Design & Prod. Dept, Dr. Ahmed Farid. A.G. Youssef Ain Shams University Welding Technology & Metallurgy Faculty of Engineering MDP 251 Quiz [1] Joint Type, Weld type, and Welding Position namer™ | Hameued khaled [error] $5 [om [140287 pasion Joint Type, Weld Type, and Welding Position for the —_ Joints Use: 1-Flat 2-Horizontal 3-Vertical 4 —OH Overhead - F Fillet & G Groove Weld Joint Type: int Type: Butt ont Call sor0t | | ll vate | hl | 1-6 3-4 1 Toint Type: lap jei wt Weld Type & Position: LF “ag Joint Type: ‘Joint Type: Teejot | fee font Weld Type & Position: Weld Type & Position: : a 6 Joint Type: | Cults Weld Type & Position: 4-€ ‘Joint Type: ‘Joint Type: lapyomt Pyar Weld Type & Position: Weld Type & Position: LF Y-F ‘Joint Type: Joint Type: Tejon . Tee ser Weld Type & Position: Weld "Ge Position:‘Ain Shams University Faculty of Engineering Welding Technology & Metallurgy 0 ir ir MDP 251 Design & Prod. Dept. Dr. Ahmed Farid. A.G. Youssef Suiz [21 Weld Symbols. Fa (ni Hahine oud | hra leg |"Faver| A Assign Retiea Symbol _ S Powtr| (2) | Sa Set \ Fillet Weld, Weld Size 10 mm Fillet Weld, Weld Size 10mm | One side Both Sides _| 10 20—— a | "BV F \ ee \ = | : | = rit i Pst [et bs \ \ 5 - Dimensions in Inches Fillet Weld, Weld Size ¥2 Inch | \ \ ey Z Fillet Weld, Weld Size 10 mm, Weld All Around‘Ain Shams University Faculty of Engineering Design & Prod. Dept, ‘Welding Technology & Metallurgy MDI Quiz [3] Calculation of Welded Joints Student ahine wd aled [more] ti = fe | | Powty | (AY | Calculate [F] the force needed to break the Joint : Two plates, Steel (St.52), (t= § mm & W=20 mm) SMAW Electrode E7018 Note that: [1 Ksi= 6 89 MPa] Fh T2 0-6 O=bxWer X20= \oo enn? | OY = 7OUSE4 -409,2 Py cof i _ m= PO% = 2 4923, Fut 290 loo [I] Caleulate TF] the force needed to break the Joint Weld Size = 10 mm SMAW Electrode E7918, Note that: [1 Ksi= 689 MPa] & [x =~ 06g] Weld Throat tw = [mm] Weld Area Subjected to Shear: Ag = [mm?] Joint Shear Strength: T = [MPa] Force needed to break the Joint; F= [N] Ww= be _ W561 0m BAe, = tury wellcize=YONS12 = 28H 9A mee? 3 ceo be cztoKsiz 7o¥b8 Ta 06K 49,2 = HER 3M Teh, 2¢4, ie et 4794/ es Fe W944& Metallurgy Welding Technolo MDP Dr. Ahmed Fat Youssef Quiz [4] Temperature Calculations Guident —[Hahmoved Petey Taser] 22 cam [agp ave ake PowA bile) ting 2 palconse 7 — a Use Rosenthal’s Three-Dimensional Equation to Calculate the temperature of 2 points (point 1 [x,y,z] (5, 2,0} mm & point 2x, y, 2] (10, 3,0) mm) with respect the arc as origin for laying 2 single weld ead on a ‘semi-infinite steel plate by GTAW process (( J$nd20V st a welding speed of 120mm/min. [Thermal 2 iffusivity =1.736 X 10° m*/s]. [No x preheat To = 20°C] \ J 1) Fh/% 1 3 o¢ At Point 1 [x, y, 2] (5. 2 0) mm a At Point 2[x, y, 2] (10, 3, 0) mm i be / x29 Ke ahi = 47hbb °C Coin (2): 2TT( \Q50 fie 14GK= 848-22 C Datla); at PRIOITA A962Welding Technology & Metallurgy MDP 251 Dr, Ahmed Farid. A.G. Youssef ‘sh University of Engineering ign & Prod. Dept. Quiz [5] Cracking suscep —— fee [eiroild | ly |mmrmet] 300° [oot | Nami | Paw Ait on one hand, the susceptibility to Hot cracking, is based on weld composton, and ca” be ot mated with empirical equations, such as: Unit of Cracking Susceptbiliy XUCS = 230 C+ 1908 + 75 P + 45Nb-1238i-54Mn- 1, ‘Onthe other hand, Graville diagram shows suscepti of sees to hydrogens ‘cracking relative to carbon content and carbon equivalent ilty to Hot cracking. Calculate the UCS forthe following stee! alloys and define their susceptt Kl Calculate the CE for the following steel alloys and define their susceptibility to Cold cracking. (Bret Compostion [CT Sim [ine Tore Te wow [ve [PHS ‘AISI 1026 020 | 025 | 045 | — _ = | 0.080 5 [ors [= [0.035 [04 igh, Medium, and Low risk) sisted cold [Aisi 4130 930 [oss 050 | 110 ‘arrange your anwerin a simlartable (Use definite words, uh 25 HK KulS = 2900 +/90St 75 P45) | for ALSII070 = 230(0.3) +190(0.0 for AIST 4190 220(08) +190 [00 75/005) -12:3(090)-8'10U Zo = 19,3 (0.9) -5: (0