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Production Planning & Control

The Management of Operations

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Industry 4.0 digital transformation and


opportunities for supply chain resilience: a
comprehensive review and a strategic roadmap

Morteza Ghobakhloo, Mohammad Iranmanesh, Behzad Foroughi, Ming-Lang


Tseng, Davoud Nikbin & Ahmad A. A. Khanfar

To cite this article: Morteza Ghobakhloo, Mohammad Iranmanesh, Behzad Foroughi,


Ming-Lang Tseng, Davoud Nikbin & Ahmad A. A. Khanfar (11 Sep 2023): Industry 4.0 digital
transformation and opportunities for supply chain resilience: a comprehensive review and a
strategic roadmap, Production Planning & Control, DOI: 10.1080/09537287.2023.2252376

To link to this article: https://doi.org/10.1080/09537287.2023.2252376

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PRODUCTION PLANNING & CONTROL
https://doi.org/10.1080/09537287.2023.2252376

Industry 4.0 digital transformation and opportunities for supply chain resilience:
a comprehensive review and a strategic roadmap
Morteza Ghobakhlooa,b, Mohammad Iranmaneshc, Behzad Foroughid, Ming-Lang Tsenge,f,g, Davoud Nikbinh
and Ahmad A. A. Khanfari
a
School of Economics and Business, Kaunas University of Technology, Kaunas, Lithuania; bDivision of Industrial Engineering and
Management, Uppsala University, Uppsala, Sweden; cLa Trobe Business School, La Trobe University, Melbourne, Australia; dDepartment of
International Business Administration, I-Shou University, Kaohsiung City, Taiwan; eInstitute of Innovation and Circular Economy, Asia
University, Taichung, Taiwan; fDepartment of Medical Research, China Medical University Hospital, China Medical University, Taichung,
Taiwan; gUKM-Graduate School of Business, Universiti Kebangsaan Malaysia, Selangor, Malaysia; hSchool of Business & Law, University of
Brighton, Brighton, United Kingdom; iSchool of Business and Law, Edith Cowan University, Joondalup, Australia

ABSTRACT ARTICLE HISTORY


Despite interest in opportunities that Industry 4.0 offers for Supply Chain Resilience (SCR), little is Received 24 October 2021
known about the underlying mechanisms for such contributions. The study develops a roadmap that Accepted 22 August 2023
explains how supply chains can capitalize on Industry 4.0 SCR functions. The study conducted a con-
KEYWORDS
tent-centric literature review and identified 16 functions through which Industry 4.0 enhances SCR.
Industry 4.0; resilience;
Results reveal that the Industry 4.0 SCR functions identified are highly interrelated, and supply chain supply chain; digitalization;
members should align their digitalization strategies with the sequence in which Industry 4.0 delivers blockchain; artificial
these functions. Industry 4.0 contribution to SCR first involves delivering data-centric functions such as intelligence
supply chain automation, information and communication quality, process monitoring, and visibility.
Industry 4.0 further allows supply chain partners to collaborate better on improving supply chain map-
ping, complexity management, and innovation capabilities. Through these functions and by increasing
transparency, flexibility, and agility of supply chain operations, Industry 4.0 delivers more dependent
but consequential resilience functions such as supply chain responsiveness, adaptive capability, and
continuity management. The roadmap further explains how each pair of Industry 4.0 SCR functions
mutually interact while contributing to the overall resilience of the supply chain. The study discusses
possible implications and outlines important avenues for future research.

1. Introduction the digitalization of SC processes, appears to be one of the


most effective strategies for SCR capability building (Tsolakis,
Supply Chain (SC) disruptions that businesses have recently
Harrington, and Singh Srai 2023; Zouari, Ruel, and Viale 2021).
encountered have no parallel in the recent history of the
The salient role of digitalization comes as no surprise, given
world economy (Bloomberg 2021). The Covid-19 pandemic,
that the business world is witnessing the digital industrial
radical changes in the global consumer market, and geopolit-
ical shifts are among the primary external causes of SC disrup- revolution known as Industry 4.0 (Marcucci et al. 2022).
Industry 4.0 is revolutionary because it restructures the
tions (Bahrami and Shokouhyar 2022; Spieske and Birkel
2021). Recent disruptions in national and global SCs have hit organizations and management of industrial value networks
numerous nerve centres of the global economy, such as (Kayikci et al. 2022). The digital transformation under
advanced semiconductor chips, medical goods, and energy Industry 4.0 involves the collective implementation of disrup-
supply and distribution (Bloomberg 2021). Experts believe tive digital technologies, such as augmented reality, Artificial
most contemporary SCs have overfocused on pushing prod- Intelligence (AI), big data analytics, cloud computing, block-
uctivity and efficiency and left resilience by the wayside chain, Internet of Things (IoT), robotic systems, and simula-
(Tortorella et al. 2022; Zouari, Ruel, and Viale 2021). Although tion tools, across the value networks (Pozzi, Rossi, and Secchi
the concept of Supply Chain Resilience (SCR) is a few decades 2023). In addition to its technological advancements,
old, current SC disruption risks have motivated academia to Industry 4.0 requires SC partners to embrace essential design
rethink the strategies for rebalancing SC efficiency and resili- principles, such as interoperability, real-time capability,
ence (Mubarik, Naghavi, et al. 2021; Naz et al. 2022). The use modularity, decentralization, and integrability, that enable
of modern technological innovation, commonly labelled as the concept of a hyperconnected value creation system

CONTACT Morteza Ghobakhloo morteza_ghobakhloo@yahoo.com Division of Industrial Engineering and Management, Uppsala University, PO Box 534,
Uppsala, Sweden
ß 2023 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use,
distribution, and reproduction in any medium, provided the original work is properly cited. The terms on which this article has been published allow the posting of the Accepted
Manuscript in a repository by the author(s) or with their consent.
2 M. GHOBAKHLOO ET AL.

(Hofmann et al. 2019; Shao et al. 2021). Overall, Industry 4.0 development is challenging and complex (Munoz and Dunbar
represents a fundamental shift in how value is created, 2015), the complementarities and synergies among various
requiring the synergistic utilization of various technologies Industry 4.0 technologies and design principles would expect-
and the implementation of specific design principles across edly support the inclusive development of SCR capabilities.
the value network (Ghobakhloo 2020). Despite the logicality of this assumption, scientific research is
Scholars argue that Industry 4.0 holds immense potential yet to scrutinize and confirm such a mechanism.
for mitigating SC disruptions and enhancing SCR (Spieske and Addressing this knowledge gap entails systemizing the
Birkel 2021). The literature provides some preliminary insights process through which Industry 4.0 holistically introduces
into how technological constituents of Industry 4.0 may con- resiliency into SC operations. The present study contributes
tribute to SCR. For example, Dennehy et al. (2021) described to filling this knowledge gap by identifying the Industry 4.0
how big data analytics promotes SCR by allowing SCs to col- SCR functions and modelling how these functions interact to
lect discriminatory information about emerging SC threats optimally increase SCs’ ability to resist, adapt, or transform in
effectively. Recent studies have also shown much interest in the face of disruptions. To this purpose, the study performs a
explaining the enabling functions of AI for SCR (Belhadi, content-centric review of extant literature to identify Industry
Kamble, Fosso Wamba, et al. 2021; Modgil, Gupta, et al. 2021). 4.0 SCR functions. As the main contribution, the study further
The contribution of AI to SCR capability development involves draws on Interpretive Structural Modelling (ISM) and experts’
contingency management, SC shock mitigation, prediction knowledge-based to identify and model the causal relation-
accuracy, and demand volatility management, to name a few ships among Industry 4.0 SCR functions. The present study
(Ivanov and Dolgui 2021; Modgil, Singh, and Hannibal 2021; develops a resilience roadmap that describes how SC part-
Naz et al. 2022). Alternatively, blockchain enables SCR by ners can effectively leverage Industry 4.0 to enhance their
increasing SC trust, operational transparency, cybersecurity, collective SCR capacity by structuring the resilience functions
and order fulfilment security (Dubey, Gunasekaran, Bryde, into a meaningful graph-theoretic hierarchical model and
et al. 2020; Min 2019). Despite early attempts to explain the constructing the interpretive logic-knowledge base (ILB). Our
SCR opportunities of individual Industry 4.0 technologies, the research and the resilience roadmap can offer notable impli-
holistic understanding of the processes through which cations in three ways. First, the study identifies and describes
Industry 4.0, as a collective digital transformation paradigm, 16 functions through which Industry 4.0 can promote SCR.
would enable SCR is still somewhat lacking. Spieske and Birkel Second, the roadmap identifies the optimal sequence for
(2021), in their recent systemic literature review, reaffirm this developing these functions to maximize the synergistic SCR
knowledge gap and argue that the literature lacks the empir- gains from Industry 4.0. Third, the study describes the ena-
ical assessment of the holistic enabling role of Industry 4.0 in bling role of each function concerning other functions, offer-
SCR. Similarly, Tortorella et al. (2022, p. 547) argued that while ing more profound insight into the micro-mechanisms
Industry 4.0 technologies have the potential to enable disrup- through which Industry 4.0 can holistically enable SCR.
tion responsiveness through altering SC management, ‘the
digital transformation of SCs is still incipient, and literature is
2. Background
particularly sparse when considering the contribution of I4.0
to the resilience of SCs.’ This section provides a brief overview of the Industry 4.0
While theory-driven studies explain SCR capabilities and phenomenon and further reviews the concept and implica-
determinants, they are methodologically limited to narrowing tions of SC resilience.
the topic area and the resulting conclusions. For example,
Bag, Dhamija, et al. (2021) drew on the resource-based view
2.1. Industry 4.0
theory and found that big data analytics contributes to SCA
by enabling SC partners to develop internal and external risk Industry 4.0, which is reminiscent of the fourth industrial
management capabilities. Bahrami and Shokouhyar (2022) revolution, was first coined in 2011 in Germany. The ten
drew on the dynamic capabilities view and empirically years of Industry 4.0 literature is filled with countless studies
revealed that big data analytics contributes to SCA by exploring the scope, characteristics, and implications of
enhancing innovation capability and information quality Industry 4.0. Nonetheless, this phenomenon has been proven
across the SC. Belhadi, Mani, et al. (2021) built on the organ- to be elusive and hard to define (Pozzi, Rossi, and Secchi
izational information processing theory and revealed that AI 2023). Industry 4.0 was first introduced as the digitalization
implications for SCR involve better supply chain collaboration of manufacturing processes at the firm level (Hughes et al.
and the development of SC adaptive capability. Indeed, we 2022). Later, scholars argued that Industry 4.0 involves the
acknowledge that individual technological constituents of digital transformation of manufacturing value chains
Industry 4.0 would offer unique implications for promot- (Kazancoglu et al. 2023). Scientific and industrial reports fur-
ing SCR. ther reveal that the digital revolution under Industry 4.0 is
Nonetheless, Industry 4.0 does not merely manifest in a taking place across many industries, such as construction,
single technology as it represents a paradigm shift in value energy, and healthcare (e.g. Lekan et al. 2022). Industry 4.0
creation, entailing the application of various technologies and nowadays denotes the paradigm shift across the industrial
the development of specific design principles such as real- value chains, involving the digitalization of value creation
time capability or virtualization. Since SCR capability and delivery processes at the system, corporate, and value
PRODUCTION PLANNING & CONTROL 3

Figure 1. Industry 4.0 archetype. Source: authors.

network levels. Given the elusive nature of Industry 4.0, mature and economically accessible during the past two dec-
defining this phenomenon based on its core building blocks, ades. Design principles of Industry 4.0 are necessary condi-
known as design principles and technology trends, has been tions that allow businesses to unlock the Industry 4.0
a standard procedure within the literature. Following the pre- transition potential (Hermann et al. 2016). Figure 1 lists the
vious works of Ghobakhloo (2020) and Pozzi, Rossi, and most widely accepted design principles of Industry 4.0.
Secchi (2023), the study holds a value chain perspective Viewed from this perspective, the advent of Industry 4.0
while defining the scope, design principles, and technology disruptive technologies creates the foundation for the
trends of Industry 4.0, introducing the Industry 4.0 archetype development of valuable design principles such as
as Figure 1. Technology trends of Industry 4.0 include vertical-horizontal integration, real-time capability, decentral-
advanced digital, information, and operations technologies, ization, and virtualization that collectively transform the
such as AI, additive manufacturing, and Cyber-Physical classic linear SCs into modular, scalable, dynamic, hyper-con-
Systems (CPS), that drive the digital revolution (Marcucci nected, and data-driven Digital Supply Networks (DSN). The
et al. 2022). These technologies have become commercially contribution of Industry 4.0 to the development of DSN
4 M. GHOBAKHLOO ET AL.

