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Apatite-mineralized polycaprolactone nanofibrous web as a

bone tissue regeneration substrate

Hye-Sun Yu,1 Jun-Hyeog Jang,2 Tae-Il Kim,3 Hae-Hyoung Lee,1,4 Hae-Won Kim1,4
1
Department of Biomaterials Science, School of Dentistry, Dankook University, Cheonan, South Korea
2
Department of Biochemistry, College of Medicine, Inha University, Incheon, South Korea
3
Department of Periodontology, College of Dentistry, Seoul National University, Seoul, South Korea
4
Institute of Tissue Regeneration Engineering (ITREN), Dankook University, Cheonan, South Korea

Received 14 May 2007; revised 9 August 2007; accepted 23 August 2007


Published online 20 March 2008 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/jbm.a.31709

Abstract: Degradable synthetic polymers with a nanofi- shown to attach and grow actively on the apatite-mineral-
brous structure have shown great promise in populating ized nanofibrous substrate. In particular, the mineralized
and recruiting cells for the reconstruction of damaged tis- PCL nanofibrous substrate significantly stimulated the
sues. However, poor cell affinity and lack of bioactivity expression of bone-associated genes, including Runx2, col-
have limited their potential usefulness in bone regeneration. lagen type I, alkaline phosphatase, and osteocalcin, when
We produced polymeric nanofiber poly(e-caprolactone) compared with the pure PCL nanofiber substrate without
(PCL) with its surface mineralized with bone-like apatite for mineralization. The currently developed polymer nanofi-
use as bone regenerative and tissue engineering matrices. brous web with the bioactive mineralized surface is consid-
PCL was first electrospun into a nanofibrous web, and the ered to be potentially useful as bone regenerative and tissue
surface was further mineralized with apatite following a se- engineering matrices. Ó 2008 Wiley Periodicals, Inc. J
ries of solution treatments. The surface of the mineralized Biomed Mater Res 88A: 747–754, 2009
PCL nanofiber was observed to be almost fully covered
with nanocrystalline apatites. Through mineralization, the Key words: nanofiber substrate; electrospinning; apatite
wettability of the nanofiber matrix was greatly improved. mineralization; bone regeneration matrix; osteoblast re-
Moreover, the murine-derived osteoblastic cells were sponses

INTRODUCTION and ultimately to recover the function of damaged


tissues.
Nanofibrous matrices produced by the electrospin- In the field of bone regeneration, the electrospun
ning technique have attracted great interest in the polymeric fibers have also shown a number of
fields of tissue regeneration.1,2 Many polymeric com- research outcomes in vitro.7–9 For example, poly(e-
positions, either in synthetic or natural base, have caprolactone) (PCL) electrospun fiber was suggested
been developed into fibers with diameters ranging as a good matrix for the regeneration of tissues,
from tens of nanometers to a few micrometers including bone, as the matrix was able to populate
through the electrospinning method.3–8 Because of bone marrow-derived mesenchymal cells (BMSCs)
the intriguing characteristics of the electrospun prod- and to mediate their differentiation into osteoblastic
ucts, such as the large surface area and the direc- cells.7,8 A recent study also developed composite
tional fibrous network, the electrospun polymeric electrospun fibers made of poly(lactic acid) (PLA)
fibers have recently been studied to find a suitable and bioactive inorganic hydroxyapatite (HA) to
matrix for tissue engineering. The nanofibrous sub- improve cell affinity and osteoblastic responses.10
strates can effectively direct and populate tissue cells The HA incorporated within the PLA fiber was
and trigger them to secrete appropriate tissue matrix shown to improve osteoblastic differentiation, such
as the secretion of alkaline phosphatase.
In practice, the effects of HA within the synthetic
Correspondence to: H.-W. Kim; e-mail: kimhw@dankook. polymers on the biological function of bone-associ-
ac.kr ated cells, such as adhesive protein adsorption, cell
Contract grant sponsor: 2006 Research Grant funded by
the Alumni Association of Dankook University, School of
anchorage, signal transduction, osteoblastic differen-
Dentistry tiation, and bone matrix synthesis, have been investi-
gated by many in vitro studies and are currently
Ó 2008 Wiley Periodicals, Inc. regarded to be promising.10–14 As such, many bone
748 YU ET AL.

