ULTRASAND MODULAR SAND PLANTS

UltraSAND 3 Series | UltraSAND 4 Series | UltraSAND 5 Series

UltraSAND 6 Series | UltraSAND 7 Series

mclanahan.com
ULTRASAND MODULAR SAND PLANTS
With the greater separation efficiency of Hydrocyclones/Separators™, the UltraSAND is proven to provide a higher product yield compared
to stand alone processing equipment. Producers can achieve a much lower moisture content from the Dewatering Screen, depending on
the characteristics of the sand. The end result is almost immediate use of the product, steeper stacker angles for more stockpile capacity,
reduced water loss, and better housekeeping. Sand equivalencies are also improved by the use of this design of plant. The UltraSAND is
available in multiple processing configurations to achieve a single sand product with the option of a single or double wash or a twin sand
product each with a single wash, either with on board classification (1 feed) or to handle 2 pre-classified feeds (2 feeds).

KEY FEATURES AND BENEFITS

PRODUCT CONVEYORS DEWATERING SCREEN HYDROCYCLONES

• Standard sand conveyors are • Heavy-duty design • Abrasion-resistant natural

12m radial conveyors with a
60o or 120o slew
• Conveyors available in 9m,
12m, 15m, or 18m lengths
• Standard conveyors are fitted
with radial drives to provide
greater stockpile capacity
• Available capacities from
235 tonnes (147m3) to
3,110 tonnes (1,943m3)
rubber linings
• Modular polyurethane media
• High g centrifugal separation of
• Twin counter-rotating vibratory
product from unwanted -63um
motors
silts and clays
• Liner motion separation at 5g
• Inlet pressure monitoring
• Dual or single product options
• High level overflow discharge
• Drip-free sand product

SUMP/UNDERPAN UNIT

• Maintenance access door for

ease of servicing
• Bolt-in replaceable suction PUMPS
arrangement
• Fitted with D-type gland, so no
• Automatic level control by float additional gland water required
valve
• Field-replaceable, abrasion-
• Water injection and overflow resistant natural rubber liners
facility available to provide
process flexibility • Closed vane impeller to deliver
rated capacity throughout
• Optional feed points on some pump’s wear life
models

2 ULTRASAND MODULAR SAND PLANTS

STANDARD FEATURES OPTIONAL FEATURES

• Capacities available up to 250mtph • 1 sand, 2 sand and double wash variants available
• Compact footprint • Optional “second side” access walkway
• Single process water feed point • Can be supplied with or without stockpiling conveyors
• Single effluent discharge point (standard option listed)
• Modular design suitable for containerized shipping • Alternative length conveyors are available to suit
• Fitted with McLanahan Pump(s), Hydrocyclones and Dewatering stockpile capacity requirements
Screen • Can be supplied with or without fully integrated
• Generous open mesh access platform for maintenance electrical control panel and pre-wiring
• Easy removal split suction pipe arrangement to facilitate pump • Control panel options include Sump low level
servicing warning/shut down, Cyclone low pressure warning/
shutdown, PLC/HMI for inclusion of start stop logic,
• Control panel option features, local isolator, e-stops
connectivity (Ethernet/GSM)