involves the collective digitalization of SC components, includ- the underlying mechanism through which Industry 4.0 inter-
ing suppliers, focal manufacturers, logistics channels, distribu- act with resilience capability is understudied, the productivity
tors, and even customers (Kazancoglu et al. 2023). As an outcome of this phenomenon, such as improved product
example, the smart factory section of Figure 1 explains how quality, process agility, and lower operational costs, offer
Industry 4.0 technologies such as additive manufacturing, essential opportunities for SCR. Under their digital twin-
Internet of People (IoP), Internet of Services (IoS), and robotics driven SC disruption management framework, Ivanov and
contribute to the digitalization of manufacturers. Overall, the Dolgui (2021) theoretically explained how Industry 4.0 tech-
digitalization of SCs under Industry 4.0 involves implementing nologies and principles such as big data analytics, machine
idiosyncratic combinations of digital technologies based on learning, or real-time communication capability can promote
each SC component’s strategic needs and priorities. The DSN SC disruption risk management practices. Spieske and Birkel
concept under Industry 4.0 offers essential opportunities for (2021) conducted a systemic review of Industry 4.0-SC resili-
maximizing stakeholder value, examples of which include cus- ence literature and developed a theoretical framework that
tomer satisfaction, regulatory compliance, improved revenue, explained the implications of Individual Industry 4.0 technol-
or brand responsiveness (Fatorachian and Kazemi 2021). ogies for SCR antecedents (e.g. design, sourcing, velocity)
and phases (e.g. response, recovery, and growth). The litera-
ture also provides some empirical evidence explaining how
2.2. Supply chain resilience SCR can be enabled by individual technological constituents
Originating from the social psychology theory, SCR denotes of Industry 4.0, such as AI (Belhadi, Mani, et al. 2021; Modgil,
the SC’s capability to recover after a disruption and to resist Gupta, et al. 2021; Modgil, Singh, and Hannibal 2021; Naz
future interruptions (Tortorella et al. 2022). The recovery et al. 2022), blockchain (Dubey, Gunasekaran, Bryde, et al.
aspect concerns the SC’s ability to quickly retain the optimal 2020; Lohmer, Bugert, and Lasch 2020), and big data ana-
operational performance after experiencing the disruption lytics (Dennehy et al. 2021). Nonetheless, the literature falls
(Modgil, Gupta, et al. 2021). The resistance aspect concerns short in explaining how Industry 4.0 resilience functions
the SC’s ability to minimize the impact of disruptions pro- interact to promote SCR.
actively, either through constantly monitoring the environ-
ment to avoid the potential disruptions entirely (Modgil,
3. Industry 4.0 SCR functions
Singh, and Hannibal 2021) or optimally reconfiguring itself to
promptly recover from the negative impacts of eminent dis- The study followed Webster and Watson’s (2002) and Watson
ruptions (Lohmer, Bugert, and Lasch 2020). SC disruptions and Webster’s (2020) guide and performed a content-centric
are caused by various reasons, from socio-political shifts to literature review to identify Industry 4.0 SCR functions. In this
natural disasters or economic crises. The Covid-19 crisis and study, the term SCR functions refer to the strategic or tech-
worldwide disruption of SCs across various business sectors nical capabilities, opportunities, and outcomes that can be
perfectly showcased the importance of SC resilience capabil- delivered to supply partners due to the collective integration
ity building (Peng et al. 2021; Spieske and Birkel 2021). As a and utilization of advanced technologies and design princi-
result, understanding the mechanism through which SCs can ples of Industry 4.0, allowing supply chains to adapt and
enhance their resilience has recently gained significant atten- recover from disruptions quickly.
tion within the operations and supply chain management Figure 2 explains the procedure undertaken for identifying
disciplines. the eligible articles and conducting the content-centric
Previous studies have introduced a variety of resilience review. Step A1 of the review involved the initial identifica-
strategies that SCs can implement to enhance their resilience tion of related documents. In this step, the initial search of
capability. Tortorella et al. (2022) state that SCR strategies Scopus and Web of Science databases using the search
can be reactive, proactive, or a combination of both. The string (explained under step A1 in Figure 2) identified 296
widely accepted SCR strategies (also labelled principles, ena- documents. For step A2, we developed three exclusion crite-
blers, or drivers) include SC visibility, flexibility, postpone- ria. Exclusion criterion 1 ensured that only peer-reviewed
ment, collaboration, information security, and automation, to journal articles were eligible. Exclusion criterion 2 ensured
name a few (Bag, Dhamija, et al. 2021; Bag, Gupta, et al. that the main body of text for the shortlisted article should
2021; Belhadi, Kamble, Fosso Wamba, et al. 2021; Belhadi, be in English. The exclusion criterion 3 assured that the
Kamble, Jabbour, et al. 2021; Ivanov and Dolgui 2021; Senna articles shortlisted in the literature review were relevant to
et al. 2023). An emerging stream of research within the SCR the research question and objectives of the study, offering
discipline examines how SC digitalization can act as a resili- meaningful insights into the opportunities that Industry 4.0
ence strategy (Zouari, Ruel, and Viale 2021) or facilitate the may offer for SCR. Across step A2, the 296 documents were
development of other resilience strategies such as SC collab- subjected to exclusion criteria (listed in Figure 2), which
oration, innovation, information security, or mindfulness removed 279 ineligible documents and shortlisted 17 docu-
(Belhadi, Mani, et al. 2021; Dennehy et al. 2021; Lohmer, ments under the primary pool of eligible articles.
Bugert, and Lasch 2020). Scholars have recently begun to Under step B1, the backward review of eligible articles
study the implications of Industry 4.0 for SCR. Ralston and was conducted. This step involved analyzing the reference
Blackhurst (2020) explored the interaction between Industry sections of eligible articles shortlisted under step A2 for
4.0 and SC resilience. Further, they concluded that although discovering additional related documents, which led to
PRODUCTION PLANNING & CONTROL 5

Figure 2. The process of conducting the content-centric review of the literature.

identifying 68 documents. The 68 newly identified docu- defining and identifying potential risks, diagnosing the roots
ments were subjected to the exclusion criteria under step of poor operations, and creating a dynamic governance plan
B2, which led to the secondary pool of 5 eligible journal that outlines how business processes should revitalize and
articles. Step C1 involved using Google Scholar and Web of stabilize after a crisis (Margherita and Heikkil€a 2021). BCM is
Science to discover SCR-related documents that have cited extremely information-intensive, consisting of numerous
the eligible articles shortlisted throughout steps A2 and B2. data-hungry sub-functions such as incident identification, risk-
In step C2, the 29 newly identified documents in step C1 threat assessment, disaster recovery planning, and business
were subjected to the exclusion criteria, leading to the ter- strategy rethinking (Modgil, Singh, and Hannibal 2021;
tiary pool of 3 eligible journal articles. Steps A1 to C2 collect- Niemimaa et al. 2019). Industry 4.0 delivers the BCM function
ively led to the final collection of 25 eligible articles for through the vertical integration principle and introducing AI,
further use in content analysis. big data, CPS, and the Industrial Internet of Things (IIoT) to
The study followed the existing guides (e.g. Higgins business operations (Ivanov and Dolgui 2021; Naz et al. 2022).
et al. 2019) and developed a detailed assessment protocol This process involves integrating information and operations
to organize the content analysis procedures and ensure the technologies, processes, infrastructure, and human compo-
validity and reliability of outcomes. The protocol detailed nents within and across the operational and functional layers
the coding scheme, data retrieval/archiving, text denoising of a business unit (Ghobakhloo, Iranmanesh, et al. 2021;
procedure, and disagreement tracking procedure, enabling Ghobakhloo, Fathi, et al. 2021b). The resulting digitalized busi-
two independent content assessors to standardize the con- ness ecosystem (also called a smart factory for manufacturing
tent analysis processes and minimize the threat of bias. The firm) offers the utmost level of real-time business monitoring
qualitative content analysis of eligible articles identified 16 and control, allowing instantaneous access and processing of
functions through which Industry 4.0 enables SCR. Table 1 a large amount of data (Modgil, Singh, and Hannibal 2021;
explains the distribution of the 16 Industry 4.0 SCR func- Osterrieder, Budde, and Friedli 2020). Therefore, individual SC
tions across the eligible articles. Table 2 outlines the role of partners can draw on Industry 4.0 to develop BCM and
Industry 4.0 technologies and design principles in delivering improve the resilience of their SC, given that BMC will allow
the SCR functions. Each of the SCR functions is briefly them to increase their strategic recovery capability and reduce
described in the following. the impact of imminent disruptions (Peng et al. 2021; Ralston
and Blackhurst 2020).

3.1. Business Continuity Management (BCM)


3.2. Information and Communication Quality (ICQ)
BCM refers to the firm’s ability to manage difficult situations
strategically to avoid potential disruptions or continue to ICQ refers to the ability of an SC to communicate critical and
operate after a disaster (Niemimaa et al. 2019). BCM involves proprietary information across every node of the supply
6

Table 1. Industry 4.0 SCR functions as Perceived by the eligible articles.


M. GHOBAKHLOO ET AL.

Function
Author
Supply
Business Supply Chain Supply Chain Chain Supply Chain Supply Chain
Continuity Information and Information Adaptive Supply Chain Supply Chain Complexity Supply Chain Innovation Supply chain Process Supply Chain Risk Supply Chain
Management Communication and Cyber Capability Supply Chain Automation Collaboration Management Flexibility Capability mapping Monitoring Responsiveness Management Transparency Supply Chain
(BCM) Quality (ICQ) Security (ICS) (SCAC) Agility (SCAG) (SCA) (SCC) (SCCM) (SCF) (SCIC) (SCMP) (SCPM) (SCRP) (SCRM) (SCT) Visibility (SCV)
Bag, Dhamija, et al. x
(2021)
Bag, Gupta, et al. (2021) x x x
Bahrami and Shokouhyar x x x
(2022)
Bechtsis et al. (2022) x x
Belhadi, Kamble, Fosso x X x x
Wamba, et al., (2021)
Belhadi, Kamble, x x X x
Jabbour, et al. (2021)
Belhadi, Mani, et al. x X
(2021)
Dennehy et al. (2021) x x
Dubey, Gunasekaran, X x
Bryde, et al., (2020)
Ivanov, Dolgui, and x x x x
Sokolov, 2019
Ivanov and Dolgui x x x
(2021)
Lohmer, Bugert, and x x x x x x x x
Lasch (2020)
Marcucci et al. (2022) x
Min (2019) x x
Modgil, Gupta, et al. x
(2021)
Modgil, Singh, and x x x x x x
Hannibal (2021)
Mubarik, Naghavi, et al. x x
(2021)
Mukherjee et al. (2022) x x
Naz et al. (2022) x x x
Peng et al. (2021) x x
Ralston and Blackhurst x x x
(2020)
Senna et al. (2023) x x
Spieske and Birkel (2021) x x x x x
Tortorella et al. (2022) x x
Zouari, Ruel, and Viale x x x x
(2021)
Table 2. Contributions of Industry 4.0 technologies and design principles to SCR functions.
Function
Technologies and design principles of Industry 4.0
Supply Supply Supply
Business Information and Information Supply Chain Supply Supply Supply Chain Supply Chain Supply Chain Supply Supply
Continuity Communication and Cyber Adaptive Chain Chain Chain Complexity Chain Innovation chain Process Chain Chain Supply Chain Supply
Management Quality Security Capability Agility Automation Collaboration Management Flexibility Capability mapping Monitoring Responsiveness Risk Management Transparency Chain Visibility
(BCM) (ICQ) (ICS) (SCAC) (SCAG) (SCA) (SCC) (SCCM) (SCF) (SCIC) (SCMP) (SCPM) (SCRP) (SCRM) (SCT) (SCV)
Technologies
Additive manufacturing   
Artificial intelligence          
Augmented and virtual reality   
Automation and industrial robotics    
Blockchain       
Cloud and big data analytics             
Cyber-physical systems     
Cybersecurity solutions    
Industrial internet of things        
Internet of people          
Internet of services       
Simulation and Modelling (Digital twin)    
Design principles
Customer and service orientation    
Decentralisation    
Horizontal integration     
Interoperability    
Modularity   
Real-time capability           
Technical assistance  
Vertical integration        
Virtualisation     
PRODUCTION PLANNING & CONTROL
7
8 M. GHOBAKHLOO ET AL.

network while ensuring the adequacy, accuracy, credibility, 3.4. Supply Chain Adaptive Capability (SCAC)
and timeliness of the information (Li and Lin 2006). ICQ has
SCAC refers to the SC’s ability to readjust its design, proc-
long been acknowledged as a central part of SC productivity
esses, and operations to respond to new conditions (Zhao,
and survival (Huo, Haq, and Gu 2021; Narasimhan and Nair
Zuo, and Blackhurst 2019). SCAC also involves supply part-
2005). The progressive contributions of technological innova-
ners deploying necessary strategies that can adapt to dis-
tions to the ICQ capability development of SCs are well
ruptive forces such as market turbulence, disruption of the
documented within half a century of literature (Wijewickrama
labour market, socio-political changes, or structural shifts
et al. 2021). Industry 4.0 and the underlying digitalization of
(Dennehy et al. 2021). Experts believe that SC digitalization
value chains take ICQ to the next level, primarily via creating
has been a fundamental element of adaptive supply chains
a data-driven, connected, and round-the-clock digital com- (Tortorella et al. 2022). Consistently, Industry 4.0 and the
munity that allows all SC stakeholders to directly and mean- underlying digital transformation provide modern SCs with
ingfully communicate and share information in real-time immense opportunities for developing adaptive capabilities
(Mu€ller, Veile, and Voigt 2020). Industry 4.0 enhances infor- (Belhadi, Mani, et al. 2021). Industry 4.0 technologies such
mation quality by building on smart sensors, IIoT, CPS, and as AI, big data analytics, digital twin, and IoT address the
machine learning to automate data collection processes, innovation and knowledge intensity of SCAC and deliver
apply data quality profiling, prevent data synchronization this function by offering immersive insight into SC dynam-
failure, and centralize metadata management (Belhadi, ics, complexity, and uncertainty, thus allowing supply part-
Kamble, Jabbour, et al. 2021; Wollschlaeger, Sauter, and ners to better learn from the external environment (Ivanov
Jasperneite 2017). By increasing the interoperability of SC and Dolgui 2021; Zouari, Ruel, and Viale 2021). More impor-
systems and the systematic application of edge computing tantly, the autonomy and modularity design principles of
and cloud computing, Industry 4.0 can eliminate information Industry 4.0, as critical enablers of the non-linear digital
silos to remove any communication latencies (Sun et al. supply network concept, allow SCs to have the much-
2020). The resulting ICQ function of Industry 4.0 is crucial to needed dynamism to reconfigure their value chain modules
SCR as it enhances SC intelligent optimization, end-to-end (e.g. equipment, operations, processes, or products) to
transparency, and holistic decision-making capabilities adjust promptly to changes in internal and external condi-
(Bahrami and Shokouhyar 2022; Naz et al. 2022). tions (Ghobakhloo, Iranmanesh, et al. 2021; Ivanov and
Dolgui 2021). The SCAC function of Industry 4.0 further con-
tributes to SCR significantly, as it allows SC partners to
3.3. Information and Cyber Security (ICS) respond to unanticipated disruptions efficiently yet resili-
ently (Belhadi, Mani, et al. 2021; Dennehy et al. 2021).
Within the increasingly connected business environment, SC
partners are always at greater information and cybersecurity
risk (Ghadge et al. 2019). Cybersecurity and information 3.5. Supply Chain Agility (SCAG)
security are different concepts. Thus, the ICS function
SCAG refers to the ability of SC partners to adapt their
requires every SC to have a collective obligation to (1)
internal SC functions to respond to business environment
defend and protect cyberspace against cyber-attacks and
changes in a timely, effective, and efficient manner (Ayoub
(2) protect information and digital systems from cyber risks
and Abdallah 2019; Swafford, Ghosh, and Murthy 2008). To
to maintain the availability, integrity, confidentiality, and
achieve SCAG, supply partners must have the capability to
ownership of data and information (Von Solms and Van
readjust their internal and collaborative operations to reduce
Niekerk 2013). According to the U.S. National Institute of manufacturing and delivery lead time, lower the product
Standards and Technology (NIST), ICS is not merely con- development cycle, increase order accuracy, and improve
cerned with technological concerns, as it profoundly customer communication and satisfaction (Dubey et al.
involves knowledge, employees, and process problems 2021). Industry 4.0 delivers the SCA functions in three
(NIST 2018). Viewed from the NIST perspective, Industry 4.0 different ways. First, Industry 4.0 increases the accessibility of
offers essential implications for ICS, mainly in the form of relevant information across the DSN, mainly through cloud-
improved cybersecurity strategy development, mitigating based and AI-driven platforms that streamline the continu-
the risk of unauthorized human intervention, blockchain- ous real-time exchange of relevant data across SC nodes
based end-to-end encryption, continuous support of end- (Eslami et al. 2021). Second, Industry 4.0 enhances decisive-
of-life platforms or products, real-time monitoring of IT-OT ness, which denotes the supply partner’s capability to make
functionality, and real-time assessment of systems vulner- fast and resolute decisions based on the available informa-
ability (Alotaibi 2019; Jahromi et al. 2021; Tran et al. 2021). tion (Cisneros-Cabrera et al. 2021). This roots in the decen-
Consistently, the ICS function of Industry 4.0 contributes to tralization principle of Industry 4.0, which builds on CPS, IIoT,
building SCR by protecting and maintaining production cloud data, and edge computing to allow smart SC compo-
capacity, inspiring confidence in customers, protecting nents to make independent yet informed decisions closer to
productivity against disruptions, and allowing IT-OT to the data sources (Ma et al. 2020). Third, Industry 4.0
recover after cyber disruptions rapidly (Bechtsis et al. 2022; improves SC planning, as it allows SC partners to abandon
Lohmer, Bugert, and Lasch 2020; Mukherjee et al. 2022). sequential planning and benefit from AI, big data analytics,
PRODUCTION PLANNING & CONTROL 9

