Terex MVP O & M Manual

Rollercone MVP Crusher

All Models
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Product Size
(mm) 5/16" 3/8" 7/16" 1/2" 5/8" 3/4" 7/8" 1" 1-1/4" 1-1/2" 1-3/4" 2"
(7.9) (9.5) (11.1) (12.7) (15.9) (19.1) (22.2) (25.4) (32) (38) (44) (51)
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3" (76) 100 95 90
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2-1/2" (64) 100 95 88 81
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2" (51) 100 94 86 76 65
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1-1/2" (38) 100 99 97 80 68 56 45
1-1/4" (32) 100 98 95 90 70 56 46 38
1" (25.4) 100 99 95 87 79 58 45 36 29
7/8" (22.2) 100 99 95 88 80 70 48 38 30 25
3/4" (19.1) 100 97 95 91 83 71 61 40 32 26 21
5/8" (15.9) 98 94 90 85 73 58 49 34 28 22 18
1/2" (12.7) 100 96 89 85 75 63 50 42 28 23 19 16
3/8" (9.5) 91 85 75 69 63 51 42 33 21 17 14 12
5/16" (7.9) 85 75 65 61 50 43 35 27 19 15 13 10
1/4" (6.4) 74 63 52 50 45 37 29 23 16 13 11 9
4M (4.8) 61 51 43 36 33 28 23 19 14 11 9 7
5/32" (4.0) 51 42 37 31 28 24 19 16 12 10 8 6
8M (2.4) 42 35 31 26 24 21 17 13 9 7 5 4
10M (1.7) 36 31 26 22 20 18 14 10 8 6 4 3
16M (1.0) 29 24 21 17 15 14 10 8 6 4 3 2
30M (0.55) 21 18 15 12 9 9 6 5 4 3 2 1.5
40M (0.4) 19 15 14 10 8 7 5 4 3 2 1.5 1
50M (0.3) 15 12 12 8 7 6 4 3 2 1.5 1 0.8
100M (0.15) 12 9 9 7 6 5 4 3 1.5 1 0.5 0.5
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A Terex Company
Weights & Lifting Procedures
Weights & Lifting Procedures (
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A Terex Company
Installation - MVP 280

46.95" Typ
(1193 mm)
42.75" (1086 mm)

Hopper Flange
22.00" (559 mm)

Hopper Opening
TOP
46.69"
82.00" (1186 mm)
(2083 mm)
Keep this shaded area clear

42.58" for lubrication components
(1082 mm)
7" -" 48.00" Typ
;-&-&#8 (1219 mm)
8 B-&& -
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(1130 mm)
BOTTOM
48.00" Typ
(1219 mm)
57.00" (1448 mm)

Discharge Area
() 6 /40 && ;5-& & '-
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A Terex Company

around circumference of crusher
for access to T.I.R. rods and to
allow crusher adjustment.
6.50"
(165 mm)
93" (2362 mm)

Vertical clearance 35"
required to remove (889 mm)
upper assembly when
changing manganese
75.44" (1916 mm)

Max. crusher height 16" (406 mm)
(Max discharge setting)
2.94"
(75 mm)
0.25" 12.41"
(6 mm) (315 mm)
0.72" 9.12"
(18 mm) (232 mm)
37.25" 37.25" 30."

(946 mm) (946 mm) (762 mm)
Clearance required
37.25" to remove pinion
(946 mm) shaft assembly
82"
(2083 mm)
2" (51 mm)

3.03"
4" (102 mm) (77 mm)
35.32"
(897 mm)
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A Terex Company

48.75" (1238 mm)

Hopper Flange
28" (711 mm)

Hopper Opening
TOP
47.16" (1198 mm)
81.25"
(2064 mm) Keep this shaded area clear
41.91" for lubrication components
(1065 mm)
52"
7" -" (1321 mm) Typ.
;-&-&#8
8 B-&& -
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45.66" R
(1160 mm)
52"
BOTTOM (1321 mm) Typ.
98" (2489 mm)
63" (1600 mm)

Discharge Area
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A Terex Company

allow crusher adjustment.
6.50"
(165 mm)
94" (2388 mm)
Vertical clearance 35" (889 mm)
required to remove
upper assembly when
changing manganese
76.47" (1942 mm) 16" (406 mm)