tissue engineering matrixes have been made as com- incubated at 248C for 12 h while gently stirring (80 rpm)
posites, either by the introduction of HA nanopar- the solution. Next, for CaP induction, the nanofibrous web
ticles within polymeric matrices or by the minerali- was removed from the NaOH solution and washed with
zation of HA on the surface of polymeric sub- distilled water, then dipped alternately into individual Ca
and P solutions, which were made from CaCl2 and
strates.15–17 The biologically beneficial characteristics
Na2HPO4, respectively. In detail, the nanofibrous web was
of HA, not just the fact that it is the major inorganic
dipped into the 150 mM Ca solution for 30 s, washed with
component of bone matrix, such as its specific affin- distilled water for 5 s, and then directly dipped into the
ity to many adhesive proteins and its direct involve- 150 mM P solution and washed again. This process was
ment in the bone cell differentiation and mineraliza- repeated six times before drying the specimens. Finally,
tion processes, make HA especially suited for utiliza- for mineralization, the dried nanofibrous web was incu-
tion in the bone regeneration field. bated in simulated body fluid (SBF), which contained ions
In this study, the authors utilized the HA compo- in concentrations similar to those of human body plasma:
nent in the electrospun polymer PCL matrix. The 2.5 mM Ca2þ, 142 mM Naþ, 1.5 mM Mg2þ, 5.0 mM Kþ,
surface of PCL nanofiber was mineralized with 125.0 mM Cl2, 27.0 mM HCO32, 1.0 mM HPO422, and 0.5
nanocrystalline HA to stimulate osteoblastic re- mM SO422. The incubation time lasted up to 21 days to
investigate the mineralization behavior.
sponses. A recent study has reported the HA miner-
alization approach on the PLA nanofibrous matrix.18
However, no systematic work on the biological Characterization of nanofiber
effects associated with the HA modification has yet
been carried out. Compared with PLA, the PCL is The morphology of the electrospun nanofiber was exam-
known to be less absorbable and more hydrophobic ined by scanning electron microscopy (SEM). The average
diameter of the nanofiber was calculated based on the
while more flexible, and it was more recently stud-
arbitrarily selected SEM images. The mineralized product
ied as a good matrix in the bone regeneration field.
formed on the nanofibrous web was analyzed by transmis-
As examined in our pilot study, it was hard to facili- sion electron microscopy (TEM), including selected area
tate HA mineralization on the surface of PCL electron diffraction (SAED) pattern and energy dispersive
through the simple approach used with PLA. spectroscopy (EDS) measurement. The weight of the nano-
Herein, we activated the surface of PCL in the alka- fibrous web was measured before and after mineralization
line solution and induced HA mineralization by using an electronic balance.
two-step processes. The osteoblastic growth and
expression of bone-associated genes on the HA-min- Cell culturing
eralized PCL were examined.
The murine-derived preosteoblast MC3T3-E1 cell line
MATERIALS AND METHODS (ATCC, CRL-2593) was cultured in a regular culture me-
dium consisting of a-modified minimum essential medium
supplemented with 10% fatal calf serum, 100 U/mL peni-
Production of PCL nanofiber web cillin G sodium, 100 lg/mL streptomycin sulfate, and
0.25 lg/mL amphotericin B in a humidified atmosphere
PCL (Mw, 80,000; Sigma-Aldrich) was dissolved at 10% (5% CO2) at 378C.
(w/v) in an organic solvent (dichloromethane:ethanol 5
4:1). From our pilot study, the concentration of PCL and
the selection of solvent were determined to produce the Cell growth
PCL in a nanofibrous form through the electrospinning
technique. For the electrospinning process, the PCL solu- The material samples for cell growth were prepared by
tion was loaded into a syringe and injected under high DC cutting them to a dimension of 10 3 10 3 0.2–0.3 mm3,
voltage through a laboratory-made multinozzle onto a followed by sterilization with 70% ethanol and drying
metal collector. To collect a nanofibrous web with a final overnight under a laminar flow. Prior to seeding the cells,
thickness of 200–300 lm, electrospinning was carried out each sample was placed in an individual well of a 24-well
under the following conditions: voltage, 10 kV; distance, plate, and a sterilized glass ring-type holder (laboratory
10 cm; and injection rate, 0.5 mL/h. design) was put on the specimen to prevent it from float-
ing.
Cells were seeded on each sample (PCL nanofiber, min-
Mineralization of nanofiber surface eralized PCL nanofiber, and blank well plate) at a density
of 2 3 104 cells/cm2 and cultured in an osteogenic medium
The mineralization of the PCL nanofibrous web was car- (the regular culturing medium described earlier plus
ried out in three sequential steps: activation, CaP induc- 10 mM b-glycerol phosphate and 50 lg/mL L-ascorbic
tion, and mineralization. First, the surface of the nanofi- acid). After harvesting at each time point (days 1 and 3),
brous web was activated by dipping the nanofiber into an cell viability was measured as the mitochondrial NADH/
alkaline solution (2N NaOH). Specifically, the as-spun NADPH-dependent dehydrogenase activity, using an MTS
nanofibrous web was dipped into the NaOH solution and assay (CellTiter 96 Aqueous One Solution; Promega, USA).