smart enterprise systems, and dynamic simulation to incorp- and eliminating information silos, Industry 4.0 allows SC
orate modern planning systems such as what-if scenario partners to work closer to each other in a more integrative
planning or concurrent planning to rapidly assess impacts manner (Ghobakhloo, Iranmanesh, et al. 2021). Industry 4.0
and alternatives under turbulence or disruption scenarios further allows SC partners to enter the realm of big data
(Abdirad and Krishnan 2021). Through these features, analytics and use granular performance metrics to monitor
the SCA function of Industry 4.0 allows supply partners to and measure the real-time productivity of various SC nodes
align their strategies better, respond to SC disruptions (Ivanov, Dolgui, and Sokolov 2019). In particular, Industry
cost-effectively, and progressively develop the necessary SCR 4.0 draws on Distributed Ledger Technology (DLT) to
competencies (Bahrami and Shokouhyar 2022; Bechtsis et al. redefine the design and operations of SC collaboration,
2022). allowing SC partners to vertically and horizontally collabor-
ate securely and transparently (Lohmer, Bugert, and Lasch
2020). The SCC function of Industry 4.0 is essential to SCR
3.6. Supply Chain Automation (SCA) capability building, given that it empowers supply partners
SCA refers to the ability of the supply partners to automate to collaboratively recognize threats, develop contingency
financial, physical, activity, and information workflows across plans, identify logistical uncertainties, and devise disruption
the SC. It involves integrating disruptive digital and opera- recovery strategies and activities (Belhadi, Kamble, Fosso
tions technologies that reduce the dependencies of SC oper- Wamba, et al. 2021; Fatorachian and Kazemi 2021).
ations on human interventions (Belhadi, Kamble, Jabbour,
et al. 2021). Industry 4.0 and the underlying digitalization
3.8. Supply Chain Complexity Management (SCCM)
expand beyond the smart factory boundaries, comprising the
smartization and automation of warehousing, logistics, and SC complexity refers to the degree of interdependencies and
SCM processes (Fatorachian and Kazemi 2021). The contribu- interconnectedness throughout an SC where any change in
tion of Industry 4.0 to SCA is myriad, involving autonomous one SC component can affect other components (Olivares
warehousing via Autonomous Storage and Retrieval Systems Aguila and ElMaraghy 2018). Modern SCs are increasingly
(ASRS), automated guided vehicles/drones, and smart ware- growing in complexity as a natural response to the ever-
house management systems that allow AI-driven real-time shortening product life-cycle, globalization, growing interest
monitoring of warehouse processes, safety, and security (Lee in individualized products, and the urge for faster lead times
et al. 2018). It further involves using additive manufacturing, (Birkie and Trucco 2020). Complexity is not necessarily an
augmented reality, CPS, cognitive/autonomous robots, digital undesirable condition as long as supply partners have the
twin, embedded IoT, edge computing, and smart sensors to capacity to effectively monitor and control the increasing
develop an autonomous, agile, and proactive hyper-con- interactions of SC components (Turner, Aitken, and Bozarth
nected manufacturing ecosystem (Osterrieder, Budde, and 2018). Industry 4.0 delivers the SCCM function by allowing
Friedli 2020; Wang et al. 2016). Industry 4.0 further automizes SC partners to manage, evaluate, and optimise the horizontal
customer communication and interactions by maturing and and vertical relationships that exist across the non-linear
commercializing AI chatbots, smart products, IoP (e.g. social modern supply networks (Hofmann et al. 2019). More impor-
media platforms), or analytical modelling (Frank et al. 2019; tantly, Industry 4.0 addresses the SC complexity by orches-
Ghobakhloo, Fathi, et al. 2021). Through the resulting auton- trating the integration of various SC elements, including
omy of the SCA function, Industry 4.0 improves SCR in many internal and external resources, people, and processes (Hahn
ways, such as predictive anomaly recognition, adaptability of 2020). Through the SCCM function, Industry 4.0 allows supply
production-delivery changeovers, predictability of production partners to act on end-to-end visibility, build new relation-
and delivery capacity, and decision synchronization (Modgil, ships when necessary, and avoid missteps in SC processes
Singh, and Hannibal 2021; Ralston and Blackhurst 2020). and operations, conditions that directly contribute to SCR
(Ivanov, Dolgui, and Sokolov 2019; Lohmer, Bugert, and
Lasch 2020).
3.7. Supply Chain Collaboration (SCC)
SCC is a collective capability that allows supply partners to
3.9. Supply Chain Flexibility (SCF)
work closely together to modify SC practices and achieve
joint performance improvement (Ralston, Richey, and Grawe SFC refers to the collective ability of a focal firm and its sup-
2017). SCC comprises many dimensions and activities, pliers and downstream supply partners to respond to emerg-
including market information sharing, joint problem solving, ing uncertainties, threats, and opportunities cost-effectively
collaborative knowledge management, joint production and without incurring excessive productivity losses (Huo, Gu,
planning, collaborative marketing strategy development, and Wang 2018). Consistently, the SCF function consists of
and operations resource sharing (Kumar and Nath Banerjee three pillars: upstream supply flexibility, manufacturing flexi-
2014; Pradabwong et al. 2017). Industry 4.0 delivers the SCC bility, and downstream supply (logistics and distribution)
function by allowing supply partners to create a cloud- flexibility (Sreedevi and Saranga 2017). Industry 4.0 offers
based collaborative SC platform that streamlines real-time essential opportunities for upstream and downstream supply
information and knowledge sharing across SC stakeholders flexibility by materializing smart warehousing and logistics
(Sundarakani et al. 2021). Through seamless communication (Yavas and Ozkan-Ozen 2020). Industry 4.0 delivers these
10 M. GHOBAKHLOO ET AL.

opportunities in terms of ASRS, sensor-equipped smart goods sites, transportation channels, or warehouses (Fabbe-Costes,
(material or assembly parts) tracking, visualization of purchas- Lechaptois, and Spring 2020). SCMP is an exceptionally com-
ing and delivery options, and autonomous data-driven inven- plicated process, especially in the case of global SCs, where
tory control platforms (van Geest, Tekinerdogan, and Catal this process involves tracking and monitoring thousands of
2021). The contribution of Industry 4.0 to the manufacturing materials, parts, or components through hundreds of suppli-
flexibility of SCs involves using disruptive technologies and ers across multiple countries (Norwood and Peel 2021).
applications such as intelligent robots, additive manufactur- Industry 4.0 delivers SCMP function in two ways: (1) offering
ing, high-performance computing computer-aided design AI-driven visualization and virtualization platforms to better
(HPC-CAD), digital twinning of new products, smart produc- identify SC entities (such as wholesalers, distributors, and
tion planning and control, machine learning-based real-time warehouses) and (2) establishing an efficient communication
yield optimisation, and proactive maintenance to improve channel among various SC processes, such as establishing
product modularity, manufacturing lead time, system reliabil- blockchain-driven finance channels or connecting with cus-
ity, and production rate (Margherita and Braccini 2023; Peng tomers through IoP, IoS, and smart products (Ivanov and
et al. 2021). The collective SFC function of Industry 4.0 leads Dolgui 2021; Mubarik, Kusi-Sarpong, et al. 2021). This way,
to SCR, as it allows the SC to reduce product lead time, pro- the SCMP function of Industry 4.0 contributes to SCR via
vide product variety, and achieve the flexible capacity to alle- streamlining SC processes, predicting risks associated with
viate the impacts of unpredicted disruptions with a minor each SC entity, detecting weak link(s) in the SC, and identify-
penalty in productivity and costs (Belhadi, Kamble, Fosso ing where value is lost across SC (Modgil, Singh, and
Wamba, et al. 2021). Hannibal 2021; Mubarik, Naghavi, et al. 2021).

3.10. Supply Chain Innovation Capability (SCIC) 3.12. Supply Chain Process Monitoring (SCPM)
SCIC is a broad concept comprising a collection of SC-wide SCPM refers to the overall process of tracking SC operations
competencies in research and development, new business and actions, from ordering and synthesizing raw materials to
model development, cross-functional business partnerships, delivering final products to the end consumers (Outhwaite
ideation and concept development, knowledge acquisition, and Martin-Ortega 2019). SCPM involves a broad range of
or resource reconfiguration, to name a few. The contribution activities, including but not limited to monitoring and track-
of Industry 4.0 and its technological constituents to SCIC ing of production equipment condition, transportation infra-
building is well documented within the recent literature (e.g. structure condition, production and delivery capacity, human
Hahn 2020). This process, for example, involves (1) improving resource personnel, inventory levels, asset maintenance,
interpersonal communication and inter-functional collabor- product quality, transport infrastructure load, and order sta-
ation via cloud platforms, IoP, and smart wearables, (2) tus (Fatorachian and Kazemi 2021; Xie et al. 2020). SCPM has
increasing knowledge competencies via augmented/virtual/- become a more challenging process as the complexity of
mixed reality, AI-driven talent management systems, or expe- modern SCs continuously increases (Birkie and Trucco 2020).
rienced-based learning tools, and (3) building product or Nonetheless, and under Industry 4.0-driven DSN, machine
process innovation competencies via real-time information learning, IoT, cloud-based tools, CPS, big data analytics, and
sharing and digital twinning of new ideas and concepts edge computing allow SCM platforms to cost-effectively
(Ghobakhloo, Iranmanesh, et al. 2021; Hopkins 2021). The expand the scope of SC monitoring, access real-time and
SCIC function of Industry 4.0 is crucial to SCR development meaningful data about various aspects of SC, analyse mas-
(Bag, Gupta, et al. 2021), given it empowers SCs to revive or sive data volumes to uncover information, and keep a con-
replace declining products rapidly and cost-effectively, better scious track of every relevant SC operation (Hofmann et al.
engage with stakeholders, develop new monetization strat- 2019; Modgil, Singh, and Hannibal 2021). This function of
egies, improve the efficiency of manufacturing and logistics Industry 4.0, in turn, allows supply partners to effectively
operations, and maintain or even revenue at the time of dis- apply various performance metrics to increase the accuracy
ruptions (Bahrami and Shokouhyar 2022; Lohmer, Bugert, of their forecast and better sense upcoming disruptions, abil-
and Lasch 2020). ities that are essential to SCR (Modgil, Gupta, et al. 2021;
Peng et al. 2021).

3.11. Supply Chain Mapping (SCMP)


3.13. Supply Chain Responsiveness (SCRP)
SCMP refers to the process through which a focal firm gath-
ers, documents, and dynamically visualizes information on SCRP refers to the SC-level capability to respond to market
supply partners (individuals or companies) who are directly dynamics in a time-effective manner (Ayoub and Abdallah
or indirectly involved in its supply chain (Mubarik, Kusi- 2019). SCRP is a collective capability, meaning responsiveness
Sarpong, et al. 2021). Therefore, SCMP entails creating a glo- comes from the collective efforts of focal firms and their sup-
bal map of the entire supply network that may explain or ply partners. SCRP consists of many dimensions, such as cus-
depict a wide variety of supplier information, such as the tomer demand sensitivity or transparency (Giannakis,
geographical positioning of major suppliers, suppliers of sup- Spanaki, and Dubey 2019). Therefore, it involves collaborative
pliers at various tiers, sources of materials, manufacturing efforts for better sensing and communicating the changes in
PRODUCTION PLANNING & CONTROL 11

Figure 3. Steps applied for conducting the ISM.

the customers’ demand so that the SC can rapidly readjust making them more susceptible to known/unknown internal
its product volume, diversity, or delivery strategies (Ayoub and external risks (Xu et al. 2020). Internal SC risks involve
and Abdallah 2019; Tortorella et al. 2022). The traditional manufacturing, business process, disruption, planning and
models of digitalization, such as customer and supplier rela- control, and contingency management disruption risks,
tionship management applications, could offer some implica- whereas external SC risks consist of supply, demand, environ-
tions for SC collaboration and transparency. Nonetheless, mental, and collaboration disruption risks (Baryannis et al.
they lack the necessary integrability and alignment to offer 2019). As a result, SCs should employ detailed strategies and
the end-to-end real-time visibility that is much needed for practices to address the ever-increasing intricacy of SCRM
the responsiveness of modern complex SCs (Giannakis, (Tsang et al. 2018). The underlying SCRM strategies and prac-
Spanaki, and Dubey 2019). Industry 4.0 redefines how SC tices, such as the PPRR (prevention, preparedness, response,
partners and customers can integrate and reciprocally com- and recovery) risk management model or logistics contin-
municate (Shao et al. 2021). The advent of cloud data plat- gency plan, are extremely information-intensive, relying on
forms, IoS, IoP, and smart products under Industry 4.0 allow supply-wide transparency, visibility, and monitoring
SCs to perform the round-the-clock monitoring of customers’ (Kazancoglu et al. 2023; Xu et al. 2020). Industry 4.0 contribu-
demands. Even customers can effortlessly use IoS platforms tions to facilitating these conditions involve leveraging (1) AI
to reflect their feedback in real-time (Ghobakhloo 2020). SC and predictive analytics for identifying unknown SC risks, (2)
can further apply AI and big data analytics to build predict- using DLT for smarter, safer, and traceable SC contracts, (3)
ive models of future customer demands and boost their data visualization techniques for real-time mapping of known
SCRP capability (Bag, Gupta, et al. 2021). Consistently, the SC risks, and (4) cloud data and smart enterprise systems for
SCRP function of Industry 4.0 is vital to SCR building as it real-time risk exposure analysis and collaborative develop-
enables supply partners to (1) better sense forthcoming dis- ment of mitigation strategy (Belhadi, Kamble, Fosso Wamba,
ruptions and (2) better communicate and strategize collect- et al. 2021; Kayikci et al. 2022; Rogerson and Parry 2020).
ive responses to the impact of ongoing disruptions Industry 4.0 promotes SCR by delivering these SCRM sub-
(Dennehy et al. 2021). functions, allowing SCs to identify their vulnerabilities and
exposures better and shift from risk-blindness to risk-resili-
ence (Peng et al. 2021; Ralston and Blackhurst 2020).
3.14. Supply Chain Risk Management (SCRM)
Baryannis et al. (2019) define SCRM as the collective and
3.15. Supply Chain Transparency (SCT)
coordinated efforts of all supply partners to identify, monitor,
analyze, and alleviate SC risks to mitigate vulnerabilities and SCT centres around SC communication and accountability,
ensure the robustness, profitability, and continuity of SC. defining how internal and external stakeholders can access the
Supply chains are unprecedently growing in complexity, necessary information on labour productivity, environmental
12 M. GHOBAKHLOO ET AL.

Table 3. The SSIM for Industry 4.0 SCR functions.