Max. crusher height
(Max. discharge setting)
3.88"
(99 mm)
0.25"
(6 mm) 12.06"
(306 mm)
0.78"
(20 mm) 4.25" 9.25" 30"
(108 mm) 25.75" (235 mm) (762 mm)
(654 mm)
Clearance required
40.25" 38.75" to remove pinion
(1022 mm) (984 mm) shaft assembly
51.34"
(1304 mm)
88"
(2235 mm)
4.69" (119 mm)
5" (127 mm)

10" (254 mm)
36.59"
(929 mm)
($) 7 4 &5-& & '-
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A Terex Company

53.25"
(1353 mm)
32.5" (826 mm)

Hopper opening
TOP
46.25" (1175 mm)
85.75"
(2178 mm)
43.25" Keep this shaded area clear
(1099 mm) for lubrication components.
7" -"
56"
;-&-&#8 (1422 mm)
8 B-&& -
;& B /*
47.91"
(1470 mm)
56"
(1422 mm)
BOTTOM
102.5"
(2604 mm)
67.5" (1715 mm) Discharge area
42.5" 41"
(1080 mm) (1041 mm)
($ 6 /40 && ;5-& & '-
()

A Terex Company
Keep this shaded area clear around

circumference of crusher for access
to T.I.R. rods and to allow crusher
adjustment.
6.5"
100" (2540 mm) (165 mm) 35" (889 mm)
Vertical clearance required
to remove upper assembly
when changing manganese
16" (406 mm)

82.39" (2093 mm)
Maximum crusher height
(Maximum discharge setting)
3.87"
(98 mm)
9.66"
(245 mm)
2.44" 30"
(62 mm) (762 mm)
5.28" Clearance required to
(134 mm) 27"
(686 mm) remove pinion shaft
9.25" assembly.
(235 mm)
53.62"
(1362 mm)
92.5"
(2350 mm)
5" (127 mm)
10" (254 mm)
($ 7 4 &5-& & '-
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A Terex Company

62.75" (1594 mm)

Hopper Flange
34.84" (885 mm)

Hopper Opening
TOP
51"
(1295 mm)
92.25" (2419 mm)

Bowlnut Flange
49"
(1245 mm) Keep this shaded area clear
for lubrication components
7" -"
;-&-&#8 62.50" Typ
8 B-&& - (1588 mm)
;& B /*
BOTTOM 62.50" Typ

(1588 mm)
77"
(1956 mm)
(( 6 /40 && ;5-& & '-
(

A Terex Company

6.50" allow crusher adjustment.
(165 mm)
35"
(889 mm)
106" (2692 mm)

Vertical clearance required
to remove upper assembly
when changing manganese 16" (406 mm)
14.44" (368 mm)

88.32" (2243 mm)
Maximum crusher height 4.50"
(Maximum discharge setting) (114 mm)
.25"
(6 mm)
7.50"
(191 mm)
4.41" 35"
(112 mm) 29.50" (889 mm)
(749 mm) Clearance required
to remove pinion
47.25" 45.75" shaft assembly
(1200 mm) (1156 mm)
63.69"
(1618 mm)
102"
(2591 mm)
8" (203 mm)

5"
(127 mm)
10" Keep this shaded area clear
(254 mm) beneath crusher for hose
clearance.
45"
(1143 mm)
() 7 4 &5-& & '-
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A Terex Company
Intake Design
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Hydraulic Power Unit
Tramp Relief System

Adjustor Pressure Line
Hydraulic
Adjustor Return Line
Lines Crusher
Clamp System
Brake Release Line (MVP-450 only)
Hard wired
Electrical
3-Phase on Pallet
Power Cable/Gear Counter
Control
Main Power
Power
Panel
Control
Console
Console Cable
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Transducer Cables
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A Terex Company
Electrical System
MB101
50A MAIN BREAKER
DISCONNECT SWITCH
CB CB CB
169 204 204
ESR
SOLA
10A 1A 3A
CR209
HYD
LUBE P P OIL PNL
CT HT HTRHTR HTR HTR
CB 169CB 165 CB 106 CB 111
50A 7A 20A 10A 10A 2A
CB CB CB CB CB CB
155 166 252 254 250 257
RED 2521
RED 3571
1701
CR357 CR354 CR359 CR369