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APATITE-MINERALIZED PCL NANOFIBER AS A BONE REGENERATION MATRIX 749

In brief, the culture medium was removed and 100 lL of morphology of the as-spun nanofiber [Fig. 1(a,b)]
MTS solution in 1 mL of culturing medium was added to obtained with diameters of hundreds of nanometers
each well, and allowed to stand for 3 h. A colorimetric mea- (average of 792 6 345 nm) was slightly changed
surement with 200 lL of sample of each solution was car- with the treatment of NaOH [Fig. 1(c,d)]. After the
ried out using a spectrophotometer at an absorbance of
CaP induction step, some discrete particles could be
490 nm.
observed on the nanofiber surface [Fig. 1(e,f)].
The image of cell adhesion and spreading at a culturing
time of 8 h was observed with SEM after fixing the cells The pretreated nanofibrous web was mineralized
with glutaraldehyde (2.5%) for 10 min, dehydrating them in SBF for periods of up to 21 days. The electron
with a graded series of ethanol (75, 90, 95, and 100%) each morphologies of the nanofibers with incubation time
for 7 min, critical point drying for 20 min, and Pt coating. are shown in Figure 2(a–f). After incubation for
3 days, calcium phosphate precipitates were easily
observed on the surface, covering many parts of the
Gene expression by real-time RT-PCR
surface [Fig. 2(a,b)]. With incubation in SBF for a
prolonged period of 7 days, the nanofiber surface
Total cellular RNA was isolated using easy-Blue was almost fully covered with the mineralized crys-
(iNtRON Biotechnology, Korea), following the manufac-
tals [Fig. 2(c,d)]. As a result, the nanofiber diameter
turer’s instructions. After culturing for 3 days on each
sample, the cells were harvested and mixed with 1 mL of
became much thicker. After incubation of the nano-
RNA lysis buffer (easy-Blue reagent). Chloroform (200 lL) fiber for 21 days, the mineralization degree was
was added to the suspension and allowed to stand for much pronounced, the fiber diameter was thickened
5 min at room temperature. After vortexing, the whole considerably, and some interspacings of the nanofib-
suspension was transferred into 1.5-mL microtubes and ers were merged [Fig. 2(e,f)].
centrifuged for 10 min at 48C. The upper aqueous phase As shown in Figure 3, through the mineralization
containing cellular RNA was recovered and pooled back, in SBF, the weight of the PCL nanofibrous web
adjusted with 0.5 volume of isopropanol, and incubated exhibited an ongoing increase with incubation time
for 5 min at room temperature prior to centrifugation for for up to 21 days. The weight increase by the miner-
5 min at 48C. The pellet was washed with 1 mL of 75% alization was 170% of the initial weight after incu-
cold ethanol, air dried, and suspended in 50 lL of RNase-
bation for 21 days.
DNase-free distillated water (Invitrogen). The total RNA
concentration was quantified spectrophotometrically at an
The mineralized product on the PCL fibrous sur-
absorbance of 260 nm. face with incubation for 7 days was analyzed with
After isolating the RNA, first-strand cDNA was synthe- TEM, as shown in Figure 4. The mineralized prod-
sized from total RNA (2 lg) using the SuperScript first- ucts [image in Fig. 4(a)] were shown to develop crys-