SCR function SCV SCT SCRM SCRP SCPM SCMP SCIC SCF SCCM SCC SCA SCAG SCAC ICS ICQ BCM
BCM O O A O A O A O O O O O A A O –
ICQ V V V O V O V O O O A O O A –
ICS O O V O O O O O O O X O O –
SCAC O O O A O A O O A O O O –
SCAG A A O V O O V A A A O –
SCA V V O O V O O V V O –
SCC A X V V O A V O O –
SCCM A A V O A A O O –
SCF A O V O A O A –
SCIC O O O V O O –
SCMP O A V O A –
SCPM V O O O –
SCRP O O A –
SCRM A A –
SCT A –
SCV –

impacts of products, operational efficiency, or risk points (Zhu computing, and IoT, complemented by the horizontal-vertical
et al. 2018). SCT requires key SC actors to enable transparency, integration and interoperability principles of Industry 4.0,
communication, and trackability across three different func- allow supply partners to have real-time access to a massive
tional levels: intra-organizational transparency, value chain volume of understandable data across every node in the SC
transparency (involving 1st tier customers and suppliers), and (Ivanov, Dolgui, and Sokolov 2019; Rogerson and Parry 2020).
end-to-end multitier SC transparency (Bai and Sarkis 2020). Thus, the SCV function of Industry 4.0 promotes SCR by pro-
Industry 4.0 delivers the SCT function by directly tackling the viding SC managers with the ultimate visibility across the
challenges of achieving a transparent supply chain, such as entire SC, improving SC decision processes, better compli-
fragmented infrastructure, information silos, data complexity, ance with regulatory requirements, and enhancing customer
and information governance at the SC level (Fatorachian and acquisition, satisfaction, or retention (Modgil, Singh, and
Kazemi 2021). To enable intra-organizational transparency, Hannibal 2021; Tortorella et al. 2022).
Industry 4.0 vertically integrates different business functions,
especially by drawing on big data, control systems, IIoT,
embedded systems, or smart execution systems to break com- 4. Research methodology
munication barriers and eliminate information silos (Hofmann
The present study aims to identify the hierarchical relation-
and Ru €sch 2017). Industry 4.0 further delivers value chain and
ships among the Industry 4.0 SCR functions and develop the
multitier SC transparency via horizontal integration of share-
visual model of Industry 4.0-driven SC resilience, which
holders. It is mainly achieved via disruptive technologies such
requires the application of a suitable decisions analytics tech-
as the IoS, cloud computing platforms, and blockchain, which
nique to construct and visualize such a model. Indeed, there
materialize the techno-functional principles of interoperability
are several robust decision analytics techniques for address-
and real-time analytics (Ghobakhloo, Iranmanesh, et al. 2021;
ing complex decision problems, such as AHP, ANN,
Kayikci et al. 2022). Through SCT function and offering factual
knowledge of the end-to-end SC, Industry 4.0 can promote DEMATEL, and ISM. We benefitted from ISM to fulfil our
SCR by empowering supply partners to develop new business research goals. As with any decision analytics technique, ISM
models, alleviate reputational risk, reduce disruptions, and is associated with advantages and disadvantages. ISM is a
adapt to market dynamics (Mukherjee et al. 2022; Spieske and reliable tool for exploratory studies that seek theory develop-
Birkel 2021). ment (Mathivathanan et al. 2021). ISM involves the iterative
application of graph theory to identify the contextual rela-
tionships between elements of a complex system or phe-
3.16. Supply Chain Visibility (SCV) nomenon (Rajesh 2017). This method is interpretive in the
SCV refers to the capability of the supply chain to perform sense that groups (experts in most scenarios) collectively
the forward and backward tracing of raw materials, subas- decide whether, why, and how elements of a complex system
semblies, or final goods, as they circulate across suppliers, are interrelated (Ali et al. 2020). The decision to implement
manufacturers, distributors, and consumers (Mubarik, and use ISM in the study roots in various advantages of this
Naghavi, et al. 2021). SCV is mainly enabled by SCM technol- method, such as the ability of ISM to transmute vaguely
ogies that offer near-real-time access to logistics and SC articulated and uncertain mental models of a particular phe-
operations data (Rogerson and Parry 2020). SCV is vital to nomenon or system into coherent, meaningful, and visual-
SCR as it provides the ability to respond quickly to changes ized models (Bianco et al. 2023). Previous studies have
and disruptions, better understand supply chain relation- extensively used ISM for the causal modelling of the firm SC
ships, and reduce the complexity of SC relationships, espe- resilience capabilities (Rajesh 2017), SC implementation of Six
cially at the global scale (Dubey, Gunasekaran, Childe, et al. Sigma (Ali et al. 2020), SC adoption of big data (Bag, Gupta,
2020). Industry 4.0 and the underlying technologies and prin- and Wood 2022), and barriers to SC adoption of the block-
ciples take SCV to the next level. Big data, blockchain, cloud chain (Mathivathanan et al. 2021).
PRODUCTION PLANNING & CONTROL 13

Table 4. The IRM for Industry 4.0 SCR functions.


SCR function BCM ICQ ICS SCAC SCAG SCA SCC SCCM SCF SCIC SCMP SCPM SCRP SCRM SCT SCV
BCM 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
ICQ 0 1 0 0 0 0 0 0 0 1 0 1 0 1 1 1
ICS 1 1 1 0 0 1 0 0 0 0 0 0 0 1 0 0
SCAC 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0
SCAG 0 0 0 0 1 0 0 0 0 1 0 0 1 0 0 0
SCA 0 1 1 0 0 1 0 1 1 0 0 1 0 0 1 1
SCC 0 0 0 0 1 0 1 0 0 1 0 0 1 1 1 0
SCCM 0 0 0 1 1 0 0 1 0 0 0 0 0 1 0 0
SCF 0 0 0 0 1 0 0 0 1 0 0 0 0 1 0 0
SCIC 1 0 0 0 0 0 0 0 1 1 0 0 1 0 0 0
SCMP 0 0 0 1 0 0 1 1 0 0 1 0 0 1 0 0
SCPM 1 0 0 0 0 0 0 1 1 0 1 1 0 0 0 1
SCRP 0 0 0 1 0 0 0 0 0 0 0 0 1 0 0 0
SCRM 1 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0
SCT 0 0 0 0 1 0 1 1 0 0 1 0 0 1 1 0
SCV 0 0 0 0 1 0 1 1 1 0 0 0 0 1 1 1

Table 5. The FRM for Industry 4.0 SCR functions.


SCR function BCM ICQ ICS SCAC SCAG SCA SCC SCCM SCF SCIC SCMP SCPM SCRP SCRM SCT SCV Driving power Rank
BCM 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 11
ICQ 1 1 0 0 1 0 1 1 1 1 1 1 1 1 1 1 13 2
ICS 1 1 1 0 0 1 0 1 1 1 0 1 1 1 1 1 12 3
SCAC 1 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 2 10
SCAG 1 0 0 1 1 0 0 0 1 1 0 0 1 0 0 0 6 7
SCA 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 15 1
SCC 1 0 0 1 1 0 1 1 1 1 1 0 1 1 1 0 11 4
SCCM 1 0 0 1 1 0 0 1 0 1 0 0 1 1 0 0 7 6
SCF 1 0 0 0 1 0 0 0 1 1 0 0 1 1 0 0 6 7
SCIC 1 0 0 1 1 0 0 0 1 1 0 0 1 1 0 0 7 6
SCMP 1 0 0 1 1 0 1 1 0 1 1 0 1 1 1 0 10 5
SCPM 1 0 0 1 1 0 1 1 1 0 1 1 0 1 1 1 11 4
SCRP 1 0 0 1 0 0 0 0 0 0 0 0 1 0 0 0 3 9
SCRM 1 0 0 1 0 0 0 0 0 0 0 0 1 1 0 0 4 8
SCT 1 0 0 1 1 0 1 1 0 1 1 0 1 1 1 0 10 5
SCV 1 0 0 1 1 0 1 1 1 1 1 0 1 1 1 1 12 3
Dependence power 16 3 2 12 11 2 7 9 9 11 7 4 12 12 8 5
Rank 1 9 10 2 3 10 6 4 4 3 6 8 2 2 5 7

In addition, this study involves drawing on the experts’ Following the ISM literature (e.g. Bag, Gupta, and Wood
opinions to establish a strategy roadmap that explains the 2022; Bianco et al. 2023), the study applies the widely
micro-mechanisms by which Industry 4.0 might promote accepted steps shown in Figure 3 to develop the structural
SCR. Developing a strategy roadmap with such goals entails interpretive model of Industry 4.0-driven SC resilience.
fulfilling two requirements. The first requirement concerns
establishing the precedence relationships among the func-
4.1. Collecting expert opinion
tions. The second requirement involves experts collabora-
tively deciding on the causal direction of contextual ISM seeks the opinions and views of experts or working pro-
relationships. Compared to the alternate approaches such as fessionals with hands-on experience in the system domain of
ANN, AHP, TISM, and their fuzzy versions, ISM has the best interest (Mathivathanan et al. 2021). To fulfil this requirement,
compatibility with these strategy roadmapping requirements the study followed existing guides (Bogner, Littig, and Menz
(Ghobakhloo et al. 2022). This fact has been supported by 2009; Hertzum 2014) and executed a rigorous expert selection
comparable works such as Ng et al.’s (2022) strategy road- and idea collection protocol. The protocol allowed the
map to Industry 4.0-driven sustainable manufacturing. While research team to minimize the thread of method and cogni-
ISM serves strategy roadmapping best, it is limited in two tive bias and further warrant the validity and reliability of ISM
ways within this context. First, it is over-reliant on expert results. Following this protocol, the study focused on
opinion, which might increase the threat of bias, especially European SC experts for two reasons. Firstly, the study was
in inequitable expert contributions to collective decision- funded by the Horizon 2020 program with a priority on
making. We addressed this possible limitation by carefully understanding the implications of Industry 4.0 for SCR from a
organizing and moderating the expert panel meetings. The European perspective. Secondly, the research project’s
second limitation concerns the inefficacy of ISM in explaining European academic and industry partners made it practical to
the implications of contextual relationships among functions approach leading European experts to contribute to our
(Sushil 2012). We borrowed from the TISM background expert panel meetings. Accordingly, the research team defined
(Nasim 2011) and drew on the experts’ opinions to construct eligibility requirements for academic and industry experts and
the ILB, representing the collective experts’ interpretation of followed a specific protocol in approaching them. Notable
each contextual relationship. contributions to Industry 4.0 and SC literature and
14 M. GHOBAKHLOO ET AL.

involvement in European projects related to the Industry 4.0- X: SCR functions i and j determine each other;
SCR phenomenon were the eligibility criteria for academic O: SCR functions i and j are independent.
experts. Alternatively, a minimum of 10 years of experience as By applying the abovementioned coding scheme to each
an SC manager, expertise in the digital supply network con- pair of relationships among resilience functions identified by
text, and direct involvement in the digital transformation of experts, the Structural Self-Interaction Matrix (SSIM) of the
SC under the Industry 4.0 framework were among the eligibil- study is constructed as Table 3. The SSIM, for example, repre-
ity requirements for industry experts. After collaborating with sents the BCM-SCV entry by the symbol O, meaning these
academic and industry partners, we shortlisted 17 eligible two functions are independent of each other.
experts. We used a questionnaire to measure experts’ familiar-
ity with Industry 4.0 and SCR concepts to determine their suit-
4.3. Establishing the initial reachability Matrix
ability for the expert panel meetings. This procedure led to
shortlisting ten experts to participate in online group brain- The third step in applying ISM involves developing the Initial
storming meetings. The ten experts consisted of 4 academi- Reachability Matrix (IRM). The IRM is a binary matrix devel-
cians, two senior SC consultants, two senior SC managers, an oped by replacing the V, A, X, and O symbols of the SSIM
SC operations manager, and a senior SC planning specialist. with 0 or 1 values based on the following replacement rules
The study used the Nominal Group Technique (NGT) as the (Ali et al. 2020; Rajesh 2017). By applying the following
central small-group discussion and brainstorming method. replacement rules to the SSIM, the IRM of the study is devel-
NGT is a structured method for collaborative small-group oped in Table 4.
brainstorming, which unequivocally collects information from If (i, j) entry of SSIM is symbolised as V, then entries (i, j)
individual experts and renders them into a collective decision and (j, i) in the IRM are, respectively, set to 1 and 0.
concerning an idea (Harvey and Holmes 2012). NGT involves If (i, j) entry of SSIM is symbolised as A, then entries (i, j)
preventing domination of the discussion by individual experts. and (j, i) in the IRM are, respectively, set to 0 and 1.
To do so, NGT requires the moderator(s) to ensure that If (i, j) entry of SSIM is symbolised as X, then entries (i, j)
experts impartially contribute to a specific discussion and (j, i) in the IRM are both set to 1.
(MacPhail 2001). NGT output represents the collective experts’ If (i, j) entry of SSIM is symbolised as O, then entries (i, j)
opinions as this technique systematically encourages partici- and (j, i) in the IRM are both set to 0.
pants to reach a shared consensus on a given matter (Ng
et al. 2022). Consistently, the ten shortlisted experts attended
a series of five NGT-based meetings and collectively identified
4.4. Establishing Final Reachability Matrix
how Industry 4.0 may improve SC resilience. Across the first The fourth step in ISM involves developing the Final
and second NGT-based meetings, experts assessed the validity Reachability Matrix (FRM) by applying the transitivity rule to
and completeness of the 16 Industry 4.0 SCR functions. the IRM (Bag, Gupta, and Wood 2022). The transitivity rule
Experts highlighted a few revisions to the titling and descrip- accounts for the indirect causality, stating that if function X dir-
tion of the functions, which led to the finalized version of ectly determines function Y, and function Y directly deter-
Industry 4.0 SCR functions (including the title and description) mines function Z, then function X would be considered the
presented in Section 3. Experts collaboratively identified and direct determinant of function Z. The FRM of the study is pre-
further elucidated the causal relationships among each pair of sented in Table 5, in which ‘1’ entries represent the presence
Industry 4.0 SCR functions across the remaining NGT-based of the transitivity rule. For example, the entry ICQ-BCM in
meetings, leading to the development of ILB. An ILB concerns Table 5 is represented by value 1. In interpreting this value, it
the interpretation of pairwise relationships among the ele- should be noted that the ICQ-BCM entry in the IRM (Table 4) is
ments of a system (Yadav 2014). Under ILB, when experts col- 0. However, ICQ causes SCIC (ICQ-SCIC entry in IRM is 1), and
lectively decide that a contextual relationship exists among a SCIC causes BCM (SCIC-BCM entry in IRM is 1). Therefore, the
pair of system elements, they are requested to interpret the transitivity rule is applied to the ICQ-BCM relationship, render-
implications of such relationships (Rajesh 2017). The collection ing its value as 1 in the FRM. Table 5 also includes the driving
of all interpretations concerning the identified contextual rela- power and dependence power of each Industry 4.0 SCR func-
tionships constitutes the ILB (Mathivathanan et al. 2021). tion. The driving power value for a given function is calculated
Similarly, the ILB in the present study (listed in the appendix) as the number of functions it determines directly or indirectly
describes the functionality of each contextual relationship (via the transitivity rule). In contrast, the dependence power
among the Industry 4.0 SCR functions as collectively identified equals the number of functions that directly or indirectly
by the experts. determine the given function (Mathivathanan et al. 2021).