DIMENSIONS
A

*Access stairway can be

fitted in various positions to
suit site layout

C D
B

*Optional second side access

walkway

Dimensions
UltraSAND Series 3 3-1S 3-2S 3-1D
Overall Length (A) 7,050 mm 7,050 mm 7,050 mm
Overall Width (B) 2,595 mm 2,595 mm 2,595 mm
Overall Width (Including Stairway) (C) 5,060 mm 5,060 mm 5,060 mm
Overall Height (D) 5,630 mm 5,630 mm 5,630 mm
UltraSAND Series 4 4-1S 4-2S 4-1D
Overall Length (A) 7,050 mm 7,050 mm 7,050 mm
Overall Width (B) 2,900 mm 2,900 mm 2,900 mm
Overall Width (Including Stairway) (C) 5,365 mm 5,365 mm 5,365 mm
Single Product Version
Overall Height (D) 5,950 mm 5,950 mm 5,950 mm
120 Degree Arc
UltraSAND Series 5 5-1S 5-2S 5-1D
Overall Length (A) 7,250 mm 7,250 mm 7,250 mm
Overall Width (B) 3,445 mm 3,445 mm 3,445 mm
Overall Width (Including Stairway) (C) 5,915 mm 5,915 mm 5,915 mm
Overall Height (D) 6,385 mm 6,385 mm 6,385 mm
UltraSAND Series 6 6-1S 6-2S 6-1D
Overall Length (A) 7,250 mm 7,250 mm 7,250 mm
Overall Width (B) 3,750 mm 3,750 mm 3,750 mm
Overall Width (Including Stairway) (C) 6,220 mm 6,220 mm 6,220 mm
Overall Height (D) 6,750 mm 6,750 mm 6,750 mm
UltraSAND Series 7 7-1S 7-2S 7-1D
Overall Length (A) 7,250 mm 7,250 mm 7,250 mm
Overall Width (B) 4,055 mm 4,055 mm 4,055 mm
Overall Width (Including Stairway) (C) 6,525 mm 6,525 mm 6,525 mm 2 Product Version
Overall Height (D) 6,750 mm 6,750 mm 6,750 mm 60 Degree Arc (each)

ULTRASAND MODULAR SAND PLANTS 3

ULTRASAND 3 SERIES

Technical Information
Designation 3-1S 3-2S 3-1D
One Sand Twin Sand (C&F) Double Wash
Number of Sand Products 1 2 1

Specifications
Max Feed Tonnage 60 mtph 60 mtph 36 mtph
Max Silt Content (Of Sand) 15% 15% 30%
Feed Slurry Capacity 80-160 m /hr3
n/a 160 m3/hr
Coarse Fraction Feed Slurry Capacity n/a 45-90 m3/hr n/a
Fine Fraction Feed Slurry Capcity n/a 40-80 m3/hr n/a
Feed Connection Size 200 mm NB n/a 200 mm NB
Coarse Fraction Feed Connection Size n/a 200 mm NB n/a
Fine Fraction Feed Connection Size n/a 200 mm NB n/a
Overflow (Waste) Connection Points 1 1 1
Overflow (Waste) Connection Size 200 mm NB 200 mm NB 200 mm NB
Total Power Requirement (Including Stockpiling Conveyors) 42.7 kW 56.5 kW 56.7 kW
Coarse Fraction/Primary
Maximum Coarse/Primary Sand Condition 100% of Sand Fraction 60% of Sand Fraction 100% of Sand Fraction
Number of Coarse/Primary Cyclone 2 1 1
Coarse/Primary Cyclone Model 12 in (305 mm) 12 in (305 mm) 12 in (305 mm)
Coarse/Primary Pump 150/125 100/100 100/100
Motor Power 30 kW (40 HP) 22 kW (30 HP) 22 kW (30 HP)
Fine Fraction/Secondary
Maximum Fine/Secondary Sand Condition n/a 40% n/a
Fine/Secondary Cyclone Model n/a 12 in (305 mm) 12 in (305 mm)
Fine/Secondary Pump n/a 80/80 100/100
Motor Power n/a 22 kW (30 HP) 22 kW (30 HP)
Sand Dewatering Screen
Screen Type VD9 VD9 VD9
Screen Size (Width x Length) 0.914 m x 3.048 m 0.914 m x 3.048 m 0.914 m x 3.048 m
Motor Power 3.22 kW 3.22 kW 3.22 kW
Stockpiling Conveyors (Standard Option)
Number Standard Sand Conveyor(s) Radial 1 2 1
Standard Stockpile Conveyor 9 m x 600 mm 9 m x 600 mm 9 m x 600 mm
Radial Stockpile Capacity 120 Degrees at 20 Degree Incline 405 tonnes (253 m3) n/a 405 tonnes (253 m3)
Radial Stockpile Capacity 60 Degrees at 20 Degree Incline n/a 2 x 235 tonnes (2 x 147 m3) n/a
Stockpile Dimensions
Single 120 Degree Arc Overall Size (Width (Y) x Length (X)) 11.9 m x 13.2 m n/a 11.9 m x 13.2 m
Double 60 Degree Arc (each) Overall Size (Width (Y) x Length (X)) n/a 14 m x 14.9 m n/a

* Final Plant specifications are subject to change and will be confirmed on submission of quotation.