strand synthesis system for RT-PCR (Invitrogen), according talline ring patterns from an SAED analysis, which
to the manufacturer’s instructions. Volume of the reaction were similar to those of a crystalline apatite. The
mixture was made up to 50 lL. Real-time quantitative atomic analysis of the crystalline apatite showed a
PCR was performed using SYBR GreenER qPCR SuperMix Ca/P ratio of 1.71, which is similar to but slightly
reagents (Invitrogen) and a Bio-Rad iCycler. The fold higher than that of the stoichiometric HA (Ca/P
change in gene expression was calculated using the following  1.67).
equation: fold change 5 22DDCT, where DDCT 5 (CT,Target 2
CT,GAPDH)mineralized PCL 2 (CT,Target 2 CT,GAPDH)PCL, which was
normalized to GAPDH. Primer sequences were as follows:
RUNX2 forward: 50 -GCATGGCCAAGAAGACATCC, reverse:
50 -CCTCGGGTTTCCACGTCTC; COL I forward: 50 -GC Osteoblastic responses
ATGGCCAAGAAGACATCC, reverse: 50 -CCTCGGGTTTC
CACGTCTC; ALP forward: 50 -GCATGGCCAAGAAGA The electron micrographs of the cells that adhered
CATCC, reverse: 50 -CCTCGGGTTTCCACGTCTC; OC for- and spread for 8 h onto the nanofibrous PCL web
ward: 50 -CCGGGAGCAGTGTGAGCTTA, reverse: 50 -TA before and after mineralization for 7 days are shown,
GATGCGTTTGTAGGCGGTC; GAPDH forward: 50 -CCCT respectively, in Figure 5(a,b). Cells were shown to
GTTGCTGTAGCCGTA, reverse: 50 -CCGGTGCTGAGTAT actively respond to the underlying mineralized
GTCG. nanofibrous substrate, as the cells on the mineralized
PCL nanofiber had much better spreading behavior
than those on the pure PCL nanofiber.
RESULTS
The cell growth level, as measured by an MTS
assay, is represented in Figure 6. The pure PCL
Fabrication of mineralized nanofiber showed a similar level of cell growth to the tissue
culture plastic used as a control. When compared
The change in morphology of the PCL nanofiber with the pure PCL nanofiber, the mineralized PCL
following a series of pretreatment processes prior to nanofiber showed significantly higher levels of cell
the mineralization step is shown in Figure 1. The growth (p < 0.05) at both culturing periods.

Journal of Biomedical Materials Research Part A


750 YU ET AL.

Figure 1. SEM morphologies of the PCL nanofiber that underwent a series of treatments conducted prior to the minerali-
zation process: (a, b) as-spun sample, (c, d) after immersion in NaOH solution, and (e, f) after alternative dipping in Ca
and P solutions.

To observe the osteogenic potential of the mineral- sion of cells on the pure PCL nanofiber with those on
ized PCL nanofiber, the expression of representative the mineralized PCL nanofiber at a culturing time of
bone-associated genes, such as Runx2, collagen I, alka- 3 days. All genes were expressed at a significantly
line phosphatase, and osteocalcin, was measured by higher level (p < 0.05) on the mineralized PCL nano-
real-time RT-PCR. Figure 7 compares the gene expres- fiber with respect to those on the pure PCL nanofiber.

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APATITE-MINERALIZED PCL NANOFIBER AS A BONE REGENERATION MATRIX 751

Figure 2. SEM morphologies of the mineralized PCL nanofiber in SBF after incubation for (a, b) 3, (c, d) 7, and (e, f)
21 days.

