wear status of all oil seals and bearings;
15. All safety protection devices shall be ensured flexible and
reliable;
16. The signal, electrical equipment, lighting and cables shall be
ensured in good condition;
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6.2Daily Maintenance Contents 6Maintenance
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7Electrical System
7 Electrical System
About This Chapter
Notice!
The stand-alone electric control cabinets corresponding to the B6X
Series Immobile Belt Conveyors are optional accessories and the
related electric information described in this chapter applies only to
the stand-alone electric control cabinets.
This chapter mainly introduces the functions able to be achieved
by the electric systems of the B6X Series Immobile Belt Conveyors as
well as the operation panel and installation of the electric control
cabinet, with the details as follows:
7.1Overview
7.2Control Panel
7.3Install Electric Control Cabinet
7.4Electrical schematic diagram
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7.1Overview 7Electrical System
7.1 Overview
Such functions as follows can be achieved by the corresponding
electronic control systems of the B6X Series Immobile Belt
Conveyors:
1. Belt conveyor start/stop;
2. Fault status indicator when the belt conveyor is in operation and
overload shutdown;
3. Pull switch and fault indicator (optional);
4. Off-tracking fault indicator (optional);
5. Operating and fault signals (optional):
a. Operating signal: When the belt conveyor is working properly,
output the operating main node signals;
b. Fault signal: When the belt conveyor suffers from overload
downtime, output the fault main node signals.
7.2 Control Panel

Note!
The following diagram only shows the panel schematic, and if not in
agreement with the physical product, the physical product shall
prevail.
Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor Belt Conveyor
Start / run
Stop / fault
Stay fault
Off tracking fault
SN. Name Description

1 Start / Operation Belt conveyor start and operation indicator buttons
Press this button to start the belt conveyor. After
startup, this indicator will light up.
2 Stop / Fault Belt conveyor stop and fault indicator buttons
Press this button to stop the belt conveyor. In case of
overload downtime of the belt conveyor, this
indicator will light up.
3 Pull cord fault The pull switch is optional. Pull down the pull switch
and the belt conveyor will stop with the pull cord
fault indicator lighting up.
4 Off-tracking fault In case of off-tracking, the belt conveyor will not
201601 55(-7)
7Electrical System
stop, with the off-tracking fault indicator lighting up.
7.3 Install Electric Control Cabinet

7.3-1 Installation site requirement
1. It should be installed on a flat ground with the slope less than 5
degrees.
2. Installation base should be insulated, ventilated and easy for
running cable.
3. Keep the back end of the control cabinet at least 500mm away
from the wall, and at least 200mm distance between the two sides
of control cabinet with wall or obstacles, in order to make it easy
for operating, maintaining, cooling the equipment.
4. No water drop, vapor, dust, floating mental particle, corrosive or
inflammable liquid on the site.
5. No vibration on the site.
6. The suitable temperature for electric control cabinet is -5℃~40℃.
Take measures to reduce the temperature once it exceeds 40℃.
7.3-2 Instruction of moving electrical control cabinet
Keep the balance of the control cabinet to avoid overturning it
while moving. If need hoist the equipment, pay attention to avoid
impact and extrusion.
7.3-3 Wire connection of electric control cabinet

Complete wiring according to the following figure for wiring terminals.
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7.3Install Electric Control Cabinet 7Electrical System
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7Electrical System
7.4 Electrical schematic diagram
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7.4Electrical schematic diagram 8Common Troubleshooting
8 Common Troubleshooting
About This Chapter
This chapter mainly introduces the troubleshooting of some

common faults on B6X Series Immobile Belt Conveyors. The details
are as follows:
8.1Belt Off-tracking
8.2Belt Slips
8.3Belt Longitudinal Tear
8.4The Motor can't Start
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8Common Troubleshooting
8.1 Belt Off-tracking

