Professional Documents
Culture Documents
580T
580ST
590ST
695ST
580T / 580ST Backhoe Loaders
590ST / 695ST
Backhoe Loaders
REFERENCES
Beyond this Service Manual, also refer to the
documents listed below:
- Operator’s Manual
- Service Parts Catalogue
Regardless of the care used in design and construction of any type of equipment, there may be conditions
that cannot be completely safeguarded against, without interfering with reasonable accessibility and efficient
operation.
WARNING
Before carrying out any maintenance operation, adjustment and or repair on machines equipped with attach-
ments, controlled hydraulically or mechanically, make sure that the attachment is lowered and safely set on
the ground. If it is necessary to have the equipment partially or fully raised to gain access to certain items, be
sure the equipment is suitably supported by means other than the hydraulic lift cylinders, cable and /or
mechanical device used for controlling the equipment.
All rights reserved. Reproduction of text or illustrations, in whole or in part, is strictly prohibited.
SECTION 01 - MAINTENANCE
TECHNICAL SPECIFICATIONS....................................................................................................................... 6
DIESEL ENGINE ......................................................................................................................................... 6
TRANSMISSION.......................................................................................................................................... 9
AXLES ....................................................................................................................................................... 10
BRAKES .................................................................................................................................................... 11
STEERING................................................................................................................................................. 11
HYDRAULIC SYSTEM .............................................................................................................................. 12
FRONT COUNTERWEIGHT ..................................................................................................................... 12
NOISE AND VIBRATION LEVELS ............................................................................................................ 13
BUCKETS .................................................................................................................................................. 13
TYRES ....................................................................................................................................................... 14
SECTION 21 - TRANSMISSION
POWERSHUTTLE TRANSMISSION ................................................................................................................ 3
TECHNICAL SPECIFICATIONS.................................................................................................................. 4
CONTROLS ................................................................................................................................................. 9
LUBRICATION ........................................................................................................................................... 13
GREASING ................................................................................................................................................ 16
REMOVAL FROM MACHINE .................................................................................................................... 18
DISASSEMBLY AND ASSEMBLY............................................................................................................. 19
TROUBLESHOOTING ............................................................................................................................. 144
REPAIR TIMES........................................................................................................................................ 148
SPECIAL TOOLS..................................................................................................................................... 149
CONTROL VALVES........................................................................................................................................ 44
LOADER CONTROL VALVE ..................................................................................................................... 53
BACKHOE ATTACHMENT CONTROL VALVE......................................................................................... 57
RELIEF VALVES........................................................................................................................................ 69
HYDRAULIC CYLINDERS.............................................................................................................................. 87
LOADER ATTACHMENT BOOM CYLINDER............................................................................................ 88
LOADER BUCKET CYLINDER.................................................................................................................. 93
4X1 LOADER BUCKET CYLINDER .......................................................................................................... 97
BACKHOE BOOM CYLINDER ................................................................................................................ 100
BACKHOE ATTACHMENT DIPPER CYLINDER .................................................................................... 104
BACKHOE BUCKET CYLINDER............................................................................................................. 108
TELESCOPIC CYLINDER ....................................................................................................................... 112
STABILIZER CYLINDER - CENTER PIVOT (695ST).............................................................................. 115
STABILIZER CYLINDER - SIDESHIFT ................................................................................................... 119
SWING CYLINDER.................................................................................................................................. 123
BACKHOE ATTACHMENT LOCK CYLINDER - SIDESHIFT .................................................................. 127
SPECIAL TOOLS..................................................................................................................................... 128
SECTION 39 - CHASSIS
DESCRIPTION ................................................................................................................................................. 3
CAB HEATING.................................................................................................................................................. 5
CONTROLS ................................................................................................................................................. 5
OPERATION................................................................................................................................................ 6
AIR FLOW DIFFUSERS .............................................................................................................................. 7
OVERHAUL ................................................................................................................................................. 9
TROUBLESHOOTING............................................................................................................................... 11
COMPRESSOR .............................................................................................................................................. 52
TECHNICAL SPECIFICATIONS................................................................................................................ 52
REMOVAL AND INSTALLATION .............................................................................................................. 53
DISASSEMBLY AND ASSEMBLY............................................................................................................. 56
TROUBLESHOOTING............................................................................................................................... 65
BATTERY...................................................................................................................................................... 138
TECHNICAL SPECIFICATIONS.............................................................................................................. 138
OPERATION ............................................................................................................................................ 138
REPLACEMENT ...................................................................................................................................... 139
CHARGE AND ELECTROLYTE LEVEL CHECK .................................................................................... 140
CONNECTING A BOOSTER BATTERY ................................................................................................. 141
BATTERY MASTER SWITCH ................................................................................................................. 141
BUCKET SELF-LEVELLING............................................................................................................................. 8
LOADER REMOVAL....................................................................................................................................... 14
SAFETY INSTRUCTIONS
WARNING
This warning symbol points out important mes-
sages involving your safety.