DISCUSSION from tens of nanometers to a few micrometers, have


been suggested as an effective substrate for tissue cells
Electrospun polymeric matrices have recently to attach and populate because of their size-associated
gained great interest in the field of tissue regenera- high surface area and cell/tissue responsive sites, and
tion.1,2 The electrospun webs, typically being nonwo- the capacity of the fibrous morphology to be tailored
ven and fibrous structured with diameters ranging for directional tissue regeneration.3–9

Journal of Biomedical Materials Research Part A


752 YU ET AL.

groups that are negatively charged, and thus acceler-


ates the surface to induce apatite minerals.20 On the
basis of the electron image (Fig. 2), mineralization
for about 7 days was considered to be appropriate to
cover the surface of the nanofiber almost completely.
However, prolonged mineralization resulted in an
excessive coverage of the apatite minerals, clogging
the interspacings. The mineralized products were
evidenced as apatite crystals at an immersion time
of 7 days (Fig. 4). In practice, the mineralized prod-
uct at a short time of immersion (<1–2 days) was
detected initially as amorphous, but later trans-
formed into a crystalline apatite phase.
The mineralization of the PCL nanofiber with apa-
tite was shown to significantly affect the MC3T3-E1
Figure 3. Weight change of the PCL nanofibrous matrix cell responses. The initial cell attachment and growth
after mineralization for up to 21 days.
were significantly improved on the mineralized
nanofibrous substrate, as confirmed by the enhanced
In the field of bone regeneration, some synthetic spreading behavior and higher cell growth level
polymeric nanofibers such as PCL and PLA, have
been proposed to support BMSCs and to trigger
them to differentiate into bone cells.7,8 However, lim-
itations in the use of those synthetic polymers for
bone regenerative matrices are still encountered,
mainly because of their lack of initial cell affinity
and poor osteogenic properties. In this context, more
recent studies, including that by our group, have
introduced a composite approach by incorporating
bioactive inorganics, such as HA nanocrystals,
within the polymeric nanofiber.10 Although some
level of improvement in the bone cell responses has
been achieved, one of the main problems encoun-
tered in the production of composite nanofiber has
been the dispersion of the inorganic particles within
the organic matrix and thus the limitation in the con-
tent of inorganic particles.
In this study, we modified the surface of the
degradable polymeric nanofiber with bioactive apa-
tite by the mineralization process. The nanofibrous
web tailored with a bone-mineral-deposited bioac-
tive surface was thought to improve the initial cell
responses and further bone cell differentiation. The
PCL, chosen as a nanofibrous substrate, is one of the
limited number of FDA-approved biopolymers, and
has a low degradation rate and a rubbery property
at application temperatures19; therefore, it is consid-
ered to perform well as a substrate for mineraliza-
tion and consequently as a cell supportive matrix.
To induce the spontaneous mineralization of an
apatite in SBF, the surface of the PCL was first acti-
vated with the alkaline solution and then calcium
phosphate was nucleated by alternating immersions
in the Ca- and P-concentrated solutions. By means of
these series of processes, apatite minerals could be
induced actively from the SBF solution onto the Figure 4. TEM analyses of the mineralized crystals on the
nanofibrous surface. It is known that the alkaline surface of PCL nanofiber after mineralization for 7 days:
treatment of polymers creates many carboxylated (a) crystal image, (b) SAED pattern, and (c) EDS profile.

Journal of Biomedical Materials Research Part A


APATITE-MINERALIZED PCL NANOFIBER AS A BONE REGENERATION MATRIX 753

Figure 6. Effect of mineralization on the cell growth level


on the nanofibrous substrates. Data on mineralized PCL
nanofiber for 7 days were compared with those without
the mineralization for six replicate samples. One-way
ANOVA followed by Bonferroni was carried out to com-
pare data at each culturing time at a significance level of
*p < 0.05.

directly involved in the processes of osteoblastic dif-


ferentiation and mineralization. Because of these
findings, the apatite tailoring of the PCL surface is
considered as an appealing strategy to develop sub-
strates where the cells can be populated well and
differentiated into bone-developing cells. Current
results explained that the apatite-mineralized PCL
nanofibrous web provided favorable surroundings
Figure 5. Electron micrographs of the MC3T3-E1 cells
grown on the nanofibrous substrates for 8 h of culturing:
(a) mineralized PCL for 7 days and (b) pure PCL without
mineralization.