4.2. Establishing contextual relationships 4.5. Developing the hierarchy levels


Drawing on the ISM methodology (e.g. Bianco et al. 2023), This step involves identifying the hierarchy level of each
the relationship between each pair of functions can be Industry 4.0 SCR function by implementing the iterative extrac-
defined based on the following coding system. tion procedures. For the iterative extraction to happen, the
V: SCR function i determines SCR function j; reachability, antecedent, and intersection sets of each Industry
A: SCR function i is determined by SCR function j; 4.0 SCR function should be established first. The reachability
PRODUCTION PLANNING & CONTROL 15

and antecedent sets correspond to the driving power and structural model involves structuring the functions based on
dependence power identified in FRM. Therefore, for a given identified hierarchy levels. In constructing the structural
Industry 4.0 SCR function, the reachability set consists of the model, the number of placement levels equals the number of
functions that directly it determines, whereas the antecedent hierarchy levels identified (Bianco et al. 2023). Thus, the model
set includes functions that determine it. The intersection set presented in Figure 4 consists of 11 placement levels, given
for each function represents the intersection of the reachabil- that the hierarchy levels of Industry 4.0 SCR functions have
ity and antecedent sets, including all the functions of the been identified across 11 iterations within Table A1. Overall,
reachability set that also belong to the antecedent set and vis the placement order within the interpretive structural model
versa. After establishing each function’s reachability, ante-
is the inverse of the iterative extraction order, meaning the
cedent, and intersection sets, the first extraction takes place,
most dependent function(s) identified in iteration one should
which involves identifying functions with identical reachability
be positioned at the last placement level within the structural
and intersection sets and extracting them. Table A1 represents
model and vice versa (Ali et al. 2020). Accordingly, the BCM
the hierarchal levels for SC resilience functions of Industry 4.0.
function extracted in iteration 1 is positioned at placement
The table explains that BCM is the only function with identical
reachability and intersection sets for the first iteration. Thus, it level 11 of Figure 4, whereas ICS and SCA functions extracted
should be extracted in iteration I. After excluding (removing) in iteration 11 are positioned at placement level 1. The second
the function(s) extracted in the first iteration, the extraction step in developing the structural model entails representing
process repeats itself in the second iteration, and this proced- the contextual relationships between each pair of functions
ure continues to identify hierarchical levels of the remaining with a vector arrow positioned within the consecutive place-
functions iteratively. Table A1 explains how the hierarchy lev- ment levels. While the model in Figure 4 follows this role,
els of the 16 Industry 4.0 SCR functions are iteratively identi- there are a few expectations. For example, SCMP in placement
fied across 11 iterations. level 5 of Figure 4 is not caused by SCV in placement level 4.
Thus, it is connected by a vector arrow to the closest enablers
in lower placement levels, which would be SCPM in place-
4.6. Developing the interpretive structural model
ment level 3. The third and final step involves removing tran-
The interpretive structural model of the study is developed sitivity effects among functions. Therefore, none of the vector
and presented in Figure 4. Firstly, developing the interpretive arrows in Figure 4 represent the transitivity effect.

Figure 4. The structural model of Industry 4.0 contributions to SCR.


16 M. GHOBAKHLOO ET AL.

4.7. MICMAC analysis categorized as dependent Industry 4.0 SCR functions, mean-
ing their existence relies on the favourable presence of driver
MICMAC (A French term commonly interpreted as cross-
and linkage functions.
impact matrix multiplication applied to classification) is the
final and complementary step in applying ISM, which
involves the visual comparative analysis of the relational 5. Discussion
scope of each function (Mathivathanan et al. 2021). MICMAC
The ISM results reveal that Industry 4.0 contributes to pro-
develops a cartesian coordinate system that categorizes the
system elements (Industry 4.0 SCR functions in this study) moting SCR via 16 functions. ISM identified complex prece-
into four quadrants based on their respective driving and dence relationships among the Industry 4.0 SCR functions,
dependence powers. Figure 5 presents the results of the indicating that Industry 4.0 contributions to SCR involve fol-
MICMAC analysis. The cartesian system in this figure com- lowing a specific order in delivering resilience functions. The
prises the driving power axis and the dependence power ISM in Figure 4 and the MICMAC matrix in Figure 5 collect-
axis. Each axis in this system is divided by 16 equal points ively reveal that the enabling role of Industry 4.0 for SCR first
since there are 16 functions in the study. While building the involves increasing the information and cyber security of SC
MICMAC matrix, each function is positioned based on its operations (ICS function) and automating a wide variety of
unique coordinate derived from its driving and dependence SC activities (SCA function). Industry 4.0 streamlines SC com-
powers (calculated in the FRM). munication through ICS and SCA functions and increases the
The autonomous quadrant consists of functions with weak quality (e.g. reliability, timeliness, completeness, or objectiv-
driving and dependence powers. Figure 5 explains that none ity) of information exchanged across the SC (ICQ function).
of the Industry 4.0 SCR functions are categorized under the ICQ, in turn, enables SCPM function by allowing SC partners
autonomous quadrant. The lack of autonomous functions to effectively track the SC micro-elements such as human
signals the complexity of precedence relationships that exist resource productivity, product quality, equipment condition,
within SCR functions. The driver quadrant comprises func- or inventory levels, even under severe SC complexity. Under
tions with strong driving power and weak dependence the SCPM function, real-time product and process tracking
power. SCA, ICS, ICQ, SCPM, SCV, SCC, and SCMP are catego- and on-demand SC performance monitoring offer unique
rized as driver functions, highlighting their driving role in opportunities for forward and backward tracking of materials,
enabling other functions. The linkage quadrant comprises components, or subassemblies across the SC (SCV function).
functions with strong driving and dependence powers. Therefore, the more immediate contribution of Industry 4.0
Referring to Figure 5, SCT is the only linkage function of the to SCR involves creating a data-driven hyperconnected SC
study. The dependent quadrant includes functions with weak ecosystem that promotes ICS, SCA, ICQ, SCPM, and SCV, the
driving power but strong dependence power. Consistently, driving functions that heavily rely on real-time and continu-
SCCM, SCIC, SCF, SCAG, SCRM, SCRP, SCAC, and BCM are ous data collection and information exchange across the SC.

Figure 5. MICMAC analysis for assessment of driving and dependence powers of SC resilience functions.
PRODUCTION PLANNING & CONTROL 17

By doing so, Industry 4.0 allows SC partners to gain a shared model can be interpreted at the two levels of nodes and
perspective to closely collaborate on maximizing SC cost- links, ISM is methodically limited to interpreting the nodes
effectiveness and performance (SCC function). It further ena- and merely defining the elements of the system. It means
bles SC partners to create a dynamic and detailed map of ISM does not involve interpreting how a direct link operates
the entire SC to address existing blind spots (SCMP function) and should be interpreted. To address this limitation, the
and identify and communicate factually backed detail of study developed a strategy roadmap (Figure 6) that explains
their operations internally and externally to promote SC the implications of each contextual relationship.
transparency and trust (SCT function). A strategic roadmap is an effective tool for developing
SCC, SCMP, and SCT functions, positioned at placement the framework of a transformation phenomenon and aiding
level 5 of Figure 4, allow SC members to effectively deal stakeholders in understanding the necessary actions and
with the ever-increasing interdependencies, uncertainties, activities required to achieve the transformation objectives.
variability, and volatility of SC operations (SCCM function). By The roadmap should explicitly identify and describe the spe-
effectively managing SC administration, information, and cific actions and activities that need to be taken and the
operational complexities, the SCCM function allows SC part- relationships between them. Additionally, it must explore
ners to optimize and enhance their flexibility (SCF function) and explain the implications of how these actions and activ-
and increase their competencies to develop new business ities interact with one another and contribute to achieving
models or excel in product or process innovation (SCIC func- the overall transformation goal. To effectively promote SCR
tion), albeit indirectly. SCF function further allows SCs to under Industry 4.0, it is essential to identify and describe the
respond to market disruptions more effectively (SCAG func- underlying strategic or technical capabilities, opportunities,
tion) and implement necessary strategies for managing SC and outcomes of Industry 4.0 (called functions in this study)
routine and unique risks (SCRM). SCF delivers these enabling
that support this transformation. To this end, our research
roles through various mechanisms, such as increasing SC
thoroughly synthesized the relevant Industry 4.0 literature
partners’ ability to change the product mix efficiently or
and identified 16 functions through which Industry 4.0
readjust manufacturing processes and capacity to reduce
boosts SCR. Further, we applied the ISM technique to deter-
process risk. SCAG and SCRM, in turn, grant the SC partners
mine the relational organization of these functions, providing
a collective capability to proactively sense and communicate
a clear understanding of the relationships and dependencies
imminent changes in consumer demand and promptly
among them.
respond to market dynamics (SCRP function). Through the
Additionally, we drew on an ILB to interpret the meaning
SCRP function, Industry 4.0 allows SC partners to implement
and implications of the interactions between each pair of
needed strategies to readjust their designs and processes
Industry 4.0 SCR functions, thus providing valuable insights
and adapt to disruptions caused by environmental turbu-
into the strategic roadmap for achieving SCR under the
lence, such as socio-political shifts (SCAC function). In turn,
Industry 4.0 framework. As explained previously, ILB is a type
SCAC enables SC partners to develop proactive disruption
response strategies to avoid future disruption when possible of knowledge representation used in ISM, a methodology for
or continue to function effectively after experiencing a dis- analyzing contextual relationships within a complex system.
ruption (BCM function). ILB is developed through a process of expert consultation
Figure 4 outlines the logical interdependencies between and knowledge synthesis. Experts provide opinions on the
SCR functions, indicating that a specific function cannot be relationships between each pair of elements or components,
adequately developed until its preceding functions are deliv- which are then analyzed and synthesized to create the ILB.
ered by Industry 4.0. As the most driving functions, ICS and This knowledge base represents and describes the contextual
SCA are the most accessible and immediate functioning out- relationships between the system elements, outlining the
comes of SC digitalization under Industry 4.0. By ascending properties and characteristics of contextual relationships. To
towards placement level 11 of Figure 4, the dependence identify the meaning and implications of each contextual
power of SCR functions significantly increases. Consistently, relationship and understand the enabling role of each func-
highly dependent SCR functions such as SCRP, SCAS, and tion concerning other functions, we drew on the experts’
BCM are the most remote and inaccessible resilience out- opinions collected across the NGT-based expert panel meet-
comes of Industry 4.0, given their development relies on the ings and constructed the ILB for the pair-wise comparison of
favourable presence of many preceding SCR functions. the Industry 4.0 SCR functions. This is a common practice
Nonetheless, drawing on Industry 4.0 to develop these highly within the Total ISM technique, which helps address ISM lim-
dependent functions is indispensable to SCs seeking resili- itations in interpreting contextual links. The ILB of the study
ence since SCAS and BCM are among the most critical ena- is presented in Table A2, in which the direct relationships
blers of SCR in the absolute sense. among pairs of functions correspond to the relationships
identified within the SSIM (Table 3). Therefore, we drew on
the functions identified within the content-centric review,
5.1. The roadmap to Industry 4.0-driven SCR
hierarchical level and sequential relationships of functions
ISM is a valuable and rigorous method since it results in a established via ISM, and implications of each contextual rela-
digraph of contextual relationships for a complex system tionship from the ILB to develop the roadmap to Industry 4.0-
comprising many elements. While any interpretive structural driven SCR, as shown in Figure 6.
18 M. GHOBAKHLOO ET AL.

Figure 6. Industry 4.0-driven SCR roadmap.

5.2. Interpreting the roadmap valuable tool for stakeholders looking to enhance their SCR
in the context of Industry 4.0.
The strategic roadmap in Figure 6 aims to provide a trans-
Overall, the structural model in Figure 4 and the Industry
formation framework for SC stakeholders, bridging the gap
4.0-driven SCR roadmap presented in Figure 6 and Table A2
between the vision of Industry 4.0-driven SCR and the describe the role of Industry 4.0 and the digitalization of sup-
actions required to achieve it. The roadmap offers a visual ply networks in enabling SCR. Industry 4.0 enables SCR via a
representation that outlines the sequential execution of significantly complex mechanism that involves the develop-
Industry 4.0 SCR functions to achieve vital results that con- ment of 16 intertwined resilience functions. Referring to
tribute synergistically to SCR. The roadmap is complex Figure 5, one may argue that SCA is the most critical SCR
because it outlines the pairwise contextual relationships function of Industry 4.0, given that it has a very weak
among 16 functions. Each contextual relationship, visually dependence power while directly enabling seven SCR func-
shown by a vector arrow, has an idiosyncratic meaning and tions of ICQ, ICS, SCCM, SCF, SCPM, SCT, and SCV. Such a
implications collectively inferred by the experts. Given the conclusion is accurate in terms of prioritization, meaning SC
limitations posed by visual and spatial constraints, the inter- digitalization under Industry 4.0 should first lead to the auto-
pretation of each contextual relationship could not be mation of SC operations to further contribute to developing
accommodated within Figure 6. Therefore, a code has been more dependent SCR functions. Nonetheless, dependent
assigned to each relationship, and the corresponding details functions such as SCAC and BCM are undoubtedly essential
are provided within the ILB presented in Table A2. pillars of SCR (e.g. Dennehy et al. 2021; Ralston and
Consequently, Table A2 and Figure 6 collectively illustrate Blackhurst 2020), and it is indispensable for SC partners to
each function’s driving role and dependency power and how leverage Industry 4.0 opportunities to develop all Industry
they interact to achieve the ultimate goal of SCR. For 4.0 SCR functions identified, given they each play a unique
example, Figure 6 shows that SCRM directly leads to the role in enabling SCR.
development of the BCM function (coded as SCRM!BCM). Following, we explain how the roadmap describes the
According to Table A2, this code implies that SCRM enables contributions of Industry 4.0 to SCR. While we merely explain
BCM via (i) better identification and management of continu- the contextual relationships between consecutive placement
ity risks, (ii) prioritization of SC flow risks such as reputation, levels for brevity, each contextual relationship in Figure 6
price, quality, or delivery risks, and (iii) development of can be interpreted based on the information provided in
effective risk prevention and risk mitigation strategies. By Table A2. Overall, the roadmap explains that Industry 4.0
using this roadmap, SC actors can better understand how contribution to SCR first involves automating supply chain
the different Industry 4.0 SCR functions work together to operations and improving the safety and security of autono-
boost resilience and can plan and execute the necessary mous systems across the SC via the SCA and ICS functions.
actions to achieve it. Overall, the roadmap provides a The roadmap highlights that these two functions are
PRODUCTION PLANNING & CONTROL 19