In general, it is more frequently seen that off-tracking happens to
both ends of the belt, which mainly results from no verticality between
the roller axis and the belt centerline; moreover, the off-tracking at the
middle part of the belt mainly results from incorrect installation of the
carrier roller or obliquity of the belt joints. If the whole belt suffers
from off-tracking, it mostly results from charging deflection;
sometimes off-tracking happens when free of load, which results from
excessive initial tension and can be corrected after materials are
charged; moreover, off-tracking may easily happen when the belt does
not fully contact with the carrier roller surface.
The off-tracking may occur due to a variety of reasons, but it can
be avoided or reduced by means of careful adjustment during
maintenance and strict implementation of the relevant regulations
during installation.
See the table below for the common reasons to cause off-tracking
and the corresponding solutions:
SN. Cause Solution
1 The installation centerline is not Stop the belt conveyor and
kept straight. adjust the frame
Height difference occurs on both longitudinal beam.
sides of the belt due to frame
transverse unevenness with the
material moving towards the
lower side to cause belt
off-tracking.
2 The belt joints are not aligned. Align the joints once
The rubber belt bears uneven again.
tension because the fasteners are
not correctly nailed when the belt
uses mechanical joints or
because the belt incisions are not
vertical to the belt longitudinal
centerline when vulcanized joints
are used. During working,
off-tracking will happen where
this kind of joints arrives.
3 The roller centerline is not Adjust the frame or roller,
vertical to that of the belt. This so that they could be kept
kind of situation happens mainly flat.
due to unaligned installation of
the frame.
4 The set of carrier rollers has its Adjust the carrier roller at
axis not vertical to the centerline the side of off-tracking
of the belt. towards the advance
direction of the rubber
belt, and at this time, the
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adjacent sets of carrier

rollers often need to be
adjusted.
5 Feeding deflection Adjust the feeding
This kind of phenomenon is positions, so that the
characterized as follows: The materials could drop in the
deviation of the material loading center of the belt.
positions results in one-sided
off-tracking of the materials.
8.2 Belt Slips

SN. Cause Solution
1 The tension is not enough or the This kind of situation
tension trolley gets stuck. The usually happens in time of
belt slips due to insufficient startup, but it can be
tension where the belt and the solved by adjusting the
roller depart. tension device and taking
out the blockade or
increasing the balance
weight in order to increase
the initial tension.
2 The belt slips due to insufficient You can add some rosin
friction between the transmission powder on the roller by
roller and the belt. It most means of a blower instead
possibly results from a smaller of your hand, in order to
friction coefficient due to the avoid accidents.
water on the belt or the damp
environment.
3 Most frequently, the belt slips Replace the tail roller
because the tail roller does not bearing or the upper and
rotate due to its bearing damages lower carrier roller
or because the upper and lower bearings.
carrier rollers do not rotate due to
their bearing damages.
4 The belt may slip due to Reduce the feeding
excessive load on its surface amount in time, and when
beyond the motor bearing slippage occurs, stop the
capacity or too fast starting, etc. belt immediately for
timely troubleshooting.
5 Serious belt off-tracking and Adjust the belt in a timely
serious friction between the belt manner.
and the frame or safety guard
8.3 Belt Longitudinal Tear

The belt longitudinal tear is formed as follows: The iron pieces,
rubbles and other hard materials get stuck among the guide chute, tail
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roller and belt or the belt is scratched by the frame sharp tips due to
belt serious off-tracking or carrier roller falling off or other faults
when the belt is moving at a certain speed. Therefore, such measures
as follows should be taken:
1. Provide an iron remover and block separator in the material
delivery system to remove foreign materials for ensuring its
normal operation.
2. Reduce the buffer roller spacing at the tail discharging outlet or
change it into a heavy-duty elastic buffer roller bed to prevent
hard objects penetrating through the belts to result in blockage
and other failures.
3. Let the discharging outlet tilted at a certain angle along the
direction of the feed flow, thus to facilitate timely discharging and
reduce the possibility of tearing.
4. Fasten the belt sweeper and ensure no deformation.
5. Treat the parts easy to have feed pieces trapped in the sealed
guide chute.
6. Prevent large material blocks being fed into the transporting belt
system.
8.4 The Motor can't Start