(Figs. 5 and 6). This improvement in cell adhesion


and growth on the mineralized PCL is deemed to
the specific biological roles of the apatite minerals. It
is well documented that apatite minerals are deeply
involved in the initial protein adsorption, particu-
larly in the selective attraction of many adhesion
proteins including fibronectin, vitronectin, and bone-
specific proteins.21,22 The adhesion proteins existing
within the serum, and consequently cells, should
favor the apatite-tailored surface rather than the
pure PCL, which is mainly known to lack the adhe-
sion domains for the specific proteins and cells.
More important is that the mineralized nanofi- Figure 7. Relative expression levels of genes by MC3T3-
brous surface stimulated the osteogenic properties of E1 cells on the substrates of pure PCL nanofiber and min-
the cells, as confirmed by the significantly improved eralized PCL nanofiber after 3 days of culturing. Real-time
expression of all the tested series of bone-associated RT-PCR data on two different samples were included to
genes. Twofold or greater increases were noticed in compare a series of bone-associated genes, such as Runx2,
collagen type I, alkaline phosphatase (ALP), and osteocal-
the collagen type I, osteocalcin, and ALP, and the cin. All genes were expressed significantly higher (*p <
Runx2 was also significantly enhanced (Fig. 7). The 0.05, ANOVA) on the mineralized PCL nanofiber than on
genes stimulated in this study are known to be the pure PCL nanofiber.

Journal of Biomedical Materials Research Part A


754 YU ET AL.

for cell attachment and growth and osteogenic regu- 7. Li WJ, Tuli R, Huang X, Laquerriere P, Tuan RS. Multilineage
lation. differentiation of human mesenchymal stem cells in a three-
dimensional nanofibrous scaffold. Biomaterials 2005;26:5158–
Although further assessments, such as gene 5166.
expression variation with culturing time, are re- 8. Yoshimoto H, Shin YM, Terai H, Vacanti JP. A biodegradable
quired to confirm the osteogenic stimulation of the nanofiber scaffold by electrospinning and its potential for
apatite-mineralized surface, this study suggests the bone tissue engineering. Biomaterials 2003;24:2077–2082.
potential role of the mineralized apatite in the osteo- 9. Li C, Vepari C, Jin HJ, Kim HJ, Kaplan DL. Electrospun silk-
BMP-2 scaffolds for bone tissue engineering. Biomaterials
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ported on the nanofibrous substrate. 10. Kim HW, Lee HH, Knowles JC. Electrospinning biomedical
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11. Rizzi SC, Heath DJ, Coombes AGA, Bock N, Textor M,
CONCLUSIONS Downes S. Biodegradable polymer/hydroxyapatite compo-
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blasts. J Biomed Mater Res 2001;55:475–486.
The surface of the electrospun PCL nanofibrous 12. Wei G, Ma PX. Structure and properties of nano-hydroxyapa-
web was covered by apatite minerals through a series tite/polymer composite scaffolds for bone tissue engineering.
of in vitro mineralization processes. Preosteoblastic Biomaterials 2004;25:4749–4757.
13. Kim HW, Kim HE, Salih V. Stimulation of osteoblast
MC3T3-E1 cells were shown to adhere, spread, and
responses to biomimetic nanocomposites of gelatin–hydroxy-
grow better on the mineralized PCL nanofiber com- apatite for tissue engineering scaffolds. Biomaterials 2005;26:
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time RT-PCR showed significantly enhanced expres- 14. Zhao F, Grayson WL, Ma T, Bunnell B, Lu WW. Effects of
sion of bone-associated genes, including Runx2, col- hydroxyapatite in 3-D chitosan–gelatin polymer network
on human mesenchymal stem cell construct development.
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Biomaterials 2006;27:1859–1867.
The apatite-tailored PCL nanofibrous web is consid- 15. Taboas JM, Maddox RD, Krebsbach PH, Hollister SJ. Indirect
ered to find potential applications in the bone regen- solid free form fabrication of local and global porous, biomi-
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16. Schek RM, Taboas JM, Segvich SJ, Hollister SJ, Krebsbach
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