mutually interlinked, meaning SCA and ICS facilitate each to SCAG because it allows businesses to effectively imple-
other. The facilitating role of SCA for ICS involves the stream- ment changes to their product mix, procurement operations,
lined implementation of cybersecurity solutions (e.g. SOAR) and production schedules. The resulting agility paves the
and better response time to cyber threats. Alternatively, the way for higher responsiveness of SC by enabling the SCRP
enabling role of ICS for SCA entails functional and oper- function. Indeed, SCAG promotes SCRP by empowering part-
ational safety of cyber-physical systems against accidents or ners to speed up implementing changes caused by disrup-
deliberate intrusions. SCA and ICS, located at placement level tions. It further allows for the adjustability of operational
1 of the roadmap, further improve the quality of information tactics, expandability of products, and decisiveness in
shared across the SC (ICQ function). SCA promotes ICQ using responding to new opportunities, changes, or threats. SCRP,
automated technologies such as robotic process automation in turn, improves SC adaptive capability (SCAC function) by
to improve seamless connectivity or enhance data integra- empowering proactive demand responsiveness, the respon-
tion, acquisition, and standardization. ICS’s enabling role for siveness of logistics operations, and strategic intuition for
ICQ is myriad, involving the security of cloud platforms for disruption management. Finally, yet importantly, SCAC allows
communication and information sharing, information infra- SC partners to ensure their business continuity (BCM func-
structure operability, and data reliability. tion) in several ways, from building strategies that support
ICQ, in turn, allows SC partners to monitor their opera- adaptability to unforeseen changes or higher modularity of
tions more efficiently (SCPM function). ICQ promotes SCPM SC operations to supporting more proactive disruption
by increasing data accessibility, data compatibility, and per- response strategies.
formance metrics comparability. Improved process monitor-
ing further leads to SC-wide visibility by enabling the SCV
5.3. Comparative analysis of results
function. Indeed, SCPM contributions to SCV entail seamless
logistics monitoring, product tracking, continuous SC-wide The study’s results agree with most prior research on the
condition monitoring, and reduction of human errors. SCV, in relationship between Industry 4.0 and SCR. Nevertheless, our
turn, plays a critical role in facilitating the functions posi- results also provide fresh and, at times, contentious perspec-
tioned at placement level 5 of the roadmap, namely SCC and tives on how Industry 4.0’s transformational effects may pro-
SCT. SCV offers several implications for enabling SCC, from mote SCR. Overall, Industry 4.0-SCR literature is embryonic,
data harmonization and process interconnectedness to SC- limited to a few initial studies that mainly provided the the-
wide data synchronization and seamless information sharing oretical understanding of the opportunities that Industry 4.0
capability. SCV is vital to promoting SCT as it facilitates the technologies may offer for SCR. The present study provides
acquisition and communication of relevant information empirical support for the works of Spieske and Birkel (2021)
within the SC while ensuring the accuracy of data collection and Tortorella et al. (2022) that each Industry 4.0 technology
and identification across SC nodes/links. uniquely contributes to SCR. However, the results extend the
Within placement level 5, SCT directly leads to the devel- previous studies by considering the SCR implications of vari-
opment of SCMP. This enabling role of SCT involves the visu- ous Industry 4.0 technologies such as industrial automation
alization of SC variability points, identification of information and robotics, cybersecurity solutions, IoP, and IoS. While we
gaps, and a deeper understanding of end-to-end SC. The support previous studies that acknowledge the critical role
roadmap and underlying results further reveal that SCMP of individual Industry 4.0 technologies for SCR (e.g. Dilyard et
offers valuable implications for managing the ever-increasing al. 2021; Qader et al. 2022), our findings imply that Industry
complexity of contemporary SCs, mainly via promoting the 4.0 represents a paradigm shift involving the collective
SCCM function. SCCM delivers these implications by increas- implementation of disruptive digital technologies and valu-
ing the transparency of internal and external collaborations able design principles. Results show that technological con-
as well as preventing SC complexity by offering a better stituents and design principles of Industry 4.0 are
understanding of SC value propositions. Alternatively, the interrelated, overlapping, and complementary, and their col-
collaboration capabilities of Industry 4.0, manifested in the lective implementation can synergistically deliver SCR func-
SCC function, increase the innovation capability of SC part- tions. While scholars such as Qader et al. (2022) propose a
ners (SCIC function). SCC delivers this enabling role in several linear SC ecosystem in which Industry 4.0 technologies, such
ways, such as streamlining innovation investments, collabora- as big data and IoT, directly lead to the SCR, our findings
tive innovation training strategy development, and innov- intend to side with Ralston and Blackhurst (2020) arguing
ation-friendly SC governance systems. SCIC, in turn, improves that Industry 4.0 transformation acts a capability enhancer,
the flexibility of SC (SCF function), as it empowers partners boosting firm’s technical and strategic capabilities to be
to leverage disruptive technologies in support of SC proc- more resilient to SC disruptions. Indeed, the findings of the
esses and introduce resource efficiency and eco-friendlies study showed that Industry 4.0 enables 16 functions that are
into the new product designs. The roadmap explains that critical to the firm’s SCR. These SCR functions represent stra-
the enabling role of SCF for SCRM concerns lower process tegic/technical capabilities, opportunities, and outcomes that
risks via flexible manufacturing capacity as well as reduced collectively emerge from integrating and utilising Industry
supply cost risks due to multisourcing-driven order flexibility. 4.0 technologies and design principles. By leveraging these
SCF is indispensable to SC agility and risk management since functions, SC partners can swiftly adapt and recover from
it promotes the SCAG and SCRM functions. SCF is essential disruptions, providing significant opportunities for SCR.
20 M. GHOBAKHLOO ET AL.

The results illustrated that the Industry 4.0 SCR functions principles, the study explored the implications of this phe-
are highly interrelated, and precedence relationships exist nomenon for SCR and provided a holistic but detailed over-
among them, which supports the recent study by Mubarik, view of Industry 4.0 contribution to SCR via 16 unique
Naghavi, et al. (2021). Nonetheless, the roadmap proposes functions. While acknowledging and supporting the findings
that SC mapping does not directly affect SC visibility, which of previous studies that attempted to explain how emerging
contradicts the recent findings from Mubarik, Naghavi, et al. technologies allow SC partners to enhance SCR capability,
(2021) on the causal direction of mapping ! visibility. the present study opens a new perspective on how SCs
Instead, our findings showed that SCV indirectly promotes should approach SCR under ongoing digital industrial
SCMP via the intermediary role of SCT. Thus, contrary to transformation.
Mubarik, Naghavi, et al. (2021), our results showed that visi- Third, the study identified the precedence relationships
bility precedes mapping capability within the Industry 4.0- among the functions and explained the sequence in which
driven SCR context. Overall, our results and the associations they are delivered by Industry 4.0. By doing so, the study
identified within the roadmap offer support for comparable addressed a few theoretical and knowledge gaps that exist
studies within the literature. For example, the ISM results within the literature. For example, there is a lack of consen-
confirm the causal directions of flexibility ! agility ! sus in the positioning of SC flexibility, agility, and responsive-
responsiveness proposed by Shekarian, Reza Nooraie, and ness within the SCM literature. While some scholars argue
Parast (2020), flexibility ! agility proposed by (Irfan, Wang, that these concepts are distinguishable (Ayoub and Abdallah
and Akhtar 2019), and innovation ! risk management capa- 2019; Shekarian, Reza Nooraie, and Parast 2020), others
bilities proposed by Kwak, Seo, and Mason (2018) within the acknowledge that these concepts can be used interchange-
SC context. ably or collectively as a part of unified constructs (e.g. Yu
et al. 2019). Drawing on the ISM findings, the present study
sides with the former and acknowledges the SCF ! SCAG !
6. Concluding remarks
SCRP chain of relationships. Results explain that SCF refers to
The study aimed to explore and explain how SC digitaliza- SC partners’ ability to provide a cost-effective response to
tion under Industry 4.0 can lead to SCR. To this purpose, the emerging threats and opportunities, whereas SCAG denotes
study designed and executed a content-centric literature SC partners’ ability to adapt internal functions and respond
review and identified 16 unique functions through which promptly and efficiently to business environment changes.
Industry 4.0 enables SCR. To explain how the functions iden- SCF enables SCAG via reduced complexity of SC operations,
tified can lead to SCR, the research team captured the opin- the flexibility of product mix, and dynamic production sched-
ion of SC experts and executed the ISM methodology. ISM ules. While SCF and SCAG are mostly firm-level reactive abil-
results revealed that the SCR functions identified are highly ities, SCRP is primarily characterized as a collective SC
interrelated, and the contribution of Industry 4.0 to SCR capability that is proactive, even amid disruptions. Findings
involves the sequential development of these functions. show that the enabling role of SCAG for SCRP involves the
Through the structural model and Industry 4.0-driven SCR ability to respond to new opportunities and threats
roadmap, the study detailed the order in which Industry 4.0 decisively, adjust operational tactics, and implement SC
should deliver each function while describing existing pair- changes promptly and efficiently.
wise interaction among functions. The results and findings
are believed to offer valuable theoretical and practical
6.2. Managerial and practical implications
implications.
Industry 4.0 epitomizes a paradigm shift involving the digital
transformation of industrial value chains. The scope of
6.1. Theoretical implications
Industry 4.0 expands beyond organizational digitization proj-
The theoretical contribution of the study is threefold. First, ects. Digitalization under this phenomenon involves the syn-
the study identified 16 unique functions through which ergetic implementation of disruptive digital technologies
Industry 4.0 increases the resilience of SCs. In doing so, the such as AI, augmented reality, blockchain, big data analytics,
study provides a detailed conceptualization of each function cloud computing, industrial robots, IoT, and digital twin
and further explains the underlying mechanism through throughout the value chain and achieving certain techno-
which each function enables SCR. functional principles such as horizontal integration, interoper-
Second, previous studies have been more inclined to view ability, decentralization, modularity, and virtualization.
the SCR contributions of Industry 4.0 and its technological Through constructing a data-driven and hyperconnected SC
constituents through a specific theoretical lens. The present ecosystem, Industry 4.0 offers 16 functions through which
study drew on the fact that Industry 4.0 expands beyond modern SCs can significantly enhance their resilience.
implementing individual technologies. The Industry 4.0 Contrary to the legacy information technologies and last-gen
archetype showed how Industry 4.0 capitalizes on various SCM systems, the integrative and inclusive nature of Industry
emerging technological innovations to develop fundamental 4.0 provides SC partners with unique opportunities to
design principles that materialize the concept of hypercon- achieve various SCR functions synchronously. Although each
nected DSN. While acknowledging the synergistic and com- technological constituent of Industry 4.0 is instrumental to
plementary effects of Industry 4.0 technologies and particular SCR functions, their complementarities allow SC
PRODUCTION PLANNING & CONTROL 21

partners to develop all the necessary functions and maximize disruptions and increase the efficiency of their decision
their resilience. processes.
Our findings show that businesses should understand and Industry 4.0 implications for SCR further involve facili-
account for the domino effect of Industry 4.0 digital trans- tating SC collaboration and integration by eliminating
formation for SCR, as highlighted through the hierarchy and information silos and streamlining real-time information
contextual relationships identified across the strategic road- and knowledge sharing. Improved SC collaboration under
map. Industry 4.0 is a transformative framework that can Industry 4.0, complemented by AI-driven visualization of
offer 16 interrelated functions that help SC partners become SC map and SC-wide accessibility of vital information con-
resilient towards disruptions. Organizations should realize the cerning environmental impacts of products and processes,
domino effect of Industry 4.0 for SCR as a cascading effect risks points, or labour issues, enhances the transparency of
triggered by adopting the Industry 4.0 framework. Under this SC operations. This condition, in turn, boosts SCR via
framework, the sequence in which the 16 functions of empowering SC partners to recognize threats collabora-
Industry 4.0 are delivered and leveraged is critical to achiev- tively, identify logistical uncertainties, address weak SC
ing SCR. For example, the roadmap implies that invaluable links, and mitigate reputational risk. More importantly, the
strategic SCR functions such as SCAC and BCM are not dir- resulting SC visibility, transparency, and mapping capabil-
ectly dependent on technical driver functions such as ICQ. ity enhance SC partners’ capacity to better capitalize on
Nonetheless, firms cannot enjoy the dependent functions the technological constituents of Industry 4.0 to orches-
(e.g. SCAC and BCM) without first leveraging the technical trate the integration of SC resources such as people, know-
SCR functions of Industry 4.0, given that likes of ICQ are ena- ledge base, and processes. These interactions provide the
blers of intermediary SCR functions like SCIC and SCRM that necessary means for managing the ever-increasing com-
directly enable SCAC and BCM. Therefore, the domino effect plexity of modern SC. By doing so, Industry 4.0 delivers
of Industry 4.0 for SCR should be understood as a series of the SCCM function, enabling SC partners to gain resilience
interdependent functions that empower organizations to by building transparent relationships and acting on the
achieve resilience in their SC operations. As such, SC partners resulting end-to-end visibility.
must ensure that their digitalization strategies align with the After developing data-driven Industry 4.0 SCR functions
sequence in which the 16 functions of Industry 4.0 are deliv- such as SCMP, SCT, and SCCM, SC partners should capital-
ered to maximize benefits synergistically. By following this ize on Industry 4.0 to materialize the concept of smart fac-
sequence, organizations can effectively leverage Industry 4.0 tory, warehousing, and logistics to increase the flexibility
to enhance their SCR capabilities and achieve greater oper- of upstream/downstream supply and manufacturing opera-
ational efficiency. tions. Furthermore, Industry 4.0 technologies such as IoP,
In this regard, results revealed that Industry 4.0 contribu- extended reality, smart wearables, or simulation tools can
tions to SCR first involve using technologies such as cogni- enable SC members to improve inter-functional communi-
tive robots, IoT, edge computing, and CPS to automate cation, collaboration, and knowledge competencies to
physical activities, information workflows, and decision proc- enhance their product and process innovation capability.
esses across the SC to reduce human interventions. The In turn, the resulting SCF and SCIC functions improve SCR
resulting automation and data centricity naturally put SC by enabling members to increase the cost-efficiency of
partners at more significant cybersecurity risks. Industry 4.0 manufacturing and logistics operations, lower product lead
addresses this concern via the ICS function, which involves time, and revive or replace declining products swiftly.
many practices such as real-time assessment of vulnerabil- Through the enabling role of these functions, SCs should
ities or elimination of unauthorized human interventions. further draw on Industry 4.0 to decentralize decision proc-
Industry 4.0 synchronizes decision processes through these esses, implement dynamic SC planning systems, identify
practices, protects equipment and technological infrastruc- unknown SC risks, perform real-time mapping of SC risks,
ture against disruptions, enhances production and delivery and collaboratively develop SC risk mitigation strategies.
capacity reliability, and boosts IT and OT recovery, allowing The resulting SC agility and risk management capabilities
SC partners to strengthen their disruption resilience. boost SCR by allowing partners to recognize their vulner-
Industry 4.0 further enables the real-time and continuous abilities, respond to SC disruptions cost-effectively, and
tracking of SC operations, from ordering raw materials to become risk-resilient.
delivering final products. Industry 4.0 delivers this function By going through the complex procedures explained
via IoT, industrial controllers, cloud technologies, enterprise above and developing SCAG and SCRM functions, SC
systems, and machine learning to allow SC partners to verti- partners can capitalize on Industry 4.0 to perform the round-
cally and horizontally integrate their internal operations and the-clock monitoring of market dynamics and construct pre-
engage in real-time information exchange. These circumstan- dictive models of future customer demands to respond to
ces enable SC partners to seamlessly access a large volume environmental turbulence and future disruptions proactively.
of meaningful data across SC nodes and efficiently perform The resulting responsiveness, complemented by the Industry
the forward and backward tracing of SC material flow. 4.0-driven SC autonomy and modularity, allows SC partners
Consistently and through SCPM and SCV functions, Industry to promptly restructure their modules and adapt to internal
4.0 leads to utmost visibility across the SC and allows part- and external condition changes. In turn, the follow-on adap-
ners to use numerous performance metrics to better sense tive capability capitalizes on the digitalized business
22 M. GHOBAKHLOO ET AL.

ecosystem of Industry 4.0 and allows SC members to stra- Although the study explained how Industry 4.0 enables each
tegically manage and survive inevitable disruptions and con- of the SCR functions, it could not conceivably explain other
tinue operating properly after a disaster has occurred. competencies required by them. Consistently, Industry 4.0
Consistently, the three complicated SCR functions of SCRP, can be a double-edged sword, acting against many functions
SCAC, and BCM enhance the resiliency of SC partners by such as ICS, SCC, SCCM, and SCAC when managed improp-
allowing them to sense imminent disruptions, forecast future erly. Addressing this knowledge gap requires future studies
threats, collectively strategize the necessary responses, and to thoroughly investigate the requirements (knowledge,
develop strategic recovery capabilities. skills, competencies, or strategies) SC partners should have
to leverage Industry 4.0 to successfully develop each SCR
6.3. Limitations and future research directions function.