4 ULTRASAND MODULAR SAND PLANTS

ULTRASAND 4 SERIES

Technical Information
Designation 4-1S 4-2S 4-1D
One Sand Twin Sand (C&F) Double Wash
Number of Sand Products 1 2 1

Specifications
Max Feed Tonnage 100 mtph 100 mtph 60 mtph
Max Silt Content (Of Sand) 15% 15% 30%
Feed Slurry Capacity 150-300 m /hr
3
n/a 300 m3/hr
Coarse Fraction Feed Slurry Capacity n/a 80-160 m3/hr n/a
Fine Fraction Feed Slurry Capcity n/a 60-120 m3/hr n/a
Feed Connection Size 300 mm NB n/a 300 mm NB
Coarse Fraction Feed Connection Size n/a 300 mm NB n/a
Fine Fraction Feed Connection Size n/a 300 mm NB n/a
Overflow (Waste) Connection Points 1 1 1
Overflow (Waste) Connection Size 350 mm NB 350 mm NB 350 mm NB
Total Power Requirement (Including Stockpiling Conveyors) 58.9 kW 64.5 kW 73.9 kW
Coarse Fraction/Primary
Maximum Coarse/Primary Sand Condition 100% of Sand Fraction 60% of Sand Fraction 100% of Sand Fraction
Number of Coarse/Primary Cyclone 2 1 1
Coarse/Primary Cyclone Model 15 in (381 mm) 15 in (381 mm) 15 in (381 mm)
Coarse/Primary Pump 200/150 150/125 150/125
Motor Power 45 kW (60 HP) 30 kW (40 HP) 30 kW (40 HP)
Fine Fraction/Secondary
Maximum Fine/Secondary Sand Condition n/a 40% n/a
Fine/Secondary Cyclone Model n/a 12 in (305 mm) 15 in (381 mm)
Fine/Secondary Pump n/a 100/100 150/125
Motor Power n/a 22 kW (30 HP) 30 kW (40 HP)
Sand Dewatering Screen
Screen Type VD12 VD12 VD12
Screen Size (Width x Length) 1.219 m x 3.048 m 1.219 m x 3.048 m 1.219 m x 3.048 m
Motor Power 3.8 kW 3.8 kW 3.8 kW
Stockpiling Conveyors (Standard Option)
Number Standard Sand Conveyor(s) Radial) 1 2 1
Standard Stockpile Conveyor 12 m x 650 mm 12 m x 650 mm 12 m x 650 mm
Radial Stockpile Capacity 120 Degrees at 20 Degree Incline 922 tonnes (576 m3) n/a 922 tonnes (576 m3)
Radial Stockpile Capacity 60 Degrees at 20 Degree Incline n/a 2 x 543 tonnes (2 x 339 m3) n/a
Stockpile Dimensions
Single 120 Degree Arc Overall Size (Width (Y) x Length (X)) 14.7 m x 16.2 m n/a 14.7 m x 16.2 m
Double 60 Degree Arc (each) Overall Size (Width (Y) x Length (X)) n/a 17.1 m x 19 m n/a

* Final Plant specifications are subject to change and will be confirmed on submission of quotation.

ULTRASAND MODULAR SAND PLANTS 5

ULTRASAND 5 SERIES

Technical Information
Designation 5-1S 5-2S 5-1D
One Sand Twin Sand (C&F) Double Wash
Number of Sand Products 1 2 1