Carefully read the safety rules contained herein
and follow advised precautions to avoid potential
hazards and to safeguard your safety and personal
integrity.
In this manual you will find this symbol together
with the following keywords:
WARNING
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
WARNING
With specific warnings about potential dangers for
the operator’s or other persons integrity directly or
indirectly involved.
WARNING
This symbol warns about the possibility of potential
damages to the machine that can involve the oper-
ator’s safety.
4 SECTION 00 - SAFETY RULES
FOREWORD
Backhoe loaders 580T - 580ST - 590ST - 695ST
have been designed to perform most earth-moving
operations.
If you use this machine for duties involving the use
of attachments, accessories, or special tools, con-
sult your Dealer to make sure that the adaptations or
modifications carried out are in conformity with the
machine’s technical specifications and with current
regulations on safety.
Any modifications or adaptations which are not
approved by the manufacturer may invalidate the
machine’s original conformity with safety require-
ments.
1
The machine must be used according to its intended
use, respecting the safety and precautionary rules
and strictly following the operating instructions.
Any functional disorders, especially those affecting
the safety of the machine, should therefore be recti-
fied immediately.
DANGER
A different use of the excavator or of its working
equipment:
- for lifting or transporting persons;
- as a working platform;
- for lifting loads without the attachment being
approved for this purpose;
- for pulling loads;
- is considered unintended use.
Unintended use may cause injury or life-threatening
risks for the operator and for other persons.
DANGER
It is absolutely forbidden to tamper with and/or
change the setting of any of the hydraulic system
valves to avoid damaging machine components,
with a consequent risk for personal safety.
SAFETY INSTRUCTIONS
Carefully read the safety rules contained herein and
follow advised precautions to avoid potential haz-
ards and to safeguard your safety and personal
integrity.
Your safety and that of the people around you
depends on you.
It is essential that you understand this manual for a
correct inspection, lubrication and repair of this
machine.
Read this manual carefully and check that:
- you understand fully the symbols on the controls
and the safety signs used in this manual and on
the machine;
- you understand fully the speed, stability, braking
and steering characteristics of the machine. If you
are in any doubt, consult your Dealer.
The safety messages in this section concern situa-
tions which may arise during normal machine opera-
tion, servicing and repair. These safety messages
also indicate the different ways of coping with these
situations. Other safety messages are used
throughout the manual to indicate specific dangers.
The information given in this chapter is a summary
of the basic rules to respect at all times and does
not exempt you from observing traffic regulations or
the requirements of insurance companies.
The presence of grease, oil, mud or (in winter) ice
on the steps and access handles can cause acci-
dents. Make sure they are always clean.
When mounting or dismounting from the machine
always face the machine and use the steps and
access handles on the left-hand side of the
machine.
SECTION 00 - SAFETY RULES 7
PREVENTION OF BURNS
The battery electrolyte generates severe burns.
The battery contains sulphuric acid.
Avoid any contact with the skin, eyes or clothing.
Antidote:
- EXTERNAL: rinse well with water, removing any
soiled clothing.
- INTERNAL: avoid vomiting. Drink water to rinse
your mouth. Consult a doctor.
- EYES: rinse thoroughly with water for 15 minutes
and get prompt medical attention.
When the electrolyte of a battery is frozen, it can
explode if you attempt to charge the battery or if you
try to start the engine using a booster battery.
Always keep the battery charged to prevent the elec-
trolyte freezing.
Batteries generate explosive gases.
Keep all flames, sparks and cigarettes away.
Provide good ventilation when changing a battery or
using a battery in an enclosed space.
Always protect your eyes when working near a bat-
tery.
Never touch the battery terminals with your hands.
This can induce a state of electrolysis and impair the
main organs of the body.
SECTION 01 - MAINTENANCE
2 SECTION 01 - MAINTENANCE
SECTION 01 - MAINTENANCE 3
NOTE:
580T
580ST
590ST
695ST
SECTION 02 - TECHNICAL
SPECIFICATIONS
MODELS........................................................................................................................................................... 3
TECHNICAL SPECIFICATIONS....................................................................................................................... 6
DIESEL ENGINE ......................................................................................................................................... 6
TRANSMISSION.......................................................................................................................................... 9
AXLES ....................................................................................................................................................... 10
BRAKES .................................................................................................................................................... 11
STEERING................................................................................................................................................. 11
HYDRAULIC SYSTEM .............................................................................................................................. 12
FRONT COUNTERWEIGHT ..................................................................................................................... 12
NOISE AND VIBRATION LEVELS ............................................................................................................ 13
BUCKETS .................................................................................................................................................. 13
TYRES ....................................................................................................................................................... 14
1.