The present study provided a hypothetical description of the


process through which Industry 4.0 enhances the resilience
Acknowledgements
of SC. Delivering this goal involved identifying 16 Industry This research has been a part of the IN4ACT project that received fund-
4.0 SCR functions and drawing on the ISM to model the ing from the European Union’s Horizon 2020 research and innovation
interrelationships among them. While the study followed the programme under grant agreement No 810318.
standard procedures to identify functions and perform ISM, it
is limited in some respects. First, the study held an optimistic Disclosure statement
view of the SCR opportunities that Industry 4.0 offers and
No potential conflict of interest was reported by the author(s).
illustrated a best-case scenario within which Industry 4.0
operates positively throughout the SCM operations.
Nevertheless, the literature widely acknowledges the com- Funding
plexity of SC digitalization under Industry 4.0, arguing that
This research has been a part of the IN4ACT project that received fund-
not all businesses have the capacity to capitalize on this dis- ing from the European Union’s Horizon 2020 research and innovation
ruptive phenomenon. Digitalization under Industry 4.0 is sig- programme under grant agreement No 810318.
nificantly resource and knowledge-intensive, requiring SC
partners to have a certain degree of digital maturity, techno-
logical alignment, infrastructural readiness, and strategic Notes on contributors
competencies, to name a few requirements. Indeed, most Morteza Ghobakhloo is an Associate Professor at the
ordinary SC partners rarely have the needed capacity to Division of Industrial Engineering and Management,
embark on the all-inclusive Industry 4.0 digital transform- Uppsala University, Sweden, and a collaborator with the
IN4ACT project at the School of Economics and
ation. For most businesses, transitioning to Industry 4.0 is a
Business, Kaunas University of Technology, Lithuania. He
gradual process, starting with the selective implementation holds a Ph.D. in Industrial Engineering. His research
of a few disruptive technologies that align with the strategic interests include the strategic management of digital
priorities. While the study provides a holistic but detailed industrial transformation in the Industry 4.0 era, hyper-
explanation of the opportunities that Industry 4.0 offers for connected manufacturing ecosystems, and corporate sustainability perform-
SCR, it could not conceivably explain how the limited imple- ance. His research has been published in many leading journals, such as BSE,
IJPR, TFSC, and JCLP.
mentation of Industry 4.0 technologies, and various combina-
tions of technologies that might occur, can impact SCR. Mohammad Iranmanesh is an Associate Professor
Future research can address this gap by developing dynamic attached to the La Trobe Business School, La Tobe
decision models that idiosyncratically outline the best course University. His research interests are at the interface of
of digitalization for individual SCs while considering their sustainability and Information Systems (IS), focusing on
issues related to digital transformation, sustainable man-
resilience goals and digitalization competencies.
ufacturing, and sustainable development. He has pub-
Second, Industry 4.0 can negatively impact SCR if gov- lished more than 100 articles in a range of leading
erned improperly. For example, under the ICS function, the academic journals and conferences. Mohammad was
study explained how Industry 4.0 improves the cybersecurity named in the Top 40 Australia’s early achievers (Rising Stars) of 2020 by
of SC operations via various practices such as real-time moni- research cited in The Australian newspaper.
toring of IT-OT functionalities. Nonetheless, every connected Behzad Foroughi is an Assistant Professor in the
device within Industry 4.0 hyperconnected ecosystem repre- Program in International Business Administration at
sents a potential cyber risk. In addition, the breadth of I-Shou University, Taiwan. His main areas of research
Industry 4.0 that involves vertical and horizontal integration are International Marketing, Tourism & Hospitality,
of SC operations increases the cyberattack surface signifi- and Information Technology. He is an active
cantly. Capitalizing on Industry 4.0 to develop ISC function researcher and has published widely in several peer-
reviewed journals. He has published his research in
hypothetically requires SC partners to have many competen-
various journals such as Journal of Travel Research,
cies, such as operational security knowledge, techniques for Journal of Destination Marketing & Management, and Business Strategy &
secure integration with legacy infrastructure, and expertise in the Environment. Currently, he serves as an Associate Editor at Asia-
applying security functionalities of Industry 4.0 technologies. Pacific Journal of Business Administration.
PRODUCTION PLANNING & CONTROL 23

Ming-Lang Tseng (Scopus: h-index: 65; Google h- Operations Research 319 (1): 721–760. https://doi.org/10.1007/s10479-
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of Innovation and Circular Economy in Asia Bahrami, M., and S. Shokouhyar. 2022. “The Role of Big Data Analytics
University. Prof. Tseng was a research fellow in the Capabilities in Bolstering Supply Chain Resilience and Firm
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PRODUCTION PLANNING & CONTROL 27

Appendices

Table A1. Hierarchy level for Industry 4.0 SCR functions.


Factors Reachability set Antecedent set Intersection set level
Iteration I
BCM BCM BCM, ICQ, ICS, SCAC, SCAG, SCA, SCC, BCM I
SCCM, SCF, SCIC, SCMP, SCPM,
SCRP, SCRM, SCT, SCV
ICQ BCM, ICQ, SCAG, SCC, SCCM, SCF, SCIC, ICQ, ICS, SCA ICQ
SCMP, SCPM, SCRP, SCRM, SCT, SCV
ICS BCM, ICQ, ICS, SCA, SCCM, SCF, SCIC, ICS, SCA ICS, SCA
SCPM, SCRP, SCRM, SCT, SCV
SCAC BCM, SCAC SCAC, SCAG, SCA, SCC, SCCM, SCIC, SCAC
SCMP, SCPM, SCRP, SCRM, SCT, SCV
SCAG BCM, SCAC, SCAG, SCF, SCIC, SCRP ICQ, SCAG, SCA, SCC, SCCM, SCF, SCIC, SCAG, SCF, SCIC
SCMP, SCPM, SCT, SCV
SCA BCM, ICQ, ICS, SCAC, SCAG, SCA, SCC, ICS, SCA ICS, SCA
SCCM, SCF, SCIC, SCMP, SCPM,
SCRM, SCT, SCV
SCC BCM, SCAC, SCAG, SCC, SCCM, SCF, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCIC, SCMP, SCRP, SCRM, SCT
SCCM BCM, SCAC, SCAG, SCCM, SCIC, SCRP, ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM
SCRM SCPM, SCT, SCV
SCF BCM, SCAG, SCF, SCIC, SCRP, SCRM ICQ, ICS, SCAG, SCA, SCC, SCF, SCIC, SCAG, SCF, SCIC
SCPM, SCV
SCIC BCM, SCAC, SCAG, SCF, SCIC, SCRP, ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, SCAG, SCF, SCIC
SCRM SCIC, SCMP, SCT, SCV
SCMP BCM, SCAC, SCAG, SCC, SCCM, SCIC, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCMP, SCRP, SCRM, SCT
SCPM BCM, SCAC, SCAG, SCC, SCCM, SCF, ICQ, ICS, SCA, SCPM SCPM
SCMP, SCPM, SCRM, SCT, SCV
SCRP BCM, SCAC, SCRP ICQ, ICS, SCAG, SCC, SCCM, SCF, SCIC, SCRP
SCMP, SCRP, SCRM, SCT, SCV
SCRM BCM, SCAC, SCRP, SCRM ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, SCRM
SCMP, SCPM, SCRM, SCT, SCV
SCT BCM, SCAC, SCAG, SCC, SCCM, SCIC, ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCMP, SCRP, SCRM, SCT SCT, SCV
SCV BCM, SCAC, SCAG, SCC, SCCM, SCF, ICQ, ICS, SCA, SCPM, SCV SCV
SCIC, SCMP, SCRP, SCRM, SCT, SCV
Iteration 2
ICQ ICQ, SCAG, SCC, SCCM, SCF, SCIC, ICQ, ICS, SCA ICQ
SCMP, SCPM, SCRP, SCRM, SCT, SCV
ICS ICQ, ICS, SCA, SCCM, SCF, SCIC, SCPM, ICS, SCA ICS, SCA
SCRP, SCRM, SCT, SCV
SCAC SCAC SCAC, SCAG, SCA, SCC, SCCM, SCIC, SCAC II
SCMP, SCPM, SCRP, SCRM, SCT, SCV
SCAG SCAC, SCAG, SCF, SCIC, SCRP ICQ, SCAG, SCA, SCC, SCCM, SCF, SCIC, SCAG, SCF, SCIC
SCMP, SCPM, SCT, SCV
SCA ICQ, ICS, SCAC, SCAG, SCA, SCC, SCCM, ICS, SCA ICS, SCA
SCF, SCIC, SCMP, SCPM, SCRM,
SCT, SCV
SCC SCAC, SCAG, SCC, SCCM, SCF, SCIC, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCMP, SCRP, SCRM, SCT
SCCM SCAC, SCAG, SCCM, SCIC, SCRP, SCRM ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM
SCPM, SCT, SCV
SCF SCAG, SCF, SCIC, SCRP, SCRM ICQ, ICS, SCAG, SCA, SCC, SCF, SCIC, SCAG, SCF, SCIC
SCPM, SCV
SCIC SCAC, SCAG, SCF, SCIC, SCRP, SCRM ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, SCAG, SCF, SCIC
SCIC, SCMP, SCT, SCV
SCMP SCAC, SCAG, SCC, SCCM, SCIC, SCMP, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCRP, SCRM, SCT
SCPM SCAC, SCAG, SCC, SCCM, SCF, SCMP, ICQ, ICS, SCA, SCPM SCPM
SCPM, SCRM, SCT, SCV
SCRP SCAC, SCRP ICQ, ICS, SCAG, SCC, SCCM, SCF, SCIC, SCRP
SCMP, SCRP, SCRM, SCT, SCV
SCRM SCAC, SCRP, SCRM ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, SCRM
SCMP, SCPM, SCRM, SCT, SCV
SCT SCAC, SCAG, SCC, SCCM, SCIC, SCMP, ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCRP, SCRM, SCT SCT, SCV
SCV SCAC, SCAG, SCC, SCCM, SCF, SCIC, ICQ, ICS, SCA, SCPM, SCV SCV
SCMP, SCRP, SCRM, SCT, SCV
Iteration 3
ICQ ICQ, SCAG, SCC, SCCM, SCF, SCIC, ICQ, ICS, SCA ICQ
SCMP, SCPM, SCRP, SCRM, SCT, SCV
(continued)
28 M. GHOBAKHLOO ET AL.

Table A1. Continued.


Factors Reachability set Antecedent set Intersection set level
ICS ICQ, ICS, SCA, SCCM, SCF, SCIC, SCPM, ICS, SCA ICS, SCA
SCRP, SCRM, SCT, SCV
SCAG SCAG, SCF, SCIC, SCRP ICQ, SCAG, SCA, SCC, SCCM, SCF, SCIC, SCAG, SCF, SCIC
SCMP, SCPM, SCT, SCV
SCA ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, ICS, SCA ICS, SCA
SCIC, SCMP, SCPM, SCRM, SCT, SCV
SCC SCAG, SCC, SCCM, SCF, SCIC, SCMP, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCRP, SCRM, SCT
SCCM SCAG, SCCM, SCIC, SCRP, SCRM ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM
SCPM, SCT, SCV
SCF SCAG, SCF, SCIC, SCRP, SCRM ICQ, ICS, SCAG, SCA, SCC, SCF, SCIC, SCAG, SCF, SCIC
SCPM, SCV
SCIC SCAG, SCF, SCIC, SCRP, SCRM ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, SCAG, SCF, SCIC
SCIC, SCMP, SCT, SCV
SCMP SCAG, SCC, SCCM, SCIC, SCMP, SCRP, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCRM, SCT
SCPM SCAG, SCC, SCCM, SCF, SCMP, SCPM, ICQ, ICS, SCA, SCPM SCPM
SCRM, SCT, SCV
SCRP SCRP ICQ, ICS, SCAG, SCC, SCCM, SCF, SCIC, SCRP III
SCMP, SCRP, SCRM, SCT, SCV
SCRM SCRP, SCRM ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, SCRM
SCMP, SCPM, SCRM, SCT, SCV
SCT SCAG, SCC, SCCM, SCIC, SCMP, SCRP, ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCRM, SCT SCT, SCV
SCV SCAG, SCC, SCCM, SCF, SCIC, SCMP, ICQ, ICS, SCA, SCPM, SCV SCV
SCRP, SCRM, SCT, SCV
Iteration 4
ICQ ICQ, SCAG, SCC, SCCM, SCF, SCIC, ICQ, ICS, SCA ICQ
SCMP, SCPM, SCRM, SCT, SCV
ICS ICQ, ICS, SCA, SCCM, SCF, SCIC, SCPM, ICS, SCA ICS, SCA
SCRM, SCT, SCV
SCAG SCAG, SCF, SCIC ICQ, SCAG, SCA, SCC, SCCM, SCF, SCIC, SCAG, SCF, SCIC IV
SCMP, SCPM, SCT, SCV
SCA ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, ICS, SCA ICS, SCA
SCIC, SCMP, SCPM, SCRM, SCT, SCV
SCC SCAG, SCC, SCCM, SCF, SCIC, SCMP, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCRM, SCT
SCCM SCAG, SCCM, SCIC, SCRM ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM
SCPM, SCT, SCV
SCF SCAG, SCF, SCIC, SCRM ICQ, ICS, SCAG, SCA, SCC, SCF, SCIC, SCAG, SCF, SCIC
SCPM, SCV
SCIC SCAG, SCF, SCIC, SCRM ICQ, ICS, SCAG, SCA, SCC, SCCM, SCF, SCAG, SCF, SCIC
SCIC, SCMP, SCT, SCV
SCMP SCAG, SCC, SCCM, SCIC, SCMP, ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCRM, SCT
SCPM SCAG, SCC, SCCM, SCF, SCMP, SCPM, ICQ, ICS, SCA, SCPM SCPM
SCRM, SCT, SCV
SCRM SCRM ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, SCRM IV
SCMP, SCPM, SCRM, SCT, SCV
SCT SCAG, SCC, SCCM, SCIC, SCMP, ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCRM, SCT SCT, SCV
SCV SCAG, SCC, SCCM, SCF, SCIC, SCMP, ICQ, ICS, SCA, SCPM, SCV SCV
SCRM, SCT, SCV
Iteration 5
ICQ ICQ, SCC, SCCM, SCF, SCIC, SCMP, ICQ, ICS, SCA ICQ
SCPM, SCT, SCV
ICS ICQ, ICS, SCA, SCCM, SCF, SCIC, SCPM, ICS, SCA ICS, SCA
SCT, SCV
SCA ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, ICS, SCA ICS, SCA
SCMP, SCPM, SCT, SCV
SCC SCC, SCCM, SCF, SCIC, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCCM SCCM, SCIC ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM
SCPM, SCT, SCV
SCF SCF, SCIC ICQ, ICS, SCA, SCC, SCF, SCIC, SCF, SCIC V
SCPM, SCV
SCIC SCF, SCIC ICQ, ICS, SCA, SCC, SCCM, SCF, SCIC, SCF, SCIC V
SCMP, SCT, SCV
SCMP SCC, SCCM, SCIC, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCPM SCC, SCCM, SCF, SCMP, SCPM, ICQ, ICS, SCA, SCPM SCPM
SCT, SCV
SCT SCC, SCCM, SCIC, SCMP, SCT ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCT, SCV
SCV SCC, SCCM, SCF, SCIC, SCMP, SCT, SCV ICQ, ICS, SCA, SCPM, SCV SCV
(continued)
PRODUCTION PLANNING & CONTROL 29

Table A1. Continued.