Specifications
Max Feed Tonnage 150 mtph 150 mtph 90 mtph
Max Silt Content (Of Sand) 15% 15% 30%
Feed Slurry Capacity 200-400 m3/hr n/a 400 m3/hr
Coarse Fraction Feed Slurry Capacity n/a 63-125 m3/hr n/a
Fine Fraction Feed Slurry Capcity n/a 75-150 m /hr3
n/a
Feed Connection Size 300 mm NB n/a 300 mm NB
Coarse Fraction Feed Connection Size n/a 300 mm NB n/a
Fine Fraction Feed Connection Size n/a 300 mm NB n/a
Overflow (Waste) Connection Points 1 1 1
Overflow (Waste) Connection Size 350 mm NB 350 mm NB 350 mm NB
Total Power Requirement (Including Stockpiling Conveyors) 96.5 kW 87.5 kW 96.5 kW
Coarse Fraction/Primary
Maximum Coarse/Primary Sand Condition 100% of Sand Fraction 60% of Sand Fraction 100% of Sand Fraction
Number of Coarse/Primary Cyclone 2 1 1
Coarse/Primary Cyclone Model 18 in (457 mm) 18 in (457 mm) 18 in (457 mm)
Coarse/Primary Pump 200/150 200/150 200/150
Motor Power 75 kW (100 HP) 45 kW (60 HP) 45 kW (60 HP)
Fine Fraction/Secondary
Maximum Fine/Secondary Sand Condition n/a 40% n/a
Fine/Secondary Cyclone Model n/a 15 in (381 mm) 18 in (457 mm)
Fine/Secondary Pump n/a 150/125 200/150
Motor Power n/a 30 kW (40 HP) 30 kW (40 HP)
Sand Dewatering Screen
Screen Type VD15 VD15 VD15
Screen Size (Width x Length) 1.524 m x 3.658 m 1.524 m x 3.658 m 1.524 m x 3.658 m
Motor Power 7.6 kW 7.6 kW 7.6 kW
Stockpiling Conveyors (Standard Option)
Number Standard Sand Conveyor(s) Radial) 1 2 2/3
Standard Stockpile Conveyor 12 m x 800 mm 12 m x 800 mm 12 m x 800 mm
Radial Stockpile Capacity 120 Degrees at 20 Degree Incline 922 tonnes (576 m3) n/a 922 tonnes (576 m3)
Radial Stockpile Capacity 60 Degrees at 20 Degree Incline n/a 2 x 543 tonnes (2 x 399 m3) n/a
Stockpile Dimensions
Single 120 Degree Arc Overall Size (Width (Y) x Length (X)) 14.7 m x 16.2 m n/a 14.7 m x 16.2 m
Double 60 Degree Arc (each) Overall Size (Width (Y) x Length (X)) n/a 17.1 m x 19 m n/a

* Final Plant specifications are subject to change and will be confirmed on submission of quotation.

6 ULTRASAND MODULAR SAND PLANTS

ULTRASAND 6 SERIES

Technical Information
Designation 6-1S 6-2S 6-1D
One Sand Twin Sand (C&F) Double Wash
Number of Sand Products 1 2 1

Specifications
Max Feed Tonnage 200 mtph 200 mtph 120 mtph
Max Silt Content (Of Sand) 15% 15% 30%
Feed Slurry Capacity 300-600 m3/hr n/a 550 m3/hr
Coarse Fraction Feed Slurry Capacity n/a 160-320 m3/hr n/a
Fine Fraction Feed Slurry Capcity n/a 105-210 m /hr3
n/a
Feed Connection Size TBC n/a TBC
Coarse Fraction Feed Connection Size n/a TBC n/a
Fine Fraction Feed Connection Size n/a TBC n/a
Overflow (Waste) Connection Points 1 1 1
Overflow (Waste) Connection Size 460 mm NB 460 mm NB 460 mm NB
Total Power Requirement (Including Stockpiling Conveyors) 111.5 kW 87.5 kW 111.5 kW
Coarse Fraction/Primary
Maximum Coarse/Primary Sand Condition 100% of Sand Fraction 60% of Sand Fraction 100% of Sand Fraction
Number of Coarse/Primary Cyclone 2 1 1
Coarse/Primary Cyclone Model 24 in (610 mm) 24 in (610 mm) 24 in (610 mm)
Coarse/Primary Pump 250/200 200/150 200/150
Motor Power 90 kW (125 HP) 45 kW (60 HP) 45 kW (60 HP)
Fine Fraction/Secondary
Maximum Fine/Secondary Sand Condition n/a 40% n/a
Fine/Secondary Cyclone Model n/a 18 in (457 mm) 24 in (610 mm)
Fine/Secondary Pump n/a 200/150 200/150
Motor Power n/a 30 kW (40 HP) 45 kW (60 HP)
Sand Dewatering Screen
Screen Type VD18 VD18 VD18
Screen Size (Width x Length) 1.829 m x 3.658 m 1.829 m x 3.658 m 1.829 m x 3.658 m
Motor Power 7.6 kW 7.6 kW 7.6 kW
Stockpiling Conveyors (Standard Option)
Number Standard Sand Conveyor(s) Radial) 1 2 1
Standard Stockpile Conveyor 15 m x 650 mm 15 m x 650 mm 15 m x 650 mm
Radial Stockpile Capacity 120 Degrees at 20 Degree Incline 1827 tonnes (1142 m3) n/a 1827 tonnes (1142 m3)
Radial Stockpile Capacity 60 Degrees at 20 Degree Incline n/a 2 x 1071 tonnes (2 x 669 m3) n/a
Stockpile Dimensions
Single 120 Degree Arc Overall Size (Width (Y) x Length (X)) 18.7 m x 20.8 m n/a 18.7 m x 20.8 m
Double 60 Degree Arc (each) Overall Size (Width (Y) x Length (X)) n/a 21.6 m x 24.1 m n/a