SECTION 02 - TECHNICAL SPECIFICATIONS 3
MODELS
4WS
TECHNICAL SPECIFICATIONS
DIESEL ENGINE
72 kW - 97 HP ENGINE (580T)
Specifications (EEC 88/195) .................................................................................. 72 kW - 97 HP @ 2200 rpm
Model ...................................................................................................................................... F4GE9484C*601
Type ......................................................................................................................................diesel, mechanical
No. of cylinders ................................................................................................................................................ 4
Valves per cylinder ........................................................................................................................................... 2
Bore.............................................................................................................................................. 104 mm (4 in)
Stroke ........................................................................................................................................ 132 mm (5.2 in)
Supply
Type ............................................................................................................................................ direct injection
Injection pump ............................................................................................. BOSCH ROTARY VE 4/12 F1100L
Injection sequence ..................................................................................................................................1-3-4-2
Cold-start device .............................................................................................................“grid heater” (optional)
Cooling
Pump type ......................................................................................................................................... H2O pump
Pump drive ...........................................................................................................................................belt drive
Temperature switch (opening start) .......................................................................... 81 ± 2 °C (177.8 ± 35.6 °F)
SECTION 02 - TECHNICAL SPECIFICATIONS 7
72 kW - 97 HP ENGINE (580ST)
Specifications (EEC 88/195) .................................................................................. 72 kW - 97 HP @ 2200 rpm
Model .................................................................................................................................... F4HE0484G*J102
Type .........................................................................................................................................diesel, electronic
No. of cylinders ................................................................................................................................................ 4
Valves per cylinder ........................................................................................................................................... 4
Bore ............................................................................................................................................. 104 mm (4 in)
Stroke........................................................................................................................................ 132 mm (5.2 in)
Supply
Type ........................................................................................................................high-pressure, common rail
Injection pump............................................................................................................ CP3 high-pressure pump
Control unit................................................................................................................................................EDC7
Injection sequence ..................................................................................................................................1-3-4-2
Cold-start device .............................................................................................................“grid heater” (optional)
Cooling
Pump type ......................................................................................................................................... H2O pump
Pump drive ...........................................................................................................................................belt drive
Temperature switch (opening start)......................................................................... 81 ± 2 °C (177.8 ± 35.6 °F)
8 SECTION 02 - TECHNICAL SPECIFICATIONS
Supply
Type .........................................................................................................................high-pressure, common rail
Injection pump ............................................................................................................. CP3 high-pressure pump
Control unit.................................................................................................................................................EDC7
Injection sequence ...................................................................................................................................1-3-4-2
Cold-start device ..............................................................................................................“grid heater” (optional)
Cooling
Pump type .......................................................................................................................................... H2O pump
Pump drive ............................................................................................................................................belt drive
Temperature switch (opening start) .......................................................................... 81 ± 2 °C (177.8 ± 35.6 °F)
SECTION 02 - TECHNICAL SPECIFICATIONS 9
TRANSMISSION
2WD/2WS TRANSMISSION - POWERSHUTTLE (580T)
Model ..................................................................................................................... CARRARO TLB1 MPB 2WD
Type (4x4) ..................................................................................................4 forward and 4 reverse travel gears
Torque converter ratio .................................................................................................................................. 2.38
Transmission ratios:
1st gear ......................................................................... forward travel 5.603:1 reverse travel 4.643:1
2nd gear........................................................................forward travel 3.481:1 reverse travel 2.884:1
3rd gear ........................................................................forward travel 1.585:1 reverse travel 1.313:1
4th gear......................................................................... forward travel 0.793:1 reverse travel 0.657:1
AXLES
FRONT AXLES
2WD/2WS front axle (580T)
Model .......................................................................................................................................................... CNH
Type ....................................................................................................................................................... steering
4WD/2WS front axle (580ST - 590ST)
Model .......................................................................................................................................................... CNH