LUBE HYD
RED 3562
OIL OIL
M356 M358
CRUSHERCOOLING LUBE HYD OIL
INLK FAN HTR HTR
RED 2531
WHT 1701
800 WATT
HEATER
5 KVA HEATER TRANSFORMER
2 KVA CONTROL TRANS.
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A Terex Company
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A Terex Company
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A Terex Company
System Description
Section 9 - Controls & Capaci-

ties
6
:
( 4;#
Tramp Relief System

Adjustor Pressure Line
Hydraulic
Adjustor Return Line
Lines Crusher
Clamp System
Brake Release Line (MVP-450 only)
Hard wired
Electrical
3-Phase on Pallet
Power Cable/Gear Counter
Control
Main Power
Power
Panel
Control
Console
Console Cable
Transducer Cables
(Auto Adjust Only)
7";&' 87#-&;

A Terex Company
Mechanics of CSS Adjustment
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Operation & Maintenance Manual
A Terex Company
Manual Controls
Manual Controls This system has no position feedback sensors to

inform the operator of the closed side setting. The
The manual electric over hydraulic control system status of the TIR (Tramp Iron Relief) and clamp
consists of a self-contained hydraulic power unit system pressures are determined by monitoring
(Figure 9 - 14) with control panel in the power unit pressure gauges mounted on the power unit.
panel door.
Figure 9 - 14 Manual Control Power Unit
21956 (5/02) 9 - 13 Rollercone MVP

A Terex Company
Manual Control Panel

The control panel mounted in the power unit door
contains the switches and indicator lamps used to
operate and monitor the Rollercone MVP.
1 2 3 4 5
1. Emergency Stop Switch

2. Hydraulic Oil Level Low Indicator Lamp
3. Hydraulic Pump Start Switch
4. Lube Pump Start Switch
5. Lube System Oil Flow OK Lamp
6. Hydraulic Power Unit Heater On Lamp
7. Tramp-iron Relief System Switch
8. Hydraulic Pump Stop Switch
9. Clamp System Switch
10. Lube Pump Stop Switch
11. Closed-side Setting Adjust Switch
12. Lube System Heater On Lamp
6 7 8 9 10 11 12
Figure 9 - 15 Manual Control Panel
1) Emergency Stop Switch - A push-pull switch 3) Hydraulic Pump Start Switch - Green
used to disable control systems in event of an illuminated, momentary push-button switch
emergency. Switch is out in RUN position; that starts hydraulic oil pumping system.
push in to STOP. Hydraulic pump will time out and stop after 5
minutes of operation.
2) Hydraulic Oil Level Low Indicator Lamp - Red
indicator lamp lights when hydraulic oil level is
too low for operation.
21956 (5/02) 9 - 14 Rollercone MVP

A Terex Company
4) Lube Pump Start Switch - Green illuminated, 9) Clamp System Switch - Controls the clamp
momentary push-button switch that starts lube system. In the ZERO position, dump valve is
oil pumping system. activated to depressurize clamp system. In
FULL position, clamp cylinders are
5) Lube System Oil Flow OK Lamp - Green
pressurized to full system pressure.
indicator lamp illuminated when lube system
has sufficient flow. This indicates that lube oil 10) Lube Pump Stop Switch - Momentary push-
is circulating through crusher. button switch that stops lube oil pumping
system.
6) Hydraulic Power Unit Heater On Lamp -
Amber indicator lamp illuminated when 11) Closed-side Setting Adjust Switch - Self-
hydraulic power unit oil heater is activated. centering, 3 position switch controls CSS
adjustment system. Turning switch left opens
7) Tramp-iron Relief System Switch - Switch
CSS; turning switch right closes CSS. Switch
which controls the tramp-iron relief system. In
automatically returns to the center position
ZERO position, tramp iron dump valve
when released. When CSS switch is turned,
operates to depressurize TIR system. In FULL
clamp system pressure automatically reduces
position, tramp iron hydraulic system is
to 900 psi, allowing bowl-nut rotation.
pressurized to 2300 psi.
12) Lube System Heater On Lamp - Amber
8) Hydraulic Pump Stop Switch - Momentary
indicator lamp illuminated when the lube oil
push-button switch that stops hydraulic oil
system heater is activated.
pumping system.
21956 (5/02) 9 - 15 Rollercone MVP

A Terex Company

A Terex Company
Overview
Section 10 - Changing Manga- & (5. 6

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