* Final Plant specifications are subject to change and will be confirmed on submission of quotation.

ULTRASAND MODULAR SAND PLANTS 7

ULTRASAND 7 SERIES

Technical Information
Designation 7-1S 7-2S 7-1D
One Sand Twin Sand (C&F) Double Wash
Number of Sand Products 1 2 1

Specifications
Max Feed Tonnage 250 mtph 250 mtph 150 mtph
Max Silt Content (Of Sand) 15% 15% 30%
Feed Slurry Capacity 375-750 m /hr
3
n/a 700 m3/hr
Coarse Fraction Feed Slurry Capacity n/a 200-400 m3/hr n/a
Fine Fraction Feed Slurry Capcity n/a 150-300 m3/hr n/a
Feed Connection Size TBC n/a TBC
Coarse Fraction Feed Connection Size n/a TBC n/a
Fine Fraction Feed Connection Size n/a TBC n/a
Overflow (Waste) Connection Points 1 1 1
Overflow (Waste) Connection Size 460 mm NB 460 mm NB 460 mm NB
Total Power Requirement (Including Stockpiling Conveyors) 111.5 kW 132.5 kW 141.5 kW
Coarse Fraction/Primary
Maximum Coarse/Primary Sand Condition 100% of Sand Fraction 60% of Sand Fraction 100% of Sand Fraction
Number of Coarse/Primary Cyclone 2 1 1
Coarse/Primary Cyclone Model 24 in (610 mm) 24 in (610 mm) 24 in (610 mm)
Coarse/Primary Pump 250/200 250/200 250/200
Motor Power 90 kW (125 HP) 75 kW (100 HP) 75 kW (100 HP)
Fine Fraction/Secondary
Maximum Fine/Secondary Sand Condition n/a 40% n/a
Fine/Secondary Cyclone Model n/a 24 in (610 mm) 24 in (610 mm)
Fine/Secondary Pump n/a 200/150 200/150
Motor Power n/a 45kW (60 HP) 45kW (60 HP)
Sand Dewatering Screen
Screen Type VD21S VD21S VD21S
Screen Size (Width x Length) 2.134 m x 3.658 m 2.134 m x 3.658 m 2.134 m x 3.658 m
Motor Power 7.6 kW 7.6 kW 7.6 kW
Stockpiling Conveyors (Standard Optiom)
Number Standard Sand Conveyor(s) Radial) 1 2 1
Standard Stockpile Conveyor 18 m x 800 mm 18 m x 800 mm 18 m x 800 mm
Radial Stockpile Capacity 120 Degrees at 20 Degree Incline 3110 tonnes (1943 m3) n/a 3110 tonnes (1943 m3)
Radial Stockpile Capacity 60 Degrees at 20 Degree Incline n/a 2 x 1825 tonnes (2 x 1140 m3) n/a
Stockpile Dimensions
Single 120 Degree Arc Overall Size (Width (Y) x Length (X)) 22.3 m x 25 m n/a 22.3 m x 25 m
Double 60 Degree Arc (each) Overall Size (Width (Y) x Length (X)) n/a 25.6 m x 28.7 m n/a

* Final Plant specifications are subject to change and will be confirmed on submission of quotation.

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