Such reasons as follows may have the belt conveyor fail to start:
1. There is no power source; (check the power source)
2. Line fault; (check the lines)
3. Voltage drop; (check the voltage)
4. Contactor fault; (check the electrical overload)
5. Continuous operation in 1.5 seconds; (reduce the operating
frequency)
6. No control power supply; (check the control power supply)
7. The change-over switch is not installed in place; (check the
change-over switch)
8. The change-over switch doesn’t contact firmly; (check the
change-over switch)
9. The emergency stop button is not reset; (check the emergency
stop button)
10. The control mode (automatic or manual) is not correctly selected;
11. The pull switch acts;
12. The deviation switch has its protection acting due to secondary
off-tracking.
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9Storage and Transportation
9 Storage and Transportation
About This Chapter
This Chapter mainly introduces the requirements and relevant

considerations necessary for the B6X Series Immobile Belt Conveyor
during storage and transportation.
General rule:
In the process of transportation, the products shall be in
conformity with the relevant provisions of the traffic department, free
of contact with acid or alkali. The drive device and electric equipment
should be free of scraping, collision, throwing and other violent
vibrations and impacts. During storage, such devices should be put in
a roofed warehouse with waterproof and moisture-proof measures
taken.
The details are as follows:
9.1 Storage
9.1-1 Electrical control cabinet
9.1-2 Mechanical system
9.2 Transportation
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9.1 Storage
9.1-1 Electrical control cabinet
Requirements of electrical control cabinet storage are as follows:
1. The surrounding air temperature: -20℃~+70℃
2. Atmospheric conditions: the relative humidity should not exceed
90%. Special measures should be taken against occasional
condensation due to temperature changes.
3. Class of pollution: Third degree.
4. The machine should be placed where there is no rain or snow
attack or other big shake and vibration.
5. The machine should be placed where there is no explosive
medium or gas and dust that can cause corrosion and damage of
insulation.
6. Please pay attention to protect the electric control cabinet from
the damage of water and worms, in case of short-circuit and
open-circuit.
Note! If there are too many dusts in the working site, please cover the
electric control cabinet with plastic cloth or something else in case of the
invasion of the dusts.
7. Requirements for shock-proof: the electric control cabinet should
be protected with professional anti-vibration pad to alleviate the
vibration.
9.1-2 Mechanical system
Requirements of mechanical system are as follows:
1. All components must be at unloaded stable status.
2. Ensure that all power sources have been shut down.
3. Pay attention to protect all the parts of the system from water or
corrosion damages. And please cover the machine with oilskin if
it is placed outdoor.
4. Irrelevant person climbing up the vibrating screen is prohibited.
9.1-3 Long-term storage and maintenance
If long-term storage is needed, the system shall have its
equipment parts and components well maintained:
1. Please put indoors. If outdoors anyway, please put it on flat
ground and add necessary shelters to prevent rains and sunlight.
2. Before putting in stock, please repair or replace the broken parts
and cleanse every part to make sure the plant is stored in good
condition.
3. Rust-proof processing: Please either touch up the paint or repaint
the whole crusher, according to the area where paint peeled off.
Please check all the spare parts on-board and deal with any rusty
201601 65(-7)
or broken parts in case of any potential threats in application in

the future.
9.2 Transportation
The B6X Series Immobile Belt Conveyors are generally
transported by means of bulk packages or cases. Install after arrival at
the work site. In the process of transportation, the products shall be in
conformity with the relevant provisions of the traffic department, free
of contact with acid or alkali. The drive device and electric equipment
should be free of scraping, collision, throwing and other violent
vibrations and impacts.
For installation of the B6C Series Immobile Belt Conveyors,
please refer to 4Installation.
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201601 67(-7)
Appendix A List of Quick-wear Parts
See the table below for the list of the quick-wear parts and spare parts; please
refer to the corresponding parts manuals for the detailed locations, illustrations
and drawing numbers.
Table 3 List of Quick-wear Parts
SN. Name Quantity
1 Impact roller 3
2 Common roller 3
3 Horizontal roller 1
4 Vertical roller 1
5 Rubber scraper of the head 1
sweeper
6 Rubber scraper of the load-free 1
section sweeper
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201601 69(-7)
Appendix B Technological Parameters
Belt width Belt width B (mm)