Factors Reachability set Antecedent set Intersection set level
Iteration 6
ICQ ICQ, SCC, SCCM, SCMP, SCPM, SCT, SCV ICQ, ICS, SCA ICQ
ICS ICQ, ICS, SCA, SCCM, SCPM, SCT, SCV ICS, SCA ICS, SCA
SCA ICQ, ICS, SCA, SCC, SCCM, SCMP, ICS, SCA ICS, SCA
SCPM, SCT, SCV
SCC SCC, SCCM, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCCM SCCM ICQ, ICS, SCA, SCC, SCCM, SCMP, SCCM VI
SCPM, SCT, SCV
SCMP SCC, SCCM, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT
SCPM SCC, SCCM, SCMP, SCPM, SCT, SCV ICQ, ICS, SCA, SCPM SCPM
SCT SCC, SCCM, SCMP, SCT ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT
SCT, SCV
SCV SCC, SCCM, SCMP, SCT, SCV ICQ, ICS, SCA, SCPM, SCV SCV
Iteration 7
ICQ ICQ, SCC, SCMP, SCPM, SCT, SCV ICQ, ICS, SCA ICQ
ICS ICQ, ICS, SCA, SCPM, SCT, SCV ICS, SCA ICS, SCA
SCA ICQ, ICS, SCA, SCC, SCMP, SCPM, ICS, SCA ICS, SCA
SCT, SCV
SCC SCC, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT VII
SCMP SCC, SCMP, SCT ICQ, SCA, SCC, SCMP, SCPM, SCT, SCV SCC, SCMP, SCT VII
SCPM SCC, SCMP, SCPM, SCT, SCV ICQ, ICS, SCA, SCPM SCPM
SCT SCC, SCMP, SCT ICQ, ICS, SCA, SCC, SCMP, SCPM, SCC, SCMP, SCT VII
SCT, SCV
SCV SCC, SCMP, SCT, SCV ICQ, ICS, SCA, SCPM, SCV SCV
Iteration 8
ICQ ICQ, SCPM, SCV ICQ, ICS, SCA ICQ
ICS ICQ, ICS, SCA, SCPM, SCV ICS, SCA ICS, SCA
SCA ICQ, ICS, SCA, SCPM, SCV ICS, SCA ICS, SCA
SCPM SCPM, SCV ICQ, ICS, SCA, SCPM SCPM
SCV SCV ICQ, ICS, SCA, SCPM, SCV SCV VIII
Iteration 9
ICQ ICQ, SCPM ICQ, ICS, SCA ICQ
ICS ICQ, ICS, SCA, SCPM ICS, SCA ICS, SCA
SCA ICQ, ICS, SCA, SCPM ICS, SCA ICS, SCA
SCPM SCPM ICQ, ICS, SCA, SCPM SCPM IX
Iteration 10
ICQ ICQ ICQ, ICS, SCA ICQ X
ICS ICQ, ICS, SCA ICS, SCA ICS, SCA
SCA ICQ, ICS, SCA ICS, SCA ICS, SCA
Iteration 11
ICS ICS, SCA ICS, SCA ICS, SCA XI
SCA ICS, SCA ICS, SCA ICS, SCA XI

Table A2. The ILB and the interpretation of contextual relationships among Industry 4.0 SCR functions.
Causal relationship Enabling role
Supply Chain Automation (SCA)
SCA ! ICQ Data acquisition standardisation and accuracy; Improved data integration; seamless connectivity.
SCA ! ICS Improved response time to cyber threats; Supporting security orchestration, automation, and response (SOAR) systems; Simplifying
the implementation of cyber protection solutions.
SCA ! SCCM Automation of SC routine operations; Automation of complex administrative tasks (e.g. employee lifecycle management or customer
engagement management); logistics (transportation, delivery, and distribution) automation; SC resource orchestration.
SCA ! SCF Reconfigurable SC system components; Autonomous business planning processes; Automation of repetitive tasks and reduction of
human interventions; Streamlined product development.
SCA ! SCPM Sensor-enabled measurement of influential components; Autonomous benchmarking of SC performance indices; Continuous, real-time,
and consistent data feeds.
SCA ! SCT Centralized and ubiquitous information access; Streamlining the intelligent workflows; End-to-end product traceability.
SCA ! SCV Real-time access to meaningful data/information; Autonomous on-site inspections; Integrability of SC elements; Decentralised and
autonomous decision-making.
Information and Cyber Security (ICS)
ICS ! BCM Safeguarding mission-critical digital services; Uninterrupted data access; Protection against data loss; IT-OT safety and recoverability.
ICS ! ICQ Secure cloud communications; Data reliability and protection across mobile, big, corporate, and cloud data environments; Security
and operability of information infrastructure.
ICS ! SCA Protection against deliberate automation control networks intrusions; Built-in high security of autonomous systems; Functional safety
of cyber-physical systems.
ICS ! SCRM Cyber threats mitigation across the lifecycle of IT-OT systems; Higher security of employee practices across the SC; Mitigating
information and cyber security risks and vulnerabilities across tiers of supplier systems.
(continued)
30 M. GHOBAKHLOO ET AL.

Table A2. Continued.


Causal relationship Enabling role
Information and Communication Quality (ICQ)
ICQ ! SCIC Improved communication for the idea and information sharing; More comprehensive and detailed overview of SC innovation
processes; Data-driven early trend recognition; More agile innovation processes.
ICQ ! SCPM Compatibility and coherence of data; Data accessibility for influential components and factors; Reliability and comparability of
performance indicators.
ICQ ! SCRM Effective management of SC data points; Increased operational efficiencies via data alignment; Data-driven response orchestration;
Data alignment with regulatory requirements; Facilitating the end-to-end assessments of risk processes.
ICQ ! SCT Communication of factually backed SC information; Data safety and ethical compliance; Improved stakeholder communication.
ICQ ! SCV Accuracy, reliability, and timeliness (real-time or near real-timeliness) of data shared across SC partners; Better identification of SC
pain points; Elimination of information and functional silos; Higher information trustworthiness.
Supply Chain Process Monitoring (SCPM)
SCPM ! BCM Better synchronisation of SC processes, applications, and technological infrastructure; Facilitating continuous operations under
disruption scenarios.
SCPM ! SCCM Optimizing procurement and shipment schedules; Better compliance with everchanging regulations and legal restrictions; Minimized
data disinformation or manipulation.
SCPM ! SCF Efficient diversification of supplier base; Higher control on third-party logistics companies’ activities; Information access for business
planning model development; Condition monitoring of SC automation tools.
SCPM ! SCMP Real-time tracking of SC changes; Value chain-wide accessibility of SC element (e.g. processes, shipment, equipment, raw material)
information; Remote information verification for every SC tier.
SCPM ! SCV Real-time product location tracking; Logistics and transportation performance monitoring; Constant condition monitoring across SC;
Automating reporting processes; Reduced chance of human errors.
Supply Chain Visibility (SCV)
SCV ! SCAG Improved inventory accuracy; reconfigurability of supplier base and distribution networks; Faster action plan development
SCV ! SCC Data synchronisation across SC nodes; Data harmonisation; real-time information sharing capability; Process interconnectedness;
People (e.g. customer, managers) interconnectedness.
SCV ! SCCM Unnecessary complexity avoidance; Identifying processes that require simplification; Higher integrity across SC relationships.
SCV ! SCF Increased ease (mobility) of supply chain reconfiguration; Timely understanding of occurring/forthcoming disruptions; SC-wide
information systems alignment; Streamlining the re-alignment or reinvention of the SC.
SCV ! SCRM Clearer shared understanding of SC risks; Streamlining SC integration; Better tracking of shifts in customer/market demands;
Determining and handling bad data
SCV ! SCT Accurate data identification and collection across the SC nodes and links; Facilitating the internal/external communication of relevant
information.
Supply Chain Collaboration (SCC)
SCC ! SCAG Higher operational alignment; SC-openness to change; Higher market sensitivity; Strategic orientation; Improved demand
management.
SCC ! SCIC SC governance system openness to accommodating innovation; Streamlining the innovation/R&D investments; Joint innovation
training strategies.
SCC ! SCRP Collective situational awareness; SC-wide communication of changes to production/delivery schedules; Coordination for technological
alignment and heterogeneity; Collaborative planning and forecasting.
SCC ! SCRM Collective understanding of risk/failure implications and impacts; Constant tracking of changes in SC risk factors; Dynamic SC risk
recognition, ranking, and prioritisation; Collective risk mitigation planning.
SCC ! SCT Active collaboration on common SC issues; Collective materiality assessment and SC priority identification; Collective establishment of
disclosure levels.
Supply chain mapping (SCMP)
SCMP ! SCC Identifying areas where SC partners have a solid footing for collaboration; Optimised SC partner selection (in terms of, e.g. strategic
alignment or shared value); Stronger collaboration via effective benefit-sharing models.
SCMP ! SCCM Visual control of SC element interactions; Better understanding of SC processes and their impacts; Identification of SC complexity
sources; Functional SC complexity control.
SCMP ! SCAC Better SC localisation and diversification strategy development; Rationalisation of the supplier base; Detailed assessment of SC
product and process compliance with new trends.
SCMP ! SCRM Better identification of disruption risks; Improved SC vulnerability assessment; SC-wide compliance and risk exposure assessment;
Streamlined supplier segmentation.
Supply Chain Transparency (SCT)
SCT ! SCAG Ease of information access and sharing; Improved flow of information across partners and customers; Higher dependability of logistics
systems.
SCT ! SCC Promoting trust across SC; Identifying resources needed for effective collaboration; More detailed design of collaboration program
and underlying responsibilities.
SCT ! SCCM Detailed understanding of SC value propositions for complexity avoidance; Better understanding of SC partners and customers;
Transparency of internal and external collaboration.
SCT ! SCMP A deeper understanding of end-to-end SC; Visual representation of variability points across supply networks; Identification of
information gaps throughout supply, manufacturing, and distribution nodes.
SCT ! SCRM Improved accuracy of SC data used for risk assessment; Satisfying SC quality and capacity requirements; Better recognition of risk
sources and risk drivers; Streamlined implementation of risk mitigation strategies.
Supply Chain Complexity Management (SCCM)
SCCM ! SCAC Freeing up working capital; Reducing obsolescence throughout the SC; Cost efficiency; Higher responsiveness to internal and external
disruptive forces.
SCCM ! SCAG Faster implementation of action plans and SC process changes; Improved efficiency of reactive decision-making; Awareness of
imminent/happening disruptions, competitions, or opportunities.
SCCM ! SCRM Better integration of risk compliance into SCM functions; Detailed understanding of impact speed, disruption scope, and financial
implications of various risk/failure factors; Better understanding of SC partners’ risk potential (product, operational, process, and
operating region risks).
(continued)
PRODUCTION PLANNING & CONTROL 31

Table A2. Continued.


Causal relationship Enabling role
Supply Chain Flexibility (SCF)
SCF ! SCAG Ability to efficiently change the production mix; Procurement capability to supply required resources for changing production
schedules; Reduced complexity of SC operations.
SCF ! SCRM Lower supply cost risks via the ability to shift order quantities across multiple active suppliers; Lower process risk due to the flexibility
of manufacturing processes and capacity; Lower demand risks by enabling postponement strategy.
Supply Chain Innovation Capability (SCIC)
SCIC ! SCF Ability to leverage disruptive technologies in support of SC processes; Better organisation of manufacturing operations; Introducing
new (resource-efficient and eco-friendly) product design.
SCIC ! BCM New ways of threat discovery and analysis; Development and implementation of novel business impact analysis tools; Better
designing, testing, and upgrading of the business continuity plan.
SCIC ! SCRP Streamlined shareholder interactions for satisfying complex/dynamic environmental (especially customers’) expectations; Lower time
to market of new products; Countering environmental changes via novel business and monetisation models.
Supply Chain Risk Management (SCRM)
SCRM ! BCM Better identification and management of continuity risks; Prioritisation of SC flow risks (e.g. reputation, price, quality, or delivery risks);
Development of effective risk prevention and risk mitigation strategies.
SCRM ! SCRP SC partner performance assessment for reducing supply and delivery risks; Better fulfilment of customer demands/requirements;
Improved reliability of SC operations; Maintaining SC functions via early risk detection.
Supply Chain Agility (SCAG)
SCAG ! SCIC Reduced SC costs and resource availability for innovation; Streamlined SC innovation processes (e.g. dynamic R&D team building);
Better articulation of SC innovation strategy; Better alignment of innovation strategy with SC overall strategy.
SCAG ! SCRP Swiftness in the efficient implementation of SC changes; Adjustability of operational tactics; Expandability in products, regions, or
business models; Decisiveness in responding to new opportunities, changes, or threats.
Supply Chain Responsiveness (SCRP)
SCRP ! SCAC Data-driven proactive demand responsiveness; SC infrastructure and management alignment for effective value creation and delivery;
Strategic intuition for SC disruption management; Improved responsiveness of logistics operations and processes.
Supply Chain Adaptive Capability (SCAC)
SCAC ! BCM Deployment strategy to adapt to ongoing or unforeseen changes (e., customer demand, regulations, labour rates, or raw material
rates); SC modularity for proactive disruption response strategy.

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