Type ....................................................................................................................................................... steering
4WD/4WS front axle (695ST)
Model ...................................................................................................................................... CARRARO 26.32
Type ....................................................................................................................................................... steering
REAR AXLES
2WS rear axle
Model (580T - 580ST) ............................................................................................................. CARRARO 28.44
Model (590ST) ........................................................................................................................ CARRARO 28.50
Type ............................................................................................................................................................. rigid
4WS rear axle (695ST)
Model ................................................................................................................................... CARRARO 26.32M
Type ....................................................................................................................................................... steering
Differential lock......................................................................................................................................... electric
SECTION 02 - TECHNICAL SPECIFICATIONS 11
BRAKES
SERVICE BRAKES
2WS
Type .......................................................................................................wet multi-discs, 4 x axle (2 x half axle)
Braking surface ..................................................................................................................... 1236 cm2 (191 in2)
4WS
Type .......................................................................................................wet multi-discs, 6 x axle (3 x half axle)
Braking surface .................................................................................................................... 1092 cm2 (169 in2)
PARKING BRAKE
Type ....................................................................................................................................... manual, with lever
Maximum lever pull ....................................................................................................................1650 N (371 lbf)
Lever stroke ............................................................................................................................... 21 mm (0.87 in)
Maximum torque - POWERSHUTTLE ...............................................................................2000 Nm (1475 lbf·ft)
Maximum torque - POWERSHIFT ..................................................................................... 1500 Nm (1106 lbf·ft)
STEERING
2WS ............................................................................................................................................... 2 wheel steer
4WS ............................................................................................................................................... 4 wheel steer
System pressure .............................................................................................. 170 ÷ 175 bar (2465 ÷ 2538 psi)
POWER STEERING
2WS (with variable-flow-rate pump)
Model ......................................................................................................................... EATON P/N 403 -8754-04
HYDRAULIC SYSTEM
GEAR PUMP
Pump 72 kW - 97 HP (580T - 580ST)
Model ...........................................................................................................CASAPPA KP 30.34 - 05 S6 - LMF
Type ....................................................................................................................................... double gear pump
VARIABLE-FLOW-RATE PUMP
Pump 72 kW - 97 HP (580ST)
Model ....................................................................................................................... DANFOSS J71C Series 45
Type ......................................................................................................................................... with axial pistons
Flow rate ...................................................................................................................... 71 cm3/rev (4.33 in3/rev)
Pump 82 kW - 110 HP (590ST - 695ST)
Model ....................................................................................................................... DANFOSS J75C Series 45
Type ......................................................................................................................................... with axial pistons
FRONT COUNTERWEIGHT
COUNTERWEIGHT - 2WS
Standard ...................................................................................................................................... 159 kg (350 lb)
Medium ....................................................................................................................................... 330 kg (727 lb)
COUNTERWEIGHT - 4WS
Standard ...................................................................................................................................... 160 kg (352 lb)
SECTION 02 - TECHNICAL SPECIFICATIONS 13
Upper limbs ................................................................................................ level lower than 2.5 m/s2 (8.20 ft/s2)
BUCKETS
LOADER BUCKETS
Heaped capacity 1.0 m3 (35.3 ft3) 1.0 m3 (35.3 ft3) 1.0 m3 (35.3 ft3)
Width 2250 mm (88.58 in) 2250 mm (88.58 in) 2250 mm (88.58 in)
Weight 410 kg (902 lb) 800 kg (1760 lb) 960 kg (2112 lb)
4WS Heaped capacity 1.15 m3 (40.61 ft3) 1.15 m3 (40.61 ft3) 1.15 m3 (40.61 ft3)
Width 2400 mm (94.4 in) 2400 mm (94.4 in) 2400 mm (94.4 in)
Weight 426 kg (937 lb) 830 kg (1826 lb) 990 kg (2178 lb)
BACKHOE BUCKETS
TYRES
TYRE TYPES
Tyres - 2WS
Tyres - 4WS
16.9/24 R4 12PR
16.9/28 R4 12PR
NUT TORQUES
Front nuts (2WS) ....................................................................................................................330 Nm (243 lbf·ft)
Rear nuts (2WS) ....................................................................................................................540 Nm (398 lbf·ft)
Front and rear nuts (4WS) .....................................................................................................700 Nm (516 lbf·ft)
SECTION 02 - TECHNICAL SPECIFICATIONS 15
695ST
A Maximum height of loader bucket pin/pivot with lifted forks 4245 mm (167.13 in)
B Fork maximum height 3460 mm (136.22 in)
C Height of loader bucket pin/pivot of loader bucket with lowered forks 460 mm (18.11 in)
D Fork reach when raised 2320 mm (91.34 in)
E Fork reach when lowered 3185 mm (125.39 in)
695ST
A Maximum height of loader bucket pin/pivot with lifted forks 3520 mm (138.58 in)
B Fork maximum height 3060 mm (120.47 in)
C Height of loader bucket pin/pivot of loader bucket with lowered forks 460 mm (18.11 in)
D Fork reach when raised 2195 mm (86.42 in)
E Fork reach when lowered 3185 mm (125.39 in)
SECTION 02 - TECHNICAL SPECIFICATIONS 21
Telescopic dipper
Standard dipper
extended
A Maximum digging height 5875 mm (231.30 in) 6790 mm (267.32 in)
B Maximum height at full load 3925 mm (154.53 in) 4835 mm (190.35 in)
C Maximum digging depth 4370 mm (172.05 in) 5435 mm (213.98 in)
D Maximum digging reach with lowered bucket 5230 mm (205.90 in) 6240 mm (245.67 in)
E Maximum reach when loaded 870 mm (34.25 in) 1425 mm (56.10 in)
Bucket digging angle 200° 195°
This as a preview PDF file from best-manuals.com