Items 500 650 800 1000 1200
3
Design parameters Materials conveyed: crushed stone with a bulk density ρ=1.6t/m , and angle of repose θ=20°
Recommended material ≤100 ≤130 ≤180 ≤250 ≤300
granularity (mm
Design conveying rate (t/h) 150 250 400 600 900
Inclination angle 0~17°（The limit inclination is related to material kind）
Theoretical belt speed, m/s, 1.5 1.6 1.4 1.4 1.5 (1.4)
(the figure in the brackets is
intended for the belt
conveyors having a rated
power at least 22kw)
Tension style Lead screw
Belt conveyor length (m) 8≤L≤30
Driving drum diameter φ323 φ375 φ400 φ424 φ448
(mm)
Turnabout drum diameter φ271 φ323 φ375 φ400 φ424
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(mm)
Upper supporting roller size φ89x200 φ89x250 φ89x315 φ108x380 φ108x465
Lower supporting roller φ89x600 φ89x750 φ89x900 φ108x1100 φ108x1300
size
Belt designation CC-56 CC-56 CC-56 NN-100 NN-100
4×(4+1.5) 4×(4+1.5) 4×(4+1.5) 5×(5+2) 5×(5+2)
201601 71(6573)

B6X Series Belt Conveyor User Manual

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B6X Series Belt Conveyor User Manual

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B6X Series Immobile Belt Conveyors

2016 First edition

B6X Series Immobile Belt Conveyors ............................................................................................... i

2 Safety Protection Rules ............................................................................................................... 7

7 Electrical System ....................................................................................................................... 54

8 Common Troubleshooting ........................................................................................................ 59

9 Storage and Transportation ..................................................................................................... 64

Appendix A List of Quick-wear Parts ..................................................................................... 68

About This Chapter

1.1 Manual Information

1.1-2 Intended audience

1.1-4 Documents to be delivered

1.2 Machine Information

2 Safety Protection Rules

About This Chapter

2.1 Safety Information

2.2 Safety Signs

Description: Overhead work – Never toss

Description: When the belt conveyor is

Description: When the belt conveyor is

Description: Take care when walking on the

Description: Pay attention to the overhead

Description: Never touch or accidental injuries

Description: Never go through under the belt

Description: In order to prevent falling from a

Description: Wear your safety helmet before

2.3 Personnel Requirement

2.4 Personal Protection

2.4-3 Other protective measures

2.5 Working Site

2.6 General Safety Rules

2.6-1 Equipment safety

2.6-3 Hydraulic System

the suspended object from being damaged and lifting safety.

This page is intentionally left blank.

About This Chapter

3.1 Function and Application

3.2 Appearance and Structure

S/N Name Instruction

S/N Name Instruction

3.3 Working Principle

3.4 Technological Parameters

About This Chapter

This Chapter mainly introduces preparations before installation

4.1 Preparation before Installation

4.1-2 Personnel requirements

Personnel Quantity Remarks

4.1-3 Tools and materials preparation

Tools Specifications Remarks

4.1-4 Installation site preparation

Installation space requirements

Installation site requirement

Figure 4-1: Schematic diagram for B6X series foundations

4.1-5 Check before installation

4.1-6 Technical measures for installation

greater than 2/1000 of the spacing;

4.2 Installation Procedure

Install the rubber belt

Install the other parts

Install the outrigger Install the outrigger and hanger

4.3 Framework Installation

4.3-2 Install the main beam

4.3-3 Install the